WO2015152202A1 - 硬化後柔軟性に優れる硬化性樹脂、(メタ)アクリル化硬化性樹脂、及び液晶シール剤組成物 - Google Patents
硬化後柔軟性に優れる硬化性樹脂、(メタ)アクリル化硬化性樹脂、及び液晶シール剤組成物 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1494—Polycondensates modified by chemical after-treatment followed by a further chemical treatment thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1433—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
- C08G59/1438—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
- C08G59/1455—Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- C08L63/10—Epoxy resins modified by unsaturated compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2190/00—Compositions for sealing or packing joints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2200/00—Chemical nature of materials in mouldable or extrudable form for sealing or packing joints or covers
- C09K2200/06—Macromolecular organic compounds, e.g. prepolymers
- C09K2200/0615—Macromolecular organic compounds, e.g. prepolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09K2200/0625—Polyacrylic esters or derivatives thereof
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
Definitions
- the present invention relates to a curable resin and (meth) acrylated curable resin suitable for a liquid crystal sealant that exhibit excellent flexibility even after curing, and a liquid crystal sealant composition containing these curable resins. .
- liquid crystal sealant is applied to the outer periphery of one of the two substrates constituting the liquid crystal panel, and a predetermined amount of liquid crystal is dropped on one of the substrates.
- a liquid crystal dropping method is widely used in which two substrates are bonded together under vacuum and then returned to atmospheric pressure to fill the liquid crystal between the substrates and cure the liquid crystal sealant.
- a radical polymerization reactive compound mainly composed of an epoxy acrylate compound is widely used as a liquid crystal sealant from the viewpoint of rapid curing (for example, see Patent Document 1).
- a sealing agent is applied to one of the two substrates in a frame shape to form a frame seal, the liquid crystal is dropped onto one of the substrates, the two substrates are bonded together under vacuum, and UV irradiation is performed. Then, after the liquid crystal sealant is photocured, it is thermally cured at a temperature equal to or higher than the NI point (Nematic (Isotropic point) of the liquid crystal to thermally cure the liquid crystal sealant and simultaneously align the liquid crystal.
- NI point Nematic (Isotropic point
- the flexible liquid crystal display is manufactured using a flexible substrate such as a plastic film instead of the conventional rigid glass substrate.
- the conventional one forms a relatively rigid cured product, so it is suitable for bonding substrates such as glass with little shape change, but in flexible displays consisting of flexible substrates such as films.
- breakage or peeling occurs due to a shape change due to bending or contraction of the substrate.
- liquid crystal sealant having sufficient flexibility even after curing is required as a sealant particularly suitable for a flexible liquid crystal display.
- an object of the present invention is to form a cured product having flexibility that can maintain an adhesive state without problems even when a flexible liquid crystal display is bent, and has low liquid crystal contamination and hardly affects liquid crystal alignment. It is providing the liquid crystal sealing agent composition containing curable resin and the said curable resin.
- Curable resin represented by the following formula (1): [Wherein, m is a number in the range of 1 to 7, R 1 is each independently a hydrogen atom, glycidyl group or methylglycidyl group, and R 2 is each independently a hydrogen atom or methyl group]
- a ring is a group having a total of 5 or more carbon atoms and heteroatoms independently of each other and containing one or more aromatic rings or heteroaromatic rings, and X is independent of each other.
- Y represents the following formula (1a): (Wherein Y 1 is each independently an alkylene group having 2 to 5 carbon atoms, and n is a number in the range of 1 to 250), the following formula (1b): Wherein Y 2 is a direct bond or an alkylene group having 1 or 2 carbon atoms, independently of each other, R 3 is a hydrogen atom or a methyl group, independently of each other, and p and q are each independently 0 And the sum thereof is a number in the range of 1 to 200), or a group having a structure in which part or all of the unsaturated bonds in the formula (1b) are hydrogenated, and the R Regarding 1 and X, the average x of the total number of R 1 which is a glycidyl group or a methyl glycidyl group and X which is a glycid
- the ring A contains 4 to 40 carbon atoms, 0 to 5 oxygen atoms, 0 to 5 nitrogen atoms, and 0 sulfur atoms.
- the curable resin according to (1) wherein the number of ring structures contained in the A ring is 1 to 5, and 1 to 5.
- (3) Reacting at least part of the epoxy group, hydroxyl group and unsaturated bond of the curable resin according to (1) or (2) with (meth) acrylic acid and / or (meth) acrylic anhydride. Obtained (meth) acrylated curable resin.
- a liquid crystal sealant composition comprising the curable resin according to (1) or (2) and / or the (meth) acrylated curable resin according to (3).
- the liquid crystal sealant composition further comprises a compound H having an ethylenically unsaturated group and / or an epoxy group (however, excluding the curable resin and the (meth) acrylated curable resin).
- a curable resin that forms a cured product having flexibility that can maintain an adhesive state without problems even when the flexible liquid crystal display is bent, and that has low liquid crystal contamination and does not easily affect liquid crystal orientation, and A liquid crystal sealant composition containing the curable resin is provided.
- (meth) acryl means methacryl and / or acryl
- (meth) acrylate means methacrylate and / or acrylate
- the curable resin of the present invention is represented by the following formula (1).
- the curable resin of the present invention has a flexible part composed of an ether part and a predetermined group Y of a block enclosed in parentheses with a subscript m, and the curable resin of the present invention is cured.
- the obtained cured product is considered to exhibit flexibility and rubber elasticity in the flexible part, and is excellent in flexibility.
- the curable resin of the present invention has a flexible polymer structure, and accordingly, the crosslinking density of the cured product of the curable resin of the present invention may be appropriately reduced. It is thought that it contributes to exhibiting the above flexibility.
- the curable resin of the present invention has an aromatic ring-containing structure called A-ring while having the above-mentioned flexible portion, and the curable resin of the present invention having such a predetermined structure has low liquid crystal contamination.
- m is a number in the range of 1 to 7, and is preferably a number in the range of 1 to 5 from the viewpoint of the viscosity and handling properties of the curable resin of the present invention. It is more preferable that the number be in the range.
- the curable resin of the present invention can be produced by, for example, a production method described later, and in that case, may be a mixture of a plurality of types of compounds having different numbers of m.
- X is a hydrogen atom, a hydroxyl group, a glycidyloxy group, or a methyl glycidyloxy group each independently.
- the portion can cause a crosslinking reaction as described later, and a (meth) acryl group can be introduced into the portion.
- such X is preferably a hydroxyl group or a glycidyloxy group.
- R 1 each independently represents a hydrogen atom, a glycidyl group or a methyl glycidyl group. As will be described later, the group containing R 1 can cause a crosslinking reaction, and a (meth) acryl group can also be introduced into this portion.
- m is a number of 2 or more
- R 1 in each block enclosed in parentheses with a subscript m is also independent and may be the same or different from each other. Good.
- R 1 is preferably a hydrogen atom or a glycidyl group.
- R 1 which is a glycidyl group or a methyl glycidyl group
- X which is a glycidyloxy group or a methyl glycidyloxy group (that is, R 1 having an epoxy group)
- the average x of the total number of X) is 1 or more, preferably 2 or more.
- the curable resin has a certain number of crosslinkable groups and the above-mentioned flexible portion, so that the cured product has excellent curability and adhesiveness required for the liquid crystal sealant. Flexibility (hereinafter also referred to as “post-curing flexibility”) can also be achieved.
- the x is a liquid crystal sealant composition containing the curable resin of the present invention, which will be described later, for example, workability such as applicability affected by viscosity, and physical properties such as strength after curing affected by crosslink density. From the viewpoint, it is preferably 2 or more as described above, more preferably 2 to 16, and still more preferably 2 to 8.
- x the average molecular weight and molecular weight distribution of the curable resin were measured by high performance liquid chromatography (HPLC), liquid chromatography mass spectrometry (LC-MS), and gel filtration / permeation chromatography (GPC / GFC). Further, by measuring the epoxy equivalent of the curable resin, x in the above formula (1) can be calculated from the measurement result.
- HPLC high performance liquid chromatography
- LC-MS liquid chromatography mass spectrometry
- GFC / GFC gel filtration / permeation chromatography
- R 2 is each independently a hydrogen atom or a methyl group, and is preferably a hydrogen atom from the viewpoint of low liquid crystal contamination of the curable resin of the present invention.
- R 2 in each block enclosed in parentheses with a subscript m is also independent and may be the same or different from each other. Good.
- the A ring is a group having a total of 5 or more carbon atoms and heteroatoms independently of each other and containing one or more aromatic rings or heteroaromatic rings.
- the total number of carbon atoms and heteroatoms is 5 or more means that when the entire A ring is viewed, the carbon atoms and heteroatoms constituting the ring, and the groups having carbon atoms and heteroatoms are bonded to the ring constituent atoms. If so, the total number of carbon atoms and heteroatoms including those groups is 5 or more.
- the ring A has 4 to 40 carbon atoms and 0 to 5 oxygen atoms from the viewpoints of viscosity and handling properties of the curable resin of the present invention and the liquid crystal sealant composition described later.
- the number of nitrogen atoms is 0 to 5
- the number of sulfur atoms is 0 to 5
- the number of ring structures contained in the A ring is 1 to 5.
- the ring structure (aromatic ring and heteroaromatic ring) contained in the A ring may be a single type or two or more types, and the ring structure may be a monocyclic structure or a condensed ring structure. It may be. A plurality of these ring structures may be bonded to each other through a direct bond or a linking group.
- this linking group examples include an alkylene group having 1 to 4 carbon atoms, an alkylidene group having 2 to 4 carbon atoms, an ether group, an ester group, a keto group, a sulfide group, and a sulfonyl group.
- the oxygen atom bonded to the A ring and X and the A ring may be bonded via this linking group.
- These ring structures may each independently have a substituent.
- substituents include alkyl groups, alkoxy groups, acyl groups, formyl groups, carboxyl groups, ester groups, cyano groups, nitro groups, sulfo groups, amide groups, hydroxyl groups, mercapto groups, silyl groups, and the like. It is done.
- Examples of the ring structure included in the A ring include benzene ring, naphthalene ring, fluorene ring, anthracene ring, furan ring, pyrrole ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, thiazine ring, and these And those having the above substituents bonded to the ring.
- the A rings in the individual blocks enclosed in parentheses with the subscript m are also independent and may be the same or different from each other. Good.
- Y is a group having a structure in which a part or all of unsaturated bonds in the following formula (1a), (1b) or the formula (1b) is hydrogenated.
- m is a number of 2 or more, Ys in individual blocks enclosed in parentheses with a subscript m are also independent and may be the same or different from each other. .
- Y 1 is each independently an alkylene group having 2 to 5 carbon atoms, and n is a number in the range of 1 to 250.
- alkylene group include an ethylene group, a propylene group, a trimethylene group, a tetramethylene group, and a neopentyl group.
- Y 1 is preferably an ethylene group or a tetramethylene group, and from the viewpoint of the flexibility and handling properties of the curable resin of the present invention.
- n is preferably a number in the range of 5 to 70, more preferably a number in the range of 10 to 50.
- Y 1 in each repeating unit enclosed in parentheses with a subscript of n is also independent, and may be the same or different from each other. Also good.
- Y 2 is a direct bond or an alkylene group having 1 or 2 carbon atoms, each independently of each other, R 3 is a hydrogen atom or a methyl group, each independently of each other, and p and q are It is independently a number greater than or equal to 0, and their sum is a number in the range of 1 to 200.
- p or q is 2 or more, there are a plurality of repeating units enclosed in parentheses with these subscripts, but R 3 in each of these repeating units is also independent and identical to each other. Or different. Further, these repeating units may be bonded at random within the range of p and q described above.
- the total number of p and q is preferably a number in the range of 5 to 70, more preferably a number in the range of 10 to 50, from the viewpoints of handling properties and post-curing flexibility of the curable resin of the present invention. is there.
- (About m, n, p, q) M which represents the number of predetermined blocks (repeating units) relating to the formula (1) described above, is the charged amount of the synthetic raw material of the curable resin of the present invention described later, the resin (or (meth) acrylated described later) It can be estimated from the GPC measurement result of the curable resin.
- the total value of n, p, and q can be estimated from the GPC measurement result of the curable resin (or (meth) acrylated curable resin described later), and these are GPC measurement of the synthetic raw material of the curable resin. It can also be estimated from the results. Further, the values of p and q can be analyzed by IR or the like.
- the viscosity of the curable resin of the present invention described above is usually 1,000 to 2,000,000 mPa ⁇ s.
- the curable resin of the present invention is suitable for use in liquid crystal sealants, but when used in such applications, the viscosity of the curable resin is preferably from the viewpoint of securing an appropriate viscosity for the liquid crystal sealant. Is 3000-2000000 mPa ⁇ s. In the present specification, the viscosity is a value measured at 25 ° C. using an E-type viscometer.
- the viscosity of the curable resin can be adjusted, for example, by changing m in the formula (1) and / or changing the abundance ratio of a hydroxyl group (for example, when R 1 is a hydrogen atom) in the curable resin.
- the epoxy equivalent is preferably 400 to 10000 g / eq, more preferably 500 to 5000 g / eq from the viewpoint of achieving both adhesiveness and flexibility.
- the epoxy equivalent of the curable resin is the average molecular weight of the curable resin and the epoxy group (for example, glycidyl group) per block (repeating unit) enclosed in parentheses with the subscript m in the above formula (1). It can be adjusted by the number of R 1 ).
- the NI point change of the curable resin of the present invention is small.
- the NI point is a temperature at which the liquid crystal undergoes a phase transition from a nematic phase to an isotropic phase (isotropic phase) (the phase transition temperature can be measured from an endothermic peak top using a differential thermal analyzer).
- the NI point of the liquid crystal is determined by the mixed composition of each component of the liquid crystal and is a unique value for each formulation. When a raw material or sealant with high liquid crystal contamination is mixed with liquid crystal, the NI point changes greatly. Conversely, when the raw material or sealant has low liquid crystal contamination, the change of the NI point is small.
- the NI point change of the curable resin of the present invention is usually in the range of ⁇ 5 ° C. to + 5 ° C., preferably in the range of ⁇ 3 ° C. to + 3 ° C.
- the details of the NI point change measurement method will be described in the examples described later.
- the curable resin of the present invention can be made into a (meth) acrylated curable resin by reacting (meth) acrylic acid and / or (meth) acrylic anhydride.
- the olefin part of the (meth) acrylic group can cause a crosslinking reaction, and even in the (meth) acrylated curable resin, it achieves excellent flexibility while ensuring the adhesiveness required for the liquid crystal sealant. Can do.
- the introduction of the (meth) acrylic group into the curable resin of the present invention is carried out by using an epoxy group (for example, when R 1 is a glycidyl group), a hydroxyl group, and an unsaturated bond (for example, Y is selected) of the curable resin. Occurs for at least a portion of the group of formula (1b).
- an epoxy group for example, when R 1 is a glycidyl group
- a hydroxyl group for example, Y is selected
- an unsaturated bond for example, Y is selected
- the introduction of the (meth) acryl group is caused by reacting the curable resin of the present invention with a (meth) acrylic acid-based compound such as acrylic acid, methacrylic acid, or an anhydride, ester compound, or acid halide thereof. Can be done by.
- a (meth) acrylic acid-based compound such as acrylic acid, methacrylic acid, or an anhydride, ester compound, or acid halide thereof.
- the (meth) acrylated curable resin of the present invention exhibits preferable characteristics for use in a liquid crystal sealant.
- the viscosity of the (meth) acrylated curable resin of the present invention is usually from 1,000 to 2,000,000 mPa ⁇ s, and preferably from 3,000 to 2,000,000 mPa ⁇ s from the viewpoint of securing an appropriate viscosity for the liquid crystal sealant.
- the (meth) acrylated curable resin of the present invention has a small NI point change, and the NI point change is usually in the range of -5 ° C to + 5 ° C, preferably in the range of -3 ° C to + 3 ° C.
- the method for producing the curable resin includes a step of reacting the compound E represented by the following formula (2) or (3) with the compound F represented by the following formula (4).
- Y 1 , n, Y 2 , R 3 , p and q are as defined above, and R 4 is independently a hydrogen atom, a glycidyl group or methyl glycidyl. It is a group. Furthermore, in the formula (3), a part or all of the unsaturated bonds in the repeating unit enclosed in parentheses with a subscript p or q may be hydrogenated.
- R 5 is a hydrogen atom, a glycidyl group, or a methyl glycidyl group.
- —OR 4 present at the molecular end of compound E is a glycidyloxy group or methyl glycidyloxy group
- at least one of —OR 5 or X in compound F is a hydroxyl group
- these glycidyl group or methyl Compound F is linked to the end of Compound E by a ring-opening reaction between the glycidyl group and the hydroxyl group.
- a free hydroxyl group in the obtained compound (a synthetic intermediate G described later, which is a curable resin of the present invention when it has one or more epoxy groups in the molecule) M is 1 in formula (1) by adjusting at least a part of (for example, a hydroxyl group newly generated by a ring-opening reaction) to glycidyl ether as described later so that x is 1 or more.
- the curable resin of the present invention is obtained.
- Compounds E and F may be used alone or in combination of two or more.
- the molecular weight of the compound E represented by the formula (2) or (3) is preferably 500 to 10,000.
- molecular weight is the number average molecular weight of standard polystyrene conversion measured by GPC.
- Compounds E and F are commercially available or can be easily prepared from commercially available compounds according to known methods.
- the compound E of the formula (2) in which R 4 is a hydrogen atom and Y 1 is an ethylene group those having various numbers of repeating units (n) as polyethylene glycol are available, and the desired range of What is necessary is just to select the compound which has n suitably.
- n can also be estimated from the GPC measurement result of polyethylene glycol.
- polyethylene glycol introduces a glycidyl group or the like at the end of polyethylene glycol by reacting with a compound capable of introducing a glycidyl group or a methylglycidyl group such as epichlorohydrin (hereinafter also referred to as “epoxidized compound”).
- epoxidized compound a compound capable of introducing a glycidyl group or a methylglycidyl group such as epichlorohydrin
- E of the formula (2) in which R 4 is a hydrogen atom and Y 1 is a propylene group those having various repeating unit numbers (n) are available as polypropylene ether glycol.
- EXCENOL420, EXCENOL720, EXCENOL1020, EXCENOL2020 (above, manufactured by Asahi Glass Co., Ltd.) and the like can be mentioned.
- the compound E of the formula (2) in which R 4 is a hydrogen atom and Y 1 is a trimethylene group can be prepared, for example, according to the method described in JP 2013-515144 A, with various repeating unit numbers (n ) Can be produced as polytrimethylene ether glycol.
- the compound E of the formula (2) in which R 4 is a hydrogen atom and Y 1 is a tetramethylene group those having various repeating unit numbers (n) are available as polytetramethylene ether glycol.
- PTMG650, PTMG850, PTMG1000, PTMG1300, PTMG1500, PTMG1800, PTMG2000 (above, manufactured by Mitsubishi Chemical Corporation) and the like can be mentioned.
- R 3 is a hydrogen atom
- R 4 is a hydrogen atom
- compounds having various repeating unit numbers (p, q) are available as terminal hydroxyl group-introduced polybutadiene. Examples include NISSO PB G-1000, G-2000 (above, Nippon Soda Co., Ltd.), Poly bd R-45HT (Idemitsu Kosan Co., Ltd.), and the like.
- R 3 is a hydrogen atom
- R 4 is a hydrogen atom
- a part or all of unsaturated bonds in a repeating unit enclosed in parentheses with a p or q suffix are hydrogenated
- compounds having various numbers of repeating units (p, q) are available as hydrides of terminal hydroxyl group-introduced polybutadiene.
- NISSO-PB GI-1000, GI-2000 (manufactured by Nippon Soda Co., Ltd.) and the like can be mentioned.
- compound E of the formula (3) in which R 3 is a methyl group and R 4 is a hydrogen atom compounds having various repeating unit numbers (p, q) are available as terminal hydroxyl group-introduced polyisoprene.
- R 3 is a methyl group
- R 4 is a hydrogen atom
- compounds having various repeating unit numbers (p, q) are available as terminal hydroxyl group-introduced polyisoprene.
- Poly ip made by Idemitsu Kosan Co., Ltd.
- a compound in which R 3 is a methyl group, R 4 is a hydrogen atom, and a part or all of unsaturated bonds in a repeating unit enclosed in parentheses with a p or q suffix are hydrogenated.
- compounds having various numbers of repeating units (p, q) are available as hydrides of terminal hydroxyl group-introduced polyisoprene.
- EPOL made by Idemitsu Kosan Co., Ltd.
- Examples of the compound F in which R 5 is a hydrogen atom, X is a hydroxyl group, and the A ring satisfies the specified number of atoms and ring structure include resorcinol, 2- (4-hydroxyphenyl) ethanol, bisphenol A, bisphenol M, bisphenol P, 1,6-naphthalenediol, 2-ethyl-9,10-anthracenediol, 3,4-thiophenediol, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, etc. .
- Examples of the compound F in which R 5 is a hydrogen atom, X is a hydrogen atom, and the A ring satisfies the specified number of atoms and ring structure include phenol, 4- ⁇ -cumylphenol, 4-methoxyphenol, 4-hydroxyquinoline and the like can be mentioned.
- R 5 in R 4 and Compound F in the compound E, respectively, from the viewpoint of curing after flexibility and low liquid stain resistance of the cured resin obtained are either the hydrogen atom of R 4 and R 5, other glycidyl It is preferably a group.
- Compound E and Compound F are obtained, for example, by reacting Compound E and Compound F in the presence of an alkali so as to produce the curable resin of the present invention, and then, if necessary, the obtained synthetic intermediate G is reacted with a suitable epoxidized compound in the presence of a suitable catalyst.
- the charging amount is adjusted so that m in the curable resin is a number in the range of 1 to 7, preferably 1 to 5, and more preferably 1 to 3.
- the said compound may be used individually by 1 type, or may be used in combination of 2 or more type.
- the number of m can be controlled as follows when synthesizing the synthetic intermediate G in the examples described later.
- the equivalent ratio of the epoxy group and bisphenol A (corresponding to compound F) in compound E-1 is 1.0: 2.5. If 1.0: 1.5, the number of m increases. Conversely, even when 1.0: 10, 1.0: 100, 1.0: 1000, or the like, it does not become less than 1.
- one of R 4 in Compound E and R 5 in Compound F is a hydrogen atom, and the other is a glycidyl group or a methyl glycidyl group.
- alkali examples include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, alkali metal carbonates such as sodium carbonate and potassium carbonate, tetramethylammonium chloride, Quaternary ammonium salts such as methyltrioctylammonium chloride, methyltridecylammonium chloride and benzyltrimethylammonium chloride are preferred, and sodium hydroxide or quaternary ammonium salts are more preferred.
- alkalis are preferably used as an aqueous solution, but in some cases, a powder or solid alkali can be added simultaneously with water or separately. Moreover, these alkalis may be used individually by 1 type, or may be used in combination of 2 or more type.
- the amount of alkali used is such that when R 4 is a hydrogen atom and R 5 is a glycidyl group from the viewpoint of the rapid progress of the reaction and the cost of synthesis, the alkali may be equal to or more than the equivalent of the hydroxyl group, and R 4 is glycidyl. Or a methyl glycidyl group, and when R 5 is a hydrogen atom, a catalytic amount may be used, which is 0.0001 to 0.1 equivalent of the hydroxyl group of Compound F.
- the amount of the epoxidized compound used is preferably 0.05 to 20 equivalents, more preferably 0.05 to 15 equivalents, based on the hydroxyl group contained in the raw material compound.
- the amount used is adjusted by the average number x of epoxy groups in the target curable resin, but x exceeds the average number of hydroxyl groups in the raw material compound even if a large excess amount is used relative to the hydroxyl group. There is no.
- Catalysts include tertiary amines such as trimethylamine, trioctylamine and tridecylamine, tetramethylammonium chloride, methyltrioctylammonium chloride, methyltridecylammonium chloride and benzyl chloride from the viewpoint of reaction time, cost, and reaction activity.
- a quaternary ammonium salt such as trimethylammonium is preferred, and a quaternary ammonium salt is more preferred. These may be used alone or in combination of two or more.
- the amount of the catalyst used is preferably 0.0001 to 0.5 equivalent, more preferably 0.01 to 0.5 equivalent to the hydroxyl group contained in the raw material compound from the viewpoint of appropriately securing the reaction rate while suppressing side reactions. 0.1 equivalent.
- the reaction with the alkali is preferably carried out at 50 to 250 ° C., more preferably 70 to 200 ° C., further preferably 100 to 170 ° C., and the reaction with the epoxidized compound is preferably 25 to 100 ° C. More preferably, the reaction is carried out at 30 to 80 ° C., more preferably 40 to 60 ° C.
- a solvent inert to the reaction such as hydrocarbon, ether or ketone can be used, but when an epoxidized compound is used in excess, the compound also functions as a solvent. Not required.
- Purification of the curable resin after completion of the reaction can be performed by a conventional method. For example, excess epoxidized compound is distilled off, and a water-insoluble solvent such as hydrocarbon is added as necessary, followed by washing with water.
- the target curable resin of the present invention can be obtained by removing the generated salt and catalyst.
- the production method of the curable resin of the present invention is the compound E1 in which R 4 in the compound E is a glycidyl group (diglycidyl etherified compound of the compound E; for example, polyethylene Glycol diglycidyl ether) and R 5 in compound F is a compound F1 (for example, bisphenol A), the compound E1 and the compound F1 are reacted to react the compound E1 with the compound F1.
- (meth) acrylic group is introduced into at least a part of the epoxy group, hydroxyl group and unsaturated bond through the step 3 of reacting the curable resin with a (meth) acrylic acid compound in the presence of a basic catalyst.
- the (meth) acrylated curable resin of the present invention can be obtained.
- the basic catalyst a known basic catalyst used for the reaction between an epoxy resin and (meth) acrylic acid can be used.
- a polymer-supported basic catalyst in which a basic catalyst is supported on a polymer can also be used.
- the basic catalyst a trivalent organic phosphorus compound, a salt thereof, an amine compound and a salt thereof are preferable. These basic catalysts may be used individually by 1 type, or may be used in combination of 2 or more type.
- the basic atom of a basic catalyst is phosphorus and / or nitrogen.
- trivalent organic phosphorus compounds include alkylphosphines such as triethylphosphine, tri-n-propylphosphine, tri-n-butylphosphine and salts thereof, triphenylphosphine, tri-m-tolylphosphine, tris (2, Arylphosphines such as 6-dimethoxyphenyl) phosphine and salts thereof, phosphorous acid triesters such as triphenylphosphite, triethylphosphite and tris (nonylphenyl) phosphite and salts thereof. Of these, triphenylphosphine is preferable.
- amine compounds include secondary amines such as diethanolamine, tertiary amines such as triethanolamine, dimethylbenzylamine, trisdimethylaminomethylphenol, trisdiethylaminomethylphenol, 1,5,7-triazabicyclo [4.
- Examples of the salt of the amine compound include benzyltrimethylammonium chloride, benzyltriethylammonium chloride, and salts of the above strongly basic amines.
- the polymer for supporting the basic catalyst is not particularly limited, and a polymer obtained by crosslinking polystyrene with divinylbenzene, a polymer obtained by crosslinking acrylic resin with divinylbenzene, or the like is used.
- These polymers are solvents (for example, methyl ethyl ketone, methyl isobutyl ketone, toluene, etc.) and raw materials used for the reaction between the curable resin obtained by the production method including step 1 or steps 1 and 2, and a (meth) acrylic acid compound. Insoluble in the product.
- these polymers may be used individually by 1 type, or may be used in combination of 2 or more type.
- a polymer-supported basic catalyst is obtained by chemically bonding a basic catalyst to an insoluble polymer or introducing a basic catalyst into a monomer, polymerizing the monomer, and then three-dimensionally crosslinking with a crosslinking monomer such as divinylbenzene.
- a crosslinking monomer such as divinylbenzene.
- Such a cross-linking results in a polymer-supported basic catalyst that is insoluble in solvents such as methyl ethyl ketone, methyl isobutyl ketone, and toluene.
- polymer-supported basic catalyst examples include diphenylphosphinopolystyrene, 1,5,7-triazabicyclo [4.4.0] dec-5-enepolystyrene, N, N- (diisopropyl) aminomethylpolystyrene. N- (methylpolystyrene) -4- (methylamino) pyridine and the like. These polymer-supported basic catalysts may be used singly or in combination of two or more.
- polymer-supported basic catalyst a commercially available one may be used.
- examples of commercially available polymer-supported basic catalysts include PS-PPh 3 (diphenylphosphinopolystyrene, manufactured by Biotage), PS-TBD (1,5,7-triazabicyclo [4.4.0] deca-5. -Enpolystyrene, manufactured by Biotage Corporation).
- the temperature in the reaction step between the curable resin obtained by the production method including step 1 or steps 1 and 2 and the (meth) acrylic acid compound is preferably The temperature is 60 to 120 ° C, more preferably 80 to 120 ° C, still more preferably 90 to 110 ° C.
- the (meth) acrylated curable resin obtained by this reaction is active energy such as ultraviolet rays. It is desirable to carry out the reaction in a container that shields from ultraviolet rays because it is cured by radiation.
- the reaction between the curable resin obtained by the production method including Step 1 or Steps 1 and 2 and the (meth) acrylic acid compound is a good solvent for the curable resin in order to prevent gas phase polymerization.
- the reflux solvent include acetone, methyl ethyl ketone, toluene and the like.
- the curable resin and (meth) acrylated curable resin of the present invention (hereinafter collectively referred to as “the curable resin of the present invention”) have the various characteristics described above, and are used as liquid crystal sealants. It has a preferred viscosity for use, low liquid crystal stain and excellent post-cure flexibility.
- the liquid crystal sealant composition using the curable resin of the present invention is excellent in handling properties and hardly affects the orientation of the liquid crystal even when it contacts the liquid crystal in an uncured state by the liquid crystal dropping method. Therefore, it is difficult to disturb the orientation of the liquid crystal, and when used in a flexible device such as a flexible liquid crystal display, even if the flexible substrate sandwiching the cured liquid crystal sealant is bent, its excellent flexibility and stress relaxation Due to the effect, cracking of the liquid crystal seal portion, peeling from the substrate, and the like hardly occur.
- the viscosity of the liquid crystal sealing agent composition of the present invention is usually 1,000 to 2,000,000 mPa ⁇ s, and preferably 10,000 to 1,000,000 mPa ⁇ s. Further, the viscosity of the liquid crystal sealing agent composition can be adjusted by the structure of the curable resin of the present invention, components that can be included in the liquid crystal sealing agent composition described below, and the addition of a solvent.
- Such a liquid crystal sealant composition of the present invention containing the curable resin of the present invention has a storage elastic modulus of a cured liquid crystal sealant obtained by curing it, usually from room temperature (25 ° C.). ) Is 1.0 ⁇ 10 3 to 3.0 ⁇ 10 9 Pa, preferably 1.0 ⁇ 10 3 to 1.0 ⁇ 10 9 Pa.
- the measuring method of a storage elastic modulus is demonstrated in detail at the term of the below-mentioned Example.
- the glass transition temperature (Tg) of the cured liquid crystal sealant obtained by curing the liquid crystal sealant composition of the present invention is usually 80 ° C. or lower, preferably 40 ° C. or lower, more preferably, from the viewpoint of flexibility. Is 30 ° C. or lower, more preferably room temperature (25 ° C.) or lower, and particularly preferably ⁇ 80 to 25 ° C.
- the liquid crystal sealant composition of the present invention contains the curable resin of the present invention, and the content of the curable resin and the like in the liquid crystal sealant composition is usually 5 to 95% by weight, and is flexible and adhesive. From the viewpoint of influence on the liquid crystal orientation, the content is preferably 10 to 95% by weight.
- liquid crystal sealant composition of the present invention may further contain various components described below within a range not impairing the effects of the present invention, according to various properties required for the application.
- the liquid crystal sealant composition of the present invention may contain a curable component in addition to the curable resin of the present invention, for example, a conventional ethylenically unsaturated group and / or used as a main component of a liquid crystal sealant.
- the liquid crystal sealant composition containing the curable resin of the present invention together with the compound H having an epoxy group is compound H only Compared with the case, the flexibility of the cured liquid crystal sealant is greatly improved.
- Examples of the compound H having an ethylenically unsaturated group include (meth) acrylate compounds, aliphatic acrylamide compounds, alicyclic acrylamide compounds, acrylamide compounds containing aromatics, and N-substituted acrylamide compounds.
- Examples of the (meth) acrylate compound include paracumylphenoxyethylene glycol (meth) acrylate, t-butyl (meth) acrylate, ethoxylated phenyl (meth) acrylate, benzyl (meth) acrylate, and glycidyl (meth) acrylate.
- Aliphatic (meth) acrylates and aromatic ring-containing (meth) acrylates can be mentioned.
- examples of the compound H having an ethylenically unsaturated group include monofunctional, difunctional, trifunctional or polyfunctional radically polymerizable unsaturated compounds.
- Examples of the monofunctional radically polymerizable unsaturated compound include hydroxyethyl (meth) acrylate, benzyl (meth) acrylate, and tetrahydrofurfuryl (meth) acrylate from the viewpoint of ensuring the viscosity and flexibility of the liquid crystal sealant composition.
- One or more kinds of compounds selected from the group consisting of a rate are preferable, and isobornyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyloxyethyl
- bifunctional radically polymerizable unsaturated compound examples include tricyclodecane dimethanol di (meth) acrylate, dimethylol dicyclopentane di (meth), from the viewpoint of ensuring the viscosity and flexibility of the liquid crystal sealant composition.
- Prefer one or more compounds Ku, dimethylol dicyclopentane di (meth) acrylate and / or EO or PO-modified bisphenol A di (meth) acrylate are more preferred.
- (meth) acrylate having no hydroxyl group and having a bisphenol A skeleton is preferable.
- (meth) acrylate Kyoeisha Chemical Co., Ltd. has obtained light acrylate BP-4EAL (EO adduct diacrylate of bisphenol A), BP-4PA (PO adduct diacrylate of bisphenol A) and the like are commercially available.
- trifunctional or polyfunctional radically polymerizable unsaturated compound examples include EO-modified glycerol tri (meth) acrylate (trifunctional), PO-modified glycerol from the viewpoint of ensuring the viscosity and flexibility of the liquid crystal sealant composition.
- the compound H having an epoxy group is preferably a bisphenol A type epoxy compound, a bisphenol F type epoxy compound, a bisphenol AD type epoxy compound, a phenol novolac type epoxy compound, a cresol novolak type epoxy compound, a naphthalene type epoxy compound, It is at least one compound selected from the group consisting of resorcinol type epoxy compounds, these hydrogenated compounds and alicyclic epoxy compounds, more preferably bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, naphthalene type epoxy compounds. And at least one compound selected from the group consisting of resorcinol type epoxy compounds, more preferably bisphenol A type epoxy compounds.
- bisphenol A type epoxy compound examples include EPICLON 850S, 860, 1055, and EXA-850 CRP manufactured by DIC.
- hydrogenated bisphenol A type epoxy compound examples include KRM-2408 manufactured by ADEKA and YX-8034 manufactured by JER.
- bisphenol F type epoxy compound examples include EPICLON 830S manufactured by DIC.
- naphthalene type epoxy compounds include EPICLON HP-4032D and HP-7200H manufactured by DIC.
- phenol novolac type epoxy compound examples include EPICLON N-740 and N-770 manufactured by DIC.
- cresol novolac type epoxy compound examples include EPICLON N-660 and N-670 manufactured by DIC.
- resorcinol type epoxy compound examples include Denacol EX-201 manufactured by Nagase ChemteX Corporation.
- alicyclic epoxy compound include 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexene carboxylate (Celoxide 2021P manufactured by Daicel), 1,2: 8,9-diepoxy limonene.
- Examples of the compound H having an ethylenically unsaturated group and an epoxy group include partial (meth) acrylate-modified epoxy compounds obtained by reacting an epoxy group-containing compound with a (meth) acrylic acid compound.
- a partial (meth) acrylated epoxy compound obtained by reacting an A-type epoxy resin with (meth) acrylic acid is preferred.
- the partial (meth) acrylated epoxy compound obtained by reacting the bisphenol A type epoxy resin with (meth) acrylic acid is obtained, for example, as follows.
- bisphenol A type epoxy resin and (meth) acrylic acid are reacted in the presence of a basic catalyst, preferably a trivalent organic phosphoric acid compound and / or an amine compound.
- the reaction ratio at this time is a ratio of 10 to 90 equivalent% of (meth) acrylic acid to 1 equivalent of epoxy group.
- the reaction product is purified by removing the basic catalyst by filtration, centrifugation, and / or washing with water.
- a basic catalyst the well-known basic catalyst used for reaction of an epoxy resin and (meth) acrylic acid can be used.
- a polymer-supported basic catalyst in which a basic catalyst is supported on a polymer can also be used.
- the liquid crystal sealant composition of the present invention can contain various compounds H.
- the curable resin of the present invention does not contain an ethylenically unsaturated group
- the compound As H the compound which has the above-mentioned ethylenically unsaturated group which is a radically polymerizable compound is preferable.
- the compound H demonstrated above may be used individually by 1 type, or may be used in combination of 2 or more type.
- the liquid crystal sealing agent composition of the present invention can contain a photopolymerization initiator as a radical generating source when photopolymerizing the compound H, and the curable resin of the present invention.
- a photoinitiator is not specifically limited, A well-known compound can be used, 1 type may be used individually or may be used in combination of 2 or more type.
- photopolymerization initiator examples include benzoins, acetophenones, benzophenones, thioxanthones, ⁇ -acyloxime esters, phenylglyoxylates, benzyls, azo compounds, diphenyl sulfide compounds, acylphosphine oxide compounds, Examples thereof include benzoin ethers and anthraquinones, and preferably have a reactive group that has low solubility in liquid crystals and that itself does not gasify a decomposition product upon irradiation with light.
- the liquid crystal sealant composition of the present invention is usually photocured, but may contain a photosensitizer in order to increase sensitivity to light at that time.
- a photosensitizer conventionally known various compounds can be used without particular limitation, and the photosensitizer may be used alone or in combination of two or more.
- photosensitizer examples include carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, and photoreductive dyes from the viewpoint of curability.
- the photosensitizer include an acridone derivative such as N-methylacridone and N-butylacridone; in addition, ⁇ , ⁇ -diethoxyacetophenone, benzyl, fluorenone, xanthone, uranyl compound and the like.
- acridone derivative such as N-methylacridone and N-butylacridone
- ⁇ , ⁇ -diethoxyacetophenone such as N-methylacridone and N-butylacridone
- benzyl ⁇ , ⁇ -diethoxyacetophenone, benzyl, fluorenone, xanthone, uranyl compound and the like.
- the liquid crystal sealant composition may contain a curing agent.
- curing agent is not specifically limited, A well-known compound can be used.
- amine-based curing agents such as organic acid dihydrazide compounds, imidazoles and derivatives thereof, dicyandiamide, aromatic amines, epoxy-modified polyamines, polyaminoureas and the like are preferable from the viewpoint of adhesiveness. These curing agents may be used alone or in combination of two or more.
- the liquid crystal sealing agent composition of the present invention can contain a curing accelerator from the viewpoint of accelerating the curing reaction of the curing component (the curable resin of the present invention or the compound H described above), and the curing accelerator is 1
- a curing accelerator from the viewpoint of accelerating the curing reaction of the curing component (the curable resin of the present invention or the compound H described above), and the curing accelerator is 1
- One species may be used alone, or two or more species may be used in combination.
- Preferred examples thereof include imidazoles such as 2-methylimidazole, 2-ethylimidazole and 2-ethyl-4-methylimidazole, 2- (dimethylaminomethyl) phenol and 1,8-diazabicyclo [5.4. 0] Tertiary amines such as undec-7-ene (DBU); phosphines such as triphenylphosphine; metal compounds such as tin octylate and the like.
- imidazoles such as 2-methylimidazole, 2-ethylimidazole and 2-ethyl-4-methylimidazole, 2- (dimethylaminomethyl) phenol and 1,8-diazabicyclo [5.4. 0]
- Tertiary amines such as undec-7-ene (DBU); phosphines such as triphenylphosphine; metal compounds such as tin octylate and the like.
- the liquid crystal sealing agent composition of the present invention can contain a filler from the viewpoint of viscosity control, adhesion reliability, and suppression of linear expansion.
- a filler from the viewpoint of viscosity control, adhesion reliability, and suppression of linear expansion.
- an inorganic filler and an organic filler can be used, These may be used individually by 1 type, or may be used in combination of 2 or more type.
- inorganic filler calcium carbonate, magnesium carbonate, barium sulfate, magnesium sulfate, aluminum silicate, titanium oxide, alumina, zinc oxide, silicon dioxide, kaolin, talc, glass beads, sericite activated clay, bentonite, aluminum nitride, and nitriding Silicon etc. are mentioned.
- organic filler examples include polymethyl methacrylate, polystyrene, copolymers obtained by copolymerizing these monomers and other monomers, polyester fine particles, polyurethane fine particles, rubber fine particles, and copolymers having a high glass transition temperature.
- examples thereof include core-shell type particles composed of a shell containing a polymer and a copolymer core having a low glass transition temperature.
- examples of the core-shell type particles include Zefiac series (F351 etc.) manufactured by Gantz Kasei.
- the average particle size of the particles constituting the filler is usually 0.1 to 3 ⁇ m, more preferably 0.5. ⁇ 3 ⁇ m.
- the average particle size of the filler is measured by a laser diffraction / scattering particle size distribution measuring device manufactured by HORIBA (for example, Partica LA-950V2 manufactured by HORIBA).
- the liquid crystal sealing agent composition of the present invention can contain a silane coupling agent within the range that exhibits the effects of the present invention.
- a silane coupling agent may be used individually by 1 type, or may be used in combination of 2 or more type.
- tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetra Tetraalkoxysilanes such as isopropoxysilane, tetrabutoxysilane, dimethoxydiethoxysilane, dimethoxydiisopropoxysilane, diethoxydiisopropoxysilane, diethoxydibutoxysilane; methyltrimethoxysilane, methyltriethoxysilane, methyltri Isopropoxysilane, ethyltriethoxysilane, ethyltributoxysilane, cyclohexyltriethoxysilane, phenyltriisopropoxysilane, vinyltrimethoxysilane, 3-glycidoxypropyltrimeth
- Methacrylate curable resin 1 (1) 2000.0 g (4.0 equivalents / hydroxyl group) of polyethylene glycol # 1000 (manufactured by LION), 2220.0 g (6.0 equivalents) of epichlorohydrin, 74.3 g (0.10) of benzyltrimethylammonium chloride Equivalent weight) was placed in a 5-liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- the solution was cooled to 60 ° C. or lower, 2 L of chloroform was added, washed 6 times with 2 L of 1% NaOH aqueous solution, and washed 6 times with 2 L of water.
- reaction mixture was cooled to room temperature, 2 L of chloroform was added, and the mixture was washed 6 times with 2 L of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 982.0 g of pale yellow viscous resin 1.
- Methacrylate curable resin 2 (1) 500.0 g (1.0 equivalent / hydroxyl group) of polytetramethylene ether glycol (PTMG) 1000 (manufactured by Mitsubishi Chemical Corporation), 555.0 g (6.0 equivalents) of epichlorohydrin, benzyltrimethylammonium chloride 18 .6 g (0.10 equivalent) was placed in a 2 liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- PTMG polytetramethylene ether glycol
- reaction mixture was cooled to room temperature, 1 L of chloroform was added, and the mixture was washed 4 times with 1 L of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 459.0 g of white waxy solid compound E-2.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 53.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition. Next, the reaction mixture was cooled to room temperature, 500 mL of chloroform was added, and the mixture was washed 4 times with 500 mL of water. The solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 129.0 g of light yellow viscous resin 2.
- Methacrylate curable resin 3 (1) 350.0 g (0.50 equivalent / hydroxyl group) of NISSO-PB G-1000 (manufactured by Nippon Soda Co., Ltd.), 370.0 g (8.0 equivalents) of epichlorohydrin, 9.3 g of benzyltrimethylammonium chloride ( 0.10 equivalent) was placed in a 2 liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 75.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition.
- reaction mixture was cooled to room temperature, 500 mL of chloroform was added, and the mixture was washed 6 times with 500 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 298.0 g of transparent viscous compound E-3.
- Reactant G-3 (75.5 g), epichlorohydrin (112.5 g), and benzyltrimethylammonium chloride (2.8 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 23.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition.
- reaction mixture was cooled to room temperature, added with 300 mL of chloroform, and washed 6 times with 300 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 54.4 g of light yellow viscous resin 3.
- Methacrylate curable resin 4 (1) NISSO-PB GI-1000 (manufactured by Nippon Soda Co., Ltd.) 300.0 g (0.40 equivalent / hydroxyl group), epichlorohydrin 296.0 g (8.0 equivalent), benzyltrimethylammonium chloride 7.4 g ( 0.10 equivalent) was placed in a 2 liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 60.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition.
- reaction mixture was cooled to room temperature, 500 mL of chloroform was added, and the mixture was washed 6 times with 500 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 264.0 g of transparent viscous compound E-4.
- Reactant G-4 (80.0 g), epichlorohydrin (88.8 g), and benzyltrimethylammonium chloride (3.0 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- reaction mixture was cooled to room temperature, added with 300 mL of chloroform, and washed 6 times with 300 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 56.0 g of light yellow viscous resin 4.
- Reactant G-5 (125.0 g), epichlorohydrin (150.0 g), and benzyltrimethylammonium chloride (2.8 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- reaction mixture was cooled to room temperature, 500 mL of chloroform was added, and the mixture was washed 6 times with 500 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 130.0 g of pale yellow viscous resin 5.
- Methacrylate curable resin 6 (1) Compound E-2 (64.0 g (0.10 equivalent / epoxy group)) and resorcinol (27.5 g (2.5 equivalent)) are placed in an eggplant type flask so that the liquid temperature becomes 120 ° C. The mixture was stirred with heating. 0.2 g of 4% NaOH aqueous solution was added, and the mixture was stirred at 120 ° C. for 24 hours. It cooled until the liquid temperature became 60 degrees C or less, 300 mL of chloroform was added, and it wash
- Reactant G-6 (60.5 g), epichlorohydrin (102.0 g), and benzyltrimethylammonium chloride (3.4 g) were stirred with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 28.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition. Subsequently, the reaction mixture was cooled to room temperature, 300 mL of chloroform was added, and the mixture was washed 6 times with 300 mL of water. The solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 48.0 g of light yellow viscous resin 6.
- Methacrylate curable resin 7 (1) Compound E-2 (53.0 g (0.080 equivalents / epoxy group)) and 2- (4-hydroxyphenyl) ethanol (11.1 g (1.0 equivalents)) were placed in an eggplant type flask, The mixture was heated and stirred so that the liquid temperature became 120 ° C. Benzyltrimethylammonium chloride (3.0 g (0.20 equivalent)) was added and stirred at 120 ° C. for 24 hours. It cooled until the liquid temperature became 60 degrees C or less, chloroform 300mL was added, and it wash
- Reactant G-7 (59.0 g), epichlorohydrin (93.3 g), and benzyltrimethylammonium chloride (3.1 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- Methacrylate curable resin 8 (1) Compound E-2 (94.0 g (0.15 equivalent / epoxy group)) and phenol (21.2 g (1.5 equivalent)) are placed in an eggplant type flask so that the liquid temperature becomes 120 ° C. The mixture was stirred with heating. Benzyltrimethylammonium chloride (2.8 g (0.10 equivalent)) was added and stirred at 120 ° C. for 24 hours. The solution was cooled to a temperature of 60 ° C. or lower, added with 300 mL of methyl isobutyl ketone, washed twice with 300 mL of 1% NaOH aqueous solution, and washed with 300 mL of water four times.
- Reactant G-8 (90.0 g), epichlorohydrin (130.0 g), and benzyltrimethylammonium chloride (2.6 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- Methacrylate curable resin 9 (1) Compound E-2 (63.0 g (0.10 equivalent / epoxy group)) and 9,9-bis (4-hydroxy-3-methylphenyl) fluorene (95.0 g (2.5 equivalent)) , 1-butanol (80.0 g) was placed in an eggplant type flask and heated to reflux at 120 ° C. Benzyltrimethylammonium chloride (0.9 g (0.050 equivalent)) was added and stirred at 120 ° C. for 20 hours. It cooled until the liquid temperature became 60 degrees C or less, chloroform 300mL was added, it wash
- Reactant G-9 (56.0 g), epichlorohydrin (111.0 g), and benzyltrimethylammonium chloride (2.2 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Place in a 500 ml three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 18.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition. Subsequently, the reaction mixture was cooled to room temperature, 300 mL of chloroform was added, and the mixture was washed 6 times with 300 mL of water. The solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 54.0 g of light yellow viscous resin 9.
- Methacrylate curable resin 10 (1) PEG-2000 (manufactured by Toho Chemical Industry Co., Ltd.) 1000.0 g (1.0 equivalent / hydroxyl group), epichlorohydrin 925.0 g (10 equivalents), benzyltrimethylammonium chloride 18.6 g (0.10 equivalents) ) was placed in a 5-liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- the solution was cooled to 60 ° C. or lower, added with 300 mL of chloroform, washed with 300 mL of 1% NaOH aqueous solution three times, and washed with 300 mL of water six times.
- Reactant G-10 (108.0 g), epichlorohydrin (175.0 g), and benzyltrimethylammonium chloride (2.3 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Placed in a 1 liter three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- the mixture was heated to about 50 to 60 ° C. with stirring under a high vacuum of 50 torr to vigorously reflux epichlorohydrin. 19.0 g of 48% aqueous NaOH was slowly added to the mixture over 2 hours. As soon as the azeotrope was formed, stirring was continued while returning epichlorohydrin to the reaction system in the water / epichlorohydrin mixture. Stirring was continued for 3 hours after the addition.
- reaction mixture was cooled to room temperature, added with 300 mL of chloroform, and washed 6 times with 300 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 92.0 g of white waxy resin 10.
- Methacrylate curable resin 11 (1) 500.0 g (0.50 equivalent / hydroxyl group) of polytetramethylene ether glycol (PTMG) 2000 (manufactured by Mitsubishi Chemical Corporation), 463.0 g (10 equivalents) of epichlorohydrin, 9.3 g of benzyltrimethylammonium chloride (0.10 equivalent) was placed in a 2 liter three-necked round bottom flask equipped with a mechanical stirrer, thermometer, temperature controller, condenser, Dean-Stark trap and dropping funnel.
- PTMG polytetramethylene ether glycol
- the solution was cooled to 60 ° C. or lower, added with 300 mL of chloroform, washed with 300 mL of 1% NaOH aqueous solution three times, and washed with 300 mL of water six times.
- Reactant G-11 (117.0 g), epichlorohydrin (125.0 g), and benzyltrimethylammonium chloride (2.5 g) were mixed with a mechanical stirrer, thermometer, temperature controller, condenser, Dean- Placed in a 1 liter three-necked round bottom flask equipped with a Stark trap and dropping funnel.
- reaction mixture was cooled to room temperature, added with 300 mL of chloroform, and washed 6 times with 300 mL of water.
- the solvent of the obtained organic phase was removed by distillation under reduced pressure to obtain 92.0 g of a pale yellow viscous resin 11.
- Denacol EX-830 PEG 400 diglycidyl ether manufactured by Nagase ChemteX Corp. 26.8 g (0.10 equivalent / epoxy group), 2-hydroxy-9H-thioxanthen-9-one 22.8 g (1.0 equivalent) , Benzyltrimethylammonium chloride 3.7 g (0.20 equivalent) and MIBK 40.0 g were placed in a flask and stirred at 110 ° C. for 72 hours. The reaction mixture was cooled to room temperature, dissolved in 50 g of chloroform, and washed 6 times with 100 ml of water. The solvent of the organic phase was distilled off under reduced pressure to obtain 36.2 g of photopolymerization initiator 2.
- Examples 1 to 11 and Comparative Example 1 Partially methacrylated bisphenol A type epoxy resins and methacrylated curable resins 1 to 11 produced in Synthesis Examples and Comparative Synthesis Examples, Photopolymerization Initiators 1 and 2, and EH-5030S (made by ADEKA ( The polyamine compound)) was mixed in the blending amounts (parts by weight) shown in Table 1 below, and then sufficiently kneaded using a three-roll mill (C-43 / 4 ⁇ 10 manufactured by Inoue Seisakusho). Liquid crystal sealant compositions 1 to 11 and Comparative Example 1 were obtained.
- Viscosity measurement It measured at 25 degreeC using the E-type viscosity meter (TO105 Sangyo Co., Ltd. RE105U). The rotor and the number of rotations were selected as follows.
- Partially methacrylated bisphenol A type epoxy resin 3 ° ⁇ R7.7 rotor, rotation speed 10 rpm Methacrylic curable resin 1: 3 ° ⁇ R7.7 rotor, rotation speed 15 rpm Methacrylic curable resin 2: 3 ° ⁇ R7.7 rotor, rotation speed 15 rpm Methacrylic curable resin 3: 3 ° ⁇ R7.7 rotor, rotation speed 0.5 rpm Methacrylic curable resin 4: 3 ° ⁇ R7.7 rotor, rotation speed 0.2 rpm Methacrylate curable resin 5: 1 ° 34 ′ ⁇ R24 rotor, rotation speed 2.0 rpm Methacrylic curable resin 6: 3 ° ⁇ R14 rotor, rotation speed 5.0 rpm Methacrylic curable resin 7: 1 ° 34 ′ ⁇ R24 rotor, rotation speed 5.0 rpm Methacrylic curable resin 8: 1 ° 34 ' ⁇ R24 rotor,
- the NI point was measured using a differential scanning calorimeter (DSC, manufactured by Perkin Elmer, PYRIS6), 10 mg of a liquid crystal sample for evaluation was enclosed in an aluminum sample pan, and the temperature rising rate was 5 ° C./min. . In addition, 10 mg of the liquid crystal was sealed in an aluminum sample pan, and a measurement was performed under a temperature rising rate of 5 ° C./min.
- DSC differential scanning calorimeter
- the difference TE-TB between the blank endothermic peak top (phase transition temperature) TB and the endothermic peak top (phase transition temperature) TE of the liquid crystal for evaluation was defined as the NI point change.
- the absolute value of the NI point change is preferably as small as possible.
- the obtained cured product test piece was measured with a dynamic viscoelasticity measuring apparatus (DMA, manufactured by Seiko Instruments Inc., DMS6100) with a deformation mode as a tension, a frequency of 1.0 Hz, and a range of ⁇ 50 ° C. to 100 ° C. The measurement was performed while raising the temperature at ° C / min. The peak top temperature at the loss tangent tan ⁇ obtained as a result was defined as Tg.
- DMA dynamic viscoelasticity measuring apparatus
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Abstract
Description
(1)下記式(1)で表される硬化性樹脂:
[式中、mは、1~7の範囲の数であり、R1は、それぞれ互いに独立に水素原子、グリシジル基又はメチルグリシジル基であり、R2は、それぞれ互いに独立に水素原子又はメチル基であり、A環は、それぞれ互いに独立に炭素原子数、及びヘテロ原子数の合計が5以上であり、且つ1つ以上の芳香環、又はヘテロ芳香環を含む基であり、Xは、互いに独立に、水素原子、水酸基、グリシジルオキシ基、又はメチルグリシジルオキシ基であり、Yは、下記式(1a):
(式中、Y1は、それぞれ互いに独立に炭素原子数2~5のアルキレン基であり、nは1~250の範囲の数である)、下記式(1b):
(式中、Y2は、それぞれ互いに独立に直接結合又は炭素数1若しくは2のアルキレン基であり、R3はそれぞれ互いに独立に水素原子又はメチル基であり、pとqはそれぞれ互いに独立に0以上の数であり、且つそれらの合計は1~200の範囲の数である)、又は前記式(1b)中の不飽和結合の一部又は全部を水素化した構造の基であり、前記R1及びXに関して、グリシジル基又はメチルグリシジル基であるR1と、グリシジルオキシ基又はメチルグリシジルオキシ基であるXの合計の個数の平均xは1以上である。]。
(2)前記式(1)において、A環に含まれる炭素原子数が4~40であり、酸素原子数が0~5であり、窒素原子数が0~5であり、硫黄原子数が0~5であり、且つA環に含まれる環構造の数が1~5である、(1)に記載の硬化性樹脂。
(3)(1)又は(2)に記載の硬化性樹脂のエポキシ基、水酸基及び不飽和結合の少なくとも一部と(メタ)アクリル酸及び/又は(メタ)アクリル酸無水物とを反応させて得られる(メタ)アクリル化硬化性樹脂。
(4)(1)又は(2)に記載の硬化性樹脂及び/又は(3)に記載の(メタ)アクリル化硬化性樹脂を含む、液晶シール剤組成物。
(5)前記液晶シール剤組成物における、硬化性樹脂及び/又は(メタ)アクリル化硬化性樹脂の含有量が5~95重量%である、(4)に記載の液晶シール剤組成物。
(6)前記液晶シール剤組成物が、さらに、エチレン性不飽和基及び/又はエポキシ基を有する化合物H(但し、前記硬化性樹脂及び(メタ)アクリル化硬化性樹脂を除く)を含む、(4)又は(5)に記載の液晶シール剤組成物。
本発明の硬化性樹脂は、下記式(1)で表わされる。
式(1)中、mは、1~7の範囲の数であり、本発明の硬化性樹脂の粘度やハンドリング性の観点から、1~5の範囲の数であることが好ましく、1~3の範囲の数であることがより好ましい。本発明の硬化性樹脂は、例えば後述する製造方法により製造することが可能で、その場合、mの数の異なる複数種類の化合物の混合物となる場合がある。
式(1)中、Xは、それぞれ互いに独立に水素原子、水酸基、グリシジルオキシ基、又はメチルグリシジルオキシ基である。Xが水酸基、グリシジルオキシ基又はメチルグリシジルオキシ基である場合には、後述する通り当該部分は架橋反応を起こすことが出来、また、当該部分に(メタ)アクリル基を導入することも出来る。
上記式(1)において、R1は、それぞれ互いに独立に水素原子、グリシジル基又はメチルグリシジル基である。後述する通り、R1を含む基は架橋反応を起こすことが出来、また、当該部分に(メタ)アクリル基を導入することも出来る。なお、mが2以上の数である場合には、mの添え字がつけられた括弧で括られた個々のブロックにおけるR1同士もまた独立であり、互いに同一であっても異なっていてもよい。
上記式(1)において、R2は、それぞれ互いに独立に水素原子又はメチル基であり、本発明の硬化性樹脂の低液晶汚染性の観点から好ましくは水素原子である。なお、mが2以上の数である場合には、mの添え字がつけられた括弧で括られた個々のブロックにおけるR2同士もまた独立であり、互いに同一であっても異なっていてもよい。
上記式(1)において、A環は、それぞれ互いに独立に炭素原子数、及びヘテロ原子数の合計が5以上であり、且つ1つ以上の芳香環、又はヘテロ芳香環を含む基である。炭素原子数及びヘテロ原子数の合計が5以上であるとは、A環全体をみたときの、環を構成する炭素原子及びヘテロ原子、環構成原子に炭素原子やヘテロ原子を有する基が結合しているのであれば、それらの基を含めて、全体の炭素原子及びヘテロ原子数の合計が5以上である、ということである。
次に、上記式(1)においてYは、下記式(1a)、(1b)又は当該式(1b)中の不飽和結合の一部又は全部を水素化した構造の基である。なお、mが2以上の数である場合には、mの添え字がつけられた括弧で括られた個々のブロックにおけるY同士もまた独立であり、互いに同一であっても異なっていてもよい。
以上説明した式(1)に関する、所定のブロック(繰り返し単位)の数を示すmは、後述する本発明の硬化性樹脂の合成原料の仕込量や、当該樹脂(又は後述する(メタ)アクリル化硬化性樹脂)のGPC測定結果から概算することができる。n、及びp、qの合計値は、硬化性樹脂(又は後述する(メタ)アクリル化硬化性樹脂)のGPC測定結果より概算可能であり、また、これらは硬化性樹脂の合成原料のGPC測定結果からも概算することができる。さらに、p、qそれぞれの値については、IR等により分析可能である。
以上説明した本発明の硬化性樹脂の粘度は、通常1000~2000000mPa・sである。後述する通り本発明の硬化性樹脂は液晶シール剤用途に好適であるが、当該用途に使用する場合には、液晶シール剤に適度な粘性を確保する観点から、硬化性樹脂の粘度は、好ましくは3000~2000000mPa・sである。なお、本明細書において粘度は25℃において、E型粘度計を用いて測定された数値である。
本発明の硬化性樹脂は、(メタ)アクリル酸及び/又は(メタ)アクリル酸無水物を反応させて(メタ)アクリル化硬化性樹脂とすることが出来る。(メタ)アクリル基のオレフィン部位は架橋反応を起こすことができ、前記(メタ)アクリル化硬化性樹脂においても、液晶シール剤に求められる接着性を担保しつつ、優れた柔軟性を達成することができる。
本発明の(メタ)アクリル化硬化性樹脂は、本発明の硬化性樹脂と同様、液晶シール剤に使用するに好ましい特性を示す。
次に、本発明の硬化性樹脂の製造方法について説明する。
前記硬化性樹脂の製造方法は、下記式(2)又は(3)で表される化合物Eと、下記式(4)で表される化合物Fとを反応させる工程を含む。
さらに、硬化性樹脂を、塩基性触媒存在下、(メタ)アクリル酸系化合物と反応させる工程3を経て、エポキシ基、水酸基、及び不飽和結合の少なくとも一部に(メタ)アクリル基が導入された本発明の(メタ)アクリル化硬化性樹脂を得ることができる。
本発明の硬化性樹脂及び(メタ)アクリル化硬化性樹脂(以下、これらをまとめて「本発明の硬化性樹脂等」ともいう)は上記で説明した種々の特性を有し、液晶シール剤として使用するのに好ましい粘度、低液晶汚染性及び優れた硬化後柔軟性を有する。
本発明の液晶シール剤組成物は、本発明の硬化性樹脂等の他に硬化成分を含んでいてもよく、例えば、液晶シール剤の主剤として使用される従来のエチレン性不飽和基及び/又はエポキシ基を有する化合物H(例えば、ビスフェノールA型エポキシ樹脂のエポキシ基の一部を(メタ)アクリレート化したオリゴマー)と共に本発明の硬化性樹脂等を配合した液晶シール剤組成物は、化合物Hだけの場合に比べて液晶シール剤硬化物の柔軟性が大きく向上する。
水素化ビスフェノールA型エポキシ化合物の具体的な例として、ADEKA社製KRM-2408、JER社製のYX-8034等がある。
ビスフェノールF型エポキシ化合物の具体的な例として、DIC社製EPICLON830S等がある。
ナフタレン型エポキシ化合物の具体的な例として、DIC社製EPICLON HP-4032D、HP-7200H等がある。
フェノールノボラック型エポキシ化合物の具体的な例として、DIC社製EPICLON N-740、N-770等がある。
クレゾールノボラック型エポキシ化合物の具体的な例として、DIC社製EPICLON N-660、N-670等がある。
レゾルシノール型エポキシ化合物の具体的な例として、ナガセケムテックス社製デナコールEX-201等がある。
脂環型エポキシ化合物の具体的な例として、3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレート(ダイセル社製セロキサイド2021P)、1,2:8,9-ジエポキシリモネン(ダイセル社製セロキサイド3000)、1,2-エポキシ-4-ビニルシクロヘキサン(ダイセル社製セロキサイド2000)、2,2-ビス(ヒドロキシメチル)-1-ブタノールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物(ダイセル社製EHPE3150)等がある。
本発明の液晶シール剤組成物は、本発明の硬化性樹脂等、そして含有する場合には化合物Hを光重合させる際のラジカル発生源として光重合開始剤を含有することができる。光重合開始剤は特に限定されず、公知の化合物が使用でき、1種単独で用いても、2種以上を組み合わせて用いてもよい。
本発明の液晶シール剤組成物は、通常光硬化させるが、その際の光への感度を高めるため、光増感剤を含有してもよい。前記光増感剤としては従来公知の各種の化合物を特に制限なく使用することができ、光増感剤は、1種単独で用いても2種以上を組み合わせて用いてもよい。
本発明の液晶シール剤組成物の接着性を高める観点から、前記液晶シール剤組成物に硬化剤を含有させてもよい。前記硬化剤は特に限定されず、公知の化合物が使用できる。
本発明の液晶シール剤組成物は、硬化成分(本発明の硬化性樹脂等や、上記で説明した化合物H等)の硬化反応を促進する観点から硬化促進剤を含有でき、硬化促進剤は1種単独で用いても、2種以上を組み合わせて用いてもよい。
本発明の液晶シール剤組成物は、粘度制御、接着信頼性、線膨張性の抑制の観点から、フィラーを含有することができる。前記フィラーとしては、無機フィラー及び有機フィラーが使用でき、これらは1種単独で用いても、2種以上を組み合わせて用いてもよい。
本発明の液晶シール剤組成物は、本発明の効果を奏する範囲内で、シランカップリング剤を含むことができる。シランカップリング剤は、1種単独で用いても、2種以上を組み合わせて用いてもよい。
これらの中でも、メチルトリメトキシシラン、メチルトリエトキシシラン、メチルトリイソプロポキシシラン、エチルトリエトキシシラン、エチルトリブトキシシラン、シクロヘキシルトリエトキシシラン、フェニルトリイソプロポキシシラン、ビニルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン及び3-メタクリロキシプロピルトリメトキシシランからなる群から選ばれる少なくとも1種のトリアルコキシシラン系シランカップリング剤がより好ましく、
3-グリシドキシプロピルトリメトキシシランが更に好ましい。
ビスフェノールA型エポキシ樹脂(EXA850CRP、DIC株式会社製)340.0g、メタクリル酸(東京化成社製)90.4g、トリフェニルホスフィン(東京化成社製)0.5g、及びBHT(ジブチルヒドロキシトルエン)100mgを混合し100℃で6時間撹拌した。淡黄色透明粘稠物の部分メタクリル化ビスフェノールA型エポキシ樹脂を418.0g得た。
(1)ポリエチレングリコール#1000(LION社製)を2000.0g(4.0当量/水酸基)、エピクロロヒドリン2220.0g(6.0当量)、ベンジルトリメチルアンモニウムクロリド74.3g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した5リットルの三口丸底フラスコに入れた。
(1)ポリテトラメチレンエーテルグリコール(PTMG)1000(三菱化学社製)を500.0g(1.0当量/水酸基)、エピクロロヒドリン555.0g(6.0当量)、ベンジルトリメチルアンモニウムクロリド18.6g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した2リットルの三口丸底フラスコに入れた。
(1)NISSO-PB G-1000(日本曹達社製)を350.0g(0.50当量/水酸基)、エピクロロヒドリン370.0g(8.0当量)、ベンジルトリメチルアンモニウムクロリド9.3g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した2リットルの三口丸底フラスコに入れた。
(1)NISSO-PB GI-1000(日本曹達社製)を300.0g(0.40当量/水酸基)、エピクロロヒドリン296.0g(8.0当量)、ベンジルトリメチルアンモニウムクロリド7.4g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した2リットルの三口丸底フラスコに入れた。
(1)化合物E-2(96.0g(0.15当量/エポキシ基))、4-α―クミルフェノール(30.0g(1.0当量))、ベンジルトリメチルアンモニウムクロリド1.4g(0.050当量)をナス型フラスコにいれ、液温が120℃になるように加熱還流しながら30時間攪拌した。液温が60℃以下になるまで冷却し、淡黄色粘稠物として合成中間体である反応物G-5を125.0g得た。
(1)化合物E-2(64.0g(0.10当量/エポキシ基))、及びレゾルシノール(27.5g(2.5当量))をナス型フラスコにいれ、液温が120℃になるように加熱攪拌した。4%NaOH水溶液0.2gを添加し、120℃で24時間攪拌した。液温が60℃以下になるまで冷却し、クロロホルム300mLを加え、水300mLで4回洗浄した。
(1)化合物E-2(53.0g(0.080当量/エポキシ基))、及び2-(4-ヒドロキシフェニル)エタノール(11.1g(1.0当量))をナス型フラスコにいれ、液温が120℃になるように加熱攪拌した。ベンジルトリメチルアンモニウムクロリド(3.0g(0.20当量))を添加し、120℃で24時間攪拌した。液温が60℃以下になるまで冷却し、クロロホルム300mLを加え、1%NaOH水溶液300mLで1回洗浄し、水300mLで5回洗浄した。
(1)化合物E-2(94.0g(0.15当量/エポキシ基))、及びフェノール(21.2g(1.5当量))をナス型フラスコにいれ、液温が120℃になるように加熱攪拌した。ベンジルトリメチルアンモニウムクロリド(2.8g(0.10当量))を添加し、120℃で24時間攪拌した。液温が60℃以下になるまで冷却し、メチルイソブチルケトン300mLを加え、1%NaOH水溶液300mLで2回洗浄し、水300mLで4回洗浄した。
(1)化合物E-2(63.0g(0.10当量/エポキシ基))、及び9,9-ビス(4-ヒドロキシ-3-メチルフェニル)フルオレン(95.0g(2.5当量))、1-ブタノール(80.0g)をナス型フラスコにいれ、120℃で加熱還流した。ベンジルトリメチルアンモニウムクロリド(0.9g(0.050当量))を添加し、120℃で20時間攪拌した。液温が60℃以下になるまで冷却し、クロロホルム300mLを加え、1%NaOH水溶液300mLで14回洗浄し、水300mLで5回洗浄した。
(1)PEG-2000(東邦化学工業社製)を1000.0g(1.0当量/水酸基)、エピクロロヒドリン925.0g(10当量)、ベンジルトリメチルアンモニウムクロリド18.6g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した5リットルの三口丸底フラスコに入れた。
(1)ポリテトラメチレンエーテルグリコール(PTMG)2000(三菱化学社製)を500.0g(0.50当量/水酸基)、エピクロロヒドリン463.0g(10当量)、ベンジルトリメチルアンモニウムクロリド9.3g(0.10当量)を機械攪拌機、温度計、温度調節器、凝縮器、ディーン-スターク・トラップ及び滴下ロートを付した2リットルの三口丸底フラスコに入れた。
実施例及び比較例で使用した光重合開始剤は、以下のようにして製造した。
デナコールEX-830(PEG400のジグリシジルエーテル ナガセケムテックス社製)26.8g(0.10当量/エポキシ基)、4-ジメチルアミノ安息香酸16.5g(1.0当量)、ベンジルトリメチルアンモニウムクロリド3.7g(0.20当量)、MIBK(メチルイソブチルケトン)25.0gをフラスコに入れ、110℃、24時間攪拌した。反応混合物を室温に冷却し、クロロホルム50gに溶解させ、水100mlで6回洗浄した。有機相の溶媒を減圧留去し、光重合開始剤1を35.3g得た。
デナコールEX-830(PEG400のジグリシジルエーテル ナガセケムテックス社製)26.8g(0.10当量/エポキシ基)、2-ヒドロキシ-9H-チオキサンテン-9-オン22.8g(1.0当量)、ベンジルトリメチルアンモニウムクロリド3.7g(0.20当量)、MIBK40.0gをフラスコに入れ、110℃、72時間攪拌した。反応混合物を室温に冷却し、クロロホルム50gに溶解させ、水100mlで6回洗浄した。有機相の溶媒を減圧留去し、光重合開始剤2を36.2g得た。
合成例及び比較合成例で製造した部分メタクリル化ビスフェノールA型エポキシ樹脂、メタクリル化硬化性樹脂1~11のそれぞれと、光重合開始剤1及び2と、硬化剤であるEH-5030S(ADEKA製(ポリアミン系化合物))とを、下記の表1に示す配合量(重量部)にて混合後、3本ロールミル(井上製作所製C-43/4×10)を用いて充分に混練して実施例1~11及び比較例1の液晶シール剤組成物を得た。
部分メタクリル化ビスフェノールA型エポキシ樹脂、メタクリル化硬化性樹脂1~9、及び11について、エポキシ当量、粘度及びNI点変化を測定し、
メタクリル化硬化性樹脂10について、エポキシ当量及びNI点変化を測定し、
光重合開始剤1及び2について、粘度及びNI点変化を測定し、
硬化剤(EH-5030S)について、NI点変化を測定し、
実施例1~11及び比較例1で製造した液晶シール剤組成物の硬化物のTg及び各種温度における貯蔵弾性率を測定した。
JISK7236:2001記載の条件で測定した。
E型粘度計(東機産業社製 RE105U)を用いて、25℃で測定した。
以下のようにローター及び回転数を選択した。
メタクリル化硬化性樹脂1:3°×R7.7ローター、回転数15rpm
メタクリル化硬化性樹脂2:3°×R7.7ローター、回転数15rpm
メタクリル化硬化性樹脂3:3°×R7.7ローター、回転数0.5rpm
メタクリル化硬化性樹脂4:3°×R7.7ローター、回転数0.2rpm
メタクリル化硬化性樹脂5:1°34’×R24ローター、回転数2.0rpm
メタクリル化硬化性樹脂6:3°×R14ローター、回転数5.0rpm
メタクリル化硬化性樹脂7:1°34’×R24ローター、回転数5.0rpm
メタクリル化硬化性樹脂8:1°34’×R24ローター、回転数2.0rpm
メタクリル化硬化性樹脂9:3°×R7.7ローター、回転数2.0rpm
メタクリル化硬化性樹脂11:3°×R7.7ローター、回転数15rpm
部分メタクリル化ビスフェノールA型エポキシ樹脂、メタクリル化硬化性樹脂1~11、光重合開始剤1及び2、硬化剤(EH-5030S)のそれぞれをアンプル瓶に0.1g入れ、さらに、液晶(MLC-11900-080、メルク社製)1gを加えた。この瓶を120℃オーブンに1時間投入し、その後室温で静置して室温(25℃)に戻ってから液晶部分を取り出し0.2μmフィルターによりろ過し、評価用液晶サンプルとした。
実施例1~11及び比較例1で製造した液晶シール剤組成物について、長さ5cm、幅5mm、厚さ0.5mmの型に注型し、紫外線(UV照射装置:UVX-01224S1、ウシオ電機社製、100mW/cm2/365nmで30秒)を積算光量3000mJ/cm2で照射して硬化させ、その後、120℃の熱風オーブンで1時間熱硬化を行い、硬化物試験片を作成した。
実施例1~11及び比較例1で製造した液晶シール剤組成物について、Tgと同様の条件で硬化物試験片の作成及び動的粘弾性測定装置(DMA、セイコーインスツル社製、DMS6100)による測定を行った。得られた結果において各温度での貯蔵弾性率の値を抽出した。
Claims (6)
- 下記式(1)で表される硬化性樹脂:
[式中、mは、1~7の範囲の数であり、
Xは、互いに独立に、水素原子、水酸基、グリシジルオキシ基、又はメチルグリシジルオキシ基であり、
R1は、それぞれ互いに独立に水素原子、グリシジル基又はメチルグリシジル基であり、
R2は、それぞれ互いに独立に水素原子又はメチル基であり、
A環は、それぞれ互いに独立に炭素原子数、及びヘテロ原子数の合計が5以上であり、且つ1つ以上の芳香環、又はヘテロ芳香環を含む基であり、
Yは、下記式(1a):
(式中、Y1は、それぞれ互いに独立に炭素原子数2~5のアルキレン基であり、nは1~250の範囲の数である)、下記式(1b):
(式中、Y2は、それぞれ互いに独立に直接結合又は炭素数1若しくは2のアルキレン基であり、R3はそれぞれ互いに独立に水素原子又はメチル基であり、pとqはそれぞれ互いに独立に0以上の数であり、且つそれらの合計は1~200の範囲の数である)、又は前記式(1b)中の不飽和結合の一部又は全部を水素化した構造の基であり、
前記R1及びXに関して、グリシジル基又はメチルグリシジル基であるR1と、グリシジルオキシ基又はメチルグリシジルオキシ基であるXの合計の個数の平均xは1以上である。]。 - 前記式(1)において、A環に含まれる炭素原子数が4~40であり、酸素原子数が0~5であり、窒素原子数が0~5であり、硫黄原子数が0~5であり、且つA環に含まれる環構造の数が1~5である、請求項1に記載の硬化性樹脂。
- 請求項1又は2に記載の硬化性樹脂のエポキシ基、水酸基及び不飽和結合の少なくとも一部と(メタ)アクリル酸及び/又は(メタ)アクリル酸無水物とを反応させて得られる(メタ)アクリル化硬化性樹脂。
- 請求項1又は2に記載の硬化性樹脂及び/又は請求項3に記載の(メタ)アクリル化硬化性樹脂を含む、液晶シール剤組成物。
- 前記液晶シール剤組成物における、硬化性樹脂及び/又は(メタ)アクリル化硬化性樹脂の含有量が5~95重量%である、請求項4に記載の液晶シール剤組成物。
- 前記液晶シール剤組成物が、さらに、エチレン性不飽和基及び/又はエポキシ基を有する化合物H(但し、前記硬化性樹脂及び(メタ)アクリル化硬化性樹脂を除く)を含む、請求項4又は5に記載の液晶シール剤組成物。
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JP2018163373A (ja) * | 2016-12-27 | 2018-10-18 | 積水化学工業株式会社 | 液晶表示素子用シール剤及び液晶表示素子 |
JP2018194859A (ja) * | 2016-12-27 | 2018-12-06 | 積水化学工業株式会社 | 液晶表示素子用シール剤、上下導通材料、及び、液晶表示素子 |
JPWO2018207730A1 (ja) * | 2017-05-08 | 2019-06-27 | 積水化学工業株式会社 | 液晶表示素子用シール剤、上下導通材料、及び、液晶表示素子 |
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TW201925257A (zh) | 2019-07-01 |
JP5876972B1 (ja) | 2016-03-02 |
JP2016117887A (ja) | 2016-06-30 |
KR101737750B1 (ko) | 2017-05-29 |
KR20170057460A (ko) | 2017-05-24 |
TW201609851A (zh) | 2016-03-16 |
JP6248221B2 (ja) | 2017-12-13 |
TWI662055B (zh) | 2019-06-11 |
TWI680994B (zh) | 2020-01-01 |
JP2017197731A (ja) | 2017-11-02 |
JPWO2015152202A1 (ja) | 2017-04-13 |
KR20160086970A (ko) | 2016-07-20 |
KR101849892B1 (ko) | 2018-04-17 |
CN107267117A (zh) | 2017-10-20 |
CN107267117B (zh) | 2019-11-05 |
CN105934459B (zh) | 2017-06-16 |
CN105934459A (zh) | 2016-09-07 |
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