WO2015064468A1 - 亜鉛、スズおよび酸素から実質的になる酸化物のエッチング液およびエッチング方法 - Google Patents
亜鉛、スズおよび酸素から実質的になる酸化物のエッチング液およびエッチング方法 Download PDFInfo
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- WO2015064468A1 WO2015064468A1 PCT/JP2014/078216 JP2014078216W WO2015064468A1 WO 2015064468 A1 WO2015064468 A1 WO 2015064468A1 JP 2014078216 W JP2014078216 W JP 2014078216W WO 2015064468 A1 WO2015064468 A1 WO 2015064468A1
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- WIPO (PCT)
- Prior art keywords
- acid
- etching
- etching solution
- oxide
- zinc
- Prior art date
Links
- 238000005530 etching Methods 0.000 title claims abstract description 187
- 239000011701 zinc Substances 0.000 title claims abstract description 36
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 27
- 239000011135 tin Substances 0.000 title claims abstract description 26
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052718 tin Inorganic materials 0.000 title claims abstract description 25
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 22
- 239000001301 oxygen Substances 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 31
- 239000007788 liquid Substances 0.000 title abstract description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 44
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
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- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 18
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- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 4
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 claims description 4
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- 238000005259 measurement Methods 0.000 description 3
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- 238000004544 sputter deposition Methods 0.000 description 3
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- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
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- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 2
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- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- GTZCVFVGUGFEME-HNQUOIGGSA-N trans-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C/C(O)=O GTZCVFVGUGFEME-HNQUOIGGSA-N 0.000 description 1
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- ZPEJZWGMHAKWNL-UHFFFAOYSA-L zinc;oxalate Chemical compound [Zn+2].[O-]C(=O)C([O-])=O ZPEJZWGMHAKWNL-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K13/00—Etching, surface-brightening or pickling compositions
- C09K13/04—Etching, surface-brightening or pickling compositions containing an inorganic acid
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K13/00—Etching, surface-brightening or pickling compositions
- C09K13/04—Etching, surface-brightening or pickling compositions containing an inorganic acid
- C09K13/06—Etching, surface-brightening or pickling compositions containing an inorganic acid with organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30604—Chemical etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/34—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/0405, H01L21/0445, H01L21/06, H01L21/16 and H01L21/18 with or without impurities, e.g. doping materials
- H01L21/46—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428
- H01L21/461—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/465—Chemical or electrical treatment, e.g. electrolytic etching
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/66007—Multistep manufacturing processes
- H01L29/66969—Multistep manufacturing processes of devices having semiconductor bodies not comprising group 14 or group 13/15 materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/786—Thin film transistors, i.e. transistors with a channel being at least partly a thin film
- H01L29/7869—Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate
Definitions
- the present invention relates to an etching solution of an oxide substantially composed of zinc, tin and oxygen used for a display device such as a liquid crystal display (LCD) or an electroluminescence display (LED) and an etching method thereof.
- a display device such as a liquid crystal display (LCD) or an electroluminescence display (LED) and an etching method thereof.
- Amorphous silicon and low-temperature polysilicon are widely used as a semiconductor layer for display devices such as liquid crystal displays and electroluminescent displays.
- various oxide semiconductor materials are used against the backdrop of large screens, high definition, and low power consumption. Development is in progress.
- oxide semiconductor material examples include indium, gallium, and zinc oxide (IGZO), which have features such as high electron mobility and low leakage current.
- oxide semiconductor materials with better properties include indium gallium oxide (IGO), gallium zinc oxide (GZO), zinc tin oxide (ZTO), indium zinc zinc tin oxide.
- Oxide semiconductor materials having various compositions such as materials (IZTO), indium / gallium / zinc / tin oxide (IGZTO) have been studied. Among these, it is known that an oxide consisting essentially of zinc, tin and oxygen has high stability and chemical resistance.
- a thin film of an oxide semiconductor material is formed over a substrate such as glass by using a film formation process such as a sputtering method.
- a film formation process such as a sputtering method.
- an electrode pattern is formed by etching using a resist or the like as a mask.
- This etching process includes a wet method (wet method) and a dry method (dry method).
- a wet method an etchant is used.
- oxide semiconductor materials oxides consisting essentially of zinc, tin, and oxygen have excellent chemical resistance, so they are stable even when exposed to various chemicals and gases in the film formation process and etching process of other peripheral materials. It has the characteristic of being.
- the etching rate of the oxide semiconductor material is preferably 2 nm / min or more, more preferably 3 nm / min or more, and further preferably 4 nm / min or more.
- 10,000 nm / min or less is preferable, More preferably, it is 5000 nm / min or less, More preferably, it is 2000 nm / min or less.
- 2 to 10,000 nm / min is preferable, more preferably 3 to 5000 nm / min, and still more preferably 4 to 2000 nm / min.
- the oxide concentration in the etching solution increases with etching. It is desired that the etching rate decrease or change due to this is small. This is extremely important for efficient industrial production when etching an oxide semiconductor layer using an etchant.
- the specific dissolution amount of the oxide is desirably 500 ppm or more. More preferably, it is 1000 ppm or more, more preferably 1500 ppm or more, and particularly preferably 2000 ppm or more.
- wiring materials used for display devices such as liquid crystal displays include copper (Cu), aluminum (Al), molybdenum (Mo), and titanium (Ti). Since the etching solution may come into contact with these wiring materials during etching of the oxide semiconductor material, it is desirable that the corrosion on the wiring material is negligible or low.
- the etching rate for the wiring material is desirably 3 nm / min or less. More preferably, it is 2 nm / min or less, and particularly preferably 1 nm / min or less.
- Patent Document 1 US Patent Application No. 2009/75421.
- Patent Document 2 discloses that ZTO can be etched with an oxalic acid aqueous solution.
- an etching solution for an indium oxide-based transparent conductive film an etching solution characterized by using sulfuric acid as an oxidizing agent, phosphoric acid or nitric acid as an auxiliary oxidizing agent, and an ammonium salt as an etching inhibitor is known.
- Patent Document 3 Japanese Patent Application Laid-Open No. 2006-77241.
- Patent Document 4 introduces an etching solution of amorphous-indium tin oxide (ITO), which is composed of sulfuric acid and a surfactant.
- ITO amorphous-indium tin oxide
- Patent Document 5 targets an indium oxide film, and (a) oxalic acid, (b) naphthalenesulfonic acid condensate or salt thereof, (c) hydrochloric acid, sulfuric acid, An etching solution characterized by a composition containing a water-soluble amine and at least one of these salts containing hydrochloric acid and (d) water is disclosed.
- Patent Document 1 is concerned about corrosion of the wiring material (see Comparative Examples 3 and 4).
- Patent Document 2 there is a concern about precipitation of oxalate (see Comparative Examples 1 and 2).
- Patent Documents 3, 4 and 5 do not describe the etching characteristics of ZTO. Under such circumstances, it has a suitable etching rate in etching of an oxide consisting essentially of zinc, tin and oxygen, and even when the oxide is dissolved, the decrease and change in the etching rate are small, and the oxide It is desired to provide an etching solution that does not generate precipitates when dissolved and that has low corrosiveness to wiring materials such as aluminum, copper, and titanium.
- the present invention has been completed based on such knowledge, and is an etching solution for etching an oxide substantially consisting of zinc, tin, and oxygen, comprising (A) sulfuric acid, methanesulfonic acid, and It has been found that the object can be achieved by treatment with an etching solution containing at least one selected from the group consisting of salts and water and having a pH value of ⁇ 1 to 3. Further, the present invention is as follows. 1.
- An etching solution used for etching an oxide consisting essentially of zinc, tin, and oxygen comprising (A) one or more selected from the group consisting of sulfuric acid, methanesulfonic acid, and salts thereof, and water, pH An etching solution having a value of ⁇ 1 to 3. 2.
- carboxylic acid is at least one selected from the group consisting of acetic acid, glycolic acid, malonic acid, maleic acid, succinic acid, malic acid, tartaric acid, glycine and citric acid. 4).
- the polysulfonic acid compound is at least one selected from the group consisting of naphthalene sulfonic acid formalin condensate or a salt thereof, polyoxyethylene alkyl ether sulfate, and polyoxyethylene alkyl phenyl ether sulfate.
- an oxide substantially consisting of zinc, tin and oxygen can be etched by using the etching solution of the present invention.
- the etching solution of the present invention has a suitable etching rate, a decrease or change in the etching rate with respect to dissolution of the oxide is small, and no precipitate is generated. Since the corrosiveness to the wiring material is also small, a suitable etching operation can be performed stably for a long period of time.
- the etching solution of the present invention is suitably used for etching an oxide substantially composed of zinc, tin and oxygen.
- “consisting essentially of zinc, tin and oxygen” means that the total content of zinc, tin and oxygen contained in the oxide is 99% by mass or more, preferably 99.9% by mass or more, more preferably Means 99.99% by mass or more.
- the content of zinc and tin contained in the oxide is preferably 1% by mass or more, more preferably 3% by mass or more, and still more preferably 10% by mass or more.
- the etching solution of the present invention is an etching solution having a pH value of ⁇ 1 to 3 containing (A) one or more selected from the group consisting of sulfuric acid, methanesulfonic acid, and salts thereof and water. More specifically, the component (A) is preferably sulfuric acid, methanesulfonic acid, fuming sulfuric acid, ammonium sulfate, sodium sulfate, potassium sulfate, ammonium hydrogensulfate, sodium hydrogensulfate, potassium hydrogensulfate, and more preferably sulfuric acid, methanesulfone. An acid, with sulfuric acid being particularly preferred.
- the concentration of the acid selected from the component (A) in the etching solution is preferably 0.5% by mass or more, more preferably 1% by mass, and still more preferably 2% by mass or more. Moreover, 30 mass% or less is preferable, More preferably, it is 20 mass%, More preferably, it is 15 mass% or less. Among these, 0.5 to 30% by mass is preferable, more preferably 1 to 20% by mass, and still more preferably 2 to 15% by mass. When the content is 0.5 to 30% by mass, a good etching rate can be obtained.
- the water used in the present invention is preferably water from which metal ions, organic impurities, particle particles, and the like have been removed by distillation, ion exchange treatment, filter treatment, various adsorption treatments, and the like, and particularly pure water and ultrapure water are preferred.
- the concentration of water in the etching solution is preferably 10% by mass or more, more preferably 20% by mass or more, and further preferably 30% by mass or more. In that case, the concentration of water is the remainder excluding various drugs.
- the etching solution of the present invention may further contain (B) a carboxylic acid excluding oxalic acid.
- the specific carboxylic acid is not particularly limited as long as it can supply carboxylate ions (excluding oxalate ions).
- the carboxylate ion improves the stability of the liquid composition for etching an oxide consisting essentially of zinc, tin and oxygen, and has a function of adjusting the etching rate.
- an aliphatic carboxylic acid having 1 to 18 carbon atoms, an aromatic carboxylic acid having 6 to 10 carbon atoms, and an amino acid having 1 to 10 carbon atoms are preferable.
- aliphatic carboxylic acids having 1 to 18 carbon atoms formic acid, acetic acid, propionic acid, lactic acid, glycolic acid, diglycolic acid, pyruvic acid, malonic acid, butyric acid, hydroxybutyric acid, tartaric acid, succinic acid, malic acid, maleic acid, Fumaric acid, valeric acid, glutaric acid, itaconic acid, caproic acid, adipic acid, citric acid, propanetricarboxylic acid, trans-aconitic acid, enanthic acid, caprylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid Linoleic acid, linolenic acid or their salts are preferred.
- carboxylic acids are acetic acid, glycolic acid, lactic acid, malonic acid, maleic acid, succinic acid, malic acid, tartaric acid, citric acid or salts thereof, and particularly preferred are acetic acid, maleic acid, malic acid and citric acid. . Moreover, these can be used individually or in combination.
- the concentration of (B) carboxylic acid (excluding oxalic acid) or its salt in the etching solution is a concentration based on the carboxylic acid group, preferably 0.1% by mass or more, more preferably 1% by mass or more, and still more preferably. Is 3% by mass or more. Moreover, it is preferably 15% by mass or less, more preferably 12% by mass or less, and further preferably 10% by mass or less. Among them, it is preferably 0.1 to 15% by mass, more preferably 1 to 12% by mass, and further preferably 3 to 10% by mass. When the content is 0.1 to 15% by mass, the corrosion of the wiring material can be suppressed.
- the etching solution of the present invention has a pH value in the range of ⁇ 1 to 3.
- a more preferred pH value is -0.7 to 0.7, and a more preferred pH value is -0.5 to 0 to 0.5.
- the etching liquid of this invention can contain a pH adjuster as needed.
- the pH adjuster is not particularly limited as long as it does not affect the etching performance, but sulfuric acid having a function as the component (A), methanesulfonic acid, and carboxylic acid as the component (B) (however, oxalic acid is added). It is also possible to make adjustments using Furthermore, ammonia water, amidosulfuric acid, etc. can also be used as a pH adjuster.
- the etching liquid of this invention can contain a polysulfonic acid compound as (C) component as needed.
- the polysulfonic acid compound is preferably a naphthalenesulfonic acid formalin condensate and a salt thereof, a polyoxyethylene alkyl ether sulfate, a polyoxyethylene alkyl phenyl ether sulfate, or the like.
- Naphthalene sulfonic acid formalin condensate is marketed under trade names such as Demol N (Kao Corporation), Labelin FP (Daiichi Kogyo Seiyaku Co., Ltd.), Politi N100K (Lion Corporation).
- concentration in the etching liquid of a polysulfonic acid compound becomes like this.
- concentration in the etching liquid of a polysulfonic acid compound becomes like this.
- it is 0.0001 mass% or more, More preferably, it is 0.001 mass% or more.
- it is 10 mass% or less, More preferably, it is 5 mass% or less.
- the range of 0.0001 to 10% by mass is preferable, and 0.001 to 5% by mass is more preferable.
- the etching solution of the present invention can contain various additives usually used in the etching solution as long as the effects of the etching solution are not impaired.
- a solvent or a pH buffer can be used.
- an oxide (particularly preferably ZTO) substantially consisting of zinc, tin and oxygen is used as an etching target.
- the etching method of the present invention comprises the etching solution of the present invention, that is, (A) one or more selected from the group consisting of sulfuric acid, methanesulfonic acid, and salts thereof, and water, and has a pH value of ⁇ 1 to 3. It has the process of making an etching liquid and an etching target object contact.
- an etching target object When using as a semiconductor material of a flat panel display, it is preferable that it is a thin film.
- a thin film of oxide (particularly preferably ZTO) consisting essentially of zinc, tin and oxygen is formed on an insulating film such as silicon oxide, a resist is applied thereon, and a desired pattern mask is exposed and transferred.
- An object to be etched is formed by developing and forming a desired resist pattern.
- the film thickness is preferably in the range of 1 to 1000 nm. More preferably, it is 5 to 500 nm, and particularly preferably 10 to 300 nm.
- the etching object may have a laminated structure composed of two or more oxide thin films having different compositions. In that case, a stacked structure including two or more oxide thin films having different compositions can be etched at once.
- the contact temperature between the etching object and the etching solution is preferably 10 ° C. or more, more preferably 15 ° C. or more, and further preferably 20 ° C. or more.
- the contact temperature is preferably 70 ° C. or lower, more preferably 60 ° C. or lower, and further preferably 50 ° C. or lower.
- a temperature of 10 to 70 ° C. is preferable, 15 to 60 ° C. is more preferable, and 20 to 50 ° C. is particularly preferable.
- the temperature is in the range of 10 to 70 ° C., a good etching rate can be obtained.
- the etching operation in the above temperature range can suppress the corrosion of the apparatus.
- a suitable processing temperature may be determined as appropriate in consideration of the fact that the concentration change of the etching solution due to water evaporation or the like becomes large.
- the etching time is not particularly limited, but the just etching time from the completion of the etching of the oxide consisting essentially of zinc, tin and oxygen to the exposure of the base is usually 0.01-30. Minutes are preferable, more preferably 0.03 to 10 minutes, still more preferably 0.05 to 5 minutes, and particularly preferably 0.1 to 2 minutes.
- a method of bringing the etching solution into contact with the etching target there is no particular limitation on the method of bringing the etching solution into contact with the etching target.
- a method of bringing the etching solution into contact with the target in the form of dripping (single wafer spin treatment) or spraying, or immersing the target in the etching solution can be employed.
- pH Value Measuring Method The pH value was measured at 22 ° C. by using a pH / ION meter manufactured by HORIBA, Ltd., immersing the electrode in a stirring etchant. The pH value of the pH measuring device was adjusted using pH 2 and 7 standard solutions.
- a zinc / tin oxide (ZTO) film was formed on a glass substrate with a film thickness of 100 nm by a sputtering method, and then etched using the etching solutions shown in Tables 1 and 2.
- the etching process was performed by immersing the ZTO film / glass substrate in an etching solution maintained at 35 ° C. for 20 to 60 seconds, and then washed with pure water and dried.
- the film thickness of the ZTO film before and after the etching treatment is measured using an optical film thickness measuring device n & k Analyzer 1280 (manufactured by n & k Technology Inc.), and the etching rate is divided by the etching time. Calculated.
- the evaluation results of the etching rate (initial etching rate) before dissolving the oxide were expressed according to the following criteria.
- P Etching rate is less than 2 nm / min, or 1001 nm / min or more. Passes here are E, G, and F.
- the film thickness of the metal film before and after the etching treatment was measured using a fluorescent X-ray analyzer SEA1200VX (manufactured by Seiko Instruments Inc.), and the etching rate was calculated by dividing the film thickness difference by the etching time.
- the evaluation results were expressed according to the following criteria. E: Etching rate less than 1 nm / min G: Etching rate from 1 nm / min to less than 2 nm / min P: Etching rate of 2 nm / min or more Note that the pass here is E and G.
- Example 1 32.6 g of 46.0% by mass sulfuric acid and 67.4 g of pure water were charged as component A into a 100 ml capacity polypropylene container. This was well stirred and mixed to prepare an etching solution (total weight 100.0 g). The resulting etching solution had a sulfuric acid concentration of 15.0 mass% and a pH value of -0.1. The above evaluations 1 to 4 were performed using the etching solution. The results are summarized in Table 1. The etching rate before dissolution of the oxide was 11 nm / min, and even when ZTO (1000 ppm as the ZTO concentration) was added, the liquid was transparent and there was no insoluble matter.
- ZTO 1000 ppm as the ZTO concentration
- the pH value after dissolution of the oxide was 0.0, the etching rate was 10 nm / min, and the amount of change was E judgment (1 nm / min).
- the etching rate (E.R.) of the wiring material (Cu, Al) was G determination, and Mo and Ti were E determination.
- 2000 ppm of ZTO was added, there was no insoluble part, it was transparent, and the solubility was excellent.
- the pH value was -0.1.
- Example 2 An etching solution was prepared in the same manner as in Example 1 except that 20% by mass of methanesulfonic acid was used instead of sulfuric acid in Example 1, and the above evaluation was performed using the etching solution. The obtained results are shown in Table 1.
- Example 3 An etching solution was prepared in the same manner as in Example 1 except that the sulfuric acid concentration was 5% by mass, the citric acid concentration was 5% by mass, and the labeline FP was 0.1% by mass, and the above evaluation was performed using the etching solution. Carried out. The obtained results are shown in Table 1.
- Comparative Examples 1 and 2 An etching solution was prepared in the same manner as in Example 1 except that the oxalic acid concentration was changed to 3.4% by mass (Comparative Example 1) or 1.7% by mass (Comparative Example 2) instead of the sulfuric acid of Example 1. And said evaluation was implemented using this etching liquid. The obtained results are shown in Table 2.
- Comparative Examples 3 and 4 An etching solution was prepared in the same manner as in Example 1 except that 10% by mass of hydrochloric acid (Comparative Example 3) or 20% by mass of nitric acid (Comparative Example 4) was used instead of the sulfuric acid of Example 1. The above evaluation was carried out. The obtained results are shown in Table 2.
- Comparative Example 7 An etching solution was prepared in the same manner as in Example 1 except that 0.5% by mass of hydrochloric acid and 20% by mass of acetic acid were used instead of sulfuric acid in Example 1, and the above evaluation was performed using the etching solution. . The obtained results are shown in Table 2.
- the etching solution of the present invention can etch an oxide consisting essentially of zinc, tin and oxygen at a suitable etching rate, and the change in etching rate with respect to dissolution of the oxide is small. It can be seen that the etching process is possible without generation of precipitates. Furthermore, it was found that the corrosiveness to the wiring material is small, and it has excellent performance as an etching solution used in industrial production. On the other hand, in Comparative Examples 1 to 2 and 5, the ZTO dissolving ability was low (zinc / tin oxide could only be dissolved up to 100 ppm), and the amount of change in the etching rate could not be evaluated. In Comparative Examples 6 and 7, the etching rate was remarkably slow. Further, in Comparative Examples 3 to 4, the etching rate was relatively good, but the etching rates of Cu, Mo, and Al of the wiring material were large and corrosive.
- the etching solution of the present invention can etch an oxide consisting essentially of zinc and tin at a suitable etching rate, and the change in the etching rate with respect to dissolution of the oxide is small, so that no precipitate is generated and the wiring material is obtained. Is less corrosive. Since it can be expected to have a long chemical life, it is highly advantageous in that it reduces costs when using chemicals and significantly reduces environmental impact.
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Abstract
Description
これらの中でも特に亜鉛、スズおよび酸素から実質的になる酸化物は、安定性や耐薬品性が高いことが知られている。
酸化物半導体材料の中でも、亜鉛、スズおよび酸素から実質的になる酸化物は耐薬品性に優れるため、他の周辺材料の成膜工程やエッチング工程において各種薬品やガスに晒されても安定であるという特徴を有する。しかしながら一方で、亜鉛、スズおよび酸素から実質的になる酸化物はウェットエッチング等による加工が困難であるという課題がある。
ウェットエッチングによって酸化物半導体材料のパターン形成をする際には、以下(1)~(4)に示す性能がエッチング液に求められる。
(1)好適なエッチングレートを有すること。
(2)酸化物がエッチング液に溶解した際、エッチングレート(E.R.)の低下(変化)が小さいこと。すなわち、安定的に長期間の使用に耐え、薬液寿命が長いこと。
(3)酸化物溶解時に析出物が発生しないこと。
(4)配線等の周辺材料を腐食しないこと。
また、酸化物半導体材料が溶解したエッチング液中に析出物が発生すると、この析出物がエッチング液の循環用に設けられたフィルターに詰まり、その交換が煩雑であり、コスト高につながる恐れもある。そのため、たとえエッチング液としての性能がまだ残っていても、この析出物が発生する前にエッチング液を廃棄せねばならず、結果的にエッチング液の使用期間が短くなり、エッチング液の費用が増大することにもなる。加えて、廃液処理費用も増大する。
例えばシュウ酸を含むエッチング液を用いて酸化亜鉛をエッチングすると、シュウ酸亜鉛が固形物として析出するという大きな課題がある。一般的なシュウ酸を含むエッチング液では、溶解した亜鉛の濃度が10ppm程度で析出物が発生する(比較例1、2)。
また、特開2010-248547号公報(特許文献2)では、ZTOをシュウ酸水溶液でエッチングが可能とされている。
特許文献2のエッチング液では、シュウ酸塩の析出が懸念される(比較例1および2参照)。
特許文献3、4および5には、ZTOのエッチング特性の記載はない。
このような状況下、亜鉛、スズおよび酸素から実質的になる酸化物のエッチングにおいて好適なエッチングレートを有し、該酸化物が溶解してもエッチングレートの低下および変化が小さく、かつ酸化物の溶解時に析出物の発生がなく、さらにはアルミニウム、銅、チタンなどの配線材料への腐食性が小さいエッチング液の提供が望まれている。
1.亜鉛、スズおよび酸素から実質的になる酸化物のエッチングに用いるエッチング液であって、(A)硫酸、メタンスルホン酸、およびそれらの塩からなる群より選ばれる1種以上と水を含み、pH値が-1~3であるエッチング液。
2.さらに(B)カルボン酸(シュウ酸を除く)を含む第1項に記載のエッチング液。
3.(B)カルボン酸が、酢酸、グリコール酸、マロン酸、マレイン酸、コハク酸、リンゴ酸、酒石酸、グリシンおよびクエン酸からなる群より選ばれる1種以上である第2項に記載のエッチング液。
4.さらに(C)ポリスルホン酸化合物を含む第1項~第3項のいずれか1項に記載のエッチング液。
5.(C)ポリスルホン酸化合物がナフタレンスルホン酸ホルマリン縮合物またはその塩、ポリオキシエチレンアルキルエーテル硫酸塩、およびポリオキシエチレンアルキルフェニルエーテル硫酸塩からなる群より選ばれる1種以上である第4項に記載のエッチング液。
6.第1項から第5項のいずれか1項に記載のエッチング液を用いて、亜鉛、スズおよび酸素から実質的になる酸化物を含む基板をエッチングする方法。
7.第6項に記載のエッチング方法により製造された表示デバイス。
さらに具体的には(A)成分として、硫酸、メタンスルホン酸、発煙硫酸、硫酸アンモニウム、硫酸ナトリウム、硫酸カリウム、硫酸水素アンモニウム、硫酸水素ナトリウム、硫酸水素カリウムなどが好ましく、さらに好ましくは硫酸、メタンスルホン酸であり、硫酸が特に好ましい。また、(A)成分で選択される酸のエッチング液中の濃度は、0.5質量%以上が好ましく、より好ましくは1質量%、さらに好ましくは2質量%以上である。また、30質量%以下が好ましく、より好ましくは20質量%、さらに好ましくは15質量%以下である。中でも、0.5~30質量%が好ましく、より好ましくは1~20質量%、さらに好ましくは2~15質量%である。0.5~30質量%である時、良好なエッチングレートが得られる。
具体的なカルボン酸としては、カルボン酸イオン(ただしシュウ酸イオンを除く)を供給できるものであれば特に制限はない。カルボン酸イオンは、亜鉛、スズおよび酸素から実質的になる酸化物をエッチングする液体組成物の安定性を向上させ、エッチング速度の調節機能を有する。例えば炭素数1~18の脂肪族カルボン酸、炭素数6~10の芳香族カルボン酸のほか、炭素数1~10のアミノ酸などが好ましく挙げられる。
炭素数1~18の脂肪族カルボン酸として、ギ酸、酢酸、プロピオン酸、乳酸、グリコール酸、ジグリコール酸、ピルビン酸、マロン酸、酪酸、ヒドロキシ酪酸、酒石酸、コハク酸、リンゴ酸、マレイン酸、フマル酸、吉草酸、グルタル酸、イタコン酸、カプロン酸、アジピン酸、クエン酸、プロパントリカルボン酸、trans-アコニット酸、エナント酸、カプリル酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、リノレン酸またはそれらの塩が好ましい。
さらに好ましいカルボン酸は酢酸、グリコール酸、乳酸、マロン酸、マレイン酸、コハク酸、リンゴ酸、酒石酸、クエン酸またはそれらの塩であり、特に好ましくは酢酸、マレイン酸、リンゴ酸、クエン酸である。また、これらは単独でまたは複数を組み合わせて用いることができる。
また本発明のエッチング液は、必要に応じてpH調整剤を含有することができる。pH調整剤はエッチング性能に影響を及ぼさないものであれば特に制限はないが、(A)成分としての機能を有する硫酸、メタンスルホン酸や、(B)成分であるカルボン酸(ただしシュウ酸を除く)を用いて調整することも可能である。さらにpH調整剤として、アンモニア水、アミド硫酸などを用いることもできる。
(C)ポリスルホン酸化合物のエッチング液中の濃度は、好ましくは0.0001質量%以上、さらに好ましくは0.001質量%以上である。また、好ましくは10質量%以下、さらに好ましくは5質量%以下である。中でも、0.0001~10質量%の範囲が好ましく、さらに好ましくは、0.001~5質量%である。
本発明のエッチング方法においてエッチング対象物の形状に制限は無いが、フラットパネルディスプレイの半導体材料として用いる場合は、薄膜であることが好ましい。例えば酸化ケイ素等の絶縁膜上に亜鉛、スズおよび酸素から実質的になる酸化物(特に好ましくはZTO)の薄膜を形成し、その上にレジストを塗布し、所望のパターンマスクを露光転写し、現像して所望のレジストパターンを形成したものをエッチング対象物とする。エッチング対象物が薄膜である場合、その膜厚は1~1000nmの範囲にあることが好ましい。より好ましくは5~500nmであり、特に好ましくは10~300nmである。またエッチング対象物は、組成の異なる二つ以上の酸化物の薄膜からなる積層構造であっても良い。その場合、組成の異なる二つ以上の酸化物の薄膜からなる積層構造を一括でエッチングすることができる。
本発明のエッチング方法において、エッチング時間は特に制限されないが、亜鉛、スズおよび酸素から実質的になる酸化物のエッチングが完了して下地が露出するまでのジャストエッチング時間は、通常0.01~30分程度が好ましく、より好ましくは0.03~10分、さらに好ましくは0.05~5分、特に好ましくは0.1~2分である。
pH値は、堀場製作所のpH/IONメーターを用い、撹拌しているエッチング液に電極を浸漬し、22℃で測定した。pH測定装置のpH値の調製はpH2および7の標準液を用いて調製した。
酸化亜鉛と酸化スズを粉砕、混合、焼結したものを用いて、ガラス基板上にスパッタして亜鉛、スズおよび酸素からなる亜鉛・スズ酸化物(膜厚:100nm)を成膜した。亜鉛・スズ酸化物における亜鉛とスズの合計含有量に対する亜鉛の含有量の比(原子比、Zn÷(Zn+Sn)で計算される値)は0.7であった。
ガラス基板上に、亜鉛・スズ酸化物(ZTO)膜を膜厚100nmでスパッタ法により形成し、その後、表1および表2に示す各エッチング液を用いてエッチング処理した。エッチング処理は、上記ZTO膜/ガラス基板を35℃に保ったエッチング液に20秒~60秒間浸漬する方法で行い、その後純水で洗浄した後乾燥した。次に、エッチング処理前後のZTO膜の膜厚を光学式膜厚測定装置n&k Analyzer 1280(n&k Technology Inc.製)を用いて測定し、その膜厚差をエッチング時間で除することによりエッチングレートを算出した。酸化物溶解前のエッチングレート(初期エッチングレート)の評価結果を以下の基準で表記した。
E:エッチングレート4nm/min~200nm/min
G:エッチングレート3nm/min~4nm/min未満、または201nm/min~500nm/min
F:エッチングレート2nm/min~3nm/min未満、または501nm/min~1000nm/min
P:エッチングレート2nm/min未満、または1001nm/min以上
なお、ここでの合格はE、GおよびFである。
表1および表2に示した各エッチング液に、亜鉛・スズ酸化物(ZTO)を所定濃度(100、500、1000、もしくは1500ppm)になるよう溶解し、不溶物の有無を目視にて確認した。評価結果を以下の基準で示した。合格はE、GおよびFである。
E:ZTO1500ppm添加後、完全に溶解。
G:ZTO1000ppm添加後、完全に溶解。
F:ZTO500ppm添加後、完全に溶解。
P:ZTO100ppm添加後、不溶物あり。
表1および表2に示した各エッチング液に、ZTOを1000ppmになるよう溶解した後に、上記1と同様の方法でエッチングレートを測定した。ZTO溶解前後での、エッチングレートの変化量を算出した。評価結果を以下の基準で表記した。
E:エッチングレート変化量1nm/min以下
G:エッチングレート変化量1nm/min超~2nm/min以下
P:エッチングレート変化量2nm/min超
なお、ここでの合格はEおよびGである。
ガラス基板上にスパッタ法により成膜した銅(Cu)/チタン(Ti)積層膜、アルミニウム(Al)単層膜、モリブデン(Mo)単層膜およびTi単層膜を用いて、表1および表2に示した各エッチング液によるCu、Al、Mo、Tiのエッチングレートの測定を実施した。エッチング処理は、上記金属膜/ガラス基板を35℃に保ったエッチング液に1~3分浸漬する方法で行った。エッチング処理前後の金属膜の膜厚を蛍光X線分析装置SEA1200VX(Seiko Instruments Inc.製)を用いて測定し、その膜厚差をエッチング時間で除することによりエッチングレートを算出した。評価結果を以下の基準で表記した。
E:エッチングレート1nm/min未満
G:エッチングレート1nm/min~2nm/min未満
P:エッチングレート2nm/min以上
なお、ここでの合格はEおよびGである。
容量100mlのポリプロピレン容器にA成分として46.0質量%硫酸を32.6gおよび純水67.4gを投入した。これをよく攪拌混合し、エッチング液を調製した(合計重量は100.0g)。得られたエッチング液の硫酸の濃度は15.0質量%であり、pH値は-0.1であった。
該エッチング液を用いて、上記1~4の評価を実施した。結果を表1にまとめた。
酸化物溶解前のエッチングレートは11nm/minで、ZTO(ZTO濃度として1000ppm)を添加しても液は透明であり、不溶解分はなかった。酸化物溶解後のpH値は0.0で、エッチングレートは10nm/minで、変化量はE判定(1nm/min)であった。配線材料(Cu、Al)のエッチングレート(E.R.)はG判定で、Mo、TiはE判定であった。また、ZTOを2000ppm添加したが不溶解部はなく透明で、溶解性が優れていた。pH値は-0.1であった。
実施例1の硫酸の代わりにメタンスルホン酸を20質量%にした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表1に示す。
硫酸濃度5質量%、クエン酸濃度を5質量%、ラベリンFPを0.1質量%にした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表1に示す。
実施例1の硫酸の代わりにシュウ酸濃度を3.4質量%(比較例1)、または1.7質量%(比較例2)とした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表2に示す。
実施例1の硫酸の代わりに塩酸10質量%(比較例3)、または硝酸20質量%(比較例4)とした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表2に示す。
実施例1の硫酸の代わりに(B)成分であるマレイン酸を10質量%とした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表2に示す。
実施例1の硫酸の代わりにギ酸を20質量%とした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表2に示す。
実施例1の硫酸の代わりに塩酸を0.5質量%と酢酸20質量%とした以外は、実施例1と同様にしてエッチング液を調製し、該エッチング液を用いて上記の評価を実施した。得られた結果を表2に示す。
一方、比較例1~2、5ではZTO溶解能が低く(亜鉛・スズ酸化物を100ppmまでしか溶解することができなかった)、エッチングレートの変化量を評価できなかった。また、比較例6、7ではエッチングレートが著しく遅くなった。さらに、比較例3~4ではエッチングレートは比較的良好であるが、配線材料のCuやMo、Alのエッチングレートが大きく、腐食性があった。
Claims (7)
- 亜鉛、スズおよび酸素から実質的になる酸化物のエッチングに用いるエッチング液であって、(A)硫酸、メタンスルホン酸、およびそれらの塩からなる群より選ばれる1種以上と水を含み、pH値が-1~3であるエッチング液。
- さらに(B)カルボン酸(シュウ酸を除く)を含む請求項1に記載のエッチング液。
- (B)カルボン酸が、酢酸、グリコール酸、マロン酸、マレイン酸、コハク酸、リンゴ酸、酒石酸、グリシンおよびクエン酸からなる群より選ばれる1種以上である請求項2に記載のエッチング液。
- さらに(C)ポリスルホン酸化合物を含む請求項1~3のいずれか1項に記載のエッチング液。
- (C)ポリスルホン酸化合物がナフタレンスルホン酸ホルマリン縮合物またはその塩、ポリオキシエチレンアルキルエーテル硫酸塩、およびポリオキシエチレンアルキルフェニルエーテル硫酸塩からなる群より選ばれる1種以上である請求項4に記載のエッチング液。
- 請求項1から5のいずれか1項に記載のエッチング液を用いて、亜鉛、スズおよび酸素から実質的になる酸化物を含む基板をエッチングする方法。
- 請求項6記載のエッチング方法により製造された表示デバイス。
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JP2009235438A (ja) * | 2008-03-26 | 2009-10-15 | Toagosei Co Ltd | エッチング液、該エッチング液を用いたエッチング方法および被エッチング基板 |
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US10930790B2 (en) | 2017-05-31 | 2021-02-23 | Lg Display Co., Ltd. | Thin film transistor, gate driver including the same, and display device including the gate driver |
US11417774B2 (en) | 2017-05-31 | 2022-08-16 | Lg Display Co., Ltd. | Thin film transistor, gate driver including the same, and display device including the gate driver |
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Also Published As
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TWI628264B (zh) | 2018-07-01 |
JP6485357B2 (ja) | 2019-03-20 |
CN105659365A (zh) | 2016-06-08 |
JPWO2015064468A1 (ja) | 2017-03-09 |
TW201527490A (zh) | 2015-07-16 |
KR102077506B1 (ko) | 2020-02-14 |
CN105659365B (zh) | 2020-07-31 |
KR20160077028A (ko) | 2016-07-01 |
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