WO2013005647A1 - 圧縮型冷凍機用潤滑油組成物 - Google Patents
圧縮型冷凍機用潤滑油組成物 Download PDFInfo
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- WO2013005647A1 WO2013005647A1 PCT/JP2012/066588 JP2012066588W WO2013005647A1 WO 2013005647 A1 WO2013005647 A1 WO 2013005647A1 JP 2012066588 W JP2012066588 W JP 2012066588W WO 2013005647 A1 WO2013005647 A1 WO 2013005647A1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/042—Epoxides
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
- C10M2209/043—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
- C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/108—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified
- C10M2209/1085—Polyethers, i.e. containing di- or higher polyoxyalkylene groups etherified used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/02—Unspecified siloxanes; Silicones
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/097—Refrigerants
- C10N2020/101—Containing Hydrofluorocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/40—Low content or no content compositions
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/70—Soluble oils
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2080/00—Special pretreatment of the material to be lubricated, e.g. phosphatising or chromatising of a metal
Definitions
- the present invention relates to a lubricating oil composition for a compression type refrigerator, and more particularly, to a lubricating oil composition for a compression type refrigerator having a good thermal and oxidation stability using a saturated fluorinated hydrocarbon having a low carbon number as a refrigerant. is there.
- HFC saturated fluorinated hydrocarbons
- R32 difluoromethane
- R410A and R407C mixed refrigerants
- HFC refrigerants that do not destroy the ozone layer in various compression refrigerators including air conditioners.
- R32 has a relatively high theoretical COP and heat transfer coefficient and low pressure loss of the refrigerant, it has a characteristic of high energy efficiency when used in an air conditioner.
- R32 has a characteristic that the discharge temperature of the compressor is about 20 ° C. higher than the conventional R410A and R407C. Under such circumstances, research for improving the structure of the refrigeration apparatus has been conducted (for example, see Patent Document 1).
- a lubricating oil composition for compression refrigerating machines using these refrigerants requires a lubricating oil composition having high thermal and oxidation stability in the presence of those refrigerants.
- saturated HFCs are highly stable and can be addressed by blending existing antioxidants and acid scavengers used in R134a and the like. It was considered possible (see, for example, Patent Documents 2 to 4). However, even when existing antioxidants and acid scavengers are simply blended, or when the blending amount thereof is increased, the effect of increasing the thermal and oxidation stability is not satisfactory.
- JP 2001-183020 A Japanese Patent Laid-Open No. 02-258896 Japanese Patent Laid-Open No. 02-289898 Japanese Patent Laid-Open No. 02-305893
- the present invention is a compression type excellent in thermal and oxidation stability even when used in a compression type refrigerator using a saturated fluorinated hydrocarbon refrigerant having a low carbon number and a low global warming potential.
- An object of the present invention is to provide a lubricating oil composition for a refrigerator.
- the present inventors have found that the object can be achieved by using an oxygen-containing organic compound having a controlled water content as a base oil.
- the present invention has been completed based on such findings.
- the present invention Polyoxyalkylene glycols, polyvinyl ethers, copolymers of poly (oxy) alkylene glycol and polyvinyl ether, poly (oxy) alkylene glycol monoether and polyvinyl ether, all having a water content of 500 mass ppm or less
- R 4 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, which may be the being the same or different, R 7 is a carbon number 2 10 to 10 divalent hydrocarbon groups, R 8 is a hydrocarbon group having 1 to 10 carbon atoms, p is an average value of 0 to 10, and R 4 to R 8 are the same for each structural unit. and or different respectively, and a plurality of R 7 O in the case of R 7 O there are a plurality may be the same or different.
- the lubricating oil composition for a compression refrigerator according to any one of 1 to 3, wherein the saturated fluorinated hydrocarbon having 1 to 3 carbon atoms is difluoromethane (R32), 5.
- the refrigerant is a mixture of difluoromethane (R32) and pentafluoroethane (R125), or difluoromethane (R32), pentafluoroethane (R125), and 1,1,1,2 tetrafluoroethane (R134a).
- the lubricating oil composition for a compression type refrigerator according to any one of 1 to 5, wherein the refrigerant is a refrigerant containing 70% by mass or more of difluoromethane (R32), 7). 7.
- the lubricating oil composition for a compression refrigeration machine according to any one of the above 1 to 7, wherein the base oil has a number average molecular weight of 300 to 3000, 9. 9.
- the lubricating oil composition for a compression type refrigerator according to any one of the above 1 to 10, wherein the sliding part of the compression refrigerator is made of an engineering plastic, or has an organic coating film or an inorganic coating film, 12
- the organic coating film is formed by using a polytetrafluoroethylene coating film, a polyimide coating film, a polyamideimide coating film, a resin base material composed of a polyhydroxy ether resin and a polysulfone resin, and a resin paint containing a crosslinking agent.
- the inorganic coating film is any one of a graphite film, a diamond-like carbon film, a tin film, a chromium film, a nickel film, and a molybdenum film. 14 14.
- the lubricating oil for the compression refrigeration machine is excellent in thermal and chemical stability.
- a composition can be provided.
- the present invention relates to a lubricating oil composition for a compression type refrigerator using a refrigerant containing a saturated fluorinated hydrocarbon having 1 to 3 carbon atoms using an oxygen-containing organic compound having a water content of 500 mass ppm or less as a base oil. is there.
- the base oil used in the present invention is an oxygen-containing organic compound having a water content of 500 mass ppm or less. If an oxygen-containing organic compound with a water content exceeding 500 ppm by mass is used as the base oil, the thermal and chemical stability of the refrigerating machine oil will be reduced, and at the same time the refrigerant will be altered and deteriorated. There is. That is, the so-called refrigerating machine fluid composition formed by the refrigerant and the lubricating oil composition for the refrigerating machine is deteriorated and deteriorated at an early stage. Therefore, the water content of the oxygen-containing organic compound is preferably 300 ppm by mass or less, more preferably 200 ppm by mass or less, and particularly preferably 100 ppm by mass or less.
- the oxygen-containing organic compound used as the base oil of the present invention includes polyoxyalkylene glycols, polyvinyl ethers, copolymers of poly (oxy) alkylene glycol and polyvinyl ether, poly (oxy) alkylene glycol monoether and polyvinyl ether And an oxygen-containing organic compound comprising at least one selected from the group consisting of a copolymer and a polyol ester.
- polyoxyalkylene glycols examples include compounds represented by general formula (I).
- R 1 -[(OR 2 ) m -OR 3 ] n (I) (Wherein R 1 is a hydrogen atom, a monovalent hydrocarbon group having 1 to 10 carbon atoms, an acyl group having 2 to 10 carbon atoms, a hydrocarbon group having 1 to 10 carbon atoms having 2 to 6 bonding parts, or An oxygen-containing hydrocarbon group having 1 to 10 carbon atoms, R 2 is an alkylene group having 2 to 4 carbon atoms, R 3 is a hydrogen atom, a hydrocarbon group having 1 to 10 carbon atoms, an acyl group having 2 to 10 carbon atoms, or carbon (The oxygen-containing hydrocarbon group having a number of 1 to 10, n is an integer of 1 to 6, and m is a number with an average value of m ⁇ n of 6 to 80.)
- the monovalent hydrocarbon group having 1 to 10 carbon atoms in each of R 1 and R 3 may be linear, branched, or cyclic.
- the hydrocarbon group is preferably an alkyl group, and specific examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, various butyl groups, various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, Various nonyl groups, various decyl groups, cyclopentyl groups, cyclohexyl groups and the like can be mentioned.
- the alkyl group When the alkyl group has more than 10 carbon atoms, the compatibility with the refrigerant is lowered, and phase separation may occur.
- the alkyl group preferably has 1 to 6 carbon atoms.
- the hydrocarbon group portion of the acyl group having 2 to 10 carbon atoms in each of R 1 and R 3 may be linear, branched or cyclic.
- the hydrocarbon group portion of the acyl group is preferably an alkyl group, and specific examples thereof include the same various groups having 1 to 9 carbon atoms as specific examples of the alkyl group.
- a preferred acyl group has 2 to 6 carbon atoms.
- R 1 and R 3 are both hydrocarbon groups or acyl groups, R 1 and R 3 may be the same or different from each other.
- n 2 or more, a plurality of R 3 in one molecule may be the same or different.
- R 1 is a hydrocarbon group having 1 to 10 carbon atoms having 2 to 6 bonding sites
- the hydrocarbon group may be a chain or a cyclic one.
- the hydrocarbon group having two bonding sites is preferably an aliphatic hydrocarbon group, for example, ethylene group, propylene group, butylene group, pentylene group, hexylene group, heptylene group, octylene group, nonylene group, decylene group, cyclopentylene group. Examples thereof include a len group and a cyclohexylene group.
- hydrocarbon groups examples include residues obtained by removing hydroxyl groups from bisphenols such as biphenol, bisphenol F, and bisphenol A.
- the hydrocarbon group having 3 to 6 binding sites is preferably an aliphatic hydrocarbon group.
- examples thereof include a residue obtained by removing a hydroxyl group from a polyhydric alcohol such as 5-trihydroxycyclohexane.
- a preferred carbon number is 2-6.
- examples of the oxygen-containing hydrocarbon group having 1 to 10 carbon atoms in each of R 1 and R 3 include a chain aliphatic group having an ether bond and a cyclic aliphatic group.
- a furfuryl group is preferred.
- at least one of R 1 and R 3 is preferably an alkyl group, particularly an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group from the viewpoint of viscosity characteristics. Further, for the same reason as described above, it is preferable that both R 1 and R 3 are alkyl groups, particularly methyl groups.
- R 2 in the general formula (I) is an alkylene group having 2 to 4 carbon atoms, and examples of the oxyalkylene group of the repeating unit include an oxyethylene group, an oxypropylene group, and an oxybutylene group.
- the oxyalkylene groups in one molecule may be the same or two or more oxyalkylene groups may be contained, but those containing at least an oxypropylene unit in one molecule are preferred, and in particular, oxyalkylene units. Those containing 50 mol% or more of oxypropylene units are preferred.
- n is an integer of 1 to 6, and is determined according to the number of R 1 binding sites.
- n is 1, and when R 1 is an aliphatic hydrocarbon group having 2, 3, 4, 5, and 6 binding sites, n is 2, 3 respectively. , 4, 5 and 6.
- m is a number with an average value of m ⁇ n of 6 to 80. If the average value exceeds 80, compatibility may decrease and oil return may be deteriorated. However, if it deviates from the above range, the object of the present invention cannot be sufficiently achieved.
- a and b are each 1 or more, and the total number thereof is 6 to 80.
- polyoxyalkylene glycols represented by the general formula (I) any of those described in detail in JP-A-2-305893 can be used.
- these polyoxyalkylene glycols may be used individually by 1 type, and may be used in combination of 2 or more type.
- an alkylene oxide having 2 to 4 carbon atoms such as ethylene oxide or propylene oxide was polymerized using water or alkali hydroxide as an initiator to obtain a polyoxyalkylene glycol having hydroxyl groups at both ends. Thereafter, both ends of this hydroxyl group can be obtained by etherification or esterification using alkyl halide or acyl halide.
- a monohydric alcohol having 1 to 10 carbon atoms or an alkali metal salt thereof is used as an initiator, and an alkylene oxide having 2 to 4 carbon atoms is polymerized to have an ether bond at one end and a hydroxyl group at the other end.
- n 2 or more in the general formula (I)
- a bivalent to hexavalent polyhydric alcohol may be used as an initiator instead of the monovalent alcohol.
- the amount of alkyl halide or acyl halide is such that the ratio of polyoxyalkylene glycol or the like to alkyl halide or acyl halide in the etherification or esterification reaction is
- the amount is less than the stoichiometric amount, the hydroxyl group remains and the hydroxyl value increases. Therefore, it is desirable to optimize the molar ratio of polyoxyalkylene glycol or the like to alkyl halide or acyl halide.
- coloring can be suppressed by performing superposition
- polyvinyl ethers In the refrigerating machine oil composition of the present invention, the polyvinyl ethers that can be used as the base oil are mainly composed of a polyvinyl compound having a structural unit represented by the general formula (II).
- R 4 , R 5 and R 6 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, and they may be the same or different.
- the hydrocarbon group is specifically a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, various pentyl groups, various hexyl groups.
- R 4 , R 5 and R 6 are particularly preferably a hydrogen atom or a hydrocarbon group having 3 or less carbon atoms.
- R 7 in the general formula (II) represents a divalent hydrocarbon group having 2 to 10 carbon atoms.
- the divalent hydrocarbon group having 2 to 10 carbon atoms specifically refers to Ethylene group, phenylethylene group, 1,2-propylene group, 2-phenyl-1,2-propylene group, 1,3-propylene group, various butylene groups, various pentylene groups, various hexylene groups, various heptylene groups, various octylenes Groups, divalent aliphatic hydrocarbon groups such as various nonylene groups and various decylene groups; alicyclic rings having two bonding sites on cycloaliphatic hydrocarbons such as cyclohexane, methylcyclohexane, ethylcyclohexane, dimethylcyclohexane, and propylcyclohexane Formula hydrocarbon group; various phenylene groups, various methylphenylene groups, various ethylphenylene
- a divalent aromatic hydrocarbon group an alkyl aromatic hydrocarbon group having a monovalent bonding site on each of the alkyl group and the aromatic part of an alkyl aromatic hydrocarbon such as toluene and ethylbenzene; a polyalkyl such as xylene and diethylbenzene Examples thereof include an alkyl aromatic hydrocarbon group having a bonding site in the alkyl group portion of the aromatic hydrocarbon. Of these, an aliphatic hydrocarbon group having 2 to 4 carbon atoms is particularly preferred.
- a plurality of R 7 Os may be the same or different.
- p represents the number of repetitions, and the average value is a number in the range of 0 to 10, preferably 0 to 5.
- R 8 in the general formula (II) represents a hydrocarbon group having 1 to 10 carbon atoms, which is specifically a methyl group, ethyl group, n-propyl group, isopropyl group, n Alkyl groups such as -butyl group, isobutyl group, sec-butyl group, tert-butyl group, various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups; cyclopentyl group, cyclohexyl group , Various methylcyclohexyl groups, various ethylcyclohexyl groups, various propylcyclohexyl groups, various cycloalkyl groups such as dimethylcyclohexyl groups; phenyl groups, various methylphenyl groups, various ethylphenyl groups, various dimethylphenyl groups, various propylphen
- a hydrocarbon group having 8 or less carbon atoms is preferable, and when p is 0, an alkyl group having 1 to 6 carbon atoms is particularly preferable, and when p is 1 or more, an alkyl group having 1 to 4 carbon atoms is particularly preferable.
- R 4 , R 5 and R 6 are all hydrogen atoms, p is 0, and R 8 is an ethyl group.
- the proportion of the structural unit in which R 8 is an ethyl group is more preferably 70 to 100 mol%, more preferably 100 mol%, that is, polyethyl vinyl ether is more preferable.
- an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a sec-butyl group, and a tert-butyl group can be used. Is preferred.
- the polyvinyl ether compound of the present invention can be produced by polymerization of a corresponding vinyl ether monomer.
- the vinyl ether monomer that can be used here is represented by the general formula (III).
- vinyl ether monomer examples include various compounds corresponding to the above-mentioned polyvinyl ether compounds, such as vinyl methyl ether, vinyl ethyl ether, vinyl n-propyl ether, vinyl isopropyl ether, vinyl n butyl ether, Vinyl-isobutyl ether, vinyl-sec-butyl ether, vinyl-tert-butyl ether, vinyl-n-pentyl ether, vinyl-n-hexyl ether, vinyl-2-methoxyethyl ether, vinyl-2-ethoxyethyl ether, vinyl-2 -Methoxy-1-methyl ethyl ether, vinyl-2-methoxy-propyl ether, vinyl-3,6-dioxaheptyl ether, vinyl-3,6,9-trioxadecyl ether, vinyl-1,4-dimethyl- , 6-dioxaheptyl ether, vinyl-1,4,7-trimethyl-3,6,9-
- the terminal of the polyvinyl ether compound having the structural unit represented by the general formula (II) used in the refrigerating machine oil composition of the present invention is converted into a desired structure by the method shown in the present disclosure example and a known method. can do.
- Examples of the group to be converted include saturated hydrocarbon groups, ether groups, alcohol groups, ketone groups, amide groups, and nitrile groups.
- the polyvinyl ether compound used for the base oil in the refrigerating machine oil composition of the present invention those having the following terminal structure are suitable. That is, (1) One end of which has a structure represented by general formula (IV) and the other end is represented by general formula (V);
- R 9 , R 10 and R 11 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, which may be the same as or different from each other, and R 12 represents the number of carbon atoms.
- R 13 represents the number of hydrocarbon group
- q has an average value of 0 to 10 1 to 10 carbon atoms, of a plurality if R 12 O is more R 12 O may be the same or different.
- R 14, R 15 and R 16 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, which may be the being the same or different, R 17 is the number of carbon atoms A divalent hydrocarbon group of 2 to 10, R 18 is a hydrocarbon group having 1 to 10 carbon atoms, r represents an average value of 0 to 10, and when there are a plurality of R 17 O, a plurality of R 17 17 O may be the same or different.
- R 19 , R 20 and R 21 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, and they may be the same or different
- R 22 and R 24 Each represents a divalent hydrocarbon group having 2 to 10 carbon atoms, which may be the same or different from each other
- R 23 and R 25 each represent a hydrocarbon group having 1 to 10 carbon atoms, they may be the being the same or different
- s and t is the average value respectively represents the number of 0 to 10
- they may be the being the same or different
- a plurality of R 22 When O is present, the plurality of R 22 Os may be the same or different.
- the plurality of R 24 Os may be the same or different.
- R 26 , R 27 and R 28 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, and they may be the same or different from each other.
- the polyvinyl ether-based mixture may be a mixture of two or more selected from those having the terminal structures (1) to (4). Preferred examples of such a mixture include a mixture of the above (1) and (4), and a mixture of (2) and (3).
- the polyvinyl ether compound it is preferable to select the raw materials, the initiator and the reaction conditions so as to produce a polyvinyl ether compound having a preferable viscosity range. In addition, it is also possible to adjust the viscosity within the kinematic viscosity range by mixing the polymer outside the kinematic viscosity range with a polymer having another kinematic viscosity. In the production of the polyvinyl ether compound of the present invention, it is desirable to remove the unreacted raw material compound after completion of the synthesis reaction and further perform a dehydration treatment to reduce the moisture as much as possible. In this invention, this polyvinyl ether type compound may be used individually by 1 type, and may be used in combination of 2 or more type.
- Poly (oxy) alkylene glycol refers to both polyalkylene glycol and polyoxyalkylene glycol.
- poly (oxy) alkylene glycol that can be used as a base oil or a copolymer of its monoether and polyvinyl ether is represented by general formula (VIII) and general formula (IX).
- VIII general formula
- IX general formula
- polyvinyl ether copolymer I and polyvinyl ether copolymer II respectively.
- R 29 , R 30 and R 31 each represent a hydrogen atom or a hydrocarbon group having 1 to 8 carbon atoms, which may be the same or different, and R 33 represents 2 to 4 divalent hydrocarbon group, R 34 is an aliphatic or alicyclic hydrocarbon group having 1 to 20 carbon atoms, an aromatic hydrocarbon group optionally having a substituent having 1 to 20 carbon atoms, carbon number An acyl group having 2 to 20 carbon atoms or an oxygen-containing hydrocarbon group having 2 to 50 carbon atoms, R 32 represents a hydrocarbon group having 1 to 10 carbon atoms, and when R 34 , R 33 , and R 32 are plural, Each may be the same or different.
- the hydrocarbon group having 1 to 8 carbon atoms of R 29 to R 31 is specifically a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec- Alkyl group such as butyl group, tert-butyl group, various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups; cyclopentyl group, cyclohexyl group, various methylcyclohexyl groups, various ethylcyclohexyl groups, various dimethylcyclohexyl groups, various An aryl group such as a dimethylphenyl group; an arylalkyl group such as a benzyl group, various phenylethyl groups, and various methylbenzyl groups.
- examples of the divalent hydrocarbon group having 2 to 4 carbon atoms represented by R 33 include divalent alkylene groups such as a methylene group, an ethylene group, a propylene group, a trimethylene group, and various butylene groups.
- v in the general formula (VIII) represents the number of repeating R 33 O, and the average value thereof is in the range of 1 to 50, preferably 1 to 20, more preferably 1 to 10, particularly preferably 1 to 5. Is a number.
- plural R 33 O may be the same or different.
- K is 1 to 50, preferably 1 to 10, more preferably 1 to 2, particularly preferably 1, u is a number from 0 to 50, preferably 2 to 25, more preferably 5 to 15, If there are a plurality of k and u, each of them may be block or random.
- R 34 in the general formula (VIII) preferably represents an alkyl group having 1 to 10 carbon atoms, an acyl group having 2 to 10 carbon atoms, or an oxygen-containing hydrocarbon group having 2 to 50 carbon atoms.
- Specific examples of the alkyl group having 1 to 10 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, and various pentyl groups.
- acyl group having 2 to 10 carbon atoms include acetyl group, propionyl group, butyryl group, isobutyryl group, valeryl group, isovaleryl group, piperoyl group, benzoyl group, and toluoyl group.
- oxygen-containing hydrocarbon group having 2 to 50 carbon atoms include methoxymethyl group, methoxyethyl group, methoxypropyl group, 1,1-bismethoxypropyl group, 1,2-bismethoxypropyl group, ethoxy
- Preferable examples include propyl group, (2-methoxyethoxy) propyl group, (1-methyl-2-methoxy) propyl group and the like.
- the hydrocarbon group having 1 to 10 carbon atoms represented by R 32 is specifically a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, or an isobutyl group.
- Alkyl groups such as various pentyl groups, various hexyl groups, various heptyl groups, various octyl groups, various nonyl groups, various decyl groups; cyclopentyl groups, cyclohexyl groups, various methylcyclohexyl groups, various ethylcyclohexyl groups, various propylcyclohexyl groups, Cycloalkyl groups such as various dimethylcyclohexyl groups; aryl groups such as phenyl groups, various methylphenyl groups, various ethylphenyl groups, various dimethylphenyl groups, various propylphenyl groups, various trimethylphenyl groups, various butylphenyl groups, and various naphthyl groups Benzyl group, various phenylethyl groups, It shows seed-methylbenzyl groups, various phenylpropyl groups, aryl alkyl group or the like and various phenylbutyl groups.
- the polyvinyl ether copolymer I having the structural unit represented by the general formula (VIII) into a copolymer, it is possible to improve lubricity, insulation, hygroscopicity, etc. while satisfying compatibility. There is an effect that can be done.
- the performance of the oil can be adjusted to the target level. Therefore, there is an effect that an oil agent can be freely obtained in accordance with requirements such as lubricity and compatibility that differ depending on the type of compressor in the refrigeration system or the air conditioning system, the material of the lubrication part, the refrigeration capacity, the type of refrigerant, and the like.
- R 29 to R 32 , R 33 and v are the same as described above.
- R 33 and R 32 may be the same or different when there are a plurality of them.
- x and y each represent a number from 1 to 50, and when there are a plurality of x and y, each may be a block or random.
- X and Y each independently represent a hydrogen atom, a hydroxyl group, or 1 to 20 hydrocarbon groups.
- the method for producing the polyvinyl ether copolymer I represented by the general formula (VIII) is not particularly limited as long as it is a method by which it can be obtained.
- the production methods 1 to 3 shown below are used. Can be manufactured.
- (Production method 1 of polyvinyl ether copolymer I) In this production method 1, the general formula (X) R 34 — (OR 33 ) v —OH (X) (In the formula, R 33 , R 34 and v are the same as described above.)
- the vinyl ether compound represented by the general formula (XI) is polymerized using the poly (oxy) alkylene glycol compound represented by the formula as an initiator. As a result, a polyvinyl ether copolymer I can be obtained.
- Examples of the poly (oxy) alkylene glycol compound represented by the general formula (X) include ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, triethylene glycol monomethyl ether, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, and tripropylene glycol. And (oxy) alkylene glycol monoethers such as monomethyl ether.
- Examples of the vinyl ether compound represented by the general formula (XI) include vinyl methyl ether, vinyl ethyl ether, vinyl-n-propyl ether, vinyl-isopropyl ether, vinyl-n-butyl ether, vinyl-isobutyl ether, Vinyl ethers such as vinyl-sec-butyl ether, vinyl-tert-butyl ether, vinyl-n-pentyl ether, vinyl-n-hexyl ether; 1-methoxypropene, 1-ethoxypropene, 1-n-propoxypropene, 1-iso Propoxypropene, 1-n-butoxypropene, 1-isobutoxypropene, 1-sec-butoxypropene, 1-tert-butoxypropene, 2-methoxypropene, 2-ethoxypropene, 2-n-propoxypropene, 2 Propenes such as isopropoxypropene, 2-n-butoxypropene, 2-isobutoxypropene, 2-sec-but
- Method 2 for producing polyvinyl ether copolymer I An acetal compound represented by general formula (XII) is used as an initiator, and a vinyl ether compound represented by general formula (XI) is polymerized to obtain polyvinyl ether copolymer I. Obtainable.
- Examples of the acetal compound represented by the general formula (XII) include acetaldehyde methyl (2-methoxyethyl) acetal, acetaldehyde ethyl (2-methoxyethyl) acetal, acetaldehyde methyl (2-methoxy 1-methylethyl) acetal, and acetaldehyde.
- the acetal compound represented by the general formula (XII) includes, for example, one molecule of a poly (oxy) alkylene glycol compound represented by the general formula (X) and a vinyl ether type represented by the general formula (XI). It can also be produced by reacting one molecule of the compound. The obtained acetal compound can be isolated or used as it is as an initiator.
- Method 3 for producing polyvinyl ether copolymer I In this production method 3, by using the acetal compound represented by the general formula (XIII) as an initiator and polymerizing the vinyl ether compound represented by the general formula (XI), the polyvinyl ether copolymer I is obtained. Obtainable.
- Examples of the acetal compound represented by the general formula (XIII) include acetaldehyde di (2-methoxyethyl) acetal, acetaldehyde di (2-methoxy-1-methylethyl) acetal, acetaldehyde di [2- (2-methoxyethoxy ) Ethyl] acetal, acetaldehyde di [2- (2-methoxyethoxy) -1-methylethyl] acetal, and the like.
- the acetal compound represented by the general formula (XIII) includes, for example, one molecule of a poly (oxy) alkylene glycol compound represented by the general formula (X) and a vinyl ether compound represented by the general formula (XIV). It can also be produced by reacting with one molecule.
- the obtained acetal compound can be isolated or used as it is as an initiator.
- One end of the vinyl ether copolymer I represented by the general formula (VIII) is represented by the general formula (XV) or (XVI), and the remaining end is represented by the general formula (XVII) or the general formula.
- a polyvinyl ether copolymer I having a structure represented by (XVIII) can be obtained.
- polyvinyl ether copolymers I are particularly suitable as base oils for the refrigerating machine oil composition of the present invention.
- R 29 , R 30 and R 31 are both hydrogen atoms, v is a number from 1 to 4, R 33 is a divalent hydrocarbon group having 2 to 4 carbon atoms, R 34 is an alkyl group having 1 to 10 carbon atoms, and R 32 is a hydrocarbon group having 1 to 10 carbon atoms.
- One terminal is represented by the general formula (XV) and the other terminal is represented by the general formula (XVIII), and R 29 , R 30 and R 31 in the general formula (VIII) Are both hydrogen atoms, v is a number of 1 to 4, R 33 is a divalent hydrocarbon group having 2 to 4 carbon atoms, R 34 is an alkyl group having 1 to 10 carbon atoms, and R 32 is a group having 1 to 10 carbon atoms. A hydrocarbon group.
- One terminal is represented by the general formula (XVI) and the other terminal is represented by the general formula (XVII), and R 29 , R 30 and R 31 in the general formula (VIII) are both hydrogen atoms, v is a number of 1 to 4, R 33 is a divalent hydrocarbon group having 2 to 4 carbon atoms, R 34 is an alkyl group having 1 to 10 carbon atoms, and R 32 is a group having 1 to 10 carbon atoms. A hydrocarbon group.
- the method for producing the polyvinyl ether copolymer II represented by the general formula (IX) is not particularly limited as long as it is a method by which it can be obtained, but it can be efficiently produced by the method described below. can do.
- the polyvinyl ether copolymer II represented by the general formula (IX) is represented by the general formula (XIX). HO— (R 33 O) v —H (XIX) (Wherein, R 33 and v are the same as described above), and obtained by polymerizing the vinyl ether compound represented by the general formula (XI) using the poly (oxy) alkylene glycol represented by the initiator. Can do.
- poly (oxy) alkylene glycol represented by the general formula (XIX) examples include ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, dipropylene glycol, and polypropylene glycol.
- this poly (oxy) alkylene glycol or a copolymer of its monoether and polyvinyl ether may be used singly or in combination of two or more.
- polyol esters In the refrigerating machine oil composition of the present invention, as a polyol ester that can be used as a base oil, an ester of a diol or a polyol having about 3 to 20 hydroxyl groups and a fatty acid having about 1 to 24 carbon atoms is preferably used. .
- diol examples include ethylene glycol, 1,3-propanediol, propylene glycol, 1,4-butanediol, 1,2-butanediol, 2-methyl-1,3-propanediol, 1,5- Pentanediol, neopentyl glycol, 1,6-hexanediol, 2-ethyl-2-methyl-1,3-propanediol, 1,7-heptanediol, 2-methyl-2-propyl-1,3-propanediol 2,2-diethyl-1,3-propanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, etc. Can be mentioned.
- polyol examples include trimethylolethane, trimethylolpropane, trimethylolbutane, di- (trimethylolpropane), tri- (trimethylolpropane), pentaerythritol, di- (pentaerythritol), and tri- (pentaerythritol).
- Glycerin polyglycerin (glycerin 2-20 mer), 1,3,5-pentanetriol, sorbitol, sorbitan, sorbitol glycerin condensate, adonitol, arabitol, xylitol, mannitol and other polyhydric alcohols; xylose, arabinose , Ribose, rhamnose, glucose, fructose, galactose, mannose, sorbose, cellobiose, maltose, isomaltose, trehalose, sucrose, raffinose Gentianose, saccharides such as Merenjitosu; and their partially etherified products and methyl glucosides (glycosides) and the like.
- polyols include neopentyl glycol, trimethylol ethane, trimethylol propane, trimethylol butane, di- (trimethylol propane), tri- (trimethylol propane), pentaerythritol, di- (pentaerythritol), tri Hindered alcohols such as-(pentaerythritol) are preferred.
- the number of carbon atoms is not particularly limited, but those having 1 to 24 carbon atoms are usually used.
- those having 3 or more carbon atoms are preferable, those having 4 or more carbon atoms are more preferable, those having 5 or more carbon atoms are even more preferable, and those having 10 or more carbon atoms are more preferable.
- coolant a C18 or less thing is preferable, a C12 or less thing is more preferable, and a C9 or less thing is still more preferable.
- any of a linear fatty acid and a branched fatty acid may be sufficient, a linear fatty acid is preferable from the point of lubricity, and a branched fatty acid is preferable from the point of hydrolysis stability. Furthermore, any of saturated fatty acid and unsaturated fatty acid may be sufficient.
- the fatty acid include, for example, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, tridecanoic acid, tetradecanoic acid, pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, and octadecanoic acid.
- Examples thereof include linear or branched acids such as acids, nonadecanoic acid, icosanoic acid, and oleic acid; or so-called neoacids in which the ⁇ carbon atom is quaternary.
- valeric acid n-pentanoic acid
- caproic acid n-hexanoic acid
- enanthic acid n-heptanoic acid
- caprylic acid n-octanoic acid
- pelargonic acid n-nonanoic acid
- Capric acid n-decanoic acid
- oleic acid cis-9-octadecenoic acid
- isopentanoic acid 3-methylbutanoic acid
- 2-methylhexanoic acid 2-ethylpentanoic acid
- 2-ethylhexanoic acid 2,3,5-trimethylhexanoic acid and the like are preferable.
- the polyol ester may be a partial ester remaining without all the hydroxyl groups of the polyol being esterified, or may be a complete ester in which all the hydroxyl groups are esterified, or a partial ester and a complete ester. A complete ester is preferable.
- neopentyl glycol trimethylol ethane, trimethylol propane, trimethylol butane, di- (trimethylol propane), tri- (trimethylol propane), pentaerythris More preferred are esters of hindered alcohols such as lithol, di- (pentaerythritol), tri- (pentaerythritol), and further esters of neopentyl glycol, trimethylol ethane, trimethylol propane, trimethylol butane and pentaerythritol.
- the ester of pentaerythritol is the most preferable because it is particularly excellent in compatibility with the refrigerant and hydrolytic stability.
- preferred polyol esters include neopentyl glycol, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, oleic acid, isopentanoic acid, 2-methylhexanoic acid, 2-ethylpentanoic acid, Diester of one or more fatty acids selected from 2-ethylhexanoic acid and 3,5,5-trimethylhexanoic acid; trimethylolethane and valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid
- the ester with two or more fatty acids may be a mixture of two or more of one kind of fatty acid and a polyol.
- Two or more kinds of mixed fatty acid and an ester of a polyol, in particular, an ester of a mixed fatty acid and a polyol Excellent low temperature characteristics and compatibility with refrigerants.
- the base oil has an ASTM color of 1 or less, an interfacial tension of 20 mN / m or more, an extraction water pH of 5.5 or more, an ash content of 0.1% by mass or less, and a volume resistance of 10 9 ⁇ m or more. It is preferable. Base oils having such properties are suitable because of their good stability and excellent electrical insulation.
- the refrigerating machine oil composition of the present invention includes, as a base oil, the aforementioned polyoxyalkylene glycols, polyvinyl ethers, poly (oxy) alkylene glycols or copolymers of monoethers and polyvinyl ethers, and polyol esters.
- a base oil comprising at least one oxygen-containing compound selected from the group consisting of:
- polyvinyl ethers are particularly preferably used because they are excellent in compatibility with the refrigerant and volume resistivity.
- the base oil has a kinematic viscosity at 100 ° C. of preferably 1 mm 2 / s to 50 mm 2 / s, more preferably 3 mm 2 / s to 40 mm 2 / s, and even more preferably 4 mm 2 / s. s to 30 mm 2 / s. If the kinematic viscosity is 1 mm 2 / s or more, good lubrication performance (load resistance) is exhibited, and the sealing property is good, and if it is 50 mm 2 / s or less, the energy saving property is also good. is there.
- the number average molecular weight of the base oil is preferably 300 or more and 3000 or less, more preferably 500 or more and 3000 or less, and further preferably 700 or more and 2500 or less.
- the flash point of the base oil is preferably 150 ° C. or higher. If the number average molecular weight of the base oil is 300 or more and 3000 or less, the desired performance as a refrigerating machine oil can be exhibited, and the flash point of the base oil. Can be within the above range.
- the viscosity index of the base oil in the present invention is preferably 60 or more, and more preferably 80 or more.
- the upper limit of the viscosity index is about 300 due to manufacturing restrictions.
- the viscosity index of the base oil is measured in accordance with JIS K 2283.
- a refrigerant containing a saturated fluorinated hydrocarbon compound (HFC) having 1 to 3, preferably 1 to 2 carbon atoms is used.
- saturated fluorinated hydrocarbon compound having 1 to 3 carbon atoms examples include trifluoromethane, difluoromethane, 1,1-difluoroethane, 1,1,1-trifluoroethane, 1,1,2-trifluoroethane, 1 , 1,1,2-tetrafluoroethane, 1,1,2,2-tetrafluoroethane, 1,1,1,2,2-pentafluoroethane, 1,1,1,3,3-pentafluoropropane Is preferred.
- These refrigerants may be used alone or in combination of two or more.
- R32 difluoromethane
- R32 is preferably used alone, but R32 and 1,1,1,2,2-pentafluoroethane (R125) are mixed.
- R32, R125, and 1,1,1,2-tetrafluoroethane (R134a) may be mixed.
- a typical example of the former is R410A, and a typical example of the latter is R407C.
- the ratio of R32 in the whole refrigerant is preferably 20% by mass or more, and 40% by mass or more Is more preferable, and 70% by mass or more is more preferable.
- the saturated fluorinated hydrocarbon compound having 1 to 3 carbon atoms may be mixed with a refrigerant other than the saturated fluorinated hydrocarbon compound having 1 to 3 carbon atoms.
- the mixing ratio of the refrigerant other than the saturated fluorinated hydrocarbon compound having 1 to 3 carbon atoms is preferably 30% by mass or less, more preferably 20% by mass or less based on the whole refrigerant.
- the refrigerant other than the saturated fluorinated hydrocarbon compound having 1 to 3 carbon atoms is selected from carbon dioxide (CO 2 ), low boiling point hydrocarbon (HC), ammonia, or a compound represented by the following molecular formula (A). There may be mentioned at least one fluorine-containing organic compound.
- the molecular formula (A) represents the type and number of elements in the molecule, and the formula (A) represents a fluorine-containing organic compound having 1 to 6 carbon atoms C.
- a fluorine-containing organic compound having 1 to 6 carbon atoms can have physical and chemical properties such as boiling point, freezing point, and latent heat of vaporization required as a refrigerant.
- the bond form of p carbon atoms represented by C p includes carbon-carbon single bond, unsaturated bond such as carbon-carbon double bond, carbon-oxygen double bond, etc. It is.
- the carbon-carbon unsaturated bond is preferably a carbon-carbon double bond from the viewpoint of stability, and the number thereof is 1 or more, but 1 is preferable.
- the bonding form of q oxygen atoms represented by O q is preferably oxygen derived from an ether group, a hydroxyl group or a carbonyl group.
- the number q of oxygen atoms may be 2 and includes the case of having two ether groups or hydroxyl groups.
- p is 2 to 6, and the molecule has one or more unsaturated bonds such as a carbon-carbon double bond. That is, at least one of the bonding forms of p carbon atoms represented by C p needs to be a carbon-carbon unsaturated bond.
- R represents Cl, Br, I, or H, and any of these may be used, but R may be H because there is little possibility of destroying the ozone layer. preferable.
- preferred examples of the fluorine-containing organic compound represented by the molecular formula (A) include unsaturated fluorinated hydrocarbon compounds, fluorinated ether compounds, fluorinated alcohol compounds, and fluorinated ketone compounds. Hereinafter, these compounds will be described.
- the unsaturated fluorinated hydrocarbon compound used as the refrigerant of the refrigerator is, for example, in the molecular formula (A), R is H, p is 2 to 6, q is 0, and r is 1 to 12 , S is from 0 to 11, unsaturated fluorinated hydrocarbon compounds.
- unsaturated fluorinated hydrocarbon compounds include fluorinated products of linear or branched chain olefins having 2 to 6 carbon atoms and cyclic olefins having 4 to 6 carbon atoms.
- ethylene having 1 to 3 fluorine atoms introduced propene having 1 to 5 fluorine atoms introduced, butenes having 1 to 7 fluorine atoms introduced, 1 to 9 Pentenes introduced with fluorine atoms, hexenes introduced with 1 to 11 fluorine atoms, cyclobutene introduced with 1 to 5 fluorine atoms, cyclopentene introduced with 1 to 7 fluorine atoms, 1 And cyclohexene introduced with up to 9 fluorine atoms.
- unsaturated fluorinated hydrocarbon compounds having 2 to 3 carbon atoms are preferred, and examples thereof include ethylene fluorides such as trifluoroethylene and various propene fluorides.
- the fluoride is more preferable.
- propene fluoride include 3,3,3-trifluoropropene, 1,3,3,3-tetrafluoropropene, and 2,3,3,3-tetrafluoropropene.
- 1,2,3,3,3-pentafluoropropene HFO1225ye
- 1,3,3,3-tetrafluoropropene HFO1234ze
- 2,3,3,3-tetrafluoropropene HFO1234yf
- this unsaturated fluorinated hydrocarbon compound may be used alone or in combination of two or more.
- a fluorinated ether compound for example, a fluorinated product of a chain aliphatic ether having 2 to 6 carbon atoms, having 1 to 2 ether bonds, and having a linear or branched alkyl group.
- fluorinated product of a cyclic aliphatic ether having 3 to 6 carbon atoms and having 1 to 2 ether bonds Specifically, fluorinated dimethyl ether introduced with 1 to 6 fluorine atoms, fluorinated methyl ethyl ether introduced with 1 to 8 fluorine atoms, and fluorinated with 1 to 8 fluorine atoms introduced Dimethoxymethane, fluorinated methyl propyl ethers with 1 to 10 fluorine atoms introduced, 1 fluorinated methyl butyl ethers with 1 to 12 fluorine atoms introduced, 1 to 12 fluorine atoms with a fluorine atom introduced Ethyl propyl ethers, oxetane fluoride with 1-6 fluorine atoms introduced, 1,3-dioxolane fluoride with 1-6 fluorine atoms introduced, 1-8 fluorine atoms introduced And fluorinated tetrahydr
- fluorinated ether compounds include hexafluorodimethyl ether, pentafluorodimethyl ether, bis (difluoromethyl) ether, fluoromethyl trifluoromethyl ether, trifluoromethyl methyl ether, perfluorodimethoxymethane, 1-trifluoromethoxy-1, 1,2,2-tetrafluoroethane, difluoromethoxypentafluoroethane, 1-trifluoromethoxy-1,2,2,2-tetrafluoroethane, 1-difluoromethoxy-1,1,2,2-tetrafluoroethane 1-difluoromethoxy-1,2,2,2-tetrafluoroethane, 1-trifluoromethoxy-2,2,2-trifluoroethane, 1-difluoromethoxy-2,2,2-trifluoroethane, perfluoro Kisetan, perfluoro-1,3-dioxolane, various isomers of pentafluoro
- examples of the fluorinated alcohol compound used as the refrigerant of the refrigerator include, for example, in the molecular formula (A), R is H, p is 1 to 6, q is 1 to 2, r is 1 to 13, Examples include fluorinated ether compounds in which s is 1 to 13.
- Preferable examples of such a fluorinated alcohol compound include a fluorinated product of a linear or branched aliphatic alcohol having 1 to 6 carbon atoms and having 1 to 2 hydroxyl groups.
- fluorinated methyl alcohol with 1 to 3 fluorine atoms introduced fluorinated ethyl alcohol with 1 to 5 fluorine atoms introduced, and fluorinated with 1 to 7 fluorine atoms introduced
- fluorinated butyl alcohols having 1 to 9 fluorine atoms introduced fluorinated pentyl alcohols having 1 to 11 fluorine atoms introduced, and fluorines having 1 to 4 fluorine atoms introduced
- ethylene glycol, and fluorinated propylene glycol introduced with 1 to 6 fluorine atoms fluorinated methyl alcohol with 1 to 3 fluorine atoms introduced, fluorinated ethyl alcohol with 1 to 5 fluorine atoms introduced, and fluorinated with 1 to 7 fluorine atoms introduced
- fluorinated butyl alcohols having 1 to 9 fluorine atoms introduced fluorinated pentyl alcohols having 1 to 11 fluorine atoms introduced
- fluorinated alcohol compounds include monofluoromethyl alcohol, difluoromethyl alcohol, trifluoromethyl alcohol, various isomers of difluoroethyl alcohol, various isomers of trifluoroethyl alcohol, various isomers of tetrafluoroethyl alcohol, Various isomers of pentafluoroethyl alcohol and difluoropropyl alcohol, various isomers of trifluoropropyl alcohol, various isomers of tetrafluoropropyl alcohol, various isomers of pentafluoropropyl alcohol, various isomers of hexafluoropropyl alcohol, hepta Fluoropropyl alcohol, difluorobutyl alcohol isomers, trifluorobutyl alcohol isomers, tetrafluorobutyl alcohol Fluorinated alcohols such as isomers, various isomers of pentafluorobutyl alcohol, various isomers of hexafluoro
- fluorinated ketone compounds examples of the fluorinated ketone compound used as the refrigerant of the refrigerator include, for example, in the molecular formula (A), R is H, p is 2 to 6, q is 1 to 2, r is 1 to 12, Examples include fluorinated ketone compounds in which s is 0 to 11. Preferable examples of such a fluorinated ketone compound include fluorinated products of aliphatic ketones having 3 to 6 carbon atoms and linear or branched alkyl groups.
- fluorinated acetone into which 1 to 6 fluorine atoms are introduced fluorinated methyl ethyl ketone into which 1 to 8 fluorine atoms are introduced, and fluorinated diethyl ketone into which 1 to 10 fluorine atoms are introduced
- fluorinated methyl propyl ketones having 1 to 10 fluorine atoms introduced therein fluorinated methyl propyl ketones having 1 to 10 fluorine atoms introduced therein.
- fluorinated ketone compounds examples include hexafluorodimethyl ketone, pentafluorodimethyl ketone, bis (difluoromethyl) ketone, fluoromethyl trifluoromethyl ketone, trifluoromethyl methyl ketone, perfluoromethyl ethyl ketone, and trifluoromethyl-1,1.
- 2,2-tetrafluoroethyl ketone difluoromethyl pentafluoroethyl ketone, trifluoromethyl-1,1,2,2-tetrafluoroethyl ketone, difluoromethyl-1,1,2,2-tetrafluoroethyl ketone, Examples thereof include difluoromethyl-1,2,2,2-tetrafluoroethyl ketone, trifluoromethyl-2,2,2-trifluoroethyl ketone, and difluoromethyl-2,2,2-trifluoroethyl ketone.
- these fluorinated ketone compounds may be used alone or in combination of two or more.
- the refrigerating machine oil composition of the present invention preferably contains an antioxidant or an acid scavenger. Furthermore, at least one additive selected from among extreme pressure agents, oily agents, metal deactivators and antifoaming agents can be contained.
- Antioxidants include 2,6-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-4-ethylphenol, 2,2′-methylenebis (4-methyl-6-tert It is preferable to add a phenol-based antioxidant such as (-butylphenol) or an amine-based antioxidant such as phenyl- ⁇ -naphthylamine or N, N′-di-phenyl-p-phenylenediamine. The antioxidant is preferably added in an amount of 0.01 to 5% by mass, more preferably 0.05 to 3% by mass in the composition from the viewpoints of effects and economy.
- a phenol-based antioxidant such as (-butylphenol) or an amine-based antioxidant such as phenyl- ⁇ -naphthylamine or N, N′-di-phenyl-p-phenylenediamine.
- the antioxidant is preferably added in an amount of 0.01 to 5% by mass, more preferably 0.05 to
- the acid scavenger examples include epoxy compounds such as glycidyl ester, phenyl glycidyl ether, alkyl glycidyl ether, alkylene glycol glycidyl ether, cyclohexene oxide, ⁇ -olefin oxide, and epoxidized soybean oil.
- epoxy compounds such as glycidyl ester, phenyl glycidyl ether, alkyl glycidyl ether, alkylene glycol glycidyl ether, cyclohexene oxide, ⁇ -olefin oxide, and epoxidized soybean oil.
- at least one selected from glycidyl ester, glycidyl ether and ⁇ -olefin oxide is preferably used.
- glycidyl ether a linear, branched, cyclic saturated or unsaturated aliphatic mono- or polyhydric alcohol having 3 to 30, preferably 4 to 24, more preferably 6 to 16 carbon atoms, or Examples thereof include glycidyl ether derived from an aromatic compound containing one or more hydroxyl groups. In the case of an aliphatic polyhydric alcohol or an aromatic compound containing two or more hydroxyl groups, all of the hydroxyl groups must be glycidyl etherified from the viewpoint of suppressing an increase in the hydroxyl value for the stability of the lubricating oil composition. preferable.
- glycidyl ether derived from a linear, branched or cyclic saturated aliphatic monoalcohol having 6 to 16 carbon atoms is particularly preferable.
- examples of such glycidyl ether include 2-ethylethyl glycidyl ether, isononyl glycidyl ether, caprinoyl glycidyl ether, lauryl glycidyl ether, and myristyl glycidyl ether.
- glycidyl ester examples include phenyl glycidyl ester, alkyl glycidyl ester, alkenyl glycidyl ester and the like, and preferable ones are glycidyl-2,2-dimethyloctanoate, glycidyl benzoate, glycidyl acrylate, glycidyl methacrylate. Etc. can be exemplified.
- ⁇ -olefin oxides generally have 4 to 50 carbon atoms, preferably 4 to 24 carbon atoms, more preferably 6 to 16 carbon atoms.
- the said acid scavenger may use 1 type and may be used in combination of 2 or more type.
- the blending amount is usually in the range of 0.005 to 10% by mass, particularly 0.05 to 6% by mass, based on the total amount of the composition, from the viewpoint of effect and suppression of sludge generation.
- extreme pressure agents include phosphorous extreme pressure agents such as phosphate esters, acid phosphate esters, phosphite esters, acid phosphite esters, and amine salts thereof.
- phosphorous extreme pressure agents such as phosphate esters, acid phosphate esters, phosphite esters, acid phosphite esters, and amine salts thereof.
- phosphorous extreme pressure agents include tricresyl phosphate, trithiophenyl phosphate, tri (nonylphenyl) phosphite, dioleyl hydrogen phosphite, 2-ethylhexyl diphenyl phosphite in terms of extreme pressure and friction characteristics Etc. are particularly preferred.
- the metal salt of carboxylic acid is mentioned.
- the metal salt of the carboxylic acid here is preferably a carboxylic acid having 3 to 60 carbon atoms, more preferably a metal salt of a fatty acid having 3 to 30 carbon atoms, particularly preferably 12 to 30 carbon atoms.
- the dimer acid and trimer acid of the said fatty acid, and the metal salt of C3-C30 dicarboxylic acid can be mentioned.
- metal salts of fatty acids having 12 to 30 carbon atoms and dicarboxylic acids having 3 to 30 carbon atoms are particularly preferred.
- an alkali metal or an alkaline earth metal is preferable, and an alkali metal is particularly optimal.
- extreme pressure agents as extreme pressure agents other than those described above, for example, sulfurized fats and oils, sulfurized fatty acids, sulfurized esters, sulfurized olefins, dihydrocarbyl polysulfides, thiocarbamates, thioterpenes, dialkylthiodipropionates
- the sulfur type extreme pressure agent can be mentioned.
- the blending amount of the extreme pressure agent is preferably 0.001 to 5% by mass, more preferably 0.005 to 3% by mass, based on the total amount of the composition, from the viewpoint of lubricity and stability.
- One of these extreme pressure agents may be used alone, or two or more thereof may be used in combination.
- oily agents examples include aliphatic saturated and unsaturated monocarboxylic acids such as stearic acid and oleic acid, polymerized fatty acids such as dimer acid and hydrogenated dimer acid, hydroxy fatty acids such as ricinoleic acid and 12-hydroxystearic acid, lauryl Aliphatic saturated and unsaturated monoalcohols such as alcohol, oleyl alcohol, aliphatic saturated and unsaturated monoamines such as stearylamine and oleylamine, aliphatic saturated and unsaturated monocarboxylic amides such as lauric acid amide, oleic acid amide, glycerin And partial esters of polyhydric alcohols such as sorbitol and aliphatic saturated or unsaturated monocarboxylic acids. These may be used individually by 1 type and may be used in combination of 2 or more type.
- the blending amount is preferably 0.01 to 10% by mass, more preferably 0.1 to 5% by mass, based on
- Metal deactivator antifoaming agent
- the metal deactivator include copper deactivators such as N- [N, N′-dialkyl (alkyl group having 3 to 12 carbon atoms) aminomethyl] triazole, and the like.
- the agent include silicone oil and fluorinated silicone oil.
- the lubricating oil composition for a compression type refrigerator of the present invention is suitable for a refrigerator using the refrigerant containing the saturated fluorocarbon having 1 to 3 carbon atoms.
- the amount of the various refrigerants and the lubricating oil composition for the refrigerator is the mass ratio of the refrigerant / the lubricating oil composition for the refrigerator. It is preferably in the range of 99/1 to 10/90, more preferably 95/5 to 30/70.
- the lubricating oil composition for a refrigerator of the present invention can be used for various refrigerators, and can be preferably applied particularly to a compression refrigeration cycle of a compression refrigerator.
- the refrigerator to which the lubricating oil composition for a refrigerator of the present invention is applied includes a compressor, a condenser, an expansion mechanism (an expansion valve, etc.) and an evaporator, or a compressor, a condenser, an expansion mechanism, a dryer and an evaporator.
- the above-described lubricating oil composition for a refrigerator according to the present invention is used as a refrigerator oil, and the above-described various refrigerants are used as a refrigerant.
- the dryer is preferably filled with a desiccant made of zeolite having a pore diameter of 0.33 nm or less. Examples of the zeolite include natural zeolite and synthetic zeolite.
- the zeolite has a CO 2 gas absorption capacity of 1% or less at 25 ° C. and a CO 2 gas partial pressure of 33 kPa.
- Examples of such synthetic zeolite include trade names XH-9 and XH-600 manufactured by Union Showa Co., Ltd.
- the sliding portion is made of an engineering plastic, or has an organic coating film or an inorganic coating film, particularly from the viewpoint of sealability.
- the engineering plastic include polyamide resin, polyphenylene sulfide resin, polyacetal resin, and the like in terms of sealing properties, slidability, wear resistance, and the like.
- organic coating film for example, fluorine-containing resin coating film (polytetrafluoroethylene coating film, etc.), polyimide coating film, polyamideimide coating film, And a thermosetting insulating film formed using a resin base material composed of a polyhydroxy ether resin and a polysulfone-based resin and a resin coating containing a crosslinking agent.
- examples of the inorganic coating film include a graphite film, a diamond-like carbon film, a nickel film, a molybdenum film, a tin film, and a chromium film in terms of sealing properties, slidability, and wear resistance.
- This inorganic coating film may be formed by plating, or may be formed by a PVD method (physical vapor deposition method).
- a conventional alloy system such as an Fe-based alloy, an Al-based alloy, a Cu-based alloy, or the like can also be used.
- the lubricating oil composition for a compression refrigerator of the present invention can be used for, for example, a car air conditioner, an electric car air conditioner, a gas heat pump, an air conditioner, a refrigerator, a vending machine, a showcase, various hot water supply systems, a refrigeration / heating system, and the like. it can.
- the water content in the system is preferably 300 ppm by mass or less, and more preferably 200 ppm by mass or less.
- the residual air partial pressure in the system is preferably 10 kPa or less, more preferably 5 kPa or less.
- the lubricating oil composition for a compression type refrigerator of the present invention contains a specific oxygen-containing compound as a main component as a base oil, has a low viscosity, and can improve energy saving. Excellent sealing performance.
- volume resistivity> After drying at 100 ° C. under reduced pressure (0.3 to 0.8 mmHg) for 1 hour, sample oil at room temperature was sealed in a liquid cell for measuring volume resistivity. The volume resistivity was measured at an applied voltage of 250 V using an R8340 digital ultrahigh resistance / microammeter manufactured by Advantest Corporation.
- Examples 1 to 8 and Comparative Examples 1 to 9 A refrigerating machine oil composition having the composition shown in Table 2 was prepared using the base oil shown in Table 2, and the mass ratio of R32 (difluoromethane) or R410A [R32 and R125 (pentafluoroethane) as a refrigerant was 50: 50 mixture] was used to evaluate the thermal stability properties of the composition. The results are shown in Table 2.
- the lubricating oil composition for a compression-type refrigerator of the present invention has a low global warming potential, and in particular, a refrigerant using a saturated fluorocarbon having 1 to 3 carbon atoms, which is a refrigerant that can be used for air conditioners, car air conditioners, and the like. It is used for compression type refrigerators that use and exhibits excellent thermal and oxidation stability.
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Abstract
Description
したがって、このような圧縮型冷凍機に使用される潤滑油組成物には、熱・酸化安定性に優れるものが要求される。
しかし、オゾン層の保護に加え、さらに地球温暖化の防止が必要とされたことから、温暖化係数の低いR32をより多く含有する冷媒の使用が望まれてきた。
R32は、理論COPや熱伝達率が比較的高く、冷媒の圧力損失も低いため、空気調和装置に使用した場合にエネルギー効率が高いという特性を備えている。
しかし、R32は、従来のR410A、R407Cに比べて圧縮機の吐出温度がほぼ20℃程度高いという特性がある。
このような状況から、冷凍装置の構造を改良する研究が行われている(例えば、特許文献1参照)。
しかし、このような要求に対し、不飽和HFCやヨウ化物と異なり、飽和HFCは安定性が高く、R134a等に使用されている既存の酸化防止剤や酸捕捉剤を配合することによって、対応が可能であると考えられていた(例えば、特許文献2~4参照)。ところが、単に既存の酸化防止剤や酸捕捉剤を配合し、又はそれらの配合量を増量した場合においても、熱・酸化安定性を高める効果は満足できるものではなかった。
1.いずれも水分含有量が500質量ppm以下である、ポリオキシアルキレングリコール類、ポリビニルエーテル類、ポリ(オキシ)アルキレングリコールとポリビニルエーテルとの共重合体、ポリ(オキシ)アルキレングリコールのモノエーテルとポリビニルエーテルとの共重合体、及びポリオールエステル類の中から選ばれる少なくとも1種からなる含酸素有機化合物を基油として用いる、炭素数1~3の飽和フッ化炭化水素を含む冷媒を用いる圧縮型冷凍機用潤滑油組成物、
2.含酸素有機化合物が、下記の一般式(II)で表される構成単位を有するポリビニル系化合物を主成分とするものである上記1に記載の圧縮型冷凍機用潤滑油組成物、
3.酸化防止剤及び酸捕捉剤のうち、少なくともいずれか一方を含有する上記1又は2に記載の圧縮型冷凍機用潤滑油組成物、
4.前記炭素数1~3の飽和フッ化炭化水素が、ジフルオロメタン(R32)である上記1~3のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
5.前記冷媒が、ジフルオロメタン(R32)とペンタフルオロエタン(R125)との混合物、又は、ジフルオロメタン(R32)とペンタフルオロエタン(R125)と1,1,1,2テトラフルオロエタン(R134a)との混合物である上記1~4のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
6.前記冷媒がジフルオロメタン(R32)を70質量%以上含む冷媒である上記1~5のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
7.前記基油の100℃における動粘度が、1mm2/s以上50mm2/s以下である前記1~6のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
8.前記基油の数平均分子量が、300以上3000以下である上記1~7のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
9.前記基油の粘度指数が、60以上である上記1~8のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
10.さらに極圧剤、油性剤、金属不活性化剤及び消泡剤の中から選ばれる少なくとも1種の添加剤を含む上記1~9のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
11.圧縮式冷凍機の摺動部分がエンジニアリングプラスチックからなるもの、又は有機コーティング膜若しくは無機コーティング膜を有するものである上記1~10のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
12.前記有機コーティング膜が、ポリテトラフルオロエチレンコーティング膜、ポリイミドコーティング膜、ポリアミドイミドコーティング膜、ポリヒドロキシエーテル樹脂とポリサルホン系樹脂とからなる樹脂基材及び架橋剤を含む樹脂塗料を用いて形成された熱硬化型絶縁膜のいずれかである上記11に記載の圧縮型冷凍機用潤滑油組成物、
13.前記無機コーティング膜が、黒鉛膜、ダイヤモンドライクカーボン膜、スズ膜、クロム膜、ニッケル膜及びモリブデン膜のいずれかである上記11に記載の圧縮型冷凍機用潤滑油組成物、
14.カーエアコン、電動カーエアコン、ガスヒートポンプ、空調、冷蔵庫、自動販売機、ショーケース、給湯システム、又は冷凍・暖房システムに用いられる上記1~13のいずれかに記載の圧縮型冷凍機用潤滑油組成物、
15.システム内の水分含有量が300質量ppm以下で、残存空気分圧が10kPa以下である上記14に記載の圧縮型冷凍機用潤滑油組成物、
を提供するものである。
本発明に用いる基油は、水分含有量が500質量ppm以下の含酸素有機化合物である。
水分含有量が500質量ppmを超える含酸素有機化合物を基油として用いると、冷凍機油の熱・化学安定性が低下し、同時に冷媒も変質劣化するため、良好な冷凍システムの作動が行えなくなるおそれがある。すなわち冷媒と冷凍機用潤滑油組成物とで形成される、いわば冷凍機流体組成物が、早期に劣化、変質することになる。
したがって、含酸素有機化合物の水分含有量は300質量ppm以下であることが好ましく、200質量ppm以下であることがより好ましく、100質量ppm以下であることが特に好ましい。
本発明の基油として用いる含酸素有機化合物は、ポリオキシアルキレングリコール類、ポリビニルエーテル類、ポリ(オキシ)アルキレングリコールとポリビニルエーテルとの共重合体、ポリ(オキシ)アルキレングリコールのモノエーテルとポリビニルエーテルとの共重合体、及びポリオールエステル類の中から選ばれる少なくとも1種からなる含酸素有機化合物である。
前記基油として用いることのできるポリオキシアルキレングリコール類としては、例えば一般式(I)で表される化合物が挙げられる。
R1-[(OR2)m-OR3]n ・・・(I)
(式中、R1は水素原子、炭素数1~10の1価の炭化水素基、炭素数2~10のアシル基、結合部2~6個を有する炭素数1~10の炭化水素基又は炭素数1~10の酸素含有炭化水素基、R2は炭素数2~4のアルキレン基、R3は水素原子、炭素数1~10の炭化水素基又は炭素数2~10のアシル基又は炭素数1~10の酸素含有炭化水素基、nは1~6の整数、mはm×nの平均値が6~80となる数を示す。)
また、R1及びR3の各々における炭素数2~10のアシル基の炭化水素基部分は直鎖状、分岐鎖状、環状のいずれであってもよい。該アシル基の炭化水素基部分は、アルキル基が好ましく、その具体例としては、上記アルキル基の具体例として挙げた炭素数1~9の種々の基を同様に挙げることができる。該アシル基の炭素数が10を超えると冷媒との相溶性が低下し、相分離を生じる場合がある。好ましいアシル基の炭素数は2~6である。
R1及びR3が、いずれも炭化水素基又はアシル基である場合には、R1とR3は同一であってもよいし、互いに異なっていてもよい。
R1が結合部位2~6個を有する炭素数1~10の炭化水素基である場合、この炭化水素基は鎖状のものであってもよいし、環状のものであってもよい。結合部位2個を有する炭化水素基としては、脂肪族炭化水素基が好ましく、例えばエチレン基、プロピレン基、ブチレン基、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基、ノニレン基、デシレン基、シクロペンチレン基、シクロヘキシレン基などが挙げられる。その他の炭化水素基としては、ビフェノール、ビスフェノールF、ビスフェノールAなどのビスフェノール類から水酸基を除いた残基を挙げることができる。また、結合部位3~6個を有する炭化水素基としては、脂肪族炭化水素基が好ましく、例えばトリメチロールプロパン、グリセリン、ペンタエリスリトール、ソルビトール、1,2,3-トリヒドロキシシクロヘキサン、1,3,5-トリヒドロキシシクロヘキサンなどの多価アルコールから水酸基を除いた残基を挙げることができる。
この脂肪族炭化水素基の炭素数が10を超えると冷媒との相溶性が低下し、相分離が生じる場合がある。好ましい炭素数は2~6である。
本発明においては、上記R1及びR3の少なくとも一つがアルキル基、特に炭素数1~3のアルキル基であることが好ましく、とりわけメチル基であることが粘度特性の点から好ましい。さらには、上記と同様の理由からR1及びR3の両方がアルキル基、特にメチル基であることが好ましい。
前記一般式(I)中のnは1~6の整数で、R1の結合部位の数に応じて定められる。例えばR1がアルキル基やアシル基の場合、nは1であり、R1が結合部位2,3,4,5及び6個を有する脂肪族炭化水素基である場合、nはそれぞれ2,3,4,5及び6となる。また、mはm×nの平均値が6~80となる数であり、該平均値が80を超えると相溶性が低下し油戻り性が悪化するおそれがあるなど、m×nの平均値が前記範囲を逸脱すると本発明の目的は十分に達せられない。
本発明においては、このポリオキシアルキレングリコール類は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
また、炭素数1~10の一価のアルコール又はそのアルカリ金属塩を開始剤とし、炭素数2~4のアルキレンオキシドを重合させて、一方の末端にエーテル結合を有し、他方の末端が水酸基である、ポリオキシアルキレングリコールモノアルキルエーテルを得た後、この水酸基をエーテル化又はエステル化することによって製造することもできる。なお、一般式(I)でnが2以上の化合物を製造する場合は、一価のアルコールに換えて、2~6価の多価アルコールを開始剤とすればよい。
本発明の冷凍機油組成物において、基油として用いることのできるポリビニルエーテル類としては、一般式(II)で表される構成単位を有するポリビニル系化合物を主成分とするものである。
なお、一般式(II)におけるpは繰り返し数を示し、その平均値が0~10、好ましくは0~5の範囲の数である。
R8がエチル基である構成単位の割合は、70~100モル%であるものがさらに好ましく、100モル%であるもの、すなわち、ポリエチルビニルエーテルがさらに好ましい。
また、前記R8の炭素数3若しくは4のアルキル基としては、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基が使用できるが、特にイソブチル基が好ましい。
本発明の冷凍機油組成物における基油に用いられるポリビニルエーテル系化合物としては、次の末端構造を有するものが好適である。すなわち、
(1)その一つの末端が、一般式(IV)で表され、かつ残りの末端が一般式(V)で表される構造を有するもの、
なお、本発明のポリビニルエーテル系化合物の製造に際しては、合成反応終了後に未反応の原料化合物を除去し、さらに脱水処理を行って、できるだけ水分を少なくする処理を施すことが望ましい。
本発明においては、このポリビニルエーテル系化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
なお、ポリ(オキシ)アルキレングリコールとは、ポリアルキレングリコール及びポリオキシアルキレングリコールの両方を指す。
本発明の冷凍機油組成物において、基油として用いることのできるポリ(オキシ)アルキレングリコール又はそのモノエーテルとポリビニルエーテルとの共重合体としては、一般式(VIII)及び一般式(IX)で表される共重合体(以下、それぞれをポリビニルエーテル系共重合体I及びポリビニルエーテル系共重合体IIと称する。)を挙げることができる。
ここでR29~R31のうちの炭素数1~8の炭化水素基とは、具体的にはメチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、各種ペンチル基、各種ヘキシル基、各種ヘプチル基、各種オクチル基などのアルキル基;シクロペンチル基、シクロヘキシル基、各種メチルシクロヘキシル基、各種エチルシクロヘキシル基、各種ジメチルシクロヘキシル基、各種ジメチルフェニル基などのアリール基;ベンジル基、各種フェニルエチル基、各種メチルベンジル基などのアリールアルキル基を示す。なお、これらのR29、R30及びR31の各々としては、特に水素原子が好ましい。
なお、一般式(VIII)におけるvは、R33Oの繰り返し数を示し、その平均値が1~50、好ましくは1~20、さらに好ましくは1~10、特に好ましくは1~5の範囲の数である。R33Oが複数ある場合には、複数のR33Oは同一でも異なっていてもよい。
また、kは1~50、好ましくは1~10、さらに好ましくは1~2、特に好ましくは1、uは0~50、好ましくは2~25、さらに好ましくは5~15、の数を示し、k及びuはそれらが複数ある場合にはそれぞれブロックでもランダムでもよい。
この炭素数1~10のアルキル基とは、具体的にはメチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、各種ペンチル基、各種ヘキシル基、各種ヘプチル基、各種オクチル基、各種ノニル基、各種デシル基、シクロペンチル基、シクロヘキシル基、各種メチルシクロヘキシル基、各種エチルシクロヘキシル基、各種プロピルシクロヘキシル基、各種ジメチルシクロヘキシル基などを示す。
また、炭素数2~10のアシル基としては、アセチル基、プロピオニル基、ブチリル基、イソブチリル基、バレリル基、イソバレリル基、ピパロイル基、ベンゾイル基、トルオイル基などを挙げることができる。
さらに、炭素数2~50の酸素含有炭化水素基の具体例としては、メトキシメチル基、メトキシエチル基、メトキシプロピル基、1,1-ビスメトキシプロピル基、1,2-ビスメトキシプロピル基、エトキシプロピル基、(2-メトキシエトキシ)プロピル基、(1-メチル-2-メトキシ)プロピル基などを好ましく挙げることができる。
なお、R29~R31、R34、R33及びv並びにR29~R32は、それぞれ構成単位毎に同一であっても異なっていてもよい。
(ポリビニルエーテル系共重合体Iの製造方法1)
この製造方法1においては、一般式(X)
R34-(OR33)v-OH ・・・(X)
(式中、R33、R34及びvは前記と同じである。)で表されるポリ(オキシ)アルキレングリコール化合物を開始剤とし、一般式(XI)で表されるビニルエーテル系化合物を重合させることにより、ポリビニルエーテル系共重合体Iを得ることができる。
また、前記一般式(XI)で表されるビニルエーテル系化合物としては、例えばビニルメチルエーテル、ビニルエチルエーテル、ビニル-n-プロピルエーテル、ビニル-イソプロピルエーテル、ビニル-n-ブチルエーテル、ビニル-イソブチルエーテル、ビニル-sec-ブチルエーテル、ビニル-tert-ブチルエーテル、ビニル-n-ペンチルエーテル、ビニル-n-ヘキシルエーテル等のビニルエーテル類;1-メトキシプロペン、1-エトキシプロペン、1-n-プロポキシプロペン、1-イソプロポキシプロペン、1-n-ブトキシプロペン、1-イソブトキシプロペン、1-sec-ブトキシプロペン、1-tert-ブトキシプロペン、2-メトキシプロペン、2-エトキシプロペン、2-n-プロポキシプロペン、2-イソプロポキシプロペン、2-n-ブトキシプロペン、2-イソブトキシプロペン、2-sec-ブトキシプロペン、2-tert-ブトキシプロペン等のプロペン類;1-メトキシ-1-ブテン、1-エトキシ-1-ブテン、1-n-プロポキシ-1-ブテン、1-イソプロポキシ-1-ブテン、1-n-ブトキシ-1-ブテン、1-イソブトキシ-1-ブテン、1-sec-ブトキシ-1-ブテン、1-tert-ブトキシ-1-ブテン、2-メトキシ-1-ブテン、2-エトキシ-1-ブテン、2-n-プロポキシ-1-ブテン、2-イソプロポキシ-1-ブテン、2-n-ブトキシ-1-ブテン、2-イソブトキシ-1-ブテン、2-sec-ブトキシ-1-ブテン、2-tert-ブトキシ-1-ブテン、2-メトキシ-2-ブテン、2-エトキシ-2-ブテン、2-n-プロポキシ-2-ブテン、2-イソプロポキシ-2-ブテン、2-n-ブトキシ-2-ブテン、2-tert-ブトキシ-2-ブテンなどのブテン類が挙げられる。これらのビニルエーテル系モノマ-は公知の方法のより製造することができる。
この製造方法2においては、一般式(XII)で表されるアセタール化合物を開始剤とし、前記一般式(XI)で表されるビニルエーテル系化合物を重合させることにより、ポリビニルエーテル系共重合体Iを得ることができる。
また、前記一般式(XII)で表されるアセタール化合物は、例えば前記一般式(X)で表されるポリ(オキシ)アルキレングリコール化合物1分子と、前記一般式(XI)で表されるビニルエーテル系化合物1分子とを反応させることにより、製造することもできる。得られたアセタール化合物は、単離して、又はそのまま開始剤として用いることができる。
この製造方法3においては、一般式(XIII)で表されるアセタール化合物を開始剤として、前記一般式(XI)で表されるビニルエーテル系化合物を重合させることにより、ポリビニルエーテル系共重合体Iを得ることができる。
また、前記一般式(XIII)で表されるアセタール化合物は、例えば前記一般式(X)で表されるポリ(オキシ)アルキレングリコール化合物1分子と、一般式(XIV)で表されるビニルエーテル系化合物1分子とを反応させることにより、製造することもできる。
(2)その一つの末端が一般式(XV)で表され、かつ残りの末端が一般式(XVIII)で表される構造を有し、一般式(VIII)におけるR29、R30及びR31が共に水素原子、vが1~4の数、R33が炭素数2~4の二価の炭化水素基、R34が炭素数1~10のアルキル基及びR32が炭素数1~10の炭化水素基であるもの。
(3)その一つの末端が一般式(XVI)で表され、かつ残りの末端が一般式(XVII)で表される構造を有し、一般式(VIII)におけるR29、R30及びR31が共に水素原子、vが1~4の数、R33が炭素数2~4の二価の炭化水素基、R34が炭素数1~10のアルキル基及びR32が炭素数1~10の炭化水素基であるもの。
(ポリビニルエーテル系共重合体IIの製造方法)
前記一般式(IX)で表されるポリビニルエーテル系共重合体IIは、一般式(XIX)
HO-(R33O)v-H ・・・(XIX)
(式中、R33及びvは前記と同じである。)で表されるポリ(オキシ)アルキレングリコールを開始剤とし、前記一般式(XI)で表されるビニルエーテル化合物を重合させることにより得ることができる。
前記一般式(XIX)で表されるポリ(オキシ)アルキレングリコールとしては、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、プロピレングリコール、ジプロピレングリコール、ポリプロピレングリコールなどを挙げることができる。
本発明においては、このポリ(オキシ)アルキレングリコール又はそのモノエーテルとポリビニルエーテルとの共重合体は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本発明の冷凍機油組成物において、基油として用いることのできるポリオールエステル類としては、ジオールあるいは水酸基を3~20個程度有するポリオールと、炭素数1~24程度の脂肪酸とのエステルが好ましく用いられる。
ここで、ジオールとしては、例えばエチレングリコール、1,3-プロパンジオール、プロピレングリコール、1,4-ブタンジオール、1,2-ブタンジオール、2-メチル-1,3-プロパンジオール、1,5-ペンタンジオール、ネオペンチルグリコール、1,6-ヘキサンジオール、2-エチル-2-メチル-1,3-プロパンジオール、1,7-ヘプタンジオール、2-メチル-2-プロピル-1,3-プロパンジオール、2,2-ジエチル-1,3-プロパンジオール、1,8-オクタンジオール、1,9-ノナンジオール、1,10-デカンジオール、1,11-ウンデカンジオール、1,12-ドデカンジオールなどが挙げられる。
また、直鎖状脂肪酸、分岐状脂肪酸の何れであってもよく、潤滑性の点からは直鎖状脂肪酸が好ましく、加水分解安定性の点からは分岐状脂肪酸が好ましい。さらに、飽和脂肪酸、不飽和脂肪酸の何れであってもよい。
なお、ポリオールエステルとしては、ポリオールの全ての水酸基がエステル化されずに残った部分エステルであってもよく、全ての水酸基がエステル化された完全エステルであってもよく、また部分エステルと完全エステルの混合物であってもよいが、完全エステルであることが好ましい。
また、この基油としては、ASTM色が1以下、界面張力が20mN/m以上、抽出水pHが5.5以上、灰分が0.1質量%以下、体積抵抗値が109Ωm以上であることが好ましい。このような性状を有する基油は安定性が良好で、優れた電気絶縁性を有し、好適である。
これらの中でも、ポリビニルエーテル類が、冷媒との相溶性や体積抵抗率が優れる点で、特に好ましく用いられる。
また、基油の数平均分子量は、300以上3000以下以上であることが好ましく、500以上3000以下より好ましく、700以上2500以下がさらに好ましい。基油の引火点は150℃以上であることが好ましく、基油の数平均分子量が300以上3000以下であれば、冷凍機油としての所望の性能を発揮することができるとともに、基油の引火点を前記範囲にすることができる。
上記粘度指数が60以上であることにより、高温での動粘度の低下を抑制することができる。
なお、前記基油の粘度指数は、JIS K 2283に準拠して測定される。
本発明の圧縮型冷凍機用潤滑油組成物が適用される冷媒としては、炭素数1~3、好ましくは、炭素数1~2の飽和フッ化炭化水素化合物(HFC)を含む冷媒が用いられる。
炭素数1~3の飽和フッ化炭化水素化合物としては、例えば、トリフルオロメタン、ジフルオロメタン、1,1-ジフルオロエタン、1,1,1-トリフルオロエタン、1,1,2-トリフルオロエタン、1,1,1,2-テトラフルオロエタン、1,1,2,2-テトラフルオロエタン、1,1,1,2,2-ペンタフルオロエタン、1,1,1,3,3-ペンタフルオロプロパンが好適である。
これらの冷媒は、単独で用いてもよく、2種以上を混合して用いてもよい。
例えば、飽和フッ化炭化水素化合物として、ジフルオロメタン(R32)を用いる場合、R32を単独で用いるのが好ましいが、R32と1,1,1,2,2-ペンタフルオロエタン(R125)とを混合してもよく、また、R32とR125と1,1,1,2-テトラフルオロエタン(R134a)とを混合してもよい。前者の代表例としては、R410Aが挙げられ、後者の代表例としては、R407Cが挙げられる。
R32とその他の炭素数1~3の飽和フッ化炭化水素化合物との混合物を用いる場合は、冷媒全体の中のR32の割合が、20質量%以上であるものが好ましく、40質量%以上のものがより好ましく、70質量%以上のものがさらに好ましい。
炭素数1~3の飽和フッ化炭化水素化合物以外の冷媒としては、二酸化炭素(CO2)、低沸点炭化水素(HC)、アンモニア、あるいは下記の分子式(A)で表される化合物から選ばれる少なくとも1種の含フッ素有機化合物が挙げられる。
CpOqFrRs ・・・(A)
(式中、Rは、Cl、Br、I又はHを示し、pは1~6、qは0~2、rは1~14、sは0~13の整数である。但し、qが0の場合は、pは2~6であり、分子中に炭素-炭素不飽和結合を1以上有する。)
前記分子式(A)は、分子中の元素の種類と数を表すものであり、式(A)は、炭素原子Cの数pが1~6の含フッ素有機化合物を表している。炭素数が1~6の含フッ素有機化合物であれば、冷媒として要求される沸点、凝固点、蒸発潜熱などの物理的、化学的性質を有することができる。
該分子式(A)において、Cpで表されるp個の炭素原子の結合形態は、炭素-炭素単結合、炭素-炭素二重結合等の不飽和結合、炭素-酸素二重結合などが含まれる。炭素-炭素の不飽和結合は、安定性の点から、炭素-炭素二重結合であることが好ましく、その数は1以上であるが、1であるものが好ましい。
また、Oqにおけるqが0であり分子中に酸素原子を含まない場合は、pは2~6であって、分子中に炭素-炭素二重結合等の不飽和結合を1以上有する。すなわち、Cpで表されるp個の炭素原子の結合形態の少なくとも1つは、炭素-炭素不飽和結合であることが必要である。
また、分子式(A)において、Rは、Cl、Br、I又はHを表し、これらのいずれであってもよいが、オゾン層を破壊するおそれが小さいことから、Rは、Hであることが好ましい。
上記のとおり、分子式(A)で表される含フッ素有機化合物としては、不飽和フッ化炭化水素化合物、フッ化エーテル化合物、フッ化アルコール化合物及びフッ化ケトン化合物などが好適なものとして挙げられる。
以下、これらの化合物について説明する。
本発明において、冷凍機の冷媒として用いられる不飽和フッ化炭化水素化合物としては、例えば、分子式(A)において、RがHであり、pが2~6、qが0、rが1~12、sは0~11である不飽和フッ化炭化水素化合物が挙げられる。
このような不飽和フッ化炭化水素化合物として好ましくは、例えば、炭素数2~6の直鎖状又は分岐状の鎖状オレフィンや炭素数4~6の環状オレフィンのフッ素化物を挙げることができる。
具体的には、1~3個のフッ素原子が導入されたエチレン、1~5個のフッ素原子が導入されたプロペン、1~7個のフッ素原子が導入されたブテン類、1~9個のフッ素原子が導入されたペンテン類、1~11個のフッ素原子が導入されたヘキセン類、1~5個のフッ素原子が導入されたシクロブテン、1~7個のフッ素原子が導入されたシクロペンテン、1~9個のフッ素原子が導入されたシクロヘキセンなどが挙げられる。
本発明においては、この不飽和フッ化炭化水素化合物は、1種を単独で用いてよく、2種以上組み合わせて用いてもよい。
本発明において、冷凍機の冷媒として用いられるフッ化エーテル化合物としては、例えば、分子式(A)において、RがHであり、pが2~6、qが1~2、rが1~14、sは0~13であるフッ化エーテル化合物が挙げられる。
このようなフッ化エーテル化合物として好ましくは、例えば、炭素数が2~6で、1~2個のエーテル結合を有し、アルキル基が直鎖状又は分岐状の鎖状脂肪族エーテルのフッ素化物や、炭素数が3~6で、1~2個のエーテル結合を有する環状脂肪族エーテルのフッ素化物を挙げることができる。
具体的には、1~6個のフッ素原子が導入されたフッ化ジメチルエーテル、1~8個のフッ素原子が導入されたフッ化メチルエチルエーテル、1~8個のフッ素原子が導入されたフッ化ジメトキシメタン、1~10個のフッ素原子が導入されたフッ化メチルプロピルエーテル類、1~12個のフッ素原子が導入されたフッ化メチルブチルエーテル類、1~12個のフッ素原子が導入されたフッ化エチルプロピルエーテル類、1~6個のフッ素原子が導入されたフッ化オキセタン、1~6個のフッ素原子が導入されたフッ化1,3-ジオキソラン、1~8個のフッ素原子が導入されたフッ化テトラヒドロフランなどを挙げることができる。
本発明においては、このフッ化エーテル化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本発明において、冷凍機の冷媒として用いられるフッ化アルコール化合物としては、例えば、分子式(A)において、RがHであり、pが1~6、qが1~2、rが1~13、sは1~13であるフッ化エーテル化合物が挙げられる。
このようなフッ化アルコール化合物として好ましくは、例えば、炭素数が1~6で、1~2個の水酸基を有する直鎖状又は分岐状の脂肪族アルコールのフッ素化物を挙げることができる。
具体的には、1~3個のフッ素原子が導入されたフッ化メチルアルコール、1~5個のフッ素原子が導入されたフッ化エチルアルコール、1~7個のフッ素原子が導入されたフッ化プロピルアルコール類、1~9個のフッ素原子が導入されたフッ化ブチルアルコール類、1~11個のフッ素原子が導入されたフッ化ペンチルアルコール類、1~4個のフッ素原子が導入されたフッ化エチレングリコール、1~6個のフッ素原子が導入されたフッ化プロピレングリコールなどを挙げることができる。
本発明においては、これらのフッ化アルコール化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本発明において、冷凍機の冷媒として用いられるフッ化ケトン化合物としては、例えば、分子式(A)において、RがHであり、pが2~6、qが1~2、rが1~12、sは0~11であるフッ化ケトン化合物が挙げられる。
このようなフッ化ケトン化合物として好ましくは、例えば、炭素数が3~6で、アルキル基が直鎖状又は分岐状の脂肪族ケトンのフッ素化物を挙げることができる。
具体的には、1~6個のフッ素原子が導入されたフッ化アセトン、1~8個のフッ素原子が導入されたフッ化メチルエチルケトン、1~10個のフッ素原子が導入されたフッ化ジエチルケトン、1~10個のフッ素原子が導入されたフッ化メチルプロピルケトン類などが挙げられる。
本発明においては、これらのフッ化ケトン化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本発明の冷凍機油組成物には、酸化防止剤や酸捕捉剤を含有させることが好ましい。また、さらに極圧剤、油性剤、金属不活性化剤及び消泡剤などの中から選ばれる少なくとも1種の添加剤を含有させることができる。
(酸化防止剤)
酸化防止剤としては、2,6-ジ-tert-ブチル-4-メチルフェノール、2,6-ジ-tert-ブチル-4-エチルフェノール、2,2’-メチレンビス(4-メチル-6-tert-ブチルフェノール)等のフェノール系、フェニル-α-ナフチルアミン、N,N’-ジ-フェニル-p-フェニレンジアミン等のアミン系の酸化防止剤を配合するのが好ましい。酸化防止剤は、効果及び経済性などの点から、組成物中に0.01~5質量%が好ましく、より好ましくは0.05~3質量%配合する。
酸捕捉剤としては、例えばグリシジルエステル、フェニルグリシジルエーテル、アルキルグリシジルエーテル、アルキレングリコールグリシジルエーテル、シクロヘキセンオキシド、α-オレフィンオキシド、エポキシ化大豆油などのエポキシ化合物を挙げることができるが、酸捕捉剤としては、特にグリシジルエステル、グリシジルエーテル及びα-オレフィンオキシドの中から選ばれる少なくとも1種が好適に用いられる。
グリシジルエーテルとしては、炭素数が、通常3~30、好ましくは4~24、より好ましくは6~16の直鎖状、分岐状、環状の飽和若しくは不飽和の脂肪族モノ又は多価アルコール、あるいは水酸基1個以上含有する芳香族化合物由来のグリシジルエーテルが挙げられる。脂肪族多価アルコールや水酸基2個以上含有する芳香族化合物の場合、潤滑油組成物の安定性のために、水酸基価の上昇を抑える観点から、水酸基の全てがグリシジルエーテル化されていることが好ましい。
グリシジルエステルとしては、具体的には、フェニルグリシジルエステル、アルキルグリシジルエステル、アルケニルグリシジルエステルなどが挙げられ、好ましいものとしては、グリシジル-2,2-ジメチルオクタノエート、グリシジルベンゾエート、グリシジルアクリレート、グリシジルメタクリレートなどが例示できる。
本発明においては、前記酸捕捉剤は1種を用いてもよく、2種以上を組み合わせて用いてもよい。また、その配合量は、効果及びスラッジ発生の抑制の点から、組成物全量に基づき、通常0.005~10質量%、特に0.05~6質量%の範囲が好ましい。
極圧剤としては、リン酸エステル、酸性リン酸エステル、亜リン酸エステル、酸性亜リン酸エステル及びこれらのアミン塩などのリン系極圧剤を挙げることができる。
これらのリン系極圧剤の中で、極圧性、摩擦特性などの点からトリクレジルホスフェート、トリチオフェニルホスフェート、トリ(ノニルフェニル)ホスファイト、ジオレイルハイドロゲンホスファイト、2-エチルヘキシルジフェニルホスファイトなどが特に好ましい。
一方、金属塩を構成する金属としてはアルカリ金属又はアルカリ土類金属が好ましく、特に、アルカリ金属が最適である。
また、極圧剤としては、さらに、上記以外の極圧剤として、例えば、硫化油脂、硫化脂肪酸、硫化エステル、硫化オレフィン、ジヒドロカルビルポリサルファイド、チオカーバメート類、チオテルペン類、ジアルキルチオジプロピオネート類などの硫黄系極圧剤を挙げることができる。
上記極圧剤の配合量は、潤滑性及び安定性の点から、組成物全量に基づき、0.001~5質量%が好ましく、0.005~3質量%の範囲がより好ましい。前記の極圧剤は1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
油性剤の例としては、ステアリン酸、オレイン酸などの脂肪族飽和及び不飽和モノカルボン酸、ダイマー酸、水添ダイマー酸などの重合脂肪酸、リシノレイン酸、12-ヒドロキシステアリン酸などのヒドロキシ脂肪酸、ラウリルアルコール、オレイルアルコールなどの脂肪族飽和及び不飽和モノアルコール、ステアリルアミン、オレイルアミンなどの脂肪族飽和及び不飽和モノアミン、ラウリン酸アミド、オレイン酸アミドなどの脂肪族飽和及び不飽和モノカルボン酸アミド、グリセリン、ソルビトールなどの多価アルコールと脂肪族飽和又は不飽和モノカルボン酸との部分エステル等が挙げられる。
これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。また、その配合量は、組成物全量に基づき、0.01~10質量%が好ましく、より好ましくは0.1~5質量%の範囲で選定される。
金属不活性化剤としては、例えばN-[N,N’-ジアルキル(炭素数3~12のアルキル基)アミノメチル]トリアゾ-ルなどの銅不活性化剤などを挙げることができ、消泡剤としては、例えばシリコーン油やフッ素化シリコーン油などを挙げることができる。
本発明の圧縮型冷凍機用潤滑油組成物は、前記炭素数1~3の飽和フッ化炭化水素を含む冷媒を用いた冷凍機用に適している。
本発明の冷凍機用潤滑油組成物を使用する冷凍機の潤滑方法において、前記各種冷媒と冷凍機用潤滑油組成物の使用量については、冷媒/冷凍機用潤滑油組成物の質量比で99/1~10/90、さらに95/5~30/70の範囲にあることが好ましい。冷媒の量が上記範囲よりも少ない場合は冷凍能力の低下が見られ、また上記範囲よりも多い場合は潤滑性能が低下し好ましくない。本発明の冷凍機用潤滑油組成物は、種々の冷凍機に使用可能であるが、特に、圧縮型冷凍機の圧縮式冷凍サイクルに好ましく適用できる。
本発明の冷凍機用潤滑油組成物が適用される冷凍機は、圧縮機、凝縮器、膨張機構(膨張弁など)及び蒸発器、あるいは圧縮機、凝縮器、膨張機構、乾燥器及び蒸発器を必須とする構成からなる冷凍サイクルを有するとともに、冷凍機油として前述した本発明の冷凍機用潤滑油組成物を使用し、また冷媒として前述の各種冷媒が使用される。
ここで乾燥器中には、細孔径0.33nm以下のゼオライトからなる乾燥剤を充填することが好ましい。また、このゼオライトとしては、天然ゼオライトや合成ゼオライトを挙げることができ、さらにこのゼオライトは、25℃、CO2ガス分圧33kPaにおけるCO2ガス吸収容量が1%以下のものが一層好適である。このような合成ゼオライトとしては、例えばユニオン昭和(株)製の商品名XH-9、XH-600等を挙げることができる。
本発明において、このような乾燥剤を用いれば、冷凍サイクル中の冷媒を吸収することなく、水分を効率よく除去できると同時に、乾燥剤自体の劣化による粉末化が抑制され、したがって粉末化によって生じる配管の閉塞や圧縮機摺動部への進入による異常摩耗等のおそれがなくなり、冷凍機を長時間にわたって安定的に運転することができる。
前記エンジニアリングプラスチックとしては、シール性、摺動性、耐摩耗性などの点で、例えばポリアミド樹脂、ポリフェニレンスルフィド樹脂、ポリアセタール樹脂などを好ましく挙げることができる。
また、有機コーティング膜としては、シール性、摺動性、耐摩耗性などの点で、例えばフッ素含有樹脂コーティング膜(ポリテトラフルオロエチレンコーティング膜など)、ポリイミドコーティング膜、ポリアミドイミドコーティング膜、さらには、ポリヒドロキシエーテル樹脂とポリサルホン系樹脂からなる樹脂基材及び架橋剤を含む樹脂塗料を用いて形成された熱硬化型絶縁膜などを挙げることができる。
一方、無機コーティング膜としては、シール性、摺動性、耐摩耗性などの点で、黒鉛膜、ダイヤモンドライクカーボン膜、ニッケル膜、モリブデン膜、スズ膜、クロム膜などが挙げられる。この無機コーティング膜は、メッキ処理で形成してもよいし、PVD法(物理的気相蒸着法)で形成してもよい。
なお、当該摺動部分として、従来の合金系、例えばFe基合金、Al基合金、Cu基合金などからなるものを用いることもできる。
本発明の圧縮型冷凍機用潤滑油組成物は、例えば、カーエアコン、電動カーエアコン、ガスヒートポンプ、空調、冷蔵庫、自動販売機、ショーケース、各種給湯システム、冷凍・暖房システム等に用いることができる。
本発明においては、前記システム内の水分含有量は、300質量ppm以下が好ましく、200質量ppm以下がより好ましい。また該システム内の残存空気分圧は、10kPa以下が好ましく、5kPa以下がより好ましい。
本発明の圧縮型冷凍機用潤滑油組成物は、基油として、特定の含酸素化合物を主成分として含むものであって、粘度が低くて省エネルギ-性の向上を図ることができ、しかもシール性に優れている。
なお、基油の性状及び冷凍機用潤滑油組成物の諸特性は、以下に示す要領に従って求めた。
(1)100℃動粘度
JIS K2283-1983に準じ、ガラス製毛管式粘度計を用いて測定した。
(2)数平均分子量
数平均分子量は、ゲルパーミエーションクロマトグラフィ(GPC)を用いて測定した。GPCは、HLC-8120GPC、SC-8020(東ソー(株)社製)を用い、THF(テトラヒドロフラン)を溶離液として、IR検出器を用いて測定を行った。その結果から、polystylene標準試料による検量線から数平均分子量を求めた。
(3)引火点
JIS K 2265(COC法)に準拠して測定した。
内容量200mLのオートクレーブに、油/冷媒(30g/30gの比率、油中の水分含有量500質量ppm)、及び鉄、銅、アルミニウムからなる金属触媒を充填して封管し、空気圧0.7kPa、温度200℃の条件にて720時間保持後、油外観、及び析出物、触媒の変質を目視観察するとともに、酸価を測定した。なお、酸価はJIS K 2501に規定される「潤滑油中和試験方法」に準拠し、指示薬法により測定した。
<二層分離温度の測定>
フロン32ジフルオロメタン(フロン32)に対し、10質量%となるように所定量の試料を耐圧ガラスアンプルに加え、これを真空配管及びフロン32ガス配管に接続した。アンプルを室温で真空脱気後、液体窒素で冷却して所定量のフロン32を採取した。次いで、アンプルを封じ、恒温槽中で室温から徐々に冷却することで、相分離が始まる低温分離温度を測定した。一方、室温から+40℃まで徐々に加熱することで、相分離が始まる高温分離温度を測定した。
<体積抵抗率>
減圧下(0.3~0.8mmHg)100℃で1時間乾燥させた後、室温の試料油を体積固有抵抗測定用の液体セルに封入した。アドバンテスト社製R8340デジタル超高抵抗/微少電流計を用い、印加電圧250Vで体積抵抗率を測定した。
冷凍機用潤滑油組成物の調製に用いた各成分の種類を以下に示す。
(1)基油
・PVE‐A1~PVE‐A7:ポリエチルビニルエーテル
・PVE‐B1~PVE‐B2:ポリエチルビニルエーテル(PEVE)/[ポリイソブチルビニルエーテル共重合体(PIBVE/PIBVE(モル比)9/1)]
・PVE‐C1~PVE‐C2:ポリエチルビニルエーテル(PEVE)/[ポリイソブチルビニルエーテル共重合体(PIBVE/PIBVE(モル比)8/2)]
・PAG‐1~PAG‐2 :ポリオキシプロピレングリコール
・ECP‐1~ECP‐2 :ポリプロピレングリコール(PPG)/ポリエチルビニルエーテル(PEV)共重合体(PPG/PEVモル比5/5)
・POE‐1~POE‐2 :ペンタエリスリトールオクタン酸(C8酸)ノナン酸(C9酸)エステル(C8酸/C9酸モル比1/1.1)
これら基油の性状は、第1表のとおりである。
2,6-ジ-t-ブチル-4-メチルフェノール(0.3質量%)
(3)酸捕捉剤:
2-エチルヘキシルグリシジルエーテル(0.3質量%)
(4)その他の添加剤
以下の各成分を用い、組成物全量中の配合量を各々括弧内に示す量(質量%)として、全体で1.1質量%となるように添加した。
・極圧剤: トリクレジルホスフェート(1.0質量%)
・消泡剤:シリコーン系消泡剤(0.1質量%)
第2表に記載の基油を用いて第2表に示す組成の冷凍機油組成物を調製し、冷媒としてR32(ジフルオロメタン)又はR410A[R32とR125(ペンタフルオロエタン)との質量比50:50混合物]を用いて、前記組成物の熱安定特性を評価した。その結果を第2表に示す。
本発明の圧縮型冷凍機用潤滑油組成物を、冷媒としR32(ジフルオロメタン)を使用した系に用いた実施例1~8では、いずれも熱・酸化安定性試験において、油外観が良好であり、析出物もなく、触媒の変色もなく、酸価が低い。また、体積低効率も高い。
これに対し、比較例1~9は、水分量が多い基油を用いているので、酸価が高いだけでなく、油外観が黄色、淡黄色又は褐色を呈し、析出物があり、触媒の変質も著しい。また、体積低効率においても低く、好ましいものではない。
Claims (15)
- いずれも水分含有量が500質量ppm以下である、ポリオキシアルキレングリコール類、ポリビニルエーテル類、ポリ(オキシ)アルキレングリコールとポリビニルエーテルとの共重合体、ポリ(オキシ)アルキレングリコールのモノエーテルとポリビニルエーテルとの共重合体、及びポリオールエステル類の中から選ばれる少なくとも1種からなる含酸素有機化合物を基油として用いる、炭素数1~3の飽和フッ化炭化水素を含む冷媒を用いる圧縮型冷凍機用潤滑油組成物。
- 酸化防止剤及び酸捕捉剤のうち、少なくともいずれか一方を含有する請求項1又は2に記載の圧縮型冷凍機用潤滑油組成物。
- 前記炭素数1~3の飽和フッ化炭化水素が、ジフルオロメタン(R32)である請求項1~3のいずかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記冷媒が、ジフルオロメタン(R32)とペンタフルオロエタン(R125)との混合物、又は、ジフルオロメタン(R32)とペンタフルオロエタン(R125)と1,1,1,2テトラフルオロエタン(R134a)との混合物である請求項1~4のいずかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記冷媒がジフルオロメタン(R32)を70質量%以上含む冷媒である請求項1~5のいずかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記基油の100℃における動粘度が、1mm2/s以上50mm2/s以下である請求項1~6のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記基油の数平均分子量が、300以上3000以下である請求項1~7のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記基油の粘度指数が、60以上である請求項1~8のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- さらに極圧剤、油性剤、金属不活性化剤及び消泡剤の中から選ばれる少なくとも1種の添加剤を含む請求項1~9のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- 圧縮式冷凍機の摺動部分がエンジニアリングプラスチックからなるもの、又は有機コーティング膜若しくは無機コーティング膜を有するものである請求項1~10のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- 前記有機コーティング膜が、ポリテトラフルオロエチレンコーティング膜、ポリイミドコーティング膜、ポリアミドイミドコーティング膜、ポリヒドロキシエーテル樹脂とポリサルホン系樹脂とからなる樹脂基材及び架橋剤を含む樹脂塗料を用いて形成された熱硬化型絶縁膜のいずれかである請求項11に記載の圧縮型冷凍機用潤滑油組成物。
- 前記無機コーティング膜が、黒鉛膜、ダイヤモンドライクカーボン膜、スズ膜、クロム膜、ニッケル膜及びモリブデン膜のいずれかである請求項11に記載の圧縮型冷凍機用潤滑油組成物。
- カーエアコン、電動カーエアコン、ガスヒートポンプ、空調、冷蔵庫、自動販売機、ショーケース、給湯システム、又は冷凍・暖房システムに用いられる請求項1~13のいずれかに記載の圧縮型冷凍機用潤滑油組成物。
- システム内の水分含有量が300質量ppm以下で、残存空気分圧が10kPa以下である請求項14に記載の圧縮型冷凍機用潤滑油組成物。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2012/066588 WO2013005647A1 (ja) | 2011-07-01 | 2012-06-28 | 圧縮型冷凍機用潤滑油組成物 |
CN201280031643.1A CN103620004A (zh) | 2011-07-01 | 2012-06-28 | 压缩式冷冻机用润滑油组合物 |
KR1020137034688A KR20140045454A (ko) | 2011-07-01 | 2012-06-28 | 압축형 냉동기용 윤활유 조성물 |
KR1020197012845A KR102157484B1 (ko) | 2011-07-01 | 2012-06-28 | 압축형 냉동기용 윤활유 조성물 |
US14/130,119 US9902917B2 (en) | 2011-07-01 | 2012-06-28 | Lubricant oil composition for compression refrigerator |
EP12807593.4A EP2727981B1 (en) | 2011-07-01 | 2012-06-28 | Lubricant oil composition for compression refrigerator |
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JP2011147788A JP2013014673A (ja) | 2011-07-01 | 2011-07-01 | 圧縮型冷凍機用潤滑油組成物 |
JP2011-147788 | 2011-07-01 | ||
PCT/JP2012/066588 WO2013005647A1 (ja) | 2011-07-01 | 2012-06-28 | 圧縮型冷凍機用潤滑油組成物 |
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US (1) | US9902917B2 (ja) |
EP (1) | EP2727981B1 (ja) |
JP (1) | JP2013014673A (ja) |
KR (2) | KR20140045454A (ja) |
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Cited By (5)
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CN105593353A (zh) * | 2013-10-02 | 2016-05-18 | Jx日矿日石能源株式会社 | 制冷机油、制冷机用工作流体组合物 |
EP3053994A4 (en) * | 2013-10-02 | 2016-08-31 | Jx Nippon Oil & Energy Corp | REFRIGERATING MACHINE OIL AND WORKING FLUID COMPOSITION FOR REFRIGERATING MACHINES |
US10005981B2 (en) | 2013-10-02 | 2018-06-26 | Jxtg Nippon Oil & Energy Corporation | Refrigerator oil, and working fluid composition for refrigerators |
US10611984B2 (en) | 2013-10-02 | 2020-04-07 | Jxtg Nippon Oil & Energy Corporation | Refrigerator oil, and working fluid composition for refrigerators |
WO2017222004A1 (ja) * | 2016-06-22 | 2017-12-28 | 出光興産株式会社 | 冷凍機油、及び冷凍機用組成物 |
Also Published As
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US20140128302A1 (en) | 2014-05-08 |
JP2013014673A (ja) | 2013-01-24 |
KR20190052720A (ko) | 2019-05-16 |
CN103620004A (zh) | 2014-03-05 |
EP2727981A4 (en) | 2015-03-25 |
EP2727981A1 (en) | 2014-05-07 |
KR102157484B1 (ko) | 2020-09-21 |
EP2727981B1 (en) | 2020-04-15 |
KR20140045454A (ko) | 2014-04-16 |
TW201305324A (zh) | 2013-02-01 |
US9902917B2 (en) | 2018-02-27 |
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