WO2012160869A1 - ポリプロピレン系樹脂組成物 - Google Patents
ポリプロピレン系樹脂組成物 Download PDFInfo
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- WO2012160869A1 WO2012160869A1 PCT/JP2012/057719 JP2012057719W WO2012160869A1 WO 2012160869 A1 WO2012160869 A1 WO 2012160869A1 JP 2012057719 W JP2012057719 W JP 2012057719W WO 2012160869 A1 WO2012160869 A1 WO 2012160869A1
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- polypropylene resin
- styrene
- resin composition
- butadiene
- weight
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0083—Nucleating agents promoting the crystallisation of the polymer matrix
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
- C08K5/523—Esters of phosphoric acids, e.g. of H3PO4 with hydroxyaryl compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/10—Transparent films; Clear coatings; Transparent materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
Definitions
- the present invention relates to a polypropylene resin composition suitable for use as an unpainted resin molding material by having scratch resistance compatible with impact resistance.
- AES resin acrylonitrile / ethylene / styrene resin or acrylonitrile / ethylene / propylene / diene / styrene resin
- Patent Literature 1 AES resin has preferable characteristics from the viewpoint of color developability, scratch resistance, light resistance, etc.
- AES resin has low fluidity, is not suitable for molding large parts and long parts, and has poor impact resistance and chemical resistance, so its application to parts has been limited.
- PP resin unpainted polypropylene
- fluidity melt moldability
- impact resistance impact resistance
- chemical resistance chemical resistance
- the color developability is poor and the surface hardness is low. Due to poor scratch resistance, commercialization was limited.
- the conventional PP resin material design for automotive applications is based on ICP (Impact Polymer) mixed with ethylene-propylene rubber (hereinafter referred to as EPR) by copolymerization, and is impact resistant with inorganic fillers such as elastomers and talc.
- EPR ethylene-propylene rubber
- inorganic fillers such as elastomers and talc.
- Patent Document 2 A ternary system that achieves both high rigidity and rigidity is the mainstream (for example, Patent Document 2).
- ICP becomes opaque due to the influence of the EPR component, and becomes cloudy when an inorganic filler such as talc is added.
- the color developability of the colorant or glitter material is more advantageous as the base material is transparent.
- white blurring appears at the time of coloring, and the design is reduced. It was unsuitable for colors with high brightness.
- the higher the surface hardness is the more advantageous the scratch resistance is.
- the surface hardness decreases due to the influence of the EPR component and is easily scratched. Further, when talc is added, there is a problem that the scratched part becomes white and stands out.
- the conventional PP resin has been limited to parts that are not touched by human hands as much as possible, and has been applied with a texture that prevents scratches.
- parts that require scratch resistance and design such as instrument panel garnish and shift garnish, countermeasures using wrinkles are not sufficient, and although there are problems with fluidity and moldability, the surface hardness is high.
- more AES resins having excellent color developability are used as unpainted resins.
- the main object of the present invention is to provide a polypropylene resin composition suitable for use as an unpainted molded resin material by having scratch resistance compatible with impact resistance.
- the polypropylene resin composition of the present invention has been developed to achieve the above-mentioned object, and is hydrogenated styrene / butadiene / styrene having a polypropylene resin content of 75 to 90% by weight and a styrene content of 18 to 42% by weight. It contains 7 to 15% by weight of a copolymer elastomer (A) and 3 to 10% by weight of a hydrogenated styrene / butadiene / styrene copolymer elastomer (B) having a styrene content of 12 to 15% by weight. To do.
- the conventional unpainted polypropylene resin composition improves impact resistance by blending an elastomer with PP resin, and improves the flexural modulus by increasing the hardness by blending inorganic fillers such as talc. Based on the design philosophy of improving.
- two types of hydrogenated styrene / butadiene / styrene copolymer elastomers (A) and (B) having a specific styrene content are combined into a polypropylene resin as an elastomer.
- the surface hardness (Rockwell hardness) is slightly reduced, but was adopted as a practical scratch resistance test, according to a cross-cut test (described later) defined in JIS K5600, It was found that the scratch resistance represented by the difference in lightness ( ⁇ L *) due to whitening of the surface of the molded piece before and after the formation of the cross-cuts or the reduction in the depth of the remaining flaws is improved.
- the present invention is used as an unpainted molded resin material by having scratch resistance compatible with impact resistance while avoiding the disadvantages of blending inorganic fillers such as talc in resin coloring.
- a polypropylene resin composition suitable for the above is provided.
- Polypropylene resin As the polypropylene resin occupying the main component of the composition of the present invention, it is preferable to use homopolypropylene (h-PP) having high rigidity and surface hardness.
- the ethylene-propylene block copolymer (b-PP) is included because it has low transparency, and depending on the color, it may hinder the color tone of the colored resin composition, and tends to lower the rigidity and surface hardness.
- it is preferably 10% or less, particularly preferably 5% or less.
- the polypropylene resin those having a melt flow value of 10 to 100 g / 10 min, particularly 20 to 70 g / 10 min measured at 230 ° C. and a load of 2.16 kg measured according to JIS K7210 are preferably used.
- the polypropylene resin is used in an amount accounting for 75 to 90%, preferably 80 to 88% of the resin in the composition. If it is less than 75%, it will be difficult to fully exhibit the excellent fluidity and chemical resistance of the polypropylene resin composition, and if it exceeds 90%, it will be difficult to improve impact resistance.
- Hydrogenated styrene / butadiene / styrene copolymer elastomer As the main component for improving the Charpy impact strength of the polypropylene resin composition of the present invention, two kinds of hydrogenated styrene / butadiene / styrene copolymer elastomers (A) and (B) having different styrene contents are used. . These are all obtained by hydrogenation of styrene / butadiene / styrene block copolymers having different styrene contents.
- styrene / butadiene / butylene / styrene copolymers or styrene / ethylene copolymers are obtained.
- -It has a composition of a butylene styrene copolymer.
- these are collectively referred to as hydrogenated styrene / butadiene / styrene copolymer elastomer (SEBS as a symbol).
- the degree of hydrogenation of unsaturated double bonds caused by butadiene in the hydrogenated styrene / butadiene / styrene copolymer elastomer is preferably 90 mol% or more, particularly 95 mol% or more.
- Hydrogenated styrene / butadiene / styrene copolymer elastomer (A) having a styrene content of 18 to 42% is added to improve Charpy impact strength while suppressing a decrease in rigidity (flexural modulus) and surface hardness. If the styrene content is less than 18%, the effect of suppressing the decrease in rigidity (flexural modulus) and surface hardness is insufficient, and if it exceeds 42%, the effect of improving Charpy impact strength and color developability is poor. Become. Particularly preferred is a styrene content of 18-30%.
- the elastomer (A) is used in a proportion of 7 to 15%, preferably 8 to 12% of the resin content in the composition. If it is less than 7%, it will be difficult to suppress the decrease in rigidity (flexural modulus) and surface hardness while providing the required impact strength, and if it exceeds 15%, the excellent fluidity, Chemical properties may be impaired.
- the hydrogenated styrene / butadiene / styrene copolymer elastomer (A) has a melt flow value (MFR) of 0.8 to 5.0 g / 10 measured at a temperature of 230 ° C. and a load of 2.16 kg measured according to JIS K7210. Minutes, particularly 4.5 to 5.0 g / 10 min, are preferably used.
- the average dispersed particle size of the copolymer elastomer (A) in the polypropylene resin composition is preferably about 500 to 1500 nm.
- Hydrogenated styrene / butadiene / styrene copolymer elastomer (B) having a styrene content of 12 to 15% is added to improve the scratch resistance of the composition in addition to improving the Charpy impact strength.
- the elastomer (B) is used in a proportion of 3 to 10%, preferably 4 to 8% of the resin content in the composition.
- the hydrogenated styrene / butadiene / styrene copolymer elastomer (B) is 4.5 to 30 g / 10 min. In particular, those of 4.5 to 6.0 g / 10 min are preferably used.
- the copolymer elastomer (B) has a low styrene content of 12 to 15%, and the content of the polyolefin approximate structure portion (polyethylene / butylene block) after hydrogenation of the polybutadiene block is increased.
- the dispersed particle size is about 10 to 50 nm, which is characteristically much smaller than the average dispersed particle size of the copolymer elastomer (A).
- the increased soft polyolefin approximate structure part (polyethylene / butylene block) forms a composite structure or some kind of micelle structure covering the hard polystyrene block, which improves the dispersibility to the polypropylene matrix and is generally elastic.
- the total amount of the hydrogenated styrene / butadiene / styrene copolymer elastomers (A) and (B) is in the range of 10 to 25%, particularly 14 to 19% of the resin (mainly the total amount with polypropylene) in the composition. It is preferable to use it. This is because it is easy to achieve harmony between melt moldability, chemical resistance and impact resistance, and scratch resistance of the obtained polypropylene resin composition.
- the polypropylene resin composition of the present invention is mainly composed of the above-described polypropylene resin and hydrogenated styrene / butadiene / styrene copolymer elastomers (A) and (B).
- Other components such as pigments, antistatic agents and metal deactivators can be added.
- Organic crystal nucleating agent is added to refine the polypropylene crystals by themselves becoming crystal nuclei and to improve the transparency and rigidity of the resulting polypropylene resin composition.
- organic acids such as succinic acid, adipic acid, and benzoic acid, and metal salts thereof, organophosphate metal salts, and the like are used.
- mechanical properties such as flexural modulus and hardness and Sodium-2,2′-methylenebis (4,6-di-t-butylphenyl) phosphate, sodium-bis (4-t-phenyl) phosphate having a function of improving moldability and generating no odor, Aluminum dihydroxy-2,2'-methylene-bis (4,6-di-t-butylphenyl) phosphate, aluminum hydroxy-bis [2,2'-methylene-bis (4,6-di-t-butylphenyl) phosphate] Most preferably used are organic metal phosphates.
- An organic crystal nucleating agent is a resin containing the above-described polypropylene resin and hydrogenated styrene / butadiene / styrene copolymer elastomers (A) and (B) in consideration of the effect of suppressing the reduction in impact resistance and cost. It is preferable to add 0.05 to 0.3 part with respect to 100 parts per minute. If the amount is less than 0.05 part, the effect of addition is poor, and even if added over 0.3 part, the effect of addition is saturated, and on the contrary, the impact resistance is reduced.
- the organic crystal nucleating agent can be included in the melt molding process of the composition containing the polypropylene resin, but prior to the melt mixing with the hydrogenated styrene / butadiene / styrene copolymer elastomer (A) and (B), It is also preferable to melt and mix with a polypropylene resin in advance. In this case, it is preferable to add 0.05 to 0.4 part, particularly 0.07 to 0.3 part, with respect to the polypropylene resin.
- a lubricant can be added to improve the surface slipperiness of the polypropylene resin composition of the present invention (obtained product) and indirectly improve the scratch resistance.
- Fatty acid soaps, metal soaps, paraffin waxes, hydrocarbon oils, aliphatic alcohols, low molecular weight polyethylene, fatty acid amides, fatty acid esters, etc. are used, but fatty acid amide type lubricants having a small impact resistance reduction and a large lubricant effect are preferred. .
- fatty acid amide type lubricants such as erucic acid amide, oleic acid amide, stearic acid amide are preferable, and erucic acid amide is most preferable.
- the lubricant may be added in an amount of 0.2 to 0.4 part with respect to 100 parts of the resin component containing polypropylene and styrene-based elastomer from the viewpoint of harmony between improving the scratch resistance and suppressing the decrease in impact resistance. preferable. If the amount is less than 0.2 part, the effect of addition is poor, and even if the amount exceeds 0.4 part, the effect of addition is saturated.
- the polypropylene resin composition of the present invention in order to make the polypropylene resin composition of the present invention a composition for molding an unpainted material-colored part, it is necessary to include a colorant such as various pigments.
- a colorant such as various pigments.
- an ultraviolet absorber or a light stabilizer such as a hindered phenol antioxidant, a phosphorus heat stabilizer, a hindered amine light stabilizer, or a benzotriazole UV absorber is added. It is also preferable.
- blending of inorganic fillers other than the colorant, such as talc tends to inhibit the color tone of the colored composition, so it is preferable not to include it.
- composition In the polypropylene resin composition of the present invention, the above components are melt-kneaded, for example, at 190 to 230 ° C. using a kneader such as a single screw extruder, a twin screw extruder, a Banbury mixer, a roll mixer, a kneader, It can be formed by granulation. In consideration of productivity, it is preferable to use a twin-screw kneading extruder.
- a kneader such as a single screw extruder, a twin screw extruder, a Banbury mixer, a roll mixer, a kneader.
- the load is applied by a sapphire needle having a tip angle of 60 ° and a tip radius of curvature (R) of 0.3 mm. Scratch the injection-molded piece over 450 g, and when forming a grid with a grid interval of 1 mm and a number of scratches of 11 ⁇ 11, a lightness difference ⁇ L * (L * of the molded piece surface before and after the grid pattern is formed) (Increased value) was measured and evaluated with a spectrocolorimeter (“CM2600d” manufactured by Minolta Co.) in accordance with JIS Z8722.
- CM2600d manufactured by Minolta Co.
- the scratch depth was measured with a surface roughness meter (“50SMC2N-K” manufactured by Taylor-Hobson). The scratch depth is preferably 2.0 ⁇ m or less.
- Rockwell hardness Measured according to ISO 2039 / 2-87 (R scale). The Rockwell hardness is preferably 80 or more.
- Average dispersion particle diameter of hydrogenated styrene / butadiene / styrene copolymer elastomer From the injection molded product for the above characteristic evaluation, an ultrathin section of a plane parallel to the resin flow direction at the time of molding was cut out with an ultramicrotome. After dyeing with ruthenium oxide and taking a 10,000 times image photograph with a transmission electron microscope (TEM), the individual dispersed particle diameter on this photograph is determined as (long shape + short diameter) / 2. The arithmetic average of the dispersed particle diameters for 100 dispersed particles in the range of diameter / 10 was determined and used as the average dispersed particle diameter.
- TEM transmission electron microscope
- B2 “
- J137M manufactured by Prime Polymer Co., Ltd.
- flexural modulus 2250 MPa
- Charpy impact strength (23 ° C.) 1.1
- Screw diameter (D) 32 mm, length L / D ratio 44), kneading cylinder temperature 200 ° C., discharge rate 15 kg / h, pelletizing, injection molding at molding temperature 200 ° C., Test pieces for evaluation were obtained.
- Example 2 to 7 Polypropylene: A polypropylene resin composition was formed in the same manner as in Example 1 except that the resin composition was changed in the type or ratio of h-PP, SEBS (A) and SEBS (B) as shown in Table 1. And evaluated.
- Example 4 A polypropylene resin composition was prepared in the same manner as in Example 1 except that SEBS (C) (styrene content: 53%) 10% was used instead of SEBS (A2) (styrene content: 30%) 10%. Evaluation was conducted in the same manner as in Example 1.
- the polypropylene resin composition of the present invention can be used for automotive interior resins such as instrument panel garnish, door trim garnish, and shift garnish as described above.
- the polypropylene resin composition of the present invention is suitable for harmony between the design and scratch resistance of unpainted automotive parts such as bumpers and trims. It also has excellent aptitude for applications such as interior resin molding materials.
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Abstract
Description
本発明の組成物の主成分を占めるポリプロピレン樹脂としては、剛性および表面硬度の高いホモポリプロピレン(h-PP)を用いることが好ましい。エチレンープロピレンブロック共重合体(b-PP)は、透明性が低く、色によっては着色樹脂組成物の色調を阻害する場合があること、また剛性ならびに表面硬度を低下する傾向にあるため、含まれないことが好ましく、含まれるとしても10%以下、特に5%以下とすることが好ましい。ポリプロピレン樹脂としては、JIS K7210にしたがって測定した230℃、荷重2.16kgで測定したメルトフロー値が10~100g/10分、特に20~70g/10分、のものが好ましく用いられる。
本発明のポリプロピレン系樹脂組成物のシャルピー衝撃強度を向上するための主成分として、スチレン含有量の異なる水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)および(B)の2種が用いられる。これらは、いずれも、スチレン含有量の異なるスチレン・ブタジエン・スチレンブロック共重合体の水素添加により得られるものであり、水素添加の進展により、スチレン・ブタジエン・ブチレン・スチレン共重合体あるいはスチレン・エチレン・ブチレン・スチレン共重合体の組成を有するものとなる。本発明ではこれらを包括的に水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(記号としてSEBS)と称する。水素添加スチレン・ブタジエン・スチレン共重合体エラストマー中のブタジエンに起因する不飽和二重結合の水素添加度は、90モル重量%以上、特に95モル%以上であることが好ましい。
本発明のポリプロピレン系樹脂組成物は、上述したポリプロピレン樹脂ならびに水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)および(B)を主たる成分とするものであるが、本発明の目的とする溶融成形性、耐衝撃性および耐傷付き性の調和を損なわない範囲で、他の樹脂、結晶核剤、滑剤、酸化防止剤、難燃剤、耐熱安定剤、耐候安定剤、紫外線吸収剤、分散剤、顔料、帯電防止剤、金属不活性剤等のその他の成分を、添加することが可能である。特に、本発明のポリプロピレン系樹脂組成物の耐衝撃性と耐傷付き性を調和させるために好ましい任意添加剤として、有機結晶核剤と滑剤がある。
有機結晶核剤は、それ自身が結晶核となることでポリプロピレン結晶を微細化し、得られるポリプロピレン系樹脂組成物の透明性や剛性を向上するために添加するものである。 有機系結晶核剤としては、コハク酸、アジピン酸、安息香酸等の有機酸およびその金属塩、有機リン酸金属塩等が用いられるが、なかでも、曲げ弾性率や硬度などの機械的物性および成形性を向上する機能を有し、臭気等の発生もないナトリウム-2,2'-メチレンビス(4,6-ジ-t-ブチルフェニル)ホスフェート、ナトリウム-ビス(4-t-フェニル)ホスフェート、アルミニウムジヒドロキシ-2,2’-メチレン-ビス(4,6-ジーt-ブチルフェニル)ホスフェート、アルミニウムヒドロキシ-ビス[2,2’-メチレン-ビス(4,6-ジーt-ブチルフェニル)ホスフェート]などの有機リン酸金属塩が最も好ましく用いられる。
本発明のポリプロピレン系樹脂組成物(により得られる成形体)の表面滑りやすさを向上して、間接的に耐傷付き性を向上するために、滑剤を添加することができる。脂肪酸石鹸、金属石鹸、パラフィンワックス、炭化水素油、脂肪族アルコール、低分子量ポリエチレン、脂肪酸アミド、脂肪酸エステル等が用いられるが、耐衝撃性の低下が小さく、滑剤効果が大きい脂肪酸アミド系滑剤が好ましい。例えばエルカ酸アミド、オレイン酸アミド、ステアリン酸アミド等の脂肪酸アミド系滑剤が好ましく、なかでもエルカ酸アミドが最も好ましい。
本発明のポリプロピレン系樹脂組成物は、上記各成分を、一軸押出機、二軸押出機、バンバリーミキサー、ロールミキサー、ニーダー等の混練機を用いて、例えば190~230℃で、溶融混練し、造粒することにより形成できる。生産性を考慮すると、二軸混練押出機を用いることが好ましい。
耐傷付き性は、溶融成形後48~72時間以内のポリプロピレン系樹脂組成物の射出成形片(厚さt=3.0mm;鏡面の平板)について、碁盤目試験後の明度差ΔL*および傷深さを測定して評価した。
シャルピー衝撃強さ(23℃)を、ISO 179:1993、タイプAノッチISO 179/1eAに準拠して評価した。シャルピー衝撃強さは、10kJ/m2以上であることが好ましい。
JISK7105に準拠し、ヘイズコンピューター(スガ試験機(株)製「HZ-2」)を用いて、ヘイズ値を測定した。試料は、板厚t=2mmの射出成形品を用いた。ヘイズ値は、90%を超えると内装ガーニッシュ部品としての使用は好ましくない。
上記特性評価用の射出成形品から、成形時の樹脂の流れ方向に平行な面の超薄切片をウルトラミクロトームで切り出し、四酸化ルテニウムで染色し、透過型電子顕微鏡(TEM)で10000倍の画像写真を撮った後、この写真上の個々の分散粒子径を(長形+短径)/2として求め、最大径~最大径/10の範囲内の分散粒子100個についての分散粒子径の算術平均を求め、平均分散粒子径とした。
後記実施例および比較例のポリプロピレン系樹脂組成物を形成するために、以下の各種の水添スチレン-エチレン・ブチレン-スチレン共重合体(SEBS)を用いた。
・SEBS(A1):旭化成ケミカルズ(株)製「タフテックH1062」 (スチレン含有量18%、MFR=4.5g/10分、平均分散粒子径=約500nm)
・SEBS(A2):旭化成ケミカルズ(株)製「タフテックH1041」 (スチレン含有量30%、MFR=5.0g/10分、平均分散粒子径=約1000nm)
・SEBS(A3):旭化成ケミカルズ(株)製「タフテックH1051」 (スチレン含有量42%、MFR=0.8g/10分、平均分散粒子径=約1000nm)
・SEBS(B1):旭化成ケミカルズ(株)製「タフテックH1221」 (スチレン含有量12%、MFR=4.5g/10分、平均分散粒子径=約20nm)
・SEBS(B2):JSR(株)製「DYNARON8600P」 (スチレン含有量15%、MFR=30g/10分、平均分散粒子径=約20nm)
・SEBS(C):JSR(株)製「DYNARON9901P」 (スチレン含有量53%、MFR=3.3g/10分)。
結晶核剤を約0.1%の割合で含むホモポリプロピレン(以下、h-PPと表記する)((株)プライムポリマー製「J137M」; 曲げ弾性率=2250MPa、シャルピー衝撃強さ(23℃)=1.1kJ/m2、Haze(t=2mm)=58.7 %)85部、上記SEBS(A2)(スチレン含有量:30%)10部、SEBS(B1)(スチレン含有量:12%)5部および滑剤(エルカ酸アミド、日本精化(株)製「ニュートロンS」)0.2部を、ヘンシェルミキサーで混合して、得られた粉粒体混合物を、二軸押出機(神戸製鋼(株)製、スクリュー径(D)32mm、長さL/D比=44)を用いて、シリンダー温度200℃、吐出量15kg/h混練した後、ペレット化し、成形温度200℃で射出成形して、各評価用試験片を得た。
ポリプロピレン:h-PP,SEBS(A)およびSEBS(B)の種類あるいは比率を表1に示すように変更した樹脂組成とする以外は、実施例1と同様にして、ポリプロピレン系樹脂組成物を形成し評価した。
上記実施例のポリプロピレン系樹脂組成物中の樹脂組成の代わりに、市販のAES樹脂(テクノポリマー(株)製「W251」;220℃、荷重10kgでのメルトフロー値(MFR)=9g/10分)を単独で用いる以外は、実施例1と同様にして特性試験片を調製し、評価した。
SEBS(A2)(スチレン含有量:30%)10%およびSEBS(B1)(スチレン含有量:12%)5%の組合せの代わりに、SEBS(A1)(スチレン含有量18%)、SEBS(A2)(スチレン含有量:30%)10%およびSEBS(B1)(スチレン含有量:12%)をそれぞれ15%とした以外は実施例1と同様にして得た3種のポリプロピレン系樹脂組成物を調製し、実施例1と同様に評価した。
SEBS(A2)(スチレン含有量:30%)10%の代わりにSEBS(C)(スチレン含有量:53%)10%を用いる以外は実施例1と同様にしてポリプロピレン系樹脂組成物を調製し、実施例1と同様に評価した。
このような優れた耐衝撃性、耐傷付き性及ぶ溶融成形性を利用することにより、本発明のポリプロピレン系樹脂組成物は、上述したようにインストルメントパネルガーニッシュ、ドアトリムガーニッシュ、シフトガーニッシュなど自動車内装樹脂部品形成用の無塗装樹脂材料として極めて適しているほか、バンパ、トリム等の自動車用無塗装部品の、意匠性と耐傷付き性の調和に適し、更にはこのような特性の調和が望ましい家庭用内装樹脂成形品材料等の用途にも優れた適性を有している。
Claims (8)
- ポリプロピレン樹脂75~90重量%と、スチレン含有量が18~42重量%の水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)7~15重量%と、スチレン含有量が12~15重量%の水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(B)3~10重量%とを含むポリプロピレン系樹脂組成物。
- マトリクスポリプロピレン樹脂中に、水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)が平均粒子径50~1500nmで、また水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(B)が平均粒子径10~50nmで分散されている請求項1に記載のポリプロピレン系樹脂組成物。
- ポリプロピレン樹脂ならびに水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)および(B)を含む樹脂分100重量部に対して有機結晶核剤0.05~0.4重量部を含む請求項1または2に記載のポリプロピレン系樹脂組成物。
- ポリプロピレン樹脂ならびに水素添加スチレン・ブタジエン・スチレン共重合体エラストマー(A)および(B)を含む樹脂分100重量部に対して滑剤0.1~0.4重量部を含む請求項1~3のいずれかに記載のポリプロピレン系樹脂組成物。
- 更に着色剤を含む請求項1~4のいずれかに記載のポリプロピレン系樹脂組成物。
- 着色剤がアルミニウ粉末光輝材である請求項5に記載のポリプロピレン系樹脂組成物。
- 請求項1~6にいずれかに記載のポリプロピレン系樹脂組成物からなる無塗装自動車内装部品。
- インストルメントパネルガーニッシュ、ドアトリムガーニッシュおよびシフトガーニッシュから選ばれた請求項7に記載の無塗装自動車内装部品。
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CN201280021244.7A CN103502352B (zh) | 2011-05-26 | 2012-03-26 | 聚丙烯系树脂组合物 |
US14/113,995 US8927638B2 (en) | 2011-05-26 | 2012-03-26 | Polypropylene resin composition |
DE112012002252.1T DE112012002252B4 (de) | 2011-05-26 | 2012-03-26 | Verwendung einer Polypropylen-Harz-Zusammensetzung zur Herstellung beschichtungsfreier Kraftfahrzeug-Innenteile und durch die Verwendung der Zusammensetzung erhaltene beschichtungsfreie Kraftfahrzeug-Innenteile |
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WO2016002764A1 (ja) * | 2014-07-01 | 2016-01-07 | 旭化成ケミカルズ株式会社 | ポリオレフィン系樹脂組成物、フィルム、医療用バッグ及びチューブ |
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US10287431B2 (en) | 2014-04-30 | 2019-05-14 | Exxonmobil Chemical Patents Inc. | Polypropylene compositions and methods to produce the same |
WO2016111305A1 (ja) * | 2015-01-08 | 2016-07-14 | 日本ゼオン株式会社 | ポリプロピレン系樹脂組成物及びポリプロピレン系樹脂成形体 |
JP6731221B2 (ja) * | 2015-07-17 | 2020-07-29 | 住友化学株式会社 | ポリプロピレン樹脂組成物、及びこれを用いた医療用成形体 |
JP7403297B2 (ja) | 2019-12-10 | 2023-12-22 | 株式会社ブリヂストン | 組成物及びポリマー成形体 |
JPWO2021221103A1 (ja) | 2020-05-01 | 2021-11-04 | ||
US20230272249A1 (en) | 2020-08-20 | 2023-08-31 | Bridgestone Corporation | Film, laminated body, method of producing film, tire, and method of producing tire |
KR20230111609A (ko) * | 2020-11-25 | 2023-07-25 | 가부시키가이샤 아데카 | 폴리올레핀계 수지용 결정화 억제제, 폴리올레핀계 수지 조성물, 성형품, 폴리올레핀계 수지 조성물의 제조 방법 및 폴리올레핀계 수지의 결정화 억제 방법 |
CN112759883B (zh) * | 2020-12-25 | 2022-07-19 | 中国第一汽车股份有限公司 | 一种搪塑级tpe材料及其制备方法和应用 |
CN113845726B (zh) * | 2021-10-25 | 2023-11-10 | 上海金发科技发展有限公司 | 一种耐热老化良外观的发光聚丙烯材料及其制备方法 |
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CN103502352B (zh) | 2016-02-10 |
JP2012246366A (ja) | 2012-12-13 |
CN103502352A (zh) | 2014-01-08 |
JP5919649B2 (ja) | 2016-05-18 |
DE112012002252T5 (de) | 2014-04-03 |
US20140045985A1 (en) | 2014-02-13 |
US8927638B2 (en) | 2015-01-06 |
DE112012002252B4 (de) | 2023-07-20 |
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