WO2012017962A1 - 成形機の制御装置と成形品の製造方法 - Google Patents
成形機の制御装置と成形品の製造方法 Download PDFInfo
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- WO2012017962A1 WO2012017962A1 PCT/JP2011/067514 JP2011067514W WO2012017962A1 WO 2012017962 A1 WO2012017962 A1 WO 2012017962A1 JP 2011067514 W JP2011067514 W JP 2011067514W WO 2012017962 A1 WO2012017962 A1 WO 2012017962A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/762—Measuring, controlling or regulating the sequence of operations of an injection cycle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C2045/7606—Controlling or regulating the display unit
Definitions
- the present invention relates to a control device including a human machine interface unit used in a molding machine such as an injection molding machine or a die-cast molding machine, and a method for manufacturing a molded product manufactured by the molding machine.
- Molding machines that use molds, such as injection molding machines and die-cast molding machines, perform a series of cycles such as mold closing, injection, pressure holding, and mold opening based on a sequence program built into the control unit. By repeating in this order, the molded product is configured to be manufactured efficiently.
- molding conditions are set for each mold used for a molded product. For this reason, prior to molding, an operation for retrieving the molding conditions from the storage device and inputting them into the control device is performed.
- the molding machine is equipped with a human machine interface unit equipped with a display unit with a touch panel, so that molding conditions can be searched and input operations can be performed using the display unit with a touch panel. For example, using a display unit with a touch panel, various data relating to weighing, injection, mold opening / closing, taking out of a molded product, and the like are input to the control unit, and these data are displayed on the display unit with a touch panel.
- the display unit with a touch panel displays a list of indexes made up of character information related to each molded product and mold, and selects the desired index from among them and calls the molding conditions. It is done.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-88186
- a list of character data representing a plurality of types of mold data and the names of molded products is displayed on a display unit with a touch panel, and a desired one is selected from these character information.
- mold data or the like the molding conditions and the image of the molded product are displayed at the same time.
- Patent Document 2 Japanese Patent Laid-Open No. 2006-289911
- an index composed of character information representing a plurality of types of molds and molded products is displayed in a list on a display unit with a touch panel, and a desired index is selected from these.
- an image of a desired molded article or mold and memo information are displayed at the same time.
- an object of the present invention is to provide a molding machine control device capable of efficiently and accurately retrieving desired molding conditions. Furthermore, the objective of this invention is providing the manufacturing method which manufactures a molded article based on the molding conditions obtained by the said search.
- the control device includes a human machine interface unit including a display unit with a touch panel, and a first storage unit in which molding conditions according to a plurality of types of molded products are stored with identification information, respectively.
- a second storage unit in which image data relating to each molded product is stored with identification information, and an image group including a plurality of images stored in the second storage unit.
- a means for displaying a list Further, the control device is configured to call and set the molding condition corresponding to the image selected from the list-displayed image group from the first storage unit, and to display on the display unit with a touch panel, At least one of them.
- the image referred to in this specification is an image in which a display object is expressed in a shape itself, such as a photograph of a subject, a drawing drawn by CAD, or a picture or drawing read by an image scanner. That is.
- the character information is an enumeration of characters and symbols by character codes and cannot be understood without knowing the meaning of the language and symbols used.
- the means for displaying a list of the image group on the display unit with a touch panel includes an image selection switch unit 92 displayed on the character information screen 90.
- the image selection switch unit 92 When the image selection switch unit 92 is turned on, the display unit is switched to the image list screen 100, and the image group is displayed as a list on the display unit. At least one of the plurality of images constituting the image group may be displayed while being rotated, or may be enlarged or reduced.
- a rearrangement switch displayed on the image list screen 100 and means for rearranging the image group displayed in the list when the rearrangement switch is turned on may be provided.
- the image group displayed in the list may be grouped by the means for performing the rearrangement, or may be rearranged in the recently used order.
- at least one of the image groups displayed in the list may be a three-dimensional image. In the case of a three-dimensional image, it can be displayed while rotating.
- control device has means (detail display step S9) for switching to the detail display screen 110 when one of the images displayed in the list is touched.
- the detail display screen 110 includes an enlarged display unit 111 that displays an enlarged image of the touched image, and a memo information display unit 112 that displays memo information corresponding to the touched image from the third storage unit. It has.
- the detail display screen 110 includes a call switch unit 113, and when the call switch unit 113 is turned on, the molding conditions stored in the first storage unit are Called from the first storage unit and switched to the molding condition display screen 120, the molding conditions are set in the main control unit 40 and displayed on the molding condition display screen 120. Further, a plurality of index portions 91 made up of character information related to each molded product may be displayed as a list on a part of the character information screen 90. When any one of the index parts 91 is selected and touched, a detailed display screen 110 corresponding to the touched index part 91 is displayed on the display part. In this case, since the image list display step S6 is not performed, the image list screen 100 is not displayed.
- a group of images related to a plurality of types of molded products and molds are displayed in a list on the display unit with a touch panel. Can be selected. Based on the selected image, the molding conditions corresponding to the image are called, set in the control unit, and displayed on the screen. For this reason, it is possible to efficiently search for molding conditions that are difficult to discriminate using only character information, and to suppress erroneous searches.
- the molding conditions can be set in a shorter time, the production of the molded product can be started in a shorter time. For this reason, the operation rate of a molding machine can be raised.
- the operator can select a desired image by looking at the image group displayed on the image list screen, it is possible to suppress the occurrence of mistakes in selecting molding conditions, and to prevent unnecessary molded products from being molded. it can.
- FIG. 1 is a perspective view showing an embodiment of a molding machine.
- FIG. 2 is a block diagram of a control device of the molding machine shown in FIG.
- FIG. 3 is a flowchart illustrating an example of a flow of processing by the control device illustrated in FIG.
- FIG. 4 is a front view illustrating an example of an initial screen of the display unit of the molding machine illustrated in FIG. 1.
- FIG. 5 is a front view showing an example of a character information screen of the display unit.
- FIG. 6 is a front view showing an example of an image list screen of the display unit.
- FIG. 7 is a front view showing an example of a detailed display screen of the display unit.
- FIG. 8 is a front view showing an example of a molding condition display screen of the display unit.
- FIG. 1 shows an electric injection molding machine 10 which is an example of a molding machine.
- the injection molding machine 10 is simply referred to as a molding machine 10.
- the molding machine 10 includes a body 11 including a frame as a base body, an injection device 12 and a mold clamping device 13 arranged on the body 11, and a control device 14 in which a computer program for controlling a molding operation is incorporated. And an operation panel 15 functioning as a human machine interface unit.
- An example of the injection device 12 includes a barrel 20, a screw 21 provided inside the barrel 20 so as to be able to rotate, advance and retreat, a screw drive mechanism 22 for driving the screw 21, and a heating device for heating the material. (Not shown).
- the injection device 12 can move forward and backward along a rail 25 provided on the body 11.
- a nozzle 26 is provided at the tip of the barrel 20.
- a mold clamping device 13 is provided in front of the nozzle 26.
- the mold clamping device 13 includes a fixed die plate 30, a movable die plate 31, a mold clamping mechanism 32, and the like.
- a fixed die (not shown) is attached to the fixed die plate 30, and a moving die (not shown) is attached to the moving die plate 31.
- Driving the movable die plate 31 by the mold clamping mechanism 32 opens and closes the movable mold relative to the fixed mold.
- a cavity for the molded product is formed between the fixed side mold and the moving side mold clamped by the mold clamping mechanism 32.
- the injection device 12 is sequence-controlled by the control device 14 so that the material melted in the barrel 20 is injected from the nozzle 26 toward the cavity of the mold.
- FIG. 2 shows a block diagram of the control device 14.
- the control device 14 includes a main control unit 40, a sequence processing unit 41, a servo control unit 42, a human machine interface unit 43, and the like.
- the human machine interface unit 43 includes a communication interface unit 50 connected to the main control unit 40, a CPU (Central Processing Unit) 51 functioning as a control arithmetic means, and a ROM (Read Only Only) which is one of nonvolatile memories.
- Memory 52, RAM (Random Access Memory) 53 functioning as a work memory, a general purpose operating system (general purpose OS) 54, a storage device 55 for storing various data, a storage medium interface unit 56, a display controller 57, ,
- the display unit 60 with a touch panel may be simply referred to as the display unit 60.
- the display unit 60 with touch panel and the input operation key unit 61 are arranged on the operation panel 15 (shown in FIG. 1).
- a screen functioning as a display (display panel) is displayed on the display unit 60 with a touch panel, and various switch units are displayed so that when a desired switch unit is touched, a predetermined input operation is performed. It is configured.
- the input operation key unit 61 (shown in FIG. 1) is provided with a mechanical switch, a display lamp, or the like that is operated when the molding machine 10 is operated or stopped.
- the ROM of the main control unit 40 incorporates a sequence program for operating the injection molding machine 10 in a predetermined sequence. Based on this sequence program, the injection device 12, the mold clamping device 13, the molded product takeout mechanism Signals (not shown) and the like are output in a predetermined order so that the molding cycle can be repeated.
- the servo control unit 42 has a function of controlling a servo motor 65 (only part of which is shown in FIG. 2) such as the injection device 12.
- the temperature controller 66 controls the temperature of the heating device.
- the storage device 55 can exchange information with an external storage medium 70 such as a disk device via the storage medium interface unit 56.
- an external storage medium 70 such as a disk device
- data relating to molding conditions set for each of various molded products is stored with identification information.
- a plurality of image data recorded in the storage medium 71 is input to the second storage unit 55b of the storage device 55 and stored together with the identification information.
- a plurality of image data captured by an imaging device 72 such as a digital camera is recorded with identification information.
- the imaging device 72 may be capable of capturing not only a two-dimensional photograph but also a three-dimensional photograph.
- the image data recorded in the storage medium 71 is input to the second storage unit 55b of the storage device 55 via the storage medium interface unit 56, and stored with identification information corresponding to each molded product. .
- the image data stored in the storage medium 71 is not only a photographic image, but also three-dimensional CAD (Computer Aided Design) data created by an information processing device such as a personal computer 75 (shown in FIG. 2), or two-dimensional CAD data. It may be. Further, the data (for example, photographic data or CAD data) stored in the second storage unit 55b of the storage device 55 is transferred from the storage medium 71 via the storage medium interface unit 56 to the second storage unit 55b of the storage device 55. May be stored in the second storage unit 55b of the storage device 55 via other information transmission means. For example, the data may be stored in the second storage unit 55 b of the storage device 55 from the personal computer 75 via the storage medium 71 and the storage medium interface unit 56.
- CAD Computer Aided Design
- communication means such as electrical communication, optical communication, wireless, Internet, fixed telephone line, mobile phone line, PHS (Personal Handy Phone system), satellite line, and the communication interface unit 50 are used. You may memorize
- communication means such as electrical communication, optical communication, wireless, Internet, fixed telephone line, mobile phone line, PHS (Personal Handy Phone system), satellite line, and the communication interface unit 50 are used. You may memorize
- the memo information here refers to, for example, a title, product code, mold code, mold number, material code, storage date, product feature, or the like displayed in the memo field 110a of the detail display screen 110 in FIG. It is information that can be used as a reference when molding a molded product, such as explanations, notes, remarks, etc. attached to each molded product.
- the history information is displayed in the history column 110b of FIG.
- information for reference such as a customer name, a customer management code, and a customer management number is stored in the third storage unit 55 c of the storage device 55 as, for example, memo information, It may be displayed in the memo column 110a.
- the storage device 55 may store production operation status, production history, error history, and the like, which are production management data, with identification information attached thereto.
- the error history is not only an error of the molding machine but also an error history of the entire molding system including errors of peripheral devices of the molding machine such as a take-out machine, a take-out robot, a spray machine, and a spray robot.
- the production history and error history can be handled as the memo information.
- the production operation status, production history, and error history may be stored in, for example, the fourth storage unit 55d of the storage device 55.
- the first, second, third, and fourth storage units may use storage media other than the storage device 55 (for example, a hard disk, a flexible disk, a nonvolatile semiconductor memory, etc.).
- FIG. 3 shows an outline of operations performed using the operation panel 15 in the molding condition input operation performed prior to molding.
- 4 to 8 show examples of screens displayed on the display unit 60 with a touch panel in accordance with an input operation.
- the flowchart shown in FIG. 3 includes an initial screen display step S1, an option selection step S2, an operation confirmation step S3, a character information display step S4, an image list selection step S5, and an image list display step in order from the top.
- S6, title list selection step S7, image selection step S8, detail display step S9, return operation step S10, call operation step S11, and molding condition display step S12 are included.
- each of these steps S1 to S12 will be described.
- an initial screen (batch setting screen) 80 schematically shown in FIG. 4 is displayed on the display unit 60 with a touch panel by proceeding to an initial screen display step S1.
- An option selection switch section (option selection icon) 81 is displayed on a part of the initial screen 80.
- the process proceeds to the operation confirmation step S3.
- an operation for displaying a detail display screen 110 (shown in FIG. 7) to be described later selects only one desired image 101 from the image list screen 100 as in the image selection step S8. It is possible to memorize whether it is displayed or whether it is displayed by touching the desired index portion 91 from the character information screen 90 as indicated by a broken line B in FIG. .
- the stored contents are recalled, and an operation for displaying the detailed display screen 110 at the time of the first operation or a previous operation is displayed from the character information screen 90 as indicated by a broken line B in FIG.
- the process proceeds to the character information display step S4. If the previous operation for displaying the detail display screen 110 is to select and display only one desired image 101 from the image list screen 100 as in image selection step S8 described later, the character information display step S4. And the process proceeds to the image list display step S6.
- a character information screen 90 is displayed on the display unit 60 as shown in FIG.
- a die corresponding to each molding condition a die number corresponding to each molding condition, a number corresponding to a molded product, a symbol Etc. are displayed as a list of character information.
- An image selection switch unit 92 is displayed on a part of the character information screen 90.
- the character information displayed there indicates the molding condition data for molding which molded product. You can determine if you are. Therefore, by touching the desired index portion 91, the image list display step S6 is bypassed as shown by the broken line B in FIG. 3, and the process proceeds to the detailed display step S9, and the detailed display screen 110 (shown in FIG. 7). It can also be switched to.
- the image selection switch unit 92 is turned on, and the process proceeds to the image list display step S6.
- an image list screen 100 as an example shown in FIG.
- a group of images including a plurality of images 101 read from the second storage unit 55b of the storage device 55 are displayed together with identification information.
- a title list display switch 102 is also displayed on a part of the screen 100.
- a customer-specific rearrangement switch 105, a material-specific rearrangement switch 106, and a most recently used rearrangement switch 107 are displayed.
- An image 101 displayed on the image list screen 100 is, for example, a two-dimensional or three-dimensional photograph taken by an imaging device 72 (shown in FIG. 2) such as a digital camera, or a two-dimensional created by a personal computer 75 or the like. Or it is a three-dimensional CAD image. These image data are stored in the second storage unit 55b of the storage device 55 together with identification information corresponding to each molding condition.
- the title list display switch 102 of the image list screen 100 is turned on, the process proceeds to a title list selection step S7 and returns to the character information screen 90 shown in FIG.
- the latest use rearrangement switch 107 shown in FIG. 6 is touched (ON operation).
- the control device 14 for example, among the production management data of each molded product stored in the storage device 55, the data indicating the production operation status is compared, and a plurality of images displayed on the image list screen 100 are compared. 101 are rearranged in the most recently used order.
- the arrangement may be in the vertical direction or in the horizontal direction.
- the control device 14 compares the material codes of the respective molded products stored in the third storage unit 55c of the storage device 55, for example. Then, the materials are classified according to material codes, for example, rearranged in the order of identification of the material codes. In the case of molding condition data having the same material code, for example, the material codes are arranged in order from the smallest mold number. Then, the plurality of images 101 displayed on the image list screen 100 are rearranged for each image group for each material code. At this time, the frames of the individual images 101 displayed on the image list screen 100 may be displayed in different colors for each material code. Such color-coded display enables more accurate search in a shorter time. Furthermore, since a plurality of images 101 can be grouped, it is possible to search more efficiently, and the operability of the control device is improved.
- the customer sorting switch 105 shown in FIG. 6 is touched (ON operation).
- the customer management code or customer management number of each molded product stored in the third storage unit 55c of the storage device 55 is compared.
- it is classified by customer management code or customer management number, for example, rearranged for each image group for each customer, and displayed by color for each image group for each customer.
- a plurality of molding condition data exist for the same customer, for example, they are arranged in order from the smallest mold number.
- the control apparatus 14 may be provided with the function which can set the rearrangement according to the use on the user side so that the rearrangement according to the use on the user side can be performed. As a result, sorting can be set for each user, so that a more accurate search can be performed in a shorter time, and the operability of the control device 14 can be improved.
- the image list screen 100 for example, a specific operation (for example, touching with a finger on a frame 101 of one image 101 or a portion 101 b other than an image in the frame of the image 101).
- the image 101 or all the images may be enlarged or reduced when the image is slid.
- the image list screen 100 can be easily viewed by the operator, and can be searched more accurately in a shorter time.
- 3D photographs or 3D CAD images may be used.
- the control device 14 changes the image main body 101a of the operated image 101 according to the operation. Rotate in the direction. For example, when the image main body 101a is slid in the horizontal direction (the horizontal axis X direction in FIG. 6) while touching the image main body 101a, the image main body 101a is apparently rotated around the vertical axis Y at a predetermined speed. Alternatively, if the image main body 101a is slid in the vertical direction (vertical Y direction in FIG.
- the image main body 101a while touching the image main body 101a, the image main body 101a apparently rotates at a predetermined speed about the horizontal axis X.
- the operator can determine whether or not the image is a search target image by viewing the image in a three-dimensional manner even when there is an image that is difficult to discriminate from the image displayed in a plane. For this reason, an image can be searched more accurately in a shorter time.
- the above-described enlarged display, reduced display, and rotational display in the case of a three-dimensional image can also be employed on the detailed display screen 110 described below.
- image selection step S8 only one desired image 101 is selected from the image group displayed on the image list screen 100 (FIG. 6) and touched. If it does so, it will switch to the detailed display screen 110 shown in FIG. 7 by transfering to detailed display step S9.
- the detailed display screen 110 includes an enlarged display unit 111 and a memo information display unit 112.
- the enlarged display unit 111 displays an enlarged image 101 ′ of the selected (touched) image 101.
- memo information related to the selected image 101 is read from the third storage unit 55 c of the storage device 55 and displayed on the memo information display unit 112.
- a call switch unit 113 and a return switch unit 114 are displayed.
- the magnified image 101 ′ may be a three-dimensional photograph or a three-dimensional CAD image.
- the control device 14 causes the image main body 101 of the operated enlarged image 101 ′.
- ′ A is rotated in the direction corresponding to the operation. For example, if the image main body 101′a is slid in the horizontal direction (the horizontal axis X direction in FIG. 7) while touching the image main body 101′a, the image main body 101′a apparently rotates at a predetermined speed around the vertical axis Y. To do.
- the image body 101′a when the image body 101′a is touched and slid in the vertical direction (vertical Y direction in FIG. 7), the image body 101′a apparently rotates at a predetermined speed around the horizontal axis X. To do. As a result, the operator can more accurately check the entire image of the magnified image 101 ′.
- the return switch unit 114 is turned on (return operation step S10). Then, the screen returns to the image list screen 100 shown in FIG.
- molding condition display step S12 the molding conditions stored in the first storage unit 55a of the storage device 55 are called based on the identification information.
- Various data of the called molding conditions is stored in, for example, the RAM 53 and the RAM of the main control unit 40.
- the molding condition display screen 120 shown in FIG. 8 is displayed on the display unit 60, and the called molding conditions are set in the main control unit 40.
- a desired display item can be selected and displayed by operating the item selection icon 121, the detail display tab 122, and the like.
- the molding condition display screen 120 can be used to confirm the molding conditions and to re-enter data relating to the molding conditions.
- the various input data is stored again in the RAM 53, for example, and again stored in the RAM of the main control unit 40. Thereby, the molding conditions are reset in the main control unit 40. In this way, the molding machine 10 can perform molding under the molding conditions displayed on the molding condition display screen 120.
- mold closing, injection, pressure holding, and metering are performed based on the sequence program stored in the main control unit 40 of the control device 14 and data on molding conditions.
- a series of molding cycles such as mold opening is repeated in a predetermined order, and a plurality of molded products are sequentially molded.
- the image list screen 100 corresponding to the molded product can be displayed on the display unit 60 with a touch panel in the search and input operation of the molding conditions performed prior to molding. For this reason, the operator switches to the detailed display screen 110 by selecting a desired image 101 from the image group displayed on the image list screen 100, and further details are displayed by the enlarged display unit 111 and the memo information display unit 112. Information can be obtained, and it can be determined whether or not the displayed content relates to a desired molded product. Accordingly, the molding condition display screen 120 corresponding to the desired molded product can be called without error, and the molding conditions corresponding to the called desired molded product can be set in the molding machine (the control unit of the molding machine). it can.
- the molding condition data of the molded product to be selected immediately by viewing the image list screen 100
- the desired detail display screen 110 can be called immediately using the index portion 91 of the character information screen 90. It is also possible to use properly according to the.
- a worker who is not familiar with the operation of the molding machine 10 a worker who cannot understand the character language that can be displayed on the display unit 60 with a touch panel, or a worker who is familiar with the operation of the molding machine 10.
- operability can be improved for all persons handling the molding machine 10 such as an administrator.
- the image selection step S8 only one desired image 101 is selected and touched from the image group displayed on the image list screen 100, and the process proceeds to the detailed display step S9. Yes. Then, after the calling operation step S11, the molding conditions and the like are set in the molding condition display step 12.
- the present invention is not limited to this.
- only one desired image 101 is selected from the image group displayed on the image list screen 100, and a specific operation is performed on the image 101 (for example, within a predetermined time). If touched twice consecutively), the process may proceed directly to the molding condition display step 12 without moving to the detailed display step S9, where the molding conditions are set, and the molding conditions may be displayed.
- the desired molding conditions are set and displayed simply by selecting the desired image 101 from the image group displayed on the image list screen 100.
- the present invention when the image 101 displayed on the image list screen 100 or the detail display screen 110 is a three-dimensional image, a three-dimensional image (stereoscopic image) is displayed on the screen.
- a three-dimensional image stereo image
- the present invention is not limited to this.
- the image 101 when the image 101 is a three-dimensional image, the image 101 may be displayed so as to pop out from the screen.
- a vision sensor is attached to the operation panel 15, and an operation performed on a three-dimensional image popping out from the screen is detected by the vision sensor and transmitted to the control device 14. Thereby, the same operation as that displayed on the screen can be performed.
- each screen displayed on the display unit with the touch panel including a character information screen, an image list screen, a detailed display screen, and a molding condition display screen, are variously required. Needless to say, it can be implemented with changes. Further, the present invention can be similarly applied to any molding machine that uses a die such as a die-cast molding machine, a glass molding machine, a transfer molding machine, an extrusion molding machine, and a blow molding machine in addition to an injection molding machine. it can.
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Abstract
Description
図1は、成形機の一例である電動式の射出成形機10を示している。これ以降、射出成形機10を単に成形機10と称する。この成形機10は、基体としてのフレームを含むボディ11と、ボディ11上に配置された射出装置12および型締装置13と、成形動作を制御するためのコンピュータプログラム等が組込まれた制御装置14と、ヒューマンマシン・インタフェース部として機能する操作パネル15などを備えている。
14…制御装置
43…ヒューマンマシン・インタフェース部
55…記憶装置(第1~第4の記憶部)
60…タッチパネル付き表示部
90…文字情報画面
92…画像選択スイッチ部
100…画像一覧画面
101…画像
110…詳細表示画面
111…拡大表示部
112…メモ情報表示部
120…成形条件表示画面
Claims (23)
- 成形機のための制御装置であって、
タッチパネル付き表示部を備えたヒューマンマシン・インタフェース部と、
複数種類の成形品に応じた成形条件がそれぞれ識別情報を付して記憶された第1の記憶部と、
前記各成形品に関する画像データがそれぞれ識別情報を付して記憶された第2の記憶部と、
前記第2の記憶部に記憶された複数の画像からなる画像群を前記タッチパネル付き表示部に一覧表示する手段と、
前記一覧表示された画像群から選択された画像に対応する前記成形条件を前記第1の記憶部から呼出して制御部に設定する手段と、
を具備した成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記画像群を前記タッチパネル付き表示部に一覧表示する手段は、該タッチパネル付き表示部に表示される画像選択スイッチ部を有し、この画像選択スイッチ部がオン操作されたときに前記画像群を前記タッチパネル付き表示部に一覧表示する成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記タッチパネル付き表示部に表示される並び替えスイッチと、
該並び替えスイッチがオン操作されたときに、前記一覧表示された前記画像群の並べ替えを行なう手段とを有している成形機の制御装置。 - 請求項3に記載の成形機の制御装置において、
前記一覧表示された前記画像群は、前記並べ替えを行なう手段によってグループ分けをされる成形機の制御装置。 - 請求項3に記載の成形機の制御装置において、
前記一覧表示された前記画像群は、前記並べ替え手段によって、最近使用された順に並べ替えられる成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記一覧表示された前記画像群のうち少なくとも1つは3次元の画像である成形機の制御装置。 - 請求項6に記載の成形機の制御装置において、
前記3次元の画像は回転しながら表示することが可能である成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記画像は拡大あるいは縮小表示することができる成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記各成形品に関するメモ情報がそれぞれ識別情報を付して記憶された第3の記憶部をさらに有し、
前記一覧表示された画像群のうちの1つの画像がタッチされたときに詳細表示画面に切換える手段を有し、この詳細表示画面は、タッチされた画像の拡大像を表示する拡大表示部と、タッチされた画像に対応したメモ情報を前記第3の記憶部から呼出して表示するメモ情報表示部とを具備している成形機の制御装置。 - 請求項9に記載の成形機の制御装置において、
前記詳細表示画面が呼出しスイッチ部を有し、この呼出しスイッチ部がオン操作されると、前記第1の記憶部に記憶された成形条件が前記第1の記憶部から呼出されて成形条件表示画面に切換わる成形機の制御装置。 - 請求項1に記載の成形機の制御装置において、
前記成形条件を前記タッチパネル付き表示部に表示する手段を有している成形機の制御装置。 - 成形機のための制御装置であって、
タッチパネル付き表示部を備えたヒューマンマシン・インタフェース部と、
複数種類の成形品に応じた成形条件がそれぞれ識別情報を付して記憶された第1の記憶部と、
前記各成形品に関する画像データがそれぞれ識別情報を付して記憶された第2の記憶部と、
前記第2の記憶部に記憶された複数の画像からなる画像群を前記タッチパネル付き表示部に一覧表示する手段と、
前記一覧表示された画像群から選択された画像に対応する前記成形条件を前記第1の記憶部から呼出して前記タッチパネル付き表示部に表示する手段と、
を具備した成形機の制御装置。 - 成形機の制御装置に設定された成形条件に基いて該成形機により成形品の製造を行なう製造方法であって、
複数種類の成形品に応じた成形条件を、それぞれ識別情報を付して第1の記憶部に記憶すること、
前記各成形品に関する画像データを、それぞれ識別情報を付して第2の記憶部に記憶すること、
前記第2の記憶部に記憶された複数の画像からなる画像群をタッチパネル付き表示部に一覧表示すること、
前記一覧表示された画像群から選択された画像に対応する前記成形条件を前記第1の記憶部から呼出して前記制御装置に設定すること、
前記成形条件に基いて前記成形機を作動させること、
を具備した成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、
前記画像群を前記タッチパネル付き表示部に一覧表示することは、
該タッチパネル付き表示部に画像選択スイッチ部を表示することと、
前記画像選択スイッチ部がオン操作されたときに前記画像群を前記タッチパネル付き表示部に一覧表示することを含んでいる成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、
前記タッチパネル付き表示部に並び替えスイッチを表示し、
該並び替えスイッチがオン操作されたときに、前記一覧表示された前記画像群の並べ替えが行なわれる成形品の製造方法。 - 請求項15に記載の成形品の製造方法において、
前記一覧表示された前記画像群は、前記並べ替えを行なう手段によってグループ分けをされる成形品の製造方法。 - 請求項15に記載の成形品の製造方法において、
前記一覧表示された前記画像群は、前記並べ替え手段によって、最近使用された順に並べ替えられる成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、
前記一覧表示された前記画像群のうち少なくとも1つは3次元の画像である成形品の製造方法。 - 請求項18に記載の成形品の製造方法において、
前記3次元の画像は回転しながら表示される成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、
前記画像が拡大あるいは縮小表示される成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、
前記各成形品に関するメモ情報をそれぞれ識別情報を付して第3の記憶部に記憶することをさらに有し、
前記一覧表示された画像群のうちの1つの画像がタッチされたときに詳細表示画面に切換わり、この詳細表示画面では、タッチされた画像の拡大像が拡大表示部に表示されるとともに、その画像に対応したメモ情報が前記第3の記憶部から呼出されてメモ情報表示部に表示される成形品の製造方法。 - 請求項21に記載の成形品の製造方法において、
前記詳細表示画面に表示された呼出しスイッチ部がオン操作されたときに、前記第1の記憶部に記憶された成形条件が前記第1の記憶部から呼出されて成形条件表示画面に切換わる成形品の製造方法。 - 請求項13に記載の成形品の製造方法において、さらに、
前記成形条件を前記タッチパネル付き表示部に表示することを有している成形品の製造方法。
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