WO2011145605A1 - インホイールモータ駆動装置 - Google Patents
インホイールモータ駆動装置 Download PDFInfo
- Publication number
- WO2011145605A1 WO2011145605A1 PCT/JP2011/061294 JP2011061294W WO2011145605A1 WO 2011145605 A1 WO2011145605 A1 WO 2011145605A1 JP 2011061294 W JP2011061294 W JP 2011061294W WO 2011145605 A1 WO2011145605 A1 WO 2011145605A1
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- WIPO (PCT)
- Prior art keywords
- wheel
- drive device
- motor drive
- suspension
- wheel motor
- Prior art date
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G7/00—Pivoted suspension arms; Accessories thereof
- B60G7/008—Attaching arms to unsprung part of vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/24—Electrodynamic brake systems for vehicles in general with additional mechanical or electromagnetic braking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2200/00—Indexing codes relating to suspension types
- B60G2200/10—Independent suspensions
- B60G2200/13—Independent suspensions with longitudinal arms only
- B60G2200/132—Independent suspensions with longitudinal arms only with a single trailing arm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2200/00—Indexing codes relating to suspension types
- B60G2200/10—Independent suspensions
- B60G2200/14—Independent suspensions with lateral arms
- B60G2200/142—Independent suspensions with lateral arms with a single lateral arm, e.g. MacPherson type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2200/00—Indexing codes relating to suspension types
- B60G2200/10—Independent suspensions
- B60G2200/14—Independent suspensions with lateral arms
- B60G2200/144—Independent suspensions with lateral arms with two lateral arms forming a parallelogram
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2200/00—Indexing codes relating to suspension types
- B60G2200/20—Semi-rigid axle suspensions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2204/00—Indexing codes related to suspensions per se or to auxiliary parts
- B60G2204/10—Mounting of suspension elements
- B60G2204/14—Mounting of suspension arms
- B60G2204/148—Mounting of suspension arms on the unsprung part of the vehicle, e.g. wheel knuckle or rigid axle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2204/00—Indexing codes related to suspensions per se or to auxiliary parts
- B60G2204/10—Mounting of suspension elements
- B60G2204/30—In-wheel mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2300/00—Indexing codes relating to the type of vehicle
- B60G2300/50—Electric vehicles; Hybrid vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
- B60K17/043—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel
- B60K17/046—Transmission unit disposed in on near the vehicle wheel, or between the differential gear unit and the wheel with planetary gearing having orbital motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0038—Disposition of motor in, or adjacent to, traction wheel the motor moving together with the wheel axle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0092—Disposition of motor in, or adjacent to, traction wheel the motor axle being coaxial to the wheel axle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/40—Electrical machine applications
- B60L2220/44—Wheel Hub motors, i.e. integrated in the wheel hub
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/50—Structural details of electrical machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present invention relates to an in-wheel motor drive device in which an electric motor constituting a drive mechanism is incorporated in a wheel, and particularly to a suspension mounting structure.
- a conventional in-wheel motor drive device 101 is described in, for example, Japanese Patent Application Laid-Open No. 2009-219271 (Patent Document 1).
- the in-wheel motor drive device 101 includes a motor unit 103 that generates a driving force inside a housing 102 that is attached to a vehicle body, a wheel hub bearing unit 104 that is connected to a wheel, and a motor unit 103.
- a speed reduction unit 105 that decelerates the rotation and transmits the rotation to the wheel hub bearing unit 104 is provided in series.
- the suspension mechanism for attaching the in-wheel motor drive device 101 configured as described above to the vehicle body is roughly classified into the following two types.
- Patent Document 2 Japanese Patent Laid-Open No. 5-116545
- the other is a method described in Japanese Patent No. 3440082 (Patent Document 3) in which the suspension arm is directly fixed to the housing of the motor unit.
- the drive unit includes a motor part, a wheel hub bearing part connected to the wheel, a speed reducing part that decelerates the rotation of the motor part and transmits it to the wheel hub bearing part, and a mechanical brake.
- the suspension arm mounting part to the vehicle body can be fixed to the housing of the motor part as a separate attachment, and the drive unit can be mounted regardless of the shape and characteristics of the motor part, improving versatility I am letting.
- JP 2009-219271 A Japanese Patent Laid-Open No. 5-116545 Japanese Patent No. 3440082
- the former method has a motor part whose outer diameter is significantly larger than the axle of the engine vehicle, so the knuckle is enlarged and the suspension mounting part is housed in a limited space inside the wheel. Is difficult. Accordingly, the knuckle shape may escape to the outside of the wheel, or the knuckle shape may be disposed on the inner side in the vehicle width direction than the drive unit. Due to the increase in the knuckle shape and the restrictions on the suspension arrangement, the unsprung load increases, and the kingpin shaft is offset inward in the vehicle width direction with respect to the tire installation surface, resulting in drag resistance during turning. There's a problem.
- an object of the present invention is to provide an in-wheel motor drive device that is provided with a highly versatile suspension mounting portion, is lightweight, and can reduce drag resistance during turning.
- the present invention includes a motor unit that rotationally drives a motor side rotating member, a speed reducing unit that decelerates the rotation of the motor side rotating member and transmits the rotation to the wheel side rotating member, and the wheel side
- a suspension mounting bracket is fixed to the outer surface of the housing of the speed reduction unit.
- a suspension mechanism arm is attached to the suspension mounting bracket.
- Brake caliper mounting portion can be provided on the suspension mounting bracket.
- one of the suspension mounting brackets can have a knuckle arm shape, and a steering tie rod can be attached.
- the suspension mounting bracket is configured to abut on a plurality of surfaces with respect to the outer surface of the housing of the speed reduction unit so that the suspension mounting bracket receives the input load without receiving the input load only with the fixing bolt of the suspension mounting bracket. It is preferable to make it.
- the hub hub with a load sensor can be used for the wheel hub.
- the planetary gear type reduction gear or the cycloid reduction gear can be used for the reduction gear.
- the suspension mechanism can use a double wishbone type, a strut type, a torsion beam type, a trailing arm type, or the like.
- the housing of the motor part and the speed reduction part is made of non-ferrous metal, and the suspension mounting bracket is made of steel, so that the overall weight can be reduced.
- the arm of the suspension mechanism is fixed to the outer surface of the housing of the speed reduction unit via the suspension mounting bracket.
- suspension arm pivot (kingpin shaft) can be disposed at a position close to the tire ground contact surface, drag resistance during turning and load moment from the tire can be reduced.
- the drive unit can be reduced in weight and size.
- suspension mounting brackets separate, it is possible to select the most suitable material for each of the strength members and housing members. Not only the material but also the shape of the parts can be optimized and the degree of freedom can be improved.
- the motor housing and the deceleration housing having a large volume can be made of a lightweight material such as an aluminum alloy, and only the bracket for mounting the suspension can be made of a high-strength steel material.
- the brake caliper and steering tie rod can be attached by changing the bracket shape. For this reason, only by changing the shape of the bracket, it can be customized according to the vehicle and application such as for the front wheel and the rear wheel, the drive unit can be shared, and a highly versatile drive unit can be provided.
- bracket detachable workability can be improved by assembling the suspension.
- bracket shape it is possible to receive the input load from the suspension (tire) by the bracket itself, and the strength of the suspension mounting portion can be supplemented.
- FIG. 1 is a schematic cross-sectional view of an in-wheel motor drive device according to a first embodiment of the present invention. It is an enlarged view of the motor part of FIG. It is an enlarged view of the deceleration part of FIG. It is an enlarged view of the wheel hub bearing part of FIG.
- FIG. 5 is a cross-sectional view taken along line VV in FIG. 1. It is an enlarged view of the eccentric part periphery of FIG. It is the figure which looked at the rotary pump of FIG. 1 from the axial direction. It is a schematic plan view of the electric vehicle which has the in-wheel motor drive device of FIG. It is the schematic rear view which looked at FIG. 8 from back.
- the in-wheel motor drive device 21 includes a motor unit A that generates a driving force, a deceleration unit B that decelerates and outputs the rotation of the motor unit A, and an output from the deceleration unit B.
- a wheel hub bearing portion C for transmitting to the drive wheel 14 is provided, and is mounted in the wheel house 12a of the chassis 12 as shown in FIG.
- the motor unit A includes a stator 23 fixed to the housing 22 a, a rotor 24 disposed at a position facing the inner side of the stator 23 with a radial gap, and an inner side of the rotor 24.
- This is a radial gap motor that includes a motor-side rotation member 25 that is fixedly connected and rotates integrally with the rotor 24.
- the rotor 24 includes a flange-shaped rotor portion 24a and a cylindrical hollow portion 24b, and is rotatably supported with respect to the housing 22a by rolling bearings 36a and 36b.
- the motor-side rotating member 25 is arranged from the motor part A to the speed reduction part B in order to transmit the driving force of the motor part A to the speed reduction part B, and has eccentric parts 25a and 25b in the speed reduction part B.
- One end of the motor-side rotating member 25 is fitted to the rotor 24 and is supported by the rolling bearing 36 c in the speed reduction portion B.
- the two eccentric portions 25a and 25b are provided with a phase difference of 180 degrees in order to cancel out centrifugal forces due to the eccentric motion.
- the speed reduction part B is held at a fixed position on the housing 22b and curved plates 26a, 26b as revolving members rotatably held by the eccentric parts 25a, 25b. Adjacent to the plurality of outer pins 27 as outer peripheral engaging members that engage with the outer peripheral portion of the motor, the motion conversion mechanism that transmits the rotational motion of the curved plates 26a and 26b to the wheel side rotating member 28, and the eccentric portions 25a and 25b. A counterweight 29 is provided at the position.
- the speed reduction part B is provided with a speed reduction part lubrication mechanism that supplies lubricating oil to the speed reduction part B.
- the wheel side rotation member 28 has a flange portion 28a and a shaft portion 28b. Holes for fixing the inner pins 31 are formed on the end face of the flange portion 28a at equal intervals on the circumference around the rotation axis of the wheel side rotation member 28. Further, the shaft portion 28 b is fitted and fixed to the wheel hub 32 and transmits the output of the speed reduction portion B to the wheel 14.
- the flange portion 28a of the wheel side rotation member 28 and the motor side rotation member 25 are rotatably supported by a rolling bearing 36c.
- the curved plates 26a and 26b have a plurality of corrugated waves composed of trochoidal curves such as epitrochoids on the outer periphery, and a plurality of through holes 30a penetrating from one end face to the other end face.
- a plurality of through holes 30a are provided at equal intervals on the circumference centering on the rotation axis of the curved plates 26a, 26b, and receive inner pins 31 described later.
- the through hole 30b is provided at the center of the curved plates 26a and 26b and is fitted to the eccentric portions 25a and 25b.
- the curved plates 26a and 26b are supported by the rolling bearing 41 so as to be rotatable with respect to the eccentric portions 25a and 25b.
- the rolling bearing 41 is fitted to the outer diameter surfaces of the eccentric portions 25a and 25b, the inner ring member 42 having the inner raceway surface 42a on the outer diameter surface, and the through hole 30b of the curved plate 26a.
- the outer raceway surface 43 formed directly on the inner diameter surface of the inner raceway, a plurality of cylindrical rollers 44 disposed between the inner raceway surface 42a and the outer raceway surface 43, and a cage (not shown) that keeps a space between the adjacent cylindrical rollers 44. (Omitted).
- the outer pins 27 are provided at equal intervals on a circumferential track centering on the rotation axis of the motor side rotation member 25.
- the curved waveform and the outer pin 27 engage with each other to cause the curved plates 26a and 26b to rotate.
- needle roller bearings 27a are provided at positions where they abut against the outer peripheral surfaces of the curved plates 26a, 26b.
- the counterweight 29 has a disc shape and has a through-hole that fits with the motor-side rotation member 25 at a position off the center, in order to cancel out the unbalanced inertia couple caused by the rotation of the curved plates 26a and 26b.
- the eccentric portions and the eccentric portions 25a and 25b are arranged at positions adjacent to the eccentric portions 25a and 25b with a phase difference of 180 degrees.
- the motion conversion mechanism includes a plurality of inner pins 31 held by the wheel-side rotating member 28 and through holes 30a provided in the curved plates 26a and 26b.
- the inner pins 31 are provided at equal intervals on a circumferential track centering on the rotational axis of the wheel side rotation member 28, and one axial end thereof is fixed to the wheel side rotation member 28.
- a needle roller bearing 31a is provided at a position where the curved plates 26a, 26b come into contact with the inner wall surface of the through hole 30a.
- the through hole 30a is provided at a position corresponding to each of the plurality of inner pins 31, and the inner diameter of the through hole 30a is the outer diameter of the inner pin 31 ("the maximum outer diameter including the needle roller bearing 31a"). The same shall apply hereinafter).
- the speed reduction unit lubrication mechanism supplies lubricating oil to the speed reduction unit B, and includes a lubricating oil passage 25c, a lubricating oil supply port 25d, a lubricating oil discharge port 25e, a lubricating oil storage unit 25f, and a rotary pump 51. And a circulating oil passage 25g.
- the lubricating oil passage 25c extends along the axial direction inside the motor-side rotating member 25. Further, the lubricating oil supply port 25d extends from the lubricating oil passage 25c toward the outer diameter surface of the motor-side rotating member 25. In this embodiment, the lubricating oil supply port 25d is provided in the eccentric portions 25a and 25b.
- a lubricating oil discharge port 25e for discharging the lubricating oil inside the speed reducing portion B is provided at at least one position below the housing 22b that holds the speed reducing portion B.
- a lubricating oil reservoir 25f is provided in the lower part of the housing 22b that holds the speed reduction part B.
- Lubricating oil in the lubricating oil reservoir 25f is sucked up by the rotary pump 51 and forcedly returned to the lubricating oil path 25c via the circulating oil path 25g.
- the rotary pump 51 includes an inner rotor 52 that rotates using the rotation of the wheel-side rotating member 28, an outer rotor 53 that rotates following the rotation of the inner rotor 52, and a pump
- the cycloid pump includes a chamber 54, a suction port 55, and a discharge port 56 that communicates with the circulating oil passage 25g.
- the inner rotor 52 has a tooth profile formed of a cycloid curve on the outer diameter surface. Specifically, the shape of the tooth tip portion 52a is an epicycloid curve, and the shape of the tooth gap portion 52b is a hypocycloid curve.
- the inner rotor 52 rotates integrally with the inner pin 31 (wheel-side rotating member 28).
- the outer rotor 53 has a tooth profile formed of a cycloid curve on the inner diameter surface. Specifically, the shape of the tooth tip portion 53a is a hypocycloid curve, and the shape of the tooth gap portion 53b is an epicycloid curve.
- the outer rotor 53 is rotatably supported by the housing 22.
- the inner rotor 52 rotates around the rotation center c1.
- a plurality of pump chambers 54 are provided in a space between the inner rotor 52 and the outer rotor 53.
- the outer rotor 53 rotates in a driven manner.
- the volume of the pump chamber 54 changes continuously.
- the lubricating oil flowing in from the suction port 55 is pumped from the discharge port 56 to the circulating oil passage 25g.
- the wheel hub bearing portion C includes a wheel hub 32 fixedly connected to the wheel-side rotating member 28, and a wheel hub bearing that rotatably holds the wheel hub 32 with respect to the housing 22 b of the speed reduction portion B. 33.
- the wheel hub 32 has a cylindrical hollow portion 32a and a flange portion 32b.
- the drive wheel 14 is fixedly connected to the flange portion 32b by a bolt 32c.
- a spline and a male screw are formed on the outer diameter surface of the shaft portion 28b of the wheel side rotation member 28.
- a spline hole is formed in the inner diameter surface of the hollow portion 32 a of the wheel hub 32.
- the wheel-side rotating member 28 is screwed onto the inner diameter surface of the wheel hub 32, and both ends are fastened by fastening the tip with a nut 32d.
- a brake disc 15 is attached between the wheel of the drive wheel 14 and the flange portion 32 b of the wheel hub 32.
- the wheel hub bearing 33 is fitted to the outer raceway surface integrally formed on the outer diameter surface of the hollow portion 32 a of the wheel hub 32 on the outer side of the vehicle and the outer diameter surface of the hollow portion 32 a of the wheel hub 32 on the inner side of the vehicle.
- An inner member 33a comprising an inner ring 33b having an inner raceway surface on the outer surface, a double row ball 33c disposed on the outer raceway surface and the inner raceway surface of the inner member 33a, and an inner member 33a.
- An outer member 33d having an outer raceway surface and an inner raceway surface opposite to the outer raceway surface and the inner raceway surface on the inner peripheral surface, a retainer 33e for maintaining a distance between adjacent balls 33c, and a wheel hub It is a double row angular contact ball bearing provided with sealing members 33f and 33g for sealing both axial ends of the bearing 33.
- the outer member 33d of the wheel hub bearing 33 is fixed to the housing 22b of the speed reduction part B by fastening bolts 71.
- the outer member 33d of the wheel hub bearing 33 is provided with a flange portion 33h on the outer diameter portion and a cylindrical portion 33i on the speed reduction portion B side.
- an electric vehicle 11 having an in-wheel motor drive device includes a chassis 12, a front wheel 13 as a steering wheel, a rear wheel 14 as a drive wheel, And an in-wheel motor drive device 21 that transmits a driving force to each of the rear wheels 14.
- the rear wheel 14 is accommodated in the wheel house 12a of the chassis 12, and is fixed to the lower portion of the chassis 12 via the suspension 12b.
- the end of the suspension 12b is attached to the housing 22b of the speed reduction part B via the suspension mounting bracket 60.
- bolt holes 61 a, 61 b, 61 c for fixing the suspension mounting bracket 60 are provided in the housing 22 b of the speed reduction portion B, and the suspension mounting bracket 60 is bolted on the housing 22 b of the speed reduction portion B.
- the ends of the suspensions 81, 82, 83 are attached to the housing 22 b of the speed reduction part B via the suspension mounting bracket 60.
- the housing 22b of the speed reduction part B includes a substantially cylindrical part 22c that houses the speed reduction mechanism of the speed reduction part B having an input / output shaft coaxial with the motor output shaft a, and a lubricating oil reservoir that stores lubricating oil.
- Part 25f Flat portions 22d and 22e are provided on both upper side surfaces of the substantially cylindrical portion 22c.
- Bolt holes 61a, 61b, 61c for fixing the suspension mounting bracket 60 are provided in the flat portions 22d, 22e above the housing 22b and the lower end surface of the lubricating oil reservoir 25f.
- FIG. 11 is a perspective view of the housing 22b of the speed reduction portion B as seen from the mounting surface side of the wheel hub bearing portion C
- FIG. 12 is a perspective view of the housing 22b as viewed from the mounting surface side of the motor portion A.
- the suspension mounting bracket 60 shown in FIG. 13 shows an upper arm bracket 60a for attaching the upper arm 81 of the suspension 12b and a toe control rod bracket 60b for attaching the toe control rod 82.
- FIG. 14 shows a state in which the upper arm bracket 60a and the toe control rod bracket 60b are attached to the plane portions 22d and 22e above the substantially cylindrical portion 22c of the housing 22b of the speed reduction portion B.
- FIG. 15 is a view as seen from the mounting surface side of the wheel hub bearing portion C.
- the brake disc 15 is shown by a broken line, and the lower arm bracket 60c is attached to the lower end surface of the lubricating oil storage portion 25f. Yes.
- Reference numeral 86 denotes a brake caliper mounting portion provided on the housing 22b of the speed reduction portion B.
- FIG. 16 shows a state where the upper arm 81 constituting the suspension 12b is attached to the upper arm bracket 60a, the toe control rod 82 is attached to the toe control rod bracket 60b, and the lower arm 83 is attached to the lower arm bracket 60c.
- a shock absorber 84 that attenuates input vibration from the road surface is disposed.
- the lower end of the shock absorber 84 is fixed to the lower arm 83, and the upper end is fixed to the chassis 12.
- a brake mounting portion 86 is provided on the housing 22b of the deceleration portion B, and the brake caliper 85 is fixed as shown in FIG.
- the brake disc 15 is fixed to the wheel 14 through a wheel hub bearing portion C so as to be rotatable together.
- FIG. 17 shows a bracket 60d having a knuckle arm shape
- the front wheel drive unit can be configured by attaching the bracket 60d to the housing 22b of the speed reduction portion B instead of the toe control rod bracket 60b. it can.
- An example of this front wheel drive unit is shown in FIG.
- the drive unit for the front wheel and the rear wheel can be made common by simply changing the shape of the suspension mounting bracket 60.
- FIG. 18 is an example of a bracket 60e in which a brake mounting portion 60f is provided on the suspension mounting bracket 60, and FIG. 19 shows a mounting state of the bracket 60e.
- the drive unit can be shared by changing the bracket 60e according to the shape of the brake.
- the suspension mounting bracket 60 when the suspension mounting bracket 60 is bolted on the housing 22 b of the deceleration unit B, the suspension mounting bracket 60, that is, the input load from the tire is not applied only to the bolt.
- a load receiving portion 60g that contacts two surfaces of the flat portions 22d and 22e of the housing 22b of the speed reduction portion B is provided on the seat of 60.
- 20 shows an example in which the load receiving portion 60g is provided on the front and rear surfaces of the seat of the suspension mounting bracket 60 so as to receive an axial load.
- FIG. 21 shows the load receiving portion 60g as the seat of the suspension mounting bracket 60. This is an example in which a vertical load is applied to the upper and lower surfaces. 20 and 21, the arrows indicate the load direction.
- the suspension mounting portion of the housing 22b of the speed reduction portion B is formed in a cylindrical shape having flat portions 22d and 22e
- the suspension mounting bracket 60 is formed in a bottomed cylindrical shape
- the flat portions 22d and 22e are fitted so that the load is applied. You may make it receive.
- the materials of the housing 22a of the motor part A, the housing 22b of the speed reduction part B, and the suspension mounting bracket 60 are not particularly limited, and an optimum material can be selected according to the application and shape.
- the housing 22a of the motor part A and the housing 22b of the speed reduction part B are made of a lightweight material such as an aluminum alloy or a resin material (including a fiber reinforced type), and the suspension mounting bracket 60 is made of a steel material to reduce the weight. Can be planned.
- heat treatment or surface treatment may be performed to improve properties such as reinforcement, scratching and corrosion prevention.
- properties such as reinforcement, scratching and corrosion prevention. Examples include chromate treatment and alumite treatment.
- suspension mounting bracket 60 is fixed to the housing 22b of the speed reduction part B by bolts, but may be fixed by welding.
- the type of the suspension 12b is not particularly limited, such as a double wishbone format, a strut format, a torsion beam format, and a trailing arm format.
- the wheel hub can use a hub bearing with a load sensor.
- a cylindrical roller bearing is shown as a bearing for supporting the curved plates 26a and 26b.
- the present invention is not limited to this, and for example, a plain bearing, a cylindrical roller bearing, a tapered roller bearing, and a needle roller Regardless of whether it is a plain bearing or a rolling bearing, such as a bearing, a self-aligning roller bearing, a deep groove ball bearing, an angular contact ball bearing, or a four-point contact ball bearing, whether the rolling element is a roller or a ball
- any bearing can be applied regardless of whether it is a double row or a single row.
- any type of bearing can be adopted for bearings arranged in other locations.
- a cylindrical roller bearing is suitable for the rolling bearing 41.
- a radial gap motor is adopted as the motor part A.
- the present invention is not limited to this, and a motor having an arbitrary configuration can be applied.
- it may be an axial gap motor including a stator fixed to the housing and a rotor arranged at a position facing the inner side of the stator with a gap in the axial direction.
- the example of the in-wheel motor drive device 21 in which the cycloid reduction mechanism is employed for the deceleration unit B is shown, but the present invention is not limited to this, and any reduction mechanism can be employed.
- a planetary gear reduction mechanism, a parallel shaft gear reduction mechanism, or the like is applicable.
- the electric vehicle 11 shown in FIG. 8 showed the example which used the rear wheel 14 as the driving wheel, it is not restricted to this,
- the front wheel 13 may be used as a driving wheel and may be a four-wheel driving vehicle.
- “electric vehicle” is a concept including all vehicles that obtain driving force from electric power, and should be understood as including, for example, a hybrid vehicle.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
- Vehicle Body Suspensions (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
Abstract
Description
前記車輪ハブは、荷重センサ付きのハブベアリングを使用することができる。
B 減速部
C 車輪ハブ軸受部
11 電気自動車
12 シャーシ
12a ホイールハウス
12b サスペンション
13 前輪
14 後輪
15 ディスクブレーキ
22a モータ部Aのハウジング
22b 減速部Bのハウジング
22c 略円筒形状部
22d、22e 平面部
25f 潤滑油貯留部
60 サスペンション取付けブラケット
60a アッパーアームブラケット
60b トーコントロールロッドブラケット
60c ロアアームブラケット
81 アッパーアーム
82 トーコントロールロッド
83 ロアアーム
84 ショックアブソーバ
85 ブレーキキャリパ
24 ロータ
24a ロータ部
24b 中空部
Claims (12)
- モータ側回転部材を回転駆動するモータ部と、前記モータ側回転部材の回転を減速して車輪側回転部材に伝達する減速部と、前記車輪側回転部材に固定連結された車輪ハブとが車両のインボード側からアウトボード側に直列に配置されたインホイールモータ駆動装置において、前記減速部のハウジングの外面に、サスペンション取付けブラケットを固定し、このサスペンション取付けブラケットにサスペンション機構のアームを取付けることを特徴とするインホイールモータ駆動装置。
- 前記サスペンション取付けブラケットに、ブレーキキャリパ取付け部を設けたことを特徴とする請求項1記載のインホイールモータ駆動装置。
- 前記サスペンション取付けブラケットの一つをナックルアーム形状として、ステアリングタイロッドを取付けたことを特徴とする請求項1記載のインホイールモータ駆動装置。
- 前記サスペンション取付けブラケットを、減速部のハウジングの外面に対して複数の面で当接する形状とし、前記サスペンション取付けブラケットによって入力荷重を受け持つようにした請求項1~3のいずれかの項に記載のインホイールモータ駆動装置。
- 前記車輪ハブが、荷重センサ付きのハブベアリングである請求項1~4のいずれかに記載のインホイールモータ駆動装置。
- 前記減速部が、遊星歯車式減速機である請求項1~5のいずれかに記載のインホイールモータ駆動装置。
- 前記減速部が、サイクロイド減速機である請求項1~5のいずれかに記載のインホイールモータ駆動装置。
- 前記サスペンション機構が、ダブルウィッシュボーン形式である請求項1~7のいずれかに記載のインホイールモータ駆動装置。
- 前記サスペンション機構が、ストラット形式である請求項1~7のいずれかに記載のインホイールモータ駆動装置。
- 前記サスペンション機構が、トーションビーム形式である請求項1~7のいずれかに記載のインホイールモータ駆動装置。
- 前記サスペンション機構が、トレーリングアーム形式である請求項1~7のいずれかに記載のインホイールモータ駆動装置。
- 前記モータ部と減速部のハウジングを非鉄製とし、前記サスペンション取付けブラケットを鋼鉄製にしたことを特徴とする請求項1~11のいずれかに記載のインホイールモータ駆動装置。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11783539.7A EP2572908A4 (en) | 2010-05-17 | 2011-05-17 | RADIN MOTOR DRIVE UNIT |
CN2011800235798A CN102933407A (zh) | 2010-05-17 | 2011-05-17 | 轮毂电动机驱动装置 |
US13/698,403 US20130057048A1 (en) | 2010-05-17 | 2011-05-17 | In-wheel motor driving device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010-112977 | 2010-05-17 | ||
JP2010112977A JP2011240765A (ja) | 2010-05-17 | 2010-05-17 | インホイールモータ駆動装置 |
Publications (1)
Publication Number | Publication Date |
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WO2011145605A1 true WO2011145605A1 (ja) | 2011-11-24 |
Family
ID=44991707
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/061294 WO2011145605A1 (ja) | 2010-05-17 | 2011-05-17 | インホイールモータ駆動装置 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20130057048A1 (ja) |
EP (1) | EP2572908A4 (ja) |
JP (1) | JP2011240765A (ja) |
CN (1) | CN102933407A (ja) |
WO (1) | WO2011145605A1 (ja) |
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JP2018520055A (ja) * | 2015-07-16 | 2018-07-26 | ツェットエフ、フリードリッヒスハーフェン、アクチエンゲゼルシャフトZf Friedrichshafen Ag | 2つのトレーリングアームを有する、車両の駆動可能なトーションビームアクスル |
Also Published As
Publication number | Publication date |
---|---|
EP2572908A1 (en) | 2013-03-27 |
EP2572908A4 (en) | 2013-12-04 |
CN102933407A (zh) | 2013-02-13 |
US20130057048A1 (en) | 2013-03-07 |
JP2011240765A (ja) | 2011-12-01 |
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