WO2011080793A1 - 内燃機関の排気装置 - Google Patents
内燃機関の排気装置 Download PDFInfo
- Publication number
- WO2011080793A1 WO2011080793A1 PCT/JP2009/007324 JP2009007324W WO2011080793A1 WO 2011080793 A1 WO2011080793 A1 WO 2011080793A1 JP 2009007324 W JP2009007324 W JP 2009007324W WO 2011080793 A1 WO2011080793 A1 WO 2011080793A1
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- WIPO (PCT)
- Prior art keywords
- pipe
- exhaust
- downstream
- upstream
- resonance
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/084—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling the gases flowing through the silencer two or more times longitudinally in opposite directions, e.g. using parallel or concentric tubes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
- F01N1/023—Helmholtz resonators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/06—Silencing apparatus characterised by method of silencing by using interference effect
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/089—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling using two or more expansion chambers in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2210/00—Combination of methods of silencing
- F01N2210/04—Throttling-expansion and resonance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/02—Tubes being perforated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/24—Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2490/00—Structure, disposition or shape of gas-chambers
- F01N2490/02—Two or more expansion chambers in series connected by means of tubes
Definitions
- the present invention relates to an exhaust system for an internal combustion engine, and more particularly to an exhaust system for an internal combustion engine that reduces exhaust noise due to air column resonance in an exhaust pipe provided at the most downstream in the exhaust direction of the exhaust flow.
- FIG. 18 As an exhaust device for an internal combustion engine used in a vehicle such as an automobile, one as shown in FIG. 18 is known (for example, see Patent Document 1).
- exhaust gas exhausted from the engine 1 as an internal combustion engine to the exhaust manifold 2 is purified by the catalytic converter 3 and then introduced into the exhaust device 4.
- the exhaust device 4 includes a front pipe 5 connected to the catalytic converter 3, a center pipe 6 connected to the front pipe 5, a main muffler 7 as a silencer connected to the center pipe 6, a tail pipe 8 connected to the main muffler 7, and a tail.
- the sub muffler 9 is interposed in the pipe 8.
- the main muffler 7 includes an expansion chamber 7 a into which exhaust gas is expanded and introduced through a small hole 6 a of the center pipe 6, and a resonance chamber 7 b into which the downstream opening end 6 b of the center pipe 6 is inserted.
- the exhaust gas introduced into the resonance chamber 7b from the downstream opening end 6b of the center pipe 6 is silenced by a Helmholtz resonance.
- the resonance frequency fn is obtained by the following equation (1) based on Helmholtz resonance.
- equation (1) or by increasing the volume V of the resonance chamber 7b, by increasing the length L 1 of the projecting portion of the center pipe 6, it is tuned to the resonant frequency to a low frequency side can, or reduce the volume V of the resonance chamber 7b, by shortening the length L 1 of the projecting portion of the center pipe 6, it is possible to tune the resonant frequency to the high frequency side.
- the sub-muffler 9 is configured to suppress an increase in sound pressure due to the occurrence of air column resonance corresponding to the length of the tail pipe 8 in the tail pipe 8 due to exhaust pulsation during operation of the engine 1.
- the air column of the basic vibration (primary component) is approximately twice the tube length L of the tail pipe 8
- the secondary component air column resonance wavelength ⁇ 2 is approximately 1 time the tube length L.
- the wavelength ⁇ 3 of air column resonance of the third order component is 2/3 times the tube length L.
- the air column resonance frequency fc of the tail pipe 8 is expressed by the following equation (2).
- fc (c / 2L) ⁇ n (2)
- c sound velocity
- L length of tail pipe n: order
- the longer the length L of the tail pipe 8 the more the air column resonance frequency fc shifts to the lower frequency side.
- the resonance frequency in the resonance chamber 7b of the main muffler 7 is reached. It can be considered that the air column resonance of the tail pipe 8 is silenced.
- the Helmholtz resonance in the resonance chamber 7b does not effectively act on the air column resonance actually generated in the tail pipe 8, and the air column resonance cannot be sufficiently suppressed.
- the present invention has been made in order to solve the above-described conventional problems, and can eliminate the conventionally used sub-muffler to reduce exhaust noise and reduce the weight of the exhaust device.
- Another object of the present invention is to provide an exhaust device for an internal combustion engine that can reduce the manufacturing cost of the exhaust device.
- the exhaust pipe component includes (1) a silencer having a resonance chamber that silences exhaust sound of a specific frequency, and the silencer connected to the silencer upstream in the exhaust direction of the exhaust flow.
- An exhaust system for an internal combustion engine having an upstream opening end and an exhaust pipe having a downstream opening end for discharging an exhaust flow discharged from the silencer to the atmosphere at a downstream portion,
- a hollow member is provided inside the pipe, and the hollow member has an open end at the downstream end, and the upstream end protrudes outward from the inside of the exhaust pipe to communicate with the resonance chamber. It is comprised from what is obstruct
- a hollow member is provided inside the exhaust pipe, the downstream end of the hollow member forms an open end, and the upstream end of the hollow member projects outward from the interior of the exhaust pipe and communicates with the resonance chamber.
- the wall of the silencer that defines the resonance chamber is blocked, so that the pressure energy of the exhaust flow in the exhaust pipe, that is, the pressure distribution of the pressure energy of the air is generated in the hollow member and the resonance chamber. Energy can be stored in the hollow member and the resonance chamber, and this pressure energy can be held in the hollow member and the resonance chamber so as not to be released to the outside during air column resonance.
- Storing the pressure energy of air in the hollow member and the resonance chamber is performed by the pressure energy of the air in the exhaust pipe, and the pressure energy of the entire exhaust pipe does not change. Therefore, the pressure energy in the exhaust pipe can be dispersed into the pressure energy in the hollow member and the resonance chamber, and the pressure energy in the exhaust pipe excluding the hollow member and the resonance chamber, and the hollow member and the resonance chamber are excluded. Only the pressure energy in the exhaust pipe can be released to the outside.
- the hollow member and the resonance chamber have a large capacity for storing pressure energy, the pressure energy released from the exhaust pipe can be greatly reduced. Therefore, the sound pressure level at the time of air column resonance can be lowered to reduce the sound pressure level, and the exhaust noise can be reduced.
- a standing wave is generated by repeated reflection of the opening end of the sound wave due to the exhaust pulsation in the exhaust pipe.
- the amplitude is significantly It becomes larger and air column resonance occurs.
- a hollow member having a downstream opening end on the downstream side of the exhaust pipe and having an upstream end closed by the resonance chamber is provided inside the exhaust pipe. And the downstream open end of the hollow member can be positioned at the site where air column resonance occurs.
- the hollow member and the resonance chamber can be a Helmholtz resonance chamber using air column resonance as a sound source, and if the resonance frequency of the resonance chamber matches the air column resonance frequency of the exhaust pipe, Can be suppressed.
- the downstream portion of the hollow member can be positioned in the region where the air column resonance occurs, the air column resonance can be sufficiently suppressed even when the exhaust flow rate introduced into the silencer during deceleration is rapidly reduced. Can do.
- the sound pressure itself can be reduced in this way, the sound pressure can be reduced over the operating region other than during the air column resonance and during the air column resonance, and in addition to the reduction of the sound pressure during the air column resonance.
- air column resonance can be further suppressed using Helmholtz resonance. For this reason, exhaust noise can be greatly reduced.
- the conventionally used sub-muffler can be abolished, and the silencer provided in the upstream portion of the exhaust pipe can be reduced in size, so that the weight of the exhaust device can be reduced and the exhaust device can be reduced.
- the manufacturing cost can be reduced.
- the axial length of the exhaust pipe and the axial direction length of the hollow member are set so that the air column resonance frequency generated in the exhaust pipe matches the specific frequency of the resonance chamber. Air column resonance can be further suppressed.
- the resonance frequency of the resonance chamber can be tuned to the low frequency side by elongating the hollow member, the primary component and secondary component of the column resonance of the column resonance frequency in the normal rotation region of the internal combustion engine.
- the sound pressure level can be reduced, and exhaust noise can be reduced to prevent the driver from feeling uncomfortable.
- the downstream end of the hollow member is located upstream of the central portion of the length of the exhaust pipe in the axial direction, the position where the sound pressure of the air column resonance is high, for example, the standing of the air column resonance
- the air column resonance can be further suppressed by the Helmholtz resonance.
- the exhaust pipe is configured by a single tail pipe whose upstream portion is inserted into the silencer, and the upstream portion of the hollow member is the It is comprised from what is supported by the inner peripheral part of the wall part of a resonance chamber, and a part of the circumferential direction of a downstream part is supported by the inner peripheral part of the said exhaust pipe.
- the exhaust pipe is composed of a single tail pipe whose upstream portion is inserted into the silencer, and the upstream outer peripheral portion of the hollow member is supported by the inner peripheral portion of the wall portion of the resonance chamber, and the downstream portion Is supported by the inner peripheral part of the exhaust pipe, so that the upstream part and the downstream part of the hollow member can be supported by the both ends of the resonance chamber wall and the tail pipe, respectively. Can be firmly attached to the tail pipe.
- the exhaust pipe is connected to the outer pipe provided in the silencer and the outer pipe, and the silencer is connected to the outer pipe.
- a tail pipe extending to the downstream side of the vessel, and the hollow member is constituted by an outlet pipe provided inside the outer pipe, and a downstream portion of the outlet pipe is disposed at an upstream portion of the tail pipe.
- a hole that communicates the inside of the outlet pipe and the inside of the outer pipe is formed in the downstream portion of the outlet pipe.
- a hollow member is constructed from an existing outlet pipe in a silencer, an outer pipe is attached to the outer peripheral portion of the outlet pipe, and the inside of the outlet pipe and the inside of the outer pipe are communicated with the downstream portion of the outlet pipe.
- the exhaust gas can be discharged to the tail pipe through the hole of the outlet pipe from the passage defined between the inner peripheral part of the outer pipe and the outer peripheral part of the outlet pipe.
- the sound pressure itself can be reduced by using the existing outlet pipe for the silencer, the sound pressure can be reduced over the operation region other than during the air column resonance and during the air column resonance.
- the air column resonance can be further suppressed by utilizing Helmholtz resonance. For this reason, it can suppress that the manufacturing cost of a silencer increases, and can suppress that the manufacturing cost of an exhaust apparatus increases.
- the outer pipe and the outlet pipe are configured to be bent in the silencer.
- the outer pipe and the outlet pipe are curved in the silencer, the outer pipe and the outlet pipe can be lengthened in the silencer, and the axial length of the silencer is shortened to reduce the resonance chamber. Can be tuned to the low frequency side.
- an internal combustion engine that can reduce the exhaust noise by eliminating the conventionally used sub-muffler, can reduce the weight of the exhaust device, and can reduce the manufacturing cost of the exhaust device.
- An exhaust device can be provided.
- FIG. 1 is a diagram showing a first embodiment of an exhaust device for an internal combustion engine according to the present invention, and is a configuration diagram of the exhaust device for the internal combustion engine.
- FIG. It is a figure which shows 1st Embodiment of the exhaust apparatus of the internal combustion engine which concerns on this invention, and is a perspective sectional view of a muffler. It is a figure which shows 1st Embodiment of the exhaust apparatus of the internal combustion engine which concerns on this invention, and is sectional drawing of the muffler cut by the surface which crosses an inlet pipe and a tail pipe.
- FIG. 4 is a cross-sectional view taken along line AA in FIG. 3.
- FIG. 1 is a diagram showing a first embodiment of an exhaust device for an internal combustion engine according to the present invention, and a primary component and a secondary component of a standing wave of sound pressure distribution of air column resonance caused by reflection at an open end generated in a tail pipe.
- FIG. It is a figure which shows 1st Embodiment of the exhaust apparatus of the internal combustion engine which concerns on this invention, and is a figure which shows the relationship between the sound pressure level which generate
- FIG. 16 is a cross-sectional view taken along line BB in FIG. 15.
- FIG. 16 shows 4th Embodiment of the exhaust apparatus of the internal combustion engine which concerns on this invention, and is sectional drawing of a muffler and a tail pipe.
- FIGS. 1 to 13 are views showing a first embodiment of an exhaust device for an internal combustion engine according to the present invention. First, the configuration will be described.
- an exhaust manifold 22 is connected to an engine 21 as an in-line four-cylinder internal combustion engine, and an exhaust device 23 is connected to the exhaust manifold 22.
- the engine 21 is not limited to the in-line four cylinders, and may be in-line three cylinders or in-line five cylinders or more, or may be a V-type engine having three or more cylinders in each bank divided into left and right. Good.
- the exhaust manifold 22 includes four exhaust branch pipes 22a, 22b, 22c, and 22d, and exhaust branch pipes 22a, 22b, 22c, and 22d connected to exhaust ports that respectively communicate with the first cylinder to the fourth cylinder of the engine 21.
- the exhaust gas collecting pipe 22e collects the downstream side of the exhaust gas, and the exhaust gas as the exhaust flow exhausted from each cylinder of the engine 21 passes through the exhaust branch pipes 22a, 22b, 22c and 22d. To be introduced.
- the exhaust device 23 includes a catalytic converter 24, a cylindrical front pipe 25, a cylindrical center pipe 26, a muffler 27 as a silencer, and a single tail pipe 40 as an exhaust pipe. It is installed on the downstream side in the exhaust direction of the exhaust gas of the engine 21 so as to be elastically suspended under the floor.
- the upstream indicates the upstream in the exhaust direction of the exhaust gas
- the downstream indicates the downstream in the exhaust direction of the exhaust gas.
- the upstream end of the catalytic converter 24 is connected to the downstream end of the exhaust collecting pipe 22e, and the downstream end of the catalytic converter 24 is connected to the front pipe 25.
- This catalytic converter 24 is composed of a honeycomb base or a granular activated alumina support to which a catalyst such as platinum or palladium is attached, which is housed in a main body case, and performs reduction of NOx and oxidation of CO and HC. To do.
- the upstream end of the center pipe 26 is connected to the downstream end of the front pipe 25, and the downstream side of the center pipe 26 is connected to a muffler 27 that silences the exhaust sound.
- the muffler 27 includes an outer shell 31 formed in a hollow cylindrical shape, and end plates 32 and 33 that close both ends of the outer shell 31.
- Partition plates 34 and 35 are provided in the outer shell 31.
- the partition plates 34 and 35 allow the interior of the outer shell 31 to expand and muffle the exhaust gas and to have a specific frequency due to Helmholtz resonance. It is divided into the resonance chamber 38 for muting the exhaust sound.
- the end plate 32, the partition plate 34, and the partition plate 35 are formed with insertion holes 32a, 34a, 35a, respectively, and an inlet pipe 39 to which the downstream side of the center pipe 26 is connected is inserted into the insertion holes 32a, 34a, 35a. Is inserted.
- the inlet pipe 39 is supported by the end plate 32 and the partition plates 34 and 35 so as to be accommodated in the expansion chambers 36 and 37 and the resonance chamber 38.
- the inlet pipe 39 is formed with a plurality of communication holes 39b and 39c in the axial direction (exhaust direction of the exhaust flow) and the circumferential direction of the inlet pipe 39.
- the interior of the inlet pipe 39 and the expansion chambers 36 and 37 are defined as follows.
- the communication holes 39b and 39c communicate with each other.
- a communication hole 35 b is formed in the partition plate 35, and the communication hole 35 b communicates the expansion chamber 36 and the expansion chamber 37.
- the exhaust gas introduced into the muffler 27 from the center pipe 26 through the inlet pipe 39 is introduced into the expansion chambers 36 and 37 through the communication holes 39b and 39c.
- through holes 34b, 35c and 33a are formed in the partition plates 34 and 35 and the end plate 33, respectively, and the upstream portion 40A of the tail pipe 40 is inserted into the through holes 35c and 33a.
- An upstream opening end 40a is provided at the upstream end of the upstream portion 40A of the tail pipe 40, and the upstream portion 40A of the tail pipe 40 has insertion holes 35c, 33a so that the upstream opening end 40a opens into the expansion chamber 36. Is connected to the muffler 27 and supported by the partition plate 35 and the end plate 33.
- a downstream opening end 40b is formed at the downstream end of the downstream portion 40B of the tail pipe 40, and the downstream opening end 40b communicates with the atmosphere. Therefore, the exhaust gas introduced from the expansion chambers 36 and 37 of the muffler 27 to the upstream opening end 40a of the tail pipe 40 is discharged to the atmosphere from the downstream opening end 40b through the tail pipe 40.
- the tail pipe 40 of the present embodiment has an upstream opening end 40a connected to the muffler 27 on the upstream side in the exhaust direction of the exhaust gas discharged from the engine 21 in the upstream portion 40A, and the exhaust gas in the downstream portion 40B.
- the upstream portion 40A and the downstream portion 40B of the tail pipe 40 indicate upstream and downstream portions of the tail pipe 40 having a predetermined length including the upstream opening end 40a and the downstream opening end 40b.
- an inner pipe 41 as a hollow member is provided in the upstream portion 40A of the tail pipe 40 accommodated in the expansion chambers 36 and 37, and the inner pipe 41 is inward of the tail pipe 40 at the downstream end. It has an open end (hereinafter, the downstream end is referred to as a downstream open end 41b) and an open end (hereinafter, the upstream end is referred to as an upstream open end 41a).
- the inner pipe 41 has an upstream opening end 41a projecting outward from the inside of the tail pipe 40 and communicating with the resonance chamber 38, and the upstream portion 41A penetrates the insertion hole 34b of the partition plate 34, thereby the upstream portion. 41A is supported by the partition plate. For this reason, the upstream open end 41 a of the inner pipe 41 is closed by the outer shell 31, the end plate 32, and the partition plate 34 that constitute the wall of the silencer that defines the resonance chamber 38.
- the outer peripheral portion of the downstream portion 41B of the inner pipe 41 is supported by the tail pipe 40. That is, as shown in FIG. 4, protrusions 42a and 42b protruding toward the inner pipe 41 are formed at the upper and lower portions of the tail pipe 40, and the inner pipe 41 is connected to the tail pipe 40 by the protrusions 42a and 42b. Is supported by the inner periphery of the. For this reason, as for the inner pipe 41, the upstream part 41A and the downstream part 41B are both supported by the partition plate 34 and the tail pipe 40.
- the protruding portions 42a and 42b are formed only above and below the tail pipe 40, the back pressure of the exhaust flow flowing through the passage 43 between the inner peripheral portion of the tail pipe 40 and the outer peripheral portion of the inner pipe 41 is reduced. The rise is suppressed.
- resonance chamber 38 when L 2 the length of the inner pipe 41, the cross-sectional area of the inner pipe 41 S, the volume of the resonance chamber 38 V, the speed of sound in air is C, in the air resonance frequency fn Is obtained by the following equation (3) based on Helmholtz resonance. For this reason, the exhaust gas introduced into the resonance chamber 38 is silenced by a Helmholtz resonance.
- the resonance chamber 38 or by increasing the volume of the resonance chamber 38, by increasing the length L 2 of the inner pipe 41 connected to the resonance chamber 38, the low-frequency resonance frequency of the resonance chamber 38 can tune to the side, or to reduce the volume of the resonance chamber 38, by shortening the length L 2 of the inner pipe 41, so that it is possible to tune the resonant frequency to the high frequency side.
- the resonance frequency of the resonance chamber 38 is tuned to the low frequency side by making the inner pipe 41 longer.
- the volume of the resonance chamber 38 can be reduced and the resonance frequency of the resonance chamber 38 can be tuned to the low frequency side. Miniaturization can be achieved.
- the axial length of the tail pipe 40 and the axial length of the inner pipe 41 are set so that the resonance frequency of the resonance chamber 38 matches the air column resonance frequency generated in the tail pipe 40. Yes.
- the tail pipe 40 becomes long, so that the resonance action is generated in the air column resonance generated in the tail pipe 40.
- the resonance frequency of the resonance chamber 38 needs to be lowered.
- Helmholtz resonance is related to the length of the inner pipe 41 and the volume of the resonance chamber 38.
- the length of the inner pipe 41 is appropriately set so that the resonance frequency of the resonance chamber 38 matches the air column resonance frequency of the tail pipe 40.
- the standing wave of the air column resonance generated in the tail pipe 40 has a significantly large amplitude when the tube length L 3 (see FIG. 3) of the tail pipe 40 and the wavelength ⁇ of the standing wave have a specific relationship, Air column resonance occurs.
- the air column resonance has a basic frequency of the pipe length L 3 and a half wavelength of the tail pipe 40, the sound pressure air column resonance is generated natural number times the wavelength of the half wavelength increases.
- each standing wave becomes a node of the sound pressure distribution at the upstream opening end 40 a and the downstream opening end 40 b of the tail pipe 40, and the sound pressure of air column resonance of the primary component is the tail pipe 40.
- the center of the axial direction (1 / 2L 3 ) is maximum, and the sound pressure of air column resonance of the secondary component is maximized at a position shifted by 1 / 4L 3 from the center of the tail pipe 40 in the axial direction.
- the downstream opening end 41b of the inner pipe 41 is positioned upstream of the central portion of the length in the axial direction of the tail pipe 40 so that the sound pressure of the air column resonance is high. Is located. Specifically, the downstream open end 41b of the inner pipe 41 is positioned at the antinode of the sound pressure of the secondary component f2 close to the primary component f1.
- Exhaust gas exhausted from each cylinder of the engine 21 during operation of the engine 21 is introduced from the exhaust manifold 22 to the catalytic converter 24, where the catalytic converter 24 reduces NOx and oxidizes CO and HC.
- Exhaust gas exhausted from the catalytic converter 24 is introduced into the muffler 27 through the front pipe 25 and the center pipe 26.
- the exhaust gas introduced into the muffler 27 is introduced into the expansion chambers 36 and 37 through the communication holes 39 b and 39 c of the inlet pipe 39 and then introduced into the passage 43 through the upstream open end 40 a of the tail pipe 40.
- the exhaust gas introduced into the passage 43 flows from the passage 43 to the downstream side of the tail pipe 40 and is discharged from the downstream opening end 40b of the tail pipe 40 to the atmosphere.
- the exhaust sound of the exhaust gas introduced into the tail pipe 40 during operation of the engine 21 is an incident wave of exhaust pulsation that changes in accordance with the rotational speed of the engine 21, and this incident wave is determined by the rotational speed of the engine 21. As the frequency increases, the frequency increases.
- the reason why the reflection at the opening end occurs is that the pressure of the exhaust gas flowing in the tail pipe 40 is high and the pressure outside the downstream opening end 40b of the tail pipe 40 is low. This is because the pressure of the exhaust gas in the end 40b is lowered, and the low pressure portion starts to advance through the tail pipe 40 toward the upstream opening end 40a.
- the reflected wave has the same phase as the incident wave and reverse direction.
- the reason why the reflected wave is generated on the upstream opening end 40a side is the same as the reason why the reflected wave is generated on the downstream opening end 40b.
- the sound pressure at the upstream opening end 40a and the downstream opening end 40b of the tail pipe 40 is caused by the interference between the incident wave toward the downstream opening end 40b and the reflection opposite to the downstream opening end 40b.
- a standing wave that minimizes can be generated.
- the standing wave when the wavelength ⁇ of the pipe length L 3 and a standing wave of the tail pipe 40 is in a particular relationship, the amplitude becomes remarkably large, air column resonance occurs.
- the air column resonance has a basic frequency of the pipe length L 3 and a half wavelength of the tail pipe 40, the sound pressure air column resonance is generated natural number times the wavelength of the half wavelength increases.
- the frequency of the exhaust pulsation of the engine 21 increases as the rotational speed of the engine 21 increases, and is due to air column resonance corresponding to the rotational speed of the engine 21.
- the sound pressure level (dB) of the exhaust sound is increased by the primary component f1 and the secondary component f2 of the exhaust sound.
- the tail pipe 40 having a long pipe length for example, the pipe length of the tail pipe 40 is 1.5 m or more
- air column resonance occurs in the normal rotation range (2000 rpm to 5000 rpm) where the rotation speed of the engine 21 is low. End up. For this reason, an unpleasant noise called a booming noise is generated in the normal rotation range, which causes deterioration of the exhaust noise and gives the driver an unpleasant feeling.
- the present embodiment reduces the sound pressure level of air column resonance of the primary component f1 and the secondary component f2 of the air column resonance frequency in the normal rotation range of the engine 21, thereby reducing the exhaust noise and inconvenience to the driver. I tried to prevent giving pleasure.
- FIG. 8 shows the sound pressure distribution of the primary component f1 of the standing wave of the air column resonance when air column resonance is generated in the tail pipe 40 where the inner pipe 41 is not provided. Since the opening end 40a and the downstream opening end 40b become nodes of the sound pressure distribution of the standing wave of air column resonance, the sound pressure of the standing wave of air column resonance is minimum at the upstream opening end 40a and the downstream opening end 40b. Become. Further, since the central part is the antinode of the sound pressure distribution of the standing wave of the air column resonance, the sound pressure of the standing wave of the air column resonance becomes the peak P1 in the central part.
- an inner pipe 41 having an upstream opening end 41 a and a downstream opening end 41 b is provided inside the tail pipe 40, and the upstream opening end 41 a of the inner pipe 41 is protruded outward from the inside of the tail pipe 40.
- the upstream open end 41 a is closed by the outer shell 31, the end plate 32, and the partition plate 34 of the muffler 27 that defines the resonance chamber 38, so that the pressure of the exhaust gas in the tail pipe 40 A pressure distribution A1 of energy, that is, pressure energy of air can be generated in the inner pipe 41 and the resonance chamber 38 (see FIG. 9).
- this pressure energy can be stored in the inner pipe 41 and the resonance chamber 38, and this pressure energy is held in the inner pipe 41 and the resonance chamber 38 during air column resonance so as not to be released to the outside. Therefore, as shown in FIG. 9, the pressure energy in the tail pipe 40 is the pressure energy A1 corresponding to the pressure distribution in the inner pipe 41 and the resonance chamber 38, and the inner pipe 41 and the resonance chamber 38 are excluded.
- the pressure energy A2 can be dispersed according to the pressure distribution of the tail pipe 40, and only the pressure energy of the tail pipe 40 excluding the inside of the inner pipe 41 and the resonance chamber 38 can be released to the outside.
- the remaining pressure energy A2 (indicated by hatching) obtained by subtracting the pressure energy A1 (indicated by hatching) in the inner pipe 41 and the resonance chamber 38 from the pressure energy A in the tail pipe 40 is the tail. It is discharged from the pipe 40 to the outside.
- the peak of the sound pressure is peaked from the peak P1 by reducing the pressure energy, that is, by setting the pressure energy of the tail pipe 40 to only the pressure energy A2.
- the sound pressure level can be reduced to P2 (see FIGS. 8 and 9).
- the inner pipe 41 and the resonance chamber 38 have a large capacity for storing pressure energy, the pressure energy released from the tail pipe 40 can be greatly reduced. Therefore, the sound pressure level at the time of air column resonance can be lowered to reduce the sound pressure level, and the exhaust noise can be reduced.
- the sound wave (incident wave and reflected wave) due to the exhaust pulsation is repeatedly reflected at the opening end in the tail pipe 40 as described above to generate a standing wave, and the pipe length L 3 of the tail pipe 40 is
- the wavelength ⁇ of the standing wave has a specific relationship, the amplitude becomes remarkably large, and air column resonance occurs.
- the inner pipe 41 is provided in the tail pipe 40 so that the downstream opening end 41b is opened on the downstream side of the tail pipe 40 and the upstream opening end 41a is closed by the resonance chamber 38.
- the inner pipe 41 and the resonance chamber 38 can be made to face each other in the propagation direction, and the downstream opening end 41b of the inner pipe 41 can be positioned at a location where air column resonance occurs.
- the inner pipe 41 and the resonance chamber 38 can be made into a Helmholtz resonance chamber using air column resonance as a sound source. Therefore, air column resonance can be suppressed by making the resonance frequency of the resonance chamber 38 coincide with the air column resonance frequency of the tail pipe 40.
- FIG. 11 shows the frequency of the exhaust pulsation and the sound pressure level (dB) of the exhaust sound when the speaker excitation test is performed using the tail pipe 40 having the inner pipe 41 whose upstream opening end 41a is closed by the resonance chamber 38. It is a figure which shows the measurement result.
- the solid line shows the measurement result using the tail pipe 40 of the present embodiment having the inner pipe 41
- the broken line shows the measurement result using the conventional tail pipe having no inner pipe. Yes.
- the operating region other than the time of air column resonance and the time other than the time of air column resonance (the frequency and the rotation speed of the engine 21 correspond to each other. it is possible to reduce the sound pressure over), at the time of the air column resonance in addition to the reduction of the sound pressure, use to air column resonance Helmholtz resonance that depends on the length L 2 of the inner pipe 41 (primary component f1 , Secondary component f2, tertiary component f3) can be further suppressed. For this reason, exhaust noise can be greatly reduced.
- the downstream open end 41b of the inner pipe 41 is positioned upstream of the central portion of the axial length of the tail pipe 40, so that the sound pressure of the standing wave of air column resonance is obtained.
- it can be positioned at the antinode a2 of the sound pressure distribution of the secondary component f2 upstream of the antinode a1 of the sound pressure distribution of the primary component, and the air column resonance is further suppressed by Helmholtz resonance. can do.
- downstream opening end 41b of the inner pipe 41 can be positioned in the region where the air column resonance occurs, even when the exhaust gas flow rate introduced into the muffler 27 at the time of deceleration suddenly decreases, Air column resonance can be sufficiently suppressed.
- the conventionally used sub-muffler can be eliminated and the muffler 27 can be reduced in size, so that the weight of the muffler 27 can be reduced and the manufacturing cost of the muffler 27 can be reduced.
- the inner pipe 41 is positioned in the muffler 27.
- the downstream open end 41c which is the downstream end of the inner pipe 41, is tailed from the muffler 27.
- the pipe 40 extends to the downstream opening end 40b side, and the downstream opening end 41c is positioned between the antinode a1 of the sound pressure distribution of the primary component f1 of the air column resonance and the antinode a2 of the sound pressure distribution of the secondary component f2. Also good.
- the primary component f1 and the secondary component f2 of the air column resonance can be further reduced by the Helmholtz resonance, and the occurrence of a booming noise in the normal rotation region of the engine 21 can be further suppressed. it can.
- the inner pipe 41 is positioned so that the downstream open end 41c of the inner pipe 41 is located between the antinode a1 of the sound pressure distribution of the primary component f1 of the air column resonance and the antinode a2 of the sound pressure distribution of the secondary component f2.
- protrusions 42c and 42d are provided on the inner periphery of the tail pipe 40 located outside the muffler 27, and the inner pipe 41 is supported on the tail pipe 40 by the protrusions 42c and 42d. do it.
- the length of the inner pipe 41 and the volume V of the resonance chamber 38 may be appropriately set so that the resonance frequency of the resonance chamber 38 matches the air column resonance frequency of the tail pipe 40.
- the outer peripheral portion of the upstream portion 41A of the inner pipe 41 is supported by the inner peripheral portion of the partition plate 34 of the resonance chamber 38, and the downstream portion 41B that is a part of the downstream portion 41B in the circumferential direction is supported. Since the upper part and the lower part are supported by the inner peripheral part of the tail pipe 40 via the projecting parts 42a and 42b of the tail pipe 40, the upstream part 41A and the downstream part 41B of the inner pipe 41 are separated from each other by the partition plate of the resonance chamber 38. 34 and the tail pipe 40 can be supported by both ends, and the inner pipe 41 can be firmly attached to the tail pipe 40. Also, in the present embodiment, the single tail pipe 40 is attached to the muffler 27. The upstream portion of the tail pipe 40 can be used as an outlet pipe, and the number of parts of the exhaust device 23 can be reduced to reduce the manufacturing cost of the exhaust device 23. Can be further reduced.
- FIG. 14 is a diagram showing a second embodiment of the exhaust system for an internal combustion engine according to the present invention.
- the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
- an outer pipe 51 is provided in the muffler 27, and the outer pipe 51 is inserted into the insertion holes 35 c and 33 a of the partition plate 35 and the end plate 33, and the partition plate 35 in the expansion chambers 36 and 37. And supported by an end plate 33.
- the outer pipe 51 is provided with an outlet pipe 52.
- the outlet pipe 52 is inserted into the partition plate 34 and the insertion holes 34a and 33a of the end plate 33, and the upstream portion 52A and the downstream portion 52B are connected to the partition plate 34. And it is supported by both ends by the end plate 33.
- an upstream portion 53A of the tail pipe 53 is connected to the downstream portion 52B of the outlet pipe 52 as a hollow member by welding or the like, and the downstream opening end 52b of the outlet pipe 52 is more than the upstream opening end 53a of the tail pipe 53.
- the downstream open end 52 b of the outlet pipe 52 communicates with the upstream portion 53 A of the tail pipe 53.
- a hole 52 c is formed in the downstream portion 52 ⁇ / b> B of the outlet pipe 52, and the hole 52 c is a passage 54 defined by the inner peripheral portion of the outer pipe 51 and the outer peripheral portion of the outlet pipe 52 and the outlet pipe 52. It communicates with the inside of the.
- the upstream open end 52a of the upstream portion 52A of the outlet pipe 52 protrudes outward from the inside of the outer pipe 51 and communicates with the resonance chamber 38, and the upstream open end 52a of the outlet pipe 52 passes through the resonance chamber 38. It is closed by an outer shell 31, an end plate 32, and a partition plate 34 that constitute the wall portion of the muffler that is defined.
- Exhaust gas introduced into the muffler 27 is introduced into the expansion chambers 36 and 37 through the communication holes 39 b and 39 c of the inlet pipe 39, and then from the upstream opening end 51 a of the outer pipe 51 to the inner peripheral portion of the outer pipe 51. It is introduced into a passage 54 defined by the outer periphery of the outlet pipe 52.
- the exhaust gas is introduced into the outlet pipe 52 through the hole 52c of the outlet pipe 52, and then discharged to the atmosphere through the tail pipe 53 from the downstream opening end 53b of the downstream portion 53B of the tail pipe 53.
- the outer pipe 51 and the tail pipe 53 constitute an exhaust pipe that exhausts exhaust gas
- the upstream part 51A of the outer pipe 51 constitutes the upstream part of the exhaust pipe
- the outer pipe The upstream opening end 51a of 51 constitutes the upstream opening end of the exhaust pipe.
- the downstream portion 53B of the tail pipe 53 constitutes the downstream portion of the exhaust pipe
- the downstream opening end 53b of the tail pipe 53 constitutes the downstream opening end of the exhaust pipe.
- an outlet pipe 52 having an upstream opening end 52 a and a downstream opening end 52 b is provided inside the outer pipe 51, and the upstream opening end 52 a of the outlet pipe 52 is protruded outward from the inside of the outer pipe 51.
- the upstream open end 52 a is closed by the outer shell 31, the end plate 32, and the partition plate 34 of the muffler 27 that defines the resonance chamber 38.
- a pressure distribution of the pressure energy of the air can be generated in the outlet pipe 52 and the resonance chamber 38, and the sound pressure itself can be reduced as in the first embodiment.
- the outlet pipe 52 is provided in the outer pipe 51 so that the downstream opening end 52b is opened on the downstream side of the tail pipe 53 and the upstream opening end 52a is closed by the resonance chamber 38, the outlet pipe 52 is disposed in the sound wave propagation direction. Since the pipe 52 and the resonance chamber 38 can be opposed to each other, and the downstream open end 52b of the outlet pipe 52 can be positioned at a position where air column resonance occurs, the outlet pipe 52 and the resonance chamber 38 are allowed to perform air column resonance.
- a Helmholtz resonance chamber can be used as a sound source. For this reason, air column resonance can be suppressed by making the resonance frequency of the resonance chamber 38 coincide with the air column resonance frequency of the outer pipe 51 and the tail pipe 53.
- the portion of the outlet pipe 52 between the hole 52c and the upstream opening end 52a and the resonance chamber 38 constitute a Helmholtz resonance chamber. Will do. For this reason, the resonance frequency of the resonance chamber 38 can be tuned to the low frequency side by bringing the hole 52c closer to the downstream opening end 52b side of the outlet pipe 52.
- the sound pressure itself can be reduced, the sound pressure is reduced over the operating region other than during air column resonance and during air column resonance, as in the first embodiment. It is possible to, at the time of air column resonance by utilizing the Helmholtz resonance that depends on the volume of length L 2 and the resonance chamber 38 of the outlet pipe 52 from the upstream open end 52a to the hole 52c in addition to the reduction of the sound pressure gas Column resonance can be further suppressed. For this reason, exhaust noise can be greatly reduced.
- the downstream opening end 52b of the outlet pipe 52 can be positioned in the region where the air column resonance occurs, the air column resonance can be sufficiently performed even when the exhaust gas flow rate introduced into the muffler 27 is rapidly reduced during deceleration. Can be suppressed.
- the conventionally used sub-muffler can be eliminated and the muffler 27 can be reduced in size, so that the weight of the muffler 27 can be reduced and the manufacturing cost of the muffler 27 can be reduced.
- FIGS. 15 and 16 are views showing a third embodiment of the exhaust system for an internal combustion engine according to the present invention.
- the same components as those in the first embodiment are denoted by the same reference numerals and described. Omitted.
- an outlet pipe 61 is provided in the muffler 27, and the outlet pipe 61 is inserted into the partition plates 34 and 35 and the insertion holes 34 b, 35 c and 33 a of the end plate 33, and the expansion chambers 36 and 37. Are supported by the partition plates 34 and 35 and the end plate 33.
- the upstream portion 62A of the tail pipe 62 is connected to the downstream portion 61B of the outlet pipe 61 by welding or the like. Further, a hole 61a as an upstream opening end is formed in the upstream portion 61A of the outlet pipe 61, and the exhaust gas introduced into the muffler 27 is introduced into the outlet pipe 61 through the hole 61a.
- a flat partition plate 63 is provided inside the outlet pipe 61, and the partition plate 63 extends from the outlet pipe 61 to the tail pipe 62 in the outlet pipe 61.
- the exhaust pipe 65 is divided into an exhaust passage 65 for introducing exhaust gas into the tail pipe 62 through the upstream opening end 62 a and a resonance passage 66 communicating with the resonance chamber 38.
- the exhaust passage 65 is constituted by a semicircular passage defined by the upper surface of the partition plate 63 and the inner peripheral surface of the semi-annular upper half ring portion 68 of the outlet pipe 61.
- the semicircular passage is defined by the lower surface of the partition plate 63 and the inner peripheral surface of the semicircular lower semicircular portion 69 of the outlet pipe 61.
- a closing plate 64 is provided at the upstream end of the outlet pipe 61, and the upstream end of the outlet pipe 61 is closed by the closing plate 64. For this reason, the exhaust passage 65 of the outlet pipe 61 and the resonance chamber 38 do not communicate with each other.
- the upstream end 69 a of the lower half ring portion 69 of the outlet pipe 61 extends into the resonance chamber 38 together with the upstream end 63 a of the partition plate 63 and communicates with the resonance chamber 38, whereby the partition plate constituting the resonance passage 66. 63 and the lower half ring portion 69 are closed by the outer shell 31, the end plate 32, and the partition plate 34 that define the resonance chamber 38.
- the partition plate 63 and the lower half ring portion 69 constitute a hollow member, and the upstream end 63a of the partition plate 63 and the upstream end 69a of the lower half ring portion 69 serve as an upstream end.
- the opening end 70 is configured, and the downstream opening end 71 as the downstream end is configured by the downstream end 63b of the partition plate 63 and the portion of the lower half ring portion 69 immediately below the downstream end 63b of the partition plate 63.
- the exhaust gas introduced into the muffler 27 is introduced into the expansion chambers 36 and 37 through the communication holes 39 b and 39 c of the inlet pipe 39 and then introduced into the exhaust passage 65 through the hole 61 a of the outlet pipe 61.
- This exhaust gas is introduced into the tail pipe 62 from the exhaust passage 65 through the upstream opening end 62a of the tail pipe 62, and discharged from the downstream opening end 62b of the tail pipe 62 to the atmosphere.
- the outlet pipe 61 and the tail pipe 62 constitute an exhaust pipe that exhausts exhaust gas
- an upstream portion 61A of the outlet pipe 61 constitutes an upstream portion of the exhaust pipe
- the outlet pipe 61 The hole 61a of the pipe 61 constitutes the upstream open end of the exhaust pipe.
- the downstream portion 62B of the tail pipe 62 constitutes the downstream portion of the exhaust pipe
- the downstream opening end 62b of the tail pipe 62 constitutes the downstream opening end of the exhaust pipe.
- a partition plate 63 that constitutes the upstream opening end 70 and the downstream opening end 71 together with the lower half ring portion 69 of the outlet pipe 61 is provided inside the outlet pipe 61, and the upstream end 63 a and the lower portion of the partition plate 63 are provided.
- the upstream end 63a of the partition plate 63 and the upstream end 69a of the lower half ring portion 69 define the resonance chamber 38, the end Since it is blocked by the plate 32 and the partition plate 34, the pressure distribution of the pressure energy of the air in the outlet pipe 61 and the tail pipe 62 can be generated in the resonance passage 66 and the resonance chamber 38, which is the first embodiment. As with, the sound pressure itself can be reduced.
- the partition plate 63 since a partition plate 63 is provided inside the inlet pipe 61 so that the downstream opening end 71 is opened on the downstream side of the tail pipe 62 and the upstream opening end 70 is closed by the resonance chamber 38, the partition plate 63 resonates in the sound wave propagation direction.
- the passage 66 and the resonance chamber 38 can be made to face each other, and the downstream opening end 71 can be positioned at a site where air column resonance occurs. Therefore, the resonance passage 66 and the resonance chamber 38 can be Helmholtz resonance chambers using air column resonance as a sound source. Therefore, by making the resonance frequency of the resonance chamber 38 coincide with the air column resonance frequency of the exhaust passage 65 and the tail pipe 62, that is, the exhaust pipe, the air column resonance can be suppressed.
- the sound pressure itself can be reduced, the sound pressure is reduced over the operating region other than during air column resonance and during air column resonance, as in the first embodiment. It is possible to, in addition to the reduction of the sound pressure at the time of the air column resonance, use to air column resonance Helmholtz resonance that depends on the volume of length L 2 and the resonance chamber 38 of the lower half-ring portion 69 and the partition plate 63 Can be further suppressed. For this reason, exhaust noise can be greatly reduced.
- downstream opening end 71 constituted by the downstream end 63b of the partition plate 63 and the lower half ring portion 69 of the outlet pipe 61 can be positioned in the region where the air column resonance occurs, it is introduced into the muffler 27 during deceleration. Even when the exhaust flow rate decreases rapidly, air column resonance can be sufficiently suppressed.
- the conventionally used sub-muffler can be eliminated and the muffler 27 can be reduced in size, so that the weight of the muffler 27 can be reduced and the manufacturing cost of the muffler 27 can be reduced.
- the outlet pipe 61 can be used as a hollow member to further suppress air column resonance. An increase in the manufacturing cost can be suppressed.
- FIG. 17 is a diagram showing a fourth embodiment of the exhaust device for an internal combustion engine according to the present invention.
- the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
- a muffler 81 as a silencer includes an outer shell 82 formed in a hollow cylindrical shape, and end plates 83 and 84 that close both ends of the outer shell 82.
- a partition plate 85 is provided in the outer shell 82, and the partition plate 85 silences the exhaust sound of a specific frequency in the outer shell 82 by expanding the exhaust gas and silencing it by Helmholtz resonance. It is partitioned into a resonance chamber 87 for the purpose.
- through holes 83a and 85a are formed in the end plate 83 and the partition plate 85, respectively, and an inlet pipe 88 to which the downstream side of the center pipe 26 is connected is inserted into the through holes 83a and 85a.
- the inlet pipe 88 is supported by the end plate 83 and the partition plate 85 so as to be accommodated in the expansion chamber 86, and the inlet pipe 88 is closed to the resonance chamber 87 with its downstream end closed. Yes.
- the inlet pipe 88 is formed with a plurality of small holes 88a in the axial direction (exhaust direction of the exhaust flow) and the circumferential direction of the inlet pipe 88, and the inside of the inlet pipe 88 and the expansion chamber 86 are connected to the small holes 88a. It communicates through. Therefore, the exhaust gas introduced into the muffler 81 from the center pipe 26 through the inlet pipe 88 is introduced into the expansion chamber 86 through the small hole 88a.
- the end plates 83 and 84 and the partition plate 85 have insertion holes 83b, 83c, 84a, 85b, and 85c, respectively.
- the insertion holes 85b, 83b, 83c, 85c, and 84a have a curved hollow member.
- the outlet pipe 89 is inserted, and the outlet pipe 89 is supported by the end plate 83 and the partition plate 85.
- an outer pipe 90 having a curved shape is inserted into the insertion holes 83b, 83c, 85c, and 84a.
- the outer pipe 90 accommodates an outlet pipe 89 therein, and includes end plates 83 and 84 and a partition plate 85. It is supported by.
- the upstream portion 91A of the tail pipe 91 is connected to the downstream portion 89B of the outlet pipe 89 by welding or the like, and the downstream opening end 89b of the outlet pipe 89 is located downstream of the upstream opening end 91a of the tail pipe 91.
- the downstream opening end 89 b of the outlet pipe 89 communicates with the upstream portion 91 ⁇ / b> A of the tail pipe 91.
- a hole 89c is formed in the downstream part 89B of the outlet pipe 89, and the hole 89c is formed by a passage 92 and an outlet pipe 89 defined by the inner peripheral part of the outer pipe 90 and the outer peripheral part of the outlet pipe 89. It communicates with the inside of the.
- an upstream open end 89a as an upstream end of the outlet pipe 89 protrudes outward from the inside of the outer pipe 90 and communicates with the resonance chamber 87.
- the outlet pipe 89 has an upstream open end 89a at the resonance chamber 87. It is closed by an outer shell 82, an end plate 84, and a partition plate 85 that constitute the wall portion of the muffler that is defined.
- the exhaust gas introduced into the muffler 81 is introduced into the expansion chamber 86 through the communication hole 88 a of the inlet pipe 88, and then the inner peripheral portion of the outer pipe 90 and the outlet pipe 89 from the upstream opening end 90 a of the outer pipe 90. It is introduced into a passage 92 defined by the outer periphery.
- This exhaust gas is introduced into the outlet pipe 89 through the hole 89c of the outlet pipe 89, and then exhausted from the downstream opening end 91b of the tail pipe 91 to the atmosphere through the tail pipe 91.
- the outer pipe 90 and the tail pipe 91 constitute an exhaust pipe that exhausts exhaust gas
- an upstream portion 90A of the outer pipe 90 constitutes an upstream portion of the exhaust pipe
- an outer pipe The upstream open end 90a of the pipe 90 constitutes the upstream open end of the exhaust pipe.
- downstream portion 91B of the tail pipe 91 constitutes the downstream portion of the exhaust pipe
- downstream opening end 91b of the tail pipe 91 constitutes the downstream opening end of the exhaust pipe.
- an outlet pipe 89 having an upstream opening end 89 a and a downstream opening end 89 b as a downstream end is provided inside the outer pipe 90, and the upstream opening end 89 a of the outlet pipe 89 is outward from the inside of the outer pipe 90.
- the upstream opening end 89a is closed by the outer shell 82, the end plate 83 and the partition plate 85 that define the resonance chamber 87, so that the inside of the outer pipe 90 and the tail pipe 91 is A pressure distribution of the pressure energy of the air can be generated in the outlet pipe 89 and the resonance chamber 87, and the sound pressure itself can be reduced as in the first embodiment.
- the outlet pipe 89 having the downstream opening end 89b opened on the downstream side of the tail pipe 91 and the upstream opening end 89a closed by the resonance chamber 87 is provided inside the outer pipe 90, the outlet pipe 89 is disposed in the direction of sound wave propagation. Since the pipe 89 and the resonance chamber 87 can be opposed to each other, and the downstream opening end 89b of the outlet pipe 89 can be positioned at the site where the air column resonance occurs, the outlet pipe 89 and the resonance chamber 87 are allowed to perform air column resonance.
- a Helmholtz resonance chamber can be used as a sound source. For this reason, air column resonance can be suppressed by making the resonance frequency of the resonance chamber 87 coincide with the air column resonance frequency of the outer pipe 90 and the tail pipe 91.
- the portion of the outlet pipe 89 between the hole 89c and the upstream end 89a and the resonance chamber 87 constitute a Helmholtz resonance chamber. It will be. For this reason, the resonance frequency of the resonance chamber 87 can be tuned to the low frequency side by bringing the hole 89c closer to the downstream opening end 89b side of the outlet pipe 89.
- the sound pressure itself can be reduced, the sound pressure is reduced over the operating region other than during air column resonance and during air column resonance, as in the first embodiment. It is possible to, at the time of the air column resonance in addition to the reduction of sound pressure, by utilizing the Helmholtz resonance that depends on the volume of length L 2 and the resonance chamber 87 of the outlet pipe 89 from the upstream end 89a to the hole 89c care Column resonance can be further suppressed. For this reason, exhaust noise can be greatly reduced.
- the downstream opening end 89b of the outlet pipe 89 can be positioned in the region where the air column resonance occurs, the air column resonance can be sufficiently performed even when the exhaust flow rate introduced into the muffler 81 during the deceleration is suddenly reduced. Can be suppressed.
- the conventionally used sub-muffler can be eliminated and the muffler 81 can be reduced in size, so that the weight of the muffler 81 can be reduced and the manufacturing cost of the muffler 81 can be reduced.
- the outlet pipe 89 and the outer pipe 90 are curved, the outlet pipe 89 can be lengthened in the muffler 81, and the axial length of the muffler 81 can be shortened to reduce the resonance chamber 87. Can be tuned to the low frequency side.
- the exhaust device for an internal combustion engine can reduce the exhaust noise by eliminating the conventionally used sub-muffler, and can reduce the weight of the exhaust device. It has the effect of reducing the manufacturing cost, and is useful as an exhaust system for an internal combustion engine that reduces exhaust noise due to air column resonance of an exhaust pipe provided at the most downstream in the exhaust direction of the exhaust flow. is there.
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Abstract
Description
上記の式(1)から明らかなように、共鳴室7bの容積Vを大きくしたり、センターパイプ6の突出部分の長さL1を長くすることにより、共鳴周波数を低周波数側にチューニングすることができ、共鳴室7bの容積Vを小さくしたり、センターパイプ6の突出部分の長さL1を短くすることにより、共鳴周波数を高周波数側にチューニングすることができる。
fc=(c/2L)・n......(2)
但し、c:音速、L:テールパイプの管長 n:次数
上記の式(2)から明らかなように、テールパイプ8の管長Lが長い程、気柱共鳴周波数fcが低周波数側に移行して、エンジン1の低回転時に排気音が増大して騒音が悪化してしまい、運転者に不快感を与えてしまうことになる。
したがって、気柱共鳴時の音圧のピークを下げて音圧レベルを低減することができ、排気騒音を低減することができる。
この排気装置は、アウターパイプおよびアウトレットパイプを消音器内で湾曲させているので、消音器内でアウターパイプおよびアウトレットパイプを長くすることができ、消音器の軸線方向長さを短くして共鳴室の共鳴周波数を低周波数側にチューニングすることができる。
(第1の実施の形態)
図1~図13は、本発明に係る内燃機関の排気装置の第1の実施の形態を示す図である。
まず、構成を説明する。
図1において、例えば、直列4気筒の内燃機関としてのエンジン21には排気マニホールド22が接続されており、この排気マニホールド22には排気装置23が接続されている。
なお、上流とは排気ガスの排気方向の上流を示し、下流とは排気ガスの排気方向の下流を示すものである。
また、フロントパイプ25の下流端にはセンターパイプ26の上流端が接続されており、センターパイプ26の下流側は、排気音の消音を行うマフラ27に接続されている。
アウタシェル31内には仕切板34、35が設けられており、この仕切板34、35によってアウタシェル31内は、排気ガスを拡張して消音するための拡張室36、37およびヘルムホルツ共鳴によって特定の周波数の排気音を消音するための共鳴室38に区画されている。
また、突出部42a、42bは、テールパイプ40の上下にのみ形成されているため、テールパイプ40の内周部とインナーパイプ41の外周部の間の通路43を流通する排気流の背圧が上昇することが抑制される。
このため、共鳴室38に導入される排気ガスは、ヘルムホルツ共鳴によって特定の周波数の排気音が消音される。具体的には、共鳴室38は、共鳴室38の容積を大きくしたり、共鳴室38に接続されるインナーパイプ41の長さL2を長くすることにより、共鳴室38の共鳴周波数を低周波数側にチューニングすることができ、共鳴室38の容積を小さくしたり、インナーパイプ41の長さL2を短くすることにより、共鳴周波数を高周波数側にチューニングすることができるようになっている。
テールパイプ40内に発生する気柱共鳴の定在波は、テールパイプ40の管長L3(図3参照)と定在波の波長λとが特定の関係にあるとき、振幅が著しく大きくなり、気柱共鳴が生じる。この気柱共鳴は、テールパイプ40の管長L3を半波長とした周波数を基本として、その半波長の自然数倍の波長の気柱共鳴が発生して音圧が増大する。
エンジン21の運転時にエンジン21の各気筒から排気される排気ガスは、排気マニホールド22から触媒コンバータ24に導入され、触媒コンバータ24によってNOxの還元やCO、HCの酸化が行われる。
fm=(c/2L3)・m............(4)
で表される。
したがって、図9に示すように、テールパイプ40内の圧力エネルギーは、インナーパイプ41および共鳴室38内の圧力分布に応じた圧力エネルギーA1と、インナーパイプ41と共鳴室38とを除いたテールパイプ40の圧力分布に応じて圧力エネルギーA2とに分散することができ、インナーパイプ41および共鳴室38内を除いたテールパイプ40の圧力エネルギーのみを外部に放出することができる。
図11において、実線は、インナーパイプ41を有する本実施の形態のテールパイプ40を用いた測定結果を示し、破線は、インナーパイプを有していない従来のテールパイプを用いた測定結果を示している。
また、テールパイプ40の気柱共鳴周波数に共鳴室38の共鳴周波数を一致させるように、インナーパイプ41の長さと共鳴室38の容積Vを適宜設定すればよい。
また、本実施の形態では、単体のテールパイプ40をマフラ27に取付けているため、テールパイプ40の上流部をアウトレットパイプとして利用することができ、排気装置23の部品点数を削減して排気装置23の製造コストをより一層低減することができる。
図14は、本発明に係る内燃機関の排気装置の第2の実施の形態を示す図であり、第1の実施の形態と同一の構成には同一の番号を付して説明を省略する。
図14において、マフラ27内にはアウターパイプ51が設けられており、このアウターパイプ51は、仕切板35およびエンドプレート33の挿通孔35c、33aに挿通され、拡張室36、37において仕切板35およびエンドプレート33によって支持されている。
マフラ27に導入される排気ガスは、インレットパイプ39の連通孔39b、39cを介して拡張室36、37に導入された後、アウターパイプ51の上流開口端51aからアウターパイプ51の内周部とアウトレットパイプ52の外周部とによって画成される通路54に導入される。
図15、図16は、本発明に係る内燃機関の排気装置の第3の実施の形態を示す図であり、第1の実施の形態と同一の構成には同一の番号を付して説明を省略する。
図16において、マフラ27内にはアウトレットパイプ61が設けられており、このアウトレットパイプ61は、仕切板34、35およびエンドプレート33の挿通孔34b、35c、33aに挿通され、拡張室36、37において仕切板34、35およびエンドプレート33によって支持されている。
マフラ27に導入される排気ガスは、インレットパイプ39の連通孔39b、39cを介して拡張室36、37に導入された後、アウトレットパイプ61の孔61aから排気通路65に導入される。
また、テールパイプ62の下流部62Bが排気管の下流部を構成するとともに、テールパイプ62の下流開口端62bが排気管の下流開口端を構成している。
そして、アウトレットパイプ61とテールパイプ62内には孔61aからテールパイプ62の下流開口端62bの長さL3を半波長とした周波数を基本として、その半波長の自然数倍の波長の気柱共鳴が発生することになる。
このため、共鳴通路66および共鳴室38を、気柱共鳴を音源とするヘルムホルツ共鳴室にすることができる。したがって、共鳴室38の共鳴周波数を排気通路65およびテールパイプ62、すなわち、排気管の気柱共鳴周波数と一致させることにより、気柱共鳴を抑制することができる。
図17は、本発明に係る内燃機関の排気装置の第4の実施の形態を示す図であり、第1の実施の形態と同一の構成には同一の番号を付して説明を省略する。
図17において、消音器としてのマフラ81は、中空筒状に形成されたアウタシェル82と、アウタシェル82の両端を閉塞するエンドプレート83、84とを備えている。
マフラ81に導入される排気ガスは、インレットパイプ88の連通孔88aを介して拡張室86に導入された後、アウターパイプ90の上流開口端90aからアウターパイプ90の内周部とアウトレットパイプ89の外周部とによって画成される通路92に導入される。
そして、アウターパイプ90とテールパイプ91内にはアウターパイプ90とテールパイプ91の長さL3を半波長とした周波数を基本として、その半波長の自然数倍の波長の気柱共鳴が発生することになる。
このため、共鳴室87の共鳴周波数をアウターパイプ90およびテールパイプ91の気柱共鳴周波数と一致させることにより、気柱共鳴を抑制することができる。
なお、本実施の形態では、アウトレットパイプ89が下流部89Bに孔89cを有するので、この孔89cから上流端89aまでの間のアウトレットパイプ89の部位と共鳴室87とがヘルムホルツ共鳴室を構成することになる。このため、孔89cをアウトレットパイプ89の下流開口端89b側に近づけることにより、共鳴室87の共鳴周波数を低周波数側にチューニングすることができる。
23 排気装置
27、81 マフラ(消音器)
31、82 アウタシェル(消音器の壁部)
32、84 エンドプレート(消音器の壁部)
34、85 仕切板(消音器の壁部)
38、87 共鳴室
40 テールパイプ(排気管)
40A 上流部
40B 下流部
40a 上流開口端
40b 下流開口端
41 インナーパイプ(中空部材)
41A 上流部
41B 下流部
41a 上流開口端(上流端)
41b、41c 下流開口端(下流端)
41c 下流開口端(下流端)
51 アウターパイプ(排気管)
51a 上流開口端(排気管の上流開口端)
52 アウトレットパイプ(中空部材)
52A 上流部(排気管の上流部)
52a 上流開口端(排気管の上流開口端)
52a 上流開口端(上流端)
52b 下流開口端(下流端)
53 テールパイプ(排気管)
53B 下流部(排気管の下流部)
53b 下流開口端(排気管の下流開口端)
61 アウトレットパイプ(排気管)
61A 上流部(排気管の上流部)
61a 孔(排気管の上流開口端)
62 テールパイプ(排気管)
62B 下流部(排気管の下流部)
62b 下流開口端(排気管の下流開口端)
63 仕切板(中空部材)
69 下部半環部(中空部材)
70 上流開口端(上流端)
71 下流開口端(下流端)
89 アウトレットパイプ(中空部材)
89a 上流開口端(上流端)
89b 下流開口端(下流端)
90 アウターパイプ(排気管)
90A 上流部(排気管の上流部)
90a 上流開口端(排気管の上流開口端)
91 テールパイプ(排気管)
91B 下流部(排気管の下流部)
91b 下流開口端(排気管の下流開口端)
Claims (6)
- 特定の周波数の排気音を消音する共鳴室を有する消音器と、排気流の排気方向の上流部に前記消音器に接続される上流開口端を有するとともに、下流部に前記消音器から排出される排気流を大気に排出するための下流開口端を有する排気管とを備えた内燃機関の排気装置であって、
前記排気管の内部に中空部材を設け、前記中空部材は、下流端が開口端を構成し、上流端が前記排気管の内部から外方に突出して前記共鳴室に連通することにより、前記共鳴室を画成する前記消音器の壁部によって閉塞されることを構成することを特徴とする内燃機関の排気装置。 - 前記排気管内で発生する気柱共鳴周波数と前記共鳴室の前記特定の周波数を一致させるように、前記排気管の軸線方向長さと前記中空部材の軸線方向長さとが設定されることを特徴とする請求項1に記載の内燃機関の排気装置。
- 前記中空部材の下流端が、前記排気管の軸線方向長さの中央部よりも上流側に位置することを特徴とする請求項1または請求項2に記載の排気装置。
- 前記排気管は、上流部が前記消音器に挿通された単体のテールパイプから構成され、前記中空部材の上流部が前記共鳴室の壁部の内周部に支持されるとともに、下流部の円周方向の一部分が前記排気管の内周部に支持されることを特徴とする請求項1ないし請求項3のいずれか1の請求項に記載の内燃機関の排気装置。
- 前記排気管は、前記消音器の内部に設けられたアウターパイプと、前記アウターパイプに接続され、前記アウターパイプから前記消音器の下流側に延在するテールパイプとから構成され、前記中空部材は、前記アウターパイプの内部に設けられたアウトレットパイプから構成され、
前記アウトレットパイプの下流部は、前記テールパイプの上流部に接続されるとともに、前記アウトレットパイプの下流部に前記アウトレットパイプの内部と前記アウターパイプの内部とを連通する孔が形成されることを特徴とする請求項1ないし請求項3のいずれか1の請求項に記載の内燃機関の排気装置。 - 前記アウターパイプおよび前記アウトレットパイプが前記消音器内で湾曲されることを特徴とする請求項5に記載の内燃機関の排気装置。
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JP2011547089A JP5472321B2 (ja) | 2009-12-28 | 2009-12-28 | 内燃機関の排気装置 |
CN2009801631906A CN102686840A (zh) | 2009-12-28 | 2009-12-28 | 内燃机的排气装置 |
PCT/JP2009/007324 WO2011080793A1 (ja) | 2009-12-28 | 2009-12-28 | 内燃機関の排気装置 |
US13/517,198 US8607923B2 (en) | 2009-12-28 | 2009-12-28 | Exhaust apparatus of internal combustion engine |
EP09852775.7A EP2520775B1 (en) | 2009-12-28 | 2009-12-28 | Exhaust apparatus for internal combustion engine |
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EP (1) | EP2520775B1 (ja) |
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JP2020118145A (ja) * | 2019-01-28 | 2020-08-06 | フタバ産業株式会社 | 消音器 |
US11480080B2 (en) | 2019-01-28 | 2022-10-25 | Futaba Industrial Co., Ltd. | Muffler |
JP7488790B2 (ja) | 2021-05-18 | 2024-05-22 | 中央精機株式会社 | 車両用ホイール |
US12090797B2 (en) | 2021-05-18 | 2024-09-17 | Central Motor Wheel Co., Ltd. | Wheel for vehicle |
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EP2520775A1 (en) | 2012-11-07 |
JP5472321B2 (ja) | 2014-04-16 |
EP2520775B1 (en) | 2016-04-06 |
EP2520775A4 (en) | 2014-11-12 |
US20120273302A1 (en) | 2012-11-01 |
CN102686840A (zh) | 2012-09-19 |
US8607923B2 (en) | 2013-12-17 |
JPWO2011080793A1 (ja) | 2013-05-09 |
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