WO2014046113A1 - Procédé pour produire une lampe et sa structure d'attachement - Google Patents

Procédé pour produire une lampe et sa structure d'attachement Download PDF

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Publication number
WO2014046113A1
WO2014046113A1 PCT/JP2013/075121 JP2013075121W WO2014046113A1 WO 2014046113 A1 WO2014046113 A1 WO 2014046113A1 JP 2013075121 W JP2013075121 W JP 2013075121W WO 2014046113 A1 WO2014046113 A1 WO 2014046113A1
Authority
WO
WIPO (PCT)
Prior art keywords
housing
lens
joint
lamp
dummy
Prior art date
Application number
PCT/JP2013/075121
Other languages
English (en)
Japanese (ja)
Inventor
哲夫 高木
Original Assignee
いすゞ自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by いすゞ自動車株式会社 filed Critical いすゞ自動車株式会社
Publication of WO2014046113A1 publication Critical patent/WO2014046113A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B29C66/1142—Single butt to butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/301—Three-dimensional joints, i.e. the joined area being substantially non-flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
    • F21S43/27—Attachment thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
    • F21S43/50—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by aesthetic components not otherwise provided for, e.g. decorative trim, partition walls or covers
    • F21S43/51—Attachment thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/23—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
    • B29C66/232—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/747—Lightning equipment

Definitions

  • the present invention relates to a method for manufacturing a lamp, and more particularly to a method for manufacturing a lamp in which a dummy portion formed on a housing and a lens is widely formed and a mounting structure thereof.
  • a lamp of a vehicle includes a housing having an opening, a lens attached to the housing so as to cover the opening, and a dummy part formed on the housing and the lens for improving the design without having a lamp function (no light in the lamp Part) and a bulb as a light source housed in a bulb housing section defined by a housing and a lens (see, for example, Patent Document 1).
  • an object of the present invention is to provide a lamp manufacturing method and its mounting structure capable of obtaining sufficient strength for a lamp housing and a lens without impairing the design and without increasing costs and man-hours. There is to do.
  • a manufacturing method and a mounting structure of a lamp according to the present invention include a housing having an opening, a lens attached to the housing so as to cover the opening, and the housing and the lens.
  • a housing-side first joint is provided in advance along the edge of the opening in the housing, and a lens-side first joint that is joined to the housing-side first joint is provided in the lens in advance.
  • a housing-side second joint portion is provided in advance in a position where the dummy portion is formed in the housing, and a lens-side second joint portion that is joined to the housing-side second joint portion is provided in the lens in advance.
  • the housing side first joint portion and the lens side first joint portion are welded, and the housing side second joint portion and the lens side second joint portion are welded. It may be what you do.
  • FIG. 2 is a sectional view taken along line AA in FIG. 1. It is a front view of the lamp
  • FIG. 4 is a sectional view taken along line BB in FIG. 3.
  • a lamp 10 shown in FIGS. 1 and 2 constitutes a part of a rear combination lamp (also referred to as a rear lamp) of a vehicle, and functions as a position lamp (also referred to as a tail lamp).
  • reference numeral 11 denotes a turn signal lamp
  • reference numeral 12 denotes a tail and stop lamp.
  • the arrow RR indicates the rear of the vehicle
  • the arrow UP indicates the upper direction of the vehicle
  • the arrow IN indicates the vehicle width inner side direction.
  • the lamp 10 includes a bulb 18 as a light source, a bulb housing portion 17 that holds and accommodates the bulb 18, a housing 14 that has an opening 13 that emits light from the bulb housing portion 17, and an opening portion.
  • a lens 15 attached to the housing 14 so as to cover the housing 13, and a dummy portion 16 formed integrally with the housing 14 and the lens 15 and extending from the opening 13 toward the vehicle width inner side and having no lamp function.
  • the lamp 10 includes a first welded portion 21 that joins the housing 14 and the lens 15 around the opening 13, and a second welded portion 24 that joins the housing-side dummy portion 16 a and the lens-side dummy portion 16 b. Yes.
  • the housing 14 has a rectangular housing-side first joint 19 projecting along the edge of the opening 13.
  • the housing-side dummy portion 16a is integrally formed with the housing 14 in the vehicle width inner side direction from the right side of the rectangular housing-side first joint portion 19, and the housing-side dummy portion 16a is formed on the housing-side first joint portion 19a.
  • a housing-side second joint portion 22 is provided in parallel with the right side of the housing.
  • the housing 14 and the housing side dummy portion 16a are made of ASA (acrylate styrene acrylonitrile) resin, and the housing side first joint portion 19 and the housing side second joint portion 22 are formed with the housing 14 and the housing side dummy portion 16a at the time of resin molding. It is formed integrally.
  • the lens 15 is provided with a lens-side first joint 20 that is joined to the housing-side first joint 19 so as to be aligned with the housing-side first joint 19.
  • the lens-side dummy portion 16b is formed integrally with the lens 15 and extending continuously from the right side of the rectangular lens-side first joint portion 20 in the vehicle width inward direction and continuously with the lens surface. It is formed longer than the length of the side dummy portion 16a.
  • the lens 15 and the lens side dummy portion 16b are made of acrylic resin, and the lens side second joint portion 23 to be joined to the housing side second joint portion 22 is formed integrally with the lens 15 and the lens side dummy portion 16b at the time of resin molding. Is done.
  • the housing-side dummy portion 16a and the lens-side dummy portion 16b are formed so as to extend in parallel with each other along the vehicle width inner side direction from the right side of the quadrangular first welded portion 21.
  • the second welded portion 24 formed by welding the housing-side second joint portion 22 and the lens-side second joint portion 23 is a right side edge (extension-side side) of the housing-side dummy portion 16a and the lens-side dummy portion 16b. It extends along a direction substantially parallel to (side).
  • the housing 14 and the lens 15 are overlapped, and the housing side first along the edge of the opening 13. While abutting the junction 19 and the lens-side first junction 20, the housing-side second junction 22 of the housing-side dummy portion 16 a and the lens-side second junction 23 of the lens-side dummy portion 16 b are abutted. Simultaneously welding (for example, hot plate welding, ultrasonic welding, etc.).
  • the housing-side first joint portion 19 and the lens-side first joint portion 20 provided on the lens 15 are welded to form a first weld portion 21, and the housing-side second joint portion 22 of the dummy portion 16 and the lens side are formed.
  • the second welded portion 23 is welded to form the second welded portion 24 at the same time.
  • the first welded portion 21 along the edge of the opening 13 and the second welded portion 24 forming the dummy portion 16 are welded simultaneously. I have to. By doing so, it is not necessary to add another part such as a screw, so that it is possible to suppress the cost increase, and it is not necessary to add another process such as assembly of the screw, thereby suppressing an increase in man-hours. it can.
  • the housing 14 and the lens 15 are fixed at the portion where the dummy portion 16 is formed by the second welded portion 24, sufficient strength can be obtained for the housing 14 and the lens 15.
  • the second welded portion 24 is not conspicuous in design, and the appearance when the lamp 10 is viewed from the rear of the vehicle. Quality (appearance) is improved.
  • the rear combination lamp of the vehicle has been described, but the present invention is not limited to this.
  • the shape and position of the second welded portion 24 are not limited to the above-described embodiment, and various shapes and positions can be adopted depending on the required strength and the like. This is because the design freedom is large and the design can be controlled.
  • the second welded portion 24 (the housing-side second joint portion 22, the lens-side second joint portion 23) is connected to the upper end of the housing 14 and the upper end of the lens 15. It is conceivable to extend a plurality of wires along a substantially parallel direction.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

La présente invention vise à procurer une force suffisante au boîtier et à la lentille d'une lampe sans dégrader la configuration de celle-ci et sans accroître le coût et les heures de main d'œuvre. A cet effet, la présente invention porte sur un procédé pour produire une lampe (10) comprenant un boîtier (14) ayant une ouverture (13), une lentille (15) attachée au boîtier (14) de façon à couvrir l'ouverture (13), et une partie fictive (16) qui est formée par le boîtier (14) et la lentille (15), et qui n'a pas de fonction de lampe, et dans lequel procédé, dans l'étape d'attachement de la lentille (15) au boîtier (14), une partie le long du bord de l'ouverture (13) et une partie qui forme la partie fictive (16) sont soudées simultanément.
PCT/JP2013/075121 2012-09-21 2013-09-18 Procédé pour produire une lampe et sa structure d'attachement WO2014046113A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2012-208353 2012-09-21
JP2012208353A JP2014063653A (ja) 2012-09-21 2012-09-21 ランプの製造方法

Publications (1)

Publication Number Publication Date
WO2014046113A1 true WO2014046113A1 (fr) 2014-03-27

Family

ID=50341423

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2013/075121 WO2014046113A1 (fr) 2012-09-21 2013-09-18 Procédé pour produire une lampe et sa structure d'attachement

Country Status (2)

Country Link
JP (1) JP2014063653A (fr)
WO (1) WO2014046113A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3026343A1 (fr) * 2014-09-30 2016-04-01 Valeo Vision Assemblage de deux pieces d'un dispositif lumineux par soudure miroir via des nervures elargisseurs
FR3138184A1 (fr) * 2022-07-21 2024-01-26 Psa Automobiles Sa Feu arrière pour véhicule automobile à dent de soudure déportée

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54144884U (fr) * 1978-03-31 1979-10-08
JPS6013601U (ja) * 1983-07-07 1985-01-30 日産自動車株式会社 車両の灯具構造
JP2002075023A (ja) * 2000-09-01 2002-03-15 Ichikoh Ind Ltd 車両用灯具
JP2004345094A (ja) * 2003-05-20 2004-12-09 Koito Mfg Co Ltd 車両用灯具の製造装置
JP2011192417A (ja) * 2010-03-12 2011-09-29 Stanley Electric Co Ltd 車両用灯具

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54144884U (fr) * 1978-03-31 1979-10-08
JPS6013601U (ja) * 1983-07-07 1985-01-30 日産自動車株式会社 車両の灯具構造
JP2002075023A (ja) * 2000-09-01 2002-03-15 Ichikoh Ind Ltd 車両用灯具
JP2004345094A (ja) * 2003-05-20 2004-12-09 Koito Mfg Co Ltd 車両用灯具の製造装置
JP2011192417A (ja) * 2010-03-12 2011-09-29 Stanley Electric Co Ltd 車両用灯具

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3026343A1 (fr) * 2014-09-30 2016-04-01 Valeo Vision Assemblage de deux pieces d'un dispositif lumineux par soudure miroir via des nervures elargisseurs
WO2016050652A1 (fr) * 2014-09-30 2016-04-07 Valeo Vision Assemblage de deux pièces d'un dispositif lumineux par soudure miroir via des nervures élargisseurs
CN107073828A (zh) * 2014-09-30 2017-08-18 法雷奥照明公司 照明装置的经由扩张肋通过镜面焊接的两部件组装方法
US10486366B2 (en) 2014-09-30 2019-11-26 Valeo Vision Two-part assembly of a lighting device by mirror welding via expander ribs
FR3138184A1 (fr) * 2022-07-21 2024-01-26 Psa Automobiles Sa Feu arrière pour véhicule automobile à dent de soudure déportée

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