WO2012029471A1 - 粘着型光学フィルム、その製造方法および画像表示装置 - Google Patents
粘着型光学フィルム、その製造方法および画像表示装置 Download PDFInfo
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- WO2012029471A1 WO2012029471A1 PCT/JP2011/067337 JP2011067337W WO2012029471A1 WO 2012029471 A1 WO2012029471 A1 WO 2012029471A1 JP 2011067337 W JP2011067337 W JP 2011067337W WO 2012029471 A1 WO2012029471 A1 WO 2012029471A1
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- film
- sensitive adhesive
- pressure
- optical film
- thickness
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/10—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an adhesive surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2323/00—Functional layers of liquid crystal optical display excluding electroactive liquid crystal layer characterised by chemical composition
- C09K2323/05—Bonding or intermediate layer characterised by chemical composition, e.g. sealant or spacer
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
Definitions
- a viewing angle widening film For members used together with image display devices such as liquid crystal display devices and organic EL display devices, and front display plates, for example, retardation plates for preventing coloring, and for improving the viewing angle of liquid crystal displays
- a viewing angle widening film a brightness enhancement film for increasing the contrast of a display, a hard coat film used for imparting scratch resistance to the surface, an anti-glare treatment film for preventing reflection on an image display device,
- Surface treatment films such as antireflection films such as reflective films and low reflective films are used. These films are collectively called optical films.
- the thickness of the first transparent protective film is preferably 60 ⁇ m or less.
- the thickness of the polarizer is preferably 10 ⁇ m or less.
- a retardation plate can be used as the optical film.
- the thickness of the retardation plate is preferably 60 ⁇ m or less.
- an optical film having a haze value of 15% or less can be suitably used as the optical film.
- the optical film is suitable as an optical film intended to be bonded to a front plate or a touch panel.
- the present invention is also a method for producing the pressure-sensitive adhesive optical film having an optical film and a pressure-sensitive adhesive layer provided on the optical film, A step (1A) of applying an adhesive coating liquid having a viscosity Y (P) at a coating thickness X ( ⁇ m) on the side of the optical film that does not have the first transparent protective film; and Drying the coated pressure-sensitive adhesive coating solution to form a pressure-sensitive adhesive layer (2A), and
- the present invention relates to a method for producing a pressure-sensitive adhesive optical film, wherein the viscosity Y and the coating thickness X of the pressure-sensitive adhesive coating liquid satisfy 0.8XY ⁇ 68 ⁇ 68.
- the present invention is also a method for producing the pressure-sensitive adhesive optical film having an optical film and a pressure-sensitive adhesive layer provided on the optical film, A step (1B) of applying a pressure-sensitive adhesive coating liquid having a viscosity Y (P) to the release film at a coating thickness X ( ⁇ m); Drying the coated adhesive coating solution to form an adhesive layer (2B); and A step (3) of bonding the pressure-sensitive adhesive layer formed on the release film to the side of the optical film that does not have the first transparent protective film; and
- the present invention relates to a method for producing a pressure-sensitive adhesive optical film, wherein the viscosity Y and the coating thickness X of the pressure-sensitive adhesive coating liquid satisfy 0.8XY ⁇ 68 ⁇ 68.
- the present invention is an adhesive optical film in which at least two optical films and at least two adhesive layers are alternately laminated, At least one of the pressure-sensitive adhesive layers relates to a pressure-sensitive adhesive optical film (hereinafter referred to as a laminated pressure-sensitive adhesive optical film), wherein a standard deviation value of thickness ( ⁇ m) is 0.12 ⁇ m or less.
- the standard deviation value of the thickness ( ⁇ m) of the pressure-sensitive adhesive layer in the pressure-sensitive adhesive optical film is controlled to 0.12 ⁇ m or less, and the thickness of the pressure-sensitive adhesive layer
- the unevenness of the unevenness is very small and smoothness is good.
- the uneven surface of the adhesive optical film is caused by the thickness variation of the adhesive layer and the optical film. According to the adhesive optical film of the present invention, unevenness due to the unevenness based on the optical film and the adhesive layer can be reduced. it can.
- the adhesive optical film is an adhesive polarizing plate (or laminated adhesive polarizing plate)
- the adhesive polarizing plate is a liquid crystal display.
- a transparent protective film having a haze value of 15% or less is used as a transparent protective film that can be the outermost surface of an image display device such as a device or an organic EL display device (in the liquid crystal display device, the uppermost transparent protective film of the upper polarizing plate).
- an image display device such as a liquid crystal display device and an organic EL display device having a clear and high-class feeling can be provided without using a front plate.
- the standard deviation value of the thickness ( ⁇ m) of the pressure-sensitive adhesive layer in the pressure-sensitive adhesive polarizing plate is controlled to 0.12 ⁇ m or less, and the unevenness related to the thickness of the pressure-sensitive adhesive layer is extremely small and smooth. Good. Therefore, according to the adhesive polarizing plate of the present invention, it is possible to impart a clear and high-class feeling to an image display device such as a liquid crystal display device without visually recognizing unevenness due to the unevenness based on the adhesive polarizing plate.
- FIG. 10 is a TP graph based on T / P values of a reference production example and a reference comparative example of a thin high-functional polarizing film. It is a schematic diagram of a TP graph of a thin high-performance polarizing film.
- the adhesive optical film has an optical film 1 and an adhesive layer 2 provided on the optical film 1.
- the pressure-sensitive adhesive layer 2 has a standard deviation value of thickness ( ⁇ m) of 0.12 ⁇ m or less.
- various optical films such as a polarizing plate, a retardation plate, an optical compensation film, a brightness enhancement film, and a surface treatment film such as an antireflection film can be used. 2 to 10 exemplify aspects of various optical films.
- the pressure-sensitive adhesive polarizing plate has a polarizing plate A1 or A2 that is the optical film 1 and a pressure-sensitive adhesive layer 2 provided on the polarizing plate A1 or A2.
- the adhesive polarizing plate is disposed on the viewing side with respect to the liquid crystal cell via the adhesive layer 2.
- the polarizing plate A1 or A2 has a polarizer a and a first transparent protective film b1 on one side of the polarizer a, or a first transparent protective film b1 and a second transparent protective film b2 on both sides.
- the polarizing plate A1 or A2 has at least a first transparent protective film b1, and the first transparent protective film b1 side is the outermost surface in an image display device such as a liquid crystal display device or an organic EL display device. .
- the pressure-sensitive adhesive layer 2 in FIGS. 2 and 3 is provided on the side of the polarizing plate A1 or A2 that does not have the first transparent protective film b1.
- the adhesive layer 1b is provided on the polarizer a, and the first transparent protective film b1 is provided on both sides of the polarizer a. And when it has the 2nd transparent protective film b2, the adhesive layer 2 is provided in the 2nd transparent protective film b2.
- 4 to 7 show a laminated adhesive optical film in which at least two optical films 1 and at least two adhesive layers 2 are alternately laminated.
- a retardation plate B is laminated as the optical film 1 on the adhesive layer 2 in the adhesive polarizing plate of FIG. 2 or 3, and the adhesive layer 2 is provided on the retardation plate B.
- the 1st adhesive layer 21, 1st phase difference plate B1, and the 2nd adhesive layer 22 are provided in this order in the 2nd transparent protective film b2 in polarizing plate A1 of FIG.
- the second pressure-sensitive adhesive layer 22 is further provided with a second retardation plate B2 and a third pressure-sensitive adhesive layer 23 in this order.
- the polarizer applied to the polarizing plate of the present invention is not particularly limited, and various types can be used.
- polarizers include dichroic iodine and dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- hydrophilic polymer films such as polyvinyl alcohol films, partially formalized polyvinyl alcohol films, and ethylene / vinyl acetate copolymer partially saponified films.
- examples thereof include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydrated products and polyvinyl chloride dehydrochlorinated products.
- a polarizer composed of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
- the thickness of these polarizers is not particularly limited, but is generally about 80 ⁇ m or less.
- a polarizer obtained by dyeing a polyvinyl alcohol film with iodine and uniaxially stretching it can be produced, for example, by dyeing polyvinyl alcohol in an aqueous iodine solution and stretching it 3 to 7 times the original length. If necessary, it can be immersed in an aqueous solution such as potassium iodide which may contain boric acid, zinc sulfate, zinc chloride or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed before dyeing.
- a thin polarizer having a thickness of 10 ⁇ m or less can be used. From the viewpoint of thinning, the thickness is preferably 1 to 7 ⁇ m. Such a thin polarizer is preferable in that the thickness unevenness is small, the visibility is excellent, the dimensional change is small, the durability is excellent, and the thickness of the polarizing plate can be reduced.
- the thin polarizing film among the production methods including the step of stretching in the state of a laminate and the step of dyeing, WO2010 / 100917 pamphlet, PCT / PCT / PCT / JP 2010/001460 specification, or Japanese Patent Application No. 2010-269002 and Japanese Patent Application No. 2010-263692, the one obtained by a production method including a step of stretching in a boric acid aqueous solution is preferable. What is obtained by the manufacturing method including the process of extending
- a thin high-performance polarizing film described in the specification of PCT / JP2010 / 001460 is preferably used.
- the thin high-functional polarizing film is a thin high-functional film having a thickness of 7 ⁇ m or less made of a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) in which a dichroic material is oriented, which is integrally formed on a resin base material.
- PVA-based resin polyvinyl alcohol-based resin
- the polarizing film has optical characteristics with a single transmittance of 42.0% or more and a degree of polarization of 99.95% or more.
- the thickness is preferably 2 to 6 ⁇ m.
- the thin high-performance polarizing film can be manufactured.
- the dry stretching is generally performed at a temperature higher than the glass transition temperature of the resin base material to be stretched.
- a resin substrate to be stretched having a glass transition temperature of 65 ° C. or lower is inevitably selected.
- the influence of the hydrophilic PVA resin dissolved in the aqueous solution is not a problem in the production of the thick polarizing film, but the technical problem cannot be ignored in the production of the thin polarizing film.
- the problem is prevention of elution of the PVA resin into the aqueous solution during dyeing. If the dyeing process is performed for a short time, there is no problem, but depending on the case, it may affect the finish of the polarizing film.
- the PVA-based resin layer produced on the resin base material in the dyeing solution it is effective to insolubilize the PVA-based resin layer in advance. By soaking, the PVA resin layer can be insolubilized.
- the resin base material of the third aspect is an ester or olefin type having a water absorption of 0.50% or more and a glass transition temperature in the range of 25 ° C. to 85 ° C.
- a transparent resin is preferable.
- Resin substrate 11 is, for example, an ester resin film or an olefin resin film, and preferably an amorphous polyethylene terephthalate film.
- a crystallized polyethylene terephthalate film generally has a high elastic modulus, and is difficult to stretch at low temperatures.
- the amorphous polyethylene terephthalate film can be stretched even at a low temperature.
- These surfaces may be subjected to surface modification treatment including corona treatment in order to improve adhesion with the PVA resin layer 12.
- An adhesive layer may be provided.
- the water absorption rate (JIS K 7209) of the resin base material 11 is preferably 0.3% or more, and more preferably 0.5% or more.
- the thickness of the PVA resin layer 12 stretched integrally with the resin base material 11 included in the finished laminate film was 3 ⁇ m.
- a thin high-performance polarizing film 10 made of PVA resin having a thickness of 3 ⁇ m and oriented with iodine was formed on the resin substrate 11. This is the thin high-functional polarizing film 10 of Reference Production Example 1 whose characteristics are shown in the table of FIG.
- the optical film laminate was removed from the boric acid aqueous solution and adhered to the surface of the 3 ⁇ m-thick PVA layer formed on the amorphous PET substrate by the washing step. It is preferable to wash boric acid with an aqueous potassium iodide solution. Thereafter, the washed optical film laminate is dried by a drying process using hot air at 60 ° C.
- the cleaning process is a process for eliminating appearance defects such as boric acid precipitation.
- cyclic polyolefin resin examples are preferably norbornene resins.
- the cyclic olefin-based resin is a general term for resins that are polymerized using a cyclic olefin as a polymerization unit, and is described in, for example, JP-A-1-240517, JP-A-3-14882, JP-A-3-122137, and the like. Resin.
- any appropriate (meth) acrylic resin can be adopted as long as the effects of the present invention are not impaired.
- poly (meth) acrylic acid ester such as polymethyl methacrylate, methyl methacrylate- (meth) acrylic acid copolymer, methyl methacrylate- (meth) acrylic acid ester copolymer, methyl methacrylate-acrylic acid ester- (Meth) acrylic acid copolymer, (meth) methyl acrylate-styrene copolymer (MS resin, etc.), a polymer having an alicyclic hydrocarbon group (for example, methyl methacrylate-cyclohexyl methacrylate copolymer, Methyl methacrylate- (meth) acrylate norbornyl copolymer, etc.).
- the first transparent protective film is provided on one side of the polarizer, but a second transparent protective film can be provided on the other side.
- the first and second transparent protective films may be the same polymer material or different polymer materials.
- Both the first and second transparent protective films preferably have a thickness of 60 ⁇ m or less, more preferably 10 to 60 ⁇ m, and even more preferably 10 to 50 ⁇ m.
- optical film other than the polarizing plate for example, a reflection plate, an anti-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), a visual compensation film, a brightness enhancement film, a surface treatment film, What becomes an optical layer which may be used for formation of a liquid crystal display device etc. is mentioned.
- a reflection plate for example, a reflection plate, an anti-transmission plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), a visual compensation film, a brightness enhancement film, a surface treatment film, What becomes an optical layer which may be used for formation of a liquid crystal display device etc.
- a retardation plate including wavelength plates such as 1/2 and 1/4
- a visual compensation film including wavelength plates such as 1/2 and 1/4
- a brightness enhancement film for formation of a liquid crystal display device etc.
- the pressure-sensitive adhesive polarizing plate is disposed and used on the viewing side in the formation of an image display device such as a liquid crystal display device.
- an image display device such as a liquid crystal display device.
- other optical films are combined.
- the adhesive polarizing plate of the present invention is used as a polarizing plate on the viewing side with respect to the liquid crystal cell.
- the polarizing plate on the opposite side with respect to the liquid crystal cell is not particularly limited. *
- liquid crystal polymer examples include various main chain types and side chain types in which a conjugated linear atomic group (mesogen) imparting liquid crystal alignment is introduced into the main chain or side chain of the polymer.
- main chain type liquid crystal polymer examples include a nematic alignment polyester liquid crystal polymer, a discotic polymer, and a cholesteric polymer having a structure in which a mesogenic group is bonded to a spacer portion that imparts flexibility.
- the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as a main chain skeleton, and a nematic alignment-providing para-substitution through a spacer portion composed of a conjugated atomic group as a side chain.
- examples thereof include those having a mesogenic part composed of a cyclic compound unit.
- These liquid crystal polymers can be prepared by, for example, applying a solution of a liquid crystalline polymer on an alignment surface such as a surface of a thin film such as polyimide or polyvinyl alcohol formed on a glass plate, or an oblique deposition of silicon oxide. This is done by developing and heat treatment.
- the retardation plate may have an appropriate retardation according to the purpose of use, such as those for the purpose of compensating for various wavelength plates or birefringence of liquid crystal layers and compensation of viewing angle, etc. It may be one in which retardation plates are stacked and optical characteristics such as retardation are controlled.
- optical film those having a haze value of 15% or less are preferably used.
- the thing similar to what was illustrated in the transparent protective film can be illustrated, for example.
- An optical film having a haze value of 15% or less is suitable as a base film intended to be bonded to a front plate or a touch panel. If the haze value is 15% or less, a surface-treated film can be used as the optical film. A surface treatment film is obtained by surface-treating the base film.
- the pressure-sensitive adhesive layer provided on the optical film is formed from a pressure-sensitive adhesive.
- Various pressure-sensitive adhesives can be used as the pressure-sensitive adhesive, such as rubber-based pressure-sensitive adhesive, acrylic pressure-sensitive adhesive, silicone-based pressure-sensitive adhesive, urethane-based pressure-sensitive adhesive, vinyl alkyl ether-based pressure-sensitive adhesive, polyvinyl alcohol-based pressure-sensitive adhesive, polyvinyl Examples include pyrrolidone adhesives, polyacrylamide adhesives, and cellulose adhesives.
- An adhesive base polymer is selected according to the type of the adhesive.
- acrylic pressure-sensitive adhesives are preferably used because they are excellent in optical transparency, exhibit appropriate wettability, cohesiveness, and adhesive pressure-sensitive adhesive properties, and are excellent in weather resistance and heat resistance.
- the acrylic pressure-sensitive adhesive uses a (meth) acrylic polymer having a monomer unit of (meth) acrylic acid alkyl ester as a main skeleton as a base polymer.
- the (meth) acrylic acid alkyl ester refers to an acrylic acid alkyl ester and / or a methacrylic acid alkyl ester, and (meth) in the present invention has the same meaning.
- Examples of the (meth) acrylic acid alkyl ester constituting the main skeleton of the (meth) acrylic polymer include linear or branched alkyl groups having 1 to 18 carbon atoms.
- the alkyl group includes methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, amyl group, hexyl group, cyclohexyl group, heptyl group, 2-ethylhexyl group, isooctyl group, nonyl group, decyl group.
- These alkyl groups preferably have an average carbon number of 3 to 9.
- (N-substituted) amides such as (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylolpropane (meth) acrylamide, etc.
- copolymer monomers examples include tripropylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, bisphenol A diglycidyl ether di (meth) acrylate, neo Pentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate (Meth) acryloyl such as esterified product of (meth) acrylic acid and polyhydric alcohol such as caprolactone-modified dipentaerythritol hexa (meth) acrylate A polyfunctional monomer having
- hydroxyl group-containing monomers and carboxyl group-containing monomers are preferably used from the viewpoint of adhesion and durability.
- These copolymerization monomers serve as reaction points with the crosslinking agent when the pressure-sensitive adhesive contains a crosslinking agent. Since a hydroxyl group-containing monomer, a carboxyl group-containing monomer, and the like are rich in reactivity with an intermolecular crosslinking agent, they are preferably used for improving the cohesiveness and heat resistance of the resulting pressure-sensitive adhesive layer.
- a hydroxyl group-containing monomer and a carboxyl group-containing monomer are contained as the copolymerization monomer, these copolymerization monomers are used in the proportion of the copolymerization monomer, but the carboxyl group-containing monomer is 0.1 to 10% by weight and the hydroxyl group
- the content of the monomer is preferably 0.01 to 2% by weight.
- the carboxyl group-containing monomer is more preferably 0.2 to 8% by weight, and further preferably 0.6 to 6% by weight.
- the hydroxyl group-containing monomer is more preferably 0.03 to 1.5% by weight, and even more preferably 0.05 to 1% by weight.
- (Meth) acrylic polymers having a weight average molecular weight in the range of 300,000 to 3,000,000 are usually used.
- those having a weight average molecular weight of 800,000 to 3,000,000 are preferably 1,400,000 to 2,700,000, more preferably 1,700,000 to 2,500,000, and even more preferably 1,800,000 to 2,400,000.
- a weight average molecular weight of less than 300,000 is not preferable in terms of heat resistance.
- a weight average molecular weight becomes larger than 3 million it is unpreferable also at the point which bonding property and adhesive force fall.
- the weight average molecular weight is a value measured by GPC (gel permeation chromatography) and calculated in terms of polystyrene.
- the dispersion ratio (weight average molecular weight / number average molecular weight) is preferably 1.8 to 10, more preferably 2 to 7, and further preferably 2 to 5.
- the production of such a (meth) acrylic polymer can be appropriately selected from known production methods such as solution polymerization, bulk polymerization, emulsion polymerization, and various radical polymerizations. Further, the (meth) acrylic polymer obtained may be any of a random copolymer, a block copolymer, a graft copolymer, and the like.
- solution polymerization for example, ethyl acetate, toluene or the like is used as a polymerization solvent.
- the reaction is carried out under an inert gas stream such as nitrogen and a polymerization initiator is added, usually at about 50 to 70 ° C. under reaction conditions for about 5 to 30 hours.
- the polymerization initiator, chain transfer agent, emulsifier and the like used for radical polymerization are not particularly limited and can be appropriately selected and used.
- the weight average molecular weight of a (meth) acrylic-type polymer can be controlled by the usage-amount of a polymerization initiator and a chain transfer agent, and reaction conditions, The usage-amount is suitably adjusted according to these kinds.
- polymerization initiator examples include 2,2′-azobisisobutyronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis [2- (5-methyl-2 -Imidazolin-2-yl) propane] dihydrochloride, 2,2′-azobis (2-methylpropionamidine) disulfate, 2 ′, 2 ′′ -azobis (2-amidinopropane) dibasic acid, 2,2 '-Azobis [2- (2-imidazolin-2-yl) propane] dibasic acid, 2,2'-azobis (N, N'-dimethyleneisobutylamidine), 2,2'-azobis [N- (2 -Carboxyethyl) -2-methylpropionamidine] hydrate (manufactured by Wako Pure Chemical Industries, Ltd., VA-057) and other azo initiators, and persulfates such as potassium persulfate and ammonium persulfate,
- the amount of the polymerization initiator used is a monomer.
- the amount is preferably about 0.06 to 0.2 parts by weight, more preferably about 0.08 to 0.175 parts by weight with respect to 100 parts by weight of the total amount of the components.
- chain transfer agent examples include lauryl mercaptan, glycidyl mercaptan, mercaptoacetic acid, 2-mercaptoethanol, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1-propanol.
- the chain transfer agent may be used alone or in combination of two or more, but the total content is 0.1 parts by weight with respect to 100 parts by weight of the total amount of monomer components. Less than or equal to
- the surfactant (emulsifier) used for emulsion polymerization is not particularly limited, and various surfactants usually used for emulsion polymerization are used.
- As the surfactant for example, an anionic surfactant or a nonionic surfactant is used.
- anionic surfactants include higher fatty acid salts such as sodium oleate; alkyl aryl sulfonates such as sodium dodecylbenzene sulfonate; alkyl sulfate salts such as sodium lauryl sulfate and ammonium lauryl sulfate; polyoxyethylene lauryl Polyoxyethylene alkyl ether sulfate salts such as sodium ether sulfate; Polyoxyethylene alkyl aryl ether sulfate salts such as polyoxyethylene nonylphenyl ether sodium sulfate; Sodium monooctylsulfosuccinate, sodium dioctylsulfosuccinate, polyoxyethylene laurylsulfosuccinate Alkylsulfosuccinic acid ester salts such as sodium acid salt and derivatives thereof; It can be exemplified sodium naphthalene sulfonate formalin condensate;
- nonionic surfactants include polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether and polyoxyethylene stearyl ether; polyoxyethylene alkyl such as polyoxyethylene octyl phenyl ether and polyoxyethylene nonyl phenyl ether Sorbitan monolaurate, sorbitan monostearate, sorbitan higher fatty acid esters such as sorbitan trioleate; polyoxyethylene sorbitan higher fatty acid esters such as polyoxyethylene sorbitan monolaurate; polyoxyethylene monolaurate; Polyoxyethylene higher fatty acid esters such as polyoxyethylene monostearate; oleic acid monoglyceride, stearic acid monoglyceride, etc. Can be exemplified polyoxyethylene-polyoxypropylene block copolymers, polyoxyethylene distyrenated phenyl ether; glycerol higher fatty acid esters.
- a reactive surfactant having a radical polymerizable functional group related to an ethylenically unsaturated double bond can be used as the surfactant.
- a radical polymerizable surfactant obtained by introducing a radical polymerizable functional group (radical reactive group) such as propenyl group or allyl ether group into the anionic surfactant or nonionic surfactant. Agents and the like. These surfactants are used alone or in combination as appropriate.
- a radical polymerizable surfactant having a radical polymerizable functional group is preferably used from the viewpoint of the stability of the aqueous dispersion and the durability of the pressure-sensitive adhesive layer.
- anionic reactive surfactant examples include alkyl ethers (for example, commercially available products such as Aqualon KH-05, KH-10, KH-20 manufactured by Daiichi Kogyo Seiyaku Co., Ltd., ADEKA manufactured by Asahi Denka Kogyo Co., Ltd. Rear soap SR-10N, SR-20N, Latemu PD-104, etc.
- Nonionic reactive surfactants include, for example, alkyl ethers (for example, commercially available products such as Adeka Soap ER-10, ER-20, ER-30, ER-40, Kao Corporation, manufactured by Asahi Denka Kogyo Co., Ltd.) Laterum PD-420, PD-430, PD-450, etc.); alkylphenyl ethers or alkylphenyl esters (commercially available products include, for example, Aqualon RN-10, RN-20, RN manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) -30, RN-50, Adeka Soap NE-10, NE-20, NE-30, NE-40, etc.
- alkyl ethers for example, commercially available products such as Adeka Soap ER-10, ER-20, ER-30, ER-40, Kao Corporation, manufactured by Asahi Denka Kogyo Co., Ltd.
- the blending ratio of the surfactant is preferably 0.6 to 5 parts by weight with respect to 100 parts by weight of the monomer component. Depending on the blending ratio of the surfactant, adhesion characteristics, polymerization stability, mechanical stability, and the like can be improved. The blending ratio of the surfactant is more preferably 0.6 to 4 parts by weight.
- the pressure-sensitive adhesive forming the pressure-sensitive adhesive layer can contain a crosslinking agent in addition to the base polymer such as the (meth) acrylic polymer.
- a crosslinking agent an organic crosslinking agent or a polyfunctional metal chelate can be used.
- the organic crosslinking agent include an isocyanate crosslinking agent, a peroxide crosslinking agent, an epoxy crosslinking agent, and an imine crosslinking agent.
- a polyfunctional metal chelate is one in which a polyvalent metal is covalently or coordinately bonded to an organic compound.
- Examples of polyvalent metal atoms include Al, Cr, Zr, Co, Cu, Fe, Ni, V, Zn, In, Ca, Mg, Mn, Y, Ce, Sr, Ba, Mo, La, Sn, Ti, and the like. Can be mentioned.
- Examples of the atom in the organic compound that is covalently bonded or coordinated include an oxygen atom, and examples of the organic compound include an alkyl ester, an alcohol compound, a carboxylic acid compound, an ether compound, and a ketone compound.
- an isocyanate-based crosslinking agent and / or a peroxide-type crosslinking agent is preferable.
- the compound relating to the isocyanate-based crosslinking agent include isocyanate monomers such as tolylene diisocyanate, chlorophenylene diisocyanate, tetramethylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, and these isocyanate monomers.
- Examples include isocyanate compounds added with trimethylolpropane, isocyanurates, burette compounds, and urethane prepolymer isocyanates such as polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, and polyisoprene polyols that have undergone addition reactions. be able to.
- a polyisocyanate compound which is one or a polyisocyanate compound derived from one selected from the group consisting of hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, and isophorone diisocyanate.
- hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate, polyol-modified is selected from the group consisting of hexamethylene diisocyanate, hydrogenated xylylene diisocyanate, and isophorone diisocyanate or a polyisocyanate compound derived therefrom.
- examples include hexamethylene diisocyanate, polyol-modified hydrogenated xylylene diisocyanate, trimer-type hydrogenated xylylene diisocyanate, and polyol-modified isophorone diisocyanate.
- the exemplified polyisocyanate compound is preferable because the reaction with a hydroxyl group proceeds rapidly, particularly using an acid or base contained in the polymer as a catalyst, and thus contributes to the speed of crosslinking.
- any radical active species can be used as long as it generates radical active species by heating or light irradiation to advance the crosslinking of the base polymer of the pressure-sensitive adhesive, but in consideration of workability and stability, 1 It is preferable to use a peroxide having a minute half-life temperature of 80 ° C. to 160 ° C., more preferably a peroxide having a 90 ° C. to 140 ° C.
- peroxides examples include di (2-ethylhexyl) peroxydicarbonate (1 minute half-life temperature: 90.6 ° C.), di (4-t-butylcyclohexyl) peroxydicarbonate (1 Minute half-life temperature: 92.1 ° C.), di-sec-butyl peroxydicarbonate (1 minute half-life temperature: 92.4 ° C.), t-butyl peroxyneodecanoate (1 minute half-life temperature: 103 0.5 ° C.), t-hexyl peroxypivalate (1 minute half-life temperature: 109.1 ° C.), t-butyl peroxypivalate (1 minute half-life temperature: 110.3 ° C.), dilauroyl peroxide ( 1 minute half-life temperature: 116.4 ° C.), di-n-octanoyl peroxide (1 minute half-life temperature: 117.4 ° C.), 1,1,3,3-tetramethylbutyl
- di (4-t-butylcyclohexyl) peroxydicarbonate (1 minute half-life temperature: 92.1 ° C.)
- dilauroyl peroxide (1 minute half-life temperature: 116. 4 ° C)
- dibenzoyl peroxide (1 minute half-life temperature: 130.0 ° C) and the like are preferably used.
- the amount of the crosslinking agent used is preferably 0.01 to 20 parts by weight, more preferably 0.03 to 10 parts by weight, based on 100 parts by weight of the base polymer such as a (meth) acrylic polymer. If the crosslinking agent is less than 0.01 parts by weight, the cohesive force of the pressure-sensitive adhesive tends to be insufficient, and foaming may occur during heating. On the other hand, if it exceeds 20 parts by weight, the moisture resistance is not sufficient, Peeling easily occurs in reliability tests.
- the peroxide may be used alone or as a mixture of two or more, but the total content is based on 100 parts by weight of the (meth) acrylic polymer.
- the peroxide is 0.01 to 2 parts by weight, preferably 0.04 to 1.5 parts by weight, more preferably 0.05 to 1 part by weight. In order to adjust processability, reworkability, cross-linking stability, peelability, and the like, it is appropriately selected within this range.
- the peroxide decomposition amount remaining after the reaction treatment for example, it can be measured by HPLC (High Performance Liquid Chromatography).
- the pressure-sensitive adhesive of the present invention can contain a silane coupling agent.
- the durability can be improved by using a silane coupling agent.
- the silane coupling agent include 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3, Epoxy group-containing silane coupling agents such as 4-epoxycyclohexyl) ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, 3-triethoxysilyl- Amino group-containing silane coupling agents such as N- (1,3-dimethylbutylidene) propylamine, N-phenyl- ⁇ -aminopropyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane
- the silane coupling agent may be used alone or in combination of two or more, but the total content is 100 parts by weight of the (meth) acrylic polymer.
- the silane coupling agent is preferably 0.001 to 5 parts by weight, more preferably 0.01 to 1 part by weight, further preferably 0.02 to 1 part by weight, further 0.05 to 0.6 part by weight. Is preferred. It is an amount that improves durability and appropriately maintains the adhesive force to an optical member such as a liquid crystal cell.
- the pressure-sensitive adhesive of the present invention may contain other known additives, such as powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- powders such as colorants and pigments, dyes, surfactants, plasticizers, tackifiers, surface lubrication.
- a pressure-sensitive adhesive layer is formed by the pressure-sensitive adhesive.
- the pressure-sensitive adhesive is usually used as a pressure-sensitive adhesive coating liquid in various forms such as an organic solvent system, an aqueous system, and an aqueous dispersion system (emulsion system) according to the form of preparation of the base polymer.
- the pressure-sensitive adhesive coating liquid can control the solid content concentration according to each form.
- the organic solvent-based pressure-sensitive adhesive coating liquid usually has a solid content of preferably 5 to 50% by weight, more preferably 8 to 40% by weight, and even more preferably 20 to 35% by weight. Preferably there is.
- the aqueous or water-dispersed pressure-sensitive adhesive coating liquid preferably has a solid content of 20 to 70% by weight, more preferably 30 to 65% by weight.
- various organic solvents are used in the case of an organic solvent-based adhesive, and water is used in the case of an aqueous or water-dispersed adhesive.
- the solid content concentration and viscosity of the pressure-sensitive adhesive coating solution can be adjusted.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited, and is, for example, about 1 to 100 ⁇ m, preferably 2 to 50 ⁇ m, more preferably 2 to 40 ⁇ m, and further preferably 5 to 35 ⁇ m.
- the thickness ( ⁇ m) of the pressure-sensitive adhesive layer is controlled so that the standard deviation value is 0.12 ⁇ m or less.
- the standard deviation value is preferably 0.08 ⁇ m or less, and more preferably 0.06 ⁇ m or less.
- the pressure-sensitive adhesive optical film of the present invention having a pressure-sensitive adhesive layer satisfying the standard deviation value of 0.12 ⁇ m or less is, for example, Production method (A): Step (1A) of applying an adhesive coating liquid having a viscosity Y (P) to the optical film with a coating thickness X ( ⁇ m), and A method of performing the step (2A) of drying the coated pressure-sensitive adhesive coating liquid to form a pressure-sensitive adhesive layer, or Production method (B): Step (1B) of applying a pressure-sensitive adhesive coating solution having a viscosity Y (P) to the release film at a coating thickness X ( ⁇ m), Drying the coated adhesive coating solution to form an adhesive layer (2B); and It can manufacture by the method of giving the process (3) which bonds the adhesive layer formed in the release film to an optical film.
- the viscosity Y and the coating thickness X of the adhesive coating solution are as follows. , 0.8XY ⁇ 68 ⁇ 68.
- the viscosity Y and the coating thickness X of the pressure-sensitive adhesive coating solution so as to satisfy 0.8X ⁇ Y ⁇ 68, the unevenness of the thickness of the pressure-sensitive adhesive layer is very small and smoothness is good.
- An adhesive layer can be formed. According to the said manufacturing method (A) and manufacturing method (B), the adhesive layer which satisfies the standard deviation value of 0.12 micrometer or less can be formed.
- the value of (0.8XY) exceeds 68, the problem of unevenness related to the visibility based on the adhesive optical film cannot be reduced.
- the value of (0.8X ⁇ Y) is preferably 60 or less, and more preferably 50 or less.
- the value of (0.8XY) preferably satisfies ⁇ 144 or more.
- the viscosity Y of the pressure-sensitive adhesive coating solution is preferably controlled to be in the range of 2 to 160 P from the viewpoint of uniformly applying the pressure-sensitive adhesive coating solution.
- the viscosity Y of the pressure-sensitive adhesive coating liquid is preferably 5 to 160 P, more preferably 10 to 150 P, further preferably 20 to 140 P, and further preferably 40 to 140 P.
- the viscosity Y of the pressure-sensitive adhesive coating solution is preferably 2 to 100 P, more preferably 5 to 50 P, and further preferably 10 to 40 P.
- the viscosity Y of the pressure-sensitive adhesive coating liquid is too low, the appearance of the pressure-sensitive adhesive applied may be impaired. If the viscosity Y of the pressure-sensitive adhesive coating liquid is too high, the coating appearance will be deteriorated and the liquid will be fed. It is not preferable because workability is lowered due to difficulty.
- the coating thickness X of the pressure-sensitive adhesive coating solution is preferably controlled to be in the range of 20 to 250 ⁇ m from the viewpoint of uniformly applying the pressure-sensitive adhesive coating solution.
- the coating thickness X is preferably 30 to 230 ⁇ m, more preferably 50 to 200 ⁇ m.
- the coating thickness X is determined in consideration of the thickness (post-drying thickness) of the pressure-sensitive adhesive layer to be formed. If the coating thickness X is too thin or too thick, the coating appearance may be impaired.
- Various methods are used for the coating steps (1A) and (1B). Specifically, for example, roll coat, kiss roll coat, gravure coat, reverse coat, roll brush, spray coat, dip roll coat, bar coat, knife coat, air knife coat, curtain coat, lip coat, die coater, etc. Examples thereof include an extrusion coating method. Among these, a die coater is preferable, and a die coater using a fountain die and a slot die is particularly preferable.
- the coating step (1A) is applied to the optical film
- the coating step (1B) is applied to the release film.
- the pressure-sensitive adhesive layer forming steps (2A) and (2B) are performed.
- the coated adhesive coating solution is usually dried.
- the drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C.
- an appropriate time can be adopted as appropriate.
- the drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.
- the pressure-sensitive adhesive contains a cross-linking agent
- this crosslinking process may be performed at the temperature at the time of the drying process of an adhesive layer, and you may carry out by providing a crosslinking process process separately after a drying process.
- the pressure-sensitive adhesive layer is directly formed on the optical film by the pressure-sensitive adhesive layer forming step (2A), whereby a pressure-sensitive adhesive optical film is obtained.
- the pressure-sensitive adhesive layer is formed on the release film by the pressure-sensitive adhesive layer forming step (2B), and then the pressure-sensitive adhesive layer is bonded to the optical film (3).
- the pressure-sensitive adhesive layer is transferred to an optical film to obtain a pressure-sensitive adhesive optical film.
- the polarizing plate A1 or A2 is used as the optical film 1
- the pressure-sensitive adhesive layer 2 is used in any of the production methods (A) and (B). It is provided on the side of the polarizing plate A1 or A2 that does not have the first transparent protective film b1.
- the constituent material of the release film examples include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films
- porous materials such as paper, cloth, and nonwoven fabric, nets, foam sheets, metal foils, and laminates thereof.
- a plastic film is preferably used from the viewpoint of excellent surface smoothness.
- the plastic film is not particularly limited as long as it can protect the pressure-sensitive adhesive layer.
- a polyethylene film, a polypropylene film, a polybutene film, a polybutadiene film, a polymethylpentene film, a polyvinyl chloride film, and a vinyl chloride co-polymer are used.
- examples thereof include a polymer film, a polyethylene terephthalate film, a polybutylene terephthalate film, a polyurethane film, and an ethylene-vinyl acetate copolymer film.
- the thickness of the release film is usually about 5 to 200 ⁇ m, preferably about 5 to 100 ⁇ m.
- release agent and antifouling treatment with a silicone-based, fluorine-based, long-chain alkyl-based or fatty acid amide-based release agent, silica powder, coating type, kneading type
- an antistatic treatment such as a vapor deposition type
- the release property from the pressure-sensitive adhesive layer can be further improved by appropriately performing a release treatment such as silicone treatment, long-chain alkyl treatment, or fluorine treatment on the surface of the release film.
- the pressure-sensitive adhesive layer When the pressure-sensitive adhesive layer is exposed, the pressure-sensitive adhesive layer may be protected with a release film until practical use.
- said peeling film can be used as a separator of an adhesive optical film as it is, and can simplify in a process surface.
- an anchor layer is formed on the surface of the optical film (the side that does not have the first transparent protective film when the optical film is a polarizing plate) in order to improve the adhesion with the pressure-sensitive adhesive layer.
- an adhesive layer can be formed after various easy adhesion treatments such as corona treatment and plasma treatment. Moreover, you may perform an easily bonding process on the surface of an adhesive layer.
- an anchor agent selected from polyurethane, polyester, polymers containing an amino group in the molecule and polymers containing an oxazolinyl group is preferably used, and an amino group in the molecule is particularly preferably used. And polymers containing an oxazolinyl group. Polymers containing an amino group in the molecule and polymers containing an oxazolinyl group are good because the amino group or oxazolinyl group in the molecule reacts with the carboxyl group in the adhesive or interacts with it such as ionic interactions. Secure adhesion.
- polymers containing an amino group in the molecule include polymers of amino-containing group-containing monomers such as polyethyleneimine, polyallylamine, polyvinylamine, polyvinylpyridine, polyvinylpyrrolidine, and dimethylaminoethyl acrylate.
- the adhesive optical film such as the adhesive polarizing plate of the present invention can be preferably used for forming various image display devices such as a liquid crystal display device.
- the liquid crystal display device can be formed according to the conventional method. That is, a liquid crystal display device is generally formed by appropriately assembling components such as a display panel such as a liquid crystal cell, an adhesive polarizing plate, and an illumination system as required, and incorporating a drive circuit.
- a display panel such as a liquid crystal cell, an adhesive polarizing plate, and an illumination system as required, and incorporating a drive circuit.
- the pressure-sensitive adhesive polarizing plate according to the present invention when used, there is no particular limitation except that it is used on the viewing side with respect to the liquid crystal cell, and the conventional polarizing plate can be applied.
- an arbitrary type such as an arbitrary type such as a TN type, STN type, ⁇ type, VA type, or IPS type can be used.
- liquid crystal display devices such as a liquid crystal display device in which an adhesive polarizing plate is disposed on one side or both sides of a display panel such as a liquid crystal cell, or a backlight or reflector used in an illumination system can be formed.
- the pressure-sensitive adhesive polarizing plate according to the present invention can be installed on one side or both sides of a display panel such as a liquid crystal cell.
- the adhesive polarizing plate according to the present invention is provided on both sides, they may be the same or different.
- a single layer or a suitable part such as a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
- a diffusing plate for example, a diffusing plate, an antiglare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
- a protective plate such as a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
- a prism array such as a prism array, a lens array sheet, a light diffusing plate, a backlight, etc.
- organic electroluminescence device organic EL display device: OLED
- a transparent electrode, an organic light emitting layer, and a metal electrode are sequentially laminated on a transparent substrate to form a light emitter (organic electroluminescent light emitter).
- the organic light emitting layer is a laminate of various organic thin films, for example, a laminate of a hole injection layer made of a triphenylamine derivative and the like and a light emitting layer made of a fluorescent organic solid such as anthracene, Alternatively, a structure having various combinations such as a laminate of such a light emitting layer and an electron injection layer composed of a perylene derivative or the like, or a laminate of these hole injection layer, light emitting layer, and electron injection layer is known. It has been.
- holes and electrons are injected into the organic light-emitting layer by applying a voltage to the transparent electrode and the metal electrode, and the energy generated by recombination of these holes and electrons excites the phosphor material. Then, light is emitted on the principle that the excited fluorescent material emits light when returning to the ground state.
- the mechanism of recombination in the middle is the same as that of a general diode, and as can be predicted from this, the current and the emission intensity show strong nonlinearity with rectification with respect to the applied voltage.
- an organic EL display device in order to extract light emitted from the organic light emitting layer, at least one of the electrodes must be transparent, and a transparent electrode usually formed of a transparent conductor such as indium tin oxide (ITO) is used as an anode. It is used as On the other hand, in order to facilitate electron injection and increase luminous efficiency, it is important to use a material having a small work function for the cathode, and usually metal electrodes such as Mg—Ag and Al—Li are used.
- ITO indium tin oxide
- the organic light emitting layer is formed of a very thin film having a thickness of about 10 nm. For this reason, the organic light emitting layer transmits light almost completely like the transparent electrode. As a result, light that is incident from the surface of the transparent substrate at the time of non-light emission, passes through the transparent electrode and the organic light emitting layer, and is reflected by the metal electrode is again emitted to the surface side of the transparent substrate.
- the display surface of the organic EL display device looks like a mirror surface.
- an organic EL display device comprising an organic electroluminescent light emitting device comprising a transparent electrode on the surface side of an organic light emitting layer that emits light upon application of a voltage and a metal electrode on the back side of the organic light emitting layer, the surface of the transparent electrode While providing a polarizing plate on the side, a retardation plate can be provided between the transparent electrode and the polarizing plate.
- the retardation plate and the polarizing plate have a function of polarizing light incident from the outside and reflected by the metal electrode, there is an effect that the mirror surface of the metal electrode is not visually recognized by the polarization action.
- the mirror surface of the metal electrode can be completely shielded by configuring the retardation plate with a quarter-wave plate and adjusting the angle formed by the polarization direction of the polarizing plate and the retardation plate to ⁇ / 4. .
- linearly polarized light becomes generally elliptically polarized light by the phase difference plate, but becomes circularly polarized light particularly when the phase difference plate is a quarter wavelength plate and the angle formed by the polarization direction of the polarizing plate and the phase difference plate is ⁇ / 4. .
- This circularly polarized light is transmitted through the transparent substrate, the transparent electrode, and the organic thin film, reflected by the metal electrode, is again transmitted through the organic thin film, the transparent electrode, and the transparent substrate, and becomes linearly polarized light again on the retardation plate. And since this linearly polarized light is orthogonal to the polarization direction of a polarizing plate, it cannot permeate
- an elliptically polarizing plate or a circularly polarizing plate in which a retardation plate and a polarizing plate are combined can be used via an adhesive layer in order to block specular reflection.
- an elliptical polarizing plate or a circular polarizing plate bonded to the touch panel via an adhesive layer is applied to the organic EL panel without directly bonding the elliptical polarizing plate or the circular polarizing plate to the organic EL panel. be able to.
- the touch panel applied in the present invention various methods such as an optical method, an ultrasonic method, a capacitance method, and a resistive film method can be adopted.
- the resistive touch panel is composed of a touch-side touch panel electrode plate having a transparent conductive thin film and a display-side touch panel electrode plate having a transparent conductive thin film through a spacer so that the transparent conductive thin films face each other. They are arranged opposite to each other.
- a capacitive touch panel a transparent conductive film having a transparent conductive thin film having a predetermined pattern shape is usually formed on the entire surface of the display unit.
- the pressure-sensitive adhesive optical film of the present invention is applied to either the touch side or the display side.
- Viscosity Y of adhesive coating solution The viscosity Y (P) of the pressure-sensitive adhesive coating solution was measured under the following conditions using a VISCOMETER model BH manufactured by Toki Sangyo Co., Ltd. Rotor: No. 4 Rotation speed: 20rpm Measurement temperature: 30 ° C
- the thickness X ( ⁇ m) of the pressure-sensitive adhesive coating solution is a value calculated by the following formula from the thickness ( ⁇ m) of the pressure-sensitive adhesive layer formed by drying after coating and the solid content concentration (%) of the pressure-sensitive adhesive coating solution. It is.
- Adhesive coating liquid thickness X ( ⁇ m) ⁇ (adhesive layer thickness ( ⁇ m)) / (solid content concentration (%) of adhesive coating liquid) ⁇ ⁇ 100
- Ethyl acetate was added to the liquid to obtain a solution containing an acrylic polymer (C) having a weight average molecular weight of 500,000 and a dispersion ratio of 5 (solid content concentration 50%).
- an acrylic polymer (C) having a weight average molecular weight of 500,000 and a dispersion ratio of 5 (solid content concentration 50%).
- 0.6 parts of trimethylolpropane tolylene diisocyanate manufactured by Nippon Polyurethane Industry Co., Ltd .: Coronate L
- 0.075 part of ⁇ - per 100 parts of solid content of the solution containing the acrylic polymer (C) Glycidoxypropylmethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd .: KBM-403 was blended to obtain a solution of acrylic pressure-sensitive adhesive (3).
- Ethyl acetate was added to the liquid to obtain a solution containing an acrylic polymer (D) having a weight average molecular weight of 1,000,000 and a dispersion ratio of 4 (solid content concentration 50%).
- an acrylic polymer (D) having a weight average molecular weight of 1,000,000 and a dispersion ratio of 4 (solid content concentration 50%).
- 0.6 parts of trimethylolpropane tolylene diisocyanate manufactured by Nippon Polyurethane Industry Co., Ltd .: Coronate L
- 0.075 part of ⁇ - per 100 parts of solid content of the solution containing the acrylic polymer (D) Glycidoxypropylmethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd .: KBM-403 was blended to obtain a solution of an acrylic adhesive (4).
- Ethyl acetate was added to the liquid to obtain a solution containing an acrylic polymer (E) having a weight average molecular weight of 700,000 and a dispersion ratio of 4.8 (solid content concentration 50%).
- an acrylic polymer (E) having a weight average molecular weight of 700,000 and a dispersion ratio of 4.8 (solid content concentration 50%).
- 0.6 parts of trimethylolpropane tolylene diisocyanate manufactured by Nippon Polyurethane Industry Co., Ltd .: Coronate L
- 0.075 part of ⁇ - per 100 parts of solid content of the solution containing the acrylic polymer (E) Glycidoxypropylmethoxysilane manufactured by Shin-Etsu Chemical Co., Ltd .: KBM-403 was blended to obtain a solution of an acrylic adhesive (5).
- a monomer mixture was prepared by adding 980 parts of butyl acrylate and 20 parts of acrylic acid to the container and mixing. Next, 20 parts of reactive surfactant AQUALON HS-10 (Daiichi Kogyo Seiyaku Co., Ltd.) and 635 parts of ion-exchanged water were added to 1000 parts of the monomer mixture prepared at the above ratio. Using a special machine chemical industry), the mixture was stirred at 6000 (rpm) for 5 minutes and forcedly emulsified to prepare a monomer emulsion.
- the aqueous dispersion was cooled to room temperature, and then an aqueous ammonia having a concentration of 10% was added to adjust the pH to 8 and the solid content was adjusted to 45.9%.
- the dispersion was used as an acrylic pressure-sensitive adhesive (6).
- ⁇ Preparation of acrylic pressure-sensitive adhesive (7) > 0.3 parts of dibenzoyl peroxide (manufactured by NOF Corporation: Nyper BMT) per 100 parts of solid content of the solution containing the acrylic polymer (A) prepared in the acrylic pressure-sensitive adhesive (1), 0 .02 parts trimethylolpropane xylylene diisocyanate (Mitsui Takeda Chemical Co., Ltd .: Takenate D110N) and 0.2 parts silane coupling agent (manufactured by Soken Chemical Co., Ltd .: A-100, acetoacetyl group-containing silane cup (Ringing agent) was blended to obtain a solution of acrylic pressure-sensitive adhesive (7).
- dibenzoyl peroxide manufactured by NOF Corporation: Nyper BMT
- trimethylolpropane xylylene diisocyanate Mitsubishi Chemical Co., Ltd .: Takenate D110N
- silane coupling agent manufactured by Soken Chemical Co., Ltd .:
- ⁇ Preparation of acrylic adhesive (9) > 0.3 parts of dibenzoyl peroxide (manufactured by NOF Corporation: Nyper BMT) per 100 parts of solid content of the solution containing the acrylic polymer (A) prepared in the acrylic pressure-sensitive adhesive (1), 0 0.1 part of trimethylolpropane xylylene diisocyanate (Mitsui Takeda Chemical Co., Ltd .: Takenate D110N) and 0.2 part of a silane coupling agent (manufactured by Soken Chemical Co., Ltd .: A-100, acetoacetyl group-containing silane cup A ring agent) was blended to obtain a solution of the acrylic pressure-sensitive adhesive (9).
- ⁇ Production of Polarizer (1)> A polyvinyl alcohol film having a thickness of 80 ⁇ m was stretched up to 3 times while being dyed for 1 minute in an iodine solution of 0.3% concentration at 30 ° C. between rolls having different speed ratios. Thereafter, the total draw ratio was stretched to 6 times while being immersed in an aqueous solution containing 60% at 4% concentration of boric acid and 10% concentration of potassium iodide for 0.5 minutes. Next, after washing by immersing in an aqueous solution containing potassium iodide at 30 ° C. and 1.5% concentration for 10 seconds, drying was performed at 50 ° C. for 4 minutes to obtain a polarizer having a thickness of 20 ⁇ m.
- a laminated body in which a PVA layer having a thickness of 9 ⁇ m is formed on an amorphous PET substrate is produced by air-assisted stretching at a stretching temperature of 130 ° C., and then stretched.
- a colored laminate is produced by dyeing the laminate, and the colored laminate is further stretched integrally with an amorphous PET substrate so that the total draw ratio is 5.94 times by stretching in boric acid water at a stretching temperature of 65 degrees.
- An optical film laminate including a 4 ⁇ m thick PVA layer was produced.
- the PVA molecules in the PVA layer formed on the amorphous PET substrate by such two-stage stretching are oriented in the higher order, and the iodine adsorbed by the dyeing is oriented in the one direction as the polyiodine ion complex. It was possible to produce an optical film laminate including a PVA layer having a thickness of 4 ⁇ m and constituting a highly functional polarizing film.
- Transparent protective film The following transparent protective film was used.
- the symbols in Tables 1 and 2 indicate the following contents.
- 40TAC Triacetyl cellulose film having a thickness of 40 ⁇ m (haze value 0.3%, KC4UY manufactured by Konica Minolta).
- 80TAC Triacetyl cellulose film having a thickness of 80 ⁇ m (haze value 0.3%, TD80UL manufactured by Fuji Film).
- 20 Acrylic Acrylic resin film with a thickness of 20 ⁇ m (haze value 0.2%).
- 22 Zeonore Cyclic olefin resin film having a thickness of 22 ⁇ m (Haze value 0.1%, Zeonore ZD12 manufactured by Nippon Zeon Co., Ltd.).
- 40APET 40 ⁇ m-thick amorphous polyethylene terephthalate film (haze value 0.2%, Novaclear manufactured by Mitsubishi Plastics).
- Phase difference plate The following phase difference plate was used.
- the symbols in Table 2 indicate the following contents.
- 50 polycarbonate a polycarbonate film having a thickness of 50 ⁇ m (phase difference 147 nm, Pure Ace WR manufactured by Teijin Limited).
- 34 olefin a cyclic olefin resin film having a thickness of 34 ⁇ m (a retardation of 140 nm, a film manufactured by Kaneka Corporation).
- 33 olefin a cyclic olefin resin film having a thickness of 33 ⁇ m (a retardation of 270 nm, a film manufactured by Kaneka Corporation).
- the following optical film was used.
- symbol in Table 3 shows the following content.
- 40TAC Triacetyl cellulose film having a thickness of 40 ⁇ m (haze value 0.3%, KC4UY manufactured by Konica Minolta).
- 60TAC Triacetyl cellulose film having a thickness of 80 ⁇ m (haze value 0.3%, TD60UL manufactured by Fuji Film).
- 80TAC Triacetyl cellulose film having a thickness of 80 ⁇ m (haze value 0.3%, TD80UL manufactured by Fuji Film).
- 30 Acrylic Acrylic resin film having a thickness of 30 ⁇ m (haze value 0.2%).
- Crosslinked particles of acrylic and styrene as fine particles per 100 parts by weight of resin solid content of the hard coat layer forming material (manufactured by Sekisui Plastics Co., Ltd., trade name “Techpolymer XX80AA”, weight average particle size: 5.5 ⁇ m, 5 parts by weight of refractive index: 1.515), 0.1 part by weight of leveling agent (manufactured by Dainippon Ink and Chemicals, trade name “GRANDIC PC-4100”), photopolymerization initiator (Ciba Specialty) 0.5 parts by weight of Chemicals, trade name “Irgacure 127”) was mixed. This mixture was diluted so that the solid content concentration was 45% by weight and the butyl acetate / MEK ratio was 2/1 (weight ratio) to prepare an antiglare hard coat layer forming material.
- a triacetyl cellulose film (manufactured by Konica Minolta, trade name “KC4UY”, thickness 40 ⁇ m) was prepared as a transparent plastic film substrate.
- the antiglare hard coat layer forming material was applied to one side of the transparent plastic film substrate using a comma coater to form a coating film.
- the said coating film was dried by heating at 100 degreeC for 1 minute. Thereafter, ultraviolet light with an integrated light amount of 300 mJ / cm 2 was irradiated with a high-pressure mercury lamp, and the coating film was cured to form an antiglare hard coat layer having a thickness of 9 ⁇ m, thereby obtaining an antiglare hard coat film.
- Example 1 Preparation of polarizing plate
- a triacetyl cellulose film having a thickness of 40 ⁇ m (haze value: 0.3%, KC4UY manufactured by Konica Minolta Co., Ltd.) was bonded as a first and second transparent protective film with a polyvinyl alcohol-based adhesive.
- a polarizing plate was produced.
- a solution of the acrylic pressure-sensitive adhesive (1) prepared in Production Example 1 was diluted with ethyl acetate so that the solid content concentration was 15% to prepare a pressure-sensitive adhesive coating solution.
- the viscosity of the adhesive coating solution was 65P.
- the adhesive coating solution prepared above is applied to one side of a 38 ⁇ m polyethylene terephthalate (PET) film (MRF38, manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.), which has been subjected to silicone treatment, to a coating thickness of 134.0 ⁇ m.
- PET polyethylene terephthalate
- coating was performed using a fountain die coater.
- drying was performed at 155 ° C. for 1 minute to form an adhesive layer having a thickness of 20 ⁇ m.
- the said adhesive layer was transcribe
- Example 2 the pressure-sensitive adhesive polarizing plate was prepared using the polarizing plate prepared using the polarizer, the first and second transparent protective films shown in Table 1 as the polarizing plate, and the pressure-sensitive adhesive coating solution. 1 except that the adhesive coating solution shown in 1 was used, the coating thickness of the adhesive coating solution was changed as shown in Table 1, and the thickness of the adhesive layer was changed as shown in Table 1.
- an adhesive polarizing plate was produced.
- a 1st transparent protective film is applied, applying a polyvinyl alcohol-type adhesive agent on the surface of the polarizing film of the obtained laminated body film or an optical film laminated body.
- the amorphous PET base material was peeled off, and then a second transparent protective film was pasted with a polyvinyl alcohol adhesive to produce a polarizing plate.
- the pressure-sensitive adhesive layer was transferred to a polarizing film to produce an adhesive-type polarizing plate.
- Example 30 to 37 and Comparative Examples 5 to 8 the pressure-sensitive adhesive polarizing plate was prepared by using the polarizing plate prepared using the polarizer, the first and second transparent protective films shown in Table 2 as the polarizing plate, and the pressure-sensitive adhesive coating solution. 2 except that the adhesive coating solution shown in 2 was used, the coating thickness of the adhesive coating solution was changed as shown in Table 2, and the thickness of the adhesive layer was changed as shown in Table 2. In the same manner as in Example 1, an adhesive polarizing plate was produced. The pressure-sensitive adhesive layer bonded to the polarizing plate corresponds to the first pressure-sensitive adhesive layer in Table 2.
- the first retardation plate is formed with the second pressure-sensitive adhesive layer and the second retardation plate is bonded with the third pressure-sensitive adhesive so as to have the structure as shown in FIGS.
- the laminated adhesive polarizing plate was obtained by laminating with an agent layer.
- the formation of the second pressure-sensitive adhesive layer and the third pressure-sensitive adhesive layer is shown in Table 2 on one side of a 38 ⁇ m polyethylene terephthalate (PET) film (MRF38, manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.).
- the pressure-sensitive adhesive coating solution shown was applied using a fountain die coater with the coating thickness shown in Table 2.
- Example 1 Preparation of adhesive-type polarizing plate
- the optical film shown in Table 3 was used instead of the polarizing plate, and the adhesive coating solution shown in Table 3 was used as the adhesive coating solution.
- a pressure-sensitive adhesive optical film was prepared in the same manner as in Example 1 except that the coating thickness of the adhesive coating solution was changed as shown in Table 3 and the thickness of the pressure-sensitive adhesive layer was changed as shown in Table 3. did.
- the acrylic adhesive is a solution
- the acrylic adhesive is an aqueous dispersion
- the solid content concentration and viscosity of the pressure-sensitive adhesive coating solution were adjusted.
- the pressure-sensitive adhesive layer is transferred to the polarizing plate, if the polarizing plate does not have the second transparent protective film, the pressure-sensitive adhesive layer sticks to the side not directly having the first transparent protective film (directly to the polarizer). The agent layer was transferred.
- a light source, a sample, and a screen were installed in this order, and a transmission image of the sample projected on the screen was measured with a CCD camera.
- the distance from the light source and the CCD camera to the sample was 30 cm.
- the distance from the light source and the CCD camera to the screen was 100 cm.
- the light source and the CCD camera were placed 20 cm apart so that the distance from the sample and the screen was the same.
- the ISC value is related to the evaluation of unevenness, and if the ISC value is 100 or less, it can be determined that the unevenness can be controlled to be small. It can be determined that the smaller the ISC value is, the more uneven it is.
- Adhesive polarizing plate and laminated adhesive polarizing plate An adhesive polarizing plate or a laminated adhesive polarizing plate (sample) was attached to a black acrylic plate, and the appearance was visually evaluated under a fluorescent lamp according to the following criteria.
- an adhesive polarizing plate is used for the first adhesive layer
- an adhesive retardation plate using the first retardation plate is used for the second adhesive layer
- the second is used for the third adhesive layer.
- An adhesive retardation plate using a retardation plate was used as a sample.
- Unevenness is not visible at all.
- ⁇ Unevenness is hardly visible.
- ⁇ There is unevenness, but I do not care.
- X There is unevenness.
- Adhesive optical film> Assuming a configuration in which an adhesive optical film (sample) is attached to a transparent acrylic plate with a smooth surface and the optical film is attached to the viewing side of the front plate, the appearance is visually observed under a fluorescent lamp according to the following criteria. Evaluated. Evaluation was performed for each of the observation from the optical film side and the observation from the acrylic plate side. OO: No surface irregularities are observed. ⁇ : Surface irregularities are hardly seen. ⁇ : Although surface irregularities are observed, the visibility is not significantly affected. X: The surface unevenness
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Abstract
Description
前記粘着剤層は、厚み(μm)の標準偏差値が0.12μm以下であることを特徴とする粘着型光学フィルム、に関する。
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられているものが挙げられる。
前記光学フィルムの前記第一透明保護フィルムを有しない側に、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1A)、および、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2A)を有し、かつ、
前記粘着剤塗工液の粘度Yと塗工厚みXが、0.8X-Y≦68、を満足することを特徴とする粘着型光学フィルムの製造方法、に関する。
離型フィルムに、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1B)、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2B)および、
離型フィルムに形成された粘着剤層を、前記光学フィルムの前記第一透明保護フィルムを有しない側に貼り合せる工程(3)を有し、かつ、
前記粘着剤塗工液の粘度Yと塗工厚みXが、0.8X-Y≦68、を満足することを特徴とする粘着型光学フィルムの製造方法、に関する。
前記粘着剤層のいずれか少なくとも1つが、厚み(μm)の標準偏差値が0.12μm以下であることを特徴とする粘着型光学フィルム(以下、積層粘着型光学フィルムという)、に関する。
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられているものが挙げられる。
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられており、
他の光学フィルムの少なくとも1つが位相差板であるものを用いることができる。前記位相差板の厚みは60μm以下であることが好ましい。
厚みが十数μm以下の薄いPVA系樹脂フィルムを水溶液中で高倍率に延伸するためには、厚みが20μm以上の樹脂基材に形成されていたとしても、PVA系樹脂フィルム自体に延伸時にかかる張力に耐え、延伸中に水に溶解しない耐水性が付与されていなければならない。すなわち不溶化されたPVA系樹脂フィルムでなければならない。
H3BO3+H2O ←→ H++[B(OH)4]-
このテトラヒドロキシホウ酸アニオンは、ビニルアルコール系ポリマーのヒドロキシ基と水素結合し、ビニルアルコール系ポリマーを架橋させると推察される。この架橋状態として化学式(1)のような状態が推定モデルのひとつとして考えられる(化学式(1)の点線のボンドが架橋結合)。この架橋により、ビニルアルコール系ポリマーが不溶化する。
図12の薄型高機能偏光膜の参考比較例1および2に提示される、樹脂基材と一体に薄いPVA系樹脂を乾式で延伸する従来製法によっては、例えば単体透過率が42.0%以上で偏光度が99.95%以上の光学特性を有する薄型偏光膜を得ることは難しい。その要因は、「乾式延伸」と云われる延伸方法を用いていることに起因する。乾式延伸は、延伸対象の樹脂基材のガラス転移温度より低い温度で延伸することが難しい。通常は延伸対象の樹脂基材が破断する。それを延伸できたとしても均一延伸にはならない。そのため、乾式延伸は、一般的に延伸対象の樹脂基材のガラス転移温度より高い温度で延伸することになる。65℃以下の低温で延伸する場合には、必然的に、ガラス転移温度が65℃以下の延伸対象の樹脂基材が選択されることになる。
薄型高機能偏光膜10の製造は、参考製造例1に基づき説明することとする。図11に示すように、樹脂基材11は、例えば、ガラス転移温度が80℃の非晶質ポリエチレンテレフタレートフィルムを用いる。樹脂基材11は、薄型高機能偏光膜10の片面を支持することができる。延伸される前の樹脂基材11の厚みは、好ましくは20μm~500μmの範囲にあればよい。樹脂基材11は、二色性物質14´による染色を防ぐため、水に不溶で、かつ、膨潤しない疎水性樹脂を用いるようにしてもよい。具体的には、分子構造中にカルボキシル基、スルホン酸基、第4アミノ基などの解離基や、水酸基、アミド基のような非イオン性の親水基を有しない樹脂をいう。
(積層体の作製工程)
樹脂基材は、ガラス転移温度が80℃の非晶質ポリエチレンテレフタレートフィルム(三菱樹脂社製ノバクリアー)を用いた。樹脂基材とポリビニルアルコール層とを含む積層体フィルムは以下のように作製した。まず、厚みが100μmの樹脂基材を準備した。次に、その樹脂基材上にポリビニルアルコール(日本合成化学社製NH26)の水溶液を塗布して、60℃の温度で乾燥しながら、厚みが12μmのポリビニルアルコール層を製膜した。このようにして積層体フィルムを作製した。
得られた積層体フィルムを、液温30℃のホウ酸水溶液中に30秒間浸漬させた。ホウ酸水溶液のホウ酸含有量は水100重量部に対して4重量部とした。
作製された積層体フィルムを液温が30℃のヨウ素およびヨウ化カリウムを含む染色液に、最終的な偏光膜の単体透過率が40~44%となるように任意の時間、浸漬した。そのことによりポリビニルアルコール層にヨウ素を吸着させた。染色液のヨウ素含有量は水100重量部に対して0.1重量部とし、ヨウ化カリウム含有量は水100重量部に対して0.7重量部とした。
次いで、液温30℃のホウ酸およびヨウ化カリウムを含むホウ酸水溶液中に30秒間浸漬させた。ホウ酸水溶液のホン酸含有量は水100重量部に対して3重量部とし、ヨウ化カリウム含有量は水100重量部に対して3重量部とした。
その後、積層体フィルムを液温30℃のヨウ化カリウム水溶液中に30秒間浸漬させ、表面に付着したホウ酸を洗浄した。ヨウ化カリウム水溶液のヨウ化カリウム含有量は、水100重量部に対してヨウ化カリウムを3重量部とした。
樹脂基材はガラス転移温度が30℃のポリメチルペンテンフィルム(三井化学社製TPX、)を用いた。参考製造例2は、参考製造例1と同様の方法で、樹脂基材にヨウ素を吸着させたポリビニルアルコール層(但し、厚みは7μm)を含む積層体フィルムを、液温が60℃のホウ酸およびヨウ化カリウムを含むホウ酸水溶液中で、周速の異なる複数セットのロール間を通して、その積層体フィルムを縦一軸に破断する直前まで延伸した。そのときの延伸倍率(最大延伸倍率)は5.5倍であった。
樹脂基材は、ガラス転移温度が80℃の非晶質ポリエチレンテレフタレートフィルム(三菱樹脂社製ノバクリアー)を用いた。参考製造例1と同様の方法で、厚みが100μmの樹脂基材上に厚みが10μmのポリビニルアルコール樹脂層を製膜した積層体フィルムを作製した。次に110℃のオーブン内で、作製された積層体フィルムを縦一軸に破断する直前まで延伸した。そのときの延伸倍率(最大延伸倍率)は4.0倍であった。ここでいう「破断する直前」および「最大延伸倍率」は、参考製造例1の場合と同様に、事前に確認した破断した延伸倍率よりも0.2倍程度低い倍率の延伸を意味する。
厚みが100μmの樹脂基材上に厚みが10μmのポリビニルアルコール樹脂層を製膜した積層体フィルムを、参考製造例1と同様に、作製した。作製された積層体フィルムを参考製造例1と同様に染色液に、最終的な偏光膜の透過率が40~44%となるように任意の時間、浸漬した。染色液から取り出した積層体フィルムを60℃の温風で乾燥した。次に90℃のオーブン内で、ヨウ素を吸着させた積層体フィルムを縦一軸に破断する直前まで延伸した。そのときの延伸倍率(最大延伸倍率)は4.5倍であった。ここでいう「破断する直前」および「最大延伸倍率」は、参考製造例1の場合と同様に、事前に確認した破断した延伸倍率よりも0.2倍程度低い倍率の延伸を意味する。
[厚みの測定]
樹脂基材および薄型偏光膜の厚みは、デジタルマイクロメーター(アンリツ社製KC-351C)を用いて測定した。
[透過率および偏光度の測定]
薄型偏光膜の単体透過率T、平行透過率Tp、直交透過率Tcは、紫外可視分光光度計(日本分光社製V7100)を用いて測定した。これらの透過率T、Tp、Tcは、JIS Z 8701の2度視野(C光源)により測定して視感度補正を行なったY値である。
偏光度Pを上記の透過率を用い、次式により求めた。
偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2×100
偏光膜のコントラスト比(CR)は、次式により求めた。
CR=Tp/Tc
ディスプレイのコントラスト比(CR)は、次式により求めた。
CR=最大輝度/最小輝度
更に具体的には、次のような方法により、薄型偏光膜を製造することができる。
上記の薄型偏光膜の製造方法は、上記工程以外に、その他の工程を含み得る。その他の工程としては、例えば、不溶化工程、架橋工程、乾燥(水分率の調節)工程等が挙げられる。その他の工程は、任意の適切なタイミングで行い得る。
上記不溶化工程は、代表的には、ホウ酸水溶液にPVA系樹脂層を浸漬させることにより行う。不溶化処理を施すことにより、PVA系樹脂層に耐水性を付与することができる。当該ホウ酸水溶液の濃度は、水100重量部に対して、好ましくは1重量部~4重量部である。不溶化浴(ホウ酸水溶液)の液温は、好ましくは20℃~50℃である。好ましくは、不溶化工程は、積層体作製後、染色工程や水中延伸工程の前に行う。
上記架橋工程は、代表的には、ホウ酸水溶液にPVA系樹脂層を浸漬させることにより行う。架橋処理を施すことにより、PVA系樹脂層に耐水性を付与することができる。当該ホウ酸水溶液の濃度は、水100重量部に対して、好ましくは1重量部~4重量部である。また、上記染色工程後に架橋工程を行う場合、さらに、ヨウ化物を配合することが好ましい。ヨウ化物を配合することにより、PVA系樹脂層に吸着させたヨウ素の溶出を抑制することができる。ヨウ化物の配合量は、水100重量部に対して、好ましくは1重量部~5重量部である。ヨウ化物の具体例は、上述のとおりである。架橋浴(ホウ酸水溶液)の液温は、好ましくは20℃~50℃である。好ましくは、架橋工程は上記第2のホウ酸水中延伸工程の前に行う。好ましい実施形態においては、染色工程、架橋工程および第2のホウ酸水中延伸工程をこの順で行う。
製法(A):光学フィルムに、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1A)、および、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2A)を施す方法、または、
製法(B):離型フィルムに、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1B)、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2B)および、
離型フィルムに形成された粘着剤層を、光学フィルムに貼り合せる工程(3)を施す方法、により製造することができる。
(メタ)アクリル系ポリマーの重量平均分子量および分散比(重量平均分子量/数平均分子量)は、GPC(ゲル・パーミエーション・クロマトグラフィー)により測定した。
・分析装置:東ソー(株)製、HLC-8120GPC
・カラム:東ソー社製、G7000HXL+GMHXL+GMHXL
・カラムサイズ:各7.8mmφ×30cm 計90cm
・カラム温度:40℃
・流量:0.8ml/min
・注入量:100μl
・溶離液:テトラヒドロフラン
・検出器:示差屈折計(RI)
・標準試料:ポリスチレン
透明保護フィルムのヘイズ(%)の測定は、ヘイズメーター(HM-150型,(株)村上色彩技術研究所社製)を用いて行なった。
粘着剤塗工液の粘度Y(P)は、東機産業(株)製のVISCOMETER modelBHを用いて下記の条件で測定した。
ローター:No.4
回転数:20rpm
測定温度:30℃
粘着剤塗工液の厚みX(μm)は、塗工後、乾燥により形成された粘着剤層の厚み(μm)と粘着剤塗工液の固形分濃度(%)から下記式により算出した値である。
粘着剤塗工液の厚みX(μm)={(粘着剤層の厚み(μm))/(粘着剤塗工液の固形分濃度(%))}×100
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル99部、アクリル酸4-ヒドロキシブチル1部、及び2,2-アゾビスイソブチロニトリルを前記モノマー合計(固形分)100部に対して0.3部を酢酸エチルと共に加えて、窒素ガス気流下、60℃で4時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量170万、分散比4.1のアクリル系ポリマー(A)を含有する溶液を得た(固形分濃度30%)。前記アクリル系ポリマー(A)を含有する溶液の固形分100部あたり、0.15部のトリメチロールプロパンキシリレンジイソシアネート(三井武田ケミカル(株):タケネートD110N)と、0.2部のシランカップリング剤(綜研化学(株)製:A-100,アセトアセチル基含有シランカップリング剤)を配合して、アクリル系粘着剤(1)の溶液を得た。
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル94.9部、アクリル酸5部、アクリル酸2-ヒドロキシエチル0.1部、及びジベンゾイルパーオキサイドを前記モノマー合計(固形分)100部に対して0.3部を酢酸エチルと共に加えて、窒素ガス気流下、60℃で7時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量220万、分散比3.9のアクリル系ポリマー(B)を含有する溶液を得た(固形分濃度30%)。前記アクリル系ポリマー(B)を含有する溶液の固形分100部あたり、0.6部のトリメチロールプロパントリレンジイソシアネート(日本ポリウレタン工業(株)製:コロネートL)と、0.075部のγ-グリシドキシプロピルメトキシシラン(信越化学工業(株)製:KBM-403)を配合して、アクリル系粘着剤(2)の溶液を得た。
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル94.9部、アクリル酸5部、アクリル酸2-ヒドロキシエチル0.1部、及びジベンゾイルパーオキサイドを前記モノマー合計(固形分)100部に対して0.3部を酢酸エチルとトルエンの重量比5:5の混合溶媒に加えて、窒素ガス気流下、60℃で7時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量50万、分散比5のアクリル系ポリマー(C)を含有する溶液を得た(固形分濃度50%)。前記アクリル系ポリマー(C)を含有する溶液の固形分100部あたり、0.6部のトリメチロールプロパントリレンジイソシアネート(日本ポリウレタン工業(株)製:コロネートL)と、0.075部のγ-グリシドキシプロピルメトキシシラン(信越化学工業(株)製:KBM-403)を配合して、アクリル系粘着剤(3)の溶液を得た。
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル94.9部、アクリル酸5部、アクリル酸2-ヒドロキシエチル0.1部、及びジベンゾイルパーオキサイドを前記モノマー合計(固形分)100部に対して0.3部を酢酸エチルとトルエンの重量比8:2の混合溶媒に加えて、窒素ガス気流下、60℃で7時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量100万、分散比4のアクリル系ポリマー(D)を含有する溶液を得た(固形分濃度50%)。前記アクリル系ポリマー(D)を含有する溶液の固形分100部あたり、0.6部のトリメチロールプロパントリレンジイソシアネート(日本ポリウレタン工業(株)製:コロネートL)と、0.075部のγ-グリシドキシプロピルメトキシシラン(信越化学工業(株)製:KBM-403)を配合して、アクリル系粘着剤(4)の溶液を得た。
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル94.9部、アクリル酸5部、アクリル酸2-ヒドロキシエチル0.1部、及びジベンゾイルパーオキサイドを前記モノマー合計(固形分)100部に対して0.3部を酢酸エチルとトルエンの重量比6:4の混合溶媒に加えて、窒素ガス気流下、60℃で7時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量70万、分散比4.8のアクリル系ポリマー(E)を含有する溶液を得た(固形分濃度50%)。前記アクリル系ポリマー(E)を含有する溶液の固形分100部あたり、0.6部のトリメチロールプロパントリレンジイソシアネート(日本ポリウレタン工業(株)製:コロネートL)と、0.075部のγ-グリシドキシプロピルメトキシシラン(信越化学工業(株)製:KBM-403)を配合して、アクリル系粘着剤(5)の溶液を得た。
容器に、アクリル酸ブチル980部およびアクリル酸20部を加えて混合して、モノマー混合物を調製した。次いで、上記割合で調製したモノマー混合物1000部に対して、反応性界面活性剤であるアクアロンHS-10(第一工業製薬(株)製)20部およびイオン交換水635部を加え、ホモミキサー(特殊機化工業(株)製)を用い、5分間、6000(rpm)で攪拌し強制乳化して、モノマーエマルションを調製した。上記で調製したモノマーエマルション200部およびイオン交換水330部を、冷却管、窒素導入管、温度計、滴下ロートおよび攪拌羽根を備えた反応容器に仕込み、次いで、反応容器を十分窒素置換した後、過硫酸アンモニウム0.6部を添加して、撹拌しながら60℃で1時間重合した。次いで、残りのモノマーエマルション800部を、反応容器を60℃に保ったまま、これに3時間かけて滴下し、その後、3時間重合して、固形分濃度46.2%の(メタ)アクリル系ポリマー(F)のエマルション粒子を含有する水分散液を得た。次いで、この水分散液を室温まで冷却した後、これに、濃度10%のアンモニア水を添加してpHを8にし、かつ、固形分45.9%に調整した水分散液を得た。当該分散液を、アクリル系粘着剤(6)として用いた。
アクリル系粘着剤(1)において調製したアクリル系ポリマー(A)を含有する溶液の固形分100部あたり、0.3部のジベンゾイルパーオキシド(日本油脂(株)製:ナイパーBMT)と、0.02部のトリメチロールプロパンキシリレンジイソシアネート(三井武田ケミカル(株):タケネートD110N)と、0.2部のシランカップリング剤(綜研化学(株)製:A-100,アセトアセチル基含有シランカップリング剤)を配合して、アクリル系粘着剤(7)の溶液を得た。
冷却管、窒素導入管、温度計及び撹拌装置を備えた反応容器に、アクリル酸ブチル81.9部、ベンジルアクリレート13.0部、アクリル酸5.0部、4-ヒドロキシブチルアクリレート0.1部、及び2,2´-アゾビスイソブチロニトリルを前記モノマー合計(固形分)100部に対して0.1部を酢酸エチルと共に加えて、窒素ガス気流下、55℃で8時間反応させた後、その反応液に酢酸エチルを加えて、重量平均分子量200万、分散比3のアクリル系ポリマー(G)を含有する溶液を得た(固形分濃度30%)。前記アクリル系ポリマー(G)を含有する溶液の固形分100部あたり、0.09部のジベンゾイルパーオキシド(日本油脂(株)製:ナイパーBMT)と、0.45部のトリメチロールプロパントリレンジイソシアネート(日本ポリウレタン工業(株)製:コロネートL)と、0.2部のγ-グリシドキシプロピルメトキシシラン(信越化学工業(株)製:KBM-403)と、0.25部のポリエーテル化合物((株)カネカ製:サイリルSAT10)を配合して、アクリル系粘着剤(8)の溶液を得た。
アクリル系粘着剤(1)において調製したアクリル系ポリマー(A)を含有する溶液の固形分100部あたり、0.3部のジベンゾイルパーオキシド(日本油脂(株)製:ナイパーBMT)と、0.1部のトリメチロールプロパンキシリレンジイソシアネート(三井武田ケミカル(株):タケネートD110N)と、0.2部のシランカップリング剤(綜研化学(株)製:A-100,アセトアセチル基含有シランカップリング剤)を配合して、アクリル系粘着剤(9)の溶液を得た。
厚み80μmのポリビニルアルコールフィルムを、速度比の異なるロール間において、30℃、0.3%濃度のヨウ素溶液中で1分間染色しながら、3倍まで延伸した。その後、60℃、4%濃度のホウ酸、10%濃度のヨウ化カリウムを含む水溶液中に0.5分間浸漬しながら総合延伸倍率が6倍まで延伸した。次いで、30℃、1.5%濃度のヨウ化カリウムを含む水溶液中に10秒間浸漬することで洗浄した後、50℃で4分間乾燥を行い、厚み20μmの偏光子を得た。
上記参考製造例1で得られた薄型高機能偏光膜(厚み5μm)を用いた。
上記参考製造例2で得られた薄型高機能偏光膜(厚み3μm)を用いた。
薄型偏光膜を作製するため、まず、非晶性PET基材に9μm厚のPVA層が製膜された積層体を延伸温度130℃の空中補助延伸によって延伸積層体を生成し、次に、延伸積層体を染色によって着色積層体を生成し、さらに着色積層体を延伸温度65度のホウ酸水中延伸によって総延伸倍率が5.94倍になるように非晶性PET基材と一体に延伸された4μm厚のPVA層を含む光学フィルム積層体を生成した。このような2段延伸によって非晶性PET基材に製膜されたPVA層のPVA分子が高次に配向され、染色によって吸着されたヨウ素がポリヨウ素イオン錯体として一方向に高次に配向された高機能偏光膜を構成する、厚さ4μmのPVA層を含む光学フィルム積層体を生成することができた。
下記透明保護フィルムを用いた。表1、表2中の符号は、下記内容を示す。
40TAC:厚み40μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,コニカミノルタ社製のKC4UY)。
80TAC:厚み80μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,富士フィルム社製のTD80UL)。
20アクリル:厚み20μmのアクリル系樹脂フィルム(ヘイズ値0.2%)。
22ゼオノア:厚み22μmの環状オレフィン系樹脂フィルム(ヘイズ値0.1%,日本ゼオン(株)製のゼオノアZD12)。
40APET:厚み40μmの非晶性ポリエチレンテレフタレートフィルム(ヘイズ値0.2%,三菱樹脂(株)製のノバクリアー)。
下記位相差板を用いた。表2中の符号は、下記内容を示す。
50ポリカ:厚み50μmのポリカーボネートフィルム(位相差147nm,帝人(株)製のピュアエースWR)。
34オレフィン:厚み34μmの環状オレフィン系樹脂フィルム(位相差140nm,(株)カネカ(株)製のフィルム)。
33オレフィン:厚み33μmの環状オレフィン系樹脂フィルム(位相差270nm,(株)カネカ(株)製のフィルム)。
下記光学フィルムを用いた。表3中の符号は、下記内容を示す。
40TAC:厚み40μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,コニカミノルタ社製のKC4UY)。
60TAC:厚み80μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,富士フィルム社製のTD60UL)。
80TAC:厚み80μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,富士フィルム社製のTD80UL)。
30アクリル:厚み30μmのアクリル系樹脂フィルム(ヘイズ値0.2%)。
無機酸化物粒子と重合性不飽和基を含む有機化合物とを結合させてなるナノシリカ粒子を分散させたハードコート層形成材料(JSR(株)製,商品名「オプスターZ7540」,固形分:56重量%,溶媒:酢酸ブチル/メチルエチルケトン(MEK)=76/24(重量比))を準備した。前記ハードコート層形成材料は、(A)成分:ジペンタエリスリトールおよびイソホロンジイソシアネート系ポリウレタン、(B)成分:表面を有機分子により修飾したシリカ微粒子(重量平均粒径100nm以下)を、(A)成分合計:(B)成分=2:3の重量比で含有する。前記ハードコート層形成材料の樹脂固形分100重量部あたり、微粒子としてアクリルとスチレンの架橋粒子(積水化成品工業(株)製、商品名「テクポリマーXX80AA」、重量平均粒径:5.5μm、屈折率:1.515)を5重量部、レベリング剤(大日本インキ化学工業(株)製、商品名「GRANDIC PC-4100」)を0.1重量部、光重合開始剤(チバ・スペシャルティ・ケミカルズ社製、商品名「イルガキュア127」)を0.5重量部混合した。この混合物を、固形分濃度が45重量%、酢酸ブチル/MEK比率が2/1(重量比)となるように希釈して、防眩性ハードコート層形成材料を調製した。
(偏光板の作製)
偏光子(1)の両側に、第一および第二透明保護フィルムとして厚み40μmのトリアセチルセルロースフィルム(ヘイズ値0.3%,コニカミノルタ社製のKC4UY)をポリビニルアルコール系接着剤により貼り合せて偏光板を作製した。
上記製造例1で調製したアクリル系粘着剤(1)の溶液を、固形分濃度が15%になるように、酢酸エチルで希釈して粘着剤塗工液を調製した。当該粘着剤塗工液の粘度は65Pであった。
シリコーン処理を施した、38μmのポリエチレンテレフタレート(PET)フィルム(三菱化学ポリエステルフィルム(株)製,MRF38)の片面に、上記で調製した粘着剤塗工液を、塗工厚みが134.0μmになるように、ファウンテンダイコーターを用いて塗工した。次いで、155℃で1分間乾燥を行い、厚み20μmの粘着剤層を形成した。当該粘着剤層を、上記で作製した偏光板の第二透明保護フィルムの側に転写し、粘着型偏光板を作製した。
実施例1において、粘着型偏光板の作製にあたって、偏光板として表1に示す偏光子、第一、第二透明保護フィルムを用いた作製した偏光板を用いたこと、粘着剤塗工液として表1に示す粘着剤塗工液を用いたこと、粘着剤塗工液の塗工厚みを表1に示すように変えたこと、粘着剤層の厚みを表1に示すように変えたこと以外は実施例1と同様にして、粘着型偏光板を作製した。なお、偏光子(2)、(3)、(4)については、得られた積層体フィルムまたは光学フィルム積層体の偏光膜の表面にポリビニルアルコール系接着剤を塗布しながら、第一透明保護フィルムを貼合せたのち、非晶性PET基材を剥離してから、ポリビニルアルコール系接着剤により第二透明保護フィルムを貼り合わせて偏光板を作製した。第二透明保護フィルムを用いていない偏光板では、粘着剤層は、偏光膜に転写して粘着型偏光板を作製した。
実施例1において、粘着型偏光板の作製にあたって、偏光板として表2に示す偏光子、第一、第二透明保護フィルムを用いた作製した偏光板を用いたこと、粘着剤塗工液として表2に示す粘着剤塗工液を用いたこと、粘着剤塗工液の塗工厚みを表2に示すように変えたこと、粘着剤層の厚みを表2に示すように変えたこと以外は実施例1と同様にして、粘着型偏光板を作製した。なお、偏光板に貼り合わせた粘着剤層が、表2における第一粘着剤層に対応する。
実施例1の(粘着型偏光板の作製)において、偏光板の代わり表3に示す光学フィルムを用いたこと、粘着剤塗工液として表3に示す粘着剤塗工液を用いたこと、粘着剤塗工液の塗工厚みを表3に示すように変えたこと、粘着剤層の厚みを表3に示すように変えたこと以外は実施例1と同様にして、粘着型光学フィルムを作製した。
大塚電子(株)製の分光光度計MCPD-3700を用いて、波長700~900nmの光干渉法により、5cm四方の粘着型偏光板、積層粘着型偏光板または粘着型光学フィルム(サンプル)の各粘着剤層の厚みを1mm間隔で2061点測定し、その値から、粘着剤層の厚みと標準偏差値を求めた。
(株)アイ・システム製のEyeScale-4Wを用いて、当該装置の仕様に基づいて、3CCDイメージセンサーのISC測定モードにて、粘着型偏光板、積層粘着型偏光板または粘着型光学フィルムの面内のムラのレベルをISC値として算出した。
(測定条件)
粘着型偏光板、積層粘着型偏光板および粘着型光学フィルムは、無アルカリガラス板(コーニング社製,1737)に貼り付けた状態で用いたものをサンプルとして用いた。光源、サンプル、スクリーンをこの順で設置して、スクリーンに投影された、サンプルの透過画像をCCDカメラにより測定した。光源およびCCDカメラからサンプル(無アルカリガラス板に貼り付けた粘着剤層)までの距離は30cmになるように配置した。また光源およびCCDカメラからスクリーンまで距離は100cmになるように配置した。光源およびCCDカメラは、サンプル、スクリーンからの距離が同じになるように20cm離して設置した。
ISC値は、ムラの評価に係わり、ISC値が100以下であればムラを小さく制御できていると判断できる。ISC値は小さいほどムラがないと判断でき、ISC値は70以下が好ましく、50以下がより好ましい。
粘着型偏光板または積層粘着型偏光板(サンプル)を、黒いアクリル板に貼り付けて、その外観を蛍光灯下で、下記基準で目視にて評価した。積層粘着型偏光板に関しては、第一粘着剤層については粘着型偏光板、第二粘着剤層については第一位相差板を用いた粘着型位相差板、第三粘着剤層については第二位相差板を用いた粘着型位相差板をサンプルとした。
○○○:ムラが全く見えない。
○○:ムラがほとんど見えない。
○:ムラはあるが、気にならない。
×:ムラがある。
粘着型光学フィルム(サンプル)を、表面が平滑な透明アクリル板に貼り付けて、前面板の視認側に光学フィルムが貼り合わせられる構成を想定し、その外観を蛍光灯下で、下記基準で目視にて評価した。評価は、光学フィルム側から観察したとき、アクリル板側から観察したとき、のそれぞれについて行った。
○○○:表面凹凸が全く見られない。
○○:表面凹凸がほとんど見られない。
○:表面凹凸が見られるものの、視認性にはあまり影響していない。
×:表面凹凸が大きく、視認性に大きな影響を与えている。
2 粘着剤層
A 偏光板
B 位相差板
C 表面処理フィルム
a 偏光子
b1 第一透明保護フィルム
b2 第二透明保護フィルム
10 薄型高機能偏光膜
11 樹脂基材
12 PVA系樹脂層
13 積層体フィルム
14 二色性物質14’を含む染色液
15 ホウ酸水溶液
16 周速の異なる複数セットのロールを有するロール延伸機
(A) 樹脂基材とPVA樹脂層を含む積層体フィルムの作製工程
(B) 染色工程
(C) 架橋工程
(D) 延伸工程
(E) 染色工程前の架橋工程
(F) 延伸工程(D)前の架橋工程
(G) 洗浄工程
(H) 乾燥工程
(I) 転写工程
Claims (23)
- 光学フィルムと、前記光学フィルムに設けられた粘着剤層を有する粘着型光学フィルムであって、
前記粘着剤層は、厚み(μm)の標準偏差値が0.12μm以下であることを特徴とする粘着型光学フィルム。 - 前記光学フィルムが、偏光子の片側に第一透明保護フィルムまたは両側に第一および第二透明保護フィルムを有する偏光板であり、
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられていることを特徴とする請求項1記載の粘着型光学フィルム。 - 前記第一透明保護フィルムの厚みが60μm以下であることを特徴とする請求項1または2記載の粘着型光学フィルム。
- 前記偏光板が、偏光子の両側に第一および第二透明保護フィルムを有し、第一および第二透明保護フィルムのいずれか少なくとも一方の厚みが60μm以下であることを特徴とする請求項2または3記載の粘着型光学フィルム。
- 前記偏光子の厚みが10μm以下であることを特徴とする請求項2~4のいずれかに記載の粘着型光学フィルム。
- 前記光学フィルムが、位相差板であることを特徴とする請求項1記載の粘着型光学フィルム。
- 前記位相差板の厚みが60μm以下であることを特徴とする請求項6記載の粘着型光学フィルム。
- 前記光学フィルムは、ヘイズ値が15%以下であることを特徴とする請求項1記載の粘着型光学フィルム。
- 前記光学フィルムが、前面板またはタッチパネルに貼り合わせることを目的とした光学フィルムであることを特徴とする請求項8記載の粘着型光学フィルム。
- 前記光学フィルムの厚みが60μm以下であることを特徴とする請求項8または9記載の粘着型光学フィルム。
- 前記光学フィルムが、表面処理フィルムであることを特徴とする請求項8~10のいずれかに記載の粘着型光学フィルム。
- 光学フィルムと、前記光学フィルムに設けられた粘着剤層を有する請求項1~11のいずれかに記載の粘着型光学フィルムの製造方法であって、
前記光学フィルムに、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1A)、および、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2A)を有し、かつ、
前記粘着剤塗工液の粘度Yと塗工厚みXが、0.8X-Y≦68、を満足することを特徴とする粘着型光学フィルムの製造方法。 - 光学フィルムと、前記光学フィルムに設けられた粘着剤層を有する請求項1~11のいずれかに記載の粘着型光学フィルムの製造方法であって、
離型フィルムに、粘度Y(P)の粘着剤塗工液を塗工厚みX(μm)で塗工する工程(1B)、
塗工された粘着剤塗工液を乾燥して、粘着剤層を形成する工程(2B)および、
離型フィルムに形成された粘着剤層を、前記光学フィルムに貼り合せる工程(3)を有し、かつ、
前記粘着剤塗工液の粘度Yと塗工厚みXが、0.8X-Y≦68、を満足することを特徴とする粘着型光学フィルムの製造方法。 - 前記粘着剤塗工液の粘度Y(P)が2~160Pであり、塗工厚みX(μm)が20~250μmであることを特徴とする請求項12または13記載の粘着型光学フィルムの製造方法。
- 少なくとも2つの光学フィルムと、少なくとも2つの粘着剤層が、それぞれ交互に積層されている粘着型光学フィルムであって、
前記粘着剤層のいずれか少なくとも1つが、厚み(μm)の標準偏差値が0.12μm以下であることを特徴とする粘着型光学フィルム。 - 前記少なくとも2つの粘着剤層の全てが、厚み(μm)の標準偏差値が0.12μm以下であることを特徴とする請求項15記載の粘着型光学フィルム。
- 前記光学フィルムの1つが、偏光子の片側に第一透明保護フィルムまたは両側に第一および第二透明保護フィルムを有する偏光板であり、
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられていることを特徴とする請求項15または16記載の粘着型光学フィルム。 - 前記第一透明保護フィルムの厚みが60μm以下であることを特徴とする請求項17記載の粘着型光学フィルム。
- 前記偏光板が、偏光子の両側に第一および第二透明保護フィルムを有し、第一および第二透明保護フィルムのいずれか少なくとも一方の厚みが60μm以下であることを特徴とする請求項17または18記載の粘着型光学フィルム。
- 前記偏光子の厚みが10μm以下であることを特徴とする請求項17~19のいずれかに記載の粘着型光学フィルム。
- 前記光学フィルムの1つが、偏光子の片側に第一透明保護フィルムまたは両側に第一および第二透明保護フィルムを有する偏光板であり、
前記第一透明保護フィルムは、ヘイズ値が15%以下であり、
前記粘着剤層は、前記第一透明保護フィルムを有しない側の偏光板に設けられており、
他の光学フィルムの少なくとも1つが位相差板であることを特徴とする請求項15~20のいずれかに記載の粘着型光学フィルム。 - 前記位相差板の厚みが60μm以下であることを特徴とする請求項21記載の粘着型光学フィルム。
- 請求項1~11、または15~22のいずれかに記載の粘着型光学フィルムを少なくとも1つ有することを特徴とする画像表示装置。
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KR1020137001861A KR20130036755A (ko) | 2010-09-03 | 2011-07-28 | 점착형 광학 필름, 그 제조 방법 및 화상 표시 장치 |
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JPWO2018230429A1 (ja) * | 2017-06-13 | 2020-03-19 | 日東電工株式会社 | 積層体、積層体の製造方法、偏光板、および偏光板の製造方法 |
JP2019152862A (ja) * | 2018-02-28 | 2019-09-12 | 日東電工株式会社 | 動力走行車両用の補強型偏光性光学フィルム積層体、及び、該補強型偏光性光学フィルム積層体が使用される光学表示パネル |
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JP2021073500A (ja) * | 2018-02-28 | 2021-05-13 | 日東電工株式会社 | 動力走行車両用の補強型偏光性光学フィルム積層体、及び、該補強型偏光性光学フィルム積層体が使用される光学表示パネル |
CN114839712A (zh) * | 2018-02-28 | 2022-08-02 | 日东电工株式会社 | 补强型偏光性光学膜层叠体及光学显示面板 |
JP7413290B2 (ja) | 2018-02-28 | 2024-01-15 | 日東電工株式会社 | 動力走行車両用の補強型偏光性光学フィルム積層体、及び、該補強型偏光性光学フィルム積層体が使用される光学表示パネル |
JP2018156094A (ja) * | 2018-05-16 | 2018-10-04 | 日東電工株式会社 | 粘着剤層付偏光フィルムおよび画像表示装置 |
Also Published As
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---|---|
US9169423B2 (en) | 2015-10-27 |
TW201211598A (en) | 2012-03-16 |
KR20130019005A (ko) | 2013-02-25 |
CN103257389A (zh) | 2013-08-21 |
TWI494620B (zh) | 2015-08-01 |
US9039861B2 (en) | 2015-05-26 |
CN103080793B (zh) | 2014-04-23 |
TW201314282A (zh) | 2013-04-01 |
US20130216805A1 (en) | 2013-08-22 |
US20140130955A1 (en) | 2014-05-15 |
CN103080793A (zh) | 2013-05-01 |
JP5011444B2 (ja) | 2012-08-29 |
KR20130036755A (ko) | 2013-04-12 |
KR101253020B1 (ko) | 2013-04-15 |
US20130160938A1 (en) | 2013-06-27 |
TWI413816B (zh) | 2013-11-01 |
JP2012133308A (ja) | 2012-07-12 |
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