WO2015020060A1 - ポリウレタン、ウレタン-(メタ)アクリル複合樹脂、及びウレタン-(メタ)アクリル複合樹脂水性分散液 - Google Patents
ポリウレタン、ウレタン-(メタ)アクリル複合樹脂、及びウレタン-(メタ)アクリル複合樹脂水性分散液 Download PDFInfo
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Definitions
- the present invention relates to a urethane- (meth) acrylic composite resin, a polyurethane as a raw material thereof, an aqueous dispersion comprising the urethane- (meth) acrylic composite resin, and a cosmetic using the same.
- the cosmetics of the present invention are characterized by being widely applicable to hair cosmetics, makeup cosmetics, skin care cosmetics, eye makeup cosmetics, and other cosmetics. Moreover, it can be preferably used as industrial and household paints and protective films (coating agents).
- the urethane- (meth) acrylic composite resin is used as a cosmetic for maintaining the shape of the hair, protecting the skin, etc. by utilizing its film-forming properties (Patent Documents 1 and 2 below), or industrial ( Used for automobiles and household paints and protective films (Patent Document 3 below), but when a film to which these are applied comes into contact with an oil component, the oil resistance is insufficient and the film dissolves or swells. In some cases, the performance could not be fully demonstrated.
- polymers such as acrylic, vinyl acetate, vinyl pyrrolidone, and vinyl methyl ether having various ionic properties such as anionic, cationic, nonionic, and amphoteric are widely used. These are all used for the purpose of maintaining the shape of the hair and protecting the skin by utilizing the film-forming property of the resin, but depending on the resin, there are problems such as the film being too hard or sticky. It was pointed out.
- a urethane-acrylic composite resin comprising composite particles obtained by polymerizing a radical polymerizable monomer in the presence of polyurethane polymer particles as a cosmetic resin with improved defects such as the above-mentioned resin stiffness and hygroscopicity
- An aqueous dispersion containing has been proposed.
- Cosmetics using such cosmetic resins include, for example, “hair styling agents” for hair cosmetics.
- the hair styling agent dosage form contains a large amount of oily components from a mist spray type water-based formulation. There are many uses for hair wax.
- the usage of cosmetic resins is not limited to hair cosmetics, such as makeup cosmetics, suncare cosmetics (sun protection agents, etc.), skincare cosmetics (skin protection, moisturizing), etc. , Has come to be used in a wide variety.
- the urethane- (meth) acrylic composite resin having the film-forming property when applied to various uses, for example, an oily oil represented by hair wax among cosmetics.
- the oily component acts as a plasticizer for the resin, so that the fixation of the hair and the smooth feel of the finish may be impaired, and the original function of the resin may not be sufficiently exhibited. there were.
- cosmetic resins when used in cosmetics, along with the diversification of such uses and usages, cosmetic resins are required to exhibit functions in various formulations more than ever.
- the oily component acts as a plasticizer for the resin, so that the fixation of the hair and the smooth feel of the finish are impaired.
- the original function of the resin is not sufficiently exhibited.
- the present invention provides a urethane- (meth) acrylic composite resin and an aqueous dispersion thereof that can maintain the original excellent characteristics without contact with the oily component, and the raw materials thereof.
- the urethane- (meth) acrylic composite resin aqueous dispersion for cosmetics has both flexibility and hair styling (set retention) and is easy even if the set is broken. It is an object of the present invention to provide an aqueous dispersion of a resin for cosmetics that can be restored to the original state and that maintains a smooth feeling, and a cosmetic obtained by using the aqueous dispersion.
- the first gist of the present invention is a prepolymer obtained by emulsifying and dispersing (A) a polyurethane having an isocyanate group and a carboxyl group and (B) a (meth) acrylic acid ester-based polymerizable monomer in an aqueous medium.
- the urethane- (meth) acrylic composite resin aqueous dispersion for cosmetics characterized by satisfying the above condition.
- the polyol unit constituting the component (A) is a polyether polyol.
- the polyether polyol has a constituent unit derived from a dialkylene glycol having 2 to 4 carbon atoms as a main component, and has a number average molecular weight of 400 or more and 4000 or less.
- the weight ratio ((A) / (B)) between the component (A) and the component (B) is 80/20 to 30/70.
- Another gist of the present invention resides in a cosmetic obtained using the above-described aqueous urethane- (meth) acrylic composite resin dispersion for cosmetics.
- a second aspect of the present invention is a polyurethane obtained from a polyol component containing a polyester polyol and a polyvalent isocyanate component, wherein the polyester polyol is at least selected from the group consisting of phthalic acid, isophthalic acid and terephthalic acid.
- Another gist of the present invention is a urethane- (meth) acrylic composite resin comprising a composite of the above polyurethane and a (meth) acrylic resin, wherein a solution mixed with silicone oil at a weight ratio of 50/50 is provided.
- the urethane- (meth) acrylic composite resin that can be cast at 23 ° C. also exists.
- Another aspect of the present invention is to use an aqueous composite resin dispersion in which the urethane- (meth) acrylic composite resin is emulsified and dispersed in an aqueous medium, and the urethane- (meth) acrylic composite resin. It also exists in cosmetics.
- the polyurethane of the present invention is so excellent in oil resistance that it can be formed from a state where it is mixed with an oily component, and this feature is characteristic of the urethane- (meth) acrylic composite resin containing this polyurethane.
- the oil resistance is excellent while having the original characteristics of flexibility, softness and set retention.
- the aqueous dispersion according to the present invention is used as a cosmetic for hair, it has good flexibility and soft feeling, and good set retention.
- the polyurethane of the present invention is a polyurethane obtained from a polyol component and a polyvalent isocyanate component. Specifically, the polyurethane is obtained from a polyol component containing at least one of a polyether polyol and a polyester polyol and a polyvalent isocyanate component.
- Polyurethane an invention relating to a polyurethane using a polyol component containing a polyether polyol, a U / A resin using this polyurethane and an aqueous U / A resin dispersion is referred to as a “first invention” and also includes a polyester polyol.
- the invention relating to the polyurethane using the polyol component, the U / A resin and the U / A resin aqueous dispersion using this polyurethane is referred to as “second invention”.
- the polyether polyol used in the polyurethane according to the first invention has a structural unit derived from a polyalkylene glycol having 2 to 4 carbon atoms as a main component and has a number average molecular weight of 400 or more, It is characterized by being a polyether polyol of 4000 or less.
- the polyurethane as the component (A) specifically refers to a polymer having a carboxyl group obtained by reacting a polyol unit with a polyvalent isocyanate compound.
- the polyol unit refers to a unit composed of an organic compound having two or more hydroxyl groups in one molecule.
- Specific examples thereof include ethylene glycol, 1,3-propanediol, 1,3-butanediol, 1, 4-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, trimethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene Diols such as adipic acid, sebacic acid, itaconic acid, maleic anhydride, terephthalic acid, isophthalic acid, etc., with relatively low molecular weight polyols such as glycol, tripropylene glycol, hexanediol and cyclohexanedimethanol, or at least one of them.
- Polyester polyols obtained by polycondensation with at least one acid polyethylene glycol, polypropylene glycol, polytetramethylene ether polyol, polybutadiene polyol, hydrogenated polybutadiene polyol, polyether polyols such as polyalkylene glycol, polycaprolactone polyol, Examples include polycarbonate polyol, polyacrylate polyol, and polyether polyol obtained by adding propylene oxide to these polyols.
- the polyether polyol having a structural unit derived from polyalkylene glycol as a main component as described above is particularly preferable because it can provide a flexible texture.
- the polyol component constituting the polyol unit one type of polyol unit may be used, but at least two types of polyol components having different number average molecular weights and / or polyol components having different structural units.
- the polyol unit to be used becomes a polydisperse unit having a molecular weight distribution and at least two peaks.
- the average value of the number of carbon atoms of a plurality of types of polyol units used in the polydispersed polyol unit is preferably 2 to 4. By setting the average value within this range, a flexible texture can be imparted.
- the average number average molecular weight of the polydispersed polyol unit is preferably 300 or more, preferably 400 or more, more preferably 500 or more, and particularly preferably 600 or more. When the number average molecular weight is too small, the flexibility tends to decrease. On the other hand, the upper limit is preferably 4000, preferably 3000, and more preferably 2500. If the number average molecular weight is too large, the self-emulsifying power may be reduced, or depending on the type of polyol unit, it may become excessively flexible.
- the number average molecular weight of the polyol having the smallest number average molecular weight among the plurality of types of polyol used is preferably 400 or more, and more preferably 500 or more. If the number average molecular weight is too small, the resulting film may become hard and the flexibility may be impaired. On the other hand, the upper limit is preferably 1200 and 1500 is preferable. If the number average molecular weight is too large, the self-emulsifying power may be reduced, or the effect of using a low molecular weight diol may be insufficient.
- polyol having the smallest number average molecular weight examples include PTMG650 (manufactured by Mitsubishi Chemical Corporation), Hiflex D1000 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), and Sanniks PP1000 (manufactured by Sanyo Chemical Industries, Ltd.). ), Polyether P-1000 (manufactured by ADEKA Corporation), PEG1000 (manufactured by NOF Corporation) and the like.
- the number average molecular weight of the polyol having the smallest number average molecular weight and the number average molecular weight of the polyol having the largest number average molecular weight is preferably 100 or more, and more preferably 500 or more. If the number average molecular weight difference is too small, the effect of using a plurality of types of polyols may be insufficient. On the other hand, the upper limit is preferably 2000, and preferably 1000. If the number average molecular weight difference is too large, the balance of the component (A) as a whole may be lost, and the synthesis reaction may become unstable.
- the component (A) must have a carboxyl group.
- the acid value of the component (A) is preferably 15 mgKOH / g or more, more preferably 20 mgKOH / g or more. If it is less than 15 mgKOH / g, the state of dispersion in water in the subsequent step may deteriorate and an aqueous dispersion may not be obtained.
- the upper limit is preferably 60 mgKOH / g, more preferably 50 mgKOH / g or less. If it exceeds 60 mgKOH / g, the elasticity may be insufficient or it may be difficult to adhere to the hair when used in a hairdressing material.
- Examples of the method of introducing a carboxyl group into the component (A) include a method of using a carboxyl group-containing polyvalent hydroxy compound as a part of the polyol unit.
- Examples of the carboxyl group-containing polyvalent hydroxy compound include dimethylol alkanoic acid as shown in the following chemical formula (1).
- R represents, for example, an alkyl group having 1 to 10 carbon atoms, preferably a methyl group or an ethyl group.
- dimethylolalkanoic acid examples include dimethylolpropionic acid and dimethylolbutanoic acid. What is necessary is just to adjust the usage-amount of the said carboxyl group containing polyvalent hydroxy compound so that the acid value of the said (A) component formed by superposition
- the preferred use ratio of the carboxyl group-containing polyvalent hydroxy compound is 30 mol% or more in the total of the polyol unit and the carboxyl group-containing polyvalent hydroxy compound. And is more preferably 50 mol% or more. On the other hand, 90 mol% or less is good and 80 mol% or less is more preferable. By setting it within this range, the above-mentioned acid value range can be satisfied.
- the polyvalent isocyanate compound used for producing polyurethane refers to an organic compound having at least two isocyanate groups in one molecule, and aliphatic, alicyclic, aromatic and other polyvalent isocyanate compounds are used. it can.
- Specific examples of such polyisocyanate compounds include dicyclohexylmethane diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, 1,3-cyclohexylene diisocyanate, 1,4-cyclohexylene diisocyanate, 2,4-tolylene diene.
- Examples include isocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, and 2,2′-diphenylmethane diisocyanate.
- isocyanate 2,6-tolylene diisocyanate
- 4,4′-diphenylmethane diisocyanate 2,4′-diphenylmethane diisocyanate
- 2,2′-diphenylmethane diisocyanate 2,2′-diphenylmethane diisocyanate.
- aliphatic or cycloaliphatic isocyanates are preferred in that they are less susceptible to yellowing over time.
- the urethane formation reaction for producing the component (A) can be carried out in the absence of a solvent, but in order to carry out the reaction uniformly, ethers such as dioxane, ketones such as acetone and methyl ethyl ketone, dimethylformamide, Amides such as dimethylacetamide and N-methyl-2-pyrrolidone, and other organic solvents which are inert to isocyanate groups and have a high affinity for water may be used.
- solvents other than those described above can also be used as organic solvents that are not reactive with isocyanate groups, that is, do not contain active hydrogen groups.
- the (B) component which is not reactive with an isocyanate group, that is, does not contain an active hydrogen group may be present during the production of the (A) component.
- the reaction system is diluted with the component (B), and the reaction can be performed more uniformly.
- the reaction for obtaining the component (A) is usually about 50 to 100 ° C. and about 0.5 to 20 hours. Thereby, (A) component which has an isocyanate group in a carboxyl group and the terminal can be obtained.
- a catalyst generally used for a urethanization reaction can be used. Specific examples include dibutyltin dilaurate.
- the glass transition temperature (Tg) of the component (A) is preferably ⁇ 60 ° C. or higher and 250 ° C. or lower. Moreover, a plurality of glass transition temperatures may be manifested by the glass transition temperature of the soft segment (derived from the polyol unit) of the component (A) and the glass transition temperature of the hard segment (derived from the isocyanate unit). At this time, the glass transition temperature on the low temperature side (soft segment side) is preferably ⁇ 60 ° C. or higher, more preferably ⁇ 50 ° C. or higher. If it is lower than ⁇ 60 ° C., the resulting film may be excessively soft. On the other hand, the low-temperature side glass transition temperature is preferably 0 ° C.
- the glass transition temperature on the high temperature side is preferably 30 ° C. or higher, more preferably 40 ° C. or higher, although the influence on the physical properties of the coating film is not as great as the lower temperature side. If it is less than 30 degreeC, the toughness of a film
- the upper limit is preferably 250 ° C. or lower, and more preferably 200 ° C. or lower. If it exceeds 250 ° C., the film may become hard and the texture may be poor.
- the glass transition temperature (Tg) can be measured by the method of JIS K7244-4.
- the carboxyl group contained in the component (A) is neutralized with a basic compound.
- a basic compound include organic amine compounds and alkali metal hydroxides.
- organic amine compound tertiary amine compounds such as trimethylamine, triethylamine, tributylamine, and triethanolamine are preferably used.
- alkali metal hydroxide examples include sodium hydroxide and potassium hydroxide.
- the total use amount of these basic compounds is 1 equivalent or more with respect to the amount of carboxyl groups of the component (A) as the total use amount of the first neutralization step and the second neutralization step described later.
- the carboxyl group in the component (A) is preferably neutralized by 100% or more with a basic compound. If it is less than 1 equivalent, a good dispersion state may not be obtained in an aqueous medium.
- the upper limit is preferably 2.0 equivalents, more preferably 1.5 equivalents. If it exceeds 2.0 equivalents, the basic compound remains in the emulsion, which may cause problems when used for cosmetics.
- Examples of the aqueous medium in which the component (A) is dispersed include water and a mixed solution of water and an organic solvent compatible with water such as methanol and ethanol. Among these, water is more preferable from the environmental aspect.
- the component (A) can be adjusted within the range of the mode molecular weight (Mwp) of the urethane component (component (A)) described later by performing a chain extension reaction as necessary.
- the chain extender used at this time include a compound having a plurality of active hydrogens capable of reacting with an isocyanate group, water (including water as the aqueous medium), and the like.
- Examples of the compound having a plurality of active hydrogens capable of reacting with the isocyanate group include polyols having 1 to 8 carbon atoms and polyamine compounds.
- Examples of the polyol include ethylene glycol and diethylene glycol.
- Examples of polyamine compounds include diamines such as ethylene diamine, hexamethylene diamine, and isophorone diamine.
- the chain extension reaction is carried out by using water as an aqueous medium when a mixed liquid containing the component (A) and the polymerizable monomer (B) is emulsified and dispersed in the aqueous medium to obtain a first emulsion.
- a part of the chain elongation reaction of the component (A) may occur during the polymerization step of the component (B).
- stretch extender can be added and chain
- the chain extension reaction may occur for at least a part of the component (A) contained in the first emulsion. Moreover, after polymerizing the component (B) contained in the first emulsion or the second emulsion obtained by subjecting at least a part of the component (A) in the first emulsion to a chain extension reaction, At least a part of the component (A) in the emulsion may be positively chain extended.
- the polyester polyol used in the polyurethane according to the second invention is a polyester polyol having a structural unit derived from at least one dicarboxylic acid selected from the group consisting of phthalic acid, isophthalic acid and terephthalic acid. Is a feature.
- this polyurethane is characterized in that cast film formation is possible at 23 ° C. from a mixed solution (weight ratio 50/50) of silicone oil and this polyurethane.
- the polyol component that is a raw material of the polyurethane of the present invention contains a porester polyol.
- This polyester polyol is composed of a structural unit derived from a polyol component (hereinafter sometimes referred to as “polyol unit”) and a structural unit derived from a dicarboxylic acid component (hereinafter sometimes referred to as “dicarboxylic acid unit”). Is a compound.
- the polyol unit is a unit composed of an organic compound having two or more hydroxyl groups in one molecule.
- Specific examples of the polyol constituting the polyol unit include ethylene glycol, propylene glycol, 1,3-propanediol.
- the dicarboxylic acid unit is a unit composed of an organic compound having two or more carboxyl groups in one molecule.
- the dicarboxylic acid unit is selected from phthalic acid, isophthalic acid and terephthalic acid as described above. It is important to use a structural unit derived from at least one dicarboxylic acid component selected from the group (hereinafter sometimes referred to collectively as “phthalic acid-based unit”).
- phthalic acid-based unit By using a polyester polyol having such a phthalic acid-based unit, oil resistance can be imparted to the resulting polyurethane or urethane- (meth) acrylic composite resin.
- polyester polyols having structural units derived from isophthalic acid include, for example, Kuraray polyols P-1012, 2012, 530, 1030, 2030, etc. (manufactured by Kuraray Co., Ltd. Name), Teslac 2474 (manufactured by Nippon Kasei Polymer Co., Ltd., trade name), OD-X-2560 (manufactured by DIC Corporation, trade name), HS2F-136P (manufactured by Toyokuni Oil Co., Ltd., trade name), etc.
- Kuraray polyols P-1012, 2012, 530, 1030, 2030, etc. manufactured by Kuraray Co., Ltd. Name
- Teslac 2474 manufactured by Nippon Kasei Polymer Co., Ltd., trade name
- OD-X-2560 manufactured by DIC Corporation, trade name
- HS2F-136P manufactured by Toyokuni Oil Co., Ltd., trade name
- polyester polyol having a structural unit derived from terephthalic acid examples include, for example, Kuraray polyols P-1011, 2011, 2013, 520, 1020, and 2020 (trade name, manufactured by Kuraray Co., Ltd.). Can do.
- polyester polyols having phthalic acid units polyester polyols having a structural unit derived from isophthalic acid (hereinafter sometimes referred to as “isophthalic acid unit”) are preferred.
- the content ratio of dicarboxylic acid units in the obtained polyurethane is preferably 0.05% by weight or more and 50% by weight or less.
- the dicarboxylic acid unit is present in an amount of 0.05% by weight or more, an oil resistance improvement effect can be obtained.
- the dicarboxylic acid unit is preferably present in an amount of 0.08% by weight or more, and more preferably 0.1% by weight or more.
- the dicarboxylic acid unit needs to contain a phthalic acid-based unit, and particularly preferably an isophthalic acid unit. By including an isophthalic acid unit, an effect of improving oil resistance while maintaining flexibility can be obtained.
- the polyester polyol is referred to as “PEsPO”
- the phthalic acid unit is referred to as “PA”
- the diol is referred to as “DOL” (in the case of a diol unit, referred to as “DOL unit”)
- the number of phthalic acid units is referred to as “NumberPA”.
- the polyester polyol since the (both) ends are always diol ends, the following relational expression is established.
- PA unit formula amount + DOL unit formula amount is the formula amount of ester units in PEsPO formed by PA and DOL units.
- the composition can be determined by using a method capable of analyzing a high molecular substance such as nuclear magnetic resonance spectrum analysis (NMR) or gel permeation chromatography (GPC). It can also be determined through analysis.
- NMR nuclear magnetic resonance spectrum analysis
- GPC gel permeation chromatography
- polyol component of the polyurethane of the present invention it is also preferable to use a component having a polyol and a monocarboxylic acid in addition to the above polyol component.
- dimethylol alkanoic acid such as dimethylolpropionic acid and dimethylolbutanoic acid, a sulfonic acid-containing polyol, and the like
- dimethylolalkanoic acid is particularly preferable.
- the polyol component various polyalkylene glycols, polyester polyols, polycarbonate polyols and the like other than those described above can be used as long as the effects of the present invention are not impaired.
- dimethylolalkanoic acid has a structure represented by the chemical formula (1).
- R is, for example, an alkyl group having 1 to 10 carbon atoms, and among them, those having 1 to 6 carbon atoms are preferable. Particularly preferred is one in which R is a methyl group or an ethyl group, and in particular, when R is a methyl group, that is, dimethylolalkanoic acid is preferably dimethylolpropionic acid.
- the amount of the dimethylol alkanoic acid used depends on the acid value of the resulting polyurethane or the performance (dispersibility in water, etc.) required for the urethane- (meth) acrylic composite resin (U / A resin) to be finally produced. What is necessary is just to adjust suitably according to.
- polyol component one type of polyol component or a component derived from a plurality of types of polyols may be used.
- the polyol component constituting the polyol unit one kind of polyol unit may be used, but at least two kinds of polyol components having different number average molecular weights and / or different constituent components.
- the polyol unit to be used becomes a polydisperse unit having a molecular weight distribution and at least two peaks.
- the average value of the number of carbon atoms of a plurality of types of polyol units used in the polydispersed polyol unit is preferably 2 to 4. By setting the average value within this range, a flexible texture can be imparted.
- the average number average molecular weight of the polydispersed polyol unit is preferably 300 or more, preferably 400 or more, more preferably 500 or more, and particularly preferably 600 or more. When the number average molecular weight is too small, the flexibility tends to decrease. On the other hand, the upper limit is preferably 4000, preferably 3000, and more preferably 2500. If the number average molecular weight is too large, the self-emulsifying power may be reduced, or depending on the type of polyol unit, it may become excessively flexible.
- the number average molecular weight of the polyol having the smallest number average molecular weight is preferably 400 or more, and more preferably 500 or more. If the number average molecular weight is too small, the resulting film may become hard and the flexibility may be impaired. On the other hand, the upper limit is preferably 1200 and 1500 is preferable. If the number average molecular weight is too large, the self-emulsifying power may be reduced, or the effect of using a low molecular weight diol may be insufficient.
- the number average molecular weight of the polyol having the smallest number average molecular weight and the number average molecular weight of the polyol having the largest number average molecular weight is preferably 100 or more, and more preferably 500 or more. If the number average molecular weight difference is too small, the effect of using a plurality of types of polyols may be insufficient. On the other hand, the upper limit is preferably 2000, and preferably 1000. If the number average molecular weight difference is too large, the balance of the component (A) as a whole may be lost, and the synthesis reaction may become unstable.
- polyvalent isocyanate used for producing polyurethane the polyvalent isocyanate described above can be used.
- the obtained polyurethane contains the above-mentioned diol component, particularly an acid component derived from polyester polyol, dimethylol alkanoic acid and the like.
- the acid value of this polyurethane is preferably 15 mgKOH / g or more, preferably 20 mgKOH / g. g or more is more preferable. If it is less than 15 mgKOH / g, the dispersibility in water will worsen, and in an extreme case, an aqueous dispersion may not be obtained.
- the upper limit is preferably 60 mgKOH / g, more preferably 50 mgKOH / g or less. If it exceeds 60 mgKOH / g, the elasticity becomes insufficient, the polymer becomes too hard, and when used in hair cosmetics, it causes wrinkles or becomes white powder during use, which is insufficient as a cosmetic. It can be a thing.
- the acid value can be measured according to a potentiometric titration method (JIS-K-0070) using potassium hydroxide.
- “amount of polyurethane” is used as the mass of the sample.
- the “theoretical acid value” per 1 g of polyurethane may be calculated and used according to the following formula.
- Theoretical acid value (mgKOH / g-polyurethane) Mole number of acid-containing raw material charged ⁇ 56.1 (KOH molecular weight) / polyurethane amount (g) ⁇ 1000
- the conditions for the solvent for the polyurethane formation reaction for producing the component (A1), the presence of the component (B), the reaction temperature, the reaction time, the catalyst, the chain extension reaction, etc. are for producing the component (A).
- the reaction can be carried out under the same conditions as in the polyurethane formation reaction.
- the weight average molecular weight of the polyurethane is preferably 1000 or more, more preferably 2000 or more.
- the weight average molecular weight is less than 1000, the resulting film becomes hard, and problems such as a feeling of stickiness may occur when used as a cosmetic.
- the upper limit of the weight average molecular weight is usually about 150,000, preferably 100,000, and more preferably 70,000. If it is larger than 150,000, the viscosity of the prepolymer itself becomes high, and gelation may occur or a stable emulsion may not be obtained.
- the glass transition temperature (Tg) of the component (A1) can take the same value for the same reason as the glass transition temperature (Tg) of the component (A).
- the carboxyl group contained in the polyurethane is preferably at least partially neutralized with one or more basic compounds.
- the basic compound include organic amine compounds and alkali metal hydroxides.
- This neutralization reaction can be performed at any time after the polyurethane is produced, and may be performed in one step or divided into two or more steps. Moreover, the basic compound used for this neutralization reaction may use a different kind for every process. In particular, the neutralization step is divided into two steps, the first neutralization step is performed after the production of polyurethane, and the second neutralization step is performed after the polyurethane neutralized in the first step is dispersed in an aqueous medium. Is preferred.
- organic amine compound tertiary amine compounds such as trimethylamine, triethylamine, tributylamine, and triethanolamine are preferably used.
- alkali metal hydroxide examples include sodium hydroxide and potassium hydroxide.
- the total use amount of these basic compounds is preferably 1 equivalent or more with respect to the amount of carboxyl groups of the polyurethane (as the total use amount of the first neutralization step and the second neutralization step). That is, it is preferable that the carboxyl group in the polyurethane is neutralized by 100% or more with a basic compound. If it is less than 1 equivalent, a good dispersion state may not be obtained in an aqueous medium. On the other hand, the upper limit is preferably 2.0 equivalents, more preferably 1.5 equivalents. If it exceeds 2.0 equivalents, the basic compound remains in the emulsion, which may cause problems when used for cosmetics.
- Examples of the aqueous medium in which the polyurethane is dispersed include water and a mixed solution of water and an organic solvent compatible with water such as methanol and ethanol. Among these, water is more preferable from the environmental aspect.
- This polyurethane can be cast into a film at 23 ° C. from a solution mixed with silicone oil at a weight ratio of 50/50.
- “Cast film can be formed” means that after casting, the film is allowed to stand at 23 ° C. for 6 hours, and when the part of the film is picked up with tweezers or the like, the film is not damaged. Say that it will be raised.
- the silicone oil that can be used here include cyclopentasiloxane (for example, KF-995 (manufactured by Shin-Etsu Chemical Co., Ltd .: volatile cyclic silicone)) and the like.
- a feature of being capable of being cast at 23 ° C. from a solution mixed with this silicone oil at a weight ratio of 50/50 is that cosmetics containing a large amount of oily components such as mascara, lipstick, lip balm and hair wax (makeup) When used in a preparation, the film exhibits excellent film-forming properties, and when used as a cosmetic, effects such as improvement in the sustainability (holding) of makeup and imparting a firm feeling can be obtained.
- the U / A resin according to the first aspect of the present invention includes the component (A) and the (B) (meth) acrylate-based polymerizable monomer (hereinafter referred to as “component (B)”). Can be obtained to obtain a U / A resin obtained by combining polyurethane and a (meth) acrylic resin.
- the component (B) is emulsion-polymerized in an emulsion formed by emulsifying and dispersing the component (A) and the component (B) in an aqueous medium.
- the U / A resin is obtained as an aqueous U / A resin dispersion.
- Examples of the (meth) acrylic acid ester polymerizable monomer of the component (B) include (meth) acrylic acid alkyl ester. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, (meth) S-butyl acrylate, t-butyl (meth) acrylate, pentyl (meth) acrylate, s-pentyl (meth) acrylate, 1-ethylpropyl (meth) acrylate, 2-methylbutyl (meth) acrylate, Isopentyl (meth) acrylate, t-pentyl (meth) acrylate, 3-methylbutyl (meth) acrylate, neopentyl (meth) acrylate, hexy
- components (B) may be used alone or in combination of a plurality of types.
- this component (B) if necessary, other monomers other than the (meth) acrylic monomer, for example, an ester group-containing vinyl monomer, as long as the purpose and effect of the present invention are not impaired.
- an ester group-containing vinyl monomer Styrene derivatives, vinyl ether monomers and the like may be used in combination.
- the ester group-containing vinyl monomer include hydrophobic vinyl monomers such as vinyl acetate, diethyl maleate, and dibutyl maleate, and unsaturated group-containing macromonomers such as radically polymerizable unsaturated group-containing silicon macromonomers. Illustrated.
- examples of the styrene derivative include styrene, ⁇ -methylstyrene, p-methylstyrene, vinyltoluene and the like.
- specific examples of the vinyl ether monomer include vinyl methyl ether and vinyl cyclohexyl ether.
- the glass transition temperature is preferably 0 ° C. or higher, more preferably 5 ° C. or higher, further preferably 40 ° C. or higher, and particularly preferably 60 ° C. or higher. If it is less than 0 degreeC, the heat return property (a set property is included) of the cosmetics obtained may deteriorate.
- the glass transition temperature is preferably 120 ° C. or lower, more preferably 110 ° C. or lower.
- the minimum film-forming temperature increases, and a uniform film may not be formed.
- the glass transition temperature it is possible to suppress plasticization of the polymer due to the oil even in a cosmetic formulation containing a large amount of the oil.
- the glass transition temperature (Tg) can be measured by the JIS method described in the section of the component (A), and can also be calculated by the following formula (1) (FOX formula).
- Tg is the glass transition temperature (K) of the (co) polymer
- Tga, Tgb, Tgc, etc. are the glass transition temperatures (K) of the homopolymers of the constituent monomers a, b, c, etc.
- Wa , Wb, Wc, etc. indicate the weight fraction of each constituent monomer a, b, c in the copolymer.
- Tg is the glass transition temperature (K) of the (co) polymer
- Wa , Wb, Wc, etc. indicate the weight fraction of each constituent monomer a, b, c in the copolymer.
- Tg is the glass transition temperature (K) of the (co) polymer
- Tga, Tgb, Tgc, etc. are the glass transition temperatures (K) of the homopolymers of the constituent monomers a, b, c, etc.
- Wa , Wb, Wc, etc. indicate the weight fraction of
- the first monomer having a high Tg of the homopolymer and the second monomer having a low Tg of the homopolymer are preferred.
- a monomer having a different Tg of the homopolymer as the component (B) it is possible to adjust to a suitable film flexibility.
- the Tg of the homopolymer of the first monomer is preferably 95 ° C. or higher, and preferably 100 ° C. or higher. When the temperature is lower than 95 ° C., the adjustment range of the film flexibility becomes small.
- the upper limit of Tg is usually about 150 ° C.
- the Tg of the homopolymer of the second monomer is preferably 30 ° C. or less, and preferably 10 ° C. or less. When it is higher than 30 ° C., the flexibility is insufficient or the adjustment range of the film flexibility is reduced.
- the lower limit of Tg is preferably ⁇ 70 ° C., and preferably ⁇ 60 ° C. If it is lower than -70 ° C, stickiness of the film may occur.
- the cosmetic U / A resin aqueous dispersion according to the present invention prepares a mixed liquid in which the component (A) and the component (B) are mixed, and then emulsifies and disperses this in an aqueous medium.
- an aqueous emulsion of urethane- (meth) acrylic composite resin can be obtained.
- the chain extension reaction of the component (A) is performed as necessary.
- the component (A) and the component (B), which are water-dispersible by neutralizing at least part of the carboxyl group, are an aqueous medium. Any method can be used as long as it can be uniformly dispersed therein, and the addition timing of the component (B) is not particularly limited.
- a method of adding the component (B) before neutralizing at least a part of the carboxyl groups in the component (A), or a method of adding the component after neutralization can be mentioned.
- a part or all of the component (B) is mixed with a polyol unit or a polyvalent isocyanate compound as a raw material of the component (A), and in the presence of the component (B), the polyol unit, the polyvalent isocyanate.
- the component (A) may be produced by reacting a compound, a carboxyl group-containing polyvalent hydroxy compound and the like. At this time, even when the remaining amount of the component (B) is added after the production of the component (A), the addition time is any time before, simultaneously with, or after neutralizing the carboxyl group in the component (A). I do not care.
- the method of obtaining the component (A) by reacting the polyol unit, the carboxyl group-containing polyvalent hydroxy compound and the polyvalent isocyanate in the presence of the component (B) includes the components (A) and (B). This is preferable because the components can be mixed more uniformly (hereinafter, this step is referred to as a “prepolymerization step”).
- Examples of the reaction method of the polyol unit, the carboxyl group-containing polyvalent hydroxy compound and the polyvalent isocyanate include polymerization in the presence of a urethane polymerization catalyst such as dibutyltin dilaurate.
- heat returnability including setability
- the amount is less than 20% by weight, emulsification becomes insufficient during synthesis, and gelation may occur during water dispersion, or a non-uniform water dispersion may occur.
- the concentration of the liquid mixture of the component (A) and the component (B) is not particularly limited, but the amount of nonvolatile components in the finally obtained aqueous emulsion composition is 20% by weight or more. It is preferable to make it 30% by weight or more. If it is less than 20% by weight, drying may take time.
- the upper limit is preferably 70% by weight or less, more preferably 60% by weight or less. If it exceeds 70% by weight, preparation of water dispersibility may be difficult, and dispersion stability may be lowered.
- first neutralization step When the carboxyl group in the component (A) is not neutralized at all, the carboxyl group contained in the component (A) is obtained by adding the basic compound to the mixture of the component (A) and the component (B). It is preferable to neutralize at least a part of (A) to obtain a neutralized product (hereinafter, this step is referred to as “first neutralization step”).
- the amount of carboxyl groups neutralized in the first neutralization step is preferably 0.5 equivalents or more, preferably 0.55 equivalents or more, based on all carboxyl groups in the component (A).
- the second neutralization step described later may not be performed.
- the amount is less than 1 equivalent, a second neutralization step described later is performed as necessary.
- a mixed solution of the neutralized product of the component (A) and the component (B) is emulsified and dispersed in the aqueous medium (hereinafter, this step is referred to as “emulsification step”).
- emulsification step As a method of adding an aqueous medium to the mixed liquid of the neutralized product of the component (A) and the component (B), a method of dropping and dispersing the aqueous medium in the mixed liquid, the mixed liquid in the aqueous medium The method of dropping and dispersing is not particularly limited.
- the temperature during emulsification dispersion is preferably 0 ° C or higher, and preferably 10 ° C or higher. On the other hand, 80 degrees C or less is good and 60 degrees C or less is preferable. If the temperature is too high, component (A) may be denatured.
- component (B) is polymerized to obtain an aqueous emulsion of urethane- (meth) acrylic composite resin (hereinafter, this step is referred to as “polymerization step”).
- the polymerization reaction of the component (B) can be performed by a general polymerization method according to the component (B) to be used.
- the polymerization reaction can be performed by adding a radical polymerization initiator to the mixed solution.
- radical polymerization initiator a conventional radical polymerization initiator can be used.
- an azo initiator such as azobisisobutyronitrile, azobis-2,4-dimethylvaleronitrile, azobiscyanovaleric acid, Persulfate initiators such as sodium sulfate, potassium persulfate, ammonium persulfate, t-butyl hydroperoxide, dilauroyl peroxide, t-butyl peroxy-2-ethylhexanoate, t-butyl peroxypivalate An organic peroxide-based initiator such as can be used.
- a redox polymerization initiator in which an organic peroxide initiator or persulfate initiator is combined with a reducing agent such as ascorbic acid, Rongalite or metal sulfite is also preferably used.
- the amount of the radical polymerization initiator used may be about 0.1 to 5% by weight, preferably about 0.5 to 2% by weight, based on the polymerizable monomer (B).
- the polymerization of the component (B) is preferably carried out at a polymerization temperature of 10 to 80 ° C., more preferably 30 to 60 ° C. Further, after the heat generation is completed, the polymerization is almost completed by maintaining the temperature at about 40 to 90 ° C. for about 30 minutes to 3 hours. Thereby, an aqueous emulsion of urethane- (meth) acrylic composite resin is obtained.
- the diol having a relatively high molecular weight (1) is a diol having a (weight average) molecular weight of 1000 or more, such as polyester diols and polyalkylene glycols obtained by condensation polymerization of low molecular weight diols and dicarboxylic acid. Can be exemplified.
- the low molecular weight diols include diols having a molecular weight of less than 500 such as ethylene glycol and propylene glycol.
- the polyalkylene glycols include polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, (hydrogenated) polybutadiene diol, and the like.
- polycaprolactone diol, polycarbonate diol, polyacrylate diol, and the like can also be used.
- the unreacted component (B) usually remains, but in order to suppress the odor derived therefrom, for example, the concentration thereof is reduced. It should be 100 ppm or less, preferably 70 ppm or less, and the concentration is preferably closer to 0.
- a method for reducing the concentration of the component (B) for example, a method of volatilizing the remaining component (B) by heating the aqueous emulsion, a method of circulating a gas such as air in the gas phase part of the emulsion, A method of blowing water vapor, a method of distilling off the component (B) under reduced pressure, and the like may be mentioned, and these may be combined as necessary (hereinafter, this step is referred to as “deodorizing step”).
- the liquid temperature of the aqueous emulsion is preferably 40 ° C. or higher, more preferably 60 ° C. or higher.
- the liquid temperature is preferably not higher than the boiling point of the aqueous medium, and is preferably 100 ° C. or lower.
- the gas temperature is preferably 20 ° C. or higher and 100 ° C. or lower, more preferably 60 ° C. or higher and 95 ° C. or lower.
- the flow rate (volume / hour under the use conditions of the gas) when the gas is circulated is not particularly limited, but is preferably 2 to 100 volume times / minute of the gas phase part volume of the container, and preferably 5 to 80 volume times / minute. . If it is less than 2 volume times / minute, the removal of the component (B) tends to be insufficient. On the other hand, if it is more than 100 vol./min, deposits may be generated on the container wall due to scattering of the aqueous emulsion and filming of the liquid surface, which is not preferable.
- the water evaporated by the heating can be replenished as necessary after the removal of the component (B).
- the aqueous dispersion of the urethane- (meth) acrylic composite resin in which the residual amount of the component (B) is 100 ppm or less can be used as a raw material having almost no odor for cosmetics such as hairdressing. it can. Furthermore, when the urethane- (meth) acrylic composite resin aqueous dispersion according to the present invention is used, the hair styling agent has a good heat return property (including setability) and a good feel such as slipping of hair. .
- (A) component (The neutralized product of (A) component is included as needed.
- the same may be applied to chain extension.
- a part of the component (A) is chain-extended between the emulsification step and the polymerization step, and the chain extension step is performed between the polymerization step and the deodorization step.
- at least a part of the remaining component (A) may be chain-extended.
- component (A) The chain elongation reaction of component (A) occurs gradually in the emulsion and also with water as the dispersion medium, so that the chain elongation reaction may partially occur during the polymerization process.
- chain extension with water usually has a slow reaction rate, in order to perform chain extension more effectively and reliably, the chain extension reaction should be carried out positively using a chain extender other than the water described above. Good. As a result, a urethane polymer that is chain-extended more quickly can be obtained, and a flexible and elastic film can be obtained.
- At least one part of the carboxyl group in the component (A) is at least selected from between the emulsification step and the polymerization step, between the polymerization step and the deodorization step, and after the deodorization step.
- the basic compound may be used for further neutralization (hereinafter, this step is referred to as “second neutralization step”).
- second neutralization step By advancing the degree of neutralization to a predetermined range, it is possible to obtain effects such as improving the storage stability of the resulting emulsion and improving the film-forming property.
- the amount of the basic compound used in the second neutralization step is preferably 1 equivalent or more as an amount combined with the amount used in the first neutralization step with respect to the carboxyl group in the component (A).
- this second neutralization step may be omitted.
- the basic compound used in the first neutralization step and the second neutralization step is preferably used as an aqueous solution or an aqueous dispersion in order to facilitate addition and mixing.
- the neutralized urethane- (meth) acrylic composite resin is dissolved or dispersed in water alone, a mixed solvent of a polar organic solvent and water, or an organic solvent.
- the organic solvent include alcohols, ketones, and other organic solvents.
- alcohols examples include alcohols containing 1 to 8 carbon atoms such as ethanol, propanol, isopropanol, butanol, benzyl alcohol, and phenylethyl alcohol, and divalent or higher valents such as alkylene glycols such as glycerin, ethylene glycol, and propylene glycol. Alcohol etc. are mentioned.
- ketones include acetone and methyl ethyl ketone.
- Other organic solvents include low boiling point hydrocarbons such as pentane, ethers such as dimethyl ether and dimethoxymethane, glycol ethers such as mono-, di-, or tri-ethylene glycol monoalkyl ether, esters such as methyl acetate, etc. Is mentioned.
- the weight average molecular weight (Mw) of the U / A composite resin in the aqueous urethane- (meth) acrylic composite resin dispersion (U / A composite resin aqueous dispersion) obtained in this invention is preferably 180,000 or more, and 200,000 or more. More preferred. If the weight average molecular weight (Mw) is too small, the pigment dispersibility may be inferior. On the other hand, the upper limit of the weight average molecular weight (Mw) is preferably 1000000 and more preferably 800000. If the weight average molecular weight (Mw) is too large, it may be inferior in softness when applied to hair. By setting it as the range of such a weight average molecular weight (Mw), especially favorable oil resistance (cast film-forming property from the liquid mixture with a silicone oil) can be obtained.
- the ratio (Mw / Mn) of the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the U / A composite resin in the aqueous dispersion of U / A composite resin is preferably 10 or more, more preferably 20 or more. More preferred. If Mw / Mn is too small, it tends to be difficult to achieve both of the two characteristics of having flexibility and high setting power (high CR value). On the other hand, the upper limit of Mw / Mn is preferably 70, and more preferably 60. If Mw / Mn is too large, the texture of the film may be impaired by either the low molecular weight side or the high molecular weight side polymer or both.
- the most frequent molecular weight among the weight average molecular weights (Mw) of the urethane component contained in the U / A composite resin that is, the U / A composite resin as shown in FIG.
- the molecular weight (hereinafter referred to as urethane component) of the peak position corresponding to the urethane component polymer (the portion indicated by (A) in FIG. 1).
- the molecular weight of the polymer is referred to as the mode molecular weight (Mwp) of the polymer of the urethane component, and may be referred to as “Mwp of the urethane component”) is preferably 10,000 or more, and more preferably 20,000 or more.
- the Mwp of the urethane component is smaller than 10,000, the long-term stability of the U / A resin is insufficient, and there is a concern that the deterioration will be accelerated, for example, in an environment exceeding 30 ° C. in the summer.
- the upper limit of Mwp of the urethane component is preferably 200000, more preferably 100000. If the Mwp of the urethane component is greater than 200000, it may become hard and the texture may be impaired, or the viscosity of the system may increase excessively in the synthesis process, and productivity may deteriorate.
- the mode molecular weight (Mwp) of the polymer of the acrylic component contained in the U / A composite resin refers to the portion indicated by (B) in FIG. 1 and may be referred to as “Mwp of the acrylic component” hereinafter).
- Mwp of the acrylic component Is preferably 200000 or more, more preferably 250,000 or more. If the Mwp of the acrylic component is less than 200000, the 1,3BG resistance and pigment dispersibility may be deteriorated.
- the upper limit of Mwp of the acrylic component is preferably 2000000 and more preferably 1500000. If the Mwp of the acrylic component is larger than 2000000, the texture may be deteriorated.
- the difference between the mode molecular weight (Mwp) of the acrylic component contained in the U / A composite resin and the mode molecular weight (Mwp) of the urethane component ((Mwp of the acrylic component) ⁇ (Mwp of the urethane component)) is 200,000 or more is preferable, and 250,000 or more is more preferable.
- the upper limit of this difference is preferably 2000000 and more preferably 1000000. If this difference is larger than 2000000, there is too much difference, and there is a possibility that both softness during hair application and 1,3BG resistance cannot be achieved.
- 1,3BG resistance generally means that even if 1,3BG (1,3-butanediol) is added to an aqueous dispersion and mixed, the sample liquid does not change. It is a kind of blending stability test. In particular, in cosmetic applications, C.I. R. In the test, it means that the result does not change with or without 1,3BG, that is, the measurement target resin is not affected by 1,3BG.
- (B) component (meth) acrylic acid ester-based polymerizable monomer is emulsion-polymerized in an aqueous medium, a polymerization initiator, an emulsifier, etc. in the aqueous medium in the middle of the polymerization or other polymer produced A chain transfer reaction to the polymer tends to occur, and the molecular weight of the resulting polymer may be low.
- (A) component (polyurethane having an isocyanate group and a carboxyl group) and (B) component ((meth) acrylic acid ester-based polymerizable monomer) are emulsified and dispersed in an aqueous medium.
- the urethane- (meth) acrylic composite resin aqueous dispersion (U / A resin aqueous dispersion) obtained by polymerizing the component (B) is produced using the pre-emulsion thus prepared. Radical polymerization occurs in the state where the component (B) is arranged inside the component. At this time, the component (B) is protected by the component (A), and not only the chain transfer reaction during the polymerization of the component (B) hardly occurs, but also the polymerization proceeds in a state where the termination reaction of the polymerization hardly occurs. Therefore, the molecular weight of the component (B) tends to increase.
- the urethane resin constitutes the shell portion, and the (meth) acrylic resin constitutes the core portion, thereby forming a core-shell composite resin.
- the molecular weight of the component (B) tends to be larger than that of the emulsion polymerization in the absence of the component (A), and the molecular weight distribution of the resulting composite resin has two peaks as shown in FIG. Will be shown.
- the horizontal axis (RT min ) in FIG. 1 means the retention time (minutes), and the shorter the RT, the higher the molecular weight.
- An example of this molecular weight distribution is as shown in FIG. 1, and the relationship between each peak position, that is, the Mwp of the acrylic component and the Mwp of the urethane component is as described above.
- the minimum film-forming temperature (MFT) of the U / A composite resin aqueous dispersion obtained in the present invention is preferably ⁇ 10 ° C. or higher when measured by a method based on JIS K6828-2, as will be described later. C. or higher is preferable. If it is lower than ⁇ 10 ° C., the film is too soft and the setting property and heat return property of the formed film may be insufficient.
- the upper limit of MFT is preferably 60 ° C., preferably 50 ° C., more preferably 30 ° C., and even more preferably 20 ° C. If it is higher than 60 ° C., it becomes too hard, and it is difficult to form a film in a living environment, which may be unsuitable for cosmetic use.
- various methods are used to bring the minimum film-forming temperature of the urethane- (meth) acrylic composite resin into the above-mentioned preferable range.
- a method for lowering the minimum film-forming temperature (1) to (3).
- a method opposite to this method may be used.
- the amount of relatively high molecular weight diols whose molecular weight exceeds 1000, for example, is increased.
- the equivalent ratio of the polyol unit and the polyvalent isocyanate compound in producing the component (A) is brought close to 1: 1.
- a component having a low glass transition temperature (Tg) is used as the component (B).
- the gel content of the U / A composite resin aqueous dispersion obtained in the present invention is preferably 50% by weight or more, and preferably 60% by weight or more. When the amount is less than 50% by weight, the hardness is insufficient and the blending stability and dispersion stability tend to be inferior.
- the upper limit of the gel content is preferably 99% by weight, and preferably 95% by weight. If it is more than 99% by weight, it may become too hard or it may become irritated in cosmetic applications. By setting it as such a gel part, the above-mentioned oil resistance (cast film forming property) improves more. This characteristic can be obtained particularly effectively by setting the weight average molecular weight (Mw) of the U / A resin in the above range.
- the (meth) acrylic resin is used in order to produce such a U / A resin.
- a method of emulsion polymerization of monomers can be used, and at this time, the U / A resin is obtained as an aqueous dispersion.
- water in the emulsion may cause a chain elongation reaction of polyurethane.
- the chain elongation reaction can be performed by adding the chain extender to the emulsion.
- the chain extension reaction may be performed before or after the polymerization of the (meth) acrylic monomer.
- the radical polymerization initiator used in the above polymerization reaction may be the same as the radical polymerization initiator used in the U / A resin and the aqueous U / A resin dispersion according to the first invention.
- the polymerization temperature is usually 10 to 80 ° C., preferably 30 to 60 ° C. After completion of heat generation, the polymerization is almost completed by maintaining at 40 to 90 ° C. for about 30 minutes to 3 hours. Thereby, the aqueous emulsion of U / A resin is obtained.
- the urethane component of the U / A resin and the U / A resin aqueous dispersion of the second invention includes a polyurethane having a component derived from the polyester polyol having the phthalic acid-based unit, and the U / A resin contains The content ratio of the polyurethane in the contained urethane component is 50% by weight or more, preferably 70% by weight or more, more preferably 85% by weight or more, and most preferably the whole amount is the polyurethane.
- the urethane component other than the polyurethane having a component derived from the polyester polyol having the phthalic acid unit is not particularly limited as long as the object and effect of the present invention are not impaired.
- the content of the dicarboxylic acid-derived structural unit (dicarboxylic acid unit) contained in the polyurethane among the constituent components of the U / A resin is 0.05% by weight or more and 50% by weight as described above.
- the content is preferably 0.08% by weight or more and 40% by weight or less, more preferably 0.1% by weight or more and 35% by weight or less.
- the content of the structural unit derived from the dicarboxylic acid (dicarboxylic acid unit) contained in the polyol component in the polyurethane described above is also preferably in the same range for the same reason. This is because in the U / A resin, the component that affects oil resistance is a component derived from polyurethane, so increasing the oil resistance of the polyurethane will improve the oil resistance of the entire U / A resin. is there.
- the dicarboxylic acid unit is at least one selected from the group consisting of phthalic acid, isophthalic acid and terephthalic acid, and an isophthalic acid unit is particularly preferred from the viewpoint of oil resistance.
- the content of the dicarboxylic acid unit should be calculated from the composition of the U / A resin and the content of the unit in the urethane in accordance with the above-described method for calculating the content of the phthalic acid component in the polyester polyol. Can do.
- (B) component used in this reaction and other monomers other than (B) component are the (B) component used in the U / A resin and U / A resin aqueous dispersion according to the first invention described above. And the component similar to other monomers other than (B) component can be used.
- the glass transition temperature (Tg) of the homopolymer or copolymer containing the component (B) as a main component is preferably ⁇ 50 ° C. or higher, more preferably ⁇ 40 ° C. or higher.
- Tg is lower than ⁇ 50 ° C., stickiness may appear in the feel of the resulting cosmetic, and the touch may be deteriorated.
- the glass transition temperature (Tg) is preferably 120 ° C. or lower, more preferably 110 ° C. or lower. When it exceeds 120 ° C., the minimum film-forming temperature increases, and a uniform film may not be formed. By setting the glass transition temperature within this range, the plasticization of the polymer due to the oil can be suppressed even in the blending with a large amount of the oil without greatly deteriorating the performance as a cosmetic.
- the glass transition temperature (Tg) is measured or calculated using the method for measuring or calculating the glass transition temperature (Tg) described in the U / A resin and the U / A resin aqueous dispersion according to the first invention. can do.
- membrane is used by using together the monomer with high Tg of a homopolymer, and the monomer with low Tg of a homopolymer. Can be adjusted.
- the Tg of the homopolymer of one monomer is preferably 95 ° C. or more and 150 ° C. or less, preferably 100 ° C. or more and 140 ° C. or less.
- the Tg of the homopolymer of the other monomer is ⁇ It is preferably 70 ° C or higher and 30 ° C or lower, and preferably -60 ° C or higher and 10 ° C or lower.
- the film becomes too hard, and when the Tg of the monomer on the low Tg side is too low, it may become sticky.
- the U / A resin of the present invention contains a polyester polyol as a polyol component in the urethane component, and the polyester polyol is derived from at least one dicarboxylic acid selected from the group consisting of phthalic acid, isophthalic acid and terephthalic acid.
- a component having a structural unit that is, a structural component derived from a phthalic acid-based polyester component, particularly an isophthalic acid-based polyester component, the property of having good oil resistance is exhibited.
- composition ratio of the polyurethane component to the (meth) acrylic component in the U / A resin is preferably 80/20 to 30/70 as the polyurethane component / (meth) acrylic component by weight, and 70/30 to 35/65. Is preferred.
- the total amount of both the polyurethane component and the (meth) acrylic component is 100.
- the heat returnability (including setability) when used as a hair styling agent may deteriorate.
- the emulsion stability during the production of the U / A resin may be insufficient, or the aqueous emulsion to be produced may become non-uniform.
- the concentration thereof is not particularly limited, but the amount of nonvolatile components is preferably 20% by weight or more, and preferably 30% by weight or more. More preferably. If it is less than 20% by weight, drying may take time.
- the upper limit is preferably 70% by weight or less, and more preferably 60% by weight or less. If it exceeds 70% by weight, the emulsion may become unstable.
- the minimum film forming temperature of the U / A resin is preferably 10 ° C. or less, and preferably 5 ° C. or less. When it exceeds 10 ° C., the flexibility of the film may be insufficient. On the other hand, the minimum film forming temperature is preferably ⁇ 20 ° C. or higher, and preferably ⁇ 10 ° C. or higher. Below -20 ° C, the heat returnability (including setability) of the resulting film may deteriorate.
- (A) As the polyol unit use a relatively high molecular weight polyol having a molecular weight exceeding 1000, for example, or increase the amount used.
- the aqueous dispersion of U / A resin in which the residual amount of the (meth) acrylic monomer component is 100 ppm by weight or less has almost no odor when used for cosmetics such as hairdressing. It can be preferably used as a raw material.
- this U / A resin can be cast into a film at 23 ° C. from a solution mixed with a silicone oil such as cyclopentasiloxane at a weight ratio of 50/50.
- the weight average molecular weight (Mw) of the U / A resin is preferably 100,000 or more and preferably 150,000 or more. Further, the upper limit of the weight average molecular weight is preferably 2000000, preferably 1000000, and more preferably 800000. By satisfying this range, the mechanical stability and the pigment stability when a pigment is added are excellent. On the other hand, if the weight average molecular weight is less than 100,000, the pigment dispersibility may be inferior. On the other hand, if the weight average molecular weight is larger than 2,000,000, the film tends to be hard and brittle and the texture may be deteriorated. By setting the weight average molecular weight (Mw) in such a range, particularly good oil resistance (cast film forming property) can be obtained.
- the molecular weight distribution (Mw / Mn) of the U / A resin is usually 1.5 or more and 2.5 or less, and preferably 1.7 or more and 2 or less.
- the most frequent molecular weight among the weight average molecular weights (Mw) of the urethane component contained in the U / A composite resin that is, the U / A composite resin as shown in FIG.
- Mw weight average molecular weights
- the molecular weight (hereinafter referred to as urethane component) of the peak position corresponding to the urethane component polymer (the portion indicated by (A) in FIG. 1).
- Mwp of the polymer of the urethane component This molecular weight of the polymer is referred to as the mode molecular weight (Mwp) of the polymer of the urethane component, and may be referred to as “Mwp of the urethane component”) is preferably 30000 or more, and more preferably 40000 or more. If the Mwp of the urethane component is smaller than 30000, the long-term stability of the U / A resin is insufficient, and there is a concern that the deterioration will be accelerated, for example, in an environment exceeding 30 ° C. in summer. On the other hand, the upper limit of Mwp of the urethane component is preferably 200000 and more preferably 150,000. If the Mwp of the urethane component is greater than 200000, it may become hard and the texture may be impaired, or the viscosity of the system may increase excessively in the synthesis process, and productivity may deteriorate.
- Mwp of the urethane component is preferably
- the mode molecular weight (Mwp) of the polymer of the acrylic component contained in the U / A composite resin refers to the portion indicated by (B) in FIG. 1 and may be referred to as “Mwp of the acrylic component” hereinafter).
- Mwp of the acrylic component Is preferably 200000 or more, more preferably 300000 or more. If the Mwp of the acrylic component is less than 200,000, the 1,3-BG resistance and pigment dispersibility may deteriorate.
- the upper limit of Mwp of the acrylic component is preferably 2000000 and more preferably 1000000. When the Mwp of the acrylic component is larger than 2000000, the film tends to be hard and brittle and the texture may be deteriorated.
- the difference between the mode molecular weight (Mwp) of the acrylic component contained in the U / A composite resin and the mode molecular weight (Mwp) of the urethane component ((Mwp of the acrylic component) ⁇ (Mwp of the urethane component)) is It is desirable that the distance is moderate, preferably 200000 or more, more preferably 250,000 or more. If this difference is smaller than 200000, the mechanical stability may be insufficient. On the other hand, the upper limit of this difference is preferably 2000000 and more preferably 1000000. When this difference is larger than 2000000, the high molecular weight side affects the film, and the film tends to be hard and brittle, and the texture may be deteriorated.
- the “1,3BG resistance” is as described above.
- (B) component (meth) acrylic acid ester-based polymerizable monomer is emulsion-polymerized in an aqueous medium, a polymerization initiator, an emulsifier, etc. in the aqueous medium in the middle of the polymerization or other polymer produced A chain transfer reaction to the polymer tends to occur, and the molecular weight of the resulting polymer may be low.
- (A) component (polyurethane having an isocyanate group and a carboxyl group) and (B) component ((meth) acrylic acid ester-based polymerizable monomer) are emulsified and dispersed in an aqueous medium.
- the urethane- (meth) acrylic composite resin aqueous dispersion (U / A resin aqueous dispersion) obtained by polymerizing the component (B) is produced using the pre-emulsion thus prepared. Radical polymerization occurs in the state where the component (B) is arranged inside the component. At this time, the component (B) is protected by the component (A), and not only the chain transfer reaction during the polymerization of the component (B) hardly occurs, but also the polymerization proceeds in a state where the termination reaction of the polymerization hardly occurs. Therefore, the molecular weight of the component (B) tends to increase.
- the urethane resin constitutes the shell portion, and the (meth) acrylic resin constitutes the core portion, thereby forming a core-shell composite resin.
- the molecular weight of the component (B) tends to be larger than that of the emulsion polymerization in the absence of the component (A), and the molecular weight distribution of the resulting composite resin has two peaks as shown in FIG. Will be shown.
- the horizontal axis (RT min ) in FIG. 1 means the retention time (minutes), and the shorter the RT, the higher the molecular weight.
- An example of this molecular weight distribution is as shown in FIG. 1, and the relationship between each peak position, that is, the Mwp of the acrylic component and the Mwp of the urethane component is as described above.
- the U / A resin preferably contains a component (gel content) that does not dissolve in THF (tetrahydrofuran).
- the preferred gel content is preferably 10% by weight or more, more preferably 30% by weight or more. If the gel fraction is too small, blending stability and oil resistance may be inferior.
- the upper limit of the gel content is not particularly limited, and may be 100% by weight, but is preferably 99% by weight or less. By setting it as such a gel part, the above-mentioned oil resistance (cast film forming property) improves more. This characteristic can be obtained particularly effectively by setting the weight average molecular weight (Mw) of the U / A resin in the above range.
- U / A resin or U / A resin aqueous dispersion of the present invention can be suitably used for the following applications.
- the U / A resin or the U / A resin aqueous dispersion according to the second invention contains phthalic acid units, particularly isophthalic acid units, it exhibits excellent oil resistance as described above and is a self-emulsifying polyurethane. This may be because of the mechanical stability (emulsion stability) and pigment dispersibility.
- the U / A resin or aqueous U / A resin dispersion according to the present application is added to hair cosmetics such as known shampoos, rinses, treatments, setting agents, and permanent wave liquids. To do. At this time, you may use together with the well-known polymer currently used conventionally.
- the hair cosmetic used for addition may be in any shape such as liquid, cream, emulsion, spray, gel, mousse (cream / gel that can be ejected in foam).
- the amount of the U / A resin or U / A resin aqueous dispersion added varies depending on the form and purpose of the hair cosmetic, or the type and amount of the polymer used in combination.
- the resin content of the aqueous resin dispersion is preferably added in a proportion of 0.05 to 10% by weight, more preferably 0.1 to 8% by weight.
- the U / A resin or the U / A resin aqueous dispersion can be used alone or in combination with conventional anionic, nonionic, cationic and amphoteric known setting polymers.
- the set polymer used in combination is more preferably an anionic or nonionic set polymer from the standpoint of mixing stability.
- anionic polymer used as a set polymer examples include a copolymer of (meth) acrylic acid and alkyl methacrylate (trade name: Diahold (manufactured by Mitsubishi Chemical Corporation), trade name: plus size L- 53 series (manufactured by Kyodo Chemical Industry Co., Ltd.)), maleic acid monoalkyl ester and methyl vinyl ether copolymer (trade name: GANTREZ AN-119 (manufactured by IPS Japan Ltd.)) and the like.
- Diahold manufactured by Mitsubishi Chemical Corporation
- plus size L- 53 series manufactured by Kyodo Chemical Industry Co., Ltd.
- maleic acid monoalkyl ester and methyl vinyl ether copolymer trade name: GANTREZ AN-119 (manufactured by IPS Japan Ltd.)
- Nonionic polymers used as the set polymer include, for example, polyvinylpyrrolidone polymer (trade name: PVP series (manufactured by ASP Japan)), vinylpyrrolidone and vinyl acetate copolymer (trade name: LUVISKOL VA series). (BASF Japan Co., Ltd.)).
- Examples of amphoteric polymers include methacrylate ester copolymers (trade name: Yucaformer series (manufactured by Mitsubishi Chemical Corporation)).
- Examples of the cationic polymer used as the set polymer include ethers of hydroxycellulose and glycidyltrimethylammonium chloride (trade name: Leogard G (manufactured by Lion Corporation), trade names: polymers JR-30M-125 and -400.
- the cosmetics for setting in which the U / A resin or the U / A resin aqueous dispersion and the setting polymer are used include aerosol hair spray, pump hair spray, foam hair spray, hair mist, set lotion, hair cream And various hair styling agents containing water and / or alcohols such as ethanol and isopropanol, such as hair oil.
- the hair styling material is a hair cosmetic (mousse) that can be ejected in a foam state
- the U / A resin or U / A resin aqueous dispersion (solid content) is 0.01 to 10% by weight
- the composition of a known set polymer 0 to 15% by weight, nonionic surfactant 0.1 to 5% by weight, liquefied gas 3 to 25% by weight, water-soluble solvent mainly composed of water 60% to remaining, etc. Used. (However, water is contained in the hair cosmetic by 60% by weight or more).
- nonionic surfactant for example, sorbitan fatty acid ester, glycerin fatty acid ester, polyoxyethylene sorbitan fatty acid ester, polyethylene glycol fatty acid ester, polyoxyethylene alkyl ether, polyoxyethylene alkylphenyl ether, polyoxyethylene Castor oil, polyoxyethylene hydrogenated castor oil, fatty acid alkanolamide and the like can be mentioned.
- the U / A resin or U / A resin aqueous dispersion (solid content) is 0.01 to 10% by weight, the set polymer is 0 to 15% by weight, the gel A composition of 0.1 to 3% by weight of the base, 72% by weight of water to the remainder is used.
- the U / A resin or U / A resin aqueous dispersion (solid content) 0.01 to 10% by weight, the set polymer 0 to 15% by weight, the organic solvent 30 to 80% by weight, jetting A composition such as 10 to 70% by weight of the agent is used.
- examples of the propellant that can be used for the spray and mousse include liquefied gas such as ethanol, liquefied petroleum gas, dimethyl ether and halogenated hydrocarbon, and compressed gas such as air, carbon dioxide and nitrogen gas.
- the U / A resin or U / A resin aqueous dispersion of the present invention can be used in conditioning cosmetics such as shampoos, conditioners (rinse), and permanent liquids.
- conditioning cosmetics such as shampoos, conditioners (rinse), and permanent liquids.
- hair cosmetics often contain, for example, water and / or alcohols such as ethanol and isopropanol as a solvent, and hydrocarbons having a boiling point of 50 ° C. to 300 ° C. as a solvent.
- Such conditioning cosmetics like the above-described set cosmetics, are usually U / A resins or U / A resin aqueous dispersions alone, or conventional anionic, nonionic, cationic and amphoteric conditioning polymers. Used together.
- an anionic or nonionic set polymer is more preferable in terms of miscibility.
- the U / A resin or U / A resin aqueous dispersion can be added to an anionic, amphoteric or nonionic surfactant.
- surfactants used herein include anionic surfactants such as N-coconoyl-N-methyl- ⁇ -alanine sodium and N-myristoyl-N-methyl- ⁇ -alanine sodium. And fatty acid acyl-N-methyl- ⁇ -alanine salts.
- amphoteric surfactants include cocoaside propyl betaine, dimethyl lauryl betaine, bis (2-hydroxyethyl) lauryl betaine, cyclohexyl lauryl amine oxide, dimethyl lauryl amine oxide, and bis (2-hydroxyethyl) lauryl amine oxide. It can be illustrated.
- nonionic surfactants include stearic acid diethanolamide, coconut oil fatty acid diethanolamide, sorbitan sesquioleate, and polyoxyethylene stearyl ether.
- the U / A resin or aqueous U / A resin dispersion of the present application can be added to the cationic surfactant.
- cationic surfactants include stearyl trimethyl ammonium chloride, distearyl dimethyl ammonium chloride, stearyl dimethyl benzyl ammonium chloride, and the like.
- U / A resin or aqueous U / A resin dispersion is added to oxidizing agents such as bromates and perboric acids, and reducing agents such as thioglycolic acid and its salts and cysteine. And use it.
- a cationic surfactant when used as a hair treatment, this is used in combination with or in place of a cationic surfactant and / or a cationic polymer such as cationic polypeptide, cationic cellulose, cationic polysiloxane, etc.
- a cationic surfactant for example, those exemplified for rinsing can be used without any particular problem.
- optional components may be blended if necessary within a range that does not affect the effects of the present invention.
- Such optional components include hydrocarbons, linear alcohols, branched alcohols, higher fatty acids and derivatives thereof, plant polymers, microbial polymers, natural water-soluble polymers, cellulose polymers, semi-polymers Synthetic water-soluble polymer, vinyl polymer, polyoxyethylene polymer, synthetic water-soluble polymer, inorganic water-soluble polymer, silicones, N-fatty acid acyl-L-glutamate, N-fatty acid-N- Methyl taurine salt, salt of N-fatty acid sarcosine condensate, surfactant other than the above-mentioned surfactant, emulsifier, moisturizer, antibacterial agent, vasodilator, refresher, stimulant, vitamins, bactericidal Preservatives, chelating agents, pH adjusters, foam boosters
- a propellant such as liquefied petroleum gas or dimethyl ether is used in combination, and other metal ion scavengers, fungicides, bactericides, Emulsifiers, conditioning agents, thickeners, antioxidants, solubilizers, rosin, hydrotropes, hair nourishing agents, herbal medicines, pigments, fragrances and the like may be used.
- hydrocarbons examples include liquid paraffin, petrolatum, solid paraffin, squalane, and olefin oligomer.
- linear alcohol examples include lauryl alcohol, cetyl alcohol, stearyl alcohol, behenyl alcohol, myristyl alcohol, oleyl alcohol, cetostearyl alcohol and the like.
- branched alcohols examples include monostearyl glycerin ether, 2-decyltetradecinol, lanolin alcohol, cholesterol, phytosterol, hexyl decanol, isostearyl alcohol, octyldodecanol and the like.
- Higher fatty acids and derivatives thereof include lauric acid, myristic acid, palmitic acid, stearic acid, behen (behenyl) acid, oleic acid, 1,2-hydroxystearic acid, undecylenic acid, tallic acid, lanolin fatty acid, isostearic acid, Examples thereof include linoleic acid, linolenic acid, ⁇ -linolenic acid, eicosapentaenoic acid and the like.
- Examples of the plant-based polymer include carrageenan, pectin, agar, quince seed (malmello), algae colloid (gypsum extract), starch (rice, corn, potato, wheat), glycyrrhizic acid and the like.
- Examples of the microbial polymer include xanthan gum, dextran, pullulan and the like.
- Examples of the natural water-soluble polymer include animal polymers such as collagen and gelatin.
- Examples of the cellulose polymer include methyl cellulose, ethyl cellulose, methyl hydroxypropyl cellulose, hydroxyethyl cellulose, cellulose sodium sulfate, hydroxypropyl cellulose, sodium carboxymethyl cellulose (CMC), crystalline cellulose, and cellulose powder.
- Examples of the semi-synthetic water-soluble polymer include alginic acid polymers such as sodium alginate and propylene glycol alginate.
- Examples of the vinyl polymer include polyvinyl alcohol, polyvinyl methyl ether, polyvinyl pyrrolidone, carboxyvinyl polymer (carbopol) and the like.
- polyoxyethylene polymer examples include polyethylene glycol 20,000, 4,0000, 60,000 and the like.
- synthetic water-soluble polymer examples include polyethyleneimine.
- inorganic water-soluble polymer examples include bentonite, aluminum magnesium silicate (beegum), labonite, hectorite, and anhydrous silicic acid.
- silicones include volatile silicone oils, silicone resins, silicone gums, alkyl-modified silicones, and the N-fatty acid acyl-L-glutamate includes N-lauryl-L-glutamate monosodium, N -Palm oil fatty acid-L-glutamate monotriethanolamine, N-myristylate acyl-L-glutamate monosodium, N-mixed fatty acid acyl-L-glutamate monosodium, etc.
- N-fatty acid-N-methyl taurate examples include methyl taurine sodium laurate and coconut oil fatty acid methyl taurine sodium.
- salt of the N-fatty acid sarcosine condensate examples include lauroyl sarcosine sodium and cocoyl sarcosine sodium.
- surfactants examples include acyl sarcosine sodium, acyl glutamate, acyl- ⁇ -alanine sodium, acyl taurate, lauryl sulfate, lauryl dimethylaminoacetic acid betaine, alkyltrimethylammonium chloride, polyoxyethylene hydrogenated castor oil, and the like. Can be mentioned.
- emulsifier examples include glyceryl monostearate, sorbitan monopalmitate, polyoxyethylene cetyl ether, polyoxyethylene sorbitan monolaurate and the like.
- Moisturizers include (poly) ethylene glycol, (poly) propylene glycol, glycerin, 1,3-butylene glycol, maltitol, sorbitol, chondroitin sulfate, hyaluronic acid, atelocollagen, cholesteryl-1,2-hydroxystearate, lactic acid Sodium, bile salt, dl-pyrrolidone carboxylate, short chain soluble collagen and the like can be mentioned.
- antibacterial agents examples include hinokitiol, hexachlorophene, benzalkonium chloride, trichlorocarbanilide, pithionol, and the like.
- vasodilator examples include carpronium chloride.
- refreshing sensation agent examples include menthols.
- irritation imparting agent examples include benzyl nicotinate.
- vitamins include vitamins A, B, C, D, E, and the like.
- bactericidal / preservatives include chlorhexidine gluconate, isopropylmethylphenol, and paraoxybenzoic acid esters.
- chelating agents include protein hydrolysates, amino acids, plant extracts, EDTA-Na and the like.
- pH adjuster examples include succinic acid, sodium succinate, triethanolamine and the like.
- makeup cosmetics examples include mascara, eyeliner, eye shadow, lipstick, lip gloss, foundation, and makeup applege. These makeup cosmetics are the U / A resin or U of the present invention. / A Resin aqueous dispersion, oils such as solid oils, fats and oils, waxes, silicone oils, etc., powder components such as pigments, or materials usually used in cosmetics such as solvents such as liquid alcohols. It is obtained by adding and mixing depending on the condition.
- examples of the powder component such as the pigment include the following. (1) Dyes such as Red No. 104, Red No. 102, Red No. 226, Red No. 201, Red No. 202, Yellow No. 4, Black No. 401, (2) Lake No. 1 aluminum lake, yellow No. 4 aluminum lake, yellow No. 5 aluminum lake, yellow No. 203 barium lake and other lake dyes,
- Powdered polymers such as nylon powder, silk powder, urethane powder, Teflon (registered trademark) powder, silicone powder, polymethyl methacrylate powder, cellulose powder, silicone elastomer spherical powder, polyethylene powder, (4) Colored pigments such as yellow iron oxide, red iron oxide, black iron oxide, chromium oxide, carbon black, ultramarine and bitumen,
- White pigments such as zinc oxide, titanium oxide, cerium oxide, extender pigments such as talc, mica, sericite, kaolin, plate-like barium sulfate, (6) Pearl pigments such as titanium mica, bengara-coated mica titanium, carmine-coated mica titanium, bitumen-coated mica titanium, black iron oxide-coated mica titanium,
- Metal salts such as barium sulfate, calcium carbonate, magnesium carbonate, aluminum silicate, magnesium silicate, (8) Inorganic powders such as silica and alumina, (9) Bentonite, smectite, boron nitride, lauroyl lysine, fine particle titanium oxide, fine particle zinc oxide and the like.
- the size of these powders is preferably in the range of 5 nm to 100 ⁇ m, more preferably 10 nm to 50 ⁇ m.
- the shape is not particularly limited.
- the various powders exemplified above may be blended individually, or may be blended after being previously mixed as a mixture of powder blending agents.
- the color of the mixture may be adjusted to a desired color such as skin color, and UV scattering components such as fine particle titanium oxide and fine particle zinc oxide are added to give the composition an ultraviolet protection function. You can also
- oil component such as the solid oil agent
- examples of the oil component include volatile or non-volatile oil agents, solvents, and resins that are usually used in cosmetics, and may be liquid, paste, or solid at room temperature.
- oil agent components examples include the following. (1) Fatty acids such as isostearic acid, undecylenic acid, oleic acid, (2) Fatty acid esters such as myristyl myristate, hexyl laurate, decyl oleate, isopropyl myristate, hexyl decyl dimethyloctanoate, glyceryl monostearate, diethyl phthalate, ethylene glycol monostearate, octyl oxystearate,
- Fatty acids such as isostearic acid, undecylenic acid, oleic acid
- Fatty acid esters such as myristyl myristate, hexyl laurate, decyl oleate, isopropyl myristate, hexyl decyl dimethyloctanoate, glyceryl monostearate, diethyl phthalate, ethylene glycol monostearate
- Higher hydrocarbons such as liquid paraffin, paraffin, petrolatum, squalane, lanolin, reduced lanolin, carnauba wax, candelilla wax, ceresin, ozokerite, microcrystalline wax and so-called wax, mink oil, cocoa butter, coconut oil, Oils and fats such as palm kernel oil, camellia oil, sesame oil, castor oil, olive oil, (4) Medium to low molecular weight synthetic polymers such as polyethylene wax, ethylene / ⁇ -olefin / co-oligomer, ethylene propylene, copolymer, etc.
- Cyclic silicone dimethylpolysiloxane, methylhydrogenpolysiloxane, methylphenylpolysiloxane, polyether-modified organopolysiloxane, alkyl-modified organopolysiloxane, terminal-modified organopolysiloxane, polyglyceryl-modified silicone, amodimethicone, amino-modified organopoly Silicone oils and silicone compounds such as siloxane, silicone gel, acrylic silicone, trimethylsiloxysilicic acid, (6) Fluorine compounds such as perfluoropolyether, fluorocarbon, and fluoroalcohol.
- Examples of the solvent such as the liquid alcohol include the following. (1) Lower alcohol: ethanol, isopropyl alcohol, etc. (2) Higher alcohol: cetyl alcohol, isostearyl alcohol, lauryl alcohol, hexadecyl alcohol, octyldodecanol, etc.
- Polyhydric alcohol Polyhydric alcohol such as glycerin, sorbitol, ethylene glycol, propylene glycol, 1.3 butylene glycol, polyethylene glycol, etc.
- Other solvents water, light liquid isoparaffin, ethers, LPG, fluorocarbon, N-methylpyrrolidone, fluoroalcohol, volatile linear silicone, various chlorofluorocarbons, etc.
- the cosmetics of the present invention include fluorine compounds, various resins, surfactants, viscosity-imparting agents, preservatives, fragrances, ultraviolet absorbers (organic) that are commonly used in cosmetics.
- System inorganic system (which may correspond to UV-A or B), physiologically active ingredients, salts, antioxidants, chelating agents, neutralizing agents, pH adjusting agents, etc. As long as the object and effect of the invention are not impaired, they can be appropriately blended.
- U / A resin or the U / A resin aqueous dispersion according to the first invention when used, various hairs such as hair sprays, mousses, set lotions, gels, sprays, etc. having a good setting effect and texture. Cosmetics can be provided.
- these U / A resins can be preferably used as skin cosmetics because the resulting film is flexible.
- it can be used for liquid foundation, skin cream, UV care cream, skin lotion, and the like.
- the U / A resin of the present invention can also be used in cosmetics other than those described above.
- the fluorine compound for cosmetics, various resins, and surfactants are used according to the respective purposes and applications.
- Ingredients such as viscosity imparting agents, preservatives, perfumes, organic / inorganic ultraviolet absorbers, physiologically active ingredients, salts, antioxidants, chelating agents, neutralizing agents, pH adjusters, etc. As long as the effect is not impaired, it can mix
- the U / A resin or the U / A resin aqueous dispersion according to the second invention takes advantage of its oil resistance, flexibility, adhesion, substrate follow-up property, wear resistance, etc. Paints), paints for household use, coating agents, protective film forming agents, and the like.
- MMA Mitsubishi Rayon Co., Ltd., methyl methacrylate
- BA Mitsubishi Chemical Co., Ltd., n-butyl acrylate
- Measurement device LC-20AD (manufactured by Shimadzu Corporation)
- Detector RI (refractive index) -Column: PLgel Mixed B (manufactured by Agilent Technologies)
- Developing solvent THF (tetrahydrofuran)
- Developing solvent flow rate 1 ml / min
- Measurement sample injection volume 100 ⁇ L
- Measurement sample A dry sample is prepared from the obtained urethane- (meth) acrylic composite resin dispersion under the following drying conditions, and a 0.2 wt% solution is prepared using THF. This solution was filtered with the following filter, and the obtained filtrate was used as a measurement sample.
- Drying conditions After drying at 40 ° C.
- the filter for gel content after filtration is dried at 105 ° C. for 3 hours, the residual solid content is determined from the weight of the unused filter dried in the same manner, and the gel content is calculated by the following formula.
- Gel content (% by weight) (filter weight after drying (mg) ⁇ filter weight before use (mg)) / 40 (mg) ⁇ 100
- MFT film forming temperature
- the degree of neutralization of the obtained polyurethane or urethane-acrylic resin is determined based on the content of carboxyl based on the component (A) used for preparation, as shown in the description of the first neutralization step and the second neutralization step in this specification. It calculated
- Tg Glass transition temperature
- Tg of the polymer was calculated from the Tg and weight fraction of each homopolymer of the polymerizable monomer to be used.
- 1 / Tg (Wa / Tga) + (Wb / Tgb) + (Wc / Tgc) + (1)
- Tg is the glass transition temperature (K) of the (co) polymer
- Tga, Tgb, Tgc, etc. are the glass transition temperatures (K) of the homopolymers of the constituent monomers a, b, c, etc.
- Wa , Wb, Wc, etc. indicate the weight fraction of each constituent monomer a, b, c in the copolymer.
- Tg is expressed as “° C.”, “273” may be subtracted from the numerical value of Tg obtained by the above formula.
- Stress-Strain (SS) (1) Preparation of test piece On a polypropylene plate, a sample (aqueous dispersion) is applied so that the thickness of the dry film becomes 200 ⁇ m, and left overnight at room temperature to form a film. The obtained film is peeled off and dried in a vacuum dryer for 6 hours.
- Test method The dried film obtained above was cut into a strip of 0.5 cm width, and constant temperature and constant at 23 ° C. and 50% RH using an Autocom C-type universal testing machine (manufactured by KeySE Co., Ltd.). In a wet chamber, 100% modulus, maximum strength, and maximum elongation were measured under conditions of a chuck interval of 2 cm and a tensile speed of 200 mm / min.
- Examples 1-1 to 1-14 Comparative Examples 1-1 to 1-4
- a thermometer To a four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, predetermined amounts of the components of the pre-emulsion urethane, polymerization inhibitor, and acrylic column in Table 1 were added and mixed at an internal temperature of 50 ° C. Thereafter, the temperature was raised to 90 ° C. and reacted at this temperature for 5 hours to obtain a carboxyl group-containing polyurethane (A) containing an isocyanate group and a carboxyl group.
- A carboxyl group-containing polyurethane
- the obtained dispersion liquid was kept at 50 ° C., and at this temperature, the polymerization initiator and the reducing agent described in the column of the polymerization step in Table 1 were added in the indicated amounts to start polymerization of the polymerizable monomer. did. After the end of heat generation, the temperature was further raised to 70 ° C. and maintained for 3 hours to obtain an aqueous emulsion containing urethane- (meth) acrylic composite resin and unreacted polymerizable monomer (B).
- DMPA Perstorp Co., Ltd .: dimethylolpropionic acid (carboxylic acid-containing polyol)
- Examples 2-1 and 2-2 Comparative Example 2-2: Production of urethane
- a predetermined amount of the urethane raw material and reaction solvent shown in Table 3 are added, mixed at an internal temperature of 50 ° C., and then heated to 90 ° C. Then, the reaction was carried out at this temperature for 5 hours to obtain a carboxyl group-containing urethane prepolymer containing an isocyanate group and a carboxyl group. Subsequently, the liquid temperature was kept at 50 ° C.
- phase inversion water (pure water: DW) is added in the amount shown in Table 3 dropwise over 15 minutes while maintaining the internal temperature at 50 ° C., phase change of the emulsion is performed, and milky white and transparent A dispersion was obtained.
- This dispersion was heated to 80 ° C., and the reaction solvents (methyl ethyl ketone (MEK) and ethanol (EtOH)) used during the production of the urethane prepolymer were collected to obtain a polyurethane dispersion (dispersion).
- MEK methyl ethyl ketone
- EtOH ethanol
- the content of the isophthalic acid unit in Example 2-1 is calculated as follows according to the above description.
- P-1030 has an acid component of isophthalic acid alone, a diol component of methylpentanediol alone, and a molecular weight (PEsPO) of 1,000. From this, the formula weight of PA unit is 148, the formula weight of DOL unit is 100, and the molecular weight of terminal diol is 101, so the PA unit content in polyurethane can be calculated as follows.
- the isophthalic acid unit content% in the polyurethane can be calculated as follows based on the above results and the charged amount of each component as the urethane raw material in Table 3.
- IP isophthalic acid
- Examples 2-3 to 2-8 Comparative Example 2-3: Production of U / A resin
- a thermometer To a four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, predetermined amounts of the urethane raw material, acrylic raw material, and polymerization inhibitor described in Table 3 were added and mixed at an internal temperature of 50 ° C. The mixture was heated to 90 ° C. and reacted at this temperature for 5 hours to obtain a carboxyl group-containing urethane prepolymer containing an isocyanate group and a carboxyl group dispersed in a (meth) acrylic polymerizable monomer.
- phase inversion water (pure water: DW) is added in the amount shown in Table 3 dropwise over 15 minutes while maintaining the internal temperature at 50 ° C., phase inversion of the emulsion, and milky white and transparent dispersion A liquid was obtained.
- PA unit content in polyurethane can be calculated as follows. 1) Multiply the formula amount of the dicarboxylic acid used by each usage ratio (molar fraction) and add up the total number, and use the “average formula amount of dicarboxylic acid” to obtain the “NumberPA” when the dicarboxylic acid is used alone.
- the dicarboxylic acid unit content in the polyurethane can be calculated from the raw material charge in Table 3 as follows.
- the PA unit content in the polyurethane is calculated from the formula amount of PA units and the molar fraction of PA.
- Example 2-9 Example of performing first and second neutralization steps
- the liquid temperature was subsequently raised to 50 ° C.
- TEA triethanolamine
- phase inversion was performed using phase inversion water (pure water: DW) to obtain a milky white transparent dispersion.
- an acrylic raw material (monomer) of the type and amount shown in Table 3 and a polymerization catalyst (initiator and reducing agent) were added, and polymerization and aging were carried out in the same manner as in Examples 3 to 8 above ( The temperature was raised and maintained after completion of the polymerization heat generation) to obtain an aqueous urethane- (meth) acrylic composite resin dispersion containing a urethane- (meth) acrylic composite resin and an unreacted polymerizable monomer.
- a second neutralization step was performed using the amount of potassium hydroxide shown in Table 3, and a part of the carboxyl groups in the urethane- (meth) acrylic composite resin. was neutralized to prepare an aqueous U / A resin dispersion.
- Examples 2-1 to 2-9 contain a predetermined amount of dicarboxylic acid units (particularly phthalic acid units) in the polyurethane or U / A resin, so that they have oil resistance (film formation from silicone oil). It is good. On the other hand, in a comparative example, since it does not contain a dicarboxylic acid unit or does not contain a predetermined amount even if it contains, oil resistance is inferior.
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Abstract
Description
前記の樹脂のごわつきや吸湿性などの欠点を改良した化粧料用樹脂として、ポリウレタンのポリマー粒子の存在下でラジカル重合性単量体を重合させて得られる複合粒子からなるウレタン-アクリル系複合樹脂を含む水性分散液が提案されている。(下記特許文献1、2)
特に、前記ヘアワックスに代表されるような、油状成分を多く含む配合においては、油状成分が樹脂に対して可塑剤として作用するため、毛髪の固定化や仕上げのサラッと感などが損なわれることがあり、樹脂本来の機能が十分発揮されないという問題があった。
(1)(A)成分を構成するポリオール単位がポリエーテルポリオールである。
(2)上記ポリエーテルポリオールは、炭素数2~4のジアルキレングリコール由来の構成単位を主成分とし、かつ、数平均分子量が400以上、4000以下である。
(3)(A)成分と(B)成分の重量比率((A)/(B))が、80/20~30/70である。
この発明のもう一つの要旨は、上記化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液を用いて得られる化粧料に存する。
また、この発明にかかる水性分散液を毛髪用の化粧料として用いた場合に、柔軟性が良好でソフト感があり、かつ、セット保持性も良好である。
以下、この発明について、ポリウレタン、このポリウレタンを用いて得られるウレタン-(メタ)アクリル複合樹脂(以下「U/A樹脂」と略記することがある)、このU/A樹脂を用いて得られるウレタン-(メタ)アクリル複合樹脂(U/A樹脂)水性分散液に分けて、詳細に説明する。
なお、本明細書において「(メタ)アクリル」は、「アクリル又はメタクリル」を意味する。
本発明のポリウレタンは、ポリオール成分と、多価イソシアネート成分とから得られるポリウレタンであり、具体的には、ポリエーテルポリオール及びポリエステルポリオールの少なくとも1種を含むポリオール成分と、多価イソシアネート成分とから得られるポリウレタンである。
以下において、ポリエーテルポリオールを含むポリオール成分を用いたポリウレタン、このポリウレタンを用いたU/A樹脂及びU/A樹脂水性分散液に係る発明を「第1発明」と称し、また、ポリエステルポリオールを含むポリオール成分を用いたポリウレタン、このポリウレタンを用いたU/A樹脂及びU/A樹脂水性分散液に係る発明を「第2発明」と称する。
次に、第1発明にかかるポリウレタン((A)成分)で用いられるポリエーテルポリオールは、炭素数2~4のポリアルキレングリコール由来の構成単位を主成分として、かつ、数平均分子量が400以上、4000以下であるポリエーテルポリオールであることが特徴である。
なお、ガラス転移温度(Tg)は、JIS K7244-4の方法で測定することができる。
第2発明にかかるポリウレタン((A2)成分)で用いられるポリエステルポリオールは、フタル酸、イソフタル酸及びテレフタル酸からなる群から選ばれる少なくとも1種のジカルボン酸由来の構成単位を有するポリエステルポリオールであることが特徴である。
ポリエステルポリオールにおいては、(両)末端は常にジオール末端となるので、以下の関係式が成立する。
1)ポリエステルポリオール(PEsPO)中のフタル酸系単位(PA単位)の数
=(PEsPOの分子量-末端DOL分子量)/(PA単位式量+DOL単位式量)
=NumberPA
(なお、上記式において「PA単位式量+DOL単位式量」はPAとDOL単位で形成されるPEsPO中のエステル単位の式量となる。)
2)PEsPO中のPA単位含有割合(wtPA(重量分率))
=(NumberPA×PA単位式量)/PEsPO分子量
3)PEsPO仕込量(F)中のPA単位含有量(重量)
=F×wtPA
4)ポリウレタン中のPA単位含有量(重量%)
=(F×wtPA)×100/総ポリウレタン量(=ウレタン原料の総仕込量)
ジオール成分が複数種用いられている場合も同様である。
なお、市販品等、その組成が明らかにされていない場合などは、核磁気共鳴スペクトル分析(NMR)やゲルパーミエイションクロマトグラフィー(GPC)等の高分子物質を分析できる方法を用いて、組成分析を行って求めることもできる。
このようなジメチロールアルカン酸は、前記化学式(1)に示される構造を有している。
また、例えば、ポリウレタンの製造に際して、その中和に水酸化カリウムを用いている場合は、塩交換が起きにくくなるため、上記JIS法による測定が困難になる場合がある。このような時は、下式に従ってポリウレタン1gあたりの「理論酸価」を算出して用いればよい。
理論酸価(mgKOH/g-ポリウレタン)=酸含有原料仕込モル数×56.1(KOH分子量)/ポリウレタン量(g)×1000
中でも、中和工程を2工程に分割し、第1中和工程をポリウレタンの製造後に、そして第2中和工程を第1工程で中和されたポリウレタンを水性媒体中に分散させた後に行うことが好ましい。
この発明にかかる第1発明にかかるU/A樹脂は、前記(A)成分と、(B)(メタ)アクリル酸エステル系重合性単量体(以下、「(B)成分」と称する。)とを重合することによって、ポリウレタンと(メタ)アクリル系樹脂を複合してなるU/A樹脂を得ることができる。
但し、Tgは(共)重合体のガラス転移温度(K)、Tga、Tgb、Tgc等は各構成単量体a、b、c等の単独重合体のガラス転移温度(K)であり、Wa、Wb、Wc等は各構成単量体a、b、cの、共重合体中の重量分率を示す。
なお、Tgを「℃」で表記したい場合は上記式で得られたTgの数値から「273」を減じればよい。
なお、「耐1,3BG性」とは、一般的には、水性分散液に1,3BG(1,3-ブタンジオール)を添加し混合してもその試料液に変化が起きないということをいい、配合安定性試験の一種である。特に、化粧料用途においては、後記するC.R.試験において、1,3BGの有無で結果に変化が起きないこと、すなわち、測定対象樹脂が1,3BGの影響を受けないという状態を指す。
一方、本願においては、(A)成分(イソシアネート基とカルボキシル基とを有するポリウレタン)と、(B)成分((メタ)アクリル酸エステル系重合性単量体)とを水性媒体中で乳化分散してなるプレエマルジョンを用いて、(B)成分を重合させて得られるウレタン-(メタ)アクリル複合樹脂水性分散液(U/A樹脂水性分散液)を製造するので、エマルジョン液滴において、(A)成分の内側に(B)成分が配された状態で、ラジカル重合が起きることとなる。このとき、(B)成分は、(A)成分によって保護されることとなり、(B)成分の重合中の連鎖移動反応が生じにくいだけでなく、重合の停止反応が起きにくい状態で重合が進むため、(B)成分の分子量が大きくなる傾向となる。そして、ウレタン樹脂がシェル部を構成し、(メタ)アクリル樹脂がコア部を構成する、コア-シェル構造の複合樹脂となる。このとき、(B)成分の分子量は、(A)成分が存在しない状態での乳化重合に比べて大きくなりやすく、得られる複合樹脂の分子量分布は、図1に示すように、2つのピークを示すこととなる。なお、図1の横軸(RTmin)は、保持時間(分)を意味し、RTが短いほど分子量が大きいことを示す。
この分子量分布の例は、図1に示すとおりで、それぞれのピーク位置、即ちアクリル成分のMwpとウレタン成分のMwpとの関係は、上記に記した通りとなる。
(2)(A)成分を製造する際のポリオール単位と多価イソシアネート化合物との当量比を1:1に近づける。
(3)(B)成分として、ガラス転移温度(Tg)の低いものを用いる。
(1)ウレタン-(メタ)アクリル複合樹脂(U/A樹脂)の製造方法
前記の(A1)成分の存在下で(B)成分を重合することによって、ポリウレタンと(メタ)アクリル系樹脂を複合してなるU/A樹脂を得ることができる。
第2発明のU/A樹脂及びU/A樹脂水性分散液のウレタン成分は、前記のフタル酸系単位を有するポリエステルポリオール由来の構成成分を有するポリウレタンを含むものであり、U/A樹脂中に含まれるウレタン成分中における該ポリウレタンの含有割合は50重量%以上、好ましくは70重量%以上、より好ましくは85重量%以上であり、その全量が前記ポリウレタンであることがもっとも好ましい。
なお、前記のフタル酸系単位を有するポリエステルポリオール由来の構成成分を有するポリウレタン以外のウレタン成分は、本発明の目的・効果を損なわない限り、特に限定されない。
なお、前記したポリウレタンにおけるポリオール成分に含まれるジカルボン酸由来の構成単位(ジカルボン酸単位)の含有量も、同様の範囲が同様の理由で好ましい。
これは、U/A樹脂において、耐油性を左右する成分がポリウレタン由来の成分であるため、ポリウレタンの耐油性を高くすることが、U/A樹脂全体の耐油性を改良することとなるからである。
なお、このジカルボン酸単位の含有量は、上記したポリエステルポリオール中のフタル酸系構成成分の含有量の算出方法に準じ、U/A樹脂の組成とウレタン中の当該単位の含有量から計算することができる。
次に、本発明のU/A樹脂及びU/A樹脂水性分散液について説明する。
本発明のU/A樹脂は、ウレタン成分中のポリオール成分として、ポリエステルポリオールを含み、かつ、このポリエステルポリオールが、フタル酸、イソフタル酸及びテレフタル酸からなる群から選ばれる少なくとも一種のジカルボン酸由来の構成単位を有する成分、すなわち、フタル酸系ポリエステル成分、特にイソフタル酸系ポリエステル成分由来の構成成分を有することで、耐油性が良好であるという性質を示す。
(b)ポリウレタン中のポリオール単位と多価イソシアネート化合物との当量比を1:1に近づける。
(c)(メタ)アクリル系単量体成分として、ガラス転移温度(Tg)の低いものを用いる。
一方、重量平均分子量が100000より小さいと、顔料分散性に劣る場合がある。また、重量平均分子量が2000000より大きいと、皮膜が硬く脆くなりやすく、風合いが悪くなるおそれがある。このような重量平均分子量(Mw)の範囲とすることで、特に良好な耐油性(キャスト成膜性)を得ることができる。
分子量分布をこの範囲とすることで、得られる製品の、低分子量成分によるベタつきや高分子量成分によるゴワつきを低減することができ、特に皮膚用化粧品に用いた時の使用感を改良することができる。
なお、「耐1,3BG性」とは、前記の通りである。
一方、本願においては、(A)成分(イソシアネート基とカルボキシル基とを有するポリウレタン)と、(B)成分((メタ)アクリル酸エステル系重合性単量体)とを水性媒体中で乳化分散してなるプレエマルジョンを用いて、(B)成分を重合させて得られるウレタン-(メタ)アクリル複合樹脂水性分散液(U/A樹脂水性分散液)を製造するので、エマルジョン液滴において、(A)成分の内側に(B)成分が配された状態で、ラジカル重合が起きることとなる。このとき、(B)成分は、(A)成分によって保護されることとなり、(B)成分の重合中の連鎖移動反応が生じにくいだけでなく、重合の停止反応が起きにくい状態で重合が進むため、(B)成分の分子量が大きくなる傾向となる。そして、ウレタン樹脂がシェル部を構成し、(メタ)アクリル樹脂がコア部を構成する、コア-シェル構造の複合樹脂となる。このとき、(B)成分の分子量は、(A)成分が存在しない状態での乳化重合に比べて大きくなりやすく、得られる複合樹脂の分子量分布は、図1に示すように、2つのピークを示すこととなる。なお、図1の横軸(RTmin)は、保持時間(分)を意味し、RTが短いほど分子量が大きいことを示す。
この分子量分布の例は、図1に示すとおりで、それぞれのピーク位置、即ちアクリル成分のMwpとウレタン成分のMwpとの関係は、上記に記した通りとなる。
ゲル分の上限は特に限定されず、100重量%でもよいが、99重量%以下が好ましい。このようなゲル分とすることで、前述の耐油性(キャスト成膜性)がより向上する。この特性はU/A樹脂の重量平均分子量(Mw)を前記のような範囲とすることで、特に効果的に得ることができる。
本発明のU/A樹脂又はU/A樹脂水性分散液は、次のような用途に好適に使用できる。
特に、第2発明にかかるU/A樹脂又はU/A樹脂水性分散液は、フタル酸単位、特にイソフタル酸単位を含むため、前記のように優れた耐油性を示すとともに、自己乳化性のポリウレタンから構成されているためか、機械的安定性(エマルジョンの安定性)や顔料分散性も優れたものとなる。
本願の第1発明及び第2発明にかかるU/A樹脂又はU/A樹脂水性分散液は、毛髪化粧品用や皮膚用化粧品用等、化粧料用の樹脂として好適に使用することができる。以下、その用法について簡単に説明する。
毛髪化粧品用樹脂として使用する場合は、公知のシャンプー、リンス、トリートメント、セット剤、パーマネントウエーブ液等の毛髪化粧料中に、本願にかかるU/A樹脂又はU/A樹脂水性分散液を添加使用する。この時、従来使用されている公知のポリマーと併用使用してもよい。添加使用される毛髪化粧料は、液体、クリーム、エマルジョン、スプレー、ゲル、ムース(泡沫状態で噴出可能なクリーム/ジェル状物)等いかなる形状でもよい。
[皮膚用化粧品]
皮膚用化粧品用の樹脂として使用する場合は、スキンクリーム、化粧水、乳液等の皮膚用化粧料品中に、本願にかかるU/A樹脂又はU/A樹脂水性分散液を添加使用する。
メークアップ用化粧品としては、例えば、マスカラ、アイライナー、アイシャドウ、口紅、リップグロス、ファンデーション、及びメークアップルージュ等が例示でき、これらのメークアップ用化粧品は、本発明のU/A樹脂又はU/A樹脂水性分散液に、固形油剤、油脂、ワックス、シリコーンオイル等の等の油剤、顔料等の粉体成分、あるいは液状アルコール等の溶媒などの化粧料に通常用いられる材料をその用途・目的に応じて添加・混合することによって得られる。
(1)赤色104号、赤色102号、赤色226号、赤色201号、赤色202号、黄色4号、黒色401号などの色素、
(2)青色1号アルミニウムレーキ、黄色4号アルミニウムレーキ、黄色5号アルミニウムレーキ、黄色203号バリウムレーキなどのレーキ色素、
(4)黄酸化鉄、ベンガラ、黒酸化鉄、酸化クロム、カーボンブラック、群青、紺青などの有色顔料、
(6)雲母チタン、ベンガラ被覆雲母チタン、カルミン被覆雲母チタン、紺青被覆雲母チタン、黒酸化鉄被覆雲母チタンなどのパール顔料、
(8)シリカ、アルミナなどの無機粉体、
(9)ベントナイト、スメクタイト、窒化ホウ素、ラウロイルリジン、微粒子酸化チタン、微粒子酸化亜鉛など。
(1)イソステアリン酸、ウンデシレン酸、オレイン酸などの脂肪酸、
(2)ミリスチン酸ミリスチル、ラウリン酸ヘキシル、オレイン酸デシル、ミリスチン酸イソプロピル、ジメチルオクタン酸ヘキシルデシル、モノステアリン酸グリセリン、フタル酸ジエチル、モノステアリン酸エチレングリコール、オキシステアリン酸オクチルなどの脂肪酸エステル類、
(4)ポリエチレンワックス、エチレン・α-オレフィン・コオリゴマー、エチレンプロピレン、コポリマー等、中~低分子量の合成高分子、
(6)パーフルオロポリエーテル、フルオロカーボン、フルオロアルコールなどのフッ素化合物類。
(1)低級アルコール:エタノール、イソプロピルアルコール等、
(2)高級アルコール:セチルアルコール、イソステアリルアルコール、ラウリルアルコール、ヘキサデシルアルコール、オクチルドデカノール等、
(4)その他の溶媒:水、軽質流動イソパラフィン、エーテル類、LPG、フルオロカーボン、N-メチルピロリドン、フルオロアルコール、揮発性直鎖状シリコーン、各種フロン類等。
第2発明にかかるU/A樹脂又はU/A樹脂水性分散液は、その耐油性、柔軟性、密着性、基材追従性、耐摩耗性等の特長を活かして、工業用塗料(特に自動車用塗料)、家庭用の塗料等の塗料やコーティング剤、保護皮膜形成剤、等に用いることができる。
まずは、第1発明にかかるポリウレタン、U/A樹脂又はU/A樹脂水性分散液についての実施例について説明する。
・D1000…第一工業製薬(株)製:商品名 ハイフレックスD1000、ポリプロピレングリコール(C3ポリオール)、数平均分子量(Mn)=1000、OHV=111
・D2000…第一工業製薬(株)製:商品名 ハイフレックスD2000、ポリプロピレングリコール(C3ポリオール)数平均分子量(Mn)=2000、OHV=55.8
・PEG1000…日油(株)製:商品名 PEG1000、ポリエチレングリコール(C2ポリオール)、数平均分子量(Mn)=1000、OHV=111
・PTMG650…三菱化学(株)製:ポリテトラメチレングリコール(C4ポリオール)、数平均分子量(Mn)=650、OHV=175
・PTMG1000…三菱化学(株)製:ポリテトラメチレングリコール(C4ポリオール)、数平均分子量(Mn)=1000、OHV=111
・PTMG2000…三菱化学(株)製:ポリテトラメチレングリコール(C4ポリオール)、数平均分子量(Mn)=2000、OHV=55.8
・N4073…日本ポリウレタン工業(株)製:商品名 ニッポラン4073、1,6-ヘキサンジオールとアジピン酸とのポリエステルポリオール、数平均分子量(Mn)=2000、OHV=58.4
なお、上記において、「OHV」は、水酸基価(OH Value)を意味し、単位は、「mgKOH/g」である。
・IPDI…デグサ・ジャパン(株)製:商品名 VESTANAT IPDI(イソホロンジイソシアネート)
・Bis-MPA…パーストープ(株)製:ジメチロールプロピオン酸(カルボン酸含有ジオール)
<重合禁止剤>
・MEHQ…和光純薬工業(株)製:2-メトキシヒドロキノン
・MMA…三菱レイヨン(株)製、メチルメタクリレート
・BA…三菱化学(株)製、n-ブチルアクリレート
tBPO…化薬アクゾ(株)製:ジ-tert-ブチルパーオキサイド
<還元剤>
AsA…和光純薬工業(株)製:L-アスコルビン酸(試薬特級)
・KOH:水酸化カリウム…和光純薬工業(株)製(試薬)
・TEA:トリエタノールアミン…シェルケミカルズジャパン(株)製:TEA99
以下、それぞれの試験方法について説明する。
<ポリオールの数平均分子量>
水酸基価(OHV:単位mgKOH/g)から数平均分子量を以下の式に従って算出した。
ポリオールMn=水酸化カリウム式量(56.1)/原料のOHV×2×1000
なお、水酸基価(OHV)は、JIS K1557-1によって測定した。
下記の条件でゲルパーミエーションクロマトグラフ法(GPC法)を用いて重量平均分子量(Mw)及び分子量分布(Mw/Mn)を測定した。
・測定装置:LC-20AD ((株)島津製作所製)
・検出器:RI(屈折率)
・カラム:PLgel Mixed B(アジレント・テクノロジー(株)製)
・展開溶媒:THF(テトラヒドロフラン)
・展開溶媒流量:1ml/min
・測定試料注入量:100μL
・測定試料:得られたウレタン-(メタ)アクリル複合樹脂分散液から下記の乾燥条件で乾燥試料を作成し、THFを用いて0.2重量%溶液を作成する。この溶液を下記のフィルターでろ過して、得られたろ液を測定試料とした。
・乾燥条件:40℃×12時間乾燥後、室温×6時間真空乾燥
・測定試料作製用フィルター:GLクロマトディスク(ポアサイズ0.45μm)(ジーエルサイエンス(株)製)
・検量線:PMMA(ポリメチルメタクリレート)換算
前記した<(A)成分の重量平均分子量>と同様の方法にしたがって、U/A樹脂の重量平均分子量(Mw)、分子量分布(Mw/Mn)を測定した。
また、上記GPCチャートから、(A)成分の最頻分子量(Mwp)及び(B)成分の最頻分子量(Mwp)を測定した。
水酸化カリウムを用いる電位差滴定法(JIS-K-0070)に従って測定した。この時、試料の質量としては「ポリウレタン量」を用いた。
また、例えば、ポリウレタンの製造に際して、その中和に水酸化カリウムを用いている場合は、塩交換が起きにくくなるため、前記JIS法による測定が困難になる場合がある。このような時は、下式に従ってポリウレタン1gあたりの「理論酸価」を算出して用いた。
理論酸価(mgKOH/g-ポリウレタン)=酸含有原料仕込モル数×56.1(KOH式量)/ポリウレタン量(g)×1000
前記で得られた乾燥試料40mgをTHF20mLに溶解し、ゲル分用フィルター(ADVANTEC社製、PF-100:ポアサイズ100μm)にてろ過する。
ろ過後のゲル分用フィルターを105℃×3時間乾燥し、同様にして乾燥した未使用フィルターの重量とから、残留固形分を求め、下記式によりゲル分を算出する。
ゲル分(重量%)=(乾燥後のフィルター重量(mg)-使用前のフィルター重量(mg))/40(mg)×100
JIS K6828-2を参照し、水性分散液を乾燥後、亀裂の無い均一皮膜が形成される最低温度を造膜温度(MFT)として測定した。
具体的には、日理商事(株)製:熱勾配試験機を用い、得られた水性分散液を0.2~0.3mmの厚さになる様にアプリケータを使用して塗布し、水分を乾燥した後、連続フィルムと非連続フィルムの境界線に相当する温度をMFTとした。
得られたポリウレタンまたはウレタン-アクリル樹脂の中和度は、本明細書の第1中和工程や第2中和工程についての記載に示すように、仕込みに用いた(A)成分に基づくカルボキシル含有モル数とその中和に用いた中和剤(KOH等)の当量数とから計算で求めた。
なお、実験的には、通常用いられる中和滴定による酸成分の含有量と、(A)成分の仕込量とから求めることも可能である。
[(A)成分]
JIS K 7244-4に従って測定した。
下記式(1)(FOX式)に従い、使用する重合性単量体の各々の単独重合体のTg及び重量分率から重合体のTgを算出した。
1/Tg=(Wa/Tga)+(Wb/Tgb)+(Wc/Tgc)+… (1)
但し、Tgは(共)重合体のガラス転移温度(K)、Tga、Tgb、Tgc等は各構成単量体a、b、c等の単独重合体のガラス転移温度(K)であり、Wa、Wb、Wc等は各構成単量体a、b、cの、共重合体中の重量分率を示す。
なお、前述の通り、Tgを「℃」で表記したい場合は、上記式で得られたTgの数値から「273」を減じればよい。
[乾燥性]
得られた水性分散液を固形分濃度30重量%となるように純水で希釈して試料液とした。23℃、50%RHの恒温恒湿室中で、この試料液を0.05mmのアプリケータを用いて、塗布面積40cm2となるようにポリエステルフィルム(PETフィルム)上に塗布し、塗布1分後の重量を測定して下式に従って乾燥率(%)を算出した。
乾燥率(%)=(1分後の重量-理論固形分量)×100/(初期重量-理論固形分量)
(1)試験片の作成
ポリプロピレン製の板上に、乾燥皮膜の厚さが200μmになるように試料(水分散液)を塗布し、室温で一夜放置して造膜する。得られた皮膜を剥離し、真空乾燥機で6時間乾燥する。
(2)試験方法
前記で得られた乾燥皮膜を0.5cm幅の短冊状に切り出し、オートコムC型万能試験機((株)キーエスイー製)を用い、23℃、50%RHの恒温恒湿室中で、チャック間隔2cm、引張速度200mm/分の条件で、100%モジュラス、最大強度、最大伸度を測定した。
[配合安定性]
得られた水分散液を固形分5重量%、エタノール10重量%、1,3-ブタンジオール5重量%となるように(残部は水)混合し、室温で静置保存し、一週間後の液の状態を目視で評価した。
◎:変化なし。
○:配合後しばらくの間に多少粘度は変化するが、その後安定する。
△:濃度勾配、沈降、凝集物発生、粘度変化等が多少見られる。
×:濃度勾配、沈降、凝集物発生が明らかに確認できる。
配合安定性試験用に作成した試料液に、カーボンブラック顔料を1重量%(外数)添加して、ディスパーを用いて1200rpm×5分間撹拌して、得られた顔料入り試料液の性状を目視で評価した。
○:安定に分散して、均一な液となっている。
△:顔料が一部凝集している。
×:系全体が凝集した。
[C.R.:カールリテンション]
・樹脂単独のC.R.
毛髪サンプルに試料を塗布し、カールさせた状態で乾燥させ、下記の所定温度・湿度条件下で3時間経過後の、形態保持状態を観察する。
試料液として、得られた水溶液を固形分含量30重量%となるように水で希釈し、これを長さ23cm×重量2gの毛束に塗布量0.7gとなるように塗布した。この毛束を直径1cmのコールドロッドに巻き付け、50℃×2時間乾燥し、得られたカールした毛束をロッドから外して、30℃×90%RHの環境中に吊り下げて、3時間後のカール毛束の長さを測定し、下式よりカール保持率を算出した。
カール保持率(%)=(23-「3時間後の長さ」)×100/(23-「初期長さ」)
但し、「長さ」とは、カールした状態での毛束の長さをいう。
・1,3BG(1,3-ブタンジオール)を配合したときのC.R.
試料液として、固形分含量5重量%、1,3-ブタンジオール5重量%、残分が水となるように希釈して用いたこと以外は、上記「樹脂単独のC.R.」と同様にして評価した。
[カール毛束弾力]
[C.R.:カールリテンション]の樹脂単独のC.R.と同じ様にカール毛束を作成し、手で握り、感触を確認した。そして、下記の基準で評価した。
◎:柔らかく弾力性がある。
○:弾力性はあるが、「◎」の場合と対比して、ゴワつき感があったり、張りの不足を感じたりする。
×:硬い、又は、柔らかすぎる。
[C.R.:カールリテンション]の樹脂単独のC.R.と同じ様にカール毛束を作成した。試料液を水のみとして作成した基準カール毛束と目視で比較し、光沢の状態を下記の基準で評価した。
○:基準より光沢がある。
△:基準と同程度である。
×:基準よりやや光沢が無い。
[C.R.:(樹脂単独)-(1,3BG配合)]
上記のカール保持率の値について、樹脂単独の場合の数値と、1,3-BGを配合した場合の数値との差を求め、これについて評価した。
この値は、変化が無い方(値が「0」に近い方)が良いこととなる。この差が「0」の場合、カールの保持率が有機溶媒である1,3BGによっても変化しないことを意味し、この場合、「耐1,3BG性がある」といえる。
(A)成分の最頻分子量(Mwp)と(B)成分の最頻分子量(Mwp)との差((BのMwp)-(AのMwp))を算出した。
前述の通り、両者の差は、20以上200以下程度であることが好ましい。
温度計、攪拌装置及び還流冷却管を備えた4つ口フラスコに、表1のプレエマルジョンのウレタン、重合禁止剤、アクリルの欄に記載の成分を所定量ずつ加え、内温50℃として混合した後、90℃に昇温し、この温度で5時間反応させてイソシアネート基及びカルボキシル基を含有するカルボキシル基含有ポリウレタン(A)を得た。
次いで、この溶液に表1のプレエマルジョンの乳化の欄に記載の水性媒体(純水:DW)を、50℃で15分間かけて滴下して、乳白色で透明性のある分散液を得た。
次に、第2発明にかかるポリウレタン、U/A樹脂又はU/A樹脂水性分散液についての実施例について説明する。
<ポリオール単位>
・N4073…日本ポリウレタン工業(株)製:商品名 ニッポラン4073、1,6-ヘキサンジオールとアジピン酸とのポリエステルポリオール(1,6HD-AA)、数平均分子量(Mn)=2000
・P-2012…クラレ(株)製:商品名 クラレポリオールP-2012、メチルペンタンジオールとアジピン酸/イソフタル酸の混合ポリエステルポリオール(MPD-AA-IP)(アジピン酸/イソフタル酸のモル比=1/1)、数平均分子量(Mn)=2000
・P-2030…クラレ(株)製:商品名 クラレポリオールP-2030、メチルペンタンジオールとイソフタル酸のポリエステルポリオール、数平均分子量(Mn)=2000
・DMPA…パーストープ(株)製:ジメチロールプロピオン酸(カルボン酸含有ポリオール)
多価イソシアネート化合物、重合禁止剤、重合性単量体、ラジカル重合開始剤、還元剤、塩基性化合物については、<第1発明にかかるポリウレタン、U/A樹脂又はU/A樹脂水性分散液>の実施例で用いたものと同様のものを用いた。
[耐油性]
シリコーンオイル(信越化学(株)製KF-995)とポリウレタン又はU/A樹脂とを50/50の重量比率で混合した溶液から、23℃でポリプロピレン樹脂製のプレート上へキャストする。6時間静置後に、その一部をピンセットで引き上げて、膜の形成状態を観察する。
◎:ピンセットで安定して薄膜を引き上げることができる。
○:途中で破断することなくピンセットで薄膜を引き上げることができる。
△:樹脂シート上に膜が形成されているが、ピンセットで引き上げようとすると、途中で破断する。
×:膜が形成されない。
RED DEVIL社製ペイントシェーカー(5400-H3型)を用いて、顔料(ピグメント・ブルー15(商品名)、東京化成工業(株)製)15重量部、ポリマー(本発明のポリウレタン又はU/A樹脂水性分散液)20重量部(固形分換算)、イソプロパノール(試薬1級、和光純薬工業(株)製)及びイオン交換水を、全配合液量が100重量部になるように添加し、この混合液を1時間撹拌・混合した後、100メッシュのナイロンネットで濾過して、ネット上に残る残渣分を目視観察した。
◎:残渣がないか、ほとんどない。
○:ナイロンメッシュが薄く着色したように残渣が残るが、濾過性に問題はない。
△:ナイロンメッシュ上にべったりと残渣が残り、濾過性が悪い。
×:全体がゲル化し、濾過できない。
前記機械安定性評価用に作成したU/A樹脂を含む配合液を、バー(No.4)を用いてガラス板上に塗布し、室温で30分乾燥した後の塗布面を観察し、以下の基準で評価を行った。
◎:光沢があり均一な色相になっている。
○:◎には劣るが光沢はあり、均一な色相になっている。
△:塗布面は均一だが、色むらがある。
×:塗布面が不均一になっている、及び/又は色むらが著しい。
ウレタン-(メタ)アクリル複合樹脂又はその水性分散液について、[(A)成分及び(B)成分のガラス転移温度(Tg)]、[(A)成分の重量平均分子量及び分子量分布]、[U/A樹脂の重量平均分子量及び分子量分布]、[ゲル分]、[Stress-Strain(S-S)(最大強度、最大伸度)]、[配合安定性]、[C.R.:カールリテンション]については、<第1発明にかかるポリウレタン、U/A樹脂又はU/A樹脂水性分散液>の実施例で用いた方法と同様の方法を用いた。
温度計、攪拌装置及び還流冷却管を備えた4つ口フラスコに、表3に示すウレタン原料と、反応溶媒を所定量ずつ加え、内温を50℃にして混合した後、90℃に昇温し、この温度で5時間反応を行い、イソシアネート基及びカルボキシル基を含有するカルボキシル基含有ウレタンプレポリマーを得た。
続いて、液温を50℃に保って表3に記載の中和剤(塩基性化合物)を所定量添加し、前記カルボキシル基含有ウレタンプレポリマー中のカルボキシル基の全部又は一部を中和した。
次に、転相水(純水:DW)を表3に示す量で、内温を50℃に保ちながら、15分間かけて滴下して、エマルジョンの転相を行い、乳白色で透明性のある分散液を得た。
この分散液を80℃に昇温し、ウレタンプレポリマーの製造時に使用した反応溶媒(メチルエチルケトン(MEK)、エタノール(EtOH))を回収し、ポリウレタン分散液(ディスパージョン)を得た。
ここで、「P-1030」は、酸成分はイソフタル酸単独、ジオール成分はメチルペンタンジオール単独で、分子量(PEsPO)が1000である。
これより、PA単位の式量は148、DOL単位の式量は100、そして末端ジオールの分子量は101となるので、ポリウレタン中のPA単位含有量は、以下のように算出できる。
1)PA単位数
PA単位数(NumberPA)=(1000-101)/(100+148)=4 (小数点以下四捨五入)
2)PEsPO中のイソフタル酸単位含有量(wtPA)は、上記1)より、
wtPA =(NumberPA)×PA単位式量/(PA単位式量+DOL単位式量)
=4×148/1000=0.59
3)仕込み中のPA単位含有量は、上記結果と表3の「ポリオール仕込量」(0.23)より、以下の通り計算できる。
仕込み中のPA単位含有量=0.23×0.59=0.14
4)ポリウレタン中のイソフタル酸単位含有%は、上記結果と表3中のウレタン原料となる各成分の仕込量より、以下のように計算できる。
PA単位含有量(wt%)=(0.23×059)/(60.8+0.2+7.8+31.2)×100=0.1重量%
この値が、表3における「ポリウレタン中のイソフタル酸(IP)含有量(wt%)となる。
ジオール成分としてP-1030を使用した実施例2~6、8、9及び比較例1も同様にして、ポリウレタン中のPA単位含有量が計算できる。
温度計、攪拌装置及び還流冷却管を備えた4つ口フラスコに、表3に記載のウレタン原料、アクリル原料、及び重合禁止剤を所定量ずつ加え、内温を50℃にして混合した後、90℃に昇温し、この温度で5時間反応させて、(メタ)アクリル系重合性単量体中に分散した、イソシアネート基及びカルボキシル基を含有するカルボキシル基含有ウレタンプレポリマーを得た。
続いて液温を50℃に保って表3に記載の中和剤(塩基性化合物)を所定量加えて、前記カルボキシル基含有ウレタンプレポリマー中のカルボキシル基の全部又は一部を中和した。
次に、転相水(純水:DW)を表3に示す量で、内温を50℃に保ちながら、15分間かけて滴下して、エマルジョンを転相し、乳白色で透明性のある分散液を得た。
この分散液を50℃に保って、表3に記載の、アクリル重合触媒(重合開始剤及び還元剤)を所定量添加して、(メタ)アクリル系重合性単量体の重合を開始した。重合による発熱が終了した後、更に70℃に昇温して3時間維持して、ウレタン-(メタ)アクリル複合樹脂と未反応の重合性単量体とを含むウレタン-(メタ)アクリル複合樹脂水性分散液を得た。
1)用いたジカルボン酸類の式量に、それぞれの使用比率(モル分率)を乗じた上で合計して、「ジカルボン酸の平均式量」を用いて、ジカルボン酸が単独の場合の「NumberPA」に相当する「ジカルボン酸単位数」を計算する。
P-2012及びその原料の分子量及びモル分率等は以下の通りである。
P-2012:PEsPO分子量=2000、末端DOL分子量=101
メチルペンタンジオール:DOL単位式量=100
アジピン酸:アジピン酸単位式量=128、モル分率=0.5
イソフタル酸:PA単位式量=148、モル分率=0.5
以上より、
ジカルボン酸平均式量=(128×0.5)+(148×0.5)=138
ジカルボン酸単位数=(2000-101)/(100+138)=8 (小数点以下四捨五入)
2)上記結果より、PEsPO中のジカルボン酸単位含有量は、次のようになる。
PEsPO中のジカルボン酸単位含有量=7.98×138/2000=0.55
3)仕込み中のジカルボン酸単位の含有量は、PEsPOの仕込量=54.52(表3)より、
仕込み中のジカルボン酸単位含有量(%)=54.52×0.55=29.99
4)ポリウレタン中のジカルボン酸単位含有量は、表3の原料仕込量より、次のように計算できる。
ジカルボン酸単位含有量(wt%)=29.99/(54.52+9.14+36.34)×100=29.99wt%
5)上記結果より、ポリウレタン中のPA単位含有量を、PA単位の式量とPAのモル分率より算出する。
PA単位含有量(wt%)=29.99×(148/138)×0.5=16.08wt%
この値が、表3中の「ポリウレタン中のIP含有量(wt%)」として示される。
表3に記載の原料等を用いたこと以外は、上記実施例3~8と同様にしてイソシアネート基及びカルボキシル基を含有するカルボキシル基含有ウレタンプレポリマーを合成した後、引き続き液温を50℃に維持した状態で、表3に記載の中和剤の内、TEA(トリエタノールアミン)を用いて、上記カルボキシル基含有ウレタンプレポリマー中のカルボキシル基の一部を中和した(第一中和工程)。
その後、上記実施例1と同様にして転相水(純水:DW)を用いて転相を行い、乳白色透明の分散液を得た。
この分散液を、表3に示す種類・量のアクリル原料(単量体)、及び重合触媒(開始剤及び還元剤)等を添加し、上記実施例3~8と同様にして重合及び熟成(重合発熱終了後の昇温・保持)を行い、ウレタン-(メタ)アクリル複合樹脂と未反応の重合性単量体を含むウレタン-(メタ)アクリル複合樹脂水性分散液を得た。
得られた水性分散液を30℃まで冷却した後、表3に示す量の水酸化カリウムを用いて第2中和工程を行い、上記ウレタン-(メタ)アクリル複合樹脂中のカルボキシル基の一部を中和してU/A樹脂水性分散液を作成した。
表3に示すウレタン原料を所定量用いたことと、反応溶媒としてMEKを表3に示す量を用いたこと以外は、実施例1と同様の方法でイソシアネート基及びカルボキシル基を含有するカルボキシル基含有ウレタンプレポリマーを得た。
続いて、表3の反応溶媒欄に記載のエタノール(EtOH)を所定量、50℃で15分間かけて滴下して、透明溶液を得た。
得られた水性エマルジョン(比較例2-1ではMEK/エタノール溶液)について前記の測定・評価を行った。その結果を表3に併せて示す。
一方、比較例では、ジカルボン酸単位を含まないか、含んでいても所定量に満たないため、耐油性が劣っている。
Claims (27)
- ポリエーテルポリオール及びポリエステルポリオールの少なくとも1種を含むポリオール成分と、多価イソシアネート成分とから得られるポリウレタンであって、
前記ポリオール成分のポリエーテルポリオールが、炭素数2~4のポリアルキレングリコール由来の構成単位を主成分として、かつ、数平均分子量が400以上、4000以下であるポリエーテルポリオールであるか、
又は、フタル酸、イソフタル酸及びテレフタル酸からなる群から選ばれる少なくとも1種のジカルボン酸由来の構成単位を有するポリエステルポリオールである、
ことを特徴とするポリウレタン。 - 前記ポリオール成分が、数平均分子量が相異なるポリオール成分及び/又はその構成単位が相異なるポリオール成分である、少なくとも2種のポリオール成分と多価イソシアネート成分とから得られるポリウレタンである請求項1に記載のポリウレタン。
- 請求項1、2、請求項15~20のいずれか1項に記載のポリウレタンと(メタ)アクリル系樹脂を複合してなるウレタン-(メタ)アクリル複合樹脂。
- ポリオール成分として、ポリエーテルポリオールを用いた請求項1又は2に記載のポリウレタンであって、かつ、カルボキシル基を有するポリウレタン((A)成分)と、(メタ)アクリル酸エステル単量体((B)成分)とを水性媒体中で乳化分散してなるプレエマルジョン中の、(B)成分を重合させて得られるウレタン-(メタ)アクリル複合樹脂の水性分散液であって、
前記A)成分と(B)成分の重量比率((A)/(B))が、80/20~30/70である化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。 - 前記(A)成分のガラス転移温度(Tg)が-60℃以上、250℃以下である請求項4に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- (
前記(A)成分を構成するポリオール単位の炭素数の平均値が2~4である請求項5に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。 - 前記ウレタン-(メタ)アクリル複合樹脂の最低造膜温度が-20~10℃である請求項4~6のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記(A)成分の酸価が15~60mgKOH/gであることを特徴とする請求項4~7のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 上記(A)成分の最頻分子量(Mwp)が、10000以上、200000以下である請求項4~8のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記ポリエーテルポリオールの数平均分子量が500以上、3000以下である請求項4~9のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記複数種のポリオールのうち、数平均分子量が最も小さいポリオールの数平均分子量は、400以上、1200以下である請求項4~10のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記(B)成分からなる単独重合体又は共重合体のガラス転移温度(Tg)が0℃以上、120℃以下である請求項4~11のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記(B)成分の(メタ)アクリル酸エステル系重合性単量体が、単独重合体のTgが95℃以上の単量体と、単独重合体のTgが30℃以下との単量体との混合物である請求項4~12のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記(A)成分中のカルボキシル基が、塩基性化合物により100%以上中和されている請求項4~13のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液。
- 前記ポリオール成分として、ポリエステルポリオールを含むポリオール成分を用い、これと、多価イソシアネート成分とから得られポリウレタン((A2)成分)であって、
シリコーンオイルと前記ポリウレタンとの混合溶液(重量比50/50)から、23℃でキャスト成膜が可能である請求項1又は2に記載のポリウレタン。 - 前記ポリエステルポリオール中のジカルボン酸由来の構成単位がイソフタル酸由来の構成単位である請求項15に記載のポリウレタン。
- 前記のポリオール成分がジメチロールアルカン酸を含有する請求項15又は16に記載のポリウレタン。
- 前記ジメチロールアルカン酸のアルカン部分の炭素原子数が1~6の範囲にある請求項17に記載のポリウレタン。
- 前記ジメチロールアルカン酸がジメチロールプロピオン酸であることを特徴とする請求項18に記載のポリウレタン。
- 前記ジカルボン酸由来の構成単位の含有割合が0.05重量%以上、50重量%以下である請求項15~19のいずれか1項に記載のポリウレタン。
- シリコーンオイルと50/50の重量比で混合した溶液が、23℃でキャスト成膜が可能である請求項3に記載のウレタン-(メタ)アクリル複合樹脂。
- 前記複合樹脂組成物中のポリウレタン成分と(メタ)アクリル成分の含有比率が80/20以上、30/70以下(重量比、但し両者の合計を100とする)の範囲内である請求項3又は21に記載のウレタン-(メタ)アクリル複合樹脂。
- ウレタン-(メタ)アクリル複合樹脂の構成成分であるポリウレタン中のジカルボン酸由来の構成単位の含有割合が0.05重量%以上50重量%以下である請求項3、21、22のいずれか1項に記載のウレタン-(メタ)アクリル複合樹脂。
- 前記ウレタン-(メタ)アクリル系樹脂の重量平均分子量(Mw)が10万以上200万以下で、かつゲル分が20%以上である請求項3、21~23のいずれか1項に記載のウレタン-(メタ)アクリル複合樹脂。
- 請求項3、21~24のいずれか1項に記載のウレタン-(メタ)アクリル複合樹脂が水性媒体中に乳化分散されてなる複合樹脂水性分散液。
- 請求項3、21~25からいずれか1項に記載のウレタン-(メタ)アクリル複合樹脂、又は請求項4~14のいずれか1項に記載の化粧料用ウレタン-(メタ)アクリル複合樹脂水性分散液を含有することを特徴とする化粧料。
- 請求項15~20にいずれか1項に記載のポリウレタンの存在下で、(メタ)アクリル系単量体を乳化重合することを特徴とするウレタン-(メタ)アクリル複合樹脂の製造方法。
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JP2021004328A (ja) * | 2019-06-27 | 2021-01-14 | ジャパンコーティングレジン株式会社 | ウレタン/(メタ)アクリル複合樹脂、この複合樹脂からなる皮膜及び積層体 |
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CN105555823A (zh) | 2016-05-04 |
EP3031840A1 (en) | 2016-06-15 |
KR20160042949A (ko) | 2016-04-20 |
US20180223027A1 (en) | 2018-08-09 |
CN110339093B (zh) | 2022-05-13 |
CN105555823B (zh) | 2019-12-20 |
US20160177017A1 (en) | 2016-06-23 |
EP3031840A4 (en) | 2016-12-28 |
US10927209B2 (en) | 2021-02-23 |
CN110339093A (zh) | 2019-10-18 |
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US9975981B2 (en) | 2018-05-22 |
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