WO2011081178A1 - 鉄道車両用ブレーキライニング - Google Patents
鉄道車両用ブレーキライニング Download PDFInfo
- Publication number
- WO2011081178A1 WO2011081178A1 PCT/JP2010/073697 JP2010073697W WO2011081178A1 WO 2011081178 A1 WO2011081178 A1 WO 2011081178A1 JP 2010073697 W JP2010073697 W JP 2010073697W WO 2011081178 A1 WO2011081178 A1 WO 2011081178A1
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- WIPO (PCT)
- Prior art keywords
- friction member
- brake
- back plate
- brake lining
- friction members
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61H—BRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
- B61H5/00—Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/0433—Connecting elements not integral with the braking member, e.g. bolts, rivets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D69/0408—Attachment of linings specially adapted for plane linings
Definitions
- the present invention relates to a railway vehicle brake lining that can effectively disperse heat energy caused by friction with the brake disc and improve both the durability of the brake lining and the brake disc.
- disk brakes are increasingly used as braking devices with the increase in speed and size of vehicles.
- a disk brake for a railway vehicle will be described as an example.
- the disc brake operates the brake caliper, presses the brake lining against the sliding surface of the brake disc attached to the axle or wheel to obtain a braking force, and brakes the rotation of the axle or wheel to control the speed of the vehicle.
- the brake lining 1 has a friction plate 1a that is in contact with the sliding surface 2a of the brake disc 2 with a rivet (not shown) or an adhesive. It is the structure attached to 1b.
- the pressing force applied to the brake lining from the brake caliper does not act on the entire brake lining due to the structure of the mounting portion, but acts on a specific part.
- the center position 3 of the pressing load exists at the position of the pressing piston.
- the pressing load is applied to the position where the arm of the caliper and the lining holder are connected.
- the conventional disc brake has a structure in which the pressing force from the brake caliper acts only on a part of the brake lining. Therefore, immediately below the pressing force, the contact surface pressure between the brake lining and the brake disk increases, and a local temperature rise occurs.
- Patent Document 1 interposes an elastic member for attaching the friction member to the back plate, when the pressing force acts and the friction member becomes high temperature, the elastic member yields, Thereafter, the original equal surface pressure function cannot be effectively exhibited.
- the problem to be solved by the present invention is that the contact surface pressure between the brake lining and the brake disk is made equal to suppress the local temperature rise, and in consideration of protecting the component that exhibits the isosurface pressure function. There is no point.
- the brake lining for railway vehicles of the present invention is In order to protect the elastic member that exhibits the isosurface pressure function, A brake lining for railway vehicles that is pressed against a sliding surface of a brake disc by a brake caliper, A friction member pressed against the sliding surface of the brake disc; A back plate attached to the brake caliper and supporting the friction member; The friction member is divided into two or more in the radial direction and the circumferential direction of the brake disk, and an elastic member is interposed between each friction member and the back plate, and the back of each friction member is provided.
- the outer edge side is formed in a convex curve shape from the elastic member of the surface facing the plate, When pressing lightly, the pressing force is transmitted from the back plate to the friction member via the elastic member to achieve a constant surface pressure.
- the main feature is that the pressing force is directly transmitted to the friction member while maintaining the above.
- the surface facing the back plate of the friction member is formed in a convex curve shape, so that the back plate and the convex curve shape portion come into contact with each other as much as possible in the convex curve shape portion during heavy pressing.
- the pressing force is directly transmitted to the friction member while maintaining the isosurface pressure.
- the elastic member that exhibits isosurface pressure can prevent yielding due to the overlap of heavy pressing force and high temperature, and can protect the elastic member.
- FIG. 1A and 1B are views showing a brake lining and a brake disk constituting a conventional railway vehicle disc brake, wherein FIG. 1A is a plan view of the brake lining as viewed from the friction member side, and FIG. FIG. It is the figure which showed the brake lining which comprises the conventional disc brake for rail vehicles, (a) is the top view which looked at the brake lining from the friction member side, (b) is AB sectional drawing of (a) figure. .
- the surface facing the back plate of the friction member is formed in a convex curve shape, and at the time of heavy pressing, the elastic member This is realized by the contact between the convex curved portion located on the outside of the back plate and the back plate and transmitting the pressing force directly to the friction member.
- the inventors have determined that the friction member is heated at the time of heavy pressing, and the elastic member interposed between the friction member and the back plate yields. It was considered effective to prevent the extreme deformation by restricting the use of the elastic member.
- the railway vehicle brake lining according to the present invention is pressed by a brake caliper on a sliding surface of a brake disc bolted to a disc body or a wheel attached to an axle, for example, and adopts the following configuration. Yes.
- reference numeral 11 denotes a friction member that is pressed against the sliding surface of the brake disc, and is elastically supported by a back plate 12 attached to the brake caliper via, for example, a disc spring 13.
- the spring constant of the disc spring 13 is assumed to be bent about a gap between a later-described spherical surface portion 11a of the friction member 11 and the back plate 12 during normal maximum braking.
- the friction member 11 is divided into two in the radial direction of the brake disc, for example, as shown in FIG. And it divides
- the predetermined gap d1 may be larger than the gap d2 between the spherical surface portion 11a of the friction member 11 and the back plate 12.
- the holding plate 14 is pulled toward the back plate 12 by the holding plate 14 that engages the flange 11 d provided on the friction member 11 and the rivet 15 that penetrates the back plate 12, and the disc spring 13 is moved.
- the friction member 11 is attached to the back plate 12 so as to be in a slightly pressed state.
- the back plate 12 and the spherical surface portion 11a come into contact with each other, and the spherical member 11a keeps the surface member as constant as possible to the friction member 11. Tell the pressing force directly. Therefore, the disc spring 13 will not be permanently deformed even if it becomes a high temperature and high pressing environment due to heavy pressing, and the function is maintained permanently. Further, since the spherical portion 11a is provided on the outer edge side (outer peripheral side) from the disc spring 13, the load is widely distributed on the outer edge side as compared with the case where the spherical portion 11a is provided on the inner side (center side) from the disc spring 13. It becomes more equal surface pressure.
- FIG. 4 shows the temperature of each friction member when a brake test is performed with a pressing force (12 to 22 kN) such that the friction member comes into contact with the back plate.
- No. in FIG. FIG. 2 shows which friction member 1 to 5 is.
- the brake disc used in FIGS. 3 and 4 is made of forged steel, has an inner diameter of 425 mm and an outer diameter of 715 mm, and has an inner diameter of 428 mm and an outer diameter of 702 mm of the sliding surface contacting the brake lining.
- the attachment of the friction member 11 to the back plate 12 is not limited to the configuration shown in FIG. 1, and as shown in FIG. 5, the center portion of the friction member 11 and the back plate 12 facing the center portion are attached.
- the structure which let the rivet 15 pass through the provided through-hole may be sufficient.
- the shape formed on the surface of the friction member 11 facing the back plate 12 is limited to a spherical shape as long as the pressing force can be transmitted directly to the friction member 11 while maintaining an equal surface pressure as much as possible. Absent.
- the present invention having the above-described configuration is not limited to a brake disc for a railway vehicle, but can be applied to a brake disc for an automobile, a motorcycle, or the like.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Braking Arrangements (AREA)
Abstract
Description
以下、一例として鉄道車両用のディスクブレーキについて説明する。
例えば特許文献1では、図7に示すように、締結孔21を避けるように配置した摩擦部材11を、弾性部材13を介在させて裏板12に取付けたブレーキライニングが開示されている。このような構成とすることで、ブレーキライニングとブレーキディスクの接触面圧を均等にし、局部的な温度上昇が生じることを抑制している。
等面圧機能を発揮する弾性部材を保護するために、
ブレーキディスクの摺動面に、ブレーキキャリパによって押付けられる鉄道車両用ブレーキライニングであって、
ブレーキディスクの前記摺動面に押付けられる摩擦部材と、
前記ブレーキキャリパに取付けられ、前記摩擦部材を支持する裏板を備え、
前記摩擦部材は、前記ブレーキディスクの半径方向及び周方向に2個以上に分割配置すると共に、これらそれぞれの摩擦部材と前記裏板の間には弾性部材を介在させ、かつ、それぞれの摩擦部材の前記裏板と相対する面の弾性部材より外縁側を凸湾曲状に形成し、
軽押付け時には裏板から弾性部材を介して摩擦部材に押付け力を伝えることによって等面圧を達成し、重押付け時には裏板と凸湾曲状部が接触して凸湾曲状部でできるだけ等面圧を維持しつつ摩擦部材に直接押付け力を伝えるようにしたことを最も主要な特徴としている。
なお、図3、図4におけるNo.1~5がどの摩擦部材であるのかは、図2に示す。
11a 球面部
11b 突起
11d 鍔部
12 裏板
12a 凹部
13 皿ばね
14 押さえ板
15 リベット
21 締結孔
Claims (4)
- ブレーキディスクの摺動面に、ブレーキキャリパによって押付けられる鉄道車両用ブレーキライニングであって、
ブレーキディスクの前記摺動面に押付ける摩擦部材と、
前記ブレーキキャリパに取付けられ、前記摩擦部材を支持する裏板を備え、
前記摩擦部材は、前記ブレーキディスクの半径方向及び周方向に2個以上に分割配置すると共に、これらそれぞれの摩擦部材と前記裏板の間には弾性部材を介在させ、かつ、それぞれの摩擦部材の前記裏板と相対する面の前記弾性部材より外縁側を凸湾曲状に形成し、
軽押付け時には裏板から弾性部材を介して摩擦部材に押付け力を伝えることによって等面圧を達成し、重押付け時には裏板と凸湾曲状部が接触して凸湾曲状部でできるだけ等面圧を維持しつつ摩擦部材に直接押付け力を伝えるようにしたことを特徴とする鉄道車両用ブレーキライニング。 - 前記摩擦部材の裏板への取付けは、摩擦部材に設けた鍔部に係合する押さえ板を裏板側に引き寄せることにより行うものであることを特徴とする請求項1に記載の鉄道車両用ブレーキライニング。
- 前記摩擦部材の凸湾曲状部側の中心部に突起を設け、この突起と相対する前記裏板部に、前記突起の外周部及び突出高さ部に所定の隙間を有した状態で嵌入する凹部を設けたことを特徴とする請求項2に記載の鉄道車両用ブレーキライニング。
- 前記摩擦部材の裏板への取付けは、摩擦部材の中心部と、この中心部と相対する裏板に設けた貫通孔に設ける接続部材により行うものであることを特徴とする請求項1に記載の鉄道車両用ブレーキライニング。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BR112012016911A BR112012016911A2 (pt) | 2009-12-28 | 2010-12-28 | lona de freio para vagao ferroviário |
ES10841033T ES2758555T3 (es) | 2009-12-28 | 2010-12-28 | Forro de freno para material rodante |
CN201080057933.4A CN102667216B (zh) | 2009-12-28 | 2010-12-28 | 铁道车辆用制动衬片 |
EP10841033.3A EP2520818B1 (en) | 2009-12-28 | 2010-12-28 | Brake lining for rolling stock |
KR1020127017300A KR101437749B1 (ko) | 2009-12-28 | 2010-12-28 | 철도 차량용 브레이크 라이닝 |
US13/491,903 US8919503B2 (en) | 2009-12-28 | 2012-06-08 | Brake lining for railroad car |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009298256A JP5333205B2 (ja) | 2009-12-28 | 2009-12-28 | 鉄道車両用ブレーキライニング |
JP2009-298256 | 2009-12-28 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/491,903 Continuation US8919503B2 (en) | 2009-12-28 | 2012-06-08 | Brake lining for railroad car |
Publications (1)
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WO2011081178A1 true WO2011081178A1 (ja) | 2011-07-07 |
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PCT/JP2010/073697 WO2011081178A1 (ja) | 2009-12-28 | 2010-12-28 | 鉄道車両用ブレーキライニング |
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US (1) | US8919503B2 (ja) |
EP (1) | EP2520818B1 (ja) |
JP (1) | JP5333205B2 (ja) |
KR (1) | KR101437749B1 (ja) |
CN (1) | CN102667216B (ja) |
BR (1) | BR112012016911A2 (ja) |
ES (1) | ES2758555T3 (ja) |
WO (1) | WO2011081178A1 (ja) |
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CN110486399A (zh) * | 2018-05-14 | 2019-11-22 | 科弗伦有限公司 | 用于铁路车辆的盘式制动器的垫 |
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2009
- 2009-12-28 JP JP2009298256A patent/JP5333205B2/ja not_active Expired - Fee Related
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2010
- 2010-12-28 WO PCT/JP2010/073697 patent/WO2011081178A1/ja active Application Filing
- 2010-12-28 BR BR112012016911A patent/BR112012016911A2/pt active Search and Examination
- 2010-12-28 EP EP10841033.3A patent/EP2520818B1/en not_active Not-in-force
- 2010-12-28 ES ES10841033T patent/ES2758555T3/es active Active
- 2010-12-28 CN CN201080057933.4A patent/CN102667216B/zh not_active Expired - Fee Related
- 2010-12-28 KR KR1020127017300A patent/KR101437749B1/ko active IP Right Grant
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- 2012-06-08 US US13/491,903 patent/US8919503B2/en not_active Expired - Fee Related
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JPS59212540A (ja) * | 1983-05-17 | 1984-12-01 | クノルーブレムゼ・アクチエンゲゼルシャフト | 分割ライニング・デイスクブレ−キのためのブレ−キライニング保持体 |
JPH10507250A (ja) | 1994-10-12 | 1998-07-14 | クノル−ブレムゼ ジステーメ フューア シーネンファールツォイゲ ゲゼルシャフト ミット ベシュレンクテル ハフツング | 殊に鉄道車両用の、部分ライニング−ディスクブレーキのためのブレーキライニング |
JP2008151188A (ja) | 2006-12-14 | 2008-07-03 | Sumitomo Metal Ind Ltd | 鉄道車両用ブレーキライニング及びディスクブレーキ |
JP2008223852A (ja) | 2007-03-12 | 2008-09-25 | Akebono Brake Ind Co Ltd | ディスクブレーキ用摩擦材組立体、及びその組立方法 |
JP2009041583A (ja) * | 2007-08-06 | 2009-02-26 | Nabtesco Corp | ディスクパッド |
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CN104271977A (zh) * | 2012-04-05 | 2015-01-07 | 曙制动器工业株式会社 | 盘式制动器的摩擦垫组件 |
US20150114773A1 (en) * | 2012-04-05 | 2015-04-30 | Akebono Brake Industry Co., Ltd. | Friction pad assembly for disk brake |
EP2835557A4 (en) * | 2012-04-05 | 2016-01-27 | Akebono Brake Ind | FRICTION SLIDER ASSEMBLY FOR DISC BRAKE |
US9441694B2 (en) * | 2012-04-05 | 2016-09-13 | Akebono Brake Industry Co., Ltd. | Friction pad assembly for disk brake |
WO2013157337A1 (ja) * | 2012-04-16 | 2013-10-24 | 曙ブレーキ工業株式会社 | ディスクブレーキ用摩擦パッド組立て体 |
JP2013221564A (ja) * | 2012-04-16 | 2013-10-28 | Akebono Brake Ind Co Ltd | ディスクブレーキ用摩擦パッド組立て体 |
CN104246276A (zh) * | 2012-04-16 | 2014-12-24 | 曙制动器工业株式会社 | 用于盘式制动器的摩擦垫组件 |
US9366301B2 (en) | 2012-04-16 | 2016-06-14 | Akebono Brake Industry Co., Ltd. | Friction pad assembly for disk brake |
EP2840280A4 (en) * | 2012-04-16 | 2016-07-20 | Akebono Brake Ind | BRAKE PAD ASSEMBLY FOR A DISC BRAKE |
CN104246276B (zh) * | 2012-04-16 | 2018-02-09 | 曙制动器工业株式会社 | 用于盘式制动器的摩擦垫组件 |
CN110486399A (zh) * | 2018-05-14 | 2019-11-22 | 科弗伦有限公司 | 用于铁路车辆的盘式制动器的垫 |
Also Published As
Publication number | Publication date |
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EP2520818A1 (en) | 2012-11-07 |
CN102667216B (zh) | 2015-06-17 |
ES2758555T3 (es) | 2020-05-05 |
JP5333205B2 (ja) | 2013-11-06 |
JP2011137519A (ja) | 2011-07-14 |
EP2520818A4 (en) | 2018-02-28 |
BR112012016911A2 (pt) | 2016-04-05 |
US20120298458A1 (en) | 2012-11-29 |
KR101437749B1 (ko) | 2014-09-03 |
KR20120099754A (ko) | 2012-09-11 |
EP2520818B1 (en) | 2019-10-09 |
CN102667216A (zh) | 2012-09-12 |
US8919503B2 (en) | 2014-12-30 |
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