WO2015190301A1 - ステアリング装置 - Google Patents
ステアリング装置 Download PDFInfo
- Publication number
- WO2015190301A1 WO2015190301A1 PCT/JP2015/065370 JP2015065370W WO2015190301A1 WO 2015190301 A1 WO2015190301 A1 WO 2015190301A1 JP 2015065370 W JP2015065370 W JP 2015065370W WO 2015190301 A1 WO2015190301 A1 WO 2015190301A1
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- WO
- WIPO (PCT)
- Prior art keywords
- steering
- column
- inner column
- pair
- contact
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/027—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems between relatively movable parts of the vehicle, e.g. between steering wheel and column
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0231—Circuits relating to the driving or the functioning of the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/16—Steering columns
- B62D1/18—Steering columns yieldable or adjustable, e.g. tiltable
- B62D1/185—Steering columns yieldable or adjustable, e.g. tiltable adjustable by axial displacement, e.g. telescopically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/16—Steering columns
- B62D1/18—Steering columns yieldable or adjustable, e.g. tiltable
- B62D1/19—Steering columns yieldable or adjustable, e.g. tiltable incorporating energy-absorbing arrangements, e.g. by being yieldable or collapsible
- B62D1/192—Yieldable or collapsible columns
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R41/00—Non-rotary current collectors for maintaining contact between moving and stationary parts of an electric circuit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D1/00—Steering controls, i.e. means for initiating a change of direction of the vehicle
- B62D1/02—Steering controls, i.e. means for initiating a change of direction of the vehicle vehicle-mounted
- B62D1/16—Steering columns
- B62D1/18—Steering columns yieldable or adjustable, e.g. tiltable
- B62D1/187—Steering columns yieldable or adjustable, e.g. tiltable with tilt adjustment; with tilt and axial adjustment
- B62D1/189—Steering columns yieldable or adjustable, e.g. tiltable with tilt adjustment; with tilt and axial adjustment the entire column being tiltable as a unit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
Definitions
- the present invention relates to a steering device mounted on an automobile or the like, and more particularly to a technique for securing a current-carrying path for electrical components mounted on a steering wheel.
- the secondary collision energy is absorbed by the shrinkage of the steering column consisting of two parts, the inner column and the outer column, in order to reduce the impact load received by the driver due to a secondary collision with the steering wheel in the event of an accident.
- Steering devices are widely adopted.
- the inner column and the outer column slide relative to each other in the axial direction, so that the steering wheel moves forward of the vehicle and is absorbed by energy absorbing means provided between the inner column and the outer column. Secondary collision energy is absorbed.
- an outer column disposed on the lower side is attached to the vehicle body via a tilt bracket and a tilt pivot, and an inner column disposed on the upper side is provided by a tilt / telescopic adjustment mechanism.
- the outer column is held by tightening.
- the amount of inner column that can enter the outer column at the time of a secondary collision is set to be larger than that at the time of telescopic adjustment, and against the frictional force generated by tightening the tilt / telescopic adjustment mechanism at the time of secondary collision
- the inner column moves to the front side of the vehicle.
- Such a steering device is required to smoothly absorb the secondary collision energy when a light weight driver collides with the steering wheel.
- a low friction material treatment such as coating is applied to the outer peripheral surface of the inner column or the inner peripheral surface of the outer column to reduce the frictional force generated by tightening without reducing the tightening force.
- the steering shaft is generally composed of an inner shaft and an outer shaft that are spline-coupled in the steering column in order to achieve both transmission of steering torque and telescopic adjustment.
- a resin coating may be applied to one of the two splines in order to prevent rattling noise caused by a minute gap between the male and female splines.
- the low friction material coating is applied to the inner circumferential surface of the outer column or the outer circumferential surface of the inner column as described above, it is difficult to energize the energization path via the contact surface between the inner column and the outer column. It becomes. Further, when the resin coating is applied to the spline fitting portion of the steering shaft, it becomes difficult to energize the energization path via the spline fitting portion due to the resin coating.
- An object of the present invention is to provide a steering device that secures a new energization path from the steering wheel to the vehicle body.
- the present invention provides: A steering shaft having electrical conductivity and transmitting steering force; A steering groove having a conductivity, extending in the radial direction and extending in the axial direction, and projecting outward in the radial direction and extending along the guide groove on both sides of the guide groove; An outer column that rotatably supports the shaft; An inner column that has conductivity, is fitted into the outer column so as to be capable of relative movement in the axial direction, and rotatably supports the steering shaft; A guide member housed in the guide groove and attached to the inner column; And a current-carrying plate fixed to the inner column and elastically deformed to contact the inner side of the pair of guide walls with a predetermined contact pressure. As a result, a new energization path from the steering wheel to the vehicle body can be secured.
- it has conductivity and has a mounting bracket for fixing the energizing plate and the guide member to the inner column.
- a guide member and an electricity supply plate can be attached easily.
- the current-carrying plate has a pair of contact pieces in contact with the inside of the pair of guide walls.
- the energizing member comes into contact with the outer column stably.
- the pair of contact pieces are disposed on the vehicle front side with respect to the guide member. Thereby, the rear limit of the telescopic adjustment can be easily defined by the guide member.
- the pair of contact pieces are disposed on the vehicle rear side with respect to the guide member.
- the inner column travel distance for absorbing the impact at the time of the secondary collision can be easily increased to the front side of the vehicle.
- the energization plate has a pair of contact pieces in contact with the inside of the pair of guide walls on each of a vehicle front side and a vehicle rear side of the guide member. As a result, the energization plate comes into contact with the inside of the guide wall at four points, and the energization path can be secured more reliably.
- the guide groove protrudes from the outer column portion on the vehicle rear side of the guide groove into the guide groove, and restricts movement of the guide member to the vehicle rear side while avoiding interference with the pair of contact pieces. Part. Thereby, regardless of a pair of contact pieces arranged on the vehicle rear side, the limit on the vehicle rear side of the telescopic adjustment can be defined by the guide member.
- the inner surfaces of the pair of guide walls are finished smoothly by grinding. As a result, the frictional force generated between the energizing member and the outer column can be reduced, and the energizing member can stably contact the outer column.
- a resin coating is applied to the inner peripheral surface of the outer column or the outer peripheral surface of the inner column.
- the frictional force generated between the inner column and the outer column is reduced, and the inner column can be relatively moved with a relatively small force at the time of the secondary collision.
- the steering shaft is formed by fitting a rear steering shaft disposed on the vehicle rear side and a front steering shaft disposed on the vehicle front side, In the fitted portion, a resin coating is applied to the rear steering shaft or the front steering shaft. Thereby, the play which arises in the fitting part of a steering shaft can be prevented.
- the steering apparatus of the present invention it is possible to provide a steering apparatus that secures a new energization path from the steering wheel to the vehicle body.
- FIG. 1 is a perspective view of a steering mechanism using a steering apparatus according to an embodiment as viewed obliquely from the front.
- FIG. 2 is a perspective view of the steering device according to the embodiment as viewed obliquely from the front.
- FIG. 3 is a side view of the steering device according to the embodiment.
- FIG. 4 is a plan view of the steering apparatus according to the embodiment.
- FIG. 5 is a longitudinal sectional view of the steering device according to the embodiment. 6 is a cross-sectional view taken along the line VI-VI shown in FIG. 7 is a cross-sectional view showing a section taken along the line VII-VII shown in FIG.
- FIG. 8 is a cross-sectional view of a main part according to a first modification of the embodiment.
- FIG. 9 is a plan view of relevant parts according to a second modification of the embodiment.
- FIG. 10 is a plan view of relevant parts according to a third modification of the embodiment.
- FIG. 1 is a perspective view of a steering mechanism 1 using a steering device 2 according to an embodiment of the present application as viewed obliquely from the front.
- the steering device 2 according to the present embodiment is transmitted to the steering gear 103 from the steering shaft 3 and the intermediate shaft 102 that are pivotally supported by the steering column in order to reduce the force required to operate the steering wheel 101.
- the front wheel is steered via the left and right tie rods 105 connected to the rack by assisting the steering force by the electric assist mechanism 104 and reciprocating the rack (not shown) to the left and right.
- the steering device 2 includes a tubular outer column 10 made of an aluminum alloy die-cast product that forms a front portion, an inner column 11 made of steel pipe that forms a rear portion, and an outer column.
- the tilt bracket 12 holding 10 is a main component.
- the steering column includes an outer column 10 disposed on the front side and an inner column 11 disposed on the rear side. As shown in FIG. 5, a holding cylinder hole 13 having an inner diameter slightly larger than the outer diameter of the inner column 11 is formed in the outer column 10 along the axial direction. 11 is fitted.
- a resin coating with a low friction coefficient is applied to the outer peripheral surface of a portion of the inner column 11 that fits with the holding cylinder hole 13, and the outer column 10 and the inner column 11 are compared by tightening during a secondary collision described later. Relative sliding against small frictional force.
- the outer column 10 has a pivot boss 22 holding a collar 21 made of a steel pipe in a boss hole 22 a penetrating in the left-right direction at the upper part of the front end, and the pivot inserted into the collar 21. It is attached to the vehicle body 100 through a bolt 106 so as to be rotatable.
- a pair of left and right guide walls 23 and 24 projecting upward and extending in the front-rear direction are formed on the upper portion of the outer column 10, and a guide groove 25 penetrating in the radial direction and extending in the front-rear direction is provided therebetween. It has been.
- a slit 26 that extends in the radial direction, extends in the front-rear direction, and is open at the rear side is provided at the lower rear side of the outer column 10.
- a ball bearing 27 that rotatably supports a front steering shaft 61 described later is fitted inside the outer end portion 10 of the outer column 10. Further, a through-hole 28 for a tightening bolt penetrating in the left-right direction is formed in the lower portion on the rear end side of the outer column 10, and a tightening bolt 81 of a tilt / telescopic adjustment mechanism 80 described later is formed in the through-hole 28. Has been passed.
- a ball bearing 29 is fitted inside the rear end portion of the inner column 11 so as to rotatably support a rear steering shaft 62 described later.
- an upper stopper 30 disposed in the guide groove 25 of the outer column 10 is mounted on the upper surface on the front side of the inner column 11.
- the engagement between the guide walls 23 and 24 of the guide groove 25 and the upper stopper 30 prevents the outer column 10 and the inner column 11 from rotating relative to each other, and allows the inner column 11 and the outer column 10 to move relative to each other in the axial direction.
- the movement range is restricted. That is, the upper stopper 30 abuts on the portion of the outer column 10 on the rear side of the guide groove 25 to limit the telescopic adjustment range (indicated by reference symbol TAr in FIG. 5) to the rear of the inner column 11 and guide the guide.
- the movement range of the inner column 11 at the time of the secondary collision is limited.
- the upper stopper 30 includes a guide member 31 of a resin injection molded product and a metal stopper base 32, and is fixed to a stepped low head bolt 35 with a hexagonal hole and an inner column 11 which are mounting brackets.
- the nut plate 36 is attached to the inner column 11.
- the guide member 31 has a substantially square shape in plan view, and the left and right side edges 31 a and 31 b are in sliding contact with the inner walls 25 a and 25 b of the guide walls 23 and 24. As shown in FIGS. 5 and 7, a recess 31 c into which the stopper base 32 is fitted is formed in the lower portion of the guide member 31.
- the stopper base 32 has a through hole 32 a into which the screw shaft 35 a of the stepped low head bolt 35 is inserted. Further, the stopper base 32 is formed in a curved surface having a curvature corresponding to the curvature of the outer peripheral surface of the inner column 11 as shown in FIG. 7, and is in close contact with the inner column 11 in the assembled state. The portion of the inner column 11 that comes into contact with the stopper base 32 is not subjected to the above-described resin coating by masking when resin coating is applied, and the stopper base 32 and the outer peripheral surface of the inner column 11 are in direct contact with each other to energize. It is possible.
- the nut plate 36 has a boss portion 36 a that fits into a through hole 11 a formed in the inner column 11 in the center of the upper surface, and penetrates from the upper end surface of the boss portion 36 a to the lower end.
- a screw hole 36c is formed.
- the nut plate 36 has a top surface 36b formed in a curved surface shape having a curvature corresponding to the curvature of the inner peripheral surface of the inner column 11, and is in close contact with the inner column 11 as shown in FIG.
- the stopper base 32 is fixed to the inner column 11 by caulking with the boss portion 36a fitted in the through hole 11a, and then the screw groove of the screw hole 36c is formed by a tap.
- the upper stopper 30 may be fastened to the inner column 11 by blind rivets.
- Energizing plate As shown in FIG. 4, between the guide member 31 and the upper step 35 b of the stepped low head bolt 35, there is energization having contact pieces 41 and 42 that are substantially V-shaped in plan view on the left and right sides of the vehicle front
- the plate 40 is sandwiched.
- the energizing plate 40 is positioned and prevented from rotating by four locking protrusions 31 d that are provided on the upper surface of the guide member 31.
- the energization plate 40 is a stamped press-formed product of a spring steel plate having elasticity, and the material of the energization plate 40 may be a material such as a phosphor bronze plate in addition to the spring steel plate.
- the contact pieces 41, 42 are respectively extended from the left and right ends of the apron portion 44 that hangs downward from the front end of the circular plate body 43, and the bent portions are formed on the inner walls 25 a, 25 b of the guide walls 23, 24 by elastic deformation. It is formed so as to contact with a predetermined contact pressure. By comprising in this way, it becomes possible to always contact the inner walls 25a and 25b following the slight undulations of the inner walls 25a and 25b and the slight rotation of the inner column.
- the inner walls 25a and 25b of the guide walls 23 and 24 are smoothed by grinding or the like to ensure stable contact with the contact pieces 41 and 42, respectively.
- a lower stopper 50 of an aluminum alloy die cast product that is loosely fitted in the slit 26 is mounted on the lower surface of the inner column 11 on the front end side.
- the lower stopper 50 has a telescopic adjustment range (reference numeral TAf in FIG. 5) forward of the inner column 11 when a buffer block 53 described later abuts against a portion of the outer column 10 on the front side of the slit 26. Stipulate).
- the lower stopper 50 is fixed to the inner column 11 by a pair of front and rear resin pins 51.
- the buffer block 53 collides with a portion of the outer column 10 on the front side of the slit 26, whereby the resin pin 51 is By breaking and dropping from the inner column 11, the inner column 11 is allowed to move further forward.
- a buffer holding portion 52 having a substantially L-shaped cross section is formed at the front end of the lower stopper 50 so as to protrude downward.
- a rubber buffer block 53 is attached to the buffer holding portion 52.
- the buffer block 53 absorbs the impact of the collision so that the resin pin 51 is not damaged even if it collides with the portion of the outer column 10 on the front side of the slit 26 during telescopic adjustment.
- locking arms 54 shown in FIG. 3) that engage with friction plates 85 described later extend from the left and right side surfaces of the lower stopper 50.
- the steering shaft 3 includes a front steering shaft 61 and a rear steering shaft 62 that are spline-coupled within the steering column so as to enable telescopic adjustment. As described above, the steering shaft 3 is rotatably supported by the ball bearing 27 fitted into the front end of the outer column 10 and the ball bearing 29 fitted into the rear end of the inner column 11.
- the front steering shaft 61 is formed by rolling or broaching using a steel round bar as a raw material, and has a male spline 61a on the outer periphery of the rear half.
- the rear steering shaft 62 is formed by drawing or broaching using a steel pipe as a raw material, and has a female spline 62a fitted to the male spline 61a of the front steering shaft 61 on the inner periphery of the front half. .
- a resin coating is applied to the male spline 61a of the front steering shaft 61 to prevent rattling with the female spline 62a of the rear steering shaft 62.
- a serration 61b into which a free joint (not shown) is fitted is formed at the front end of the front steering shaft 61, and a boss 101a of the steering wheel 101 is formed at the rear end of the rear steering shaft 62 as shown by a broken line in FIG.
- a serration 62b that fits outside is formed.
- the tilt bracket 12 includes an upper plate 71 extending in the left-right direction and left and right side plates 72 and 73 welded to the lower surface of the upper plate 71.
- the upper plate 71 is fastened to the vehicle body 100 by bolts 74 that pass through bolt holes 71a.
- the interval between the left and right plates 72 and 73 is set to be slightly larger than the width in the left-right direction of the outer column 10 in a free state.
- the left and right plates 72, 73 are formed with elongated holes 72a, 73a for tilt adjustment.
- the tilt adjustment long holes 72a and 73a are formed in an arc shape centering on the pivot boss 22 described above.
- a tilt / telescopic adjustment mechanism 80 used for tilt adjustment and telescopic adjustment of the steering column 2 is provided below the tilt bracket 12.
- the tilt / telescopic adjustment mechanism 80 is tightened and released according to the operation of the user by a tightening bolt 81 inserted from the left side into the tightening bolt through hole 28 of the outer column 10, and thereby the tilt / telescopic adjustment mechanism 80. Fix the position and release it.
- the tightening bolt 81 rotates integrally with the operation lever 82 between the head and the left side plate 72 of the tilt bracket 12 and operated by the driver.
- a movable cam 83 and a fixed cam 84 whose right end is non-rotatably engaged with the long hole 72a for tilt adjustment are externally fitted.
- On opposite end surfaces of the fixed cam 84 and the movable cam 83 an inclined cam surface having a complementary shape is formed.
- the fixed cam 84 and the movable cam 83 mesh with each other according to the rotation of the operating lever 82 to release the tightening by the tightening bolt 81 and repel each other to generate a tension in the tightening bolt 81. And tighten.
- the fastening bolt 81 has two left and right plates whose front ends engage with the locking arms 54 of the lower stopper 50.
- the friction plate 85 and the intermediate friction plate 86 in which the left and right end plate portions 86a and 86b are sandwiched between the two friction plates 85 on both the left and right sides are fitted.
- the friction plate 85 is engaged with the lower stopper 50 as described above, and reinforces the holding of the inner column 11 by the outer column 10 by increasing the friction surface.
- the friction plate 85 is provided with a long hole 85a extending in the front-rear direction so as to allow relative movement with the tightening bolt 81 and enable telescopic adjustment.
- the intermediate friction plate 86 is formed by connecting a pair of left and right end plate portions 86a and 86b in which a round hole through which the tightening bolt 81 is formed at the center of a square plate-like member by a connecting plate portion 86c. It has a shape.
- the pressing plate 87 and the thrust bearing 88 are fitted onto the fastening bolt 81, and these are nuts 89 screwed into the male threads 81 a of the fastening bolt 81. It is tightened together with other members.
- hook portions 91 and 92 projecting in the horizontal direction are provided on the left and right side surfaces of the outer column 10, and the left and right engagement holes formed in the upper plate 71 of the tilt bracket 12 are provided.
- Coil springs 93 are spanned between the stop holes 71b and 71c and the hook portions 91 and 92, respectively.
- the coil spring 93 bears part of the weight of the steering column, the steering wheel 101, and the like at the time of tilt adjustment, and lightens the tilt adjustment operation by the user.
- a coil spring 95 is also stretched between the operation lever 82 and the tilt bracket 12.
- the coil spring 95 urges the operation lever 82 to rotate to the tightening side, thereby reducing the operation of the operation lever 82 when the user operates to the tightening side, and the driver by shaking the automobile or the like. Contrary to this, the operation lever 82 is prevented from rotating to the release side.
- the outer column 10 is coated with a low friction coefficient resin coating on the outer peripheral surface of the inner column 11.
- the frictional force generated by tightening the inner column 11 is kept low.
- the low friction coefficient resin coating can maintain a low frictional force even if the processing accuracy of the holding cylinder hole 13 of the outer column 10 is lowered, so that the processing cost can be reduced.
- the buffer block 53 mounted on the lower stopper 50 collides with a portion of the outer column 10 on the vehicle front side of the slit 26.
- the resin pin 51 is sheared and broken, and the inner column 11 is separated from the lower stopper 50 and moved further forward without being restricted by the friction plate 85. Will be able to.
- the energization plate 40 solves this problem, and a continuous energization path from the inner column 11 to the vehicle body 100 is secured as follows. That is, as indicated by a wavy arrow in FIGS. 5 and 7, a continuous energization path from the inner column 11 to the nut plate 36, the stepped low head bolt 35, the energization plate 40, and the outer column 10 is secured. From the outer column 10, an energization path continuing to the vehicle body 100 via the tilt bracket 12 is secured. Although it is possible to energize the vehicle body 100 via the pivot boss 22, a resin spacer may be inserted to cut off the energization path for low friction and backlash.
- the left and right guide walls 23 and 24 are slightly higher than those of the embodiment, and the contact rises in an inverted U shape from the center in the front-rear direction of the energizing plate 40.
- the pieces 41 and 42 are slightly elastically deformed inward and are in contact with the left and right guide walls 23 and 24 with a predetermined contact pressure. Even in such a configuration, the same operations and effects as those of the above-described embodiment can be obtained.
- the contact pieces 41 and 42 and the apron portion 44 of the energizing plate 40 are arranged on the vehicle rear side of the guide member 31.
- the apron portion 44 is disposed such that the front surface of the apron portion 44 is in contact with the guide member 31.
- a protrusion 25c protruding toward the front side of the vehicle is formed at the outer column portion on the rear side of the guide groove 25.
- the protrusion 25c protrudes longer than the length of the contact pieces 41, 42 in the vehicle front-rear direction, and forms spaces into which the contact pieces 41, 42 enter, respectively, between the inner walls 25a, 25b.
- the protrusion 25c defines the limit on the rear side of the telescopic adjustment. That is, when the steering wheel is pulled to the rear side of the vehicle and the apron portion 44 comes into contact with the projection 25c, the inner column cannot move further to the rear side of the vehicle, and the steering wheel cannot move further to the rear side of the vehicle.
- a continuous energization path from the inner column to the vehicle body can be ensured as in the above embodiment. Further, by disposing the contact pieces 41 and 42 and the apron portion 44 of the energizing plate 40 on the vehicle rear side of the guide member 31, it is easy to increase the moving distance of the inner column for absorbing the impact at the time of the secondary collision.
- the energization plate 40 of the third modification example has a contact piece 41b arranged on the vehicle rear side of the guide member 31; 42b and an apron portion 44b.
- a protrusion 25c that protrudes toward the vehicle front side is formed in the vehicle rear side portion of the outer column that forms the guide groove 25.
- the protrusion 25c protrudes longer than the length of the contact pieces 41b and 42b in the vehicle front-rear direction, and forms spaces into which the contact pieces 41b and 42b enter, respectively, between the inner walls 25a and 25b.
- the protrusion 25c defines the limit on the rear side of the telescopic adjustment. That is, when the steering wheel is pulled to the rear side of the vehicle and the apron portion 44b comes into contact with the protrusion 25c, the inner column can no longer move to the rear side of the vehicle, and the steering wheel can no longer move to the rear side of the vehicle.
- a continuous energization path from the inner column to the vehicle body can be ensured as in the above embodiment.
- the energization plate 40 comes into contact with the outer column at four points, so that the energization path can be more reliably ensured.
- the energization path can be ensured more reliably.
- the present invention is applied to a rack assist type electric power steering apparatus, but it is naturally applicable to a column assist type electric power steering apparatus.
- the energization plate does not necessarily have two contact pieces, and may be one or three or more. Further, the energization plate 40 may be in direct contact with the inner column 11.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Automation & Control Theory (AREA)
- Steering Controls (AREA)
Abstract
Description
導電性を有し、操舵力を伝達するステアリングシャフトと、
導電性を有し、径方向に貫通して軸方向に延びるガイド溝を形成し、径方向外側に突出して前記ガイド溝の両側で前記ガイド溝に沿って延びる一対のガイド壁を備え、前記ステアリングシャフトを回転可能に支持するアウタコラムと、
導電性を有し、前記アウタコラムに軸方向の相対移動を可能に内嵌し、前記ステアリングシャフトを回転可能に支持するインナコラムと、
前記ガイド溝内に収容され、前記インナコラムに取り付けられたガイド部材と、
導電性を有し、前記インナコラムに対して固定され、弾性変形して前記一対のガイド壁の内側に所定の接触圧をもって接する通電プレートと、を有することを特徴とするステアリング装置を提供する。
これにより、ステアリングホイールから車体への新たな通電経路を確保することができる。
前記嵌合した部分において、前記リヤステアリングシャフト又は前記フロントステアリングシャフトに樹脂コーティングが施されている。
これにより、ステアリングシャフトの嵌合部で生じるガタを防ぐことができる。
図1は本願の実施形態に係るステアリング装置2を用いたステアリング機構1を斜め前方から見た斜視図である。図1に示すように、本実施形態のステアリング装置2は、ステアリングホイール101の操作に要する力を軽減するために、ステアリングコラムに軸支されたステアリングシャフト3および中間シャフト102からステアリングギヤ103に伝達された操舵力を電動アシスト機構104でアシストし、図示しないラックを左右に往復運動させることでラックに連結した左右のタイロッド105を介して前輪を転舵する。
ステアリングコラムは、前方側に配置されたアウタコラム10と後方側に配置されたインナコラム11とから構成されている。アウタコラム10には、図5に示すように、インナコラム11の外径よりも僅かに大きい内径を有する保持筒孔13が軸方向に沿って形成されており、この保持筒孔13にインナコラム11が嵌合している。
図5、図7に示すように、インナコラム11の前方側の上面にはアウタコラム10のガイド溝25内に配置されたアッパストッパ30が装着されている。このガイド溝25のガイド壁23、24とアッパストッパ30との係合により、アウタコラム10とインナコラム11との相対回転が防止されるとともに、インナコラム11とアウタコラム10との軸方向の相対移動範囲が規制される。即ち、アッパストッパ30は、ガイド溝25の後方側のアウタコラム10の部分に当接することでインナコラム11の後方へのテレスコピック調整範囲(図5中に符号TArで示す)を制限するとともに、ガイド溝25の前方側のアウタコラム10の部分に当接することで二次衝突時におけるインナコラム11の移動範囲(図5中に符号CPで示す)を制限する。
図4に示すように、ガイド部材31と段付低頭ボルト35の上方段部35bとの間には、平面視で略V字形状を呈する接触片41、42を車両前方側の左右に有する通電プレート40が挟持されている。通電プレート40は、ガイド部材31の上面に突設された4つの係止突起31dによって位置決めおよび回り止めがなされている。通電プレート40は、弾性を有するばね鋼板の打ち抜きプレス成型品であり、通電プレート40の材料としては、ばね鋼板以外にリン青銅板などの材料を用いることもできる。
図5に示すように、インナコラム11の先端側の下面には、スリット26に遊嵌するアルミ合金ダイキャスト成型品のロアストッパ50が装着されている。本実施形態の場合、ロアストッパ50は、後述するバッファブロック53がスリット26の前側のアウタコラム10の部分に当接することにより、インナコラム11の前方へのテレスコピック調整範囲(図5中に符号TAfで示す)を規定する。
図5に示すように、ステアリングシャフト3は、テレスコピック調整を可能とすべく、ステアリングコラム内でスプライン結合されたフロントステアリングシャフト61とリヤステアリングシャフト62とによって構成されている。ステアリングシャフト3は、前述したように、アウタコラム10の前端に嵌挿されたボールベアリング27と、インナコラム11の後端に嵌挿されたボールベアリング29とによって回転自在に支持されている。
図3及び図6に示すように、チルトブラケット12は、左右方向に延びる上板71と、この上板71の下面に溶接された左右側板72、73とを有している。上板71は、ボルト穴71aを通したボルト74によって車体100に締結される。左右側板72、73の間隔は、自由状態でアウタコラム10の左右方向の幅よりも若干大きく設定されている。左右側板72、73には、チルト調整用長孔72a、73aが形成されている。チルト調整用長孔72a、73aは、前述したピボットボス22を中心とする円弧状に形成されている。
図6に示すように、運転者が操作レバー82を締め付け側に回動させると、固定カム84の傾斜カム面の山に可動カム83の傾斜カム面の山が乗り上げ、締付ボルト81を左側に引っ張る一方で固定カム84を右側に押圧する。これにより、左右側板72、73がアウタコラム10の下部を左右から締め付け、ステアリングコラムのチルト方向の移動を制限すると同時に、アウタコラム10がインナコラム11を締め付けることにより生じる摩擦力と摩擦板85に生じる摩擦力とによってインナコラム11の軸方向の移動が制限される。
本実施形態のステアリング装置2においても、図5中に波線矢印で示すように、ステアリングホイール101から、リヤステアリングシャフト62およびボールベアリング29を経由し、インナコラム11に連続する通電経路は確保される。しかし、インナコラム11の外周に樹脂コーティングが施されているため、リヤステアリングシャフト62を支持したインナコラム11からアウタコラム10への直接的な通電経路は遮断される。また、本実施形態のステアリング装置2では、フロントステアリングシャフト61の雄スプライン61aに樹脂コーティングが施されているため、ステアリングホイール101が取り付けられたリヤステアリングシャフト62からフロントステアリングシャフト61への通電経路も遮断される。
次に、図8を参照して、上記実施形態の第1変形例を説明する。第1変形例は、ガイド壁23、24の高さや通電プレート40の形状が上記実施形態とは異なっているが、他の構成は上記実施形態と同一であるため、重複する説明を省略する。
次に、図9を参照して上記実施形態の第2変形例を説明する。第2変形例は、アウタコラム及び通電プレートが上記実施形態とは異なっているが、他の構成は上記実施形態と同一であるため、対応する部分については上記実施形態と同じ参照符号を付して、重複する説明を省略する。
次に、図10を参照して上記実施形態の第3変形例を説明する。第3変形例は、アウタコラム及び通電プレートが上記実施形態とは異なっているが、他の構成は上記実施形態と同一であるため、対応する部分については上記実施形態と同じ参照符号を付して、重複する説明を省略する。
2 ステアリング装置
3 ステアリングシャフト
10 アウタコラム
11 インナコラム
11a 貫通孔
12 チルトブラケット
13 保持筒孔
21 カラー
22 ピボットボス
22a ボス孔
23、24 ガイド壁
23a、24a 上面
25 ガイド溝
25a、25b 内壁
25c 突部
26 スリット部
27 ボールベアリング
28 貫通孔
29 ボールベアリング
30 アッパストッパ
31 ガイド部材
31a 左側縁
31b 右側縁
31c 凹部
31d 係止突起
32 ストッパベース
32a 貫通孔
35 段付低頭ボルト
36 ナットプレート
36a ボス部
36b 上面
36c ねじ孔
40 通電プレート
41、42、41a、41b、42a、42b 接触片
43 プレート本体
44、44a、44b エプロン部
50 ロアストッパ
51 樹脂ピン
52 バッファ保持部
53 バッファブロック
54 係止腕
61 フロントステアリングシャフト
61a 雄スプライン
61b セレーション
62 リヤステアリングシャフト
62a 雌スプライン
62b セレーション
71 上板
72 左側板
72a チルト調整用長孔
73 右側板
73a チルト調整用長孔
80 チルト・テレスコピック調整機構
81 締付ボルト
81a 雄ねじ
82 操作レバー
83 可動カム
84 固定カム
85 摩擦板
85a 長孔
86 中間摩擦板
86a 左端板部
86b 右端板部
86c 連結板部
87 押圧板
88 スラスト軸受
89 ナット
91、92 フック部
93 コイルスプリング
95 コイルスプリング
100 車体
101 ステアリングホイール
102 中間シャフト
103 ステアリングギヤ
104 電動アシスト機構
105 タイロッド
106 ピボットボルト
Claims (10)
- 導電性を有し、操舵力を伝達するステアリングシャフトと、
導電性を有し、径方向に貫通して軸方向に延びるガイド溝を形成し、径方向外側に突出して前記ガイド溝の両側で前記ガイド溝に沿って延びる一対のガイド壁を備え、前記ステアリングシャフトを回転可能に支持するアウタコラムと、
導電性を有し、前記アウタコラムに軸方向の相対移動を可能に内嵌し、前記ステアリングシャフトを回転可能に支持するインナコラムと、
前記ガイド溝内に収容され、前記インナコラムに取り付けられたガイド部材と、
導電性を有し、前記インナコラムに対して固定され、弾性変形して前記一対のガイド壁の内側に所定の接触圧をもって接する通電プレートと、を有することを特徴とするステアリング装置。 - 導電性を有し、前記通電プレートと前記ガイド部材を前記インナコラムに固定した取付金具を有することを特徴とするステアリング装置。
- 前記通電プレートは、前記一対のガイド壁の内側に接する一対の接触片を有することを特徴とする請求項1に記載のステアリング装置。
- 前記一対の接触片は、前記ガイド部材よりも車両前方側に配置されていることを特徴とする請求項3に記載のステアリング装置。
- 前記一対の接触片は、前記ガイド部材よりも車両後方側に配置されていることを特徴とする請求項3に記載のステアリング装置。
- 前記通電プレートは、前記ガイド部材の車両前方側と車両後方側のそれぞれに前記一対のガイド壁の内側に接する一対の接触片を有することを特徴とする請求項1に記載のステアリング装置。
- 前記ガイド溝の車両後方側の前記アウタコラムの部分から前記ガイド溝内へ突出し、前記一対の接触片との干渉を避けながら前記ガイド部材の車両後方側への移動を制限する突部を有することを特徴とする請求項5又は6に記載のステアリング装置。
- 前記一対のガイド壁の内側面は研削加工によって平滑に仕上げられていることを特徴とする請求項1ないし7のいずれか一項に記載のステアリング装置。
- 前記アウタコラムの内周面又は前記インナコラムの外周面に樹脂コーティングが施されていることを特徴とする請求項1ないし8のいずれか一項に記載のステアリング装置。
- 前記ステアリングシャフトは、車両後方側に配置されたリヤステアリングシャフトと車両前方側に配置されたフロントステアリングシャフトとが嵌合して成り、
前記嵌合した部分において、前記リヤステアリングシャフト又は前記フロントステアリングシャフトに樹脂コーティングが施されていることを特徴とする請求項1ないし9のいずれか一項に記載のステアリング装置。
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CN106458244B (zh) | 2018-04-27 |
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US9688222B2 (en) | 2017-06-27 |
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