WO2012124749A1 - 乾麺の製造方法 - Google Patents
乾麺の製造方法 Download PDFInfo
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- WO2012124749A1 WO2012124749A1 PCT/JP2012/056620 JP2012056620W WO2012124749A1 WO 2012124749 A1 WO2012124749 A1 WO 2012124749A1 JP 2012056620 W JP2012056620 W JP 2012056620W WO 2012124749 A1 WO2012124749 A1 WO 2012124749A1
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- WIPO (PCT)
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- noodle strings
- minutes
- noodles
- humidity
- noodle
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
Definitions
- the present invention relates to a method for producing dry noodles without cracks.
- the main cause of cracking of dry noodles is uneven drying in the drying process.
- a method for drying dry noodles for producing high quality dry noodles for example, in Patent Document 1
- the drying noodle material is hung in a drying chamber in a state of being hung up and down by a hanging device arranged in a horizontal direction.
- air is introduced from the outside and the air is discharged outside to generate a substantially horizontal air flow along the longitudinal direction of the hanging tool, and the dry noodle material is introduced into the air flow from the lateral direction.
- a drying method for dry noodles characterized by drying by exposure is described.
- Patent Document 1 it is necessary to strictly control the wind speed in order to prevent abrupt drying, and it is actually impossible to obtain a sufficiently satisfactory result in terms of preventing cracking of dry noodles.
- the present invention includes a drying step of drying noodle strings to a moisture content of 15% or less in an environment maintained at a temperature of 30 to 50 ° C. and a humidity of 60 to 80%; after the drying step, a temperature of 15 to 25 ° C. and a humidity of A cooling step for cooling the noodle strings in an environment maintained at 40 to 70% for 15 minutes to 60 minutes; a packaging step for packaging the noodle strings after the cooling step; and a temperature of 30 to 30 after the packaging step; And a heating step of heating the noodle strings in an environment maintained at 40 ° C. for 15 to 120 minutes.
- the object of the present invention is to provide a method for producing dry noodles with little or no cracks.
- the present inventors performed a cooling step of cooling the noodle strings following a drying step of drying the noodle strings under a predetermined temperature and humidity, After packaging the noodle strings, the present inventors completed the present invention by finding that dry noodles without cracks or very little can be obtained by performing a heating step of heating the packaged noodle strings.
- the noodle strings are noodle strings of cut noodles using a mixture of wheat flour, buckwheat flour, durum flour, rice flour, etc. Good.
- noodle strings are noodle strings of cut noodles using a mixture of wheat flour, buckwheat flour, durum flour, rice flour, etc. Good.
- types such as the said weak flour, medium force flour, strong flour, buckwheat flour, durum flour, rice flour, A well-known thing can be used.
- the type of noodle strings is not particularly limited as long as it is a noodle string of cut noodles, and examples thereof include udon, soba, cold wheat, kishimen, cold noodles, Chinese noodles, and pasta noodle strings.
- a noodle string having a diameter of 1 to 5 mm as a diameter before drying is preferable, and a noodle string having a diameter of about 1 to 3 mm is more preferable.
- the diameter of the noodle strings or the thickness of the noodle strings refers to the minimum length of the cross section in the width direction of the noodle strings.
- the noodle strings can be manufactured by a generally-produced method of cutting noodles.
- the noodle strings can be manufactured by the following procedure. Make dough by mixing knead with appropriate amount of water and salt, and other ingredients as necessary, to powder that contains light flour, medium flour, strong flour, buckwheat flour, durum flour, rice flour, etc. After aging, the dough is rolled to an appropriate thickness and cut into an arbitrary width to obtain a noodle string.
- the noodle strings produced by the above procedure are then subjected to a drying step in the method of the present invention.
- the diameter of the noodle strings before being subjected to the drying step is 1 to 5 mm, preferably about 1 to 3 mm, and the water content is about 20 to 35% by mass, preferably about 26 to 30% by mass. %possible.
- the moisture content of the noodle strings is a value obtained by measuring the moisture content of the whole portion of the noodle strings according to, for example, an absolutely dry method (a method of measuring the weight change by heating to 130 ° C.).
- the noodle strings are subjected to a drying step.
- the noodle strings are dried in an environment maintained at a temperature of 30 to 50 ° C., preferably 30 to 38 ° C.
- the humidity at this time may be 60 to 80%, preferably 72 to 77% (relative humidity according to JIS Z8806; the same applies hereinafter).
- the noodle strings are dried to a moisture content of 15% by mass or less, preferably to a moisture content of 14% by mass or less.
- the noodle strings are transferred to an environment maintained at a temperature of 15 to 25 ° C., preferably 20 to 25 ° C., and then subjected to a cooling step in the environment. It is preferable to shift the temperature change at the time of shifting from the drying step to the cooling step at 1 ° C./min.
- the humidity in the cooling step may be 40 to 70%, preferably 60 to 70%, and the cooling time may be 15 minutes to 60 minutes, preferably 20 minutes to 40 minutes.
- the packaging container is not particularly limited as long as it does not substantially pass gas and liquid and can withstand the subsequent heating process.
- PE polyethylene
- PP polypropylene
- PS polystyrene
- PVC polyvinyl chloride
- PVDC polyvinylidene chloride
- PET polyethylene terephthalate
- the amount of noodle strings per container is 100 g to 3 kg, preferably 300 g to 1 kg.
- the temperature condition is the same as the above-described cooling process, and the humidity condition is not particularly limited.
- the time required for the packaging process is within 5 minutes, preferably within 3 minutes.
- the noodle strings are transferred to an environment maintained at a temperature of 30 to 40 ° C., preferably 30 to 38 ° C., and then subjected to a heating process in the environment. .
- the temperature change when shifting from the packaging process to the heating process is preferably 1 ° C./min.
- the heating time in the heating step may be 15 minutes to 120 minutes, preferably 20 minutes to 100 minutes. Since the noodle strings are in a packaged state in the heating step, the humidity condition is not particularly limited.
- the noodle strings subjected to the heating step are subjected to a cooling step again.
- the temperature and time conditions of the re-cooling process are the same as those in the first cooling process described above, but the humidity condition is not particularly limited.
- the moisture content of the dry noodles produced by the dry noodle production method of the present invention is about 15 to 10% by mass, preferably about 14 to 12% by mass.
- the drying, heating, and cooling steps can keep the temperature and humidity constant of equipment conventionally used for drying and cooling noodle strings, such as a constant temperature dryer. Can be done using equipment.
- the dry noodles obtained by the production method of the present invention have no or very little cracks, and therefore have no risk of breakage such as breakage or chipping of the noodles and have a beautiful appearance. Therefore, according to the present invention, dry noodles with high quality and high commercial value can be provided.
- the temperature and humidity conditions are the average temperature and humidity during each process, and the temperature is allowed to vary by about ⁇ 2 ° C. and the humidity by about ⁇ 1%.
- Reference Example 1 Production of udon 1.65 kg of warm water of 30 ° C. and 0.2 g of sodium chloride were added to 5 kg of medium strength flour and kneaded and left for 10 minutes. The obtained dough was rolled with a rolling mill and chopped with a cutting machine to produce a udon noodle string having a diameter of 1.5 mm and a length of 250 mm (water content 28 mass%).
- Example 1 4 kg of the udon noodle strings produced in Reference Example 1 were dried under conditions of 37 ° C. and 77% humidity to obtain udon with a moisture content of 14% by mass, and then cooled for 30 minutes at 20 ° C. and 60% humidity. After that, 500 g each was filled in a container (raw material PE (polyethylene)) and sealed, and then heated at 30 ° C. for 30 minutes to obtain dry noodles (moisture content 14 mass%).
- raw material PE polyethylene
- Comparative Example 1 4 kg of the udon noodle strings produced in Reference Example 1 were dried under conditions of 37 ° C. and 77% humidity to obtain udon with a moisture content of 14% by mass, and then cooled for 30 minutes at 20 ° C. and 60% humidity. After that, the container (raw material PE (polyethylene)) was filled 500 g at a time and hermetically sealed to obtain dry udon (water content 14 mass%).
- raw material PE polyethylene
- Test example 1 The dry noodles of Example 1 and Comparative Example 1 were visually evaluated for cracks and evaluated according to the following evaluation criteria. The results are shown in Table 1. Evaluation criteria A: No cloudiness (crack) having a length of 1 mm or more was observed in 1000 noodle strings (crack rate 0%). B: In 1000 noodle strings, white turbidity (cracking) with a length of 1 mm or more was confirmed in a very small proportion (cracking rate less than 0.5%). C: A large number of cloudiness (cracks) having a length of 1 mm or more was confirmed in 1000 noodle strings (cracking rate: 0.5% or more).
- Test Example 2 Influence of Temperature Conditions Dry noodles were produced from the noodle strings produced in Reference Example 1 in the same procedure as in Example 1, but under the conditions described in Table 2 below, and the same evaluation as in Test Example 1 was performed. The noodle strings were evaluated for cracks according to the criteria. The results are shown in Table 2.
- Test Example 3 Influence of time conditions Dry noodles were produced from the noodle strings produced in Reference Example 1 in the same procedure as in Example 1, but under the conditions described in Table 3 below, and the same evaluation as in Test Example 1 was performed. The noodle strings were evaluated for cracks according to the criteria. The results are shown in Table 3.
- Example 2 4 kg of buckwheat noodles produced in Reference Example 2 were dried under conditions of 32 ° C. and humidity of 77% to obtain a soba having a moisture content of 14% by mass, and then cooled for 30 minutes under conditions of 20 ° C. and humidity of 60%. After that, 500 g each was filled in a container (material PE (polyethylene)) and sealed, and then heated at 30 ° C. for 30 minutes to obtain dried buckwheat (moisture content 14 mass%).
- material PE polyethylene
- Comparative Example 2 4 kg of buckwheat noodles produced in Reference Example 2 were dried under conditions of 32 ° C. and humidity of 77% to obtain a soba having a moisture content of 14% by mass, and then cooled for 30 minutes under conditions of 20 ° C. and humidity of 60%. After that, 500 g each was filled in a container (raw material PE (polyethylene)) and sealed to obtain dried buckwheat (water content 14 mass%).
- raw material PE polyethylene
- Test example 4 The dry noodles of Example 2 and Comparative Example 2 were evaluated for cracks according to the same evaluation criteria as in Test Example 1. The results are shown in Table 4.
- Example 3 4 kg of pasta noodle strings produced in Reference Example 3 were dried under conditions of 37 ° C. and 77% humidity to obtain a pasta with a moisture content of 12% by mass, and then cooled for 30 minutes at 20 ° C. and 60% humidity. After that, 500 g each was filled in a container (material PE (polyethylene)) and sealed, and then heated at 30 ° C. for 30 minutes to obtain dry pasta (moisture content 12 mass%).
- material PE polyethylene
- Comparative Example 3 4 kg of pasta noodle strings produced in Reference Example 3 were dried under conditions of 37 ° C. and 77% humidity to obtain a pasta with a moisture content of 12% by mass, and then cooled for 30 minutes at 20 ° C. and 60% humidity. Then, 500 g each was filled in a container (raw material PE (polyethylene)) and sealed to obtain dry pasta (water content 12 mass%).
- raw material PE polyethylene
- Test Example 5 The dry noodles of Example 3 and Comparative Example 3 were evaluated for cracks according to the same evaluation criteria as in Test Example 1. The results are shown in Table 5.
Abstract
Description
麺線の種類としては、切り麺系列の麺線であれば特に限定されないが、例えば、うどん、そば、冷や麦、きしめん、冷麺、中華麺、パスタ麺線等が挙げられる。乾燥前の直径として1~5mmの太さの麺線が好ましく、直径約1~3mmの太さの麺線がより好ましい。なお、本明細書において、麺線の直径又は麺線の太さとは、当該麺線の幅方向の断面の最少長さをいう。
なお、本明細書において、麺線の含水率とは、例えば絶乾法(130℃に加熱し、重量変化を測定する方法)に従って、麺線の全体部分の含水率を測定した値である。
上記乾燥工程からこの冷却工程に移行する際の温度変化は、1℃/分で移行させるのが好ましい。
冷却工程における湿度は40~70%、好ましくは60~70%であればよく、冷却時間は15分~60分間、好ましくは20分~40分間であればよい。
包装工程では、温度条件は上述の冷却工程の条件と同じであり、湿度条件は特に限定されない。包装工程に要する時間は5分以内、好ましくは3分以内である。
なお、以下において、温度及び湿度の条件は各工程中の平均温度及び湿度であり、温度は±2℃程度、湿度は±1%程度の変動を許容する。
中力粉5kgに30℃の温水1.65kg及び食塩0.2gを加えて混練し、10分放置した。得られた生地を圧延機で圧延し、切り出し機で細断し、直径1.5mm、長さ250mmのうどん麺線を製造した(含水率28質量%)。
参考例1で製造したうどん麺線4kgを、37℃、湿度77%の条件下で乾燥して含水率14質量%のうどんを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、その後30℃で30分間加熱して、乾燥うどんを得た(含水率14質量%)。
参考例1で製造したうどん麺線4kgを、37℃、湿度77%の条件下で乾燥して含水率14質量%のうどんを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、乾燥うどんを得た(含水率14質量%)。
実施例1及び比較例1の乾麺のひび割れの評価を目視により行い、以下の評価基準により評価した。結果を表1に示す。
評価基準
A:麺線1000本中に、1mm以上の長さの白濁(ひび割れ)を全く確認できなかった(ひび割れ率0%)。
B:麺線1000本中に、1mm以上の長さの白濁(ひび割れ)をごくわずかの割合で確認した(ひび割れ率0.5%未満)。
C:麺線1000本中に、1mm以上の長さの白濁(ひび割れ)を多数確認した(ひび割れ率0.5%以上)。
参考例1で製造した麺線から、実施例1と同様の手順で、但し下記表2に記載した条件下で、乾燥うどんを製造し、試験例1と同様の評価基準により麺線のひび割れの評価を行った。結果を表2に示す。
参考例1で製造した麺線から、実施例1と同様の手順で、但し下記表3に記載した条件下で、乾燥うどんを製造し、試験例1と同様の評価基準により麺線のひび割れの評価を行った。結果を表3に示す。
そば粉1.5kg、中力粉3.5kgに30℃の温水1.425kg、食塩0.075kgを加えて混練し、得られた生地を圧延機で圧延し、切り出し機で細断し、直径1.4mm、長さ250mmのそば麺線を製造した(含水率28質量%)。
参考例2で製造したそば麺線4kgを、32℃、湿度77%の条件下で乾燥して含水率14質量%のそばを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、その後30℃で30分間加熱して、乾燥そばを得た(含水率14質量%)。
参考例2で製造したそば麺線4kgを、32℃、湿度77%の条件下で乾燥して含水率14質量%のそばを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、乾燥そばを得た(含水率14質量%)。
実施例2及び比較例2の乾麺について、試験例1と同様の評価基準によりひび割れの評価を行った。結果を表4に示す。
デュラム小麦粉5kgに30℃の温水1.4kgを加えてミキシングし、得られた生地を圧延機で圧延し、切り出し機で細断し、直径1.6mm、長さ250mmの切り出し麺タイプのパスタ麺線を製造した(含水率28質量%)。
参考例3で製造したパスタ麺線4kgを、37℃、湿度77%の条件下で乾燥して含水率12質量%のパスタを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、その後30℃で30分間加熱して、乾燥パスタを得た(含水率12質量%)。
参考例3で製造したパスタ麺線4kgを、37℃、湿度77%の条件下で乾燥して含水率12質量%のパスタを得、次いでこれを20℃、湿度60%の条件で30分間冷却した後、500gずつ容器(素材 PE(ポリエチレン))に充填して密閉し、乾燥パスタを得た(含水率12質量%)。
実施例3及び比較例3の乾麺について、試験例1と同様の評価基準によりひび割れの評価を行った。結果を表5に示す。
Claims (5)
- 温度30~50℃、湿度60~80%に保たれた環境下で、麺線を含水率15%以下まで乾燥させる乾燥工程と;
該乾燥工程後に、温度15~25℃、湿度40~70%に保たれた環境下で15分~60分間、該麺線を冷却する冷却工程と;
該冷却工程後に、該麺線を包装する包装工程と;
該包装工程後に、温度30~40℃に保たれた環境下で15分~120分間、該麺線を加熱する加熱工程、
を有することを特徴とする乾麺の製造方法。 - 前記加熱工程後に、温度15~25℃に保たれた環境下で15分~60分間、該麺線を冷却する冷却工程をさらに含む、請求項1記載の方法。
- 前記乾燥工程に付される前の麺線の直径が1mm~5mmである、請求項1又は2記載の方法。
- 前記乾燥工程に付される前の麺線の含水率が20~35質量%である、請求項1~3のいずれか1項記載の方法。
- 前記麺線が切り麺系列の麺線である、請求項1~4のいずれか1項記載の方法。
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US14/004,492 US9420811B2 (en) | 2011-03-15 | 2012-03-15 | Dried noodles manufacturing method |
EP12757301.2A EP2687105B1 (en) | 2011-03-15 | 2012-03-15 | Dried noodles manufacturing method |
CN201280013212.2A CN103415217B (zh) | 2011-03-15 | 2012-03-15 | 挂面的制造方法 |
JP2013504764A JP5847798B2 (ja) | 2011-03-15 | 2012-03-15 | 乾麺の製造方法 |
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EP (1) | EP2687105B1 (ja) |
JP (1) | JP5847798B2 (ja) |
CN (1) | CN103415217B (ja) |
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CN103402372A (zh) | 2011-03-15 | 2013-11-20 | 日清富滋株式会社 | 干燥意大利面的制造方法 |
CN108029961A (zh) * | 2017-12-27 | 2018-05-15 | 吉林农业大学 | 一种无麸质无过敏玉米马铃薯营养面条及其生产方法 |
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- 2012-03-15 CN CN201280013212.2A patent/CN103415217B/zh active Active
- 2012-03-15 EP EP12757301.2A patent/EP2687105B1/en active Active
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JPWO2012124749A1 (ja) | 2014-07-24 |
JP5847798B2 (ja) | 2016-01-27 |
CN103415217B (zh) | 2014-11-26 |
CN103415217A (zh) | 2013-11-27 |
EP2687105B1 (en) | 2016-06-22 |
US20140004238A1 (en) | 2014-01-02 |
EP2687105A4 (en) | 2014-10-22 |
US9420811B2 (en) | 2016-08-23 |
EP2687105A1 (en) | 2014-01-22 |
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