WO2014017593A1 - 貼付剤及びその製造方法 - Google Patents
貼付剤及びその製造方法 Download PDFInfo
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- WO2014017593A1 WO2014017593A1 PCT/JP2013/070195 JP2013070195W WO2014017593A1 WO 2014017593 A1 WO2014017593 A1 WO 2014017593A1 JP 2013070195 W JP2013070195 W JP 2013070195W WO 2014017593 A1 WO2014017593 A1 WO 2014017593A1
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- asenapine
- adhesive layer
- sensitive adhesive
- pressure
- patch
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
- A61K9/7023—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
- A61K9/703—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
- A61K9/7038—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
- A61K9/7046—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds
- A61K9/7053—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds, e.g. polyvinyl, polyisobutylene, polystyrene
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/40—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil
- A61K31/407—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with one nitrogen as the only ring hetero atom, e.g. sulpiride, succinimide, tolmetin, buflomedil condensed with other heterocyclic ring systems, e.g. ketorolac, physostigmine
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- A—HUMAN NECESSITIES
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- A61K31/33—Heterocyclic compounds
- A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
- A61K31/55—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having seven-membered rings, e.g. azelastine, pentylenetetrazole
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- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
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- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
- A61K47/10—Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
- A61K47/12—Carboxylic acids; Salts or anhydrides thereof
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- A61K47/06—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
- A61K47/08—Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
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- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
- A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
- A61K47/32—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. carbomers, poly(meth)acrylates, or polyvinyl pyrrolidone
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- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
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- A—HUMAN NECESSITIES
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- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
- A61K9/7023—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
- A61K9/703—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
- A61K9/7038—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
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- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
- A61K9/7023—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
- A61K9/703—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
- A61K9/7038—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
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- A—HUMAN NECESSITIES
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- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
- A61K9/7023—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
- A61K9/703—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
- A61K9/7038—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
- A61K9/7046—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds
- A61K9/7053—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds, e.g. polyvinyl, polyisobutylene, polystyrene
- A61K9/7061—Polyacrylates
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- A61K9/70—Web, sheet or filament bases ; Films; Fibres of the matrix type containing drug
- A61K9/7023—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms
- A61K9/703—Transdermal patches and similar drug-containing composite devices, e.g. cataplasms characterised by shape or structure; Details concerning release liner or backing; Refillable patches; User-activated patches
- A61K9/7038—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer
- A61K9/7046—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds
- A61K9/7069—Transdermal patches of the drug-in-adhesive type, i.e. comprising drug in the skin-adhesive layer the adhesive comprising macromolecular compounds obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. polysiloxane, polyesters, polyurethane, polyethylene oxide
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- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
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- A61P43/00—Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
Definitions
- the present invention relates to a patch and a method for producing the same.
- Patent Document 1 discloses a patch comprising a combination of a nonsteroidal anti-inflammatory analgesic having an alkali metal salt form and an organic acid for the purpose of improving drug solubility.
- Patent Document 2 Discloses a patch containing a basic drug, an organic acid and an organic acid salt. Acetic acid and lactic acid are disclosed as the organic acid, and sodium acetate and the like are disclosed as the organic acid salt. Yes.
- Asenapine is a compound known as a drug used for the treatment of central nervous system diseases, particularly schizophrenia.
- a patch containing asenapine is disclosed in, for example, International Publication No. 2010/127664 (Patent Document 4).
- JP 62-126119 A International Publication No. 01/07018 International Publication No. 2005/115355 International Publication No. 2010/127474
- the skin permeability of asenapine is low, and in order to achieve a therapeutically effective blood concentration of asenapine, it is necessary to increase the application area to the skin.
- the present inventors have found that there is a problem that the use efficiency of asenapine is low and it is not used effectively.
- organic acids and / or organic acid salts are added as they are at the time of manufacture for the purpose of improving the skin permeability of asenapine, the skin permeability is not stable enough over time, and the skin permeability between the preparations obtained is not sufficient.
- the present inventors have found that there is a problem that the variation of the above becomes large.
- the present invention has been made in view of the above-described problems of the prior art, and asenapine has a sufficiently high skin permeability and does not contain an organic acid in the pressure-sensitive adhesive layer, and the skin permeability is stable over time.
- Another object of the present invention is to provide a patch having excellent production stability and a method for producing the same.
- the present inventors have found that in a method for producing a patch comprising a support layer and an adhesive layer, asenapine or a pharmaceutically acceptable salt thereof and particle size distribution
- a method for producing a patch comprising a support layer and an adhesive layer, asenapine or a pharmaceutically acceptable salt thereof and particle size distribution
- the sodium acetate is converted to sodium diacetate. It was found that the sodium diacetate and asenapine or a pharmaceutically acceptable salt thereof can be stably contained in the adhesive layer of the obtained patch.
- the patch thus obtained that is, the patch in which the adhesive layer contains the sodium diacetate and the asenapine or a pharmaceutically acceptable salt thereof contains an organic acid in the adhesive layer. Even if not, it was found that the skin permeability of asenapine can be made sufficiently high, and that the skin permeability can be maintained for a long period of time, and the present invention has been completed.
- the method for producing the patch of the present invention comprises: A method for producing a patch comprising a support layer and an adhesive layer, Sodium diacetate produced from the sodium acetate and the sodium acetate, asenapine or a pharmaceutically acceptable salt thereof, and sodium acetate having a particle size D 50 of 40 to 1000 ⁇ m with a cumulative volume of 50% in the particle size distribution And a mixture preparation step of obtaining a mixture containing the sodium diacetate and the asenapine or a pharmaceutically acceptable salt thereof, and mixing so that the particle diameter D 50 of the mixture is 10 ⁇ m or less, and Contains the sodium diacetate, the asenapine or a pharmaceutically acceptable salt thereof, and the pressure-sensitive adhesive base using a pressure-sensitive adhesive layer composition obtained by mixing the mixture and the pressure-sensitive adhesive base
- a pressure-sensitive adhesive layer forming step for forming the pressure-sensitive adhesive layer It is characterized by including.
- the peak intensity derived from the sodium diacetate is larger than the peak intensity derived from the sodium acetate in the measurement by the X-ray diffraction method of the obtained pressure-sensitive adhesive layer. .
- the pharmaceutically acceptable salt of asenapine is asenapine maleate, and it is preferable not to add acetic acid to the adhesive layer composition.
- the pressure-sensitive adhesive layer composition further contains isopropyl palmitate, and the asenapine and / or a pharmaceutically acceptable salt thereof and the isopropyl palmitate
- the mass ratio of asenapine and / or a pharmaceutically acceptable salt thereof is more preferably 1: 0.1 to 1:10.
- the patch of the present invention is a patch comprising a support layer and an adhesive layer, and is obtained by the above-described method for producing a patch of the present invention.
- the present invention it is possible to provide a patch having a sufficiently high skin permeability of asenapine and having excellent skin permeability over time without containing an organic acid in the pressure-sensitive adhesive layer, and a method for producing the same. Is possible. Further, according to the method for producing a patch of the present invention, it is not necessary to add an organic acid such as acetic acid at the time of production, so that it is possible to reduce the variation in the skin permeability of the drug for each obtained preparation.
- the method for producing the patch of the present invention comprises: A method for producing a patch comprising a support layer and an adhesive layer, Sodium diacetate produced from the sodium acetate and the sodium acetate, asenapine or a pharmaceutically acceptable salt thereof, and sodium acetate having a particle size D 50 of 40 to 1000 ⁇ m with a cumulative volume of 50% in the particle size distribution And a mixture preparation step of obtaining a mixture containing the sodium diacetate and the asenapine or a pharmaceutically acceptable salt thereof, and mixing so that the particle diameter D 50 of the mixture is 10 ⁇ m or less, and Contains the sodium diacetate, the asenapine or a pharmaceutically acceptable salt thereof, and the pressure-sensitive adhesive base using a pressure-sensitive adhesive layer composition obtained by mixing the mixture and the pressure-sensitive adhesive base
- a pressure-sensitive adhesive layer forming step for forming the pressure-sensitive adhesive layer It is characterized by including.
- ⁇ Mixture preparation process> In the method for producing a patch of the present invention, first, asenapine or a pharmaceutically acceptable salt thereof and sodium acetate having a particle size D 50 of 40 to 1000 ⁇ m at which the cumulative volume in the particle size distribution is 50%, sodium acetate and particle diameter D 50 of the secondary sodium acetate yielding from said sodium acetate were mixed so that the 10 ⁇ m or less, a mixture containing a salt acceptable the sodium diacetate to the asenapine or a pharmaceutically Get.
- sodium diacetate is mixed in water so that the molar ratio of acetic acid to sodium acetate (moles of acetic acid: moles of sodium acetate) is 1: 1, and then the water is removed and crystallized.
- the present inventors can generate sodium diacetate from sodium acetate by mixing asenapine or a pharmaceutically acceptable salt thereof and sodium acetate under specific conditions. Furthermore, it was found that by containing the produced sodium diacetate in the adhesive layer of the patch, it is possible to obtain a patch with sufficiently high skin permeability of asenapine.
- the obtained patch has a degradation of the stability over time during the degradation of the drug in the production process and storage and the skin permeability over time. It has been found that it is possible to suppress the performance deterioration of the patch such as a decrease.
- asenapine is trans-5-chloro-2-methyl-2,3,3a, 12b-tetrahydro-1H-dibenzo [2,3: 6,7] oxepino [4,5-c] pyrrole. It is usually known as a drug used for the treatment of central nervous system diseases, particularly schizophrenia. Such asenapine may be in a free form, a pharmaceutically acceptable salt thereof, or a mixture thereof, but it has excellent storage stability and asenapine is decomposed.
- the drug is in a free form.
- the patch obtained by using asenapine in the form of a salt is excellent. The skin permeability of asenapine is demonstrated.
- Examples of the acid in the pharmaceutically acceptable acid addition salt of asenapine include monobasic acids such as hydrochloric acid, hydrobromic acid and methanesulfonic acid; polybasic acids such as fumaric acid, maleic acid, citric acid and tartaric acid. It is done. Of these, polybasic acids such as maleic acid, fumaric acid, citric acid, and tartaric acid, or hydrochloric acid are preferable, and maleic acid is more preferable, from the viewpoint that the skin permeability of asenapine is further improved.
- the average particle diameter of asenapine or a pharmaceutically acceptable salt thereof according to the present invention is not particularly limited, but is preferably 3 to 50 ⁇ m.
- the average particle diameter of asenapine or a pharmaceutically acceptable salt thereof can be obtained by a conventional method by image analysis using an optical microscope or measurement using a particle size distribution meter.
- the particle diameter in the case of using the image analysis means the maximum diameter of the cross section of the particle. When the cross section of the particle is not circular, the distance between two points on the outline of the cross section of the particle is It means the distance between two points when the maximum is selected.
- the sodium acetate according to the sodium acetate present invention before mixing with the asenapine, or a pharmaceutically acceptable salt thereof, that the particle diameter D 50 of the cumulative volume in the particle size distribution is 50% is 40 ⁇ 1000 .mu.m is necessary.
- the particle diameter D 50 of sodium acetate is less than the above lower limit, it is impossible to sufficiently produce sodium diacetate.
- a separate step of pulverizing the sodium acetate in order to obtain the particle size of the sodium acetate which increases the manufacturing cost.
- it exceeds the upper limit the time required for mixing and the production cost increase, or sodium diacetate cannot be produced sufficiently.
- the particle diameter D 50 of the sodium acetate before mixing is particularly preferably 40 to 700 ⁇ m from the viewpoint that a sufficient amount of sodium diacetate tends to be generated more efficiently.
- the particle diameter D 50 of sodium acetate after mixing and sodium diacetate produced from the sodium acetate is preferably 10 to 1000% larger.
- sodium acetate it is sufficient that the particle diameter is in the above-mentioned range, and those generally circulated can be appropriately used.
- Sodium acetate is usually distributed as hydrated or anhydrous crystals, and any of them may be used.
- crystal precipitation during storage, discoloration, skin From the viewpoint of preventing a decrease in permeability and the like, those having a small number of water of crystallization are preferable, and anhydrous crystals are more preferable.
- the particle size distribution of sodium acetate is determined by the laser light scattering method (applicable device: laser light scattering particle size distribution measuring device (DLS manufactured by Otsuka Electronics Co., Ltd., DLS)). -7000 type), Ar laser output: 75 mW).
- the mixing ratio of the sodium acetate to the asenapine and / or pharmaceutically acceptable salt thereof (mole number of sodium acetate: total mole number of asenapine and pharmaceutically acceptable salt) is 1.5: It is preferably 1 to 6: 1, more preferably 4: 1. In both cases where the amount of sodium acetate is less than the lower limit and exceeds the upper limit, the amount of sodium diacetate produced decreases, and it is difficult to obtain a patch with sufficiently high skin permeability of asenapine. It is in.
- the mixing is performed so that the particle diameter D 50 of sodium diacetate generated from the sodium acetate and the sodium acetate is 10 ⁇ m or less. If the particle diameter D 50 exceeds the upper limit, sodium diacetate is not sufficiently generated.
- the particle diameter is such that the cumulative volume in the particle size distribution of the sodium diacetate is 50%.
- Such a particle size distribution is obtained by using a laser light scattering method for a dispersion obtained by adding a mixture obtained by mixing the sodium acetate and the asenapine and / or a pharmaceutically acceptable salt thereof in ethyl acetate. It can be obtained by measuring the particle size of the insoluble component in the dispersion liquid (using device: laser light scattering particle size distribution measuring device (DLS-7000, manufactured by Otsuka Electronics Co., Ltd.), Ar laser output: 75 mW). According to such a measuring method, asenapine and its pharmaceutically acceptable salt are dissolved in ethyl acetate, and the particle size is not reflected in the particle size distribution of the dispersion. particle size D 50 in the particle size distribution, excluding the pharmaceutically acceptable salts, that is, it is possible to obtain a particle size D 50 of the secondary sodium acetate and the sodium acetate (if remaining).
- contact mixing or pulverization mixing means that asenapine or a pharmaceutically acceptable salt thereof and sodium acetate are brought into contact with each other and mixed so as to exert an impact effect on each other. It means that pharmaceutically acceptable salt and sodium acetate are mixed so as to have an impact effect on each other while being pulverized.
- the asenapine or a pharmaceutically acceptable salt thereof and the sodium acetate are put in a container, a propeller mixer, a paddle mixer, an anchor mixer, a planetary mixer, a V-type mixer, a Henschel mixer. Or the like, and a method of mixing under low shear at a shear rate of about 1 to 1000 sec- 1 .
- a propeller mixer it is preferable to use a propeller mixer, a V-type mixer, or a Henschel mixer.
- the asenapine or a pharmaceutically acceptable salt thereof and the sodium acetate are put in a container, and a cracker, a rotary pulverization mill, a ball mill, a roll mill, a vibration mill, a Burston mill, a coffee mill type
- a cracker a rotary pulverization mill, a ball mill, a roll mill, a vibration mill, a Burston mill, a coffee mill type
- a homogenizer for the pulverization and mixing.
- mixing may be performed in a container having a capacity of 10 mL to 5000 L (mixture volume: 10 mL to 5000 L) for 30 to 120 minutes so as not to volatilize the added solvent described later as necessary. preferable.
- a solvent may be further added to asenapine or a pharmaceutically acceptable salt thereof and sodium acetate as necessary.
- a solvent include toluene, ethanol, methanol, ethyl acetate, and the like. One of these may be used alone, or two or more may be used in combination.
- the amount added depends on the mixing method employed, so it cannot be said unconditionally, but considering the compatibility with the pressure-sensitive adhesive base described later, the resulting pressure-sensitive adhesive layer It is preferable that it is 50 mass% or less with respect to the whole composition.
- a softener described later may be further added.
- sodium diacetate can be produced from the sodium acetate.
- the obtained mixture contains the asenapine or a pharmaceutically acceptable salt thereof and the sodium diacetate, and the sodium acetate residue and the solvent used for the production of the sodium diacetate include It may be contained.
- the content thereof is preferably 10% by mass or less with respect to the entire pressure-sensitive adhesive layer, from the viewpoint of preventing a decrease in the formulation stability of the patch. More preferably, it becomes 5 mass% or less.
- excellent skin permeability of asenapine is exhibited even when the content of sodium acetate is less than the lower limit.
- sodium diacetate was formed by reducing the peak intensity derived from sodium acetate and measuring the peak derived from sodium diacetate in the measurement by X-ray diffraction method (X-ray: CuK ⁇ ). This can be done by observing the expression.
- X-ray X-ray: CuK ⁇
- it is derived from the sodium diacetate in the measurement by the X-ray diffraction method of the obtained pressure-sensitive adhesive layer from the viewpoint of further improving the time-lapse stability and formulation stability of asenapine in the patch.
- the peak intensity is preferably larger than the peak intensity derived from the sodium acetate.
- the skin permeability of asenapine can be improved by containing the produced sodium diacetate in the adhesive layer.
- a patch that is sufficiently high and has excellent skin permeability stability over time and small variations in skin permeability from formulation to formulation can be obtained, but the formulation obtained by suppressing the production of volatile acetic acid over time
- it is more preferable that the peak intensity derived from the sodium acetate is not observed.
- the sodium diacetate may be in a dissolved state.
- ⁇ Adhesive layer forming step> In the method for producing a patch of the present invention, the sodium diacetate, the asenapine or a pharmaceutically acceptable product thereof is then used using the pressure-sensitive adhesive layer composition obtained by mixing the mixture and the pressure-sensitive adhesive base. The pressure-sensitive adhesive layer containing the salt to be prepared and the pressure-sensitive adhesive base is formed.
- the pressure-sensitive adhesive layer composition according to the present invention comprises the mixture containing the sodium diacetate, the asenapine or a pharmaceutically acceptable salt thereof, and, if necessary, the sodium acetate and / or the solvent, and Contains a pressure sensitive adhesive base.
- the content of sodium diacetate is preferably 0.3 to 10% by mass, and more preferably 0.5 to 6.0% by mass with respect to the entire pressure-sensitive adhesive layer obtained.
- the content of sodium diacetate is less than the lower limit, the skin permeability of asenapine tends to decrease.
- the content exceeds the upper limit local side effects such as skin irritation tend to occur.
- the content of sodium diacetate in the obtained pressure-sensitive adhesive layer was determined by X-ray analysis to determine the peak intensity derived from sodium diacetate and the peak intensity derived from sodium acetate, and the peak ratio and the acetic acid used as a raw material. It can be determined from the number of moles of sodium.
- the molar ratio of the asenapine and / or its pharmaceutically acceptable salt to sodium diacetate ie, asenapine and its pharmaceutically acceptable
- the ratio of the total number of moles of salt to the number of moles of sodium diacetate is 1: 0.5 to 1: 4
- the ratio is 1: 0.75 to 1: 2.
- the total content of asenapine and / or a pharmaceutically acceptable salt thereof depends on the target and purpose of treatment, and cannot be generally stated.
- the mass of asenapine and its pharmaceutically The total amount of the acceptable salt in terms of asenapine-free form is preferably 1 to 15% by mass, more preferably 1.5 to 12% by mass, based on the total pressure-sensitive adhesive layer obtained, More preferably, it is 2 to 10% by mass.
- the total content of asenapine and its pharmaceutically acceptable salt is less than the lower limit, it is necessary to increase the area of the patch because the skin permeation amount tends to decrease. If it exceeds, local side effects such as skin irritation will occur, and adhesive properties such as adhesion to the skin and tackiness will tend to be reduced.
- Pressure-sensitive adhesive base The pressure-sensitive adhesive layer composition according to the present invention is obtained by further mixing at least a pressure-sensitive adhesive base with the mixture.
- a mixing method is not particularly limited.
- the pressure-sensitive adhesive base include (meth) acrylic acid ester (co) polymers, rubber-based pressure-sensitive adhesives, silicone polymers, polyurethane-based pressure-sensitive adhesives, etc., and one of these is used alone. Alternatively, two or more kinds may be used in combination.
- the (meth) acrylic acid ester (co) polymer is a (co) polymer in which an acrylic acid ester and / or methacrylic acid ester is a main monomer unit and an optional submonomer is copolymerized as necessary.
- the main monomer include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, (Meth) acrylic acid 2-ethylhexyl and the like can be mentioned, and one of these may be used alone or in combination of two or more, but from the viewpoint that the adhesiveness of the patch is more excellent ( It is preferable to use 2-ethylhexyl (meth) acrylate.
- the submonomer is not particularly limited, and examples thereof include N-vinyl-2-pyrrolidone, methylvinyl
- Examples of the rubber-based pressure-sensitive adhesive include natural rubber, polyisobutylene, alkyl vinyl ether (co) polymer, polyisoprene, polybutadiene, styrene-butadiene copolymer, styrene-isoprene copolymer, and styrene-isoprene-styrene block copolymer.
- a polymer etc. are mentioned, One of these may be used independently or may be used in combination of 2 or more types.
- the pressure-sensitive adhesive base is a styrene-isoprene-styrene block from the viewpoint that the skin permeability and adhesiveness of drugs such as asenapine tend to be further improved. It is preferably at least one selected from the group consisting of a copolymer, a (meth) acrylic acid ester (co) polymer, polyisobutylene, and a silicone polymer, and a styrene-isoprene-styrene block copolymer alone More preferably, a styrene-isoprene-styrene block copolymer and polyisobutylene are used in combination.
- the content of such a pressure-sensitive adhesive base is preferably 10 to 95% by mass, and preferably 13 to 85% by mass, based on the total pressure-sensitive adhesive layer. More preferably.
- the total content of the pressure-sensitive adhesive base is less than the lower limit, the adhesiveness to the skin tends to be reduced in the obtained patch, and on the other hand, when the upper limit is exceeded, the skin permeation amount of asenapine. Tend to decrease and a sufficient blood concentration cannot be achieved.
- additives such as tackifiers, softeners, stabilizers, absorption promoters and the like are added as necessary within the range not inhibiting the effects of the present invention. Further, it may be contained.
- tackifier examples include alicyclic saturated hydrocarbon resins; rosin, rosin glycerin ester, hydrogenated rosin, hydrogenated rosin glycerin ester, rosin pentaerythritol ester, maleated rosin and other rosin derivatives; Giving resin; petroleum-based tackifying resin and the like can be mentioned, and one of these may be used alone, or two or more may be used in combination. In the present invention, it is preferable to use a petroleum-based tackifier resin from the viewpoint of physical properties of the preparation such as cohesiveness and adhesion.
- the content thereof is a mass ratio (pressure-sensitive) to the total content of the pressure-sensitive adhesive base in the obtained pressure-sensitive adhesive layer.
- the total mass of the adhesive base: the mass of the tackifier is preferably 1: 6 to 1.5: 1 (more preferably 1: 5 to 1: 1).
- the content of the tackifier is less than the lower limit, the adhesive force to the skin tends to be reduced in the obtained patch, and when it exceeds the upper limit, the cohesive force of the obtained adhesive layer is reduced. Also, the pain at the time of peeling tends to increase.
- the softener examples include paraffin oil such as liquid paraffin; animal oil such as squalane and squalene; vegetable oil such as almond oil, olive oil, camellia oil, castor oil, tall oil and peanut oil; silicone oil; polybutene, polyisoprene, etc.
- paraffin oil such as liquid paraffin
- animal oil such as squalane and squalene
- vegetable oil such as almond oil, olive oil, camellia oil, castor oil, tall oil and peanut oil
- silicone oil polybutene, polyisoprene, etc.
- liquid paraffin is preferably used from the viewpoint of physical properties of the preparation.
- the pressure-sensitive adhesive layer composition according to the present invention contains such a softening agent, the content thereof is a mass ratio with the total content of the pressure-sensitive adhesive base in the obtained pressure-sensitive adhesive layer (pressure-sensitive adhesive).
- the total mass of the base is preferably 1: 6 to 5: 1 (more preferably 1: 4 to 3: 1).
- the content of the softening agent is less than the lower limit, the adhesive force to the skin tends to be reduced in the obtained patch, whereas when it exceeds the upper limit, the cohesive force of the obtained pressure-sensitive adhesive layer is reduced, There is a tendency for the adhesive layer and stickiness to remain on the skin after peeling.
- the stabilizer examples include tocopherol and its ester derivatives, ascorbic acid and its ester derivatives, dibutylhydroxytoluene, butylhydroxyanisole, and the like. You may use it, or may use it in combination of 2 or more types. In the present invention, it is more preferable to use dibutylhydroxytoluene from the viewpoint of the physical properties and appearance of the preparation and the drug stabilization effect.
- the content thereof is preferably 0.1 to 3% by mass with respect to the entire pressure-sensitive adhesive layer to be obtained.
- the content of the stabilizer is less than the lower limit, the stability of each component in the patch tends to be reduced.
- the content exceeds the upper limit the cohesive force of the pressure-sensitive adhesive layer tends to be reduced.
- absorption promoter examples include aliphatic alcohols such as isostearyl alcohol; fatty acids such as capric acid; propylene glycol monolaurate, isopropyl myristate, isopropyl palmitate, lauric acid diethanolamide, and the like. Fatty acid derivatives; glycols such as propylene glycol and polyethylene glycol, and the like. One of these may be used alone, or two or more may be used in combination. In the present invention, propylene glycol monolaurate and isopropyl palmitate are preferably used, and isopropyl palmitate is more preferably used from the viewpoint that the skin permeability of asenapine tends to be remarkably improved.
- the content thereof is preferably 2 to 40% by mass with respect to the entire pressure-sensitive adhesive layer obtained. If the content of the absorption accelerator is less than the lower limit, the skin permeability of the drug tends to be reduced. On the other hand, if the content exceeds the upper limit, the absorption accelerator is separated from the adhesive layer and the adhesiveness of the adhesive layer is increased. Tend to spoil.
- the absorption accelerator is propylene glycol monolaurate
- the content thereof is more preferably 3 to 10% by mass with respect to the entire pressure-sensitive adhesive layer.
- the pressure-sensitive adhesive layer composition according to the present invention can achieve a therapeutically effective level of plasma concentration of asenapine that is higher than conventional levels, and sufficiently suppress the plasma concentration of asenapine metabolites.
- absorption promoters it is particularly preferable to use isopropyl palmitate.
- the inventors of the present invention have made the skin permeability of asenapine more than ever by containing a combination of asenapine and / or a pharmaceutically acceptable salt thereof, isopropyl palmitate and an adhesive base in the resulting adhesive layer. It has been found that it is possible to achieve a plasma concentration of asenapine that can be increased and is sufficiently high to be therapeutically effective. Furthermore, it has been found that when asenapine is administered by such a patch, the plasma concentration of asenapine metabolites can be sufficiently suppressed.
- the content thereof is preferably 2 to 15% by mass based on the total pressure-sensitive adhesive layer obtained.
- the amount is more preferably 12% by mass.
- the content of isopropyl palmitate is less than the lower limit, the effect of improving the plasma concentration of asenapine tends not to be obtained, and the amount of metabolite of asenapine in the plasma should be sufficiently suppressed. Tend to be difficult.
- the upper limit is exceeded, local side effects such as skin irritation tend to occur.
- the pressure-sensitive adhesive layer composition according to the present invention contains the isopropyl palmitate
- the mass ratio of the asenapine and / or pharmaceutically acceptable salt thereof to the isopropyl palmitate That is, the ratio of the mass of asenapine and the mass of acenapine-free body of the pharmaceutically acceptable salt to the mass of isopropyl palmitate (asenapine and / or its pharmaceutically acceptable salt, asenapine) Free body equivalent mass: mass of isopropyl palmitate) is preferably 1: 0.1 to 1:10, and more preferably 1: 0.5 to 1: 5.
- the total content thereof is preferably 85% by mass or less based on the entire pressure-sensitive adhesive layer to be obtained.
- the pressure-sensitive adhesive layer composition according to the present invention may further contain acetic acid, but in the present invention, the obtained patch is maintained for a long period of time with sufficiently high skin permeability, and irritation to the skin. It is preferable not to add acetic acid from the viewpoint of suppressing the above. According to the present invention, since it is possible to obtain a patch with sufficiently high skin permeability without adding acetic acid in this way, it is possible to reduce the variation in the skin permeability of the drug for each obtained preparation It becomes.
- the pressure-sensitive adhesive layer composition according to the present invention preferably contains substantially no water. Since the pressure-sensitive adhesive layer composition according to the present invention is mainly composed of a hydrophobic component, when the water content exceeds 10% by mass, the water is separated from the pressure-sensitive adhesive layer, and the pressure-sensitive adhesive layer is damaged. There is a tendency.
- substantially free of water means that no intentional addition of water is carried out at the time of manufacture, and the water content obtained by measurement by the Karl Fischer method in accordance with the Japanese Pharmacopoeia is obtained. It means less than 10% with respect to the whole agent layer.
- the method for forming the pressure-sensitive adhesive layer according to the present invention is not particularly limited, and a conventionally known method can be used as appropriate.
- the pressure-sensitive adhesive layer composition is formed on one surface of the support layer as desired.
- An example is a method of applying a thickness (usually, a thickness after drying of about 10 to 1000 ⁇ m), heating the solution as necessary, drying and removing the solvent, and cutting to a desired size.
- the support layer is not particularly limited, and a conventionally known layer can be appropriately used.
- the material of the support layer include polyethylene, polypropylene, polybutadiene, ethylene-vinyl acetate copolymer, vinyl acetate-vinyl chloride copolymer, polyvinyl chloride, polyamide such as nylon, polyester, cellulose derivatives,
- the form of the support layer include films; sheets; sheet-like porous bodies; sheet-like foams; fabrics such as woven fabrics, knitted fabrics, and nonwoven fabrics; and laminates thereof. Etc.
- the thickness of the support layer is not particularly limited, but is usually preferably about 2 to 3000 ⁇ m.
- the heating condition can be appropriately selected depending on the solvent, but the temperature condition is usually preferably 60 to 120 ° C., and the heating time is usually 2 to 30 minutes. It is preferable.
- the book comprising the support layer and the pressure-sensitive adhesive layer containing the sodium diacetate and the asenapine and / or a pharmaceutically acceptable salt thereof in this way.
- the patch of the invention can be obtained.
- the method for producing the patch of the present invention may further comprise a step of laminating a release liner layer on the surface of the pressure-sensitive adhesive layer opposite to the support layer.
- the release liner may be any material as long as it covers the pressure-sensitive adhesive layer before use of the patch and can be peeled off and removed when used, for example, polyester such as polyethylene terephthalate and polyethylene naphthalate; Examples thereof include polyolefins such as polyethylene and polypropylene; polyvinyl chloride; polyvinylidene chloride: cellulose such as paper or derivatives thereof; nylon, aluminum and the like in a film form.
- release liner surface coating (peeling treatment) was performed with a release agent such as silicone or fluororesin (Teflon (registered trademark)) from the viewpoint that it can be easily peeled from the pressure-sensitive adhesive layer. It is preferable to use one.
- a release agent such as silicone or fluororesin (Teflon (registered trademark)
- the pressure-sensitive adhesive layer composition is first applied on one surface of the release liner layer.
- An adhesive layer may be formed, and then the support layer may be laminated on the surface of the adhesive layer opposite to the release liner layer.
- the patch of the present invention can be obtained by the method for producing the patch of the present invention, and is a patch comprising the support layer and the adhesive layer, wherein the adhesive layer is the sodium diacetate, Containing the asenapine and / or pharmaceutically acceptable salt thereof, and the pressure sensitive adhesive base, wherein the sodium diacetate is a cumulative volume in the particle size distribution with the asenapine or pharmaceutically acceptable salt thereof.
- composition and preferred content of the sodium diacetate, the asenapine and the pharmaceutically acceptable salt thereof, and the pressure-sensitive adhesive base in the pressure-sensitive adhesive layer are as described above.
- the thickness of the pressure-sensitive adhesive layer according to the present invention is not particularly limited, and is usually about 10 to 1000 ⁇ m. Further, the pressure-sensitive adhesive layer according to the present invention further contains the sodium acetate residue, the solvent, the additive and the like used for the production of the sodium diacetate within a range not inhibiting the effects of the present invention. These contents may be as described above.
- the asenapine free body conversion content of the said asenapine and / or its pharmaceutically acceptable salt is 3 in the said adhesive layer.
- AUC 2-120 of asenapine metabolite at this time is less than 20% of the AUC 2-120 of the asenapine free form, more preferably 16% or less It can be.
- the asenapine metabolite is a compound produced by metabolism of the asenapine and / or a pharmaceutically acceptable salt thereof.
- N-desmethylacenapine represented by:
- the N-desmethylacenapine does not have a medicinal effect like asenapine, and tends to cause side effects such as cardiovascular side effects as compared with asenapine.
- side effects such as cardiovascular side effects as compared with asenapine.
- AUC 0.17-72 the area under the plasma concentration-time curve (AUC 0.17-72 ) of asenapine- free body from 10 minutes to 72 hours is 25.
- AUC 0.17-72 of N-desmethylacenapine is 10,000 to 17,000 pg ⁇ hr / mL, It is 40% or more of the AUC 0.17-120 of the asenapine free body.
- an AUC of asenapine-free body equivalent to oral administration was achieved.
- the AUC of the asenapine metabolite can be sufficiently suppressed.
- the area under the plasma concentration-time curve can be specifically determined by the following method. First, asenapine-free body equivalent mass of asenapine and / or pharmaceutically acceptable salt thereof in the preparation, that is, the total amount of asenapine-free body mass of asenapine and its pharmaceutically acceptable salt
- blood is collected at a predetermined interval for a predetermined period (in the case of a patch, between 2 hours and 120 hours after contact with the skin (applying period is 24 hours)).
- the amounts of asenapine-free body and N-desmethylacenapine in plasma are measured, respectively.
- each AUC is obtained by calculating the integrated value of the plasma concentration-time curve obtained by setting the x-axis as the time and the y-axis as the plasma concentrations of asenapine-free and N-desmethylacenapine, respectively. Can do.
- Utilization rate (%) ⁇ (cumulative skin permeation amount of drug for 24 hours) / (content of drug per 1 cm 2 of patch) ⁇ ⁇ 100 Calculated by Patches with large skin permeation rate and cumulative skin permeation are considered to have high drug skin permeability.
- the support layer side of each patch obtained in each Example and Comparative Example is fixed to a non-reflective plate with a double-sided adhesive tape, the release liner is removed to expose the adhesive layer, and the measurement sample is used.
- X-ray analysis was carried out under the same conditions as above. From the obtained spectrum, the peak intensity derived from sodium diacetate is the sum of the peak intensities at the three locations (2 ⁇ : 11.1 °, 13.6 °, 22.3 °), and the peak derived from sodium acetate. The intensity was the peak intensity at the one place (2 ⁇ : 8.8 °).
- AUC measurement test First, a patch (asenapine-free body equivalent content: 3.4 mg) cut into 8 cm 2 and removed from the release liner was affixed to the upper arms of healthy adult males (18 persons). Blood samples are collected every 4 hours from 2 hours to 120 hours after the patch is applied, and the amounts of asenapine-free and N-desmethylacenapine in plasma are determined by high-performance liquid chromatography. It was measured. The patch was peeled off 24 hours after being applied.
- a plasma concentration-time curve is prepared by setting the x-axis as time and the y-axis as plasma concentrations of asenapine-free body and N-desmethylacenapine, respectively, and the average value of integral values of time 2 to 120 in this curve was calculated to determine the area under the plasma concentration-time curve (AUC 2-120 [pg ⁇ hr / mL]) for each of asenapine-free and N-desmethylacenapine.
- IPP isopropyl palmitate
- SIS styrene-isoprene-styrene block copolymer
- Alcon petroleum-based tackifier resin
- Table 1 shows the composition of the pressure-sensitive adhesive layer composition (excluding solvents such as toluene).
- this pressure-sensitive adhesive layer composition was applied on one surface of a 75 ⁇ m-thick polyester film (release liner layer) subjected to a release treatment so that the thickness after drying was 100 ⁇ m and dried at 60 ° C. for 20 minutes. Thus, toluene was removed to form an adhesive layer.
- a 25 ⁇ m thick polyester film (support layer) was laminated on the surface of the pressure-sensitive adhesive layer opposite to the release liner layer, and then cut to obtain a patch.
- Example 1 A patch was obtained in the same manner as in Example 1 except that sodium acetate was not used and the composition of the pressure-sensitive adhesive layer composition (excluding solvents such as toluene) was changed to the composition shown in Table 1.
- Example 3 A patch was obtained in the same manner as in Example 1 except that asenapine maleate was not used and the composition of the pressure-sensitive adhesive layer composition (excluding solvents such as toluene) was changed to the composition shown in Table 1.
- the particle size distribution of sodium acetate before mixing used in each example and comparative example and the resulting mixture was measured.
- Sodium acetate before mixing that is, sodium acetate used in each Example and Comparative Example
- the particle size distribution curves of the mixtures obtained in Example 1 and Comparative Example 2 are obtained in FIG.
- the particle size distribution curves of the resulting mixture are shown in FIG. Further, the particle diameter D 10 ( ⁇ m) at which the cumulative volume is 10 %, the particle diameter D 50 ( ⁇ m) at which the cumulative volume is 50 %, the particle diameter D 90 ( ⁇ m) at which the cumulative volume is 90%, and the volume average particle
- the diameter ( ⁇ m) and the peak position are shown in Table 2, respectively.
- Example 2 As is clear from the results shown in Table 2, when the particle size distribution of the mixture prepared without using asenapine maleate (Comparative Example 3) and the particle size distribution of the mixture obtained in Example 1 were compared, Example 1 It was confirmed that the particle size in the mixture obtained in 1 was sufficiently small.
- FIG. 3 shows the skin permeation rate of asenapine in the patches obtained in Example 1 and Comparative Examples 1-2
- FIG. 4 shows asenapine in the patches obtained in Example 1 and Comparative Examples 1-2.
- the cumulative amount of skin permeation of each is shown. 3 and 4 are sampled samples taken every 2 hours (2, 4,..., 24 hours) and the values for each time are plotted.
- D 50 of sodium acetate before mixing was 517.6 ⁇ m
- the particle diameter D 50 of the mixture was 6.93 ⁇ m. It was.
- IPP isopropyl palmitate
- SIS styrene-isoprene-styrene block copolymer
- 40 mass parts of petroleum-based tackifier resin trade name: Alcon, manufactured by Arakawa Chemical Industries
- this pressure-sensitive adhesive layer composition is applied on one surface of a 75 ⁇ m-thick polyester film (release liner) subjected to a release treatment so that the thickness after drying becomes 100 ⁇ m and dried at 60 ° C. for 20 minutes. Thus, toluene was removed to form an adhesive layer.
- a 25 ⁇ m thick polyester film (support layer) was laminated on the surface of the pressure-sensitive adhesive layer opposite to the release liner, and then cut to obtain a patch.
- Table 4 shows the composition of the pressure-sensitive adhesive layer. Table 4 also shows the amount of sodium acetate added.
- Table 4 shows the composition of the pressure-sensitive adhesive layer at this time.
- Table 4 shows the composition of the pressure-sensitive adhesive layer at this time.
- Example 5 A patch was obtained in the same manner as in Example 1 except that isopropyl palmitate (IPP) was not used and 34.1 parts by mass of liquid paraffin was used. Table 5 shows the composition of the pressure-sensitive adhesive layer at this time.
- IPP isopropyl palmitate
- Example 6 A patch was obtained in the same manner as in Example 2 except that myristyl alcohol, oleic acid, propylene glycol, octyldodecanol, oleyl alcohol, and lauryl alcohol were used instead of isopropyl palmitate (IPP).
- Table 5 shows the composition of the pressure-sensitive adhesive layer at this time.
- FIG. 5 shows the skin permeation rate of asenapine (Flux [ ⁇ g / cm 2 / hr] in the patches obtained in Examples 2 and 5 to 11 and FIG. 6 shows the patches obtained in Examples 2 to 4. ]) And the elapsed time (Time [hr]) from pasting.
- Tables 4 to 5 show the maximum skin permeation rate [ ⁇ g / cm 2 / hr] and utilization rate [%] of asenapine, respectively.
- sample liquid is collected every 2 hours or 4 hours (2, 4, 6, ... 22, 24 hours or 4, 8, 12, ..., 20, 24 hours). Then, each value for each time is plotted in each intermediate time (1, 3, 5,..., 23 hours or 2, 6, 10,..., 22 hours).
- Table 4 shows AUC of asenapine and asenapine metabolites in plasters obtained in Example 2 (AUC 2-120 [pg ⁇ hr / mL]) , respectively.
- Table 5 shows the ratio of the value of the cumulative skin permeation amount of the drug for 24 hours obtained in the skin permeation test with respect to Examples 5 to 11 to the value in Example 2, respectively. shows the asenapine obtained by multiplying the AUC of asenapine AUC for (AUC 2-120 [pg ⁇ hr / mL]) , respectively.
- Example 2 When the patch obtained in Example 2 was administered, the incidence of cardiovascular side effects was 6% in the AUC measurement test.
- the average value of AUC 0.17-72 ) is 32,074 pg ⁇ hr / mL
- the average value of AUC 0.17-72 of N-desmethylacenapine is 14,299 pg ⁇ hr / mL
- cardiovascular The incidence of system side effects was 39%.
- the patch of the present invention has sufficient skin permeability of asenapine even if it does not contain acetic acid or sodium acetate. confirmed. Further, in the patch of the present invention, it was confirmed that it is possible to achieve a higher plasma concentration of asenapine having a therapeutically effective level, particularly when the adhesive layer contains isopropyl palmitate. It was. Furthermore, it was confirmed that according to the patch in which the pressure-sensitive adhesive layer contains isopropyl palmitate, the plasma concentration of asenapine metabolites can be sufficiently suppressed, and side effects can be suppressed.
- a patch having a sufficiently high skin permeability of asenapine and excellent temporal stability of skin permeability without containing an organic acid in the adhesive layer and its A manufacturing method can be provided. Further, according to the method for producing a patch of the present invention, it is not necessary to add an organic acid such as acetic acid at the time of production, so that it is possible to reduce the variation in the skin permeability of the drug for each obtained preparation.
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Abstract
Description
支持体層と粘着剤層とを備える貼付剤の製造方法であって、
アセナピン又はその薬学的に許容される塩と粒度分布における累積体積が50%となる粒子径D50が40~1000μmである酢酸ナトリウムとを、前記酢酸ナトリウム及び前記酢酸ナトリウムから生成せしめた二酢酸ナトリウムの粒子径D50が10μm以下となるように混合して、前記二酢酸ナトリウムと前記アセナピン又はその薬学的に許容される塩とを含有する混合物を得る混合物調製工程、及び、
前記混合物と感圧性接着基剤とを混合して得られた粘着剤層組成物を用いて前記二酢酸ナトリウム、前記アセナピン又はその薬学的に許容される塩、及び前記感圧性接着基剤を含有する前記粘着剤層を形成する粘着剤層形成工程、
を含むことを特徴とする。
また、本発明の貼付剤の製造方法によれば、酢酸等の有機酸を製造時に添加する必要がないため、得られる製剤ごとの薬物の皮膚透過性のばらつきを小さくすることが可能となる。
支持体層と粘着剤層とを備える貼付剤の製造方法であって、
アセナピン又はその薬学的に許容される塩と粒度分布における累積体積が50%となる粒子径D50が40~1000μmである酢酸ナトリウムとを、前記酢酸ナトリウム及び前記酢酸ナトリウムから生成せしめた二酢酸ナトリウムの粒子径D50が10μm以下となるように混合して、前記二酢酸ナトリウムと前記アセナピン又はその薬学的に許容される塩とを含有する混合物を得る混合物調製工程、及び、
前記混合物と感圧性接着基剤とを混合して得られた粘着剤層組成物を用いて前記二酢酸ナトリウム、前記アセナピン又はその薬学的に許容される塩、及び前記感圧性接着基剤を含有する前記粘着剤層を形成する粘着剤層形成工程、
を含むことを特徴とする。
本発明の貼付剤の製造方法においては、先ず、アセナピン又はその薬学的に許容される塩と粒度分布における累積体積が50%となる粒子径D50が40~1000μmである酢酸ナトリウムとを、前記酢酸ナトリウム及び前記酢酸ナトリウムから生成せしめた二酢酸ナトリウムの粒子径D50が10μm以下となるように混合して、前記二酢酸ナトリウムと前記アセナピン又はその薬学的に許容される塩とを含有する混合物を得る。
本発明に係るアセナピンとは、trans-5-クロロ-2-メチル-2,3,3a,12b-テトラヒドロ-1H-ジベンゾ[2,3:6,7]オキセピノ[4,5-c]ピロールのことを指し、通常、中枢神経系疾患、特に統合失調症の治療に用いられる薬物として知られている。このようなアセナピンとしては、遊離の形態であっても、その薬学的に許容される塩であっても、これらの混合物であってもよいが、保存安定性に優れ、アセナピンが分解されることによる粘着剤層の変色を抑制するという観点、及び、皮膚に対する刺激を抑制するという観点から、アセナピンの薬学的に許容される塩であることが好ましく、アセナピンの薬学的に許容される酸付加塩であることがより好ましい。一般的に、皮膚透過性を向上させるという観点からは薬物が遊離の形態であることが好ましいが、本発明においては、このように塩の形態のアセナピンを用いても得られる貼付剤において優れたアセナピンの皮膚透過性が発揮される。
本発明に係る酢酸ナトリウムとしては、前記アセナピン又はその薬学的に許容される塩との混合前において、粒度分布における累積体積が50%となる粒子径D50が40~1000μmであることが必要である。酢酸ナトリウムの粒子径D50が前記下限未満である場合には、二酢酸ナトリウムを十分に生成させることができない。また、酢酸ナトリウムの粒子径をその粒子径とするために別途粉砕するといった工程が必要となる場合があり、製造コストが増加する。他方、前記上限を超える場合には、混合に要する時間及び製造コストが増加したり、二酢酸ナトリウムを十分に生成させることができない。また、このような混合前の酢酸ナトリウムの粒子径D50としては、より効率よく十分な量の二酢酸ナトリウムを生成させることができる傾向にあるという観点から、40~700μmであることが特に好ましく、混合後の酢酸ナトリウム及び前記酢酸ナトリウムから生成せしめた二酢酸ナトリウムの粒子径D50に比べて10~1000%大きいことが好ましい。
本発明の貼付剤の製造方法においては、次いで、前記混合物と感圧性接着基剤とを混合して得られた粘着剤層組成物を用いて前記二酢酸ナトリウム、前記アセナピン又はその薬学的に許容される塩、及び前記感圧性接着基剤を含有する前記粘着剤層を形成する。
本発明に係る粘着剤層組成物は、前記混合物に、少なくとも、感圧性接着基剤を更に混合したものである。このような混合方法としては特に制限されない。前記感圧性接着基剤としては、例えば、(メタ)アクリル酸エステル(共)重合体、ゴム系粘着剤、シリコーンポリマー、ポリウレタン系粘着剤等が挙げられ、これらのうちの1種を単独で用いても2種以上を組み合わせて用いてもよい。
本発明に係る粘着剤層組成物としては、本発明の効果を阻害しない範囲内において、必要に応じて、粘着付与剤、軟化剤、安定化剤、吸収促進剤等の添加剤を更に含有させてもよい。
先ず、酢酸エチルに各実施例及び比較例に用いた混合前の酢酸ナトリウム、又は各実施例及び比較例で得られた混合物を添加して不溶成分を分散させた後、レーザー光散乱法(使用装置:レーザー光散乱粒度分布測定装置(大塚電子社製、DLSー7000型)、Arレーザー出力:75mW)を用いて粒度分布曲線を得た。次いで、得られた粒度分布から、累積体積が10%となる粒子径D10(μm)、累積体積が50%となる粒子径D50(μm)、累積体積が90%となる粒子径D90(μm)、体積平均粒子径(μm)及びピーク位置をそれぞれ求めた。
先ず、ヘアレスマウスより摘出した皮膚の角質層側に、3cm2の円形に切断して剥離ライナーを除去した貼付剤を貼付した。次いで、この皮膚の真皮側がレセプター槽側となるように、32℃に保温したフロースルー型拡散セルに装着した。レセプター槽にリン酸緩衝生理食塩水(32℃)を1時間当たり約3mlの流量で導入し、前記レセプター槽から2時間又は4時間毎に24時間までそれぞれ試料液を採取し、採取したそれぞれの試料液について高速液体クロマトグラフ法により薬物(アセナピン)の濃度を定量した。アセナピンの皮膚透過量を次式:
皮膚透過量(μg/cm2)=[薬物濃度(μg/ml)×流量(ml)]/貼付剤面積(cm2)
により算出し、これより、1時間当たりの皮膚透過量(皮膚透過速度(μg/cm2/hr))及び各時間における累積皮膚透過量(μg/cm2)を求めた。また、測定開始から24時間経過後まで、24時間分の薬物の累積皮膚透過量(μg/cm2/24hr)を求め、薬物の利用率(%)を、以下の式:
利用率(%)={(24時間分の薬物の累積皮膚透過量)/(貼付剤1cm2あたりの薬物の含有量)}×100
により算出した。皮膚透過速度及び累積皮膚透過量が大きい貼付剤は薬物の皮膚透過性が高いものと認められる。
先ず、参考試料として、二酢酸ナトリウム及び酢酸ナトリウムについてX線解析を実施した。測定用ガラス板のくぼみに二酢酸ナトリウム又は酢酸ナトリウムをそれぞれ適量取り、測定面が平らになるように整えた後、以下に示す機器及び測定条件:
機器:X’ Pert-PRO(スペクトリス社製)
X線:CuKα
走査角度:5~50°
走査速度:0.01°/min
により測定を行った。得られたスペクトルから、二酢酸ナトリウムに由来するピークは、2θ=11.1°、13.6°、22.3°の3箇所、酢酸ナトリウムに由来するピークは2θ=8.8°の1箇所であることが確認された。
先ず、健康成人男性(18人)の上腕に、8cm2に切断して剥離ライナーを除去した貼付剤(アセナピンフリー体換算含有量:3.4mg)をそれぞれ貼付した。貼付剤を貼付してから2時間後~120時間後までの間、4時間毎に採血を行い、高速液体クロマトグラフ法により血漿中のアセナピンフリー体及びN-デスメチルアセナピンの量をそれぞれ測定した。なお、貼付剤は、貼付してから24時間後に剥離した。次いで、x軸を時間、y軸をアセナピンフリー体及びN-デスメチルアセナピンそれぞれの血漿中濃度として血漿中濃度-時間曲線を作成し、この曲線における時間2~120の積分値の平均値を算出することにより、アセナピンフリー体及びN-デスメチルアセナピンそれぞれの血漿中濃度-時間曲線下面積(AUC2-120[pg・hr/mL])を求めた。
先ず、酢酸ナトリウム6質量部、マレイン酸アセナピン(平均粒子径:30μm)7質量部(酢酸ナトリウムのモル数:マレイン酸アセナピンのモル数=4:1)、及び流動パラフィン7質量部をトルエン10質量部とともに50mL容器中に入れ、プロペラミキサーを用いて、室温(25℃)において、120分間、200rpmの回転数で接触混合し、混合物を得た。
酢酸ナトリウムを用いず、粘着剤層組成物の組成(トルエン等の溶媒を除く)を表1に示す組成としたこと以外は実施例1と同様にして貼付剤を得た。
先ず、酢酸ナトリウム6質量部、マレイン酸アセナピン(平均粒子径:30μm)7質量部、及び流動パラフィン7質量部をトルエン10質量部とともに50mL容器中に入れ、プロペラミキサーを用いて、室温(25℃)において、5分間、50rpmの回転数で混合し、混合物を得た。
マレイン酸アセナピンを用いず、粘着剤層組成物の組成(トルエン等の溶媒を除く)を表1に示す組成としたこと以外は実施例1と同様にして貼付剤を得た。
先ず、酢酸ナトリウム4.9質量部、マレイン酸アセナピン(平均粒子径:30μm)6質量部(酢酸ナトリウムのモル数:マレイン酸アセナピンのモル数=4:1)、及び流動パラフィン29.1質量部をトルエン10質量部とともに50mL容器中に入れ、プロペラミキサーを用いて、室温(25℃)において、120分間、200rpmの回転数で接触混合し、混合物を得た。なお、このときの混合前の酢酸ナトリウム及び得られた混合物の粒度分布を測定したところ、混合前の酢酸ナトリウムのD50は517.6μmであり、混合物の粒子径D50は6.93μmであった。
マレイン酸アセナピンを12質量部、酢酸ナトリウムを7.3質量部(酢酸ナトリウムのモル数:マレイン酸アセナピンのモル数=3:1)とし、流動パラフィンを20.7質量部としたこと以外は実施例2と同様にして貼付剤を得た。このときの粘着剤層の組成を表4に示す。
マレイン酸アセナピンを17質量部、酢酸ナトリウムを8.7質量部(酢酸ナトリウムのモル数:マレイン酸アセナピンのモル数=2.5:1)とし、流動パラフィンを14.3質量部としたこと以外は実施例2と同様にして貼付剤を得た。このときの粘着剤層の組成を表4に示す。
パルミチン酸イソプロピル(IPP)を用いず、流動パラフィンを34.1質量部としたこと以外は実施例1と同様にして貼付剤を得た。このときの粘着剤層の組成を表5に示す。
パルミチン酸イソプロピル(IPP)に代えて、それぞれ、ミリスチルアルコール、オレイン酸、プロピレングリコール、オクチルドデカノール、オレイルアルコール、及びラウリルアルコールを用いたこと以外は実施例2と同様にして貼付剤を得た。このときの粘着剤層の組成を表5に示す。
Claims (7)
- 支持体層と粘着剤層とを備える貼付剤の製造方法であって、
アセナピン又はその薬学的に許容される塩と粒度分布における累積体積が50%となる粒子径D50が40~1000μmである酢酸ナトリウムとを、前記酢酸ナトリウム及び前記酢酸ナトリウムから生成せしめた二酢酸ナトリウムの粒子径D50が10μm以下となるように混合して、前記二酢酸ナトリウムと前記アセナピン又はその薬学的に許容される塩とを含有する混合物を得る混合物調製工程、及び、
前記混合物と感圧性接着基剤とを混合して得られた粘着剤層組成物を用いて前記二酢酸ナトリウム、前記アセナピン又はその薬学的に許容される塩、及び前記感圧性接着基剤を含有する前記粘着剤層を形成する粘着剤層形成工程、
を含む貼付剤の製造方法。 - 前記粘着剤層のX線回折法による測定において、前記二酢酸ナトリウムに由来するピーク強度が前記酢酸ナトリウムに由来するピーク強度よりも大きい請求項1に記載の貼付剤の製造方法。
- 前記アセナピンの薬学的に許容される塩が、マレイン酸アセナピンである請求項1又は2に記載の貼付剤の製造方法。
- 前記粘着剤層組成物に酢酸を添加しない請求項1~3のうちのいずれか一項に記載の貼付剤の製造方法。
- 前記粘着剤層組成物に更にパルミチン酸イソプロピルを含有する請求項1~4のうちのいずれか一項に記載の貼付剤の製造方法。
- 前記アセナピン及び/又はその薬学的に許容される塩と前記パルミチン酸イソプロピルとの質量比(アセナピン及び/又はその薬学的に許容される塩のアセナピンフリー体換算質量:パルミチン酸イソプロピルの質量)が、1:0.1~1:10である請求項5に記載の貼付剤の製造方法。
- 支持体層と粘着剤層とを備える貼付剤であって、請求項1~6のうちのいずれか一項に記載の貼付剤の製造方法により得られたものである貼付剤。
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JP2021116292A (ja) * | 2020-01-24 | 2021-08-10 | 久光製薬株式会社 | アセナピン含有貼付剤の皮膚感作性の低減方法 |
JP7109491B2 (ja) | 2020-01-24 | 2022-07-29 | 久光製薬株式会社 | アセナピン含有貼付剤の皮膚感作性の低減方法 |
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