WO2014157378A1 - 熱伝導性シート - Google Patents
熱伝導性シート Download PDFInfo
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- WO2014157378A1 WO2014157378A1 PCT/JP2014/058625 JP2014058625W WO2014157378A1 WO 2014157378 A1 WO2014157378 A1 WO 2014157378A1 JP 2014058625 W JP2014058625 W JP 2014058625W WO 2014157378 A1 WO2014157378 A1 WO 2014157378A1
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- WIPO (PCT)
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- heat conductive
- adhesive
- resin layer
- layer
- conductive sheet
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- C—CHEMISTRY; METALLURGY
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- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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Definitions
- the present invention relates to a thermally conductive sheet that is attached to an electronic component or the like to improve its heat dissipation.
- the heat conductive sheet is used to improve the heat dissipation of electronic components by filling the gap between the heat generating electronic components and the heat sinks such as the heat sink and the housing.
- the heat conductive sheet it is preferable to have adhesiveness from the viewpoint of workability when assembling an electronic component and a heat sink using the sheet, and further, a positional deviation at the time of assembling the electronic component and the heat sink is corrected. From the viewpoint of reworkability such as disassembling for some reason after assembly and allowing reassembly, it is preferable to increase the adhesiveness on one side and decrease the adhesiveness on the other surface.
- Patent Document 1 when ultraviolet irradiation is performed in order to reduce the adhesiveness on one side of the thermal conductive sheet, the layer responsible for thermal conductivity is deteriorated.
- the present invention relates to a heat conductive sheet in which an adhesive heat conductive layer is formed of an acrylic resin and a heat conductive filler, on one side of the adhesive heat conductive layer, rather than the adhesive heat conductive layer.
- An object is to form a layer having low tackiness but moderate tackiness and to improve the workability and reworkability of the heat conductive sheet.
- the inventor is a thermal conductive sheet in which a non-adhesive resin layer is laminated on one surface of an adhesive thermal conductive layer formed from an acrylic resin and a thermal conductive filler. Whether the tackiness of the non-adhesive resin layer is lower than the tackiness of the adhesive heat conductive layer, and the probe tack of the non-adhesive resin layer is within a specific range; Or it discovered that the said objective can be achieved by making peeling strength of a non-adhesive resin layer and an adhesive heat conductive layer into a specific range, and completed this invention.
- the present invention is a heat conductive sheet in which an adhesive heat conductive layer and a non-adhesive resin layer are laminated,
- the adhesive heat conductive layer contains an acrylic resin obtained by curing an acrylic compound and a heat conductive filler, and the glass transition temperature of the acrylic resin is ⁇ 80 to 15 ° C.
- the non-adhesive resin layer has a glass transition temperature of 60 to 110 ° C.
- the tackiness of the non-adhesive resin layer is such that an aluminum cylindrical probe is pressed on the non-adhesive resin layer, the pressing speed is 30 mm / min, the peeling speed is 120 mm / min, the load is 196 g, the pressing time is 5.0 seconds, the pulling distance is 5 mm,
- a thermally conductive sheet having a probe tack of 6 to 30 kN / m 2 as measured by pressing and peeling under conditions of probe heating at 40 ° C. and sheet stage heating at 40 ° C.
- the present invention is a heat conductive sheet in which an adhesive heat conductive layer and a non-adhesive resin layer are laminated,
- the adhesive heat conductive layer contains an acrylic resin obtained by curing an acrylic compound and a heat conductive filler, and the glass transition temperature of the acrylic resin is ⁇ 80 to 15 ° C. Is higher than the tackiness of the non-adhesive resin layer,
- the non-adhesive resin layer has a glass transition temperature of 60 to 110 ° C.
- a thermally conductive sheet having a T-type peel strength of 0.2 N / cm or more between a non-adhesive resin layer and an adhesive heat conductive layer.
- FIG. 1 is an explanatory diagram of a method for measuring T-type peel strength between a non-adhesive resin layer and an adhesive heat conductive layer.
- the adhesive heat conductive layer and the non-adhesive resin layer are laminated
- the heat conductive filler is dispersed in the acrylic resin obtained by curing the acrylic compound.
- the acrylic compound is a cured product from the viewpoint of improving the workability when assembling the electronic component and the heat sink using the heat conductive sheet and the reworkability of reassembling the once assembled.
- An acrylic resin having a glass transition temperature of ⁇ 80 to 15 ° C., preferably ⁇ 70 to ⁇ 10 ° C. is used.
- acrylic compounds include monofunctional (meth) acrylates such as 2-ethylhexyl, lauryl, n-butyl, isobutyl, isononyl, 2-hydroxyethyl, and 4-hydroxybutyl.
- Acid 2-ethylhexyl and lauryl acrylate are preferred.
- a mixture of one or more of acrylate, isobornyl (meth) acrylate, ethoxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenyl (meth) acrylate, cyclohexyl (meth) acrylate and the like are used. be able to.
- a photopolymerization initiator and a photocrosslinking agent may be used to irradiate ultraviolet rays.
- the long wavelength ultraviolet ray wavelength 320 to 400 nm
- the adhesive heat conductive layer is not deteriorated by the ultraviolet irradiation.
- the heat conductive filler contained in the adhesive heat conductive layer includes metal hydroxides such as aluminum hydroxide and magnesium hydroxide, metals such as aluminum, copper and silver, metal oxides such as alumina and magnesia, aluminum nitride, A nitride such as boron nitride or silicon nitride, a carbon nanotube, or the like can be used.
- the average particle size of the thermally conductive filler is preferably 0.5 to 100 ⁇ m. Particularly, from the viewpoint of dispersibility and thermal conductivity, a small-diameter filler having an average particle size of 3 to 20 ⁇ m and an average particle size are preferable. It is preferable to use a filler having a large diameter of 25 to 100 ⁇ m.
- the content of the heat conductive filler in the adhesive heat conductive layer is preferably 100 to 2000 parts by mass, more preferably 300 to 1000 parts by mass with respect to 100 parts by mass of the monomer unit based on the acrylic compound. If the content of the heat conductive filler is too small, the heat conductivity of the heat conductive sheet cannot be sufficiently increased. On the other hand, if the content is too large, the flexibility of the heat conductive sheet is lowered, which is not preferable. When two kinds of heat conductive fillers having different average particle diameters are used for the adhesive heat conductive layer, the blending ratio of the small diameter filler and the large diameter filler is preferably 15:85 to 90:10.
- the adhesive heat conductive layer includes adipic acid compounds such as dioctyl adipate and diisononyl adipate, sebacic acid compounds such as octyl sebacate and diisodecyl sebacate, phosphate compounds such as tricresyl phosphate, castor oil And its derivatives, higher fatty acids and derivatives such as stearic acid and oleic acid, phthalic acid compounds such as dibutyl phthalate and dioctyl phthalate, butyl acrylate, 2-ethylhexyl acrylate, 2-methoxyethyl acrylate Acrylic compounds such as homopolymers and copolymers containing one or more selected monomers, or copolymers of these monomers with monomers selected from the group consisting of monomers of ⁇ -olefins, vinyl esters and vinyl ethers, low Molecular weight acrylic polymer It is preferable to contain one or more plasticizers selected from the group consisting of
- an antioxidant a thermal degradation inhibitor, a flame retardant, a colorant, and the like can be blended in the adhesive heat conductive layer as necessary.
- the layer thickness of the adhesive heat conductive layer is preferably 200 to 3000 ⁇ m. If it is too thin, sufficient followability to the unevenness of the adherend cannot be obtained, and if it is too thick, it takes time to cure and the productivity deteriorates.
- the tackiness of the adhesive heat conductive layer and the non-adhesive resin layer is determined by pressing an aluminum cylindrical probe against the adhesive heat conductive layer or the non-adhesive resin layer at a speed of 30 mm / min and a peeling speed of 120 mm /
- the probe tack is measured by pressing and peeling under the conditions of min, load 196 g, pressing time 5.0 seconds, pulling distance 5 mm, probe heating 40 ° C., and sheet stage heating 40 ° C.
- the tackiness of the adhesive heat conductive layer must be higher than the tackiness of the non-adhesive resin layer.
- tackiness of the non-tacky resin layer is 6 ⁇ 30kN / m 2 as a probe tack, preferably 7 ⁇ 25kN / m 2.
- a material having a low adhesive strength between the non-adhesive resin layer and the adhesive heat conductive layer may lead to problems such as delamination during handling during work or rework.
- it is necessary to make it 0.2 N / cm or more by T-type peeling, and preferably 0.2 to 6 N / cm.
- the tackiness of the non-adhesive resin layer has probe tackiness in a specific range, and the non-adhesive resin layer, the adhesive heat conductive layer, and the peel strength are not less than a specific size.
- the non-adhesive resin layer does not stick when assembling an electronic component and a heat sink using a heat conductive sheet, but exhibits moderately low adhesiveness, and improves workability once. This is preferable because reworkability when reassembling the assembled object is improved.
- the resin forming the non-adhesive resin layer is set to 60 ° C. or higher, more preferably 70 ° C. or higher, with respect to the lower limit of the glass transition temperature. And thereby, non-tacky without performing the curing treatment by, for example, a curing agent resin layer in the resin forming the probe tack of the non-tacky resin layer 30 kN / m 2 or less, in particular 25 kN / m 2 or less It becomes possible to do.
- the upper limit of the glass transition temperature of the resin forming the non-adhesive resin layer is 110 from the viewpoint of causing the non-adhesive resin layer to exhibit moderately low adhesiveness and obtaining adhesive strength with the adhesive heat conductive layer. It shall be below °C.
- the resin forming the non-adhesive resin layer is preferably incompatible with the acrylic compound forming the adhesive heat conductive layer. Thereby, even if the coating composition for coating and forming each layer is overcoated to form a laminate of the adhesive heat conductive layer and the non-adhesive resin layer, each layer is difficult to mix at their interface, The desired tackiness can be obtained.
- the resin forming the non-adhesive resin layer is compatible with the acrylic compound forming the adhesive heat conductive layer, the coating that forms the non-adhesive resin layer is applied before recoating. By applying a curing process to the work layer in advance, the layers are less likely to be mixed at their interfaces, and the desired tackiness can be obtained.
- Preferred resins for forming the non-adhesive resin layer that is, resins having a glass transition temperature of 60 to 110 ° C. and incompatible with the acrylic compound forming the adhesive heat conductive layer include polyvinyl butyral resin, polyester Examples thereof include resins and urethane resins. These molecular weights are preferably 10,000 to 500,000 in terms of number average molecular weight.
- the non-adhesive resin layer contains a curing agent for the resin forming the non-adhesive resin layer, an organic flame retardant such as melamine cyanurate, a heat conductive filler such as aluminum hydroxide, and a colorant. Can be made.
- the layer thickness of the non-adhesive resin layer is preferably 0.5 to 25 ⁇ m, more preferably 1 to 20 ⁇ m. If the layer thickness of the non-adhesive resin layer is too thin, the adhesiveness increases due to the compatibility with the adhesive heat conductive layer and scratching damage caused by the heat conductive filler, and if it is too thick, the thermal conductivity as a heat conductive sheet is increased. It becomes insufficient.
- the thermal conductivity in the thickness direction of the thermal conductive sheet is practically 1 W / m ⁇ K or more as measured by a thermal gradient method based on ASTM D5470. Although required, according to the present invention, it can be 1.5 W / m ⁇ K or more, more preferably 2 W / m ⁇ K or more.
- Examples of the method for producing the heat conductive sheet of the present invention include, for example, an adhesive heat conductive layer forming paint obtained by mixing the components forming the above-mentioned adhesive heat conductive layer, and each component forming the non-adhesive resin layer.
- Prepare a non-adhesive resin layer-forming paint mixed with a solvent apply the non-adhesive resin layer-forming paint on a release film formed from PET, PEN, polyolefin, glassine paper, etc.
- the adhesive heat conductive layer-forming coating material is applied on the non-adhesive resin layer coating surface, and a cover of PET, PEN, polyolefin, etc. is applied on the adhesive heat conductive layer forming coating material surface.
- the heat conductive sheet of the present invention can be obtained by covering the film and irradiating ultraviolet rays from above to cure the coating layer of the adhesive heat conductive layer forming paint.
- the heat conductive sheet of the present invention may be produced by covering the film with a cover film instead of a cover film and irradiating ultraviolet rays to cure the coating layer of the adhesive heat conductive layer forming paint.
- the release film of a non-adhesive resin layer can be peeled off and a heat conductive sheet can be wound and stored.
- the heat conductive sheet wound in this manner peels off the release film on the adhesive heat conductive layer side and is used for assembling the electronic component and the heat sink.
- thermoly conductive sheets of Examples 1 to 7 and Comparative Examples 1 to 3 were produced by irradiating with a long wavelength ultraviolet ray for 5 minutes with a chemical lamp.
- Comparative Example 4 The adhesive heat conductive layer forming coating material prepared in the same manner as in Example 1 was applied to a PET film without providing a non-adhesive resin layer, and a cover film made of PET was placed thereon, and the PET film side and the cover film were coated. A long wavelength ultraviolet ray was irradiated from both sides with a chemical lamp for 5 minutes to produce a heat conductive sheet of Comparative Example 4.
- a tackiness tester a tackiness tester TAC-II manufactured by RHESCA was used, and the heat conduction of Examples 1 to 7 and Comparative Examples 1 to 3
- An aluminum cylindrical probe having a diameter of 10 mm is pressed on the non-adhesive resin layer of the adhesive sheet at a pressing speed of 30 mm / min, a peeling speed of 120 mm / min, a load of 196 g, a pressing time of 5.0 seconds, a pulling distance of 5 mm, and a probe heating of 40
- the probe tack was measured when it was pressed and peeled off under the conditions of °C and sheet stage heating of 40 °C.
- the tack property of the adhesive heat conductive layer was measured.
- thermal conductivity of thermal conductive sheet The thermal conductivity in the thickness direction of the thermal conductive sheet was measured by a thermal conductivity meter (manufactured by Sony) in accordance with ASTM D-5470 (heater output 8 W, sheet surface pressure 1 kgf / cm). 2 ).
- the non-adhesive resin layer has a thickness of 20 ⁇ m or less, and the thermal conductive sheet has sufficient thermal conductivity.
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Abstract
Description
非粘着性樹脂層のタック性を、該粘着性熱伝導層のタック性よりも低くし、かつ、該非粘着性樹脂層のプローブタックを特定の範囲内とするか;
又は非粘着性樹脂層と粘着性熱伝導層との剥離強度を特定の範囲とすることにより上述の目的を達成できることを見出し、本発明を完成させた。
粘着性熱伝導層が、アクリル系化合物を硬化させたアクリル系樹脂と熱伝導性フィラーを含有し、該アクリル系樹脂のガラス転移温度が-80~15℃であり、粘着性熱伝導層のタック性が非粘着性樹脂層のタック性よりも高く、
非粘着性樹脂層はガラス転移温度が60~110℃であり、
非粘着性樹脂層のタック性が、該非粘着性樹脂層にアルミニウム製円柱状プローブを、押しつけ速度30mm/min、引き剥がし速度120mm/min、荷重196g、押しつけ時間5.0秒、引っ張り距離5mm、プローブ加熱40℃、シートステージ加熱40℃の条件で押しつけて引き剥がすことにより測定されるプローブタックとして6~30kN/m2である熱伝導性シートを提供する。
粘着性熱伝導層が、アクリル系化合物を硬化させたアクリル系樹脂と熱伝導性フィラーを含有し、該アクリル系樹脂のガラス転移温度が-80~15℃であり、粘着性熱伝導層のタック性が非粘着性樹脂層のタック性よりも高く、
非粘着性樹脂層はガラス転移温度が60~110℃であり、
非粘着性樹脂層と粘着性熱伝導層とのT型剥離強度が0.2N/cm以上である熱伝導性シートを提供する。
本発明の熱伝導性シートでは、粘着性熱伝導層と非粘着性樹脂層が積層している。
粘着性熱伝導層に平均粒径の異なる2種の熱伝導性フィラーを使用する場合、小径のフィラーと大径のフィラーの配合比は15:85~90:10とすることが好ましい。
粘着性熱伝導層のタック性は、非粘着性樹脂層のタック性よりも高いことが必要である。
表1に示した樹脂及び硬化剤をトルエン:メチルエチルケトン=1:1の混合溶剤にて、固形分10質量%に調製し、バーコーターでPETフィルムに塗布し、90℃で5分間乾燥させて表1に示す塗布厚の非粘着性樹脂層を形成した。
実施例1と同様に調製した粘着性熱伝導層形成用塗料を、非粘着性樹脂層を設けず、PETフィルムに塗布し、その上にPETからなるカバーフィルムを被せ、PETフィルム側とカバーフィルム側の双方からケミカルランプにて長波長紫外線を5分間照射し、比較例4の熱伝導性シートを製造した。
各実施例及び比較例の熱伝導性シートについて、(a)非粘着性樹脂層及び粘着性熱伝導層のタック性、(b)熱伝導性シートの熱伝導率、(c)熱伝導性シートのリワーク性、(d)熱伝導性シートの非粘着性樹脂層と粘着性熱伝導層との層間剥離強度を次のように評価した。結果を表1に示す。
タック性試験機として、RHESCA社製タッキング試験機TAC-IIを使用し、実施例1~7及び比較例1~3の熱伝導性シートの非粘着性樹脂層に、直径10mmのアルミニウム製円柱状プローブを、押しつけ速度30mm/min、引き剥がし速度120mm/min、荷重196g、押しつけ時間5.0秒、引っ張り距離5mm、プローブ加熱40℃、シートステージ加熱40℃の条件で押しつけて引き剥がしたときプローブタックを測定した。なお、比較例4の熱伝導性シートでは、非粘着性樹脂層がないため、粘着性熱伝導層のタック性を測定した。
熱伝導シートの厚み方向の熱伝導率をASTM D-5470準拠の熱伝導率計(ソニー製)により測定した(ヒーター出力 8W、シート面圧 1kgf/cm2)。
上下に平行に向かい合わせた銅のロッドの間に、熱伝導性シートを非粘着性樹脂層が下側になるように挟み、圧力1kgf/cm2で10分間放置し、その後にロッドを剥がした。このとき、熱伝導性シートの非粘着性樹脂層と銅板との間で剥離が生じている場合を○、それ以外を×と評価した。
引張試験機(RTG-1225、オリエンテック社)を用いて、図1に示すように、PETフィルム1が非粘着性樹脂層2に積層し、粘着性熱伝導層3にカバーフィルム4が積層したままの状態で、非粘着性樹脂層2と粘着性熱伝導層3との層間剥離強度をT型剥離試験により測定した。この場合、引張速度は500mm/min、サンプル幅は2cmとした。
本出願は、2013年3月28日出願の日本特許出願(特願2013-068724)に基づくものであり、その内容はここに参照として取り込まれる。
2 非粘着性樹脂層
3 粘着性熱伝導層
4 カバーフィルム(PET)
Claims (6)
- 粘着性熱伝導層と非粘着性樹脂層とが積層している熱伝導性シートであって、
粘着性熱伝導層が、アクリル系化合物を硬化させたアクリル系樹脂と熱伝導性フィラーを含有し、該アクリル系樹脂のガラス転移温度が-80~15℃であり、粘着性熱伝導層のタック性が非粘着性樹脂層のタック性よりも高く、非粘着性樹脂層のタック性が6~30kN/m2であり、
非粘着性樹脂層はガラス転移温度が60~110℃である熱伝導性シート。
ここで、タック性は、該粘着性熱伝導層、又は該非粘着性樹脂層にアルミニウム製円柱状プローブを、押しつけ速度30mm/min、引き剥がし速度120mm/min、荷重196g、押しつけ時間5.0秒、引っ張り距離5mm、プローブ加熱40℃、シートステージ加熱40℃の条件で押しつけて引き剥がすことにより、プローブタックとして測定される。 - 粘着性熱伝導層と非粘着性樹脂層とが積層している熱伝導性シートであって、
粘着性熱伝導層が、アクリル系化合物を硬化させたアクリル系樹脂と熱伝導性フィラーを含有し、該アクリル系樹脂のガラス転移温度が-80~15℃であり、粘着性熱伝導層のタック性が非粘着性樹脂層のタック性よりも高く、
非粘着性樹脂層はガラス転移温度が60~110℃であり、
非粘着性樹脂層と粘着性熱伝導層とのT型剥離強度が0.2N/cm以上である熱伝導性シート。
ここで、タック性は、該粘着性熱伝導層、又は該非粘着性樹脂層にアルミニウム製円柱状プローブを、押しつけ速度30mm/min、引き剥がし速度120mm/min、荷重196g、押しつけ時間5.0秒、引っ張り距離5mm、プローブ加熱40℃、シートステージ加熱40℃の条件で押しつけて引き剥がすことにより、プローブタックとして測定される。 - 熱伝導性シートの厚さ方向の熱伝導率が1.5W/m・K以上である請求項1又は2記載の熱伝導性シート。
- 非粘着性樹脂層を形成する樹脂が、ポリビニルブチラール樹脂、ポリエステル樹脂及びウレタン樹脂から選ばれる請求項1~3のいずれか1項に記載の熱伝導性シート。
- 粘着性熱伝導層を形成するアクリル系化合物が、単官能(メタ)アクリレートモノマーである請求項1~4のいずれか1項に記載の熱伝導性シート。
- 粘着性熱伝導層が、アクリル系化合物のモノマーユニット100質量部に対して、アジピン酸系、セバシン酸系、リン酸系、ヒマシ油系、オレイン酸系及びアクリル酸系から選ばれる1種以上の可塑剤20~80質量部を含有する請求項1~5のいずれか1項に記載の熱伝導性シート。
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JP6098289B2 (ja) | 2017-03-22 |
TW201444946A (zh) | 2014-12-01 |
KR102057029B1 (ko) | 2019-12-19 |
TWI620808B (zh) | 2018-04-11 |
CN107033800B (zh) | 2021-06-01 |
CN105008480A (zh) | 2015-10-28 |
CN105008480B (zh) | 2017-03-15 |
US10550296B2 (en) | 2020-02-04 |
KR20150135258A (ko) | 2015-12-02 |
CN107033800A (zh) | 2017-08-11 |
US20160009963A1 (en) | 2016-01-14 |
JP2014189727A (ja) | 2014-10-06 |
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