WO2013084466A1 - 熱交換システム - Google Patents
熱交換システム Download PDFInfo
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- WO2013084466A1 WO2013084466A1 PCT/JP2012/007739 JP2012007739W WO2013084466A1 WO 2013084466 A1 WO2013084466 A1 WO 2013084466A1 JP 2012007739 W JP2012007739 W JP 2012007739W WO 2013084466 A1 WO2013084466 A1 WO 2013084466A1
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- heat
- heat exchanger
- cooling
- fluid
- air
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00007—Combined heating, ventilating, or cooling devices
- B60H1/00021—Air flow details of HVAC devices
- B60H1/00035—Air flow details of HVAC devices for sending an air stream of uniform temperature into the passenger compartment
- B60H1/00042—Air flow details of HVAC devices for sending an air stream of uniform temperature into the passenger compartment the air passing only one heat exchanger
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00321—Heat exchangers for air-conditioning devices
- B60H1/00328—Heat exchangers for air-conditioning devices of the liquid-air type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3205—Control means therefor
- B60H1/3213—Control means therefor for increasing the efficiency in a vehicle heat pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3227—Cooling devices using compression characterised by the arrangement or the type of heat exchanger, e.g. condenser, evaporator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3228—Cooling devices using compression characterised by refrigerant circuit configurations
- B60H1/32281—Cooling devices using compression characterised by refrigerant circuit configurations comprising a single secondary circuit, e.g. at evaporator or condenser side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L1/00—Supplying electric power to auxiliary equipment of vehicles
- B60L1/003—Supplying electric power to auxiliary equipment of vehicles to auxiliary motors, e.g. for pumps, compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0246—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid heat-exchange elements having several adjacent conduits forming a whole, e.g. blocks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
- F28D1/0452—Combination of units extending one behind the other with units extending one beside or one above the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05391—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/026—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
- F28F9/0278—Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of stacked distribution plates or perforated plates arranged over end plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/02—Arrangement in connection with cooling of propulsion units with liquid cooling
- B60K11/04—Arrangement or mounting of radiators, radiator shutters, or radiator blinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/36—Temperature of vehicle components or parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/425—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2250/00—Driver interactions
- B60L2250/16—Driver interactions by display
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F2009/0285—Other particular headers or end plates
- F28F2009/0287—Other particular headers or end plates having passages for different heat exchange media
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2215/00—Fins
- F28F2215/02—Arrangements of fins common to different heat exchange sections, the fins being in contact with different heat exchange media
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present disclosure relates to a heat exchange system having at least two systems of heat dissipation or heat absorption, and in particular, heat exchange including a heat exchanger of a vehicle air conditioner and a heat exchanger for heat dissipation of equipment other than an engine in the vehicle. It is about the system.
- Patent Document 1 adds a function of accelerating engine warm-up operation in addition to a heater function of heating air blown into a room using a coolant heated by an engine as a heat source and a heater function of using a high-pressure refrigerant as a heat source. To achieve the task.
- a heater function for heating air blown into the room using a coolant as a heat source and a heater function using a high-pressure refrigerant as a heat source are realized by a single heat exchanger (heater for an air conditioner), and cooling with a high-pressure refrigerant and cooling is performed.
- a U-shaped tube for heat exchange with the liquid is disposed in the refrigerant tank. When the coolant temperature is low, the coolant is circulated through the U-shaped tube, and when the coolant temperature is high, the coolant is circulated through the coolant tube.
- Patent Document 2 has an object to increase the heating efficiency in the case of performing a heating operation using a heating unit using hot water as a heat source in a vehicle air conditioner having a heat pump refrigeration cycle.
- a cooling heat exchanger is arranged leeward of the blower in the duct that guides the blown air into the passenger compartment.
- a heating heat exchanger and a heater core forming a hot water heating unit are arranged leeward of the cooling heat exchanger.
- brine heated by a combustion hot water heater is supplied by a pump, and the heat of the brine is discharged into a duct to heat surrounding air.
- the heater core is arranged on the leeward side of the heating heat exchanger and shares a fin with the heating heat exchanger.
- a heat exchanger usually exchanges heat between two media such as air or refrigerant.
- the three-fluid heat exchanger referred to in the present disclosure is a heat exchanger that exchanges heat between three media substantially simultaneously, such as a coolant, air, and a refrigerant.
- the medium is not limited to a coolant, a refrigerant, or air, and these are referred to as a first fluid, a second fluid, and a third fluid. Therefore, the heating heat exchanger of Patent Document 2 and the heater core sharing the fin constitute a three-fluid heat exchanger. That is, the three-fluid heat exchanger itself is known.
- Patent Document 3 has a problem that it is possible to reduce the size of an air conditioner in a vehicle air conditioner having a rapid heating operation mode using a high-pressure refrigerant.
- a heater function that heats the air blown into the room using the engine coolant as a heat source and a heater function that uses the high-pressure refrigerant as a heat source are realized by a single heat exchanger (air conditioner heater).
- Patent Document 3 during rapid heating, the engine coolant is circulated between the bypass passage and the air conditioner heater to stop the engine coolant flowing out of the engine from flowing into the air conditioner heater.
- the high-pressure refrigerant is circulated in the heater for the air conditioner.
- This heater for an air conditioner is also a three-fluid heat exchanger referred to in the present disclosure, and three fluids of an engine coolant, a refrigerant, and air are involved.
- An object of the present disclosure is to provide a large second fluid circuit including a low-temperature heat exchanger that dissipates heat of equipment other than the engine in the vehicle while substantially maintaining the performance as the first fluid circuit related to the cooling cycle.
- the purpose is to provide a space-saving heat exchange system that can cope with the increased capacity.
- a heat exchange system includes: a first heat exchanger that performs heat dissipation of at least a cooling cycle; a cooling circuit in which a coolant of a device that generates heat flows; and a heat dissipation of the coolant that is connected to the cooling circuit.
- a plurality of heat exchangers and a blower that blows and cools the first heat exchanger and the plurality of heat exchangers, and the heat dissipation of the cooling circuit is a plurality of heat exchanges arranged in the blowing direction of the blower Of the plurality of heat exchangers, the heat exchanger disposed on the windward side is thermally coupled to the first heat exchanger, and the heat exchanger disposed on the windward side radiates heat by itself. In addition, heat is dissipated through the first heat exchanger.
- the heat exchanger arranged on the windward side among the plurality of heat exchangers radiates heat by itself and also through the first heat exchanger, the heat dissipation capacity of the cooling circuit of the device Even if the requirement may greatly exceed the requirement for the heat radiation capability at the normal time, the requirement for the heat radiation capability that is significantly greater can be satisfied by utilizing the heat radiation action of the first heat exchanger related to the cooling cycle. Thereby, the size of the heat exchanger required for heat radiation of the cooling circuit can be reduced.
- the heat exchanger arranged on the windward side radiates itself and also radiates via the first heat exchanger, for example, the heat radiation of the first heat exchanger that becomes a heatsink during cooling and on the windward side.
- the arranged heat exchangers are radiated together.
- the heat radiation performance of the first heat exchanger is larger as the heat radiation amount of the heat exchanger arranged on the windward side is smaller.
- the heat generation scenes of devices eg, inverters, motor generators
- the heat generation amount of the heat generation scene is not as high as that of the engine, but it is a large heat generation amount.
- the reason why the first heat exchanger and the heat exchanger arranged on the windward side are arranged on the windward side is to avoid the influence of heat radiation of the heat exchanger on the rear side of the wind flow.
- the first heat exchanger includes an air conditioning heat exchanger that forms part of a first fluid circuit that air-conditions the interior of the vehicle, and the cooling circuit cools a device that generates heat other than the vehicle engine. It consists of a fluid circuit.
- the scene where the heat dissipation amount of the second fluid circuit of the equipment other than the engine is maximum is limited, and the heat dissipation in the scene where the heat dissipation amount is maximum is performed using the heat exchanger for air conditioning.
- the cooling circuit forming the second fluid circuit of the device can be radiated by a small heat exchanger.
- the plurality of heat exchangers includes a second heat exchanger disposed on the leeward side and a third heat exchanger disposed on the leeward side, and the second heat exchanger is adjacent to the first heat exchanger or They are arranged in one piece.
- the first heat exchanger is arranged on the windward side, first, the first heat exchanger and the second heat exchanger are preferentially dissipated, and thereby the temperature rises to the cooling circuit.
- the heat can be radiated from the third heat exchanger that radiates the heat.
- the 2nd heat exchanger is arrange
- the first heat exchanger is composed of a brine heat exchanger that radiates the heat of the brine flowing through the liquid-cooled condenser.
- the first heat exchanger and the heat exchanger disposed on the windward side among the plurality of heat exchangers are configured by a three-fluid heat exchanger that conducts heat mutually with part of the core.
- the first-side heat exchanger and the heat exchanger on the windward side among the plurality of heat exchangers are configured by the three-fluid heat exchanger, it can be configured to be small by integration.
- the flow of the coolant that is the internal fluid of these heat exchangers is parallel.
- the flow of the coolant that is the internal fluid of these heat exchangers is in series.
- the wind flow direction and the series arrangement direction of the second and third heat exchangers can be made the same direction, and the second and third heat exchanges A heat exchanger that wants to enhance the heat dissipation effect can be arranged on the windward side.
- the second heat exchanger and the third heat exchanger are connected in series, and the internal fluid is subjected to the third heat exchange. From the vessel to the second heat exchanger.
- a cooling fluid can be introduced into the 2nd heat exchanger arrange
- the amount of heat released between the second heat exchanger and the first heat exchanger is reduced, the performance of the first heat exchanger (for example, as a condenser) is improved, and the power during cooling cycle operation is reduced and saved. A power effect can be obtained.
- the total heat exchanger efficiency of the second heat exchanger and the third heat exchanger is also very good.
- the third heat exchange The device is downsized.
- the third heat exchanger is arranged on the upstream side of the flow of the internal fluid, and the second heat exchanger is arranged on the downstream side.
- the temperature of the second heat exchanger decreases. Therefore, since the heat transmitted to the first heat exchanger that is in a heat exchange relationship with the second heat exchanger can be reduced according to the decrease in temperature, the original heat exchange performance of the first heat exchanger can be improved. it can.
- a flow control valve for adjusting the flow rate of the second heat exchanger is provided, and the flow control valve is opened when it is considered that the temperature of the coolant has reached a predetermined temperature or higher, and only the third heat exchanger is provided.
- heat is radiated on the second heat exchanger side.
- the flow control valve is opened, and heat is radiated not only on the third heat exchanger but also on the second heat exchanger side. Only when necessary, heat can be radiated on the second heat exchanger side to increase the heat radiation performance on the cooling circuit side. Therefore, the 1st heat exchanger in the relationship which receives the heat from a 2nd heat exchanger can be used efficiently.
- the cooling liquid is allowed to flow toward the second heat exchanger and the first heat exchanger that are adjacently or integrally disposed. The heat radiation in the maximum heat radiation scene can be sufficiently performed.
- the refrigeration cycle includes a heat pump cycle that can cool and heat the interior of the vehicle, and includes a cooling / heating switching unit that switches between the heating cycle and the cooling cycle, and the first heat exchanger of the cooling cycle is switched to the heating cycle. Act as a heat sink.
- the first heat exchanger constituting the evaporator of the heat pump cycle absorbs heat, thereby obtaining the effects of improving heating performance and suppressing frost formation (including defrosting). be able to.
- the refrigeration cycle includes a heat pump cycle that can cool and heat the interior of the vehicle, and includes a cooling / heating switching unit that switches between the heating cycle and the cooling cycle, and the first heat exchanger of the cooling cycle is switched to the heating cycle.
- the flow adjustment valve is controlled so that the coolant flows to the second heat exchanger side during the heating cycle operation.
- the heating operation can be performed while the waste heat radiated by the second heat exchanger is absorbed by the heat absorber composed of the first heat exchanger.
- the refrigeration cycle includes a heat pump cycle that can cool and heat the interior of the vehicle, and includes a cooling / heating switching unit that switches between the heating cycle and the cooling cycle, and the first heat exchanger of the cooling cycle is switched to the heating cycle.
- a heat storage bypass flow path that operates as a heat sink and bypasses at least the second heat exchanger on the cooling circuit side, and switches the flow of the coolant to the heat storage bypass flow path side and the second heat exchanger side.
- a path switching unit is provided, and by this channel switching unit, the coolant that has passed through the heat storage bypass channel during defrosting of the heat absorber flows into the second heat exchanger side.
- the frost attached to the heat absorber disposed adjacent to or integrally with the second heat exchanger can be quickly defrosted. That is, it is possible to recover the heating performance by storing the amount of heat generated by the device that generates heat and defrosting the heat absorber disposed adjacent to or integrally with the second heat exchanger as necessary.
- the flow path switching unit stores the heat by flowing the coolant through the heat storage bypass flow path during non-defrosting, stops the inflow to the heat storage bypass flow path during the defrosting, and performs the second heat exchange on the stored coolant. Let it flow into the vessel.
- the cooling circuit device is composed of other than the engine, and the third heat exchanger is integrated with the engine heat exchanger of the engine cooling circuit.
- the third heat exchanger can be miniaturized by being integrated with an engine heat exchanger (engine radiator).
- the third heat exchanger and the engine heat exchanger are different from the condensed refrigerant of the first heat exchanger in which the fluid flowing in the interior is radiated in the cooling cycle (acting as a condenser). Since it is a fluid, it is very easy to integrate the third heat exchanger and the engine heat exchanger, and space can be saved by integration.
- the third heat exchanger and the engine heat exchanger have a structure in which they are integrated as a three-fluid heat exchanger that conducts heat mutually with at least part of a common core and exchanges heat with air.
- the third heat exchanger and the engine heat exchanger can be integrated and miniaturized as a three-fluid heat exchanger. It should be noted that the timing of the heat generation scene differs between the heat exchanger for the engine and the device with heat generation other than the engine. Therefore, there is little heat radiation in the other heat radiation scene. As a result, the third heat exchanger and the engine heat exchanger substantially conduct the heat transfer area of the one that requires heat dissipation by the action of the three-fluid heat exchanger that conducts heat mutually with at least a part of the common core. The effect that it can be enlarged is exhibited.
- a first heat exchanger and a second heat exchanger are integrated on the windward side as a first three-fluid heat exchanger that conducts heat mutually with a part of the core, and the third heat exchanger
- the engine heat exchanger is integrally formed on the leeward side as a second three-fluid heat exchanger that conducts heat mutually with part of the core.
- two sets of three-fluid heat exchangers can be arranged on the windward and leeward side to reduce the entire volume.
- a first three-fluid heat exchanger and a second three-fluid heat exchanger are further integrated, and a first heat exchanger, a second heat exchanger, a third heat exchanger, an engine heat exchanger, Are mutually conducting heat in a part of the common core.
- the first heat exchanger, the second heat exchanger, the third heat exchanger, and the engine heat exchanger mutually conduct heat with a part of the common core, these first heat exchangers Since each of the exchanger, the second heat exchanger, the third heat exchanger, and the engine heat exchanger exchanges heat in a complementary manner, the overall size of the heat exchanger should be further reduced to facilitate mounting on the vehicle. Can do.
- the second heat exchanger disposed on the leeward side and the third heat exchanger disposed on the leeward side are such that the flow of the cooling liquid that is the internal fluid of these heat exchangers is from the third heat exchanger. 2 Flows in series toward the heat exchanger, and the flow of the coolant is opposed to the wind flow from the windward side toward the leeward side.
- the heat exchanger can be miniaturized.
- FIG. 1 is an operation explanatory diagram of the cooling circuit according to the first embodiment of the present disclosure.
- the heat exchange system 100 is mounted on a vehicle such as an electric vehicle (EV), a hybrid vehicle (HV), or a plug-in hybrid vehicle (PHV) that includes, for example, a travel motor as a travel drive source. It is a device. This device cools equipment (not shown, an inverter, a motor generator 1 and the like) and enables a cooling operation in a refrigeration cycle 2 by an air conditioner cycle.
- a vehicle such as an electric vehicle (EV), a hybrid vehicle (HV), or a plug-in hybrid vehicle (PHV) that includes, for example, a travel motor as a travel drive source.
- EV electric vehicle
- HV hybrid vehicle
- PGV plug-in hybrid vehicle
- This device cools equipment (not shown, an inverter, a motor generator 1 and the like) and enables a cooling operation in a refrigeration cycle 2 by an air conditioner cycle.
- a cooling circuit is formed mainly by the compressor 3, the three-fluid heat exchanger 4 incorporating a radiator (condenser), and the evaporator 17.
- this circuit is referred to as a first fluid circuit 1R.
- the refrigerant discharged from the compressor 3 passes through the three-fluid heat exchanger 4, passes through the cooling throttle 20, and cools the vehicle interior air by the evaporator 17.
- the cooling circuit of the motor generator (MG) 1 passes from the motor generator 1 as a heat source through the pump 7 to the flow control valve 8 forming the flow path switching unit, and in the three-fluid heat exchanger 4.
- the path through the second heat exchanger 5B and the path from the motor generator 1 serving as a heat source through the pump 7 and through the low-temperature heat exchanger 9 (also referred to as the third heat exchanger 5C). Yes.
- this circuit is referred to as a second fluid circuit 2R.
- the engine (E / G) coolant is radiated by the engine radiator 10 (also referred to as an engine heat exchanger or a fourth heat exchanger 5D).
- the engine coolant flows through the engine cooling circuit 12.
- the blower 11 causes the air that cools the heat exchangers 5A, 5B, 5C, and 5D to flow from the left to the right in FIG.
- the wind that forms the cooling air flows in series, and the coolant of the motor generator 1 that is the internal fluid flows in parallel.
- the engine cooling circuit 12 through which the coolant (LLC) of the engine radiator 10 flows is omitted in the middle.
- the 1st heat exchanger 5A which comprises the condenser of the refrigerating cycle 2 exists in the three fluid heat exchanger 4.
- FIG. A second heat exchanger 5 ⁇ / b> B that forms part of the cooling circuit of the motor generator 1, which is a device that generates heat, also exists in the three-fluid heat exchanger 4.
- it has the 3rd heat exchanger 5C which performs heat radiation of the cooling circuit of the motor generator 1 in the leeward.
- the plurality of heat exchangers 5B and 5C that dissipate heat from the cooling circuit of the motor generator 1 and are arranged in series in the blowing direction of the blower 11 are arranged in the three-fluid heat exchanger 4 and the low-temperature heat exchanger 5C. Divided into heat to dissipate heat.
- the low temperature heat exchanger (third heat exchanger) 5 ⁇ / b> C is an expression for the high temperature heat exchanger of the engine radiator 10.
- the heat exchanger 5B and the heat exchanger 5C are low-temperature heat exchangers that cool the coolant whose temperature has risen through the interior of the motor generator 1, and are disposed, for example, behind the front grill in the engine room. Has been.
- the heat exchangers 5A and 5B in the three-fluid heat exchanger 4, the leeward heat exchanger 5C, and the engine radiator 10 are supplied with the ram pressure from the vehicle running and the air flow for heat exchange by the blower 11. It has come to be.
- the three-fluid heat exchanger 4 cools an internal coolant (also referred to as LLC) by an air flow. Therefore, in the heat exchange in the three-fluid heat exchanger 4, the air flow absorbs heat from the cooling liquid, which is accompanied by an increase in temperature of the absorbed heat.
- LLC internal coolant
- the cooling circuit of the second fluid circuit 2R may require about twice as much heat radiation as normal at the maximum. A situation occurs in which the required heat dissipation amount of the vehicle cannot be radiated at the maximum time.
- the heat radiation by the heat exchanger 5A on the air conditioner cycle side (the condenser 5A serving as the outdoor unit of the vehicle air conditioner) is used.
- the three-fluid heat exchanger 4 is a composite heat exchanger composed of a heat exchanger 5A constituting a condenser serving as an outdoor unit of the vehicle air conditioner and a heat exchanger 5B.
- the heat exchanger 5 ⁇ / b> A and the heat exchanger 5 ⁇ / b> B are thermally and mechanically coupled by an outer fin that forms part of the core.
- the three-fluid heat exchanger 4 composed of this composite heat exchanger is ideally manufactured with a two-row core.
- the heat dissipation requirement of the heat dissipation circuit of the device (motor generator 1) that generates heat is small, all the heat dissipation requirements can be satisfied by the independent low-temperature heat exchanger 5C.
- the heat dissipation circuit of the condenser 5A in the three-fluid heat exchanger 4 can perform sufficient heat dissipation in the three-fluid heat exchanger 4, and the performance on the condenser 5A side is improved.
- the passenger compartment can be rapidly cooled.
- the heat of the second fluid 2R can be dissipated by the three-fluid heat exchanger 4 (incorporating heat exchangers 5A and 5B), so that even when there is a maximum heat dissipation requirement, the low-temperature heat exchanger 5B, An increase in size of 5C can be suppressed.
- Such control can be controlled by a flow control valve (flow control valve) 8 having an ON / OFF valve disposed on the fluid inlet side of the three-fluid heat exchanger 4.
- the flow control valve 8 is controlled by the control device 14.
- the wiring between the flow control valve 8 and the control device 14 is not shown. For example, when the temperature sensor 26 at the inlet of the motor generator 1 reaches a predetermined temperature, the flow control valve 8 on the inlet side of the three-fluid heat exchanger 4 is opened. At this time, the rotational speed of the pump 7 may be controlled.
- the three-fluid heat exchanger 4 is a composite heat exchanger that includes a heat exchanger 5A that constitutes a condenser that is an outdoor unit of a vehicle air conditioner and a heat exchanger 5B.
- Comparative Example 1 does not have such a three-fluid heat exchanger 4, and dissipates heat from equipment other than the engine only by a cooler (heat radiator) composed of a low-temperature heat exchanger (heat exchanger 5C). Yes.
- the cooler composed of the low-temperature heat exchanger must dissipate both the heat radiation amount Q1 having a high appearance frequency and the heat radiation amount Q2 having a low appearance frequency.
- the heat radiation amount Q1 having a large appearance frequency is a heat radiation amount necessary for normal traveling.
- the heat release amount Q2 having a low appearance frequency is a heat release amount corresponding to heat generation of the inverter during low-speed climbing traveling and heat generation of the supercharger during high-speed traveling.
- the physique as a cooler becomes larger as shown in the image of FIG. 2A because the maximum temperature of the heat medium temperature at the inlet of the low-temperature heat exchanger becomes higher.
- the physique of the cooler is Vr1
- the physique of the heat exchanger 5A constituting the condenser is represented by Vc
- the total physique quantity V1 is Vr1 + Vc.
- the low-temperature heat exchanger 5C is responsible for the heat release amount Q1 with a low appearance frequency
- the heat release amount Q2 with a high appearance frequency is provided for the three-fluid heat exchanger 4.
- the three-fluid heat exchanger 4 is responsible for the heat release amount Q2 with a low appearance frequency and does not receive the heat release amount Q1 with a high appearance frequency.
- the three-fluid heat exchanger 4 since the three-fluid heat exchanger 4 does not receive the heat radiation related to the heat radiation amount Q1 having a high appearance frequency, even when the maximum heat radiation of equipment other than the engine is necessary, The temperature of the fluid heat exchanger 4 can be kept relatively low. Moreover, even during midsummer daytime, when the heat radiation by the heat exchanger 5A on the air conditioner cycle side (the condenser 5A serving as the outdoor unit of the vehicle air conditioner) is maximum (when the required condenser performance is the strictest) There is a time lag in heat dissipation, and it is possible to sufficiently handle the heat dissipation amount Q2 with a low appearance frequency.
- the three-fluid heat exchanger 4 in the time zone in which the three-fluid heat exchanger 4 does not receive the heat release amount Q2 with a low appearance frequency, the three-fluid heat exchanger 4 is a condensing unit that becomes an outdoor unit of the vehicle air conditioner.
- the vessel 5A can contribute to its full capacity.
- the physique Vr2 of the low-temperature heat exchanger is smaller than the physique Vr1 described above, as shown as an image in FIG.
- the physique Vc2 of the three-fluid heat exchanger 4 is larger than the physique Vc of the condenser in FIG. 2A as shown in FIG. Vc2 + Vr2.
- V1> V2 when the total physical mass is compared, V1> V2, and the total physical mass can be suppressed, and a space-saving heat exchange system can be provided.
- the low-temperature heat exchanger radiates heat at a high temperature up to the limit of the capacity, and the heat radiation amount with a low appearance frequency, which is a heat radiation amount exceeding the capability that can be covered by itself, is given to the three-fluid heat exchanger 4. It is because it gives it.
- the low-temperature heat exchanger in the first embodiment of FIG. 2B radiates heat at a high temperature near a long time limit.
- the appearance frequency in which high-temperature heat dissipation near the limit occurs is low.
- the concept of the three-fluid heat exchanger 4 is that, first, the effective transmission of the outer fin to the first fluid and the second fluid by the temperature difference between the tube walls through which the first fluid and the second fluid flow, respectively.
- the heat area is variable.
- the heat dissipation performance of the other fluid is increased by increasing the effective heat dissipation area of the other fluid that has a high temperature and requires heat dissipation. Is to increase.
- the heat release is also performed on the side of the three-fluid heat exchanger 4 without increasing the size of the low-temperature heat exchanger 5C.
- the amount of heat can be covered, and space efficiency can be improved. And by improving this space efficiency, the physique of the low-temperature heat exchanger 5C can be suppressed.
- the physique on the side of the three-fluid heat exchanger 4 is increased, and the physique of the low-temperature heat exchanger 5C and the physique of the three-fluid heat exchanger 4 are traded. It is not an off relationship.
- the necessary heat radiation action can be achieved by the increase in the size of the three-fluid heat exchanger 4 that is smaller than the increase in the size of the low-temperature heat exchanger 5C.
- the three-fluid heat exchanger 4 is responsible for the amount of heat release with a low probability of appearance after it has been radiated to the limit by the low-temperature heat exchanger 5C. This is because, even if the temperature of 4 is suppressed and, as a result, the increase in the physique is suppressed, a part of the heat released from the equipment other than the engine can be released while satisfying the performance as a condenser of the vehicle air conditioner. .
- the tubes of the condenser 5A and the tubes of the heat exchanger 5B are arranged alternately so as to be cooled substantially evenly with respect to the wind flow.
- the relationship between the heat exchanger 5B and the condenser 5A, which are part of the low-temperature heat exchanger in the three-fluid heat exchanger 4 is as follows. You can design freely.
- the heat exchanger 5B may be the upstream side of the wind flow and the condenser 5A may be the downstream side of the wind flow.
- the condenser 5A may be the upstream side of the wind flow and the heat exchanger 5B may be the downstream side of the wind flow.
- the flow control valve 8 may be electrically controlled by a signal transmitted from a wiring line (not shown) from the control device 14, but may be controlled by itself as a thermostat.
- the motor generator serving as the low-temperature heat source, it is a heat source such as an inverter, an exhaust gas recirculation device (EGR), an intercooler, a power steering, and a battery that form a motor control unit that controls the operation of the traveling motor. May be.
- region inside these apparatuses 1 can distribute
- FIG. 1 a heater core 16 through which engine coolant passes and an evaporator 17 are disposed in a vehicle interior (inside an instrument panel) as components of an indoor unit 18, and the other compressor 3, motor generator 1 and the like are disposed in an engine room in which a vehicle driving motor is accommodated.
- the compressor 3 is an electric fluid machine that is driven by an electric motor (not shown) and compresses and discharges the refrigerant to a high temperature and a high pressure, and the discharge amount of the refrigerant can be adjusted by the operating rotational speed.
- the operation and the refrigerant discharge amount of the compressor 3 are controlled by the control device 14.
- the blower 11 sends an air flow (wind) for heat exchange to the heat exchangers 5A, 5B, 5C and the engine radiator 10 in the direction of the arrow Y1.
- the cooling throttle 20 is a decompression unit, and includes a throttle with a predetermined opening degree so as to decompress the refrigerant flowing out of the heat exchanger 5A.
- the air-conditioning air is cooled by exchanging heat between the refrigerant decompressed by the evaporator 17 and the cooling diaphragm 20 and the air-conditioning air flowing through the air-conditioning case 18a.
- the evaporator 17 is arrange
- the evaporator 17 is disposed upstream of the air flow for air conditioning from the heater core 16 in the air conditioning case 18a.
- the indoor unit 18 is a unit that adjusts the temperature of the air-conditioning air to a set temperature set by the occupant and blows it into the passenger compartment.
- the blower 21, the evaporator 17, the heater core 16, and the air mix door are provided in the air-conditioning case 18a. 22 etc. are provided and formed.
- Reference numeral 23 denotes an inside / outside air switching door, which switches between introducing outside air or inside air (vehicle interior air).
- the blower 21 is a blower unit that takes in air-conditioning air into the air-conditioning case 18a from the passenger compartment or outside the passenger compartment and blows it out from various outlets on the most downstream side into the passenger compartment.
- the operating rotational speed of the blower 21, that is, the air flow rate is controlled by the control device 14.
- the heater core 16 and the evaporator 17 described above are disposed on the downstream side of the air flow for air conditioning of the blower 21, the heater core 16 and the evaporator 17 described above are disposed. Further, a bypass passage 25 is formed between the heater core 16 and the air conditioning case 18a so as to be able to bypass the heater core 16 and flow.
- the air mix door 22 is an adjustment unit that adjusts the amount of air for air conditioning that passes through the heater core 16 that generates heat from the engine coolant and the bypass passage 25.
- the air mix door 22 is a rotary door that opens and closes an air conditioning air circulation portion of the heater core 16 or the bypass flow path 25. According to the opening degree of the air mix door 22, the flow rate ratio between the heated air flowing through the heater core 16 and the cooling air cooled by the evaporator 17 and flowing through the bypass passage 25 is adjusted, and the downstream side of the heater core 16 The air temperature for air conditioning is adjusted.
- the opening degree of the air mix door 22 is controlled by the control device 14.
- the downstream side (upper side in FIG. 1) of the heater core 16 is connected to a plurality of air outlets (not shown) in the vehicle interior, and the conditioned air whose temperature is adjusted by the air mix door 18 is supplied from the selected air outlet. It is designed to be blown into the passenger compartment.
- the control device 14 is a control unit composed of a microcomputer and its peripheral circuits.
- the control device 14 performs a calculation operation according to a preset program.
- the controller 14 receives various temperature signals from a temperature sensor 26, an outside air temperature sensor (not shown), a set temperature signal set by an occupant from an operation panel (not shown), and the like.
- control device 14 controls the operation of the pump 7, the opening / closing control of the flow regulating valve 8, the operation and discharge amount control of the compressor 3, the operation of the blower 11 and the blower 21, and the air flow control based on the calculation result, the air mix
- the opening degree of the door 22 is controlled.
- the control device 14 operates the pump 7 in the second fluid circuit (cooling circuit) 2R. Then, the coolant in the cooling circuit 2R circulates in the order of the motor generator 1, the pump 7, the heat exchanger 5C, or the motor generator 1, the pump 7, the flow control valve 8, and the heat exchanger 5B. The heat generated with the operation of the motor generator 1 is radiated to the coolant, and the motor generator 1 is cooled.
- the coolant absorbs heat from the motor generator 1 and rises in temperature, the coolant temperature detected by the temperature sensor 26 becomes a predetermined coolant temperature (predetermined coolant temperature or higher).
- the control device 14 opens the heat exchanger 5B side by the flow control valve 8. Then, the coolant is also cooled by the condenser 5A that circulates in the heat exchanger 5B and forms an adjacent or integrated radiator. Will come to be. (Cooling operation)
- the refrigerant discharged from the compressor 3 circulates in the order of the condenser 5 ⁇ / b> A, the cooling throttle 20, the evaporator 17, and the compressor 3. Since the heater core 16 is closed by the air mix door 22 and the air-conditioning air in the indoor unit 18 does not pass through the heater core 16, the engine coolant hardly radiates heat to the air-conditioning air in the heater core 16.
- the refrigerant that has been cooled and has flowed out of the heat exchanger 5A (condenser) in the three-fluid heat exchanger 4 is decompressed to a low temperature and a low pressure by the cooling throttle 20, and flows into the evaporator 17.
- the air-conditioning air in the indoor unit 18 is cooled by the refrigerant, becomes cooling air, passes through the bypass passage 25, and is blown out from the outlet to the vehicle interior.
- the control device 14 controls the discharge amount of the compressor 3, the opening degree of the air mix door 22, and the like so that the temperature of the air-conditioning air to be blown becomes a set temperature set by the occupant.
- a heat exchanger 5A serving as a radiator in the first fluid circuit 1R constituting the refrigeration cycle 2 and a second fluid circuit (cooling circuit) through which a coolant of the motor generator 1 serving as a device that generates heat flows.
- the cooling circuit 2R dissipates heat in the cooling circuit by dividing it by a plurality of low-temperature heat exchangers 5B and 5C arranged on the windward and leeward sides of the wind sent by the blower 11.
- the second heat exchanger 5B which is one of the plurality of heat exchangers 5B and 5C, radiates heat by itself and also radiates heat through the condenser 5A that forms the radiator of the refrigeration cycle 2. Moreover, even if the requirement of the heat dissipation capability of the cooling circuit of the motor generator 1 constituting the device may greatly exceed the requirement of the heat dissipation capability at the normal time, the occurrence frequency is low. Therefore, the requirement of the heat dissipation capability that greatly exceeds can be satisfied by utilizing the heat dissipation action of the condenser (first heat exchanger) 5A of the refrigeration cycle 2. Thereby, the size of the low-temperature heat exchangers 5B and 5C required for heat radiation of the cooling circuit 2R can be reduced.
- the radiator 5A includes an air conditioning heat exchanger (condenser) that forms part of the first fluid circuit 1R that air-conditions the interior of the vehicle.
- the second fluid circuit 2R includes a cooling circuit for the motor generator 1 or the like that is a device that generates heat other than the engine of the vehicle.
- the scene where the heat radiation amount of the cooling circuit forming the second fluid circuit 2R of the motor generator 1 becomes maximum is limited. Therefore, the heat radiation of the cooling circuit forming the second fluid circuit 2R of the motor generator 1 is performed by using a heat exchanger 5A for air conditioning in the scene where the heat radiation amount of the cooling circuit is the maximum, so that the heat radiation of the cooling circuit is a small heat exchanger. Can be done.
- the first heat exchanger 5A that constitutes at least a radiator is disposed on the windward side.
- a second heat exchanger 5B that dissipates heat from the cooling circuit at substantially the same position in the wind flow direction passing through the first heat exchanger 5A is disposed adjacent to or integrally with the radiator, that is, the first heat exchanger 5A. Has been.
- a third heat exchanger (low temperature heat exchanger) 5C that flows at least partially in the same manner as the second heat exchanger 5B and radiates heat from the cooling circuit 2R is disposed on the leeward side. Further, the first heat exchanger 5A and the second heat exchanger 5B form a plurality of heat exchangers constituting the three-fluid heat exchanger 4.
- the first heat exchanger 5A that constitutes a radiator is arranged on the windward side, first, the first heat exchanger 5A is radiated, and thereby the heat of the cooling circuit is radiated to the wind whose temperature has increased. Heat can be dissipated from the third heat exchanger 5C.
- the plurality of heat exchangers 5A and 5B are constituted by a three-fluid heat exchanger 4 that conducts heat mutually with a part of the core. According to this, a plurality of heat exchangers (the first heat exchanger 5A and the second heat exchanger 5B) can be integrated as the three-fluid heat exchanger 4 and configured in a small size.
- At least the second heat exchanger 5B and the third heat exchanger 5C are parallel to each other in the flow of the coolant that is the internal fluid of these heat exchangers. Therefore, the pressure loss of the entire cooling circuit is small, and the internal flow rate can be increased.
- a flow control valve 8 for adjusting the flow rate of the second heat exchanger 5B is provided.
- the flow control valve 8 is opened, and heat is radiated not only on the third heat exchanger 5C but also on the second heat exchanger 5B side. I am letting.
- the second heat exchanger 5B side can dissipate heat to increase the performance on the cooling circuit side, so the second heat exchanger 5B has less chance to dissipate heat. Therefore, the heat radiation from the first heat exchanger 5A, which is in a relationship of performing heat radiation of the cooling circuit at substantially the same position as the second heat exchanger 5B in the wind flow direction, is improved, and the cooling performance by the evaporator 17 is improved. improves.
- the operation of the three-fluid heat exchanger 4 includes operations as a heat exchanger 5A and a heat exchanger 5B that form a condenser during cooling.
- the performance of the three-fluid heat exchanger 4 as the condenser 5A increases as the heat radiation amount of the heat exchanger 5B decreases, and the power saving effect of the compressor 3 increases.
- the heat generation scenes of in-vehicle electronic devices are very limited, and the heat generation amount of the heat generation scene is not as high as that of the engine, but is a large heat generation amount.
- the performance of the three-fluid heat exchanger 4 is maximized by dissipating heat with the heat exchanger consisting of the heat exchanger 5C on the rear side of the wind flow. Can be made.
- a heat generation scene with a very large heat generation amount can also cover the heat dissipation amount without increasing the size of the heat exchanger 5C by causing the three-fluid heat exchanger 4 side to carry out heat dissipation as well. Therefore, both space saving and power saving can be achieved.
- the three-fluid heat exchanger 4 is arranged on the windward side so as not to be affected by the heat radiated from the heat exchanger 5C.
- FIG. 3 is an operation explanatory diagram of the cooling circuit according to the second embodiment of the present disclosure.
- a cooling circuit is formed by the compressor 3, the heat exchanger 5 ⁇ / b> A that forms a condenser, the cooling throttle 20, and the evaporator 17.
- This cooling circuit constitutes the first fluid circuit 1R.
- the second fluid circuit 2R forms a cooling circuit with the heat source 1, the pump 7, the heat exchanger 5C, and the heat exchanger 5B.
- the heat exchangers 5B and 5C have a relationship in which wind flows in series and internal fluid also flows in series.
- the heat exchanger 5 ⁇ / b> A and the heat exchanger 5 ⁇ / b> B are structures that together constitute the three-fluid heat exchanger 4.
- the heat exchanger 5A and the heat exchanger 5B are coupled by outer fins and are in a heat conduction relationship with each other.
- the heat exchanger 5A and the heat exchanger 5B are ideally manufactured with a two-row core.
- the first heat exchanger 5A that constitutes at least a radiator (condenser) is disposed on the windward side.
- a second heat exchanger 5B that dissipates heat from the cooling circuit at substantially the same position in the direction of the airflow passing through the first heat exchanger 5A is disposed adjacent to or integrally with the radiator.
- a third heat exchanger 5C that flows the same coolant as the second heat exchanger 5B and radiates heat from the motor generator 1 serving as a heat source is disposed on the leeward side.
- the first heat exchanger 5A constituting the heat radiator is arranged on the windward side, first, the first heat exchanger 5A is radiated, and thereby the heat of the cooling circuit 2R is radiated to the wind whose temperature has risen. It is possible to dissipate heat from the third heat exchanger 5C to be performed. It should be noted that the heat exchangers 5A and 5B may be integrated so that the upwind / downwind relationship is not established.
- a plurality of heat exchangers or the first heat exchanger 5A and the second heat exchanger 5B can be integrated as a three-fluid heat exchanger to be configured in a small size.
- the flow of the coolant that is the internal fluid of these heat exchangers is in series. Therefore, the heat radiation of the second fluid circuit 2R constituting the cooling circuit can be performed by the fluid flow facing in the wind flow direction, and a large heat radiation effect can be expected.
- the flow of the internal fluid flowing in series between the second heat exchanger 5B and the third heat exchanger 5C is such that the third heat exchanger 5C is upstream of the internal fluid and the second heat exchanger 5B is the internal fluid.
- the temperature of the second heat exchanger 5B decreases. Therefore, the heat dissipation performance of the first heat exchanger 5A, which has a relationship of radiating heat from the first fluid circuit at substantially the same position in the wind flow direction as the second heat exchanger 5B, according to the decrease in temperature. Can be improved.
- FIG. 4 a third embodiment of the present disclosure will be described based on FIG. Features different from the above-described embodiment will be described.
- the difference between FIG. 4 and FIG. 1 is that the liquid cooling condenser 30 and the brine pump 30a are arranged between the compressor 3 side and the three-fluid heat exchanger 4 to provide independent cooling liquid (main book) that relays heat transfer.
- main book independent cooling liquid
- it is called a brine.
- the fluid flowing in the three-fluid heat exchanger 4 is the coolant (LLC) and the refrigerant in the case of FIG. 1, but the fluid flowing in the three-fluid heat exchanger 4 is the coolant (LLC) in the case of FIG. Can be unified.
- FIG. 4 is an operation explanatory diagram of the cooling circuit showing the third embodiment of the present disclosure.
- a refrigeration cycle using a liquid-cooled condenser 30 is provided.
- a cooling circuit is formed by the compressor 3, the liquid refrigerant heat exchanger that forms the liquid-cooled condenser 30, the cooling throttle 20, and the evaporator 17.
- the second fluid circuit (cooling circuit) 2R is formed by the motor generator 1, the pump 7, the flow control valve 8, and the heat exchanger 5B that serve as heat sources.
- the second fluid circuit 2R forms a cooling circuit in the heat source 1, the pump 7, and the heat exchanger 5C.
- the heat exchanger 5B and the heat exchanger 5C of the second fluid circuit 2R are constructed in such a relationship that the wind flows in series and the LLC that is the internal fluid flows in parallel.
- the heat exchanger 5A and the heat exchanger 5B constitute a three-fluid heat exchanger 4 together.
- the heat exchanger 5A and the heat exchanger 5B are coupled by outer fins.
- the heat exchanger 5A and the heat exchanger 5B are ideally manufactured with a two-row core.
- the first heat exchanger 5A that constitutes at least a radiator is arranged on the windward side.
- the 2nd heat exchanger 5B which thermally radiates a cooling circuit is arrange
- the 3rd heat exchanger 5C which the same cooling fluid flows at least partially with the 2nd heat exchanger 5B, and thermally radiates a cooling circuit is arrange
- the first heat exchanger 5A that constitutes a radiator is arranged on the windward side, first, the first heat exchanger 5A is radiated, and thereby the heat of the cooling circuit is radiated to the wind whose temperature has increased. Heat can be dissipated from the third heat exchanger 5C.
- the refrigerant compressed by the compressor 3 is cooled by the liquid-cooled condenser 30, and the first heat exchanger 5 ⁇ / b> A serving as a radiator that radiates the heat of the brine flowing through the liquid-cooled condenser 30 is provided. Therefore, not only in the air-cooled condenser but also in the refrigeration cycle 2 in the case of using the liquid-cooled condenser, the heat radiation function of the radiator (the first heat exchanger 5A) of the refrigeration cycle 2 satisfies the requirement for the heat radiation capacity that greatly exceeds. Can be filled using. Thereby, the size of the heat exchangers 5B and 5C that exclusively radiate the heat of the cooling circuit 2R can be reduced.
- FIG. 5 is an operation explanatory diagram of a heat pump cycle showing a fourth embodiment of the present disclosure.
- the first fluid circuit 1R constituting the refrigeration cycle 2 constitutes a heat pump cycle.
- the second fluid circuit 2R forms a cooling circuit with the heat source 1, the pump 7, the flow control valve 8, and the heat exchanger 5B.
- the cooling circuit is also formed in the heat source 1, the pump 7, and the heat exchanger 5C.
- the heat exchangers 5B and 5C establish a relationship in which wind flows in series and internal fluid flows in parallel. In addition, you may make it the internal fluid of the heat exchanger 5B and the heat exchanger 5C flow in series like the type III of FIG. 14 mentioned later.
- the heat exchanger 5A and the heat exchanger 5B have a structure that constitutes the three-fluid heat exchanger 4 together.
- the heat exchanger 5A and the heat exchanger 5B are coupled by outer fins.
- the heat exchanger 5A and the heat exchanger 5B are ideally manufactured with a two-row core. Other configurations will be described below.
- An outdoor heat exchanger of the heat pump cycle is constituted by a heat exchanger 5A in the three-fluid heat exchanger 4, and a control device 14 is provided.
- a unit that performs air conditioning (cooling operation, heating operation) of the vehicle interior by the indoor radiator 16a and the evaporator 17 constituting the heat pump unit is provided as the indoor unit 18.
- the heat pump cycle is a heat cycle for heating or cooling the passenger compartment, and the compressor 3, the indoor radiator 16a, the electric expansion valve 31, the first heat exchanger 5A serving as an outdoor heat exchanger,
- a cooling throttle 20 and an evaporator 17 provided in a branch flow path in the direction of arrow Y41 branched from the three-way valve 33 are provided.
- the indoor radiator 16a and the evaporator 17 are disposed in the air conditioning case 18a in the vehicle interior (inside the instrument panel) as components of the indoor unit 18, and the compressor 3
- the heat exchangers 5A, 5B, 5C, 5D, the blower 11, the motor generator 1, and the like are disposed in an engine room in which a vehicle driving motor is accommodated.
- the compressor 3 is an electric fluid machine that is driven by an electric motor (not shown) and compresses and discharges the refrigerant to a high temperature and a high pressure, and the discharge amount of the refrigerant can be adjusted by the operating rotational speed.
- the operation and the refrigerant discharge amount of the compressor 3 are controlled by the control device 14.
- the indoor radiator 16a is a heat exchanger for heat dissipation in which a refrigerant flow path is formed, and is disposed on the downstream side of the air flow for air conditioning in the air conditioning case 18a.
- the high-temperature and high-pressure refrigerant discharged from the compressor 3 flows through the refrigerant flow path in the indoor radiator 16a, and the indoor radiator 16a circulates in the air conditioning case 18a and passes through the indoor radiator 16a itself. Heat is dissipated to the air and the air-conditioning air is heated.
- the electric expansion valve 31 functions as a decompression unit that throttles the refrigerant passage and decompresses the refrigerant flowing out of the indoor radiator 16a.
- the electric expansion valve 31 also has a function of opening the refrigerant passage and is controlled by the control device 14.
- a heating throttle and an electromagnetic valve that opens and closes a branch flow path that bypasses the heating throttle can be provided as is well known.
- This solenoid valve is closed during heating operation so that the refrigerant flowing out of the indoor radiator 16a flows through the heating throttle and is depressurized to flow into the first heat exchanger 5A constituting the three-fluid heat exchanger 4. It ’s fine. Further, the solenoid valve is opened during the cooling operation so that the refrigerant flowing out of the indoor radiator 16a flows into the radiator 5A (first heat exchanger) constituting the outdoor heat exchanger without being decompressed. good.
- the first heat exchanger 5A serving as an outdoor heat exchanger is a heat exchanger that exchanges heat between the refrigerant flowing out of the electric expansion valve 31 and external heat exchange air.
- the first heat exchanger 5A is arranged in the engine room so as to be arranged upstream of the heat exchanger 5C and the engine radiator 5D in the heat exchange air flow direction. When the vehicle travels, traveling wind flows from the grill into these heat exchangers 5A, 5B, 5C, and 5D.
- the first heat exchanger 5A absorbs heat from the heat exchange air. Functions as (heat absorber). Further, when the refrigerant flows out from the electric expansion valve 31 that opens the flow path during the cooling operation, the refrigerant remains at a high temperature and a high pressure without being depressurized. Therefore, the first heat exchanger 5A uses the heat exchange air to remove the refrigerant. Functions as a radiator for cooling.
- a heat exchanger 5C On the vehicle rear side of the first heat exchanger 5A, a heat exchanger 5C, an engine radiator 5D, and a blower 11 for supplying heat exchange air are provided.
- the blower 11 is configured such that the amount of air blown by the heat exchange air is adjusted by increasing or decreasing the rotational speed of the fan by the control device 14.
- the blower 11 may be a push-in air supply unit that is provided on the vehicle front side of the three-fluid heat exchanger 4 and supplies heat exchange air from the vehicle front side to the rear side.
- a flow path connected to the compressor 3 is provided, such as a three-way valve 33 and an accumulator 32.
- the three-way valve 33 closes the branch flow path side by a valve provided inside, and the refrigerant flows through the cooling throttle (pressure reducing valve) 20 side as indicated by an arrow Y41, and the branch flow path side is opened and the cooling throttle 20 side is opened. Can be switched to the case where the refrigerant flows through the branch flow path side (accumulator 32 side) as indicated by arrow Y42.
- the three-way valve 33 forms a cooling / heating switching part together with the electric expansion valve 31.
- the opening and closing of the internal valve of the three-way valve 33 is controlled by the control device 14.
- the cooling throttle 20 is a decompression unit, and includes a throttle with a predetermined opening degree.
- the three-way valve 33 decompresses the refrigerant flowing out from the first heat exchanger 5A in the three-fluid heat exchanger 4.
- the evaporator 17 is a heat exchanger provided on the downstream side of the cooling throttle 20, and performs heat exchange between the refrigerant decompressed by the cooling throttle 20 and the air-conditioning air flowing through the air-conditioning case 18a.
- the working air is cooled.
- the evaporator 17 is arrange
- the evaporator 17 is arrange
- the accumulator 32 is a gas-liquid separator, and accepts the refrigerant that has flowed out of the first heat exchanger 5A via the three-way valve 33, or the refrigerant that has flowed out of the evaporator 17 through the cooling throttle 20, and the gas-liquid refrigerant. Is separated and the liquid refrigerant is stored, and the gas refrigerant and a small amount of liquid refrigerant (oil is dissolved) in the vicinity of the bottom are sucked into the compressor 3.
- the indoor unit 18 is a unit that adjusts the temperature of the air-conditioning air to a set temperature set by the occupant and blows it into the passenger compartment.
- the blower 21, the evaporator 17, the indoor radiator 16a, and the air are provided in the air-conditioning case 18a.
- a mix door 22 and the like are provided.
- the blower 21 is a blower unit that takes in air-conditioning air into the air-conditioning case 18a from the passenger compartment or outside the passenger compartment and blows it out from various outlets on the most downstream side into the passenger compartment.
- the operating rotational speed of the blower 21, that is, the air flow rate is controlled by the control device 14.
- the evaporator 17 and the indoor radiator 16a described above are disposed on the downstream side of the air flow for air conditioning of the blower 21, the evaporator 17 and the indoor radiator 16a described above are disposed.
- a bypass passage 25 is formed between the indoor radiator 16a and the air conditioning case 18a so that the air for air conditioning can flow through the indoor radiator 16a.
- the air mix door 22 is an adjustment unit that adjusts the amount of air conditioning air that passes through the indoor radiator 16a and the bypass passage 25.
- the air mix door 22 is a rotary door that opens and closes the air-conditioning air circulation portion of the indoor radiator 16a or the bypass passage 25. According to the opening degree of the air mix door 22, the flow rate ratio between the heated air that flows through the indoor radiator 16 a and the cooling air that is cooled by the evaporator 17 and flows through the bypass passage 25 is adjusted. The air conditioning air temperature on the downstream side of 16a is adjusted.
- the opening degree of the air mix door 22 is controlled by the control device 14. Further, the control device 14 controls the operation of the pump 7, the opening / closing control of the flow control valve 8, the operation and discharge amount control of the compressor 3, the opening control of the electric expansion valve 31, and the operation of the blower 11 based on the calculation result. Further, by performing air volume control, opening / closing control of the internal valve of the three-way valve 33, operation control of the blower 21, opening degree control of the air mix door 22, etc., the cooling operation of the device 1, the cooling operation of the vehicle interior, and the heating operation I do.
- the control device 14 operates the pump 7 in the cooling circuit forming the second fluid circuit 2R. Then, the coolant in the second fluid circuit 2R circulates in the order of the motor generator 1, the pump 7, and the third heat exchanger 5C.
- the control device 14 Since the coolant absorbs heat from the motor generator 1 and rises in temperature, when the coolant temperature detected by the temperature sensor 26 is equal to or higher than a predetermined coolant temperature, the control device 14 The flow control valve 8 opens the second heat exchanger 5B side. Then, the coolant is circulated even when it flows through the second heat exchanger 5B, and the coolant is also cooled by the radiator 5A in the three-fluid heat exchanger 4.
- the control device 14 opens the electric expansion valve 31, opens the cooling throttle 20 side by the three-way valve 33, closes the accumulator 32 side, and operates the compressor 3 and the blower 11. Moreover, the control apparatus 14 operates the blower 21 in the indoor unit 18, and adjusts an opening degree so that the indoor heat radiator 16a is closed by the air mix door 22 (as shown by the broken line in FIG. 5).
- the refrigerant discharged from the compressor 3 is the indoor radiator 16a, the electric expansion valve 31, the first heat exchanger 5A, the three-way valve 33, the cooling throttle. 20, the evaporator 17, the accumulator 32, and the compressor 3 are circulated in this order.
- the indoor radiator 16a is closed by the air mix door 22, and air conditioning air in the indoor unit 18 does not pass through the indoor radiator 16a, so that the refrigerant hardly dissipates heat to the air conditioning air in the indoor radiator 16a. Then, it passes through the indoor radiator 16a with high temperature and high pressure. In addition, since the electric expansion valve 31 is opened, the high-temperature and high-pressure refrigerant that has flowed out of the indoor radiator 16a flows into the three-fluid heat exchanger 4 without being depressurized by the electric expansion valve 31. Thus, the first heat exchanger 5A dissipates heat to the heat exchange air and is cooled.
- the refrigerant cooled and flowing out from the first heat exchanger 5A is depressurized to a low temperature and a low pressure by the cooling throttle 20, and flows into the evaporator 17.
- the air-conditioning air in the indoor unit 18 is cooled by the refrigerant, becomes cooling air, passes through the bypass passage 25, and is blown out from the outlet to the vehicle interior.
- the control device 14 controls the discharge amount of the compressor 3, the opening degree of the air mix door 22, and the like so that the temperature of the air-conditioning air to be blown becomes a set temperature set by the occupant.
- the control device 14 throttles the flow path in the electric expansion valve 31, opens the accumulator 32 side by the three-way valve 33, closes the cooling throttle 20 side, the compressor 3, and The blower 11 is operated.
- the control device 14 operates the blower 21 in the indoor unit 18 and adjusts the opening degree so that the bypass channel 25 is closed by the air mix door 22 (as indicated by a solid line in FIG. 5).
- the refrigerant discharged from the compressor 3 is represented by the indoor heat radiator 16a, the electric expansion valve 31, the first heat exchanger 5A constituting the outdoor heat exchanger, the three-way valve 33, and the arrow Y42 in FIG. As shown, the accumulator 32 and the compressor 3 are circulated in this order.
- the indoor radiator 16a is opened by the air mix door 22, and the air-conditioning air in the indoor unit 18 passes through the indoor radiator 16a. Therefore, the air-conditioning air flows through the indoor radiator 16a. And heated air is blown out from the outlet into the passenger compartment.
- the control device 14 controls the discharge amount of the compressor 3, the opening degree of the air mix door 22, and the like so that the temperature of the air-conditioning air to be blown becomes a set temperature set by the occupant.
- the refrigerant flowing out of the indoor radiator 16a is decompressed to a low temperature and a low pressure by the heating and throttling action in the electric expansion valve 31, flows into the first heat exchanger 5A, and absorbs heat from the heat exchange air. .
- the refrigerant that has absorbed heat from the heat exchange air is again discharged from the compressor 3 to the indoor radiator 16a, and the absorbed heat is radiated to the air for air conditioning.
- the air-conditioning air simply passes through the evaporator 17 without heat exchange.
- the three-way valve 33 and the electric expansion valve 31 that have a heat pump cycle that can cool and heat the interior of the vehicle and serve as a switching unit that switches between the heating cycle and the cooling cycle are provided.
- the first heat exchanger 5 ⁇ / b> A that constitutes a radiator of the cooling cycle operates as a heat absorber when performing switching to the heating cycle, and performs heat absorption heating. Therefore, also in the heat exchange system that performs heating and cooling in the heat pump cycle, the size of the second and third heat exchangers 5B and 5C required for heat radiation of the cooling circuit forming the second fluid circuit 2R can be reduced.
- the first heat exchanger 5A that operates as a radiator during the cooling cycle operates as a heat absorber when switched to the heating cycle.
- the flow control valve 8 is opened so that a cooling fluid may flow into the 2nd heat exchanger 5B side at the time of heating cycle operation. According to this, the heating operation can be performed while the waste heat radiated by the second heat exchanger 5B is absorbed by the first heat exchanger 5A.
- FIG. 6 is an operation explanatory diagram of the heat pump cycle showing the fifth embodiment of the present disclosure, in which a heat storage bypass flow path 2RB for defrosting is provided in the cooling circuit of the motor generator 1.
- the refrigeration cycle 2 includes a heat pump cycle that can cool and heat the interior of the vehicle, includes a switching unit that switches between the heating cycle and the cooling cycle, and first heat exchange that forms a radiator of the cooling cycle.
- the unit 5A operates as a heat absorber when switched to the heating cycle. Therefore, also in the heat exchange system that performs heating and cooling in the heat pump cycle, the size of the second third heat exchangers 5B and 5C required for heat radiation of the cooling circuit serving as the second fluid circuit 2R can be reduced.
- the waste heat radiated by the second heat exchanger 5B is absorbed by the first heat exchanger 5A by opening the flow control valve 8 so that the coolant flows to the second heat exchanger 5B side.
- heating operation can be performed.
- the heat storage bypass flow path 2RB which bypasses at least the 2nd heat exchanger 5B on the cooling circuit side, and the flow path which switches inflow of the cooling liquid to the heat storage bypass flow path 2RB side and the low temperature heat exchangers 5B and 5C side
- a flow path switching valve 34 serving as a switching unit is provided.
- the coolant which passed heat storage bypass flow path 2RB is made to flow into the 2nd heat exchanger 5B side. According to this, since the cooling liquid flows into the second heat exchanger 5B when defrosting, it adheres to the heat sink composed of the first heat exchanger 5A disposed adjacent to or integrally with the second heat exchanger 5B.
- the frost can be quickly defrosted.
- the flow path switching valve 34 constituting the flow path switching unit circulates the coolant in the heat storage bypass flow path 2RB during non-defrosting to store heat, and stops the flow into the heat storage bypass flow path 2RB during defrosting,
- the stored coolant is caused to flow into the second heat exchanger 5B side.
- the coolant stored at a time can be made to flow into the second heat exchanger 5B side. Therefore, with the coolant stored in the heat storage bypass channel 2RB during defrosting, the desorption of the heat absorber (first heat exchanger 5A) immediately adjacent to or integrally with the second heat exchanger 5B is performed. Can do.
- the control device 14 opens the heat storage bypass flow path 2RB side by the flow path switching valve 34, closes the heat exchangers 5B and 5C side, and operates the pump 7 Let Then, the coolant in the cooling circuit 2R circulates in the order of the pump 7, the flow path switching valve 34, the heat storage bypass flow path 2RB, the motor generator 1, and the pump 7. The heat generated with the operation of the motor generator 1 is radiated to the coolant, and the motor generator 1 is cooled.
- the coolant temperature detected by the temperature sensor 26 is a predetermined coolant temperature (predetermined coolant temperature,
- the controller 14 opens the low-temperature heat exchangers 5B and 5C side by the flow path switching valve 34, closes the heat storage bypass flow path 2RB side, and operates the blower 11.
- the coolant circulates through the low-temperature heat exchangers 5B and 5C in the cooling circuit 2R, and the coolant is cooled by the low-temperature heat exchangers 5B and 5C.
- the control device 14 opens the heat storage bypass flow channel 2RB side again by the flow channel switching valve 34 and closes the low temperature heat exchangers 5B and 5C side. By repeating this, the motor generator 1 is adjusted (cooled) below a predetermined control temperature.
- the flow control valve 8 is initially closed and the heat of the motor generator 1 is radiated only by the heat exchanger 5C, and when the heat radiating alone cannot sufficiently radiate the heat, the flow control valve 8 is opened and the three-fluid heat exchanger The heat may be dissipated by the heat exchanger 5B in 4.
- the cooling operation and the heating operation are the same as those in the fourth embodiment in FIG.
- the first heat exchanger 5A serving as the outdoor heat exchanger absorbs heat from the heat exchange air to the refrigerant, and thus the temperature of the heat exchange air decreases due to the heat exchange.
- the temperature of the outside air is low as in winter and the temperature of the heat exchange air is lower than the dew point temperature of the water vapor contained in the air by heat exchange, the water vapor becomes condensed water.
- the temperature of the heat exchange air decreases to 0 ° C. or less, the condensed water freezes and becomes frost and adheres to the surface of the first heat exchanger 5A (three-fluid heat exchanger 4).
- the defrosting operation is set as an operation for melting and removing this frost.
- the control device 14 opens the heat storage bypass flow path 2RB side by the flow path switching valve 34, closes the low temperature heat exchangers 5B, 5C side, and operates the pump 7. Then, the coolant in the cooling circuit 2R circulates through the heat storage bypass flow path 2RB side, and does not receive heat radiation from the three-fluid heat exchanger 4 and the low-temperature heat exchanger 5C. Therefore, the heat generated from the motor generator 1 is sufficiently stored in the coolant.
- the controller 14 When the controller 14 performs defrosting during the heating operation, the three-fluid heat exchanger 4 and the heat exchanger 5C (low temperature heat exchanger 9) side are opened by the flow path switching valve 34, and the heat storage bypass flow The road 2RB side is closed, and the blower 11 is put into an operating state. Then, the coolant in the cooling circuit 2R circulates through the heat exchanger 5B in the three-fluid heat exchanger 4, and the heat stored in the coolant is adjacent to or integrated with the heat exchanger 5B. It is supplied to the heat exchanger 5A (heat absorber) for defrosting. Note that a three-way valve or the like may be provided instead of the flow control valve 8 so that the coolant stored in the heat exchanger 5C does not flow during the defrosting.
- the control device 14 controls the amount of air blown by the blower 11 so that the temperature T2 of the heat exchange air is equal to or higher than a predetermined air temperature required for defrosting the three-fluid heat exchanger 4. Since the temperature T2 of the heat exchange air for melting frost needs to be 0 ° C. or higher, the predetermined air temperature is set to 0 ° C. here.
- the amount of heat released from the coolant is proportional to the product of the air volume of the heat exchange air and (temperature T2 ⁇ temperature T1). Therefore, for example, when the heat exchange air temperature T2 is lower than the predetermined air temperature, the control device 14 reduces the air volume of the blower 11 so that the temperature T2 of the heat exchange air becomes equal to or higher than the predetermined air temperature. Secure.
- the heat exchange air heated to the temperature T2 flows into the three-fluid heat exchanger 4, and the three-fluid heat exchanger 4 can be defrosted.
- the operating conditions during the heating operation can be maintained as they are.
- the coolant in the defrosting operation, the coolant is caused to flow through the heat storage bypass flow path 2RB by the flow path switching valve 34 at the stage before defrosting, so that the electric power generation is performed.
- the heat generated from the machine 1 is stored in the coolant. Thereby, the heat for defrosting in the three-fluid heat exchanger 4 can be prepared.
- the flow path switching valve 34 causes the stored coolant to flow through at least the heat exchanger 5B so that the blower 11 is operated. Thereby, the heat of the coolant is transmitted from the heat exchanger 5B to the entire three-fluid heat exchanger 4, and further transmitted to the heat exchange air, whereby the temperature of the heat exchange air can be increased. Further, the heat exchange air whose temperature has increased can be introduced into the heat exchanger 5C constituting the low-temperature heat exchanger 9 on the downstream side and the heat exchanger 5D constituting the engine radiator 10.
- the blower 11 continues to operate during defrosting, and the first heat exchanger 5A in the three-fluid heat exchanger 4 maintains the operation as a heat absorber as in the heating operation. Can do. Therefore, in the heat pump cycle, it is possible to defrost while maintaining the original heating operation state. And the compressor 3 is not operated for defrosting and the extra motive power of the compressor 3 is not required.
- the internal fluid may flow in series between the heat exchanger 5B and the heat exchanger 5C as in type IV of FIG. 14 described later.
- the third heat exchanger 5C of FIG. 7 is integrated with an engine radiator 10 (fourth heat exchanger 5D) that dissipates heat of the coolant of the engine 40. This integration can reduce the volume of the entire heat exchanger.
- FIG. 7 is an operation explanatory diagram of the cooling cycle showing the sixth embodiment of the present disclosure.
- the refrigeration cycle forms a cooling circuit with the compressor 3, the first heat exchanger 5A constituting the condenser, the evaporator 17, and the like.
- the cooling circuit forming the first fluid circuit 2R forms a cooling circuit with the heat source 1, the pump 7, the heat exchanger 5C forming the low-temperature heat exchanger 9, and the heat exchanger 5B.
- the heat exchanger 5B and the heat exchanger 5C have a relationship in which wind flows in series and internal fluid flows in series.
- the heat exchanger 5A and the heat exchanger 5B have a structure that constitutes the three-fluid heat exchanger 4 together.
- the heat exchanger 5A and the heat exchanger 5B are coupled by an outer fin.
- the heat exchanger 5A and the heat exchanger 5B are ideally manufactured with a two-row core.
- the third heat exchanger 5C is integral with the engine radiator 10 serving as the fourth heat exchanger 5D of the cooling circuit of the engine 40. Therefore, the 3rd heat exchanger 5C can be integrated with 4th heat exchanger 5D which consists of engine radiators 10, and can be reduced in size.
- the third heat exchanger 5C and the fourth heat exchanger 5D have a structure integrated as a three-fluid heat exchanger (5C, 5D) that conducts heat mutually with part of the core. According to this, the third heat exchanger 5C can be integrated and miniaturized as a fourth heat exchanger 5D and a three-fluid heat exchanger.
- the first heat exchanger 5A and the second heat exchanger 5B are integrated on the windward side as the first three-fluid heat exchanger (5A, 5B) that conducts heat mutually with part of the core.
- the third heat exchanger 5C and the fourth heat exchanger 5D are integrated as a second three-fluid heat exchanger (5C, 5D) that conducts heat mutually with at least a part of the common core. It is structured. In this way, two sets of three-fluid heat exchangers can be arranged on the windward and leeward sides to further reduce the overall volume.
- the first three-fluid heat exchanger (5A, 5B) is integrated on the windward side
- the second three-fluid heat exchanger (5C, 5D) is integrated on the leeward side.
- the first three-fluid heat exchanger (5A, 5B) and the second three-fluid heat exchanger (5C, 5D) may be further integrated.
- This integrated composite three-fluid heat exchanger (5A, 5B, 5C, 5D) is indicated by a one-dot chain line in FIG.
- all the heat exchanger portions 5A, 5B, 5C, 5D are thermally and mechanically coupled via outer fins.
- the present disclosure is not limited to the above-described embodiments, and can be modified or expanded as follows.
- the three-fluid heat exchanger is formed with a two-row core, but can be formed with a one-row core.
- the heat exchangers 5A and 5B may be structured so as to be able to conduct heat to each other.
- the heat exchanger 5A may be in the upwind direction and the heat exchanger 5B may be in the downwind direction with respect to the wind flow. Also good. Further, it may be integrated so that the upwind / downwind relationship is eliminated.
- FIG. 8 is a schematic layout view showing an example of alternate arrangement of tubes in each heat exchanger in a three-fluid heat exchanger showing another embodiment.
- the three-fluid heat exchanger includes, for example, a tube 41 of the first heat exchanger 5 ⁇ / b> A and a part of the low-temperature heat exchanger that constitute a condenser or a heat absorber that is an outdoor unit of a vehicle air conditioner. It is a composite heat exchanger which consists of the tube 42 of the 2nd heat exchanger 5B to comprise.
- a core 44 is constituted by at least the tubes 41 and 42 and the outer fin 43 provided with a cut-and-raised portion that bridges between the tubes 41 and 42.
- the heat exchanger 5 ⁇ / b> A and the heat exchanger 5 ⁇ / b> B are thermally coupled to each other by the outer fin 43 that forms a part of the core 44.
- Arrow Y7 is the wind (heat exchange air) that is blown by the blower 11.
- FIG. 9 is a schematic arrangement view showing an example of staggered arrangement of tubes in each heat exchanger in a three-fluid heat exchanger showing another embodiment.
- 42 is a staggered arrangement.
- the tubes 41 and 42 are opposed to the wind Y7 direction.
- the outer fin 43 provided with the cut and raised which bridges between these tubes 41 and 42 is provided.
- the heat exchanger 5A and the heat exchanger 5B are thermally coupled by the outer fins 43 that form part of the core 44.
- thermal coupling between the heat exchanger 5A and the heat exchanger 5B can be performed by contact between tubes or contact between tanks to which the tubes are connected.
- the core 44 is a metal part including a tube, an outer fin, and a tank in this case.
- FIG. 10 is an external perspective view of the heat exchanger 70
- FIG. 11 is an exploded perspective view of the heat exchanger 70
- FIG. 12 is a cross-sectional view taken along line Y12-Y12 of FIG. 10
- FIG. 3 is a schematic perspective view for explaining a refrigerant flow and a coolant flow in a heat exchanger 70.
- the heat exchange medium of the three-fluid heat exchanger may be air, refrigerant, and cooling liquid, or air, first cooling liquid, and second cooling liquid. The case will be described. However, the following structure can be applied to the case of air, the first coolant, and the second coolant.
- the outdoor heat exchange section 160 constituting the first heat exchanger 5A and the radiator section 430 constituting the second heat exchanger 5B each have a plurality of tubes through which refrigerant or coolant flows.
- a so-called tank-and-tube heat exchanger structure having a pair of collecting and distributing tanks or the like that are arranged at both ends of the plurality of tubes and collect or distribute the refrigerant or the coolant flowing through the tubes. It is configured. More specifically, the outdoor heat exchange unit 160 extends in the stacking direction of the plurality of refrigerant tubes 160a through which the refrigerant as the first fluid flows, and the plurality of refrigerant tubes 160a, and extends the refrigerant tubes 160a.
- It has a refrigerant side tank portion 160c that collects or distributes the refrigerant that circulates, and the refrigerant as the third fluid that flows around the refrigerant tube 160a and the refrigerant tube 160a (outside air blown from the blower fan 11) ).
- the radiator section 430 extends in the stacking direction of the cooling medium tubes 430a through which the cooling liquid as the second fluid flows and the cooling medium tubes 430a and flows through the cooling medium tubes 430a.
- Heat exchange is performed between the coolant flowing through the cooling medium tube 430a and the air flowing around the cooling medium tube 430a (outside air blown from the blower fan 11). It is a heat exchanging part.
- the refrigerant tube 160a and the cooling medium tube 430a flat tubes having a flat shape in the longitudinal direction are adopted. Then, as shown in the exploded perspective view of FIG. 11, the refrigerant tube 160a of the outdoor heat exchange unit 160 and the cooling medium tube 430a of the radiator unit 430 are respectively along the flow direction X10 of the outside air blown by the blower fan 11. Are arranged in two rows.
- the refrigerant tubes 160a and the cooling medium tubes 430a arranged on the windward side in the flow direction of the outside air are alternately spaced at predetermined intervals so that the flat surfaces of the outer surfaces are parallel to each other and face each other. Are arranged in layers.
- the refrigerant tubes 160a and the cooling medium tubes 430a arranged on the leeward side in the flow direction of the outside air are alternately stacked with predetermined intervals.
- the refrigerant tube 160a of the heat exchanger is disposed between the cooling medium tubes 430a, and the cooling medium tube 430a is disposed between the refrigerant tubes 160a. Further, the space formed between the refrigerant tube 160a and the cooling medium tube 430a forms an outside air passage 70a (third fluid passage) through which the outside air blown by the blower fan 11 flows.
- the outside air passage 70a promotes heat exchange between the refrigerant and the outside air in the outdoor heat exchange section 160 and heat exchange between the coolant and the outside air in the radiator section 430, and cools the refrigerant flowing through the refrigerant tube 160a and the cooling.
- Outer fins 50 that allow heat transfer between the coolant flowing through the medium tube 430a are disposed.
- this outer fin 50 a corrugated fin obtained by bending a metal thin plate having excellent heat conductivity into a wave shape is adopted.
- this outer fin 50 is composed of a refrigerant tube 160a and a cooling medium tube 430a. The heat transfer between the refrigerant tube 160a and the cooling medium tube 430a is enabled.
- the refrigerant side tank portion 160c includes a refrigerant side fixing plate member 161 to which both the refrigerant tubes 160a and the cooling medium tubes 430a arranged in two rows are fixed, and the refrigerant side fixed to the refrigerant side fixing plate member 161.
- An intermediate plate member 162 and a refrigerant side tank forming member 163 are provided.
- the refrigerant side intermediate plate member 162 is fixed to the refrigerant side fixing plate member 161, so that the cooling medium tube 430 a is interposed between the refrigerant side fixing plate member 161 and the refrigerant side fixing plate member 161.
- a plurality of recesses 162b that form a plurality of communicating spaces are formed. This space serves as a cooling medium communication space that allows the cooling medium tubes 430a arranged in two rows in the outside air flow direction X10 to communicate with each other.
- FIG. 12 for the sake of clarity, the cross section around the recess 432b provided in the cooling medium side intermediate plate member 432 is illustrated, but as described above, the refrigerant side tank portion 160c and the cooling medium side are shown. Since the basic configuration of the tank portion 430c is the same, the refrigerant-side connection plate member 161, the recess portion 162b, and the like are indicated by parentheses.
- a portion of the refrigerant side intermediate plate member 162 corresponding to the refrigerant tube 160a is provided with a first communication hole 162a (FIG. 11) penetrating the front and back, and the refrigerant communication tube 160a is provided in the first communication hole 162a. Has penetrated. Thereby, the refrigerant
- the refrigerant tube 160a protrudes more toward the refrigerant side tank portion 160c than the cooling medium tube 430a. That is, the end on the refrigerant side tank portion 160c side of the refrigerant tube 160a and the end on the refrigerant side tank portion 160c side of the cooling medium tube 430a are arranged unevenly.
- the refrigerant-side tank forming member 163 is fixed to the refrigerant-side fixing plate member 161 and the refrigerant-side intermediate plate member 162, so that a collecting space 163a for collecting refrigerant and a distribution space 163b for distributing refrigerant are formed therein.
- the refrigerant side tank forming member 163 is formed in a double mountain shape (W shape) when viewed from the longitudinal direction by pressing a flat metal.
- the collective space 163a and the distribution space 163b are partitioned by joining the two mountain-shaped central portions 163c of the refrigerant side tank forming member 163 to the refrigerant side intermediate plate member 162.
- the collective space 163a is disposed on the leeward side in the flow direction X10 of the outside air
- the distribution space 163b is disposed on the leeward side in the flow direction X10 of the outside air.
- the central portion 163c is formed in a shape that fits a recess 162b formed in the refrigerant-side intermediate plate member 162, and the collective space 163a and the distribution space 163b are formed of the refrigerant-side fixing plate member 161 and the refrigerant-side intermediate plate.
- the coolant is partitioned so that the internal refrigerant does not leak from the joint portion of the member 162.
- the refrigerant tube 160a passes through the first communication hole 162a of the refrigerant side intermediate plate member 162 and protrudes into the collecting space 163a or the distribution space 163b formed inside the refrigerant side tank forming member 163. Therefore, the refrigerant tubes 160a arranged on the windward side in the outside air flow direction X10 communicate with the collective space 163a, and the refrigerant tubes 160a arranged on the leeward side in the outside air flow direction X10 enter the distribution space 163b. Communicate.
- a refrigerant inflow pipe 164 that allows the refrigerant to flow into the distribution space 163b and a refrigerant outflow pipe 165 that causes the refrigerant to flow out from the collective space 163a are connected to one end in the longitudinal direction of the refrigerant side tank forming member 163. Yes. Further, the other end in the longitudinal direction of the refrigerant side tank forming member 163 is closed by a closing member.
- the cooling medium side fixing plate member 431 and the cooling medium side intermediate plate member 432 fixed to the cooling medium side fixing plate member 431 have the same configuration.
- a cooling medium side tank forming member 433 is provided.
- the recesses 432 b provided in the cooling medium side intermediate plate member 432 are arranged in two rows in the outside air flow direction X ⁇ b> 10.
- a refrigerant communication space for communicating the refrigerant tubes 160a with each other is formed.
- a second communication hole 432a (FIG. 11) penetrating the front and back of the cooling medium side intermediate plate member 432 corresponding to the cooling medium tube 430a is provided in the second communication hole 432a.
- the tube 430a for use penetrates. Accordingly, the cooling medium tube 430a communicates with the space formed in the cooling medium medium side tank forming member 433.
- the cooling medium tube 430a protrudes more toward the cooling medium side tank portion 430c than the refrigerant tube 160a. That is, the end on the cooling medium side tank 430c side of the refrigerant tube 160a and the end on the cooling medium side tank 430c side of the cooling medium tube 430a are arranged unevenly.
- the cooling medium side tank forming member 433 is fixed to the cooling medium side fixing plate member 431 and the cooling medium side intermediate plate member 432, so that the cooling medium side tank forming member 433 is partitioned by the central portion 433 c of the cooling medium side tank forming member 433.
- the cooling medium gathering space 433a and the cooling medium distribution space 433b are formed.
- the distribution space 433b is arranged on the leeward side in the flow direction X10 of the outside air
- the collective space 433a is arranged on the leeward side in the flow direction X10 of the outside air.
- a cooling medium inflow pipe 434 through which the cooling medium flows into the distribution space 433b is connected to one end side in the longitudinal direction of the cooling medium side tank forming member 433, and a cooling medium outflow pipe through which the cooling medium flows out from the collective space 433a. 435 is connected. Further, the other end side in the longitudinal direction of the cooling medium side tank portion 430c is closed by a closing member.
- the refrigerant flowing into the distribution space 163b of the refrigerant side tank portion 160c via the refrigerant inflow pipe 164 is divided into two rows.
- the refrigerant flows into the refrigerant tubes 160a arranged on the leeward side in the flow direction X10 of the outside air.
- each refrigerant tube 160a arranged on the leeward side is formed between the cooling medium side fixing plate member 431 and the cooling medium side intermediate plate member 432 of the cooling medium side tank 430c.
- the refrigerant flows into the refrigerant tubes 160a arranged on the windward side of the outside air flow direction X10 through the communication space.
- each refrigerant tube 160a arranged on the windward side gathers in the collective space 163a of the refrigerant side tank portion 160c and flows out from the refrigerant outflow pipe 165 as shown by the solid line arrow in FIG. I will do it. That is, in this heat exchanger 70, the refrigerant flows while making U-turns in the order of the leeward refrigerant tube 160a, the refrigerant communication space of the cooling medium side tank 430c, and the leeward refrigerant tube 160a.
- the coolant flows while making U-turns in the order of the cooling medium tube 430a on the windward side, the communication space for the cooling medium in the refrigerant side tank portion 160c, and the cooling medium tube 430a on the leeward side. Therefore, the refrigerant flowing through the adjacent refrigerant tubes 160a and the cooling liquid flowing through the cooling medium tubes 430a are opposed to each other.
- the refrigerant tube 160a of the outdoor heat exchange unit 160 the cooling medium tube 430a of the radiator unit 430, each component of the refrigerant side tank unit 160c, each component of the cooling medium side tank unit 430c, and the outer fin 50 are These are made of the same metal material (in this embodiment, an aluminum alloy).
- the refrigerant side fixing plate member 161 and the refrigerant side tank forming member 163 are fixed by caulking while the refrigerant side intermediate plate member 162 is sandwiched, and the cooling medium side intermediate plate member 432 is sandwiched.
- the fixing plate member 431 and the cooling medium side tank forming member 433 are fixed by caulking.
- FIG. 14 illustrates a summary of the present disclosure according to a plurality of heat exchangers 5B and 5C that are connected to the cooling circuit 2R and radiate the cooling liquid, and modifications thereof.
- the first heat exchanger 5A is integral with the second heat exchanger, the illustration is omitted.
- type I is capable of simultaneously flowing coolant into the plurality of heat exchangers 5B and 5C, passes through the flow control valve 8 forming the flow path switching unit, and flows through the heat exchanger 5B. And a path through the heat exchanger 5C without passing through the flow control valve 8 from a device that generates heat. Then, when the heat dissipation amount of the heat exchanger 5C increases to a predetermined amount, the coolant flowing through the heat exchanger 5B is increased. As a result, the endothermic heating during the heating operation can be performed as in the case of FIG.
- the second heat exchanger 5B and the third heat exchanger 5C have a series of coolant flows as internal fluids of these heat exchangers 5B and 5C. Furthermore, the flow of the wind is in the opposite direction to the flow of the cooling liquid and faces each other. As a result, the efficiency of heat exchange between the wind and the coolant is improved.
- the third heat exchanger 5C is arranged on the upstream side of the internal fluid, and the second heat exchanger 5B is arranged on the downstream side.
- the 1st heat exchanger 5 can comprise the heat exchanger for heat absorption heating which absorbs the heat_generation
- type III is a type in which a bypass circuit for bypassing the third heat exchanger 5C is provided in type II.
- the amount of heat absorbed by the first heat exchanger 5A from the second heat exchanger 5B can be increased by flowing the refrigerant through the bypass circuit.
- type IV is the type II provided with a bypass circuit that bypasses the second heat exchanger 5B.
- a bypass circuit that bypasses the second heat exchanger 5B.
- the maximum heat radiation amount of the third heat exchanger 5C can be increased.
- a heat storage bypass flow path that bypasses at least the second heat exchanger 5B is provided on the cooling circuit side as shown in FIG. 6, and a flow for switching the inflow of the coolant to the heat storage bypass flow path side and the second heat exchanger 5B side is provided. If the path switching unit 34 is provided, the coolant stored through the heat storage bypass flow path at the time of defrosting of the heat absorber can be caused to flow into the second heat exchanger 5B side.
- type V is the type II provided with a bypass circuit for bypassing the heat exchangers 5C and 5B.
- the bypass circuit if the bypass circuit is used for heat storage, the amount of heat stored in the heat storage bypass channel can be increased compared to type IV, and the coolant stored through the heat storage bypass channel during defrosting of the heat absorber can be stored. It can be made to flow into the 2nd heat exchanger 5B side via the 3rd heat exchanger 5C.
- type VI is provided with a heat storage bypass flow path that bypasses the third heat exchanger 5C and a heat storage bypass flow path that bypasses the second heat exchanger 5B. According to this, the function of the said type II to the type V can be exhibited arbitrarily by switching the combination of a some thermal storage bypass flow path.
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Abstract
Description
以下、本開示の第1実施形態について図1を用いて詳細に説明する。図1は、本開示の第1実施形態を示す冷房回路の作動説明図である。図1に示すように、熱交換システム100は、例えば走行用モータを走行用駆動源として備える電気自動車(EV)、ハイブリッド自動車(HV)、あるいはプラグインハイブリッド自動車(PHV)等の車両に搭載される装置である。この装置は、機器(図示しないインバータ、電動発電機1等)の冷却を行うと共に、エアコンサイクルによる冷凍サイクル2での冷房運転を可能としている。
この第1実施形態では、凝縮器5Aのチューブと熱交換器5Bのチューブの配置を交互配置として、風流れに対して実質均等に冷却されるようにしている。しかし、三流体熱交換器4は、2列コアにて製作されているため、三流体熱交換器4内の低温熱交換器の一部である熱交換器5Bと凝縮器5Aとの関係を自由に設計できる。例えば、熱交換器5Bを風流れの上流側とし凝縮器5Aを風流れの下流側としても良い。勿論この反対に、凝縮器5Aを風流れの上流側とし熱交換器5Bを風流れの下流側としても良い。
(冷房運転)
エアコンサイクル2においては、図1中の矢印で示すように、圧縮機3から吐出された冷媒は、凝縮器5A、冷房絞り20、蒸発器17、圧縮機3の順に循環する。ヒータコア16はエアミックスドア22によって閉じられており、室内ユニット18内の空調用空気はヒータコア16を通過しないため、エンジン冷却液はヒータコア16において空調用空気にほとんど放熱することがない。
第1実施形態では、冷凍サイクル2を成す第1流体回路1R内の放熱器となる熱交換器5Aと、発熱を伴う機器となる電動発電機1の冷却液が流れる第2流体回路(冷却回路)2Rを有する熱交換システムを構成している。冷却回路2Rの冷却液の放熱は、送風機11によって流される風の風上および風下に配置された複数の低温熱交換器5B、5Cにて分割して放熱している。
次に、本開示の第2実施形態について図3を使用して説明する。なお、以降の各実施形態においては、上述した第1実施形態と同一の構成要素には同一の符号を付して説明を省略し、異なる構成および特徴について説明する。なお、第2実施形態以下については、第1実施形態と同じ符号は、同一の構成を示すものであって、先行する説明が援用される。図1と図3の違いは、第2熱交換器5Bと第3熱交換器5Cの接続が直列か並列かという違いであり、図1では電動発電機MGの冷却水が並列に流れ図3では直列に流れている。
次に、本開示の第3実施形態について図4に基づいて説明する。上述した実施形態と異なる特徴部分を説明する。図4と図1との相違点は液冷凝縮器30およびブライン用ポンプ30aを圧縮機3側と三流体熱交換器4との間に配置して熱伝達を中継する独立した冷却液(本開示ではブラインと呼ぶ)の回路も受けた点にある。この場合、三流体熱交換器4内を流れる流体は図1の場合は冷却液(LLC)と冷媒であるが図4の場合は三流体熱交換器4内を流れる流体を冷却液(LLC)に統一できる。これにより三流体熱交換器4の設計製造(検査を含む)が容易になる。つまり冷媒と冷却液の間では耐圧や腐食に対する対策が異なるが、三流体熱交換器4の内部流体を同じ冷却液とすることで製造等が容易になる。
次に、本開示の第4実施形態について説明する。上述した実施形態と異なる特徴部分を説明する。図5は、本開示の第4実施形態を示すヒートポンプサイクルの作動説明図である。この図5において、冷凍サイクル2を成す第1流体回路1Rは、ヒートポンプサイクルを構成している。
以下、その他の構成について説明する。ヒートポンプサイクルの室外熱交換器を三流体熱交換器4内の熱交換器5Aで構成し、制御装置14を備えている。ヒートポンプユニットを構成する室内放熱器16a、および蒸発器17によって、車両室内の空調(冷房運転、暖房運転)を行うユニットが、室内ユニット18として設けられている。
次に、上記構成に基づく作動について説明する。制御装置14は、第2流体回路2Rを成す冷却回路において、ポンプ7を作動させる。すると、第2流体回路2R内の冷却液は、電動発電機1、ポンプ7、第3熱交換器5Cの順に循環する。
制御装置14は、ヒートポンプサイクルの冷房サイクルにおいて、電気式膨張弁31を開き、三方弁33によって冷房絞り20側を開き、アキュムレータ32側を閉じ、圧縮機3、および送風機11を作動させる。また、制御装置14は、室内ユニット18において、ブロワ21を作動させ、エアミックスドア22によって室内放熱器16aを閉じるように(図5中の破線のように)開度を調節する。
制御装置14は、図5に示すように、ヒートポンプサイクルにおいて、電気式膨張弁31内の流路を絞り、三方弁33によってアキュムレータ32側を開き、冷房絞り20側を閉じ、圧縮機3、および送風機11を作動させる。また、制御装置14は、室内ユニット18において、ブロワ21を作動させ、エアミックスドア22によってバイパス流路25を閉じるように(図5中の実線のように)開度を調節する。
(第5実施形態)
次に、本開示の第5実施形態について説明する。上述した実施形態と異なる特徴部分を説明する。図6は、本開示の第5実施形態を示すヒートポンプサイクルの作動説明図であり、電動発電機1の冷却回路に除霜用の蓄熱バイパス流路2RBを設けたものである。
次に、上記構成に基づく第5実施形態の作動について更に詳しく説明する。制御装置14は、第2流体回路(冷却回路)2Rを成す冷却回路において、流路切替え弁34によって蓄熱用バイパス流路2RB側を開き、熱交換器5B、5C側を閉じ、ポンプ7を作動させる。すると、冷却回路2R内の冷却液は、ポンプ7、流路切替え弁34、蓄熱用バイパス流路2RB、電動発電機1、ポンプ7の順に循環する。電動発電機1の作動に伴って発生する熱は、冷却液に放熱され、電動発電機1は冷却される。
暖房運転中においては、室外熱交換器となる第1熱交換器5Aは、熱交換用空気から冷媒に吸熱するので、熱交換用空気は熱交換により温度が低下する。そして、冬場のように外気温度が低く、熱交換によって熱交換用空気の温度が空気中に含まれる水蒸気の露点温度を下回ると、水蒸気は凝縮水となる。更に、熱交換用空気の温度が低下して0℃以下となると、凝縮水は凍結して霜となって第1熱交換器5A(三流体熱交換器4)の表面に付着してしまう。
次に、本開示の第6実施形態について説明する。上述した実施形態と異なる特徴部分を説明する。第6実施形態は、図7の第3熱交換器5Cをエンジン40の冷却液の熱を放熱するエンジンラジエータ10(第4熱交換器5D)と一体化したものである。この一体化により熱交換器全体の空間に占める体積を縮小することができる。
(第6実施形態の変形例)
上記のように、第1の三流体熱交換器(5A、5B)が風上側で一体化して構成され、第2の三流体熱交換器(5C、5D)が風下側で一体化して構成されているが、これら第1の三流体熱交換器(5A、5B)と第2の三流体熱交換器(5C、5D)とを更に一体化しても良い。この一体化された複合三流体熱交換器(5A、5B、5C、5D)を図7の1点鎖線にて示す。複合三流体熱交換器(5A、5B、5C、5D)においては、全ての熱交換器部分5A、5B、5C、5Dがアウターフィンを介して熱的および機械的に結合されている。
本開示は上述した実施形態にのみ限定されるものではなく、次のように変形または拡張することができる。例えば、上述の実施形態では、三流体熱交換器を2列コアで形成したが1列コアで形成することができる。また、熱交換器5A、5B間は互いに熱伝導可能な構造であれば良く、風流れに対して熱交換器5Aを風上、熱交換器5Bを風下の関係においても良いし、逆にしても良い。更には、渾然一体化して風上風下の関係をなくしても良い。
より具体的には、室外熱交換部160は、第1流体としての冷媒が流通する複数本の冷媒用チューブ160a、および、複数本の冷媒用チューブ160aの積層方向に延びて冷媒用チューブ160aを流通する冷媒の集合あるいは分配を行う冷媒側タンク部160cを有し、冷媒用チューブ160aを流通する冷媒と冷媒用チューブ160aの周囲を流れる第3流体としての空気(送風ファン11から送風された外気)とを熱交換させる熱交換部である。
(まとめ)
図14は、冷却回路2Rに接続されて冷却液の放熱を行う複数の熱交換器5B、5Cに係る本開示実施形態、およびその変形例のまとめを図示したものである。なお、第1熱交換器5Aは、第2熱交換器と一体であるが、図示を省略している。
Claims (18)
- 少なくとも冷房サイクルの放熱を行う第1熱交換器(5A)と、
発熱を伴う機器(1)の冷却液が流れる冷却回路(2R)と、
前記冷却回路(2R)に接続されて前記冷却液の放熱を行う複数の熱交換器(5B、5C)と、
前記第1熱交換器(5A)と前記複数の熱交換器(5B、5C)とに送風して冷却する送風機(11)と、を備え、
前記冷却回路(2R)の放熱は、前記送風機(11)の送風方向に並べて配置された前記複数の熱交換器(5B、5C)に分けて行われ、
前記複数の熱交換器(5B、5C)のうち風上側に配置された熱交換器(5B)は、前記第1熱交換器(5A)と熱的に結合され、前記風上側に配置された熱交換器(5B)は自身で放熱すると共に前記第1熱交換器(5A)を介しても放熱する熱交換システム。 - 前記第1熱交換器(5A)は、車両の室内を空調する第1流体回路(1R)の一部を成す空調用熱交換器からなり、
前記冷却回路(2R)は、前記車両のエンジン(40)以外の発熱を伴う前記機器(1)を冷却する第2流体回路(2R)から成る請求項1に記載の熱交換システム。 - 前記複数の熱交換器(5B、5C)は、風上側に配置された第2熱交換器(5B)と風下側に配置された第3熱交換器(5C)とから成り、
前記第2熱交換器(5B)が前記第1熱交換器(5A)に隣接または一体に配置されている請求項1または2に記載の熱交換システム。 - 圧縮機(3)で圧縮された冷媒が液冷凝縮器(30)で冷却されたのち、該液冷凝縮器(30)内を流れる冷却液から成るブラインの熱を放熱するブライン用熱交換器から前記第1熱交換器(5A)が構成されている請求項1ないし3のいずれか一項に記載の熱交換システム。
- 前記第1熱交換器(5A)と前記複数の熱交換器(5B、5C)のうち風上側に配置された熱交換器(5B)とは、コアの一部で熱伝導する三流体熱交換器(4)から構成されている請求項1ないし4のいずれか一項に記載の熱交換システム。
- 前記第2熱交換器(5B)と前記第3熱交換器(5C)とは、これらの熱交換器(5B、5C)の内部流体となる前記冷却液の流れが並列である請求項3に記載の熱交換システム。
- 前記第2熱交換器(5B)と前記第3熱交換器(5C)とは、これらの熱交換器(5B、5C)の内部流体となる前記冷却液の流れが直列である請求項3に記載の熱交換システム。
- 前記第3熱交換器(5C)が前記内部流体の上流側に配置され、前記第2熱交換器(5B)が下流側に配置されている請求項7に記載の熱交換システム。
- 前記第2熱交換器(5B)の流量を調整する流調弁(8)を備え、
前記冷却液の温度が所定の温度以上に達したとみなされた場合に、前記流調弁(8)が開かれ、
前記第3熱交換器(5C)のみでなく前記第2熱交換器(5B)側でも放熱される請求項6に記載の熱交換システム。 - 前記冷凍サイクルは、車両の室内を冷房および暖房可能なヒートポンプサイクルから成り、暖房サイクルと前記冷房サイクルとを切り替える冷房暖房切替え部(33、31)を備え、
前記冷房サイクルの前記第1熱交換器(5A)は、前記暖房サイクルに切り替わったときに吸熱器として作動する請求項1ないし9のいずれか一項に記載の熱交換システム。 - 前記冷凍サイクルは、前記車両の室内を冷房および暖房可能なヒートポンプサイクルから成り、暖房サイクルと前記冷房サイクルとを切り替える冷房暖房切替え部(33、31)を備え、
前記冷房サイクルの前記第1熱交換器(5A)は、前記暖房サイクルに切り替わったときに吸熱器として作動し、前記暖房サイクル作動時には前記第2熱交換器(5B)側に前記冷却液が流れるように前記流調弁(8)が制御される請求項9に記載の熱交換システム。 - 前記冷凍サイクルは、前記車両の室内を冷房および暖房可能なヒートポンプサイクルから成り、暖房サイクルと前記冷房サイクルとを切り替える冷房暖房切替え部(33、31)を備え、
前記冷房サイクルの前記第1熱交換器(5A)は、前記暖房サイクルに切り替わったときに吸熱器として作動し、
前記冷却回路側に少なくとも前記第2熱交換器(5B)をバイパスする蓄熱バイパス流路(2RB)が備られ、
前記蓄熱バイパス流路(2RB)側と前記第2熱交換器(5B)側への前記冷却液の流入を切り替える流路切替え部(34)が備られ、この流路切替え部(34)により、前記吸熱器の除霜時に前記蓄熱バイパス流路(2RB)を通過した前記冷却液が前記第2熱交換器(5B)側に流入する請求項3、6、7、8、9、および11のいずれか一項に記載の熱交換システム。 - 前記流路切替え部(34)は、非除霜時に前記冷却液を前記蓄熱バイパス流路(2RB)に流して蓄熱し、除霜時に前記蓄熱バイパス流路(2RB)への流入を停止させて、蓄熱された前記冷却液を前記第2熱交換器(5B)側に流入させる請求項12に記載の熱交換システム。
- 前記冷却回路の機器(1)はエンジン(40)以外から成り、前記第3熱交換器(5C)は、前記エンジン(40)の冷却回路のエンジン用熱交換器(5D)と一体である請求項3、6、7、8、9、11、12および13のいずれか一項に記載の熱交換システム。
- 前記第3熱交換器(5C)と前記エンジン用熱交換器(5D)とはコアの一部で相互に熱伝導すると共に空気と熱交換する三流体熱交換器(5C、5D)として一体化された構造からなる請求項14に記載の熱交換システム。
- 前記第1熱交換器(5A)と前記第2熱交換器(5B)とが、コアの一部で相互に熱伝導する第1の三流体熱交換器(5A、5B)として風上側で一体化して構成され、前記第3熱交換器(5C)と前記エンジン用熱交換器(5D)とが、コアの一部で相互に熱伝導する第2の三流体熱交換器(5C、5D)として風下側で一体化して構成されている請求項14に記載の熱交換システム。
- 前記第1の三流体熱交換器(5A、5B)と前記第2の三流体熱交換器(5C、5D)とが更に一体化され、前記第1熱交換器(5A)と前記第2熱交換器(5B)と前記第3熱交換器(5C)と前記エンジン用熱交換器(5D)とが共通のコアの一部で熱伝導している請求項16に記載の熱交換システム。
- 前記風上側に配置された第2熱交換器(5B)と風下側に配置された第3熱交換器(5C)とは、これらの熱交換器(5B、5C)の内部流体となる前記冷却液の流れが前記第3熱交換器(5C)から前記第2熱交換器(5B)に向けて直列に流れ、風流れに対して前記冷却液の流れが対向流となる請求項7または8に記載の熱交換システム。
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US14/362,345 US9592717B2 (en) | 2011-12-05 | 2012-12-03 | Heat exchange system |
DE112012005066.5T DE112012005066T5 (de) | 2011-12-05 | 2012-12-03 | Wärmetauschsystem |
CN201280059907.4A CN103998267B (zh) | 2011-12-05 | 2012-12-03 | 热交换系统 |
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JP2012249578A JP5994588B2 (ja) | 2011-12-05 | 2012-11-13 | 熱交換システム |
JP2012-249578 | 2012-11-13 |
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JP (1) | JP5994588B2 (ja) |
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US9592717B2 (en) | 2017-03-14 |
DE112012005066T5 (de) | 2014-09-04 |
US20140290296A1 (en) | 2014-10-02 |
CN103998267A (zh) | 2014-08-20 |
JP2013139250A (ja) | 2013-07-18 |
JP5994588B2 (ja) | 2016-09-21 |
CN103998267B (zh) | 2016-08-24 |
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