Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
  • C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
  • C09C1/62—Metallic pigments or fillers
  • C09C1/64—Aluminium
  • C09C1/644—Aluminium treated with organic compounds, e.g. polymers
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
  • C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
  • C09C1/62—Metallic pigments or fillers
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
  • C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
  • C09C1/62—Metallic pigments or fillers
  • C09C1/64—Aluminium
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
  • C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
  • C09C3/08—Treatment with low-molecular-weight non-polymer organic compounds
• • C—CHEMISTRY; METALLURGY
  • C01—INORGANIC CHEMISTRY
  • C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
  • C01P2004/00—Particle morphology
  • C01P2004/54—Particles characterised by their aspect ratio, i.e. the ratio of sizes in the longest to the shortest dimension
• • C—CHEMISTRY; METALLURGY
  • C01—INORGANIC CHEMISTRY
  • C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
  • C01P2004/00—Particle morphology
  • C01P2004/60—Particles characterised by their size
  • C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer

Definitions

• the present invention relates to a metal pigment used for exhibiting a metallic feeling, and particularly to a novel metal pigment suitable for a water-based metallic paint or a water-based metallic ink.
• metallic paints and metallic inks are usually blended with metal pigments made of metal particles such as aluminum and copper that exhibit a metallic feeling.
• water-based solvents mainly using water have been used for paints and inks in place of conventional organic solvents used for paints and inks. ing.
• problems such as corrosion of the metal pigment occur.
• aluminum particles aluminum pigment
• aluminum particles are blended in an aqueous solvent as the metal particles constituting the metal pigment
• water and aluminum react to generate hydrogen gas.
• an aqueous composition such as an aqueous paint containing an aluminum pigment is stored, the storage container may explode.
• Many techniques have been developed to solve this problem.
• Patent Document 1 proposes a method of treating an aluminum pigment with chromic acid.
• a hexavalent chromium compound is used, it is difficult to use in terms of environment and labor.
• Patent Document 2 proposes a method of treating an aluminum pigment with a treatment liquid containing an oxidizing agent such as molybdic acid and phosphate ions and alkaline earth metal ions.
• Patent Document 3 discloses an aluminum pigment treated with a peroxide polyacid. Films derived from peroxide polyacids are dense and have excellent corrosion resistance, and by forming them on the surface of aluminum pigments, it is possible to obtain chemically stable aluminum pigments for water-based paints and varnishes for water-based inks. .
• the aluminum pigment has excellent chemical stability, but the dispersibility of the aluminum pigment is not so good. There is.
• the aluminum pigment having excellent water resistance is added to an aluminum pigment composition containing an organic solvent by adding an amine, a solution of metal molybdenum in hydrogen peroxide solution, and a hydrophilic solvent, and mixing in a heated state. By stirring, an inorganic film is formed on the aluminum surface, and if necessary, an organic phosphorus compound is added to obtain a paste-like aluminum pigment.
• This paste-like aluminum pigment is particularly excellent in water resistance, hardly causes agglomeration, and is excellent in properties of a coating film using this, so that it can be widely used.
• Patent Document 5 Japanese Patent Application Laid-Open No. 2003-301131 (Patent Document 5) does not use an aluminum paste in which a film derived from polymolybdic acid peroxide is previously formed on an aluminum surface by heating.
• the same water resistance can be obtained simply by blending an aluminum pigment dispersion obtained by merely stirring and mixing a polymolybdic acid peroxide, an aluminum pigment, water and a dispersing agent at the time of coating. Yes.
• polymolybdic acid peroxide is a strongly acidic solution, depending on the type and composition of the coating resin, there is a problem that the resin is destabilized and the aluminum pigment aggregates in the coating.
• JP-T-01-501631 Japanese Patent Laid-Open No. 04-318181 JP 09-328629 A International Publication No. 2002/031061 Pamphlet JP 2003-301131 A
• the present invention solves the above problems, a metal pigment having good chemical stability (that is, having a good gas generation inhibiting effect), and prevented from agglomerating during preparation and storage, and a method for producing the same, and It aims at providing the aqueous metallic resin composition formed by mix
• organic carboxylic acid metal salts can be obtained without processing metal pigments by methods that are difficult to control processes and are dangerous in terms of labor, as in the past.
• the present inventors have found that a sufficient gas generation inhibiting effect can be imparted to a metal pigment simply by stirring and mixing with the metal pigment.
• the present invention relates to a metal pigment in which an organic carboxylic acid metal salt is deposited on metal particles.
• a metal pigment is obtained by attaching a first compound on metal particles and attaching an organic carboxylic acid metal salt on the first compound, and the first compound includes carboxylic acid, ester And at least one compound selected from the group consisting of amine, amide, and alcohol.
• the metal particles are preferably aluminum particles, and the metal element constituting the organic carboxylic acid metal salt is preferably copper.
• the carboxylic acid constituting the organic carboxylic acid metal salt is preferably at least one selected from carboxylic acids represented by the following general formula (1).
• the metal element constituting the organic carboxylic acid metal salt is preferably contained in an amount of 0.01 to 30 parts by mass with respect to 100 parts by mass of the metal particles. It is preferably contained in an amount of 0.5 to 100 parts by mass with respect to 100 parts by mass of the metal particles.
• the present invention also relates to an aqueous metallic resin composition containing the metal pigment. Furthermore, the present invention is a method for producing the above-described metal pigment, comprising the steps of attaching a first compound to the metal particles, the metal particles to which the first compound is attached, and the organic carboxylic acid metal salt.
• the first compound is at least one compound selected from the group consisting of carboxylic acids, esters, amines, amides, and alcohols.
• the metal pigment of the present invention has an excellent effect that the chemical stability is good (that is, it has a good gas generation inhibiting effect), and aggregation during preparation and storage is prevented. Further, the method for producing a metal pigment of the present invention has an effect that the process is very simple and the production cost can be reduced.
• the metal pigment of the present invention has a structure in which an organic carboxylic acid metal salt is deposited on metal particles.
• “on the metal particles” may be an embodiment in which the organic carboxylic acid metal salt is attached so as to be in direct contact with the metal particles, or other substances such as the first compound described later may be used.
• a mode in which the first compound is deposited on the metal particles and the organic carboxylic acid metal salt is deposited on the first compound may be used.
• organic carboxylic acid metal salt may be adhered in layers so as to completely cover the metal particles, or may be scattered and adhered on the metal particles.
• the “attachment” of the organic carboxylic acid metal salt is presumed that the organic carboxylic acid metal salt is bound to the metal particles or the first compound by an action such as van der Waals force.
• the detailed mechanism has not been elucidated, and the mode of binding is not limited.
• the present invention makes it extremely effective that the metal carboxylate metal salt adheres onto the metal particles in this way, so that the metal particles react with a solvent such as water to generate hydrogen gas or corrode. It has succeeded in preventing. Moreover, since such organic carboxylic acid metal salts are deposited on the metal particles by a simple operation as will be described later, the productivity thereof is extremely excellent.
• metal particles used in the present invention any conventionally known metal particles can be used as long as they exhibit a metallic feeling, and are not particularly limited.
• metal particles include metal particles such as aluminum, zinc, copper, bronze, nickel, titanium, and stainless steel, and alloy particles containing these metals.
• aluminum particles are particularly suitable because they are excellent in metallic luster, inexpensive and easy to handle because of their low specific gravity.
• metal particles also include particles that have a metallic appearance by forming a metal film on the surface of inorganic compound particles (ceramic particles such as glass, mica, alumina or titania) by plating or the like. It is.
• the aluminum particles used in the present invention may be composed only of aluminum or may be composed of an aluminum-based alloy, and the purity of aluminum is not particularly limited.
• the shape of the aluminum particles used in the present invention can be various shapes such as granular, plate-like, lump-like, and flake-like (scale-like), but gives an excellent metallic feeling and brightness to the coating film.
• a flake shape is preferred.
• the average particle size of the aluminum particles used in the present invention is not particularly limited, but is preferably 1 ⁇ m or more, and more preferably 5 ⁇ m or more.
• the average particle size is preferably 100 ⁇ m or less, more preferably 30 ⁇ m or less.
• the average particle size of the aluminum particles used in the present invention is 20 ⁇ m or less, it is possible to obtain sufficient water resistance that is the effect of the present invention.
• the average particle size is 20 ⁇ m or more, there is a technique for suppressing the generation of hydrogen gas in the coating composition, but when it is 20 ⁇ m or less, the coating additive can form a sufficient and uniform film on the surface of the aluminum particles. It becomes difficult and sufficient effect cannot be expected.
• sufficient and uniform treatment can be performed even when aluminum particles having a relatively small particle diameter are used. Therefore, the present invention is particularly effective when aluminum particles having a small average particle diameter of 20 ⁇ m or less are used.
• the aluminum particles used in the present invention preferably have a shape factor (referred to as “aspect ratio” in the present invention) obtained by dividing the average particle diameter by the average thickness of 5 or more, and more preferably 15 or more.
• the aspect ratio is preferably 1000 or less, and more preferably 500 or less.
• the average particle size of the aluminum particles used in the present invention is calculated based on the particle size distribution measured by a known particle size distribution measuring method such as laser diffraction method, micromesh sieve method, Coulter counter method, or the like. Is required.
• the average thickness is calculated from the hiding power and density of the aluminum particles.
• the aspect ratio is calculated by dividing the measured average particle diameter by the average thickness.
• a grinding aid may be attached to the surface of the aluminum particles used in the present invention.
• a grinding aid conventionally known ones can be mentioned without any particular limitation.
• the method for obtaining the aluminum particles used in the present invention is not particularly limited.
• the aluminum powder as a raw material is used with the above grinding aid. It may be made by crushing or grinding, or may be obtained by crushing an aluminum vapor-deposited foil in which aluminum is vapor-deposited on a film.
• pulverization medium mineral oil of high flash point, such as a mineral spirit and solvent naphtha, can be used.
• the above description is the same for metal particles other than aluminum particles.
• the first compound of the present invention is preferably at least one compound selected from the group consisting of carboxylic acids, esters, amines, amides, and alcohols. Such a first compound is considered to have an effect of promoting the adhesion of the organic carboxylic acid metal salt onto the metal particle.
• the first compound is attached so as to be in contact with the metal particles, but may be attached so as to cover the entire surface of the metal particles, or may be scattered on the metal particles. It may be attached.
• the fact that the first compound “attaches” to the metal particles is presumed that the first compound is bonded to the metal particles by an action such as van der Waals force or a hydrogen bond or an ionic bond.
• the detailed mechanism has not been elucidated, and the mode of binding is not limited.
• the carboxylic acid is not particularly limited, and examples thereof include saturated aliphatic carboxylic acids, unsaturated aliphatic carboxylic acids, aliphatic dicarboxylic acids, aromatic carboxylic acids, and oxocarboxylic acids.
• higher saturated aliphatic carboxylic acids, higher unsaturated aliphatic carboxylic acids and the like can be mentioned as particularly preferable ones.
• examples of the higher saturated aliphatic carboxylic acid include stearic acid, isostearic acid, lauric acid, palmitic acid, myristic acid, and the like.
• Examples of the higher unsaturated aliphatic carboxylic acid include oleic acid, linoleic acid, and linolenic acid. , Ricinoleic acid, elaidic acid, zomarinic acid, gadoleic acid, erucic acid and the like.
• the ester is not particularly limited, and examples thereof include a carboxylic acid ester, a phosphoric acid ester, and a sulfuric acid ester.
• carboxylic acid esters, phosphoric acid esters, and the like can be mentioned as particularly preferable ones. More specifically, examples include methyl stearate, methyl laurate, stearyl phosphate, lauryl phosphate, tributyl phosphate, xylenyl diphenyl phosphate, and the like.
• the amine is not particularly limited, and examples thereof include alkylamine (aliphatic amine), aromatic amine, polyamine, and silylamine. Of these, alkylamines (aliphatic amines), aromatic amines, polyamines and the like can be mentioned as particularly suitable ones. More specifically, ethylamine, dimethylamine, trimethylamine, triethanolamine, stearylamine, oleylamine, aniline, 4-ethoxyaniline, 4-n-octylaniline and the like can be mentioned.
• the amide is not particularly limited, and examples thereof include carboxylic acid amides, sulfonic acid amides, and phosphoric acid amides.
• carboxylic acid amides can be mentioned as particularly suitable. More specifically, oleic acid amide, stearic acid amide, lauric acid amide and the like can be mentioned.
• the alcohol is not particularly limited, and examples thereof include lower alcohols, higher alcohols, and aromatic alcohols. Among these, higher alcohols having 8 or more carbon atoms, benzyl alcohol, and the like can be particularly preferable. More specifically, capryl alcohol, lauryl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, oleyl alcohol, linoleyl alcohol, phenylmethanol, 2-hydroxyphenylmethanol, (3,4-dihydroxyphenyl) methanol, benzene-1 , 2-dimethanol and the like.
• such a 1st compound can be made to adhere on a metal particle by mixing and stirring with a metal particle.
• a first compound is used as a grinding aid used when obtaining metal particles by grinding or grinding a metal powder as a raw material in a ball mill or the like as in the case of obtaining the aluminum particles described above. It can also be made to adhere on a metal particle.
• the first compound is preferably attached to the metal particles before the organic carboxylic acid metal salt to be described later attaches to the metal particles.
• the metal particles, the first compound, and the organic carboxylic acid metal are produced at the time of production. It is not preferable to coexist with a salt to deposit them on the metal particles. This is because, as described above, the first compound is considered to have an effect of promoting the adhesion of the organic carboxylic acid metal salt onto the metal particle. This is because it is advantageous to exist.
• Organic carboxylic acid metal salt of the present invention is attached on the metal particles.
• organic carboxylic acid metal salt may be attached so as to cover the entire surface of the metal particles in a layered form, or in a layered form within the range where the effect of the present invention is exerted. They may be attached in a scattered manner.
• the organic carboxylic acid metal salt used in the present invention will be described below.
• the metal element constituting the organic carboxylic acid metal salt is not particularly limited, and examples thereof include metals belonging to periodic table groups 1 to 15 and 2 to 6 periods. More specifically, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Ge, As, Rb, Sr, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, In, Sn, Sb, Cs, Ba, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, Tl, Pb, Bi, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and the like can be exemplified.
• metal elements Li, Be, Na, Mg, Al, Si, and the like can be exemplified.
• Cu copper is particularly preferable because the synthesis method of various organic carboxylic acid metal salts is widely known and is excellent in adhesion to metal particles.
• the number of carboxyl groups bonded per atom of the metal element as described above is not particularly limited, and one carboxyl group may be bonded. Two or more carboxyl groups may be bonded.
• the carboxylic acid (also referred to as organic carboxylic acid) constituting the organic carboxylic acid metal salt is not particularly limited as long as it is a conventionally known carboxylic acid.
• the following general formula (1) It is preferable that it is at least 1 type chosen from carboxylic acid represented by this.
• a carboxyl group (—COOH) is included, but it goes without saying that in the organic carboxylic acid metal salt, the hydrogen element of this carboxyl group is replaced with the above metal element. .
• A represents an optionally substituted hydrocarbon group having 1 to 30 carbon atoms, and n represents a number of 1 to 4).
• substituents include a hydroxyl group, an alkoxyl group, an acyl group, a nitro group, a mercapto group, an amino group, a sulfone group, and a thiol group.
• Examples of the carboxylic acid represented by the general formula (1) include saturated fatty acids, unsaturated fatty acids, aromatic carboxylic acids, and other special fatty acids.
• monovalent saturated fatty acids are, for example, propionic acid, butanoic acid (butyric acid), pentanoic acid (good) Herbic acid), isopentanoic acid (isovaleric acid), hexanoic acid (caproic acid), heptanoic acid, isoheptanoic acid, octanoic acid (caprylic acid), 2-ethylhexanoic acid, isooctanoic acid, nonanoic acid (pelargonic acid), isononanoic acid, Decanoic acid (capric acid), isodecanoic acid, undecanoic acid, isoundecanoic acid, dodecanoic acid (lauric acid), isododecanoic acid, tridecanoic acid, isotridecanoic acid, tetradecanoic acid (myristic acid), iso
• Examples of the monovalent unsaturated fatty acid include propenoic acid, butenoic acid, pentenoic acid, hexenoic acid, heptenoic acid, octenoic acid, nonenoic acid, decenoic acid, undecenoic acid, dodecenoic acid, and tridecene.
• Acid tetradecenoic acid, hexadecenoic acid (palmitoyl acid), octadecenoic acid (oleic acid, vaccenic acid), octadecanedienic acid (linoleic acid), octadecanetrienoic acid (linolenic acid, eleostearic acid), icosenic acid, icosandienic acid, ico Examples thereof include santrienoic acid, icosanetetraenoic acid (arachidonic acid), docosenoic acid, tetracosenoic acid, hexacosenoic acid, octacosenoic acid, triacontenoic acid, talylic acid, stearolic acid, crepenic acid, and xymenic acid.
• Examples of the monovalent aromatic carboxylic acid include benzoic acid, methylbenzoic acid, dimethylbenzoic acid, trimethylbenzoic acid, isopropylbenzoic acid, phenylacetic acid, phenylpropanoic acid, phenylacrylic acid, hydroxybenzoic acid, and hydroxymethylbenzoic acid.
• Methoxybenzoic acid dihydroxybenzoic acid, hydroxymethoxybenzoic acid, dimethoxybenzoic acid, dihydroxymethylbenzoic acid, trihydroxybenzoic acid, trimethoxybenzoic acid, hydroxyphenylacetic acid, methoxyphenylacetic acid, dihydroxyphenylacetic acid, hydroxymethoxyphenylacetic acid, dimethoxy Phenylacetic acid, carboxymethylacetic acid, hydroxyphenylpropanoic acid, dihydroxyphenylpropanoic acid, hydroxymethoxyphenylpropanoic acid, diphenylacetic acid, hydroxy Diphenyl acetate, biphenylcarboxylic acid, naphthalene carboxylic acid.
• Examples of monovalent other special fatty acids include, for example, fatty acids having triple bonds such as taliric acid, stearolic acid, crepenic acid, and ximenic acid; malvalic acid, sterlic acid, hydnocarpinic acid, and shawl. Cycloaliphatic fatty acids such as mouglinic acid, goullic acid; sabinic acid, iprolic acid, arabinoleic acid, uniperic acid, ambretoleic acid, aleulitic acid, ricinoleic acid, camlorenic acid, ricanoic acid, ferronic acid, cerebranic acid, etc. A hydroxy fatty acid etc. can be mentioned.
• Natural oils and fats include, for example, linseed oil, eno oil, boar deer oil, olive oil, cacao butter, kapok oil, white mustard oil, sesame oil, rice bran oil, safflower oil, shea nut oil, cinnamon oil, soybean oil, tea seed oil, Camellia oil, corn oil, rapeseed oil, palm oil, palm kernel oil, castor oil, sunflower oil, cottonseed oil, palm oil, tree wax, peanut oil and other vegetable oils; horse fat, beef tallow, cow leg fat, cow tallow, pig Examples thereof include animal fats such as fat, goat fat, sheep fat, milk fat, fish oil and whale oil.
• Examples of the trivalent include benzene tricarboxylic acid, biphenyl tricarboxylic acid, naphthalene tricarboxylic acid, and the like.
• Examples of the tetravalent include benzenetetracarboxylic acid, biphenyltetracarboxylic acid, naphthalenetetracarboxylic acid, and the like.
• monovalent or divalent aliphatic carboxylic acids are preferable, and monovalent aliphatic carboxylic acids are more preferable.
• monovalent aliphatic carboxylic acids an aliphatic carboxylic acid having 6 to 20 carbon atoms is preferable, a saturated aliphatic carboxylic acid having 6 to 20 carbon atoms and an unsaturated aliphatic carboxylic acid are more preferable.
• Particularly preferred are ⁇ 20 saturated aliphatic carboxylic acids.
• the organic carboxylic acid metal salt of the present invention is a compound containing metal element such as metal oxide, metal chloride, metal sulfate, metal nitrate and metal carbonate (copper (I) oxide, copper oxide ( II), zirconium oxide, zinc sulfate, calcium chloride, and the like).
• metal element such as metal oxide, metal chloride, metal sulfate, metal nitrate and metal carbonate (copper (I) oxide, copper oxide ( II), zirconium oxide, zinc sulfate, calcium chloride, and the like.
• the metal element is copper
• the copper element-containing compound is converted to a copper atom in an amount of 0.1 to 1 mol, preferably 0.1 mol with respect to 1 mol of the carboxyl group contained in the organic carboxylic acid.
• the organic carboxylic acid and the copper element-containing compound may be mixed so that the amount becomes ⁇ 0.5 mol and reacted at 20 to 200 ° C. for 1 to 24 hours.
• unreacted organic carboxylic acid remains, it may be purified by recrystallization or the like, and when unreacted copper element-containing compound remains, it may be removed by filtration or the like.
• other by-products it may be purified by washing with water after dilution with a solvent or the like.
• the manufacturing method of organic carboxylic acid metal salt is not limited to these manufacturing methods and purification methods.
• the organic carboxylic acid metal salt of the present invention may be used in the form of a powder (solid), or in the form of a solution or dispersion diluted with a solvent or the like. Even if it is any form, it is marketed and the commercial item can be used as it is.
• the solvent examples include alcohols such as methanol, ethanol, propanol, isopropanol and butanol; natural fats and oils such as vegetable oil and animal oil; mineral oils such as naphthenic oil, paraffin oil and mineral spirit; benzene, toluene, hexane, Ethyl acetate, butyl acetate, poly- ⁇ -olefin, ethylene- ⁇ -olefin copolymer, polybutene, alkylbenzene, alkylnaphthalene, polyalkylene glycol, polyphenyl ether, alkyl-substituted diphenyl ether, polyol ester, dibasic acid ester, carbonate ester And synthetic oils such as GTL (Gas to Liquids).
• alcohols such as methanol, ethanol, propanol, isopropanol and butanol
• natural fats and oils such as vegetable oil and animal oil
• mineral oils such as naphthe
• the content of the metal element constituting the organic carboxylic acid metal salt is preferably contained in an amount in the range of 0.01 to 30 parts by mass with respect to 100 parts by mass of the metal particles. In particular, it is more preferably in the range of 0.5 to 20 parts by mass.
• the content of the metal element is 0.01 parts by mass or more, the chemical stability of the metal pigment is particularly good.
• the content of the metal element is 0.01 parts by mass or more, the chemical stability of the metal pigment is particularly good.
• the content of the metal element is 30 parts by mass or less, the aggregation of the metal pigment due to the dissolution of the organic carboxylic acid metal salt into the water-based paint is prevented, and the coating film has particularly good design and concealability. Can be obtained.
• the content of the above metal element is a calibration curve using a standard solution containing a metal element with respect to a solution extracted by an alkali dissolution extraction method using “iCAP6000” manufactured by Thermo Fisher Scientific Co., Ltd. Can be quantified by plasma emission analysis.
• the organic carboxylic acid metal salt is preferably contained in an amount in the range of 0.5 to 100 parts by weight, particularly in the range of 1 to 50 parts by weight, with respect to 100 parts by weight of the metal particles. More preferably, it is contained in an amount of.
• the content is 0.5 parts by mass or more
• a metal pigment (aluminum pigment) obtained using aluminum particles as metal particles is blended in an aqueous paint
• water and aluminum are stored during storage of the aqueous paint.
• the reaction of generating hydrogen gas can be reduced, and when the content is 100 parts by mass or less, the organic carboxylic acid metal salt is eluted in the water-based paint, so that the stability with time decreases. The problem can be reduced.
• various coatings can be further formed on the surfaces of the metal particles to which the organic carboxylic acid metal salt is attached.
• a film made of an organic phosphorus compound (including a polymer) may be formed or a film made of a resin may be formed for the purpose of improving acid resistance, alkali resistance, adhesion, etc. in a coating film containing the metal pigment of the present invention. May be.
• These films may be formed by laminating two or more films.
• a layer such as a coupling agent containing silicon and / or titanium may be further formed by one layer or two or more layers.
• organophosphorus compounds include polymers.
• Particularly preferred organic phosphorus compounds include a mixture of acidic phosphate esters derived from aliphatic monohydric alcohols or aliphatic polyhydric alcohols having 4 to 18 carbon atoms and having the following structure.
• Orthophosphoric monoester of aliphatic alcohol R—O—PO (OH) 2
• Orthophosphoric diesters of aliphatic alcohols (RO) 2 PO (OH)
• each R independently represents an alkyl moiety having 4 to 18 carbon atoms which may contain a substituent (the carbon chain constituting the alkyl moiety may be branched).
• organic phosphorus compound which is a polymer those having a number average molecular weight in the range of 400 to 10,000 are particularly preferable.
• the number average molecular weight is 400 or more, when forming a coating film using a resin composition containing the metal pigment of the present invention and a paint resin, the adhesion between the metal pigment and the paint resin is improved, The advantage that the physical properties of the coating film become good is obtained, and when it is 10,000 or less, it is preferable in that the storage stability of the metal pigment is not lowered.
• a particularly preferred number average molecular weight is 500 to 700.
• Such an organic phosphorus compound can coat the metal particles in an amount in the range of 50 to 100 parts by mass with respect to 100 parts by mass of the metal particles.
• the resin constituting the resin film examples include, for example, a reactive monomer having a carboxyl group and / or a phosphate group, a trifunctional or higher polyfunctional acrylic ester monomer, and a polymerization having a benzene nucleus.
• a homopolymer or a copolymer synthesized from one or two or more monomers including at least one of the polymerizable monomers can be exemplified.
• Such a resin film can cover the metal particles in an amount in the range of 50 to 100 parts by mass with respect to 100 parts by mass of the metal particles.
• the method for producing the metal pigment of the present invention is not particularly limited.
• Such a preferable method for producing a metal pigment of the present invention can include other optional steps as described later as long as the above two steps are included.
• flaky aluminum particles are prepared by flaking aluminum powder as a raw material of such aluminum particles in an organic solvent using a pulverizing apparatus such as a ball mill having a pulverizing medium (aluminum particle preparing step). ).
• a pulverizing apparatus such as a ball mill having a pulverizing medium
• this aluminum particle preparation process can also be performed as an independent process, it is preferable to also serve as the process (it also describes the 1st compound adhesion process) to which said 1st compound is made to adhere.
• the above-mentioned first compound as a pulverization aid coexists with the pulverization media to form metal particles.
• the first compound can be attached to the flaky aluminum particles (first compound attaching step).
• the first compound can be deposited on the aluminum particles, the raw material aluminum powder can be efficiently flaked, and the effect of improving gloss by suppressing unnecessary oxidation of the obtained aluminum particles is obtained. be able to.
• the amount of the first compound added in the first compound adhering step is preferably in the range of 0.1 to 20 parts by mass, and 0.5 to 10 parts by mass with respect to 100 parts by mass of the raw aluminum powder (ie, metal particles). It is more preferable to use the range of parts. If the addition amount of the first compound is less than 0.1 parts by mass, the aggregation of aluminum particles may occur and the surface gloss of the aluminum particles may be reduced. On the other hand, if the addition amount of the first compound exceeds 20 parts by mass, the paint When used as a material, the physical properties may be reduced.
• the organic solvent used in the first compound attaching step is not particularly limited, and a conventionally known organic solvent can be used.
• a conventionally known organic solvent can be used.
• hydrocarbon solvents such as mineral spirit and solvent naphtha, alcohol solvents, ether solvents, ester solvents and the like can be used.
• a hydrocarbon solvent having a high boiling point can be suitably used in consideration of safety problems such as flammability of the solvent during pulverization.
• the organic carboxylic acid metal salt may be added to the aluminum particles as it is (that is, in a powder state), or may be added in a state diluted with a solvent or mineral oil.
• the organic carboxylic acid metal salt it is more preferable to add the organic carboxylic acid metal salt in a state diluted in advance with a solvent or mineral oil.
• examples of the solvent or mineral oil used for dilution include alcohols such as methanol and isopropyl alcohol, cellosolves such as propylene glycol monomethyl ether, hydrocarbon solvents such as hexane, octane, isooctane, benzene, toluene and xylene, minerals
• examples thereof include industrial gasoline such as spirit and solvent naphtha, and mineral oil.
• the solvent for bringing the aluminum particles into a slurry state or a paste state in the organic carboxylic acid metal salt attaching step may be a hydrophilic solvent or a hydrophobic solvent.
• the hydrophilic solvent include alcohols such as methanol, ethanol, propanol, butanol and isopropanol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl.
• Examples include cellosolves such as ether and dipropylene glycol monomethyl ether, and glycols such as propylene glycol, polyoxyethylene glycol, polyoxypropylene glycol, and ethylene propylene glycol.
• Examples of the hydrophobic solvent include mineral spirit, solvent naphtha, toluene, xylene and the like. These solvents can be used alone or in admixture of two or more.
• the organic carboxylic acid metal salt attaching step aluminum to which the first compound is attached at a temperature of 10 ° C. to 150 ° C., preferably 20 ° C. to 140 ° C. for 10 minutes to 72 hours, preferably 20 minutes to 48 hours. It is preferable to mix and stir the particles and the organic carboxylic acid metal salt. Moreover, when a large amount of solvent is included in the step, the aluminum particles may be made into a paste state or a powder state as described above by removing the solvent to a desired amount by a filtration step or the like.
• the metal pigment (aluminum pigment) of the present invention in which the organic carboxylic acid metal salt obtained as described above is adhered on the aluminum particles is used at 30 ° C. to 120 ° C., preferably 40 ° C. to 110 ° C. for 3 hours. Aging may be performed for 3 months, preferably 6 hours to 2 months. Thereby, adhesion of the organic carboxylic acid metal salt to the aluminum particle surface can be strengthened.
• an organic phosphorus compound (especially a polymer having a number average molecular weight of 400 to 10,000) may be added after adhering the organic carboxylate metal salt to the aluminum particles as described above.
• the film to be formed can be formed on the outermost surface.
• the resin film can be formed on the outermost surface.
• various properties such as acid resistance, alkali resistance and adhesion in the coating film can be improved.
• laminating stacking both, although any layer may be formed in the outermost surface, it is more preferable to form a resin film in the outermost surface. This is because the resin film has good compatibility with the resin content in the coating film, and various performances are expected to be improved when the resins are in direct contact with each other.
• a surfactant for the outermost surface of the metal pigment of the present invention
• other corrosion inhibitors dimer acid, etc.
• the present invention also relates to an aqueous metallic resin composition containing the metal pigment as described above.
• the metal pigment of the present invention is mainly intended to be used by being blended in a resin composition such as paint or ink.
• resin compositions include paints and coatings thereof, and inks and printed matter thereof.
• the paints and inks in which the metal pigments of the present invention are used include both organic solvent types and water-based paints.
• the metal pigments of the present invention have the above-mentioned characteristics, they are water-based metallic paints or water-based paints. It is particularly preferably used for metallic ink. Therefore, as the above-mentioned resin composition, an aqueous metallic resin composition (including a coating film and a printed material) can be mentioned as a particularly suitable one.
• the blending amount of the metal pigment when used in such an aqueous metallic resin composition is preferably 0.1 to 30% by mass relative to the total mass of such a resin composition.
• the coating material or ink which is the said resin composition is comprised from the following components, for example.
• Resin acrylic resin, alkyd resin, polyester resin, polyurethane resin, polyvinyl acetate resin, nitrocellulose resin, fluororesin 2
• Pigment In addition to the metal pigment according to the present invention, the following colored pigment, extender pigment, dye Etc. may be used together; Phthalocyanine, quinacridone, isoindolinone, perylene, azo lake, iron oxide, yellow lead, carbon black, titanium oxide, pearl mica, etc.
• Additives water, organic solvents, surfactants, curing agents, UV absorbers, static elimination Agent, thickener, etc.
• About the coating film which is the aqueous metallic resin composition of the present invention it may be formed on an undercoat layer or an intermediate coating layer by electrodeposition coating, etc. A top coat layer may be formed on the substrate.
• Average thickness ( ⁇ m) (1 / density of metal particles) ⁇ (1 / water surface diffusion area of metal particles)
• the water surface diffusion area of the metal particles can be measured according to 8.6 of JIS K5906.
• this aluminum particle paste was prepared as follows. That is, 1000 g of aluminum powder as a raw material for aluminum particles, 100 g of oleic acid as the first compound, and 5 L of an organic solvent (mineral spirit) are added to a ball mill having a grinding medium. Then, by operating the ball mill under the conditions of a temperature of 20 ° C. and a treatment time of 15 hours, the aluminum powder was flaked and the first compound was deposited on the flaked aluminum particles (first compound deposition step). ).
• Solid content is adjusted by solid-liquid separation to obtain a paste of aluminum particles to which the first compound is adhered (solid content: 70% by mass, average particle size of aluminum particles: 10 ⁇ m, average thickness: 0.19 ⁇ m).
• the aluminum pigment obtained in this paste state was washed with acetone and then dried to obtain a powdered aluminum pigment.
• the content of the aluminum pigment was 0.1. It was 24 parts by mass.
• Example 2 100 g of “paste A” of aluminum particles used in Example 1 was weighed and added to a kneader mixer. Further, by diluting copper isostearate, which is a metal salt of an organic carboxylic acid, with a trade name “Shellsol A100” (supra), 5.0 g of a diluted solution (copper content 4.8% by mass) was obtained. The solution was further dissolved in 5.0 g of mineral spirit, which was also added to the kneader mixer described above.
• copper isostearate which is a metal salt of an organic carboxylic acid
• the aluminum pigment which is the metal pigment of the present invention was obtained in the form of a paste.
• the aluminum pigment obtained in this paste state was washed with acetone and then dried to obtain a powdered aluminum pigment.
• the copper content of the aluminum pigment (that is, the content of the metal element constituting the organic carboxylic acid metal salt) was quantified with a plasma emission analyzer (the above-mentioned “iCAP6000”). It was 20 parts by mass.
• Example 3 100 g of “paste A” of aluminum particles used in Example 1 was weighed and added to a kneader mixer.
• zirconium naphthenate which is an organic carboxylic acid metal salt, was diluted with the trade name “Shellsol A100” (supra) to obtain 2.0 g of a diluted solution (zirconium content 11.7% by mass). The solution was further dissolved in 8.0 g of mineral spirit, which was also added to the above kneader mixer.
• the aluminum pigment which is the metal pigment of the present invention was obtained in the form of a paste.
• the aluminum pigment obtained in this paste state was washed with acetone and then dried to obtain a powdered aluminum pigment.
• the zirconium content of the aluminum pigment that is, the content of the metal element constituting the organic carboxylic acid metal salt
• a plasma emission analyzer the above-mentioned “iCAP6000”
• Example 1 100 g of “paste A” of aluminum particles used in Example 1 was weighed and added to a kneader mixer. Also, 0.4 g of naphthenic acid was dissolved in 12.0 g of mineral spirit, and this was also added to the kneader mixer.
• this kneader mixer mixes (knead
• aqueous metallic resin composition Using the aluminum pigment that is the metal pigment of the present invention obtained in Examples 1 to 3 and the comparative aluminum pigment obtained in Comparative Examples 1 to 3, respectively, an aqueous metallic that is a paint with the following composition and method A resin composition was prepared.
• paint A is obtained by mixing 3.1 g of an aluminum pigment (solid content), 4.2 g of ethylene glycol monoethyl ether, and 0.3 g of a dispersant (trade name “Disparon AQ330” manufactured by Enomoto Kasei Co., Ltd.).
• Copolymerized acrylic resin made by nuplex, trade name “SETAQUA6802”) 59.6 g, urethane resin A (manufactured by Bayer Material Science, trade name “Bayhydrol PT241”) 8.61 g, urethane resin B (manufactured by Bayer Material Science, 35.2 g of trade name “Bayhydrol XP2621”), 4.0 g of melamine resin (trade name “Cymel 327” manufactured by Mitsui Cytec Co., Ltd.), 0.6 g of leveling agent (Dispalon manufactured by Enomoto Kasei Co., Ltd., trade name “AQ7120”), ethylene glycol Paint B is a mixture of 11.1 g of monoethyl ether and 26.0 g of deionized water.
• a paint C is prepared by mixing 2.1 g of a viscosity modifier (trade name “Disparon AQ600” manufactured by Enomoto Kasei Co., Ltd.), 0.8 g of ethylene glycol monoethyl ether, and 14.9 g of deionized water.
• a viscosity modifier trade name “Disparon AQ600” manufactured by Enomoto Kasei Co., Ltd.
• the paint A, paint B, and paint C were mixed and the pH was adjusted from 8.0 to 8.5 with a 10% dimethylethanolamine aqueous solution to prepare an aqueous metallic resin composition.
• a coating film was prepared by applying the aqueous metallic resin composition after the above-described evaluation of gas generation onto a PET film with a bar coater (standard count 50). And visual evaluation of the coating-film external appearance of this coating film was performed. By observing the presence or absence of aggregates in the coating film, the anti-aggregation property of the metal pigment in the paint was evaluated.
• the evaluation method was evaluated according to the following criteria, and the result is shown in the column of “Aggregation” in Table 1. “A”: no aggregate is observed. “B”: Many aggregates are observed.
• the metal pigment of the present invention has better chemical stability (that is, has a good gas generation inhibiting effect) as compared with the metal pigment of the comparative example, and is prepared and stored. It was confirmed that the excellent effect of preventing the aggregation of the water was shown.

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