WO2015063869A1 - 直流電源装置及び冷凍サイクル機器 - Google Patents
直流電源装置及び冷凍サイクル機器 Download PDFInfo
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- WO2015063869A1 WO2015063869A1 PCT/JP2013/079288 JP2013079288W WO2015063869A1 WO 2015063869 A1 WO2015063869 A1 WO 2015063869A1 JP 2013079288 W JP2013079288 W JP 2013079288W WO 2015063869 A1 WO2015063869 A1 WO 2015063869A1
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- power supply
- supply device
- charging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/02—Compressor arrangements of motor-compressor units
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/08—Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from ac input or output
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/36—Means for starting or stopping converters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
- H02M1/4208—Arrangements for improving power factor of AC input
- H02M1/4225—Arrangements for improving power factor of AC input using a non-isolated boost converter
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/02—Conversion of dc power input into dc power output without intermediate conversion into ac
- H02M3/04—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
- H02M3/10—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M3/145—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M3/155—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/156—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
- H02M3/158—Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/06—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/06—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
- H02M7/062—Avoiding or suppressing excessive transient voltages or currents
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/12—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/21—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/217—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0003—Details of control, feedback or regulation circuits
- H02M1/0009—Devices or circuits for detecting current in a converter
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Definitions
- the present invention relates to a DC power supply device and a refrigeration cycle apparatus including the DC power supply device.
- Patent Document 1 discloses a DC power supply device capable of converting single-phase AC to DC and boosting the output voltage with a simple configuration.
- the present invention has been made in view of the above, and it is possible to suppress an excessive inrush current generated at the start of a switching operation and to obtain a DC power supply device capable of preventing element destruction and circuit burnout. Objective.
- the present invention is a DC power supply device that converts alternating current from a three-phase alternating current power supply into direct current and supplies it to a load, and has a reactor on the input side or output side.
- a rectifier circuit connected to rectify an alternating current from the three-phase alternating current power supply; a first capacitor and a second capacitor connected in series between output terminals to the load; the first capacitor and the second capacitor;
- a charging unit that selectively charges one or both of the capacitors, and a control unit that controls the charging unit, wherein the control unit starts charging the first capacitor and the second capacitor.
- the charging current is suppressed by reducing the on-duty so as to suppress the charging peak current to the first capacitor and the second capacitor to be less than the allowable value of the charging means or the rectifier circuit. , Then gradually on duty has elapsed a preset time to reach the on-duty at the time of steady state and controls to be larger.
- the present invention it is possible to suppress an excessive inrush current generated at the start of the switching operation, and to obtain a direct current power supply device capable of preventing element destruction and circuit burnout.
- FIG. 1 is a diagram of a configuration example of the DC power supply device according to the first embodiment.
- FIG. 2 is a diagram illustrating a correspondence relationship between the switching control of the first switching element and the second switching element and the capacitor to be charged in the DC power supply device according to the first embodiment.
- FIG. 3 is a diagram illustrating an operation mode of the DC power supply device according to the first embodiment.
- FIG. 4 is a diagram of an example showing a switching pattern, a converter output DC voltage, and an example of a simulation waveform of each phase current of three-phase AC in the DC power supply device according to the first embodiment.
- FIG. 1 is a diagram of a configuration example of the DC power supply device according to the first embodiment.
- FIG. 2 is a diagram illustrating a correspondence relationship between the switching control of the first switching element and the second switching element and the capacitor to be charged in the DC power supply device according to the first embodiment.
- FIG. 3 is a diagram illustrating an operation mode of the DC power supply device according to the first embodiment.
- FIG. 5 is a comparative example showing a switching pattern, a converter output DC voltage, and an example of a simulation waveform of each phase current of three-phase AC in a conventional DC power supply device.
- FIG. 6 is a diagram illustrating a switching signal generated when the control unit of the DC power supply device according to the first embodiment starts and at the steady state.
- FIG. 7 is a diagram illustrating an example of a switching signal generation method performed by the control unit of the DC power supply device according to the first embodiment.
- FIG. 8 is a diagram illustrating an example of control performed by the control unit of the DC power supply device according to the second embodiment.
- FIG. 9 is a diagram of a configuration example of the DC power supply device according to the third embodiment.
- FIG. 10 is a diagram of a configuration example of the refrigeration cycle apparatus according to the fourth embodiment.
- FIG. 1 is a diagram illustrating a configuration example of a first embodiment of a DC power supply device according to the present invention.
- a DC power supply device 10 shown in FIG. 1 converts a three-phase alternating current supplied from a three-phase alternating current power supply 1 into a direct current and supplies it to a load 11.
- the load 11 the inverter load which drives the compressor motor used for refrigeration cycle equipment can be illustrated.
- the DC power supply device 10 includes a rectifier circuit 2 that rectifies three-phase AC, a reactor 3 connected to the output side of the rectifier circuit 2, a first capacitor 6a and a first capacitor 6a connected in series between output terminals to a load 11. 2 capacitor 6b, charging unit 7 that selectively charges first capacitor 6a and second capacitor 6b, control unit 8 that controls charging unit 7, and power supply voltage detection that detects a three-phase AC voltage Part 9.
- the power supply voltage detection unit 9 detects a line voltage of two phases (r phase and s phase) of the three phase AC supplied from the three phase AC power source 1.
- terminals 12a to 12d are shown for convenience of explanation.
- the rectifier circuit 2 is a three-phase full-wave rectifier circuit in which six rectifier diodes are connected by a full bridge.
- the reactor 3 is a DC reactor, but the reactor 3 may be an AC reactor disposed on the input side of the rectifier circuit 2.
- the charging unit 7 includes a first switching element 4a, a second switching element 4b, a first backflow prevention element 5a, and a second backflow prevention element 5b.
- the first switching element 4a controls charging of the second capacitor 6b.
- the second switching element 4b controls charging of the first capacitor 6a.
- Examples of the first switching element 4a and the second switching element 4b include a power transistor, a power MOSFET (Metal Oxide Semiconductor Field Emission Transistor), and an IGBT (Insulated Gate Bipolar Transistor).
- the first backflow prevention element 5a is connected in the forward direction from the collector of the first switching element 4a toward the connection point between the first capacitor 6a and the load 11, and the charge charged in the first capacitor 6a. Is prevented from flowing back to the first switching element 4a.
- the second backflow prevention element 5b is connected in the forward direction from the connection point of the second capacitor 6b and the load 11 toward the emitter of the second switching element 4b, and the charge charged in the second capacitor 6b. Is prevented from flowing back to the second switching element 4b.
- the first capacitor 6a and the second capacitor 6b have the same capacity, and the first switching element 4a and the second capacitor 6b connected in series are connected between the first capacitor 6a and the second capacitor 6b connected in series. It is connected between the switching elements 4b.
- the control unit 8 controls the DC voltage supplied to the load 11 by controlling on / off of the first switching element 4a and the second switching element 4b. Switching control performed by the control unit 8 will be described below with reference to FIG.
- FIG. 2 is a diagram showing a correspondence relationship between the switching control of the first switching element 4a and the second switching element 4b and the charged capacitor (state) in the DC power supply device of the present embodiment.
- both the first switching element 4a and the second switching element 4b are turned off, both the first capacitor 6a and the second capacitor 6b are charged (FIG. 2A).
- condenser charged can be selected by switching ON / OFF of the 1st switching element 4a and the 2nd switching element 4b. Further, as described below, the DC voltage supplied to the load 11 can be controlled.
- FIG. 3 is a diagram illustrating an operation mode of the DC power supply device 10 according to the present embodiment.
- the operation mode of the DC power supply device 10 includes a full-wave rectification mode (FIG. 3A) in which the first switching element 4a and the second switching element 4b are always turned off, and the first switching element 4a and the second switching element 4b.
- a boosting mode (FIGS. 3 (Ba) to (Bc)) in which the switching elements 4b are alternately turned on can be cited.
- the boost mode includes a boost mode a (double voltage mode) in which the on-duty of the first switching element 4a and the second switching element 4b shown in FIG. 3 (Ba) is 50%, and FIG. -B), the step-up mode b in which the on-duty of the first switching element 4a and the second switching element 4b is less than 50%, and the first switching element 4a and the second switching element 4b shown in FIG.
- a boost mode c in which the on-duty of the switching element 4b is larger than 50% can be mentioned.
- both the first switching element 4a and the second switching element 4b are always turned off, and the voltage that is full-wave rectified by the rectifier circuit 2 is the output voltage.
- This output voltage is set to V 0 .
- the timing at which the first switching element 4a is turned on and the timing at which the second switching element 4b is turned off are ideally the same.
- the timing at which the first switching element 4a is turned off and the timing at which the second switching element 4b is turned on are ideally the same, and the state of FIG. 2B and the state of FIG. 2C are repeated.
- the output voltage at this time is twice the output voltage in the full-wave rectification mode shown in FIG. That is, the output voltage at this time is 2V 0.
- a short-circuit prevention time (generally referred to as dead time) for preventing simultaneous short-circuit between the first switching element 4a and the second switching element 4b may be provided.
- the timing is ideally ideal.
- step-up mode b shown in FIG. 3 (Bb) there is a “simultaneous off period” in which both the first switching element 4a and the second switching element 4b are simultaneously turned off.
- the operation in the boost mode b shown in FIG. 3 (Bb) is represented by the reference numerals in FIG. 2, from (B) to (A), from (A) to (C), from (C) to (A), The transition from (A) to (B) is repeated periodically.
- the output voltage at this time is between the output voltage V 0 in the full-wave rectification mode shown in FIG. 3 (A) and the output voltage 2V 0 in the boost mode a (double voltage mode) shown in FIG. 3 (Ba). Voltage value.
- step-up mode c shown in FIG. 3 (Bc) there is a “simultaneous on period” in which both the first switching element 4a and the second switching element 4b are simultaneously turned on.
- the operation in the boost mode c shown in FIG. 3 (Bc) is represented by the reference numerals in FIG. 2, from (B) to (D), from (D) to (C), from (C) to (D), The transition from (D) to (B) is periodically repeated.
- state (D) that is, the “simultaneous on period”
- energy is accumulated in the reactor 3.
- the output voltage at this time is higher than the output voltage 2V 0 in the boost mode a (double voltage mode) shown in FIG.
- the output voltage (DC voltage) to the load 11 can be controlled.
- the “charging frequency” is a “switching frequency” that is the reciprocal of the charging cycle
- the “charging cycle” is a combination of a charging period and a non-charging period of the first capacitor 6a and the second capacitor 6b.
- a period, that is, a period obtained by combining one set of the ON period and the OFF period of the first switching element 4a and the second switching element 4b is defined as one cycle.
- the “charging frequency” is used, and the first switching element 4a and the second switching element 4b are mainly used.
- the “switching frequency” is used for.
- FIG. 5 shows a switching pattern and a converter output DC voltage in a conventional DC power supply device (a DC power supply device that starts driving the DC power supply device 10 at a duty ratio of 50% as in a steady state at the start of charging operation).
- a DC power supply device that starts driving the DC power supply device 10 at a duty ratio of 50% as in a steady state at the start of charging operation.
- FIG. 5A shows a simulation waveform of the output voltage of the converter circuit
- FIG. 5B shows a simulation waveform of the r-phase, s-phase, and t-phase current waveforms of the three-phase alternating current.
- FIG. 5C shows a switching pattern of the first switching element 4a
- FIG. 5D shows a switching pattern of the second switching element 4b.
- the r-phase current waveform is indicated by a thick line
- the s-phase current waveform is indicated by a dotted line
- the t-phase current waveform is indicated by a thin solid line.
- the excessive inrush current is, for example, more than twice the phase current in a steady state.
- FIG. 4 shows an embodiment of the present invention in comparison with the comparative example.
- FIG. 4 is a diagram of an embodiment showing a switching pattern in the DC power supply device 10 by applying the present invention, an example of a simulation waveform of a converter output DC voltage, and an example of a simulation waveform of each phase current of three-phase AC.
- It is. 4A shows an example of the simulation waveform of the bus voltage
- FIG. 4B shows an example of the simulation waveform of the current of each phase (r phase, s phase, t phase) of the three-phase alternating current.
- (C) shows the switching pattern of the first switching element 4a
- FIG. 4 (d) shows the switching pattern of the second switching element 4b. Note that the scale of the vertical axis is different between FIGS. 4 (a) and 5 (a), and FIGS. 4 (b) and 5 (b).
- the on-duty is set to a sufficiently small value so that the change of the initial transient charging current (inrush current) becomes small at the start of the charging operation. That is, the on-duty is set to a sufficiently small value so as to be a change amount that can be calculated from the capacitor capacity and can suppress the inrush current.
- the on-duty is set to a sufficiently small value so as to be a change amount that can be calculated from the capacitor capacity and can suppress the inrush current.
- the rectifier circuit is a single-phase or three-phase full-wave rectifier circuit in which four rectifier diodes are connected in a full bridge
- Switching control is performed at a duty ratio of 50% during steady state due to imbalance of the first capacitor 6a and the second capacitor 6b, power factor improvement, and boosting effect of the bus voltage, and no special control is performed at the start of charging. It was.
- the control unit 8 performs a switching operation by controlling the on-duty to be small.
- FIG. 6 is a diagram illustrating switching signals generated by the control unit 8 at the start of the charging operation and during the steady state.
- the on-duty is controlled to be small at the start of the charging operation and the subsequent change in on-duty gradually increases, and then the desired bus voltage can be output until the on-duty reaches 50% in the steady state. Raised until In this way, by controlling the on-duty change to gradually increase, the inrush current that occurs after the start of the charging operation can be suppressed.
- the on-duty may be changed so that the on-duty becomes 0% by gradually decreasing the on-duty before the switching operation of the first switching element 4a and the second switching element 4b is stopped. .
- the on-duty is reduced at the start of the charging operation, and the subsequent change of the on-duty is controlled so as to increase gradually. Inrush current can be suppressed.
- the charging time of the first capacitor 6a and the second capacitor 6b that is, the on-duty of the first switching element 4a and the second switching element 4b is set to a small value.
- the on-duty change thereafter is controlled to gradually increase.
- the DC power supply device 10 shown in FIG. 1 includes a power supply voltage detection unit 9 that detects a three-phase AC voltage. Therefore, the control unit 8 refers to the detection voltage value of the three-phase alternating current obtained from the detection result of the power supply voltage detection unit 9, and according to this, the first switching element 4a and the second switching element 4b in the boost mode. It is possible to control so as to change the on-duty.
- the line voltage between the rs phases of the three-phase alternating current is detected.
- the present invention is not limited to this, and the line voltage between the s t phases or the tr phases is calculated. It may be configured to detect, may be configured to detect all three phase voltages, and may be configured to detect the phase voltage instead of the line voltage.
- the on-time is gradually increased from the start of the charging operation to the steady state so as to reach the steady-state on-duty.
- the on-duty is reduced, and thereafter, the on-time is gradually changed to control to shift to the boost mode.
- FIG. 7 is a diagram illustrating an example of a switching signal generation method performed by the control unit 8.
- the horizontal axis indicates time
- the vertical axis indicates voltage.
- the switching signal generation method shown in FIG. 7 is a PWM (Pulse Width Modulation) method. Specifically, the signal waves Vup * and Vun * of the voltage command signal are compared with a carrier signal (carrier wave) having a predetermined frequency which is a half value of the bus voltage (Vdc / 2), and the switching signal is determined by the magnitude relationship between them. Up and Un are generated.
- PWM Pulse Width Modulation
- the voltage values of the carrier signal and the voltage command signal Vup * are compared.
- the first switching element 4a is Turn on.
- the voltage values of the carrier signal and the voltage command signal Vun * are compared.
- the second switching element 4b is turned on by the switching signal Un. .
- the signal waves Vup * and Vun of the voltage command signal are used.
- the degree of decrease in the voltage value of * that is, the absolute value of the slope of the signal waves Vup * and Vun * of the voltage command signal shown in FIG. 7 should be reduced.
- FIG. 7 shows an example in which the change in on-duty is reduced. According to the triangle formed by the carrier wave and the signal wave of the voltage command signal, if the first on-time of the switching element 4a is t, 2 The third on-time is 3t, the third on-time is 5t, and the fourth on-time is 7t. Similarly, when the first on-time of the switching element 4b is T, the second on-time is 2T, the third on-time is 3T, and the fourth on-time is 4T.
- the distortion rate of each phase current can be minimized, and the power factor can be improved and the harmonic current can be suppressed.
- the DC power supply device 10 is a DC power supply device 10 that converts alternating current from the three-phase alternating current power supply 1 into direct current and supplies the direct current to the load 11.
- a reactor 3 is connected, a rectifier circuit 2 for rectifying the alternating current from the three-phase alternating current power supply 1, a first capacitor 6a and a second capacitor 6b connected in series between output terminals to the load 11,
- a charging unit (charging unit 7) that selectively charges one or both of the first capacitor 6a and the second capacitor 6b, and a control unit 8 that controls the charging unit (charging unit 7).
- the control unit 8 controls the charging unit 7 so as to suppress the charging current at the start of charging the first capacitor 6a and the second capacitor 6b.
- the control unit 8 determines the charge peak current to the first capacitor 6a and the second capacitor 6b at the start of charging to the first capacitor 6a and the second capacitor 6b.
- the on-time within one cycle consisting of one charge period and one non-charge period of the first capacitor 6a and the second capacitor 6b is shortened (the on-duty is reduced) so as to suppress the rectifier circuit below the allowable value.
- To suppress the charging current and then control so that the on-time is gradually increased (the on-duty is increased) after a preset time elapses until the steady-state on-duty is reached. Therefore, an excessive inrush current does not occur in each phase current of the three-phase AC. In this way, element damage and circuit burnout can be prevented, each phase current is not unbalanced, the distortion rate of each phase current is minimized, the power factor is improved, and the harmonic current is reduced. Can be suppressed.
- the charging unit 7 includes a second switching element 4b that controls charging of the first capacitor 6a, a second switching element 4b that controls charging of the first capacitor 6a, and a first capacitor.
- the first switching element 4a and the second switching element 4b are alternately turned on.
- control unit 8 controls the operation mode of the DC power supply device 10, and this operation mode includes a full-wave rectification mode in which the first switching element 4a and the second switching element 4b are always off, and a first switching mode.
- a step-up mode in which the element 4a and the second switching element 4b are alternately turned on at the charging frequency.
- the three-phase AC detection voltage value obtained from the detection result of the power supply voltage detection unit 9 Control is performed so that a desired output voltage can be output by changing the on-duty of the first switching element 4a and the second switching element 4b.
- an excessive current generated at the start of a switching operation can be detected to suppress an excessive inrush current, and a direct current capable of preventing element destruction and circuit burnout.
- a power supply device can be obtained.
- FIG. FIG. 8 is a diagram illustrating a control example of the second embodiment performed by the control unit of the DC power supply device according to the present invention.
- symbol is attached
- the precharge operation is performed as shown in FIG. 2A and FIG. Energy is stored in the reactor 3 by alternately repeating the state. This is called a precharge operation.
- the preliminary charging operation is repeated in this manner, the output voltage rises due to the energy stored in the reactor 3, as shown in FIG. Then, after the output voltage becomes equal to or higher than the threshold value, the mode shifts to the boost mode.
- Voltage across the first capacitor 6a and a second capacitor 6b (total potential) is V 0 is the full wave rectification mode, in other words, the voltage across the first capacitor 6a is V 0/2, the the voltage across the second capacitor 6b is V 0/2.
- boost mode When switching from the full-wave rectification mode to the voltage doubler mode (boost mode), the voltage across the first capacitor 6a and the second capacitor 6b rises above V 0/2 . Therefore, the inrush current generated when switching from the full-wave rectification mode to the voltage doubler mode (boost mode) is the target output voltage in the voltage doubler mode (boost mode) and the first capacitor 6a and the second capacitor 6b. This occurs because of a potential difference between the voltage at both ends.
- the first capacitor 6a and the second capacitor 6b are utilized by using the power supply short-circuit state of FIG.
- the inrush current after the transition to the steady state is suppressed by eliminating the potential difference by performing a precharging operation for charging the battery.
- FIG. 9 is a diagram showing a configuration example of the third embodiment of the DC power supply device according to the present invention.
- symbol is attached
- a DC power supply device 10a shown in FIG. 9 includes, in the DC power supply device 10 of FIG. 1, a load state detection unit 20 that detects the state of the load 11, a current sensor 14 that detects a current flowing into the reactor 3, and a first A connection point between the current sensor 15a for detecting the current flowing through the switching element 4a, the current sensor 15b for detecting the current flowing through the second switching element 4b, and the first switching element 4a and the second switching element 4b.
- a protection relay 18 opening / closing means
- the load state detection unit 20 includes an output current detection unit 21 that detects an output current to the load 11, an output voltage detection unit 22 that detects an output voltage to the load 11, and a capacitor that detects the voltage of the second capacitor 6b. Voltage detector 23.
- control unit 8a of the DC power supply device 10a includes an output voltage value detected by the output voltage detection unit 22 and output to the load 11 and a voltage of the second capacitor 6b detected and output by the capacitor voltage detection unit 23.
- a value is entered.
- the voltage value of the first capacitor 6 a can be calculated by obtaining the difference between the detection values of the capacitor voltage detection unit 23 from the detection values of the output voltage detection unit 22. Therefore, with such a configuration, it is not necessary to provide a voltage value detection unit for the first capacitor 6a, and the area of the load state detection unit 20 can be reduced. It goes without saying that this effect can be achieved even if the voltage detection of the first capacitor 6a is performed by another method.
- the control unit 8a stops the output signals to the first switching element 4a and the second switching element 4b according to the output value of the output voltage detection unit 22 or the output value of the capacitor voltage detection unit 23, and the protection relay 18 Is opened.
- the control unit 8a holds, for example, the reference voltage value of the output voltage from the output voltage detection unit 22 and the capacitor voltage detection unit 23 as a threshold value, and when it exceeds or falls below this threshold value, the first switching element 4a. And the output signal to the 2nd switching element 4b is stopped, and it controls so that the protection relay 18 may be open
- the threshold value that is the reference voltage value of the output voltage is determined by, for example, the breakdown strength of the switching element or the withstand voltage of the capacitor.
- the full-wave rectification mode can operate as a DC power supply device.
- the load 11 drives a compressor motor used in an air conditioner, a heat pump water heater, a refrigerator, or a refrigerator. If it is an inverter load, a compressor motor can be driven and a temporary emergency operation becomes possible.
- the current values detected and output by the current sensors 14, 15a, and 15b are input to the control unit 8a of the DC power supply device 10a shown in FIG. 9, and the first switching element 4a and the second switching element 4b are controlled.
- the output signal is stopped and the protective relay 18 is opened.
- the reference current value of the detection current of the current sensors 14, 15a, 15b is held as a threshold value, and when the threshold value is exceeded, the output signals of the first switching element 4a and the second switching element 4b are output. Control is performed to stop and open the protection relay 18.
- the threshold value that is the reference current value of the output current is determined by, for example, the breakdown strength of the switching element.
- the load 11 is an inverter load that drives a compressor motor used in an air conditioner, a heat pump water heater, a refrigerator, or a refrigerator, it is compressed.
- the machine motor can be driven, and temporary emergency operation is possible.
- the load state detection unit 20 that detects the state of the load 11 includes the output voltage detection unit 22 that detects the output voltage to the load 11, and outputs
- it is a full wave rectification mode, it can operate
- a unit for detecting a current flowing into each switching element or a current sensor 14 for detecting a current flowing into the reactor 3 is provided, and a current value flowing into each switching element exceeds a threshold value.
- output signals to the first switching element 4a and the second switching element 4b are stopped, and the protection relay 18 is opened. Thereby, if it is a full wave rectification mode, it can operate
- Embodiment 4 FIG.
- the DC power supply apparatus described in Embodiments 1 to 3 can be applied to, for example, refrigeration cycle equipment.
- a specific configuration of the refrigeration cycle apparatus to which the DC power supply devices of Embodiments 1 to 3 are applied will be described with reference to FIG.
- FIG. 10 is a diagram illustrating a configuration example of the refrigeration cycle apparatus according to the fourth embodiment of the present invention.
- the DC power supply device 10 a of FIG. 9 is applied as the DC power supply device, and the inverter unit 30 is connected as a load 11 to the DC power supply device 10 a.
- a refrigeration cycle unit 31 is connected to the inverter unit 30.
- an air conditioner, a heat pump water heater, a refrigerator, and a refrigerator can be exemplified.
- the refrigeration cycle unit 31 is formed by connecting a four-way valve 32, an internal heat exchanger 33, an expansion mechanism 34, and a heat exchanger 35 through a refrigerant pipe 37. Inside the compressor 36, a compression mechanism 38 for compressing the refrigerant and a compressor motor 39 for operating the compression mechanism 38 are provided.
- the compressor motor 39 is a three-phase motor having three-phase windings of U-phase, V-phase, and W-phase, and is driven and controlled by an inverter unit 30 connected as a load of the DC power supply device 10a.
- the refrigeration cycle apparatus 40 shown in FIG. 10 enjoys the effects obtained by the DC power supply device described in the first to third embodiments.
- the DC power supply device is set to the full-wave rectification mode, and stable operation is possible. However, the output voltage is halved.
- the DC power supply device is set to the full-wave rectification mode, and stable operation is possible. However, the output voltage is halved.
- an excessive current is generated by changing the on-duty from 0% to 50% at the start of the charging operation of the first capacitor 6a and the second capacitor 6b. Inflow to the inverter unit 30 can be prevented.
- the DC power supply device of the present embodiment can provide a voltage 2V 0 or more in the double voltage from the voltage V 0 in full-wave rectification, and can be used for various refrigeration cycle equipments. High refrigeration cycle equipment can be obtained.
- the DC power supply apparatus described in Embodiments 1 to 3 can be applied to the refrigeration cycle apparatus of the present embodiment, and the DC power supply apparatus described in Embodiments 1 to 3 can be used.
- the DC power supply apparatus described in Embodiments 1 to 3 can be used.
- first switching element 4a and the second switching element 4b in the first to third embodiments may be provided with a freewheeling diode in antiparallel in order to secure a path for the return current caused by the line impedance. .
- a path for consuming the generated reflux current can be secured.
- a Si-based semiconductor made of silicon may be used as the switching element and the backflow prevention element constituting the charging unit 7 in the first to third embodiments.
- GaN gallium nitride
- a wide band gap semiconductor represented by a system material or diamond may be used.
- the switching element and the backflow prevention element are formed of a wide band gap semiconductor, the voltage resistance and the allowable current density can be increased. Therefore, the switching element and the backflow prevention element can be miniaturized, and the DC power supply itself can be miniaturized by using these elements.
- the switching element and the backflow prevention element are formed of a wide band gap semiconductor, heat resistance can be improved. Therefore, it is possible to reduce the size of the heat dissipating fins of the heat sink and the air cooling of the water cooling portion, thereby further reducing the size of the DC power supply device itself. Furthermore, when the switching element and the backflow prevention element are formed of a wide band gap semiconductor, power loss can be reduced. Therefore, it is possible to increase the efficiency of the switching element and the backflow prevention element, and thereby it is possible to increase the efficiency of the DC power supply device itself.
- the switching element and the backflow prevention element may be formed of a wide band gap semiconductor, and has the above-described effect.
- the above-described effect is remarkably achieved.
- any of a power transistor, a power MOSFET, an IGBT, a MOSFET having a super junction structure, which is known as a highly efficient switching element, an insulated gate semiconductor element, and a bipolar transistor may be used. Can be obtained.
- the control unit 8a can be constituted by a discrete system of a CPU (Central Processing Unit), a DSP (Digital Signal Processor), or a microcomputer (microcomputer), but is not limited thereto, and is not limited to an analog circuit or a digital circuit. You may comprise by (electric circuit element).
- CPU Central Processing Unit
- DSP Digital Signal Processor
- microcomputer microcomputer
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Abstract
Description
図1は、本発明にかかる直流電源装置の実施の形態1の一構成例を示す図である。図1に示す直流電源装置10は、三相交流電源1から供給される三相交流を直流に変換して負荷11に供給する。なお、負荷11としては、冷凍サイクル機器に用いられる圧縮機モータを駆動するインバータ負荷を例示することができる。
図8は、本発明にかかる直流電源装置の制御部が行う実施の形態2の一制御例を示す図である。なお、実施の形態1と同一または同等の構成部には同一の符号を付し、その詳細な説明は省略する。
図9は、本発明にかかる直流電源装置の実施の形態3の一構成例を示す図である。なお、実施の形態1,2と同一または同等の構成には同一の符号を付して、その詳細な説明は省略する。
実施の形態1~3にて説明した直流電源装置は、例えば冷凍サイクル機器に適用することができる。本実施の形態では、実施の形態1~3の直流電源装置を適用した冷凍サイクル機器の具体的な構成について、図10を参照して説明する。
Claims (14)
- 三相交流電源からの交流を直流に変換して負荷に供給する直流電源装置であって、
入力側または出力側にリアクトルが接続され、前記三相交流電源からの交流を整流する整流回路と、
前記負荷への出力端子間に直列接続された第1のコンデンサ及び第2のコンデンサと、
前記第1のコンデンサ及び前記第2のコンデンサの一方または双方を選択的に充電する充電手段と、
前記充電手段を制御する制御部と、を備え、
前記制御部が、前記第1のコンデンサ及び前記第2のコンデンサへの充電開始時に、前記第1のコンデンサ及び前記第2のコンデンサへの充電ピーク電流を前記充電手段または前記整流回路の許容値以下に抑制するようにオンデューティを小さくして充電電流を抑制し、その後定常時のオンデューティに達するまでに予め設定された時間を経過して徐々にオンデューティが大きくなるように制御することを特徴とする直流電源装置。 - 前記充電手段は、
直列接続された第1のスイッチング素子及び第2のスイッチング素子と、
前記第1のコンデンサの充電電荷の前記第1のスイッチング素子への逆流を防止する第1の逆流防止素子と、
前記第2のコンデンサの充電電荷の前記第2のスイッチング素子への逆流を防止する第2の逆流防止素子と、を備え、前記直列接続されたスイッチング素子とコンデンサとの中点間とを接続したことを特徴とする請求項1に記載の直流電源装置。 - 前記第1のスイッチング素子、前記第2のスイッチング素子、前記第1の逆流防止素子及び前記第2の逆流防止素子の少なくとも1つがワイドバンドギャップ半導体により形成されていることを特徴とする請求項2に記載の直流電源装置。
- 前記ワイドバンドギャップ半導体は、炭化珪素、窒化ガリウム系材料またはダイヤモンドであることを特徴とする請求項3に記載の直流電源装置。
- 前記第1のスイッチング素子と前記第2のスイッチング素子の中点間と、前記第1のコンデンサと前記第2のコンデンサの中点間とに挿入された開閉手段と、
を備えることを特徴とする請求項2から請求項4のいずれか一項に記載の直流電源装置。 - 電源電圧検出手段をさらに備え、
前記制御部は動作モードを制御し、
前記動作モードは、
前記第1のスイッチング素子及び前記第2のスイッチング素子を常時オフとする全波整流モードと、
前記第1のスイッチング素子及び前記第2のスイッチング素子を充電周波数で交互にオンする昇圧モードと、を有し、
前記昇圧モードでは、前記第1のスイッチング素子及び前記第2のスイッチング素子のオンデューティを変化させることで出力電圧を制御することを特徴とする請求項5に記載の直流電源装置。 - 前記制御部は、
前記全波整流モードと前記昇圧モードの切り替え時にはオンデューティを小さくし、
その後前記第1のスイッチング素子及び前記第2のスイッチング素子のオン時間を徐々に変化させて、前記昇圧モードに移行するように制御することを特徴とする請求項6に記載の直流電源装置。 - 前記全波整流モードと、前記第1のスイッチング素子及び前記第2のスイッチング素子の双方が同時にオンしている期間を有する動作モードと、を繰り返すことで前記リアクトルにエネルギーを蓄積して出力電圧を上昇させ、
前記出力電圧がしきい値以上となった後に前記昇圧モードに移行することを特徴とする請求項6に記載の直流電源装置。 - 前記第1のスイッチング素子及び第2のスイッチング素子が逆並列の還流ダイオードを備えることを特徴とする請求項6に記載の直流電源装置。
- 前記制御部は、前記第1のスイッチング素子及び前記第2のスイッチング素子に流入する電流または前記リアクトルに流入する電流が設定しきい値を超えると、前記第1のスイッチング素子及び前記第2のスイッチング素子へのスイッチング信号の出力を停止し、前記保護リレーを開放する信号を出力することを特徴とする請求項6に記載の直流電源装置。
- 前記負荷の状態を検出する負荷状態検出手段を備え、
前記制御部は、前記負荷状態検出手段にて検出して出力した信号の検出値が設定しきい値を超えると、前記第1のスイッチング素子及び前記第2のスイッチング素子へのスイッチング信号出力を停止し、前記保護リレーを開放する信号を出力することを特徴とする請求項6に記載の直流電源装置。 - 直列接続された前記第1のコンデンサ及び前記第2のコンデンサの電圧と等しい前記負荷への出力電圧を検出する出力電圧検出手段と、
前記第1のコンデンサ及び前記第2のコンデンサの一方の電圧を検出するコンデンサ電圧検出手段と、を備え、
前記制御部は、前記出力電圧検出手段の検出値と前記コンデンサ電圧検出手段の検出値の差分から前記第1のコンデンサ及び前記第2のコンデンサの他方の電圧を算出することを特徴とする請求項6に記載の直流電源装置。 - 請求項1から請求項12のいずれか一項に記載の直流電源装置を備えることを特徴とする冷凍サイクル機器。
- 前記負荷が圧縮機モータを駆動するインバータ部を備えることを特徴とする請求項13に記載の冷凍サイクル機器。
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CA2929041A CA2929041C (en) | 2013-10-29 | 2013-10-29 | Dc power-supply device and refrigeration cycle device |
US15/030,389 US9816737B2 (en) | 2013-10-29 | 2013-10-29 | DC power-supply device and refrigeration cycle device |
PCT/JP2013/079288 WO2015063869A1 (ja) | 2013-10-29 | 2013-10-29 | 直流電源装置及び冷凍サイクル機器 |
BR112016009188-4A BR112016009188B1 (pt) | 2013-10-29 | 2013-10-29 | dispositivos de fonte de alimentação de cc e de ciclo de refrigeração |
JP2015544677A JP6138270B2 (ja) | 2013-10-29 | 2013-10-29 | 直流電源装置及び冷凍サイクル機器 |
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MX2016005367A (es) | 2016-08-08 |
CN105684290A (zh) | 2016-06-15 |
JPWO2015063869A1 (ja) | 2017-03-09 |
KR20160054011A (ko) | 2016-05-13 |
US20160265822A1 (en) | 2016-09-15 |
CN105684290B (zh) | 2018-10-02 |
JP6138270B2 (ja) | 2017-05-31 |
CA2929041C (en) | 2018-02-27 |
BR112016009188B1 (pt) | 2021-05-18 |
CA2929041A1 (en) | 2015-05-07 |
KR101811153B1 (ko) | 2018-01-25 |
US9816737B2 (en) | 2017-11-14 |
MX354112B (es) | 2018-02-14 |
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