WO2012124079A1 - ガラスびんの成形方法 - Google Patents
ガラスびんの成形方法 Download PDFInfo
- Publication number
- WO2012124079A1 WO2012124079A1 PCT/JP2011/056266 JP2011056266W WO2012124079A1 WO 2012124079 A1 WO2012124079 A1 WO 2012124079A1 JP 2011056266 W JP2011056266 W JP 2011056266W WO 2012124079 A1 WO2012124079 A1 WO 2012124079A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plunger
- gob
- glass bottle
- parison
- mold
- Prior art date
Links
- XDTMQSROBMDMFD-UHFFFAOYSA-N C1CCCCC1 Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/30—Details of blowing glass; Use of materials for the moulds
- C03B9/36—Blow heads; Supplying, ejecting or controlling the air
- C03B9/3645—Details thereof relating to plungers
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/30—Details of blowing glass; Use of materials for the moulds
- C03B9/36—Blow heads; Supplying, ejecting or controlling the air
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/30—Details of blowing glass; Use of materials for the moulds
- C03B9/36—Blow heads; Supplying, ejecting or controlling the air
- C03B9/3654—Details thereof relating to neck forming
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Definitions
- the present invention relates to a method of manufacturing a glass bottle by a so-called blow and blow method.
- the parison P as a semi-finished product is manufactured from the gob G (a lump of molten glass) using the rough mold 4.
- gob G is introduced into the rough mold 4 through the funnel 5, and in FIG. Glass is put into mold 2 and the mouth is made.
- the plunger 1 descends, air is blown into the cavity (counter blow), and the parison P is formed by the rough mold 4 and the upper baffle 6.
- the parison P is moved to the finishing die 7 using the mechanism 9 (reversing device).
- the rough mold 4 is opened in half, the parison P is inverted on the finishing mold 7, and the mouth mold 2 provided at the tip of the mechanism 9 is opened in half. 2 and the parison P held by the guide ring 3 is released into the finishing die 7. 7 (e) to (f), a glass bottle B as a final product is formed (final blowing) in the finishing mold 7, and the glass bottle B is taken out from the finishing mold 7 in FIG. 7 (g).
- the finishing die 7 is opened in two on the bottom die 8, and the glass bottle B on the bottom die 8 is taken out.
- FIG. 4 shows the positional relationship between the normal plunger 1 and the guide ring 3 when the gob is put into the rough mold in the conventional glass bottle forming method.
- This positional relationship is a positional relationship when the parison mouth is formed by settling blow, and the position of the plunger 1 at this time is called a normal position.
- Patent Document 1 a gas escape hole is formed at the top of the plunger in order to extract air during gob-in.
- a gob is put into a mouth mold having a plunger inserted in the center opening and a rough mold provided on the upper part of the guide ring, and a settling blow is performed from above to press the gob downward to form a parison mouth. Then, the plunger is lowered, the parison is blown from the parison mouth to form the parison, the parison is moved to the finishing mold, and then the parison is blown with the finishing mold to form a glass bottle.
- the position of the plunger when the gob is thrown into the rough mold is set lower than the normal position of the plunger when forming the parison mouth, and a predetermined minimum gap g is provided between the plunger and the guide ring to perform settling blow. And a method of forming a glass bottle, wherein the plunger is raised to a normal position.
- a predetermined minimum gap g is provided between the plunger and the guide ring when the gob is thrown in, air escapes from this gap and hardly remains in the cavity.
- the timing of raising the plunger need not be completely the same as the start of settling blow, but may be substantially the same (the time from the completion of raising the plunger to the start of settling blow is within about ⁇ 0.3 seconds).
- the appropriate minimum gap g is about 0.1 mm to 1.1 mm.
- the minimum gap g is smaller than 0.1 mm, the effect of extracting air is reduced, and when the gap is larger than 1.1 mm or when the plunger ascending timing is significantly delayed from the start of settling blow, as shown in FIG.
- the glass may bite out between the plunger 1 and the guide ring 3, which is not preferable.
- the glass bottle molding method of the present invention has a predetermined minimum gap g between the plunger and the guide ring when the gob is inserted, so that air is released from this gap, and it is difficult for air to remain in the cavity. Defects are less likely to occur.
- FIG. 1 It is a section explanatory view at the time of throwing the gob into the rough mold in the embodiment of the present invention. It is an enlarged view of the positional relationship of the plunger 1 and the guide ring 3 in FIG. It is a section explanatory view at the time of settling blow in the embodiment of the present invention. It is explanatory drawing of the positional relationship with the guide ring 3 in a plunger regular position. It is explanatory drawing of the glass biting out between the plunger 1 and the guide ring 3.
- FIG. It is sectional explanatory drawing at the time of settling blow in the conventional method. It is a schematic explanatory drawing of glass bottle shaping
- FIG. 1 shows that the gob G is put into the rough mold 4 through the funnel 5 in the glass bottle forming method of the present invention.
- the plunger 1 is inserted into the opening 2 in the center of the mouth mold 2 and the guide ring 3 mounted in the mouth mold, and the plunger 1 is driven in the vertical direction by a drive mechanism (not shown) such as an air cylinder.
- a rough mold 4 is provided on the top of the mouth mold 2.
- the position of the plunger 1 when the gob G is thrown into the rough mold 4 is the position of FIG. 2 that is about 6 mm lower than the normal position of FIG. 4.
- the side surface of the plunger 1 and the inner surface of the guide ring 3 The minimum gap g is 0.1 to 1.1 mm.
- the baffle 6 descends on the funnel 5 and compressed air is supplied from the baffle into the rough mold 4 to perform settling blow.
- the plunger 1 rises to the normal position shown in FIG.
- the pressure is about 55% lower than the conventional method.
- the residual pressure time was about 20% shorter than that of the conventional method, and it was found that the air during gob-in was easier to escape than in the past.
- the frequency of occurrence of defective glass bottles was reduced by about 25% by the molding method of the present invention.
Abstract
Description
本発明は、ゴブを投入したときのエアを粗型のキャビティー内部から抜けやすくし、セッツルブローを行ったときにキャビティー内にエアが残らないようにして、不良品の発生を減少させることを課題とするものである。
粗型にゴブを投入するときのプランジャの位置を、パリソン口部を形成するときのプランジャの正規位置よりも低く設定し、プランジャとガイドリングの間に所定の最小隙間gを設け、セッツルブローを行うと共にプランジャを正規位置まで上昇させることを特徴とするガラスびんの成形方法である。
プランジャを上昇させるタイミングは、セッツルブローの開始と完全に同時である必要はなく、実質的に同時(プランジャ上昇完了からセッツルブロー開始までの時間が±0.3秒以内程度)であればよい。
従来方法に比べ、本発明の成形方法により、欠陥ガラスびんが発生する頻度が25%程度減少した。
1a カウンタブロー孔
2 口型
3 ガイドリング
4 粗型
5 ファンネル
6 バッフル
7 仕上型
8 底型
9 メカニズム
10 エア
G ゴブ
P パリソン
B ガラスびん
Claims (2)
- 中央の開口部にプランジャを挿入した口型及びガイドリングの上部に設けた粗型内にゴブを投入し、上方からセッツルブローを行ってゴブを下方に押し付けてパリソン口部を成形し、その後プランジャを降下しパリソン口部からカウンタブローを行ってパリソンを成形し、該パリソンを仕上型に移動した後、該仕上型でパリソンを吹製することによりガラスびんを成形するブローアンドブロー方式のガラスびんの成形方法において、
粗型にゴブを投入するときのプランジャの位置を、パリソン口部を形成するときのプランジャの正規位置よりも低く設定し、プランジャとガイドリングの間に所定の最小隙間gを設け、セッツルブローを行うと共にプランジャを正規位置まで上昇させることを特徴とするガラスびんの成形方法。 - 前記最小隙間gが0.1mm~1.1mmである請求項1に記載のガラスびんの成形方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011525052A JP4820930B1 (ja) | 2011-03-16 | 2011-03-16 | ガラスびんの成形方法 |
PCT/JP2011/056266 WO2012124079A1 (ja) | 2011-03-16 | 2011-03-16 | ガラスびんの成形方法 |
CN201180067958.7A CN103370284B (zh) | 2011-03-16 | 2011-03-16 | 玻璃瓶的成型方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2011/056266 WO2012124079A1 (ja) | 2011-03-16 | 2011-03-16 | ガラスびんの成形方法 |
Publications (1)
Publication Number | Publication Date |
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WO2012124079A1 true WO2012124079A1 (ja) | 2012-09-20 |
Family
ID=45327077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2011/056266 WO2012124079A1 (ja) | 2011-03-16 | 2011-03-16 | ガラスびんの成形方法 |
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JP (1) | JP4820930B1 (ja) |
CN (1) | CN103370284B (ja) |
WO (1) | WO2012124079A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017163597A1 (ja) * | 2016-03-25 | 2017-09-28 | 興亜硝子株式会社 | ガラス容器の製造方法 |
CN114212971A (zh) * | 2021-12-29 | 2022-03-22 | 广东华兴玻璃股份有限公司 | 一种玻璃瓶的吹制方法 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107382060B (zh) * | 2017-08-14 | 2019-12-24 | 重庆昊晟玻璃股份有限公司 | 瓶子的制作方法 |
CN110790480A (zh) * | 2019-10-30 | 2020-02-14 | 浙江华兴玻璃有限公司 | 一种行列式制瓶机用高效落料吹气装置 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61247627A (ja) * | 1985-04-25 | 1986-11-04 | Yamamura Glass Kk | ガラス壜の成形装置 |
JPH09156936A (ja) * | 1995-11-30 | 1997-06-17 | Toyo Glass Co Ltd | ガラスびん成形装置及びそのバッフル装置 |
JP2002293549A (ja) * | 2001-03-30 | 2002-10-09 | Toyo Glass Co Ltd | スリーブ |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2063463A (en) * | 1935-05-24 | 1936-12-08 | Hartford Empire Co | Method of making glassware |
CN1005709B (zh) * | 1986-04-14 | 1989-11-08 | 鲍尔公司 | 口模和雏型模的冷却系统 |
JP3242872B2 (ja) * | 1997-11-17 | 2001-12-25 | 東洋ガラス株式会社 | ガラスびん成形装置 |
DE19935866C1 (de) * | 1999-07-30 | 2000-11-23 | Heye Hermann Fa | Verfahren und Vorrichtung zum Pressen eines Külbels |
JP3841754B2 (ja) * | 2003-01-15 | 2006-11-01 | 東洋ガラス株式会社 | スリーブ |
-
2011
- 2011-03-16 CN CN201180067958.7A patent/CN103370284B/zh not_active Expired - Fee Related
- 2011-03-16 JP JP2011525052A patent/JP4820930B1/ja active Active
- 2011-03-16 WO PCT/JP2011/056266 patent/WO2012124079A1/ja active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61247627A (ja) * | 1985-04-25 | 1986-11-04 | Yamamura Glass Kk | ガラス壜の成形装置 |
JPH09156936A (ja) * | 1995-11-30 | 1997-06-17 | Toyo Glass Co Ltd | ガラスびん成形装置及びそのバッフル装置 |
JP2002293549A (ja) * | 2001-03-30 | 2002-10-09 | Toyo Glass Co Ltd | スリーブ |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017163597A1 (ja) * | 2016-03-25 | 2017-09-28 | 興亜硝子株式会社 | ガラス容器の製造方法 |
JPWO2017163597A1 (ja) * | 2016-03-25 | 2018-04-26 | 興亜硝子株式会社 | ガラス容器の製造方法 |
CN114212971A (zh) * | 2021-12-29 | 2022-03-22 | 广东华兴玻璃股份有限公司 | 一种玻璃瓶的吹制方法 |
CN114212971B (zh) * | 2021-12-29 | 2024-04-26 | 佛山华兴玻璃有限公司 | 一种玻璃瓶的吹制方法 |
Also Published As
Publication number | Publication date |
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CN103370284A (zh) | 2013-10-23 |
JPWO2012124079A1 (ja) | 2014-07-17 |
CN103370284B (zh) | 2015-10-21 |
JP4820930B1 (ja) | 2011-11-24 |
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