WO2011010540A1 - 樹脂複合電解銅箔、銅張積層板及びプリント配線板 - Google Patents
樹脂複合電解銅箔、銅張積層板及びプリント配線板 Download PDFInfo
- Publication number
- WO2011010540A1 WO2011010540A1 PCT/JP2010/061291 JP2010061291W WO2011010540A1 WO 2011010540 A1 WO2011010540 A1 WO 2011010540A1 JP 2010061291 W JP2010061291 W JP 2010061291W WO 2011010540 A1 WO2011010540 A1 WO 2011010540A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- copper foil
- resin
- electrolytic copper
- resin composite
- resin composition
- Prior art date
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/04—Wires; Strips; Foils
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
- C25D7/0671—Selective plating
- C25D7/0678—Selective plating using masks
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/032—Organic insulating material consisting of one material
- H05K1/0346—Organic insulating material consisting of one material containing N
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0373—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement containing additives, e.g. fillers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/382—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal
- H05K3/384—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal by plating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
- H05K3/4652—Adding a circuit layer by laminating a metal foil or a preformed metal foil pattern
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0355—Metal foils
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/0332—Structure of the conductor
- H05K2201/0335—Layered conductors or foils
- H05K2201/0358—Resin coated copper [RCC]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0307—Providing micro- or nanometer scale roughness on a metal surface, e.g. by plating of nodules or dendrites
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
Definitions
- the present invention relates to a resin composite electrolytic copper foil used for manufacturing a printed wiring board, a copper clad laminate obtained by laminating the resin composite copper foil and a B-stage resin composition layer, and a print using the copper clad laminate
- the present invention relates to a wiring board and a method for manufacturing the printed wiring board. More specifically, a copper foil with a very small unevenness on the mat surface of the copper foil is applied, and a resin composite electrolytic copper foil having excellent adhesive strength with the resin composition, and copper having good heat resistance using the resin composite electrolytic copper foil
- the present invention relates to a tension laminate and a high-density printed wiring board capable of forming a fine circuit using the copper tension laminate.
- an electrolytic copper foil having a large unevenness on the surface of the copper foil mat having a good adhesive strength to the copper foil is used.
- These electrolytic copper foils have good adhesive strength, but when forming a fine circuit by etching method, due to the unevenness of the copper foil mat surface, a part of the convexity of the copper foil remains on the insulating resin surface. In order to remove this completely, if the etching time is extended, the circuit is over-etched, and there is a problem that the positional accuracy and adhesive force of the circuit are lowered.
- Patent Document 2 A plate (see, for example, Patent Document 2) has also been proposed.
- copper clad laminates using these resin composite copper foils and copper foils with a semi-cured resin film attached have problems in terms of heat resistance, adhesion, and moisture absorption heat resistance, and further improvements are required. there were.
- Patent Document 3 a surface-treated copper foil (see Patent Document 3) in which particles are adhered to the surface of the copper foil has been proposed in order to improve adhesion.
- a laminated board obtained by laminating this surface-treated copper foil with a heat-resistant thermosetting resin for insulation in the fine circuit by the additive method, the lack of adhesive strength of the plated copper is a problem, so the high-density printed wiring board could not be applied.
- a resin composition layer (B) composed of a block copolymerized polyimide resin (a) and 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane (b) was formed.
- Patent Document 4 A resin composite electrolytic copper foil (Patent Document 4) has been proposed, but when the desmear treatment is performed in the additive process, the plating adhesive strength is insufficient. In addition, environment-friendly lead-free solder that does not contain lead has been introduced. In order to cope with a lead-free solder process that is performed at a higher temperature than in the past, there has been a further demand for higher heat resistance, and improvement has been required.
- JP-A-8-216340 Japanese Patent Laid-Open No. 9-011397 JP 2005-248323 A JP 2008-254352 A
- An object of the present invention is a copper-clad laminate, a printed wiring board, and a resin composite copper foil used for manufacturing the printed wiring board, further improved in heat resistance, and desmeared in an additive process.
- a resin composite electrolytic copper foil whose plating adhesion strength is improved when plating is performed after the coating is performed, and further enables the formation of a fine circuit of a printed wiring board by using the resin composite electrolytic copper foil That is.
- the present inventors have used the above-mentioned copper foil by using a resin composite electrolytic copper foil in which a layer made of a specific resin composition is formed on one side of a specific electrolytic copper foil.
- the present inventors have found that a copper clad laminate suitable for mass production and excellent in adhesive strength and heat resistance can be obtained by the synergistic effect of the surface shape of the resin and the resin composition.
- the gist of the present invention is as follows. (1) A roughened surface having a plurality of fine protrusions on one side of the electrolytic copper foil (A), having a surface roughness (Rz) in the range of 1.0 ⁇ m to 3.0 ⁇ m and a brightness value of 30 or less. And a resin composition (B) containing a block copolymerized polyimide resin (a) having a structure in which imide oligomers composed of first and second structural units are alternately and repeatedly bonded on the roughened surface. A resin composite electrolytic copper foil comprising a layer.
- the weight average molecular weights of the imide oligomers as the first and second structural units in the block copolymerized polyimide resin (a) are each independently 5000 to 30000, described in (1) above Resin composite electrolytic copper foil.
- the block copolymerized polyimide resin (a) is a block copolymerized polyimide resin (a) having a block having the general formula (1) as a structural unit and a block having the general formula (2) as a structural unit.
- the resin composition (B) contains 5 to 50 of the inorganic filler (b) with respect to 100% by volume of the block copolymerized polyimide resin (a) and the inorganic filler (b) in total.
- the above resin composition (B) is characterized in that the blending ratio of the block copolymerized polyimide resin (a) and the maleimide compound (c) is 1: 9 to 9: 1 by weight ratio ( 9) The resin composite electrolytic copper foil described in 9).
- a copper clad laminate comprising the resin composite electrolytic copper foil according to any one of (1) to (12) above and a B-stage resin composition layer.
- the B-stage resin composition layer contains a resin and an inorganic filler, and contains an inorganic filler in a range of 5 to 50% by volume with respect to 100% by volume of the total of the resin and the inorganic filler.
- a copper-clad laminate wherein a copper layer is formed by plating on the surface of the copper-clad laminate according to (13) or (14) from which all the copper has been removed.
- the resin composite electrolytic copper foil obtained in the present invention has excellent adhesion to the resin composition of the copper-clad laminate, so that the roughened surface is small by attaching roughened particles to the copper foil mat surface.
- An electrolytic copper foil can be applied.
- This resin composite electrolytic copper foil a copper-clad laminate having good economic efficiency and moisture absorption heat resistance can be obtained.
- This copper-clad laminate can be suitably used as a high-density printed wiring board having a fine circuit, in particular, has excellent adhesion of plated copper after desmear treatment, and further has improved heat resistance.
- the industrial practical utility of the resin composite electrolytic copper foil of the invention is extremely high.
- the relationship between the pore diameter ( ⁇ m) of the pores formed on the roughened surface of the electrolytic copper foil and the volume (ml / m 2 ) of the pores per unit area of the electrolytic copper foil having a plurality of microprojections is shown. It is a graph. It is the photograph which expanded and showed the cross section of the electrolytic copper foil concerning this invention. It is the photograph which expanded and showed the cross section of the electrolytic copper foil concerning this invention. It is the photograph which expanded and showed the cross section of the conventional electrolytic copper foil. It is a cross-sectional schematic diagram of the electrolytic copper foil concerning this invention. It is a cross-sectional schematic diagram of the conventional electrolytic copper foil.
- the electrolytic copper foil used in the present invention can be obtained by electrolytic treatment using a surface roughening plating solution.
- the surface roughness Rz of the electrolytic copper foil needs to be in the range of 1.0 to 3.0 ⁇ m. If Rz is less than 1.0 ⁇ m, the peel strength is low, so that the object of the present invention cannot be achieved, and if Rz exceeds 3.0 ⁇ m, it is inappropriate from the viewpoint of high frequency characteristics and fine patterning.
- the electrolytic copper foil in this invention needs to have a brightness value of 30 or less.
- the lightness in the present invention is usually the lightness used as an index for viewing the roughness of the surface
- the measuring method is a method of measuring the amount of reflected light by applying light to the surface of the measurement sample and expressing it as a lightness value. is there.
- the brightness of the treated surface of the electrolytic copper foil is measured by this method, when the surface roughness Rz is large or the depth of the groove between the roughened particles is deep, the light reflection amount decreases, and the brightness value is low. In a smooth case, the amount of reflected light tends to increase and the brightness tends to increase.
- the lightness is set to 30 or less.
- the electrolytic copper foil has a plurality of microprojections on one side.
- the microprojections are not particularly limited as long as the surface roughness and brightness of the roughened surface of the electrolytic copper foil can satisfy the above range, but the resin composition layer described below and From the point that a further excellent peel strength can be obtained by the synergistic effect, it is preferable that the shape has a plurality of creases on the side surface when viewed in a cross section along the thickness direction of the electrolytic copper foil.
- FIG. 2 is an enlarged photograph showing the cross section of the electrolytic copper foil according to the present invention
- FIGS. 5A and 5B schematically show the cross section of the electrolytic copper foil according to the present invention.
- FIG. 5A the bent portion of the microprojection is a portion 10 a that is bent inward in the width direction on the side surface of the microprojection 10.
- the bent portion 10a By forming the bent portion 10a, a difference in diameter occurs between the upper end and the root portion of the microprojection, and therefore, a high anchor effect is obtained between the resin composition formed on the electrolytic copper foil. As a result, the peel strength can be improved.
- the bent portion 10a is bent as long as it is bent inward in the width direction of the microprojections when viewed in a cross section along the thickness direction of the electrolytic copper foil. As shown to a) and (b), it can have the bent part 10a of various shapes. Also, from the actual photograph shown in FIG. 2, it can be seen that the microprojections have a plurality of wrinkles. On the other hand, as shown in FIG. 6, it can be seen that the cross section of the conventional electrolytic copper foil is not the microprojection 10 having the bent portion 10a as in the electrolytic copper foil according to the present invention, but the shape thereof is greatly different. . This can also be seen by comparing an enlarged photograph of the cross section of the conventional electrolytic copper foil shown in FIG. 4 with a cross sectional photograph of the electrolytic copper foil according to the present invention shown in FIG.
- the height of the microprojections is preferably 1.0 ⁇ m to 5.0 ⁇ m. If the height is less than 1.0 ⁇ m, the effect of increasing the peel strength cannot be obtained. If the height is greater than 5.0 ⁇ m, the distribution of the microprojections is not uniform, the variation in Rz increases, and the stable peel strength is maintained. This is because the high-frequency characteristics are deteriorated and the pattern is not suitable for fine patterning. Note that the height here refers to a distance H between the surface of the copper foil without the microprojections and the apex of the microprojections 10 as shown in FIG.
- the roughened surface of the electrolytic copper foil preferably has a pore volume having a diameter of 100 to 1000 nm of 0.1 mL / m 2 or more from the viewpoint of obtaining further excellent peel strength.
- the volume of the pores is less than 0.1 mL / m 2 , the volume of the pores is too small, and therefore the amount of the resin composition (B) that enters the pores is reduced. Peel strength may not be secured.
- the fine pore is a portion in which the fine protrusions that become holes are formed as a result of the fine protrusions being formed on the surface of the copper foil.
- FIG. 1 is a graph showing the relationship between the pore diameter (nm) of the pores and the volume (mL / m 2 ) of the pores per unit area.
- the roughened surface of the copper foil according to the present invention has a pore volume having a pore diameter of 100 to 1000 nm as large as 0.01 mL / m 2 or more compared to the roughened surface of the conventional copper foil.
- the method for measuring the pore volume is not particularly limited as long as it can reliably measure the volume of pores having a pore diameter of 100 to 1000 nm. For example, it can be measured by using equipment: Shimadzu Autopore III 9400 series (manufactured by Shimadzu Corporation).
- the number of microprojections on the surface of the copper foil is preferably 200 to 25000 in a plane of 100 ⁇ m ⁇ 100 ⁇ m. If the number of microprojections is small (less than 200), there is a possibility that the gap between the microprojections becomes wide and the fine pattern cannot be cut. If the number exceeds 25,000, the distance between the microprojections and the microprojections is too small. It is because there exists a possibility that it may narrow and a peel strength may fall.
- the number of the fine protrusions is preferably 6 to 35 in the observation field width of 25 ⁇ m in cross section, and particularly 10 to 20 is optimal.
- the number of microprojections having a height of 1.0 ⁇ m to 5.0 ⁇ m is 6 to 35 within the observation field width of 25 ⁇ m of the cross section, and the microprojections form grooves having a depth of 0.3 ⁇ m or more.
- substantially evenly distributed means, for example, the number of microprojections having a height of 1.0 to 5.0 ⁇ m between the apex of the microprojections and the copper foil surface is n (pieces). ), And when the observation width when the cross-section of the microprojection is observed is 25 ( ⁇ m), at least one part of the microprojection exists in the region of 25 / n ( ⁇ m) width. If you are.
- Cu should just be a main component and there is no limitation in particular about other conditions.
- Cu or alloy particles of Cu and Mo, or those containing at least one element selected from the group consisting of Cu and Ni, Co, Fe, Cr, V and W can be used.
- Microprojections formed of Cu particles or Cu and Mo alloy particles are more effective because they can form even more uniform microprojections.
- the roughened particles that form these microprojections are thought to increase the peel strength because they are chemically bonded to the resin.
- Cu-Mo alloy, Cu-Ni alloy, Cu-Co alloy, Cu-Fe alloy, Cu-Cr alloy, Cu-Mo-Ni alloy, Cu as particles that increase the peel strength by chemical bonding -Mo-Cr alloy, Cu-Mo-Co alloy, Cu-Mo-Fe alloy, etc. can be mentioned.
- At least one element selected from the group consisting of Mo, Ni, Fe, Cr, V, and W contained in the alloy particles forming the microprojections has a content of 0.01 ppm to 20 wt% with respect to the amount of Cu. It is preferable to occupy. This is because an alloy composition having an abundance exceeding 20% by weight is difficult to dissolve when a circuit pattern is etched in a subsequent process.
- At least one selected from the group consisting of Ni, Ni alloy, Zn, Zn alloy, and Ag is provided on the surface provided with the microprojections for the purpose of improving powder-off properties, hydrochloric acid resistance, heat resistance, and conductivity.
- a metal plating layer may be provided.
- at least one metal plating layer of Ni, Ni alloy, Zn, Zn alloy, and Ag is attached to the surface on which the microprojections are not provided in order to improve hydrochloric acid resistance, heat resistance, and conductivity. Good to do.
- the amount of deposited metal is preferably 0.05 mg / dm 2 or more and 10 mg / dm 2 or less.
- the Cr and / or chromate film is formed on the roughened surface foil having the above-described structure, and a rust prevention treatment is performed, or a silane coupling treatment or a rust prevention treatment + silane coupling treatment is carried out as necessary.
- the block copolymer polyimide resin used in the resin composite copper foil of the present invention is not particularly limited as long as it has a structure in which imide oligomers composed of first and second structural units are alternately and repeatedly bonded.
- the weight average molecular weights of the imide oligomers of the first and second structural units are each preferably 5000 or more, and the molecular weight controllability (ease of molecular weight control) and coating characteristics (coating performance) From the viewpoint of ease, it is preferable that the weight average molecular weights of the first and second structural units are each independently 30000 or less.
- a block copolymerized polyimide resin (a) having a structural unit represented by the general formula (1) and the general formula (2) is particularly preferable. This is because it is excellent in chemical resistance, adhesive strength, and moisture-absorbing solder heat resistance.
- the tetracarboxylic dianhydride used in this block copolymerized polyimide resin (a) is 3,4,3 ′, 4′-biphenyltetracarboxylic dianhydride, and the diamine is 1,3-bis (3- Aminophenoxy) benzene and 2,2-bis ⁇ 4- (4-aminophenoxy) phenyl ⁇ propane.
- the molar ratio of tetracarboxylic dianhydride and diamine is shifted during the first stage reaction to make the terminal an acid anhydride or amine, and in the second stage reaction the tetra A block copolymerized polyimide having a sufficient molecular weight can be obtained by reversing the molar ratio of carboxylic dianhydride and another diamine or another tetracarboxylic dianhydride and diamine to the first stage.
- the weight average molecular weight (Mw) of the entire block copolymerized polyimide resin (a) of the present invention is preferably 50,000 to 300,000. More preferably, it is 80000-200000. If the Mw is less than 50000, the polyimide resin layer becomes brittle and may not be used for this purpose. On the other hand, if Mw is larger than 300,000, the solution viscosity becomes too high and coating may be difficult. Moreover, in order to control the final molecular weight, it is also possible to synthesize by shifting the molar ratio of the tetracarboxylic dianhydride to be used and the diamine.
- general formula (1) is less than 10 mol%, a decrease in the adhesive strength becomes a problem, and when the ratio of the structure of the general formula (2) is less than 25 mol%, a decrease in solder heat resistance may be a problem. There is.
- block copolymerized polyimide resins are prepared by reacting a tetracarboxylic dianhydride and a diamine in a polar solvent to form an imide oligomer, and then further using a tetracarboxylic dianhydride and another diamine or another tetracarboxylic acid dianhydride. It is synthesized by a sequential polymerization reaction in which an anhydride and a diamine are added and imidized. In this case, the weight average molecular weight of the first imide oligomer is preferably 5000 to 30000.
- polar solvents that dissolve polyimide, such as N-methyl-2-pyrrolidone, dimethylacetamide, dimethylformamide, dimethylsulfoxide, sulfolane, and tetramethylurea. It is also possible to use a mixture of a ketone-based or ether-based solvent.
- ketone-based solvent examples include methyl ethyl ketone, methyl propyl ketone, methyl isopropyl ketone, methyl butyl ketone, methyl isobutyl ketone, and methyl-n-hexyl.
- Ketone, diethyl ketone, diisopropyl ketone, diisobutyl ketone, cyclopentanone, cyclohexanone, methylcyclohexanone, acetylacetone, diacetone alcohol, cyclohexene-n-one are ether solvents such as dipropyl ether, diisopropyl ether, dibutyl ether, tetrahydrofuran, Tetrahydropyran, ethyl isoamyl alcohol, ethyl t-butyl ether, ethyl benzyl ether, diethylene glycol dimethyl ether, cresyl Chirueteru, anisole, phenetole is available.
- ether solvents such as dipropyl ether, diisopropyl ether, dibutyl ether, tetrahydrofuran, Tetrahydropyran, ethyl isoamyl alcohol, e
- the inorganic filler (b) contained in the block copolymerized polyimide resin (a) of the present invention is not particularly limited as long as it is generally used. Specific examples thereof include natural silica, Fused silica, amorphous silica, hollow silica and other silicas, aluminum hydroxide, aluminum hydroxide heat-treated products (aluminum hydroxide is heat-treated and part of the crystal water is reduced), boehmite, magnesium hydroxide, etc.
- Metal hydrate molybdenum compounds such as molybdenum oxide and zinc molybdate, titanium oxide, barium titanate, barium sulfate, zinc borate, zinc stannate, alumina, clay, kaolin, talc, calcined clay, calcined kaolin, calcined talc , Mica, short glass fibers (fine glass powders such as E glass and D glass), hollow glass, whiskers, etc. And the like.
- metal hydration such as the above-mentioned silicas, aluminum hydroxide, aluminum hydroxide heat-treated product (aluminum hydroxide is heat-treated and part of the crystal water is reduced), boehmite, magnesium hydroxide, etc.
- the blending amount of the inorganic filler is not particularly limited, but from the viewpoint of heat resistance, it is in the range of 5 to 50% by volume with respect to 100% by volume of the total of the block copolymerized polyimide resin (a) and the inorganic filler (b). It is preferable that More preferably, 19 volume% or more and 40 volume% or less are good. More preferably, it is 19 volume% or more and 30 volume% or less. In order to uniformly disperse the inorganic filler (b) in the block copolymerized polyimide resin (a), it is preferable to use various dispersants.
- the inorganic filler (b) is treated with a coupling agent such as a silane coupling agent, or the coupling agent in the resin. It is also effective to add an appropriate amount.
- the particle size of the inorganic filler (b) is preferably 4 ⁇ m or less, more preferably 1 ⁇ m or less from the viewpoint of uniformity of the block copolymerized polyimide resin (a).
- the maleimide compound (c) used in the block copolymerized polyimide resin (a) of the resin composite copper foil of the present invention is not particularly limited as long as it is a compound having two or more maleimide groups in one molecule.
- a compound having two or more maleimide groups in one molecule Preferably, bis (4-maleimidophenyl) methane, polyphenylmethanemaleimide, m-phenylenebismaleimide, bisphenol A diphenyl ether bismaleimide (2,2′-bis [4- (4-maleimidophenoxy) phenyl] propane), 3,3′-dimethyl-5,5′-diethyl-4,4′-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, and more preferably bisphenol A diphenyl ether bismaleimide (2 , 2'-bis [4- (4-maleimidophenoxy) phenyl] propane).
- One or two or more maleimide compounds can be appropriately mixed and used.
- a prepolymer of a maleimide compound or a prepolymer of a maleimide compound and an amine compound can be used.
- 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane (d) used for the resin composition (B) of the resin composite electrolytic copper foil of the present invention is represented by the chemical formula (3).
- the content ratio of the block copolymerized polyimide (a) and the maleimide compound (c) in the resin layer of the resin composite copper foil is preferably in the range of 1: 9 to 9: 1 by weight, and more preferably the weight ratio is 60:40 to 40:60.
- the thickness of the resin composition (B) of the resin composite electrolytic copper foil of the present invention can be adjusted according to the surface roughness level of the copper foil, and is 1 to 10 ⁇ m thick. Is preferred. When the thickness is greater than 10 ⁇ m, drying in the heating step after coating the copper foil tends to be insufficient, and the heat resistance of the used copper clad laminate may be lowered. This is because if the thickness is less than 1 ⁇ m, a large amount of repellency may occur during coating of the copper foil.
- the thickness is more preferably 1 to 5 ⁇ m.
- the maleimide compound (c) is added to the polar solvent solution of the block copolymerized polyimide resin (a) obtained by the above-described synthesis method, if necessary, and stirred.
- the inorganic filler (b) is dispersed by a known method, coated directly on the roughened surface of the copper foil, and dried.
- a coating method various methods such as a reverse roll, a rod (bar), a blade, a knife, a die, a gravure, and a rotary screen are possible.
- the drying is not particularly limited as long as it can apply a temperature sufficient to remove the solvent used, such as a hot air dryer or an infrared dryer.
- the resin composition used for the B-stage resin composition layer that can be suitably laminated with the resin composite electrolytic copper foil of the present invention is a known thermosetting resin composition used for printed wiring boards.
- these resins include epoxy resins, polyimide resins, cyanate ester resins, maleimide resins, double bond-added polyphenylene ether resins, and resin compositions such as bromine and phosphorus-containing compounds of these resins. Species or two or more are used in combination. From the viewpoint of reliability such as migration resistance and heat resistance, it is preferable to use a resin composition containing a cyanate ester resin as an essential component, for example, an epoxy resin.
- known catalysts, curing agents, and curing accelerators can be used as necessary.
- the cyanate ester resin suitably used for the resin composition used for the B-stage resin composition layer is a compound having two or more cyanato groups in the molecule.
- Japanese Patent Publication No. 41-1928, Japanese Patent Publication No. 43-18468, Japanese Patent Publication No. 44-4791, Japanese Patent Publication No. 45-11712, Japanese Patent Publication No. 46-41112, Japanese Patent Publication No. Phenol novolac-type cyanate compounds described in JP-A-47-26853 and JP-A-51-63149 can also be used.
- Naphthalene-type cyanate ester compounds can also be used.
- a prepolymer having a molecular weight of 400 to 6000 having a triazine ring formed by trimerization of cyanate groups of these cyanate ester compounds is used.
- This prepolymer is obtained by polymerizing the above-mentioned cyanate ester monomer using, as a catalyst, acids such as mineral acids and Lewis acids; bases such as sodium alcoholates and tertiary amines; salts such as sodium carbonate and the like. It is done.
- This resin also contains a partially unreacted monomer and is in the form of a mixture of a monomer and a prepolymer, and such a raw material is suitably used for the application of the present invention.
- cyanated polyphenylene ether resin can also be used.
- a monofunctional cyanate ester compound can also be added to these in an amount that does not significantly affect the properties. It is preferably 1 to 10% by weight.
- These cyanate ester resins are not limited to those described above, and known ones can be used. These may be used alone or in combination of two or more.
- epoxy resin suitably used in combination with the cyanate ester resin known resins can be used. Specifically, bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, alicyclic epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, resorcin type epoxy resin, Naphthalene type epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl type epoxy resin, epoxidized polyphenylene ether resin; polyepoxy compounds with epoxidized double bonds such as butadiene, pentadiene, vinylcyclohexene, dicyclopentyl ether; polyol, hydroxyl group And polyglycidyl compounds obtained by the reaction of the containing silicone resins with epichlorohydrin. Moreover, these well-known bromine addition resin, phosphorus containing epoxy resin, etc. are mentioned. These may be used alone or in combination of two or more.
- a well-known thing can be used as a phenol resin used for a B stage resin composition layer.
- Specific examples include novolac type phenol resins, cresol type phenol resins, aryl alkylene type phenol resins and the like.
- these well-known bromine addition resin, phosphorus containing phenol resin, etc. are mentioned. These may be used alone or in combination of two or more.
- additives can be blended as desired as long as the original characteristics of the composition are not impaired.
- additives include polymerizable double bond-containing monomers such as unsaturated polyesters and prepolymers thereof; polybutadiene, maleated butadiene, butadiene-acrylonitrile copolymer, polychloroprene, butadiene-styrene copolymer, poly Low molecular weight liquid to high molecular weight elastic rubbers such as isoprene, butyl rubber, fluorine rubber, natural rubber; polyethylene, polypropylene, polybutene, poly-4-methylpentene, polystyrene, AS resin, ABS resin, MBS resin, styrene-isoprene Rubber, acrylic rubber, core-shell rubber, polyethylene-propylene copolymer, 4-fluoroethylene-6-fluoroethylene copolymer; polycarbonate, polyphenylene ether, polysulfone, polyester
- organic fillers inorganic fillers, dyes, pigments, thickeners, lubricants, antifoaming agents, dispersants, leveling agents, photosensitizers, flame retardants, brighteners, polymerization inhibitors, thixo
- additives such as a property-imparting agent are used in appropriate combination as desired. If necessary, the compound having a reactive group is appropriately mixed with a curing agent and a catalyst.
- an inorganic filler to the B-stage resin composition layer in order to improve the hole shape.
- the inorganic filler those similar to the inorganic filler (b) contained in the block copolymerized polyimide resin (a) of the present invention can be used, and preferably silicas such as fused silica, aluminum hydroxide, An aluminum hydroxide heat-treated product (a product obtained by heat-treating aluminum hydroxide and reducing a part of water of crystallization), metal hydrates such as boehmite and magnesium hydroxide, talc, and calcined talc are used.
- the amount of the inorganic filler (b) is not particularly limited, but is used for the B-stage resin composition layer from the viewpoint of processability with a carbon dioxide gas laser. It is preferably in the range of 5 to 50% by volume in a total of 100% by volume of the B stage resin and the inorganic filler. More preferably, it is 10 to 40% by volume or less. More preferably, it is 15 volume% or more and 30 volume% or less.
- the production method of the B-stage resin composition layer used in the present invention is not particularly limited.
- the thermosetting resin composition is dissolved / dispersed in a solvent or a varnish without a solvent, and applied to one side of a release film,
- the thickness of the B-stage resin composition layer is not particularly limited, but in the case of a sheet, it is preferably 4 to 150 ⁇ m, and the same applies when applied. In the case of a prepreg, the thickness is preferably 10 to 200 ⁇ m.
- a base material from the characteristics of the obtained copper clad laminate.
- a base material to be used if it is a well-known base material used for a printed wiring board, it will not specifically limit. Specific examples include generally known nonwoven fabrics and woven fabrics of glass fibers such as E, NE, D, S, and T glass. In order for these base materials to improve adhesiveness with a resin composition, it is preferable to perform well-known surface treatment to the base material.
- the method for producing a copper clad laminate in the present invention is such that the resin composition layer surface of the resin composite copper foil is disposed facing the B-stage resin composition layer and laminated.
- a B-stage resin composition layer or a B-stage resin composition layer is disposed or formed on both sides of a laminated board on which an inner layer circuit is formed, but at least on one side, the resin composition layer surface of the resin composite electrolytic copper foil Are placed facing each other and laminated by heating and pressurization, preferably under vacuum, to form a copper-clad laminate.
- a conductor circuit is formed on these copper-clad laminates and multilayer copper-clad laminates by a known method, followed by plating and the like to obtain the printed wiring board of the present invention.
- the type of the laminated board formed with the inner layer circuit used for these is not particularly limited, and a known laminated board, metal foil-clad board, preferably copper-clad board for printed wiring board materials can be used.
- a known laminated board, metal foil-clad board, preferably copper-clad board for printed wiring board materials can be used.
- inorganic fiber and / or organic fiber-based copper-clad laminates, heat-resistant film-based copper-clad plates using thermosetting resin compositions and / or thermoplastic resin compositions and further these Known materials such as composite base material copper clad laminates combining these base materials, multilayer copper clad plates, multilayer copper clad plates prepared by the additive method, and the like can be used.
- the conductor thickness of the inner layer circuit board is not particularly limited, but is preferably 3 to 35 ⁇ m. On this conductor circuit, it is preferable to carry out a known process for enhancing the adhesion of the B-stage resin composition layer to the resin, for example, black copper oxide treatment,
- the lamination conditions of the present invention are not particularly limited.
- the lamination is performed at a temperature of 100 to 250 ° C., a pressure of 5 to 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for about 30 minutes to 5 hours.
- Lamination may be performed under these conditions from the beginning to the end, but it is also possible to laminate and form until the B-stage resin composition layer is gelled, and then take out and post-cure in a heating furnace.
- the method for producing the printed wiring board of the present invention is not particularly limited, but the following method is preferable. Using the above copper-clad laminate, drilling through holes and blind vias with a drill, laser, etc., and if necessary, performing desmear treatment with permanganates, Then, all of the copper foil is removed by etching, and then electroless copper plating is performed without subjecting the resin composition layer surface of the laminated board, which has exposed the resin composition layer surface, to unevenness. Also, using the copper-clad laminate of the present invention, all the copper foil is removed by etching, drilling a through hole or blind via with a drill, laser, etc., and if necessary, using permanganates The desmear process is performed and electroless copper plating is performed. Further, the etching removal method is not particularly limited in the type of the etchant, and a known method can be applied.
- a palladium catalyst is formed on the surface of the resin film, it is immersed in an electroless copper plating solution to form a copper layer, preferably having a thickness of 0.5 to 2 ⁇ m.
- electrolytic copper plating is performed on the entire surface to form a copper circuit that is firmly adhered by etching, or alternatively, electrolytic copper plating is selectively attached, and at least the thickness portion of the electroless copper plating layer is removed by etching. Thus, a firmly bonded copper circuit is formed.
- the thickness of the electrolytic copper plating is arbitrarily selected.
- the heating time is not particularly limited, but is preferably selected from 30 minutes to 5 hours. In order not to oxidize the copper foil, heating in a vacuum or in an inert gas is preferable.
- the subsequent method of forming the copper circuit is performed in accordance with a known subtractive method or pattern plating method to obtain a printed wiring board.
- a portion of the copper plating layer on which the copper circuit is to be formed is covered with an etching resist, and the copper plating layer is selectively removed by a known etching method.
- a pattern is formed to obtain a printed wiring board.
- pattern formation by the pattern plating method after forming an electroless copper plating layer of about 0.5 to 1 ⁇ m, the portion other than the place where the copper circuit is formed is selectively covered with a plating resist, and pattern plating is performed. After forming the electrolytic copper plating layer to about 10 to 30 ⁇ m, the plating resist is peeled off, and at least the electroless copper plating layer on which the electrolytic copper plating layer is not formed is etched to form a pattern. To do.
- NMP N-methyl-2-pyrrolidone
- toluene 20 g were added, heated at 180 ° C. for 1 hour, cooled to near room temperature, and then 3, 4, 3 ′, 4′-. 29.42 g (100 mmol) of biphenyltetracarboxylic dianhydride, 2,2-bis ⁇ 4- (4-aminophenoxy) phenyl ⁇ propane 82.12 (200 mmol), 200 g of NMP, toluene 40g added and after 1 hour mixing at room temperature, and heated for 3 hours at 180 ° C., to obtain a 38% solids of the polyimide block copolymer resin.
- NMP N-methyl-2-pyrrolidone
- This block copolymerized polyimide resin solution was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 15% to obtain a block copolymerized polyimide (a1).
- the weight average molecular weight of the block of the imide oligomer which consists of a structural unit represented by General formula (2) was 8000.
- This block copolymerized polyimide resin solution was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 15% to obtain a block copolymerized polyimide (a2).
- NMP N-methyl-2-pyrrolidone
- toluene 20 g were added, heated at 180 ° C. for 1 hour, cooled to near room temperature, and then 3, 4, 3 ′, 4′-. 29.42 g (100 mmol) of biphenyltetracarboxylic dianhydride, 2,2-bis ⁇ 4- (4-aminophenoxy) phenyl ⁇ propane 5 g (250 mmol), 200 g of NMP, toluene 40g added and after 1 hour mixing at ambient temperature, then heated for 2 hours at 180 ° C., to obtain a 38% solids polyimide block copolymer.
- NMP N-methyl-2-pyrrolidone
- This block copolymerized polyimide resin solution was diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 15% to obtain a block copolymerized polyimide (a3).
- This polyimide resin had a number average molecular weight: 31,000 and a weight average molecular weight: 78000.
- This polyimide resin (a) solution was further diluted with NMP to obtain a polyimide resin solution having a solid content of 15%, and a comparative polyimide (e1) was obtained.
- This random copolymerized polyimide resin solution was diluted with NMP to obtain a random copolymerized polyimide resin solution having a solid content of 15% to obtain a random copolymerized polyimide (e2).
- Example 1 The solution of the block copolymerized polyimide resin (a1) obtained in Synthesis Example 1 was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 10%.
- Prepreg The resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- a swelling treatment OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute
- roughening treatment mixed with 100 ml of OPC-1200 e
- Example 2 and 3 Except having used the block copolymerization polyimide resin (a2, a3) obtained by the synthesis example 2 and 3 instead of the block copolymerization polyimide resin (a1) obtained by the synthesis example 1, it is the same as that of Example 1. A laminate having a copper layer having a thickness of 20 ⁇ m was produced. The evaluation results are shown in Table 1.
- a laminated board having a copper layer having a thickness of 20 ⁇ m was produced in the same manner as in Example 1 except that it was used. The evaluation results are shown in Table 1.
- Example 5 The solution of the block copolymerized polyimide resin (a1) obtained in Synthesis Example 1 was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 100 g of 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane (BMI-80, Kay Kasei) and NMP 100 g were melt-mixed at 60 ° C. for 20 minutes to obtain a resin solution. .
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- Example 6 A laminate having a 20 ⁇ m-thick copper layer was prepared in the same manner as in Example 5 except that the block copolymerized polyimide resins (a2, a3) obtained in Synthesis Examples 2 and 3 were used. The evaluation results are shown in Table 2.
- Example 8 A laminate having a 20 ⁇ m thick copper layer was prepared in the same manner as in Example 5 except that the maleimide compound bis (4-maleimidophenyl) methane (BMI, Kay-Isei) was used. The evaluation results are shown in Table 2.
- Example 10 The block copolymerized polyimide resin (a1) solution obtained in Synthesis Example 1 was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 70 parts of boehmite (trade name: C06, manufactured by Daimei Chemical Co., Ltd.) having an average particle diameter of 0.6 ⁇ m was added as an inorganic filler (b) and stirred for 1 hour with a homomixer. A polymerized polyimide varnish was obtained. The volume content of the inorganic filler in the solid content of the varnish was 23%.
- boehmite trade name: C06, manufactured by Daimei Chemical Co., Ltd.
- coated to the chemical surface using a reverse roll coating machine and it dried under nitrogen atmosphere at 120 degreeC for 3 minutes, and 170 degreeC for 3 minutes, and produced the resin composite copper foil.
- Prepreg The resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- a swelling treatment OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute
- roughening treatment mixed with 100 ml of OPC-1200 e
- Example 11 The solution of the block copolymerized polyimide resin (a1) obtained in Synthesis Example 1 was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 100 g of 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane (BMI-80, Kay Kasei) and NMP 100 g were melt-mixed at 60 ° C. for 20 minutes to obtain a resin solution. .
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- a swelling treatment OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute
- roughening treatment mixed with 100 ml of OPC-1200 e
- Example 12 and 13 20 ⁇ m as in Example 11 except that the block copolymerized polyimide resins (a2, a3) obtained in Synthesis Examples 2 and 3 were used instead of the block copolymerized polyimide resin (a1) obtained in Synthesis Example 1.
- a laminate having a copper layer having a thickness was prepared. The evaluation results are shown in Table 3.
- a laminate having a copper layer having a thickness of 20 ⁇ m was prepared. The evaluation results are shown in Table 3.
- the conditions for each evaluation item are as follows. 1) Copper foil (plated copper) adhesive strength According to JIS C6481, the adhesive strength is measured, and the average value when measured three times is shown. 2) Heat resistance test (288 ° C treatment) In accordance with IPC-TM-650 2.4.24, the temperature was increased to 288 ° C. at a temperature rising rate of 10 ° C./min with a load of 0.005 N (5 g) using a TA Instruments TMA2940 device and held at 288 ° C. The time when the temperature reached 288 ° C. was taken as the measurement start time, and the time when swelling occurred was measured. When swelling occurs at a temperature that does not reach 288 ° C., it is described as 0 minutes.
- the average value when measured three times is shown. Moreover, the location where swelling occurred was observed with a 500 ⁇ microscope. The expanded area is shown in the following display. -The swelling between copper and the resin composition (B) is (X), The swelling between the resin composition (B) and the B stage resin composition layer (prepreg) is (Y), The swelling between the B stage resin composition layer (prepreg) and the B stage resin composition layer (prepreg) is defined as (Z). 3) Hygroscopic heat resistance Copper foil other than half of one side of a 50 mm x 50 mm square sample was etched away, and treated with a prescher cooker tester (PC-3 type manufactured by Hirayama Seisakusho) at 121 ° C and 2 atm for a predetermined time.
- PC-3 type manufactured by Hirayama Seisakusho Hygroscopic heat resistance
- the sample was floated in a solder bath at 260 ° C. for 60 seconds, and the presence or absence of abnormality in appearance change was visually observed.
- the criteria for evaluation are as follows. ⁇ : No abnormality x: Swelling and peeling occurred 4)
- Molecular weight measurement For the measurement of number average molecular weight and weight average molecular weight, gel permeation chromatography (TOSOH HLC-8220 type apparatus) was used, and N-methyl-2 was used as a developing solvent. -Measured in terms of polystyrene using pyrrolidone.
- Comparative Example 1 The solution of the polyimide resin (e1) obtained in Comparative Synthesis Example 1 was further diluted with NMP to obtain a block copolymer polyimide resin solution having a solid content of 10%.
- the distribution of 100 to 190 in the area, the distribution of 5 to 8 microprojections in the range of the observation cross section of 25 ⁇ m, and the microprojections formed on the roughened surface of the electrolytic copper foil are as shown in FIG.
- the volume of pores having no pores and having a pore diameter of 100 to 1000 nm formed is significantly smaller than that of the example), using a reverse roll coating machine, For 3 minutes and at 180 ° C. for 3 minutes under a dry condition to prepare a resin composite electrolytic copper foil having a resin thickness of 2 ⁇ m.
- Prepreg The resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour. Thus, a copper clad laminate having a thickness of 0.4 mm was produced. After removing the entire copper foil from the prepared copper-clad laminate with a hydrogen peroxide / sulfuric acid etching solution, it was desmeared with an alkaline oxidant of permanganate.
- a 1 ⁇ m thick copper layer was formed with an electroless plating solution (ATS Adcopper CT, manufactured by Okuno Seiyaku), heated in a heating furnace at 130 ° C. for 2 hours, and then 1.5 amperes with a copper sulfate plating solution. Electrolytic copper plating was performed at / dm 2 for 70 minutes to produce a laminate having a 20 ⁇ m thick copper layer. The evaluation results are shown in Table 4.
- ATS Adcopper CT manufactured by Okuno Seiyaku
- Comparative Example 2 Except for the random copolymer polyimide (e2) obtained in Comparative Synthesis Example 2, a laminate having a 20 ⁇ m thick copper layer was prepared in the same manner as in Comparative Example 1. The evaluation results are shown in Table 4.
- Comparative Example 4 The solution of the polyimide resin (e1) obtained in Comparative Synthesis Example 1 was further diluted with NMP to obtain a polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 100 g of bis (4-maleimidophenyl) methane (BMI, Kay Kasei) as a maleimide compound and 100 g of NMP were melt-mixed at 60 ° C. for 20 minutes to obtain a resin solution.
- BMI bis (4-maleimidophenyl) methane
- the distribution of 100 to 190 in the area, the distribution of 5 to 8 microprojections in the range of the observation cross section of 25 ⁇ m, and the microprojections formed on the roughened surface of the electrolytic copper foil are as shown in FIG.
- the volume of pores having no pores and having a pore diameter of 100 to 1000 nm formed is significantly smaller than that of the example), using a reverse roll coating machine, For 3 minutes and at 180 ° C. for 3 minutes under a dry condition to prepare a resin composite electrolytic copper foil having a resin thickness of 2 ⁇ m.
- 400 g of 2,2-bis (4-cyanatophenyl) propane was melted at 150 ° C., reacted for 4 hours with stirring, dissolved in methyl ethyl ketone, and further brominated bisphenol A type epoxy resin (Epicron 1123P, Dainippon Ink) (600 g) and zinc octylate (0.1 part) were added to make a varnish.
- This varnish is impregnated into a glass woven fabric substrate having a thickness of 100 ⁇ m, dried at 150 ° C. for 6 minutes, a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- Comparative Example 8 The solution of the polyimide resin (e1) obtained in Comparative Synthesis Example 1 was further diluted with NMP to obtain a polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 70 parts of boehmite (trade name: manufactured by C06 Daimei Chemical Co., Ltd.) having an average particle diameter of 0.6 ⁇ m was added as an inorganic filler (b), and the mixture was stirred for 1 hour with a homomixer. A varnish was obtained. The volume content of the inorganic filler in the solid content of the varnish was 23%.
- Distribution of ⁇ 190, 5 to 8 microprotrusions are distributed approximately evenly in the range of the observation cross section of 25 ⁇ m, and the microprotrusions are formed with 100 to 1000 nm with no wrinkles on the side as shown in FIG.
- Using a reverse roll coater on the roughened surface the volume of the pores having a pore diameter is significantly smaller than in the examples), under a drying condition of 120 ° C.
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- Comparative Example 10 The solution of the block copolymerized polyimide resin (a1) obtained in Comparative Example 1 was further diluted with NMP to obtain a block copolymerized polyimide resin solution having a solid content of 10%. To 1,000 g of this solution, 100 g of 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane (BMI-80, Kay Kasei) and NMP 100 g were melt-mixed at 60 ° C. for 20 minutes to obtain a resin solution. .
- Distribution of ⁇ 190, 5 to 8 microprotrusions are distributed approximately evenly in the range of the observation cross section of 25 ⁇ m, and the microprotrusions are formed with 100 to 1000 nm with no wrinkles on the side as shown in FIG.
- Using a reverse roll coater on the roughened surface the volume of the pores having a pore diameter is significantly smaller than in the examples), under a drying condition of 120 ° C.
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- Prepreg The resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- a swelling treatment OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute
- roughening treatment mixed with 100 ml of OPC-1200 e
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- Distribution of ⁇ 190, 5 to 8 microprotrusions are distributed approximately evenly in the range of the observation cross section of 25 ⁇ m, and the microprotrusions are formed with 100 to 1000 nm with no wrinkles on the side as shown in FIG.
- the drying conditions were 120 ° C.
- a B-stage resin composition layer having a resin amount of 45%, a thickness of 105 ⁇ m, and a gelation time (at 170 ° C.) of 120 seconds. (Prepreg) was produced.
- the resin composition layer surface of the resin composite electrolytic copper foil is placed opposite to the upper and lower surfaces of the four prepregs stacked on each other, and laminated molding is performed at a temperature of 220 ° C., a pressure of 40 kgf / cm 2 , and a degree of vacuum of 30 mmHg or less for 1 hour.
- a copper clad laminate having a thickness of 0.4 mm was produced.
- the copper foil was entirely removed with a hydrogen peroxide / sulfuric acid etching solution, and then a swelling treatment (OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute), roughening treatment (mixed with 100 ml of OPC-1200 epoch etch from Okuno Pharmaceutical Co., Ltd., 45 g / l aqueous solution of potassium permanganate, at a temperature of 80 ° C.
- a swelling treatment OPC-B103 pre-etch 400 ml of Okuno Pharmaceutical Co., Ltd., 13 g / l aqueous solution of sodium hydroxide was mixed, Immersion treatment for 5 minutes at a temperature of 65 ° C., then water washing treatment for 1 minute
- roughening treatment mixed with 100 ml of OPC-1200 e
- the surface roughness Rz of the roughened surface is 1.0 to 3.0 ⁇ m, the lightness value is 30 or less, and the height formed by the roughened particles on the roughened surface.
- the imide oligomer composed of the first structural unit is formed on the roughened surface side of the electrolytic copper foil (A) in which a large number of microprojections of 1 to 3 ⁇ m are distributed over an area of 100 ⁇ m ⁇ 100 ⁇ m (200 to 25000).
Abstract
Description
(1)電解銅箔(A)の片面に、複数の微小突起物を有し、表面粗さ(Rz)が1.0μm~3.0μmの範囲で且つ明度値が30以下である粗化面を形成し、該粗化面上に、第一及び第二の構造単位よりなるイミドオリゴマーが交互に繰り返し結合した構造をもつブロック共重合ポリイミド樹脂(a)を含有する樹脂組成物(B)の層を形成してなることを特徴とする樹脂複合電解銅箔。
また、本発明における電解銅箔は、明度値が30以下である必要がある。本発明における明度とは、通常、表面の粗さを見る指標として使用されている明度であり、測定方法としては、測定サンプル表面に光をあて光の反射量を測定し明度値として表す方法である。この方法で電解銅箔の処理面の明度を測定すると、表面粗さのRzが大きいか又は粗化粒子間の溝の深さが深い時は、光の反射量が少なくなるため明度値が低くなり、平滑な場合では光の反射量が大きくなり明度が高くなる傾向がある。本発明におけるポリイミド樹脂とのピール強度を向上させるためには明度を30以下とする。
Ni:0.01~0.5mg/dm2
Zn:0.01~0.5mg/dm2
Cr:0.01~0.3mg/dm2
の範囲内の防錆処理を施した後、明度計(スガ試験機株式会社制、機種名:SMカラーコンピューター、型番SM−4)を使用して明度を測定した。
一方、図6に示すように、従来の電解銅箔の断面は、本願発明にかかる電解銅箔のように、抉れ部10aを有する微小突起物10ではなく、その形状が大きく異なることがわかる。このことは、図4に示す従来の従来の電解銅箔の断面を拡大して示した写真と、図2に示す本発明にかかる電解銅箔の断面の写真とを比較することでもわかる。
なお、上記細孔容積を測定する方法については、100~1000nmの細孔径を有する細孔の容積を確実に測定できる方法であれば特に限定することはない。例えば、使用機器:島津オートポアIII9400シリーズ(島津製作所製)によって測定することができる。
また、本発明において、前記微小突起物の個数は、断面の観察視野幅25μmの中に、6~35個存在することが好適であり、特に10~20個が最適である。
Cu粒子又はCuとMoの合金粒子で形成された微小突起物はさらに均一性のある微小突起物を形成できるためより効果的である。これらの微小突起物を形成する粗化粒子は、化学結合を樹脂と行うため、ピール強度を増大させると考えられる。樹脂種にもよるが、ピール強度を化学結合で増大させる粒子としてCu−Mo合金、Cu−Ni合金、Cu−Co合金、Cu−Fe合金、Cu−Cr合金、Cu−Mo−Ni合金、Cu−Mo−Cr合金、Cu−Mo−Co合金、Cu−Mo−Fe合金などを挙げることができる。
ステンレス製の碇型攪拌棒、窒素導入管とストップコックのついたトラップ上に、玉付冷却管を取り付けた還流冷却器を取り付けた2リットルの三つ口フラスコに、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物117.68g(400mmol)、1,3−ビス(3−アミノフェノキシ)ベンゼン87.7g(300mmol)、γ−バレロラクトン4.0g(40mmol)、ピリジン4.8g(60mmol)、N−メチル−2−ピロリドン(以下NMPと記す)300g、トルエン20gを加え、180℃で1時間加熱した後室温付近まで冷却した後、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物29.42g(100mmol)、2,2−ビス{4−(4−アミノフェノキシ)フェニル}プロパン82.12g(200mmol)、NMP200g、トルエン40gを加え、室温で1時間混合後、180℃で3時間加熱して、固形分38%のブロック共重合ポリイミド樹脂を得た。このブロック共重合ポリイミド樹脂は、一般式(1):一般式(2)=3:2であり、数平均分子量:70000、重量平均分子量:150000であった。また、一般式(1)で表わされる構造単位よりなるイミドオリゴマーのブロックの重量平均分子量は7000であった。このブロック共重合ポリイミド樹脂溶液をNMPで更に希釈し、固形分15%のブロック共重合ポリイミド樹脂溶液とし、ブロック共重合ポリイミド(a1)を得た。
ステンレス製の碇型攪拌棒、窒素導入管とストップコックのついたトラップ上に、玉付冷却管を取り付けた還流冷却器を取り付けた2リットルの三つ口フラスコに、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物117.68g(400mmol)、2,2−ビス{4−(4−アミノフェノキシ)フェニル}プロパン123.18g(300mmol)、γ−バレロラクトン4.0g(40mmol)、ピリジン4.8g(60mmol)、NMP300g、トルエン20gを加え、180℃で1時間加熱した後室温付近まで冷却した後、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物29.42g(100mmol)、1,3−ビス(3−アミノフェノキシ)ベンゼン58.47g(200mmol)、NMP200g、トルエン40gを加え、室温で1時間混合後、180℃で3時間加熱して、固形分38%のブロック共重合ポリイミド樹脂を得た。このブロック共重合ポリイミド樹脂は、一般式(1):一般式(2)=2:3であり、数平均分子量:75000、重量平均分子量:160000であった。また、一般式(2)で表わされる構造単位よりなるイミドオリゴマーのブロックの重量平均分子量は8000であった。このブロック共重合ポリイミド樹脂溶液をNMPで更に希釈し、固形分15%のブロック共重合ポリイミド樹脂溶液とし、ブロック共重合ポリイミド(a2)を得た。
ステンレス製の碇型攪拌棒、窒素導入管とストップコックのついたトラップ上に、玉付冷却管を取り付けた還流冷却器を取り付けた2リットルの三つ口フラスコに、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物117.68g(400mmol)、1,3−ビス(3−アミノフェノキシ)ベンゼン73.08g(250mmol)、γ−バレロラクトン4.0g(40mmol)、ピリジン4.8g(60mmol)、N−メチル−2−ピロリドン(以下NMPと記す)300g、トルエン20gを加え、180℃で1時間加熱した後室温付近まで冷却した後、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物29.42g(100mmol)、2,2−ビス{4−(4−アミノフェノキシ)フェニル}プロパン102.65g(250mmol)、NMP200g、トルエン40gを加え、室温で1時間混合後、180℃で2時間加熱して、固形分38%のブロック共重合ポリイミドを得た。このブロック共重合ポリイミドは、一般式(1):一般式(2)=1:1であり、数平均分子量:50000、重量平均分子量:100000であった。また、一般式(1)で表わされる構造単位よりなるイミドオリゴマーのブロックの重量平均分子量は6000であった。このブロック共重合ポリイミド樹脂溶液をNMPで希釈し、固形分15%のブロック共重合ポリイミド樹脂溶液とし、ブロック共重合ポリイミド(a3)を得た。
ステンレス製の碇型攪拌棒、窒素導入管とストップコックのついたトラップ上に、玉付冷却管を取り付けた還流冷却器を取り付けた2リットルの三つ口フラスコに、エチレングリコールビストリメリテート二無水物164g(400mmol)、4,4’−ジアミノ−3,3’,5,5’−テトラエチルジフェニルメタン124g(400mmol)、γ−バレロラクトン4.0g(40mmol)、ピリジン4.8g(60mmol)、NMP300g、トルエン20gを加え、180℃で3時間加熱し、ポリイミド樹脂溶液を得た。このポリイミド樹脂は、数平均分子量:31000、重量平均分子量:78000であった。このポリイミド樹脂(a)溶液をNMPで更に希釈し、固形分15%のポリイミド樹脂溶液とし、比較ポリイミド(e1)を得た。
ステンレス製の碇型攪拌棒、窒素導入管とストップコックのついたトラップ上に、玉付冷却管を取り付けた還流冷却器を取り付けた2リットルの三つ口フラスコに、3,4,3’,4’−ビフェニルテトラカルボン酸二無水物147.1g(500mmol)、1,3−ビス(3−アミノフェノキシ)ベンゼン73.08g(250mmol)、2,2−ビス{4−(4−アミノフェノキシ)フェニル}プロパン102.65g(250mmol)、γ−バレロラクトン4.0g(40mmol)、ピリジン4.8g(60mmol)、N−メチル−2−ピロリドン500g、トルエン60gを加え、室温で1時間混合後、180℃で3時間加熱して、固形分38%のランダム共重合ポリイミドを得た。このランダム共重合ポリイミドは、一般式(1):一般式(2)=1:1であり、数平均分子量:50000、重量平均分子量:100000であった。このランダム共重合ポリイミド樹脂溶液をNMPで希釈し、固形分15%のランダム共重合ポリイミド樹脂溶液とし、ランダム共重合ポリイミド(e2)を得た。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3400~3800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表1に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の代わりに合成例2,3で得られたブロック共重合ポリイミド樹脂(a2、a3)を用いたこと以外は、実施例1と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表1に示す。
電解銅箔(FWG−WS箔)の代わりに銅箔(HLPLCN箔 日鉱金属製Rz=1.5μm、明度値22、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3,600~4,000個分布、微小突起物が観察断面25μmの範囲で14~20個略均等に分布、微小突起は図2に示すようにその側面に複数の抉れ部を有する)を用いたこと以外は、実施例1と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表1に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3,400~3,800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作成した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表2に示す。
合成例2,3で得られたブロック共重合ポリイミド樹脂(a2、a3)を用いた以外は、実施例5と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表2に示す。
マレイミド化合物のビス(4−マレイミドフェニル)メタン(BMI、ケイ・アイ化成)を用いた以外は、実施例5と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表2に示す。
電解銅箔(FWG−WS箔)の代わりに銅箔(HLPLCN箔 日鉱金属製Rz=1.5μm、明度値22、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3600~4000個分布、微小突起物が観察断面25μmの範囲で14~20個略均等に分布、微小突起は図2に示すようにその側面に複数の抉れ部を有する)を用いた以外、実施例5と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表2に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに無機充填剤(b)として平均粒径0.6μmのベーマイト(商品名:C06 大明化学製)70部を加え、ホモミキサーで1時間攪拌して、無機充填剤入りブロック共重合ポリイミドのワニスを得た。このワニスの固形分中の無機充填剤の体積含有比率は23%であった。このワニスを、厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3,400~3,800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)の粗化面に、リバースロール塗工機を用いて塗布し、窒素雰囲気下で、120℃で3分間、170℃で3分間乾燥し、樹脂複合銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表3に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液に、更に無機充填剤(b)として平均粒径0.6μmのベーマイト(商品名:C06 大明化学製)140部を加え、ホモミキサーで1時間攪拌して、無機充填剤入りブロック共重合ポリイミドのワニスを得た。このワニスの固形分中の無機充填剤の体積含有比率は20%であった。このワニスを、厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3,400~3,800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表3に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の代わりに合成例2,3で得られたブロック共重合ポリイミド樹脂(a2、a3)を用いた以外は、実施例11と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表3に示す。
電解銅箔(FWG−WS箔)の代わりに電解銅箔(HLPLCN箔 日鉱金属製Rz=1.5μm、明度値22、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3600~4000個分布、微小突起物が観察断面25μmの範囲で14~20個略均等に分布、微小突起は図2に示すようにその側面に複数の抉れ部を有する)を用いた以外、実施例11と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表3に示す。
1)銅箔(めっき銅)接着力
JIS C6481に準じて、接着力の測定を行い、3回測定したときの平均値を示す。
2)耐熱性試験(288℃処理)
IPC−TM−650 2.4.24に準じて、TA Instruments社のTMA2940装置にて荷重0.005N(5g)にて、昇温速度10℃/minで288℃まで上げ288℃に保持し、288℃に達した時間を測定開始時間とし、脹れが発生した時間を測定した。尚、288℃に達しない温度で脹れが発生した場合は、0分と記載する。3回測定したときの平均値を示す。
又、脹れが発生した箇所を500倍の顕微鏡にて観察した。脹れた箇所を下記の表示に示す。
・銅と樹脂組成物(B)間の脹れを(X)、
・樹脂組成物(B)とBステージ樹脂組成物層(プリプレグ) 間の脹れを(Y)、
・Bステージ樹脂組成物層(プリプレグ)とBステージ樹脂組成物層(プリプレグ)間の脹れを(Z)とする。
3)吸湿耐熱性
50mm×50mm角のサンプルの片面の半分以外の銅箔をエッチング除去し、プレシッヤークッカー試験機(平山製作所製PC−3型)で121℃、2気圧で所定時間処理後、260℃の半田槽に60秒間フロートさせて、外観変化の異常の有無を目視にて観察した。評価の基準は以下の通りである。
○:異常なし
×:膨れ、剥がれが発生
4)分子量測定
数平均分子量及び重量平均分子量測定は、ゲルパーミエイションクロマトグラフィー(TOSOH HLC−8220型装置)を用い、展開溶剤としてN−メチル−2−ピロリドンを用いポリスチレン換算で測定した。
比較合成例1で得られたポリイミド樹脂(e1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、上記電解銅箔の粗化面に形成された微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)を粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板を過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、過マンガン酸塩のアルカリ性酸化剤でデスミア処理をした。更に、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表4に示す。
比較合成例2で得られたランダム共重合ポリイミド(e2)以外は、比較例1と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表4に示す。
厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3400~3800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)を用いた以外は、比較例2と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表4に示す。
比較合成例1で得られたポリイミド樹脂(e1)の溶液をNMPで更に希釈し、固形分10%のポリイミド樹脂溶液とした。この溶液1,000gにマレイミド化合物のビス(4−マレイミドフェニル)メタン(BMI、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、上記電解銅箔の粗化面に形成された微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)を粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表5に示す。
比較合成例2で得られたランダム共重合ポリイミド(e2)以外は、比較例4と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表5に示す。
2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)以外は、比較例5と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表5に示す。
厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3400~3800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)を用いた以外は、比較例6と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表5に示す。
比較合成例1で得られたポリイミド樹脂(e1)の溶液をNMPで更に希釈し、固形分10%のポリイミド樹脂溶液とした。この溶液1,000gに無機充填剤(b)として平均粒径0.6μmのベーマイト(商品名:C06 大明化学製)70部を加え、ホモミキサーで1時間攪拌して、無機充填剤入りポリイミドのワニスを得た。このワニスの固形分中の無機充填剤の体積含有比率は23%であった。このワニスを、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)を粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作成した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表6に示す。
比較合成例2で得られたランダム共重合ポリイミド(e2)以外は、比較例8と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表6に示す。
比較例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液に、更に無機充填剤(b)として平均粒径0.6μmのベーマイト(商品名:C06 大明化学製)140部を加え、ホモミキサーで1時間攪拌して、無機充填剤入りブロック共重合ポリイミドのワニスを得た。このワニスの固形分中の無機充填剤の体積含有比率は20%であった。このワニスを、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)を粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを 150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作成した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表6に示す。
比較合成例2で得られたランダム共重合ポリイミド(e2)以外は、比較例10と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表6に示す。
厚み12μmの電解銅箔(FWG−WS箔 古河電気工業製Rz=2.0μm、明度値20、粗化面に高さ2~3μmの微小突起物が100μm×100μmの面積に3,400~3,800個分布、微小突起物が観察断面25μmの範囲で12~17個略均等に分布、微小突起は図3に示すようにその側面に複数の抉れ部を有する)以外は、比較例11と同様に20μm厚さの銅層を形成した積層板を作製した。評価結果を表6に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表7に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液を、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作成した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表7に示す。
合成例1で得られたブロック共重合ポリイミド樹脂(a1)の溶液をNMPで更に希釈し、固形分10%のブロック共重合ポリイミド樹脂溶液とした。この溶液1,000gに2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパン(BMI−80、ケイ・アイ化成)100gとNMP100gを60℃、20分間溶融混合して樹脂溶液とした。得られた樹脂溶液に、更に無機充填剤(b)として平均粒径0.6μmのベーマイト(商品名:C06 大明化学製)140部を加え、ホモミキサーで1時間攪拌して、無機充填剤入りブロック共重合ポリイミドのワニスを得た。このワニスの固形分中の無機充填剤の体積含有比率は20%であった。このワニスを、厚み12μmの電解銅箔(GTS−MP、古河電気工業製Rz=6.8μm、明度値36、粗化面に高さ5~7μmの微小突起物が100μm×100μmの面積に100~190個分布、微小突起物が観察断面25μmの範囲で5~8個略均等に分布、微小突起は図4に示すようにその側面には抉れ部がなく、形成された100~1000nmの細孔径を有する細孔の容積も実施例に比べて大幅に小さい)の粗化面に、リバースロール塗工機を用いて、120℃で3分間、180℃で3分間の乾燥条件下にて塗工し、樹脂厚み2μmの樹脂複合電解銅箔を作製した。一方、2,2−ビス(4−シアナトフェニル)プロパン400gを150℃に溶融させ、撹拌しながら4時間反応させ、これをメチルエチルケトンで溶解し、更にブロム化ビスフェノールA型エポキシ樹脂(エピクロン1123P、大日本インキ製)600g、オクチル酸亜鉛0.1部を加えワニスとした。このワニスを、厚さ100μmのガラス織布基材に含浸させ、150℃で6分間乾燥し、樹脂量45%、厚さ105μm、ゲル化時間(at170℃)120秒のBステージ樹脂組成物層(プリプレグ)を作製した。このプリプレグを4枚重ね合わせた上下面に、上記の樹脂複合電解銅箔の樹脂組成物層面を対向させて配置し、温度220℃、圧力40kgf/cm2、真空度30mmHg以下で1時間積層成形して、厚さ0.4mmの銅張積層板を作製した。
作製した銅張積層板について、過酸化水素・硫酸エッチング液で銅箔を全面除去したのち、膨潤処理(奥野製薬工業のOPC−B103プリエッチ400ml、試薬の水酸化ナトリウム13g/l水溶液を混合し、65℃の温度下で5分間浸漬処理後、水洗処理1分間)、粗化処理(奥野製薬工業のOPC−1200エポエッチ100ml、過マンガン酸カリウム45g/l水溶液を混合し、80℃の温度下で8分間浸漬処理後、水洗処理1分間)、中和処理(奥野製薬工業のOPC−B303中和剤200ml/l水溶液で45℃の温度下で5分間浸漬処理後、水洗処理1分間)工程にてデスミア処理をした。さらに、無電解めっき液(ATSアドカッパーCT、奥野製薬製)で、厚さ1μmの銅層を形成して、130℃の加熱炉で2時間加熱した後、硫酸銅めっき液で1.5アンペア/dm2で70分間の電解銅めっきを行い、20μm厚さの銅層を形成した積層板を作製した。評価結果を表7に示す。
Claims (16)
- 電解銅箔(A)の片面に、複数の微小突起物を有し、表面粗さ(Rz)が1.0μm~3.0μmの範囲で且つ明度値が30以下である粗化面を形成し、該粗化面上に、第一及び第二の構造単位よりなるイミドオリゴマーが交互に繰り返し結合した構造をもつブロック共重合ポリイミド樹脂(a)を含有する樹脂組成物(B)の層を形成してなることを特徴とする樹脂複合電解銅箔。
- 前記粗化面は、100~1000nmの細孔径を有する細孔の容積が0.1mL/m2以上であることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記微小突起物は、電解銅箔の厚さ方向に沿った断面で見たとき、側面に複数の抉れ部を有することを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記微小突起物は、100μm×100μmの面積に200~25000個分布していることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記ブロック共重合ポリイミド樹脂(a)における第一及び第二の構造単位であるイミドオリゴマーの重量平均分子量が、それぞれ独立に5000~30000であることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記樹脂組成物(B)が無機充填剤(b)を含有してなることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記樹脂組成物物(B)は、前記ブロック共重合ポリイミド樹脂(a)と無機充填剤(b)との合計100体積%に対して、前記無機充填剤(b)を5~50体積%の範囲で配合してなることを特徴とする請求項7に記載の樹脂複合電解銅箔。
- 前記樹脂組成物(B)がマレイミド化合物(c)を含有してなることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 前記樹脂組成物(B)は、前記ブロック共重合ポリイミド樹脂(a)とマレイミド化合物(c)の配合割合が重量比で1:9~9:1であることを特徴とする請求項9に記載の樹脂複合電解銅箔。
- 前記マレイミド化合物(c)が2,2−ビス〔4−(4−マレイミドフェノキシ)フェニル〕プロパンであることを特徴とする請求項9に記載の樹脂複合電解銅箔。
- 前記樹脂組成物(B)の層の厚みが1μm~10μmであることを特徴とする請求項1に記載の樹脂複合電解銅箔。
- 請求項1~12のいずれかに記載の樹脂複合電解銅箔と、Bステージ樹脂組成物層とを積層成形することを特徴とする銅張積層板。
- 前記Bステージ樹脂組成物層が、樹脂及び無機充填剤を含み、樹脂と無機充填材との合計100体積%に対して無機充填剤を5~50体積%の範囲で含有することを特徴とする請求項13に記載の銅張積層板。
- 請求項13又は14に記載の銅張積層板の銅をすべて除去した面にめっきで銅層を形成することを特徴とする銅張積層板。
- 請求項13~15のいずれかに記載の銅張積層板を用いることを特徴とするプリント配線板。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/386,751 US20120189859A1 (en) | 2009-07-24 | 2010-06-25 | Resin composite electrolytic copper foil, copper clad laminate and printed wiring board |
KR1020127004255A KR101722430B1 (ko) | 2009-07-24 | 2010-06-25 | 수지 복합 전해 동박, 동장 적층판 및 프린트 배선판 |
CN201080042570.7A CN102574365B (zh) | 2009-07-24 | 2010-06-25 | 树脂复合电解铜箔、覆铜层压板和印刷线路板 |
JP2011523597A JP5636367B2 (ja) | 2009-07-24 | 2010-06-25 | 樹脂複合電解銅箔、銅張積層板及びプリント配線板 |
EP10802160.1A EP2457725B1 (en) | 2009-07-24 | 2010-06-25 | Resin composite electrolytic copper foil, copper-clad laminate, and printed wiring board |
US15/241,749 US9949371B2 (en) | 2009-07-24 | 2016-08-19 | Resin composite electrolytic copper foil, copper clad laminate and printed wiring board |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-173448 | 2009-07-24 | ||
JP2009173448 | 2009-07-24 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/386,751 A-371-Of-International US20120189859A1 (en) | 2009-07-24 | 2010-06-25 | Resin composite electrolytic copper foil, copper clad laminate and printed wiring board |
US15/241,749 Continuation US9949371B2 (en) | 2009-07-24 | 2016-08-19 | Resin composite electrolytic copper foil, copper clad laminate and printed wiring board |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011010540A1 true WO2011010540A1 (ja) | 2011-01-27 |
Family
ID=43499016
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2010/061291 WO2011010540A1 (ja) | 2009-07-24 | 2010-06-25 | 樹脂複合電解銅箔、銅張積層板及びプリント配線板 |
Country Status (7)
Country | Link |
---|---|
US (2) | US20120189859A1 (ja) |
EP (1) | EP2457725B1 (ja) |
JP (1) | JP5636367B2 (ja) |
KR (1) | KR101722430B1 (ja) |
CN (1) | CN102574365B (ja) |
TW (1) | TWI501865B (ja) |
WO (1) | WO2011010540A1 (ja) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20120112216A (ko) * | 2011-03-31 | 2012-10-11 | 신닛테츠가가쿠 가부시키가이샤 | 금속장 적층판 |
US20150047884A1 (en) * | 2012-03-26 | 2015-02-19 | Jx Nippon Mining & Metals Corporation | Copper Foil with Carrier, Method of Producing Same, Copper Foil with Carrier for Printed Wiring Board, and Printed Wiring Board |
JP2017076618A (ja) * | 2015-10-15 | 2017-04-20 | 長春石油化學股▲分▼有限公司 | 耐たるみ性を示す銅箔 |
JPWO2016158775A1 (ja) * | 2015-03-31 | 2017-07-27 | 三井金属鉱業株式会社 | 粗化処理銅箔、キャリア付銅箔、銅張積層板及びプリント配線板 |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5330474B2 (ja) * | 2011-09-22 | 2013-10-30 | 上村工業株式会社 | デスミア液及びデスミア処理方法 |
WO2015012327A1 (ja) * | 2013-07-23 | 2015-01-29 | Jx日鉱日石金属株式会社 | 表面処理銅箔、キャリア付銅箔、基材、樹脂基材、プリント配線板、銅張積層板及びプリント配線板の製造方法 |
MY176361A (en) * | 2013-07-24 | 2020-08-03 | Jx Nippon Mining & Metals Corp | Surface-treated copper foil, copper foil with carrier, substrate, resin substrate, printed wiring board, copper clad laminate and method for producing printed wiring board |
KR101502373B1 (ko) * | 2013-10-14 | 2015-03-16 | 일진머티리얼즈 주식회사 | 전해동박, 이를 포함하는 전기부품 및 전지 |
JP6062341B2 (ja) * | 2013-10-23 | 2017-01-18 | 古河電気工業株式会社 | 銅・樹脂複合体、及びその製造方法 |
CN104735929B (zh) * | 2013-12-24 | 2017-12-29 | 深南电路有限公司 | 电路板加工方法和设备 |
WO2015152380A1 (ja) * | 2014-04-02 | 2015-10-08 | 三井金属鉱業株式会社 | キャリア付銅箔、キャリア付銅箔の製造方法、キャリア付銅箔を用いて得られる銅張積層板及びプリント配線板 |
US9899683B2 (en) * | 2015-03-06 | 2018-02-20 | Iljin Materials Co., Ltd. | Electrolytic copper foil, electric component and battery including the same |
CN107637184B (zh) * | 2015-06-04 | 2020-07-17 | 住友电气工业株式会社 | 印刷线路板用基板和印刷线路板 |
CN107710339B (zh) * | 2015-07-09 | 2020-10-16 | 住友精化株式会社 | 耐局部放电用电绝缘树脂组合物 |
KR20170037750A (ko) * | 2015-09-25 | 2017-04-05 | 일진머티리얼즈 주식회사 | 표면처리동박 및 그의 제조방법 |
CN106513438B (zh) * | 2016-10-31 | 2017-12-22 | 中色奥博特铜铝业有限公司 | 一种锂电池用高精度压延铜箔的制备方法 |
CN110832120B (zh) * | 2017-03-30 | 2022-01-11 | 古河电气工业株式会社 | 表面处理铜箔、以及使用该表面处理铜箔的覆铜板及印刷电路布线板 |
JP7055049B2 (ja) * | 2017-03-31 | 2022-04-15 | Jx金属株式会社 | 表面処理銅箔及びそれを用いた積層板、キャリア付銅箔、プリント配線板、電子機器、並びに、プリント配線板の製造方法 |
JP6853370B2 (ja) * | 2017-07-31 | 2021-03-31 | サーキット フォイル ルクセンブルグ エス.エイ.アール.エル.Circuit Foil Luxembourg S.A.R.L. | 表面処理銅箔および銅張積層基板 |
TWI667946B (zh) * | 2018-05-29 | 2019-08-01 | 夏爾光譜股份有限公司 | 軟式電路板基材及其製作方法 |
TW202007709A (zh) * | 2018-07-17 | 2020-02-16 | 日商太陽控股股份有限公司 | 聚苯醚、包含聚苯醚之硬化性組成物、乾膜、預浸體、硬化物、積層板,及電子零件 |
TWI668333B (zh) * | 2018-09-17 | 2019-08-11 | 金居開發股份有限公司 | 微粗糙電解銅箔及銅箔基板 |
TWI669032B (zh) * | 2018-09-26 | 2019-08-11 | 金居開發股份有限公司 | 微粗糙電解銅箔及銅箔基板 |
US10581081B1 (en) * | 2019-02-01 | 2020-03-03 | Chang Chun Petrochemical Co., Ltd. | Copper foil for negative electrode current collector of lithium ion secondary battery |
TWM608774U (zh) * | 2019-06-19 | 2021-03-11 | 金居開發股份有限公司 | 進階反轉電解銅箔及應用其的銅箔基板 |
JP2021021137A (ja) | 2019-06-19 | 2021-02-18 | 金居開發股▲分▼有限公司 | 長尺島状の微細構造を有するアドバンスト電解銅箔及びそれを適用した銅張積層板 |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS444791Y1 (ja) | 1965-12-17 | 1969-02-21 | ||
JPS4511712Y1 (ja) | 1968-05-30 | 1970-05-25 | ||
JPS4641112B1 (ja) | 1967-06-01 | 1971-12-04 | ||
JPS4726853Y1 (ja) | 1967-02-18 | 1972-08-17 | ||
JPS5163149A (ja) | 1974-09-26 | 1976-06-01 | Bayer Ag | |
JPS6194756A (ja) * | 1984-10-17 | 1986-05-13 | 株式会社日立製作所 | 金属と樹脂の複合体の製造方法 |
JPH08216340A (ja) | 1995-02-09 | 1996-08-27 | Hitachi Chem Co Ltd | 高剛性銅張積層板及びその製造方法 |
JPH0911397A (ja) | 1995-06-30 | 1997-01-14 | Hitachi Ltd | 銅張積層板、及びその製造方法、並びにプリント基板、及びその製造方法 |
JP2004289053A (ja) * | 2003-03-25 | 2004-10-14 | Toppan Printing Co Ltd | プリント配線板の製造方法 |
JP2005248323A (ja) | 2004-02-06 | 2005-09-15 | Furukawa Circuit Foil Kk | 表面処理銅箔 |
JP2007281361A (ja) * | 2006-04-11 | 2007-10-25 | Asahi Kasei Corp | ポリイミド系プリント基板及びポリイミド系プリント配線板 |
JP2008188778A (ja) * | 2007-01-31 | 2008-08-21 | Kaneka Corp | ポリイミド前駆体溶液の多層膜、多層ポリイミドフィルム、片面金属張積層板、および多層ポリイミドフィルムの製造方法 |
JP2008254352A (ja) | 2007-04-06 | 2008-10-23 | Mitsubishi Gas Chem Co Inc | 樹脂複合銅箔 |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR920003400B1 (ko) * | 1983-12-29 | 1992-04-30 | 가부시기가이샤 히다찌세이사꾸쇼 | 금속과 수지와의 복합체 및 그 제조방법 |
US4867839A (en) * | 1987-09-04 | 1989-09-19 | Shinko Electric Industries Co., Ltd. | Process for forming a circuit substrate |
JP4033611B2 (ja) * | 2000-07-28 | 2008-01-16 | メック株式会社 | 銅または銅合金のマイクロエッチング剤およびそれを用いるマイクロエッチング法 |
JP3992225B2 (ja) * | 2002-04-05 | 2007-10-17 | 三井金属鉱業株式会社 | プリント配線板用樹脂付金属箔及びこれを用いた多層プリント配線板 |
TW200535259A (en) * | 2004-02-06 | 2005-11-01 | Furukawa Circuit Foil | Treated copper foil and circuit board |
US7892651B2 (en) * | 2004-09-14 | 2011-02-22 | Mitsubishi Gas Chemical Company, Inc. | Resin composite metal foil, laminate and process for the production of printed wiring board using the laminate |
JP2006103189A (ja) * | 2004-10-06 | 2006-04-20 | Furukawa Circuit Foil Kk | 表面処理銅箔並びに回路基板 |
JP5049784B2 (ja) * | 2005-08-04 | 2012-10-17 | 株式会社カネカ | 金属被覆ポリイミドフィルム |
US7989081B2 (en) * | 2006-01-25 | 2011-08-02 | Mitsubishi Gas Chemical Company, Inc. | Resin composite copper foil, printed wiring board, and production processes thereof |
DE102007045794A1 (de) * | 2006-09-27 | 2008-04-17 | MEC Co., Ltd., Amagasaki | Haftvermittler für Harz und Verfahren zur Erzeugung eines Laminates, umfassend den Haftvermittler |
-
2010
- 2010-06-25 CN CN201080042570.7A patent/CN102574365B/zh active Active
- 2010-06-25 JP JP2011523597A patent/JP5636367B2/ja active Active
- 2010-06-25 US US13/386,751 patent/US20120189859A1/en not_active Abandoned
- 2010-06-25 TW TW099120846A patent/TWI501865B/zh active
- 2010-06-25 WO PCT/JP2010/061291 patent/WO2011010540A1/ja active Application Filing
- 2010-06-25 KR KR1020127004255A patent/KR101722430B1/ko active IP Right Grant
- 2010-06-25 EP EP10802160.1A patent/EP2457725B1/en not_active Not-in-force
-
2016
- 2016-08-19 US US15/241,749 patent/US9949371B2/en active Active
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS444791Y1 (ja) | 1965-12-17 | 1969-02-21 | ||
JPS4726853Y1 (ja) | 1967-02-18 | 1972-08-17 | ||
JPS4641112B1 (ja) | 1967-06-01 | 1971-12-04 | ||
JPS4511712Y1 (ja) | 1968-05-30 | 1970-05-25 | ||
JPS5163149A (ja) | 1974-09-26 | 1976-06-01 | Bayer Ag | |
JPS6194756A (ja) * | 1984-10-17 | 1986-05-13 | 株式会社日立製作所 | 金属と樹脂の複合体の製造方法 |
JPH08216340A (ja) | 1995-02-09 | 1996-08-27 | Hitachi Chem Co Ltd | 高剛性銅張積層板及びその製造方法 |
JPH0911397A (ja) | 1995-06-30 | 1997-01-14 | Hitachi Ltd | 銅張積層板、及びその製造方法、並びにプリント基板、及びその製造方法 |
JP2004289053A (ja) * | 2003-03-25 | 2004-10-14 | Toppan Printing Co Ltd | プリント配線板の製造方法 |
JP2005248323A (ja) | 2004-02-06 | 2005-09-15 | Furukawa Circuit Foil Kk | 表面処理銅箔 |
JP2007281361A (ja) * | 2006-04-11 | 2007-10-25 | Asahi Kasei Corp | ポリイミド系プリント基板及びポリイミド系プリント配線板 |
JP2008188778A (ja) * | 2007-01-31 | 2008-08-21 | Kaneka Corp | ポリイミド前駆体溶液の多層膜、多層ポリイミドフィルム、片面金属張積層板、および多層ポリイミドフィルムの製造方法 |
JP2008254352A (ja) | 2007-04-06 | 2008-10-23 | Mitsubishi Gas Chem Co Inc | 樹脂複合銅箔 |
Non-Patent Citations (1)
Title |
---|
See also references of EP2457725A4 |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20120112216A (ko) * | 2011-03-31 | 2012-10-11 | 신닛테츠가가쿠 가부시키가이샤 | 금속장 적층판 |
CN102740613A (zh) * | 2011-03-31 | 2012-10-17 | 新日铁化学株式会社 | 覆金属层叠板 |
JP2012213902A (ja) * | 2011-03-31 | 2012-11-08 | Nippon Steel Chem Co Ltd | 金属張積層板 |
KR101965174B1 (ko) | 2011-03-31 | 2019-04-03 | 닛테츠 케미컬 앤드 머티리얼 가부시키가이샤 | 금속장 적층판 |
US20150047884A1 (en) * | 2012-03-26 | 2015-02-19 | Jx Nippon Mining & Metals Corporation | Copper Foil with Carrier, Method of Producing Same, Copper Foil with Carrier for Printed Wiring Board, and Printed Wiring Board |
US9578741B2 (en) * | 2012-03-26 | 2017-02-21 | Jx Nippon Mining & Metals Corporation | Copper foil with carrier, method of producing same, copper foil with carrier for printed wiring board, and printed wiring board |
JPWO2016158775A1 (ja) * | 2015-03-31 | 2017-07-27 | 三井金属鉱業株式会社 | 粗化処理銅箔、キャリア付銅箔、銅張積層板及びプリント配線板 |
JP2017076618A (ja) * | 2015-10-15 | 2017-04-20 | 長春石油化學股▲分▼有限公司 | 耐たるみ性を示す銅箔 |
Also Published As
Publication number | Publication date |
---|---|
KR20120068834A (ko) | 2012-06-27 |
EP2457725B1 (en) | 2018-11-28 |
TWI501865B (zh) | 2015-10-01 |
EP2457725A4 (en) | 2014-11-19 |
CN102574365B (zh) | 2015-11-25 |
TW201111165A (en) | 2011-04-01 |
EP2457725A1 (en) | 2012-05-30 |
US20120189859A1 (en) | 2012-07-26 |
CN102574365A (zh) | 2012-07-11 |
US9949371B2 (en) | 2018-04-17 |
JPWO2011010540A1 (ja) | 2012-12-27 |
KR101722430B1 (ko) | 2017-04-03 |
US20160360615A1 (en) | 2016-12-08 |
JP5636367B2 (ja) | 2014-12-03 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5636367B2 (ja) | 樹脂複合電解銅箔、銅張積層板及びプリント配線板 | |
KR101289043B1 (ko) | 수지 복합 금속 호일, 라미네이트 및 라미네이트를 이용한인쇄 배선판의 제조방법 | |
JP5999091B2 (ja) | プリント配線板用樹脂組成物 | |
JP4740692B2 (ja) | プリント配線板の製造法 | |
TWI384908B (zh) | 樹脂複合銅箔,印刷線路板,及其等之製造方法 | |
JP5641942B2 (ja) | 樹脂複合銅箔 | |
JP5196085B2 (ja) | プリント配線板用樹脂組成物 | |
TW201934631A (zh) | 樹脂組成物、預浸體、覆金屬箔疊層板、樹脂複合片、及印刷配線板 | |
JP4896533B2 (ja) | 樹脂複合銅箔およびその製造方法 | |
JP4829647B2 (ja) | プリント配線板及びその製造方法 | |
JP4767517B2 (ja) | 樹脂複合銅箔とこれを用いた銅張積層板及びプリント配線板 | |
JP4797816B2 (ja) | プリント配線板の製造方法 | |
JP5253754B2 (ja) | 樹脂複合銅箔 | |
JP2004154844A (ja) | 炭酸ガスレーザーによる孔径ばらつきに優れた孔の形成方法。 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201080042570.7 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 10802160 Country of ref document: EP Kind code of ref document: A1 |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2011523597 Country of ref document: JP |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 1201000276 Country of ref document: TH Ref document number: 2010802160 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 20127004255 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 13386751 Country of ref document: US |