WO2010044228A1 - センサ付車輪用軸受 - Google Patents
センサ付車輪用軸受 Download PDFInfo
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- WO2010044228A1 WO2010044228A1 PCT/JP2009/005251 JP2009005251W WO2010044228A1 WO 2010044228 A1 WO2010044228 A1 WO 2010044228A1 JP 2009005251 W JP2009005251 W JP 2009005251W WO 2010044228 A1 WO2010044228 A1 WO 2010044228A1
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- Prior art keywords
- sensor
- load
- temperature
- wheel bearing
- sensor unit
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Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
- F16C19/522—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to load on the bearing, e.g. bearings with load sensors or means to protect the bearing against overload
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/18—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
- F16C19/181—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
- F16C19/183—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
- F16C19/184—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
- F16C19/186—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/0009—Force sensors associated with a bearing
- G01L5/0019—Force sensors associated with a bearing by using strain gages, piezoelectric, piezo-resistive or other ohmic-resistance based sensors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2326/00—Articles relating to transporting
- F16C2326/01—Parts of vehicles in general
- F16C2326/02—Wheel hubs or castors
Definitions
- This invention relates to a wheel bearing with a sensor incorporating a load sensor for detecting a load applied to a bearing portion of the wheel.
- Patent Document 1 As a technique for detecting a load applied to each wheel of an automobile, a sensor-equipped wheel bearing that detects a load by detecting a distortion of an outer diameter surface of a flange portion of an outer ring that is a fixed ring of a wheel bearing has been proposed (for example, Patent Document 1). There has also been proposed a wheel bearing in which a strain gauge is attached to the outer ring of the wheel bearing to detect the strain (for example, Patent Document 2).
- the wheel bearing in this sensor-equipped wheel bearing includes an outer member having a double-row rolling surface formed on the inner periphery, and an inner member having a rolling surface opposite to the rolling surface formed on the outer periphery. And a double-row rolling element interposed between the opposing rolling surfaces of the two members, and supports the wheel rotatably with respect to the vehicle body.
- the outer member and the inner member on the outer diameter surface of the fixed member, there are two contact fixing portions fixed in contact with the outer diameter surface, and a cut located between the two contact fixing portions.
- One or more sensor units having a strain generating member having a notch and a strain sensor attached to the strain generating member and detecting the strain of the strain generating member are provided.
- the sensor-equipped wheel bearing having the above-described configuration includes two sensor units installed on the outer diameter surface of the fixed member of the outer member and the inner member with a phase difference of 180 degrees in the circumferential direction.
- One or more sensor unit pairs are provided, radial load estimation means for estimating a radial load acting in the radial direction of the wheel bearing from the difference between output signals of the two sensor units in the sensor unit pair, and 2 in the sensor unit pair
- the detection error increases due to the influence of drift and hysteresis due to temperature.
- the load is estimated from the sum and difference of the output signals using the amplitude of the sensor output, the amplitude is generated only on the load side of the rolling element load.
- the sensor unit is arranged at the upper and lower positions of the outer diameter surface of the fixed side member. In some cases, it becomes difficult to separate the loads.
- An object of the present invention is to provide a wheel bearing with a sensor that can accurately detect a load applied to a wheel under any load condition.
- the sensor-equipped wheel bearing according to the present invention includes an outer member having a double-row rolling surface formed on the inner periphery, an inner member having a rolling surface opposed to the rolling surface formed on the outer periphery, A wheel bearing for supporting a wheel rotatably with respect to a vehicle body, wherein the fixed member is an outer member and an inner member. At least three or more sensor units are provided on the outer diameter surface of the side member, and the sensor unit has two or more contact fixing portions fixed in contact with the outer diameter surface of the fixed side member. And one or more strain sensors attached to the strain generating member to detect the strain of the strain generating member, and the diameter acting in the radial direction of the wheel bearing from the sensor output signals of the three or more sensor units.
- Axial load acting in the axial direction of the directional load and wheel bearing Load estimation means for estimating a may be separated into a direct current component and an alternating current component by the output signal separation means and input to the load estimation means.
- the load estimation means estimates the load in each direction from a linear expression obtained by multiplying each of the DC component and the AC component (amplitude value) as variables and multiplying each variable by a correction coefficient determined for each load estimated in each direction. May be.
- the correction coefficient is obtained in advance by experiment or analysis.
- the variable in addition to the DC component and the AC component (amplitude value), two or more of the average value, amplitude value, absolute value, etc. of the sensor output signal may be used. Two or more of DC components and AC components (amplitude values) may be used.
- the load When a load acts between the wheel bearing or the tire of the wheel and the road surface, the load is also applied to the stationary side member (for example, the outer member) of the wheel bearing to cause deformation.
- the stationary side member for example, the outer member
- the strain of the outer member is easily transmitted to the strain generating member. Distortion is detected with high sensitivity by the sensor, and the load can be estimated with high accuracy.
- load estimation means for estimating the radial load acting in the radial direction of the wheel bearing and the axial load acting in the axial direction of the wheel bearing from the output signals of the sensors of three or more sensor units is provided.
- the radial load (the load Fx or the vertical load Fz as a driving force) and the axial load Fy can be accurately detected.
- output signal separation means for separating the output signal of the sensor of each sensor unit into a direct current component and an alternating current component and inputting it to the load estimating means is provided, and each direct current component and alternating current component (amplitude value) are used as variables. If the load estimation means estimates the load in each direction from a linear expression obtained by multiplying each variable by the correction coefficient determined for each load estimated in each direction, the sensor output signal correction processing in the load estimation means is performed. It can be finely divided into a direct current component and an alternating current component, and the load can be detected with higher accuracy.
- the load estimating means estimates a radial load acting in a radial direction of the wheel bearing from a difference between output signals of two sensor units of the three or more sensor units.
- the radial load estimating means may estimate the vertical load acting on the wheel bearing from the difference between the output signals of the sensors of the two sensor units. In the case of this configuration, the vertical load Fz can be accurately detected with high sensitivity.
- two of the three or more sensor units are arranged on the right surface portion and the left surface portion of the outer diameter surface of the fixed side member that are the front and rear positions of the vehicle with respect to the tire ground contact surface.
- the radial load estimation means may estimate a load that becomes a driving force from a difference between output signals of the two sensor units. In the case of this configuration, the load Fx serving as a driving force can be accurately detected with high sensitivity.
- the radial load estimating means may include a correcting means for correcting the estimated value by the estimated value by the axial load estimating means. Since the deformation amount of the fixed side member with respect to the radial load (the vertical load Fz and the load Fx as the driving force) of the wheel bearing is very small compared to the deformation amount with respect to the axial load Fy, the axial load Fy. Susceptible to. Therefore, if the estimated value by the radial load estimating means is corrected by the estimated value by the axial load, the radial load can be estimated more accurately.
- Axial load direction discriminating means for discriminating the direction of the axial load acting in the axial direction of the wheel bearing from the amplitude of the output signals of the sensors of the two sensor units may be provided.
- the direction of the axial load Fy can be determined without separately providing a sensor for determining the direction.
- temperature correction means for correcting the sensor output signal of the sensor unit in accordance with the temperature of the wheel bearing or the surrounding temperature may be provided. If the temperature of the wheel bearing changes due to heat generated by the rotation of the bearing or the surrounding environment, the sensor output signal of the sensor unit will fluctuate due to thermal expansion, etc., even if the load does not change. Remains. Therefore, by providing temperature correction means for correcting the sensor output signal of the sensor unit according to the temperature of the wheel bearing or its surrounding temperature, detection errors due to temperature can be reduced.
- the sensor unit temperature sensor that is attached to the strain generating member and detects the temperature of the strain sensor installation unit, and further rolls to a circumferential position in the vicinity of the sensor unit on the fixed side member.
- a rolling contact surface temperature sensor for detecting a temperature in the vicinity of the surface, and a temperature correction means for correcting an output signal of the sensor of the sensor unit by an output of the sensor unit temperature sensor and the rolling contact surface temperature sensor, and the load estimation
- the means may estimate the load applied to the wheel bearing or the tire from the signal corrected by the temperature correction means.
- the stationary member may be an outward member, for example.
- the circumferential position in the vicinity of the sensor unit on which the rolling surface temperature sensor is provided may be the same circumferential position as the sensor unit or may be in the vicinity thereof.
- the sensor unit temperature sensor that is attached to the strain generating member of the sensor unit and detects the temperature of the sensor installation unit, and the fixed side member is provided at a circumferential position in the vicinity of the sensor unit. From the output of the rolling surface temperature sensor that detects the temperature in the vicinity of the running surface, the sensor output signal of the sensor unit is corrected by the temperature correction means, and the load applied to the wheel bearing or tire is estimated from the corrected signal. Therefore, by correcting the detection error due to the temperature difference between the inside and outside of the bearing, it becomes possible to reduce the effects of changes in the outside air temperature and fluctuations in the internal heat generation of the bearing due to load changes. Can be detected stably with high accuracy.
- the number of rolling surface temperature sensors may be the same as the number of sensor units, and each rolling surface temperature sensor may be provided in accordance with the circumferential position and phase of each sensor unit in the fixed side member. good.
- the temperature in the vicinity of the rolling surface corresponding to each sensor unit can be detected, so that the temperature correction by the load estimating means can be performed with higher accuracy, and the load detection accuracy is improved accordingly. Can do.
- the temperature correction means corrects the output signal of the sensor of the sensor unit based on the difference between the output of the sensor temperature sensor and the output of the rolling surface temperature sensor, and the correction amount is prepared in advance. It may be determined from the first-order approximate relational expression between the output difference between the two temperature sensors and the correction amount. In the case of this configuration, the amount of offset superimposed on the sensor output signal of the sensor unit, that is, the thermal distortion due to the temperature gradient from the inside to the surface of the stationary member can be sufficiently reduced, and the accuracy of the load estimated value can be improved. .
- a temperature sensor that is attached to the strain generating member and detects a temperature of an installation portion of the strain sensor, and a heat insulating material interposed between the sensor unit and the outside air around the sensor unit, Temperature correction means for correcting the sensor output signal of the sensor unit with the output of the temperature sensor, and the load estimation means estimates a load applied to the wheel bearing or the tire from the signal corrected by the temperature correction means. You may do it.
- the stationary member may be an outward member, for example.
- the heat insulating material is preferably provided so as to block the sensor unit from outside air. However, when a separate member, for example, a protective cover as described later is provided, the sensor unit is composed of a separate member such as a protective cover and the heat insulating material.
- a temperature sensor that detects the temperature of the strain sensor installation part is attached to the strain generating member of the sensor unit, and the load estimating means corrects the output signal of the strain sensor with the output of the temperature sensor by the temperature correcting means, and from the corrected signal Since the load applied to the wheel bearing or tire is estimated, the difference in linear expansion coefficient between the outer member and the sensor unit when the temperature of the wheel bearing changes due to heat generated by the rotation of the bearing or the surrounding environment. Thus, it is possible to correct fluctuations generated in the output signal of the strain sensor.
- the sensor unit, the signal processing IC for processing the output signal of the sensor, and the wiring system of the sensor and the signal processing IC are connected to the peripheral protective surface of the annular member. It arrange
- the protective cover protects the sensor unit's sensor and wiring system against contact with foreign objects such as stepping stones, and minimizes the sensor unit from the influence of the external environment such as outside air temperature and water. Can be suppressed.
- the first load estimating means for calculating and estimating the load acting on the wheel bearing using the average value of the output signal of the sensor, the amplitude value of the output signal of the sensor, or the amplitude value thereof
- One of the second load estimating means for calculating and estimating the load acting on the wheel bearing using the average value and the first and second load estimating means according to the wheel rotational speed And a selection output means for switching and selecting the estimated load value.
- First load estimating means for calculating / estimating a load acting on the wheel bearing using an average value of the sensor output signal of the sensor unit, an amplitude value of the sensor output signal, or an amplitude value thereof and the average value
- a second load estimating means for calculating and estimating a load acting on the wheel bearing, and selecting a load value to be estimated from either of the load estimating means according to the wheel rotational speed. Since the selection output means for outputting is provided, by outputting the estimated load value of the first load estimating means obtained from the average value obtained without performing the time averaging process when the wheel is stationary or in a low speed state, The detection processing time can be shortened.
- the estimated load value of the second load estimating means obtained from the amplitude value or the average value and the amplitude value. Is output, the error of the estimated load value is reduced, and the detection delay time is also sufficiently reduced. As a result, the load applied to the wheel can be accurately estimated, and the detected load signal can be output without delay. For this reason, the responsiveness and controllability of the vehicle control using the load signal are improved, and safety and running stability can be further improved.
- the selection output means may select and output the estimated load value of the first load estimation means.
- the lower limit speed may be an arbitrarily set speed, but for example, is a low speed up to a speed at which a person walks.
- the wheel is stationary or at low speed, it takes time for one cycle of the sensor output signal to calculate the amplitude value, and the time delay of output of the estimated load value becomes large, but the load value is calculated only from the average value.
- the detected load signal can be output without delay from the first load estimating means.
- FIG. 4 is a sectional view taken along line IV-IV in FIG. 3. It is explanatory drawing which shows an example of the deformation
- (A) is a graph showing the relationship between the difference between the maximum and minimum sensor output signal amplitudes at the upper surface of the outer member outer diameter surface and the direction of the axial load
- (B) is the sensor output at the lower surface of the outer diameter surface. It is a graph which shows the relationship between the maximum minimum value difference of the amplitude of a signal, and the direction of an axial load. It is explanatory drawing which shows a process of a sensor output signal. It is a graph which shows the relationship between a sensor output signal and temperature. It is sectional drawing of the bearing for wheels with a sensor concerning 2nd Embodiment of this invention. It is the front view which looked at the outer member of the wheel bearing with a sensor from the outboard side.
- FIG. 26 is a sectional view taken along line XXVI-XXVI in FIG. 25.
- FIG. 28 is a sectional view taken along line XXVIII-XXVIII in FIG. 27. It is an expanded sectional view of the sensor assembly installation part in the outward member of FIG. (A) is a front view of an annular
- (A) is a front view of the sensor assembly
- (B) is a side view of the sensor assembly.
- (A) is a sectional view taken along line XXXIVA-XXXIVA in FIG. 33 (B)
- (B) is a sectional view taken along line XXXIVB-XXXIVB in FIG. 33 (A).
- (A) is a front view which shows the closed state of a sensor assembly
- (B) is a front view which shows the open state of the sensor assembly.
- It is a partially expanded sectional view of the wheel bearing with a sensor concerning 6th Embodiment of this invention.
- It is a partially expanded sectional view of the bearing for wheels with a sensor concerning 7th Embodiment of this invention.
- FIG. 46 is a sectional view taken along line XXXXVI-XXXXVI in FIG. 45. It is sectional drawing which shows the other example of installation of a sensor unit.
- (A)-(C) are explanatory drawings of the influence of the rolling element position on the output signal of the sensor unit.
- It is a block diagram of the circuit example of the calculating part which calculates the average value and amplitude value of a sensor output signal. It is a block diagram of the circuit part which estimates and outputs a load from an average value and an amplitude value.
- FIG. 55 is a sectional view taken along line XXXXXV-XXXXV in FIG. 54.
- This embodiment is a third generation inner ring rotating type and is applied to a wheel bearing for driving wheel support.
- the side closer to the outer side in the vehicle width direction of the vehicle when attached to the vehicle is referred to as the outboard side, and the side closer to the center of the vehicle is referred to as the inboard side.
- the bearing for this sensor-equipped wheel bearing includes an outer member 1 in which a double row rolling surface 3 is formed on the inner periphery, and rolling facing each of these rolling surfaces 3.
- the inner member 2 has a surface 4 formed on the outer periphery, and the outer member 1 and the double row rolling elements 5 interposed between the rolling surfaces 3 and 4 of the inner member 2.
- This wheel bearing is a double-row angular ball bearing type, and the rolling elements 5 are made of balls and are held by a cage 6 for each row.
- the rolling surfaces 3 and 4 have an arc shape in cross section, and are formed so that the ball contact angle is aligned with the back surface. Both ends of the bearing space between the outer member 1 and the inner member 2 are sealed by a pair of seals 7 and 8, respectively.
- the outer member 1 is a fixed side member, and has a vehicle body mounting flange 1a attached to a knuckle 16 in a suspension device (not shown) of the vehicle body on the outer periphery, and the whole is an integral part.
- the flange 1a is provided with mounting holes 14 in which female screws for mounting the vehicle body are cut at a plurality of locations in the circumferential direction, and knuckle bolts 18 inserted into the bolt insertion holes 17 of the knuckle 16 from the inboard side are connected to the mounting holes 14.
- the body mounting flange 1a is attached to the knuckle 16 by screwing.
- the mounting hole 14 may be a bolt insertion hole, and in that case, a nut (not shown) is used to fasten and fix the knuckle bolt 18.
- the inner member 2 is a rotating side member, and includes a hub wheel 9 having a hub flange 9a for wheel mounting, and an inner ring 10 fitted to the outer periphery of the end portion on the inboard side of the shaft portion 9b of the hub wheel 9. And become.
- the hub wheel 9 and the inner ring 10 are formed with the rolling surfaces 4 of the respective rows.
- An inner ring fitting surface 12 having a small diameter with a step is provided on the outer periphery of the inboard side end of the hub wheel 9, and the inner ring 10 is fitted to the inner ring fitting surface 12.
- a through hole 11 is provided at the center of the hub wheel 9.
- the hub flange 9a is provided with press-fitting holes 15 for hub bolts (not shown) at a plurality of locations in the circumferential direction.
- a cylindrical pilot portion 13 for guiding a wheel and a braking component (not shown) protrudes toward the outboard side.
- FIG. 2 shows a front view of the outer member 1 of the wheel bearing as viewed from the outboard side. 1 shows a cross-sectional view taken along line II in FIG. As shown in FIG. 2, the vehicle body mounting flange 1 a is a projecting piece 1 aa in which a circumferential portion provided with each mounting hole 14 protrudes to the outer diameter side from the other portion.
- Three or more sensor units 20 are provided on the outer diameter surface of the outer member 1 that is a stationary member.
- two sets of sensor unit pairs each including two sensor units 20 are provided.
- the two sensor units 20 of each pair of sensor units 19 ⁇ / b> A and 19 ⁇ / b> B are disposed at positions that make a phase difference of 180 degrees in the circumferential direction of the outer diameter surface of the outer member 1.
- the two sensor units 20 constituting one set of sensor unit pair 19A are provided at two locations, the upper surface portion and the lower surface portion, on the outer diameter surface of the outer member 1 that is located above the tire ground contact surface. ing.
- two sensor units 20 constituting another pair of sensor unit pairs 19B are provided at two locations on the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 which are front and rear positions with respect to the tire ground contact surface. It has been. Specifically, the two sensor units 20 constituting the pair of sensor units 19A are arranged between two adjacent projecting pieces 1aa on the upper surface portion of the outer diameter surface of the outer member 1, as shown in FIG. One sensor unit 20 is disposed at the center of the outer member 1, and one other sensor unit 20 is disposed at the center between the two adjacent projecting pieces 1 aa on the lower surface portion of the outer diameter surface of the outer member 1. Yes.
- these sensor units 20 are attached to the strain generating member 21 and detect the strain of the strain generating member 21.
- the strain generating member 21 is made of an elastically deformable metal thin plate material of 2 mm or less such as a steel material, has a planar shape in a strip shape, and has notches 21b on both sides of the center. Further, the strain generating member 21 has two contact fixing portions 21 a that are fixed to the outer diameter surface of the outer member 1 through spacers 23 at both ends.
- the strain sensor 22 is affixed to a location where the strain increases with respect to the load in each direction on the strain generating member 21.
- the strain generating member 21 is plastically deformed even in a state in which an assumed maximum force is applied as an external force acting on the outer member 1 that is a fixed member or an acting force acting between the tire and the road surface. It is desirable not to do so. This is because when the plastic deformation occurs, the deformation of the outer member 1 is not transmitted to the sensor unit 20 and affects the measurement of strain.
- the assumed maximum force is, for example, the maximum force within a range in which the normal functioning of the wheel bearing is restored when the force is removed and the wheel bearing is not damaged. is there.
- the sensor unit 20 is arranged such that the two contact fixing portions 21a of the strain generating member 21 are located at positions having the same dimension in the axial direction of the outer member 1 and being spaced apart from each other in the circumferential direction.
- These contact fixing portions 21 a are respectively fixed to the outer diameter surface of the outer member 1 by bolts 24 through spacers 23.
- the strain sensor 22 of the sensor unit 20 detects the strain in the outer member circumferential direction around the notch 21 b of the strain generating member 21.
- Each bolt 24 is inserted into a bolt insertion hole 26 of the spacer 23 from a bolt insertion hole 25 penetrating in the radial direction provided in the contact fixing portion 21 a, and a screw hole 27 provided in the outer peripheral portion of the outer member 1.
- an axial position that is the periphery of the rolling surface 3 of the outboard side row of the outer member 1 is selected here.
- the periphery of the rolling surface 3 of the outboard side row is a range from the intermediate position of the rolling surface 3 of the inboard side row and the outboard side row to the formation portion of the rolling surface 3 of the outboard side row. It is.
- a flat portion 1 b is formed at a location where the spacer 23 is contacted and fixed on the outer diameter surface of the outer member 1.
- strain sensors 22 can be used.
- the strain sensor 22 can be composed of a metal foil strain gauge.
- the distortion generating member 21 is usually fixed by adhesion.
- the strain sensor 22 can also be formed on the strain generating member 21 with a thick film resistor.
- the strain sensor 22 of each sensor unit 20 is connected to a radial load estimating means 31 and an axial load estimating means 32 via an output signal separating means 34, respectively.
- the radial load estimating means 31 is a means for estimating the radial load acting in the radial direction of the wheel bearing.
- the axial load estimating means 32 is means for estimating an axial load (cornering force) Fy acting in the axial direction of the wheel bearing.
- the radial load estimating means 31 estimates a vertical load Fz acting in the vertical direction of the wheel bearing and a load Fx serving as a driving force / braking force acting in the front-rear direction.
- the output signal separating means 34 is a means for separating the sensor output signal of each sensor unit 20 into a direct current component and an alternating current component, and inputting the separated signals into the radial load estimating means 31 and the axial load estimating means 32.
- the direct current component is obtained by passing the sensor output signal through a low-pass filter.
- a method for estimating the load Fx, the axial load Fy, and the vertical load Fz by the driving force by the radial load estimating means 31 and the axial load estimating means 32 will be described below.
- the deformation mode of the outer diameter surface of the outer member 1 is as shown by the arrow in FIG.
- the upper surface portion of the outer diameter surface of the side member 1 is deformed in the outer diameter direction, and the lower surface portion is deformed in the inner diameter direction.
- the sensor unit 20 is arranged so that the two contact fixing portions 21a are at the same axial position on the outer diameter surface of the outer member 1 and spaced apart from each other in the circumferential direction.
- the strain generating member 21 of the sensor unit 20 fixed to the upper surface portion is deformed in a pulling direction in which the strain increases, and the strain generating member 21 of the sensor unit 20 fixed to the lower surface portion has a small strain. Deforms in the compression direction. On the other hand, the deformation of the right surface portion and the left surface portion on the outer diameter surface of the outer member 1 is minute. Therefore, in the estimation of the vertical load Fz, the difference between the sensor output signals of the two sensor units 20 of the sensor unit pair 19A disposed on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 is a major factor.
- the deformation mode of the outer diameter surface of the outer member 1 is indicated by an arrow in FIG.
- the left surface portion of the outer diameter surface of the outer member 1 is deformed in the outer diameter direction
- the right surface portion is deformed in the inner diameter direction.
- the strain generating member 21 of the sensor unit 20 fixed to the left surface portion is deformed in a pulling direction in which the strain increases
- the strain generating member 21 of the sensor unit 20 fixed to the right surface portion has a small strain. Deforms in the compression direction.
- the deformation of the upper surface portion and the lower surface portion on the outer diameter surface of the outer member 1 is minute. Therefore, in the estimation of the load Fx by the driving force, the difference between the sensor output signals of the two sensor units 20 of the sensor unit pair 19B arranged on the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 becomes a major factor. .
- the deformation mode of the outer diameter surface of the outer member 1 is as shown by an arrow in FIG.
- the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 are deformed in the outer diameter direction, and the right surface portion and the left surface portion are deformed in the inner diameter direction.
- the strain generating member 21 of the sensor unit 20 fixed to the upper surface portion and the lower surface portion is deformed in a pulling direction in which the strain increases, and the strain generating member of the sensor unit 20 fixed to the right surface portion and the left surface portion. 21 is deformed in the compression direction in which distortion is reduced. Therefore, in the estimation of the axial load Fy, the sum of the sensor output signals of the two sensor units 20 of the sensor unit pair 19A disposed on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 becomes a major factor.
- the deformation mode of the outer diameter surface of the outer member 1 differs depending on the load Fx, the axial load Fy, and the vertical load Fz caused by the driving force, and when the above loads are applied in combination, This is a deformation mode that combines Therefore, the radial load estimating means 31 and the axial load estimating means 32 obtain estimated values of the loads Fx, Fy, Fz from the following determinants.
- S 1, S 2... Sn indicate each DC component separated from the sensor output signal of each sensor unit 20 by the output signal separation means 34, and s 1, s 2.
- the amplitude value of each alternating current component separated by the output signal separation means 34 is shown.
- M1, M2 ... Mn indicate correction coefficients for correcting the values of the respective DC components
- m1, m2 ... mn indicate correction coefficients for correcting the amplitude values of the AC components.
- These correction coefficients are different values for each estimated load Fx, Fy, and Fz, are obtained in advance by experiments and analysis, and are stored in a memory (not shown) in the radial load estimating means 31 and the axial load estimating means 32.
- the subscript n in each DC component, AC component, and correction coefficient indicates the total number of sensor units 20, that is, the total number of sensor output signals.
- the direct current component and the alternating current component are used as variables, and for each of the loads Fx, Fy, and Fz estimated in these variables.
- Loads Fx, Fy, and Fz in each direction are estimated from a linear expression obtained by multiplying a predetermined correction coefficient.
- the DC component and the AC component (amplitude value) of the sensor output signals of all the sensor units 20 are included as factors even when any of the loads Fx ⁇ , Fy, and Fz is estimated.
- the two sensor units 20 are arranged as a pair of sensor units 19 ⁇ / b> A on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1, and the remaining two sensor units 20.
- the two sensors of the sensor unit pair 19A disposed on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 are used.
- the difference between the sensor output signals of the unit 20 is a major factor. Therefore, in the load estimation in this case, substantially the same result can be obtained even if the sensor output signals of the two sensor units 20 of the other pair of sensor units 19B are ignored.
- the sensor outputs of the two sensor units 20 of the sensor unit pair 19B disposed on the right surface portion and the left surface portion of the outer diameter surface of the outer member 1 are described.
- the signal difference is a major factor. Even in the case of the load estimation in this case, substantially the same result can be obtained even if the sensor output signals of the two sensor units 20 of the other pair of sensor units 19A are ignored.
- FIG. 10 shows a schematic flow of processing from the sensor output signal of the sensor unit 20 until the loads Fx, Fy, and Fz are estimated by the load estimating means (the radial load estimating means 31 and the axial load estimating means 32). Show.
- the deformation amount of the outer member 1 with respect to the radial load (including the load Fx serving as a driving force) acting in the radial direction of the wheel bearing is not limited to the vertical load Fz, compared with the deformation amount with respect to the axial load Fy. Since it is very small, it is easily affected by the axial load Fy. Therefore, in this embodiment, the radial load (vertical load Fz, load Fx by driving force) obtained by the above estimation method is corrected with the estimated value of the axial load Fy obtained by the axial load estimating means 32. To do.
- the radial load estimation unit 31 includes a correction unit 45 that performs the correction process.
- the two sensor units 20 of the sensor unit pair 19A are composed of an upper surface portion and a lower surface portion that are positions in the vertical direction with respect to the tire ground contact surface of the outer diameter surface of the outer member 1 that is a stationary member of the wheel bearing. And arranged. Moreover, since the sensor unit 20 is disposed at the axial position that is the periphery of the rolling surface 3 on the outboard side of the double row rolling surfaces 3 in the outer member 1, the wheel bearing is rotating. In this case, a periodic change occurs in the amplitude of the output signal of the strain sensor 22 of the sensor unit 20 as shown in the waveform diagram of FIG.
- the amount of deformation of the strain generating member 21 in the sensor unit 20 differs depending on the presence or absence of the rolling element 5 passing through the vicinity of the sensor unit 20 on the rolling surface 3. This is because the amplitude of the output signal has a peak value. Since this amplitude detects the deformation of the outer member 1 caused by the load of the individual rolling elements 5 passing through the vicinity of the sensor unit 20, the amplitude value is the axial load (moment force) Fy. Varies depending on the size of
- FIG. 9A shows the sensor output of the sensor unit 20 disposed on the upper surface portion of the outer diameter surface of the outer member 1
- FIG. 9B is disposed on the lower surface portion of the outer diameter surface of the outer member 1.
- the sensor output of the sensor unit 20 is shown.
- the horizontal axis represents the axial load Fy
- the vertical axis represents the strain amount of the outer member 1, that is, the amplitude of the output signal of the sensor 22, and the maximum value and the minimum value represent the maximum value and the minimum value of the amplitude.
- the axial load direction discriminating means 33 obtains the above difference in the amplitude of the sensor output signal of the sensor unit 20 disposed on the outer diameter surface upper surface portion and the outer diameter surface lower surface portion of the outer member 1, and calculates these values. By comparing, the direction of the axial load Fy is determined. That is, when the difference between the maximum value and the minimum value of the sensor output signal of the sensor unit 20 on the upper surface portion of the outer diameter surface of the outer member 1 is small, the axial load direction determination means 33 determines the direction of the axial load Fy. It is determined that the direction is positive.
- the axial load direction discriminating means 33 determines the direction of the axial load Fy. Is determined to be in the negative direction.
- FIG. 11 is a graph showing the relationship between the sensor output signal in the sensor unit 20 and the temperature of the outer member 1.
- the sensor output signal drifts with temperature.
- the temperature correction means 35 for correcting the sensor output signal of the sensor unit 20 according to the temperature of the wheel bearing or the ambient temperature is provided.
- a temperature sensor 29 for detecting the outer surface temperature of the outer member 1 is provided in the vicinity of the installation portion of each sensor unit 20 on the outer surface of the outer member 1.
- the temperature correction unit 35 corrects the sensor output signal of the corresponding sensor unit 20 based on the output signal of the temperature sensor 29. Therefore, the sensor output signal corrected by the temperature correction unit 35 is input to the radial load estimation unit 31 and the axial load estimation unit 32.
- the temperature sensor 29 may be provided on the strain generating member 21 in the sensor unit 20 as indicated by a virtual line in FIG.
- the load When a load acts between the tire of the wheel and the road surface, the load is also applied to the outer member 1 which is a stationary member of the wheel bearing, and deformation occurs.
- the sensor unit 20 is installed on the projecting piece 1aa of the vehicle body mounting flange 1a and the load is estimated from the deformation of the vehicle body mounting flange 1a, hysteresis occurs in the output signal as described in the conventional example.
- the strain of the outer member 1 is applied to the strain generating member 21.
- the distortion is easily transmitted and the distortion is detected with high sensitivity by the distortion sensor 22, the hysteresis generated in the output signal is also reduced, and the load can be estimated with high accuracy.
- three or more sensor units 20 are provided on the outer diameter surface of the outer member 1 that is a fixed side member, and a radial load (acting in the radial direction of the wheel bearing from the sensor output signal of these sensor units 20 ( Load estimation means (radial load estimation means 31 and axial load estimation means 32) for estimating the load Fx by the driving force and the vertical load Fz) and the axial load Fy acting in the axial direction of the wheel bearing are provided. Therefore, the radial loads Fx and Fz and the axial load Fy can be estimated with high sensitivity under any load condition without providing a large number of sensors.
- an output signal separating means 34 for separating the sensor output signal of each sensor unit 20 into a direct current component and an alternating current component and inputting it to the load estimating means (the radial load estimating means 31 and the axial load estimating means 32) is provided.
- Each direct current component and alternating current component (amplitude value) are variables, and each variable is multiplied by a correction coefficient determined for each estimated load Fx, Fy, Fz in each direction. Since Fx, Fy, and Fz are estimated by the load estimating means (the radial load estimating means 31 and the axial load estimating means 32), the sensor output signal correction processing in the load estimating means is divided into a DC component and an AC component. It can be done finely and the load can be estimated more accurately.
- the upper surface of the outer diameter surface of the outer member 1 which is a fixed side member that is positioned in the vertical direction with respect to the tire ground contact surface is set to at least one sensor unit pair 19A. Since the axial load direction discriminating means 33 for discriminating the direction of the axial load Fy is provided from the amplitude of the sensor output signal of the sensor unit pair 19A, the sensor for discriminating the direction is provided. The direction of the axial load Fy can be discriminated without separately providing.
- the case where the acting force between the wheel tire and the road surface is detected is shown.
- the force acting on the wheel bearing for example, the preload amount
- the detected load obtained from the sensor-equipped wheel bearing for vehicle control of the automobile, it is possible to contribute to stable running of the automobile.
- a load sensor can be installed in a compact vehicle, the mass productivity can be improved, and the cost can be reduced.
- the following configuration is not particularly limited.
- -Number of sensor units 20 at least 3
- number of contact fixing portions 21a may be used.
- the two contact fixing portions 21a may be directly fixed to the outer diameter surface of the outer member 1 without intervention, and a groove may be provided between the fixed portions of the both contact fixing portions 21a on the outer diameter surface. Orientation (fixed in the axial direction and may detect axial distortion)
- each sensor unit 20 is configured as follows. Also in this case, the sensor unit 20 includes a strain generating member 21 and a sensor 22 that is attached to the strain generating member 21 and detects the strain of the strain generating member 21, as shown in an enlarged sectional view in FIG.
- the strain generating member 21 has two contact fixing portions 21a projecting on the inner surface facing the outer diameter surface of the outer member 1 at both ends, and these contact fixing portions 21a are formed on the outer diameter surface of the outer member 1. Fixed in contact.
- one contact fixing portion 21a is disposed at an axial position around the rolling surface 3 of the outboard side row of the outer member 1, and is located on the outboard side from this position.
- Another contact fixing portion 21a is arranged at the position, and both the contact fixing portions 21a are arranged at the same phase position in the circumferential direction of the outer member 1. That is, the sensor unit 20 is arranged so that the two contact fixing portions 21a of the distortion generating member 21 are located at the same circumferential direction position of the outer member 1 that is the fixed side member and at positions separated from each other in the axial direction.
- the outer member 1 is arranged on the outer diameter surface.
- the contact fixing portion 21 a of the strain generating member 21 on the outer diameter surface of the outer member 1 is fixed at a location where the sensor unit 20 is fixed. It is desirable to form a flat part.
- one notch portion 21 b that opens to the inner surface side is formed in the central portion of the strain generating member 21.
- the strain sensor 22 is affixed to a location where the strain increases with respect to the load in each direction on the strain generating member 21.
- the location the position around the notch portion 21b, specifically, the outer surface side of the strain generating member 21 and the back side of the notch portion 21b is selected, and the strain sensor 22 is the notch portion. The distortion around 21b is detected.
- the two contact fixing portions 21a of the strain generating member 21 are fixed by fastening to the outer diameter surface of the outer member 1 by bolts 47, respectively. Specifically, each of these bolts 47 is inserted into a bolt insertion hole 48 provided in the contact fixing portion 21a in the radial direction and screwed into a bolt hole 49 provided in the outer peripheral portion of the outer member 1. .
- an adhesive or the like may be used as a fixing method of the contact fixing part 21a.
- a gap is generated between the outer member 1 and the outer diameter surface.
- Other configurations are the same as those of the first embodiment shown in FIGS. 12 is a cross-sectional view taken along the line XII--XII in FIG. 13 showing a front view of the outer member 1 of the wheel bearing as viewed from the outboard side.
- the sensor output signal of the sensor unit 20 is separated into a direct current component and an alternating current component by the output signal separation means 34, and each load Fx,
- Fy and Fz are estimated since a periodic change occurs in the amplitude of the sensor output signal of the sensor unit 20, the average value, amplitude value, and absolute value of the sensor output signal
- Each value such as a value is obtained, and two or more values of these values are used as variables, and each load Fx, Fy, Fz is estimated by correcting with a correction coefficient in the same manner as in the above embodiment.
- Each value in this case may further include the DC component and the AC component (amplitude value).
- the sensor unit temperature sensor 28A that is attached to the strain generating member 21 and detects the temperature of the installation portion of the strain sensor 22, and the sensor unit in the fixed member.
- the rolling surface temperature sensor 28B for detecting the temperature in the vicinity of the rolling surface at the circumferential position in the vicinity of 20 and the output signals of the sensors of the sensor unit 20 are output from the sensor temperature sensor 28A and the rolling surface temperature sensor 28B.
- Temperature correction means 35A for correction, and the load estimation means 30 is different in that the load applied to the wheel bearing or the tire is estimated from the signal corrected by the temperature correction means 35A.
- FIG. 16 shows a front view of the outer member 1 of the wheel bearing as viewed from the outboard side.
- FIG. 15 is a sectional view taken along line XV-XV in FIG.
- FIGS. 15 and 16 correspond to FIGS. 1 and 2 of the first embodiment, respectively.
- each sensor unit 20 is provided on the outer diameter surface of the outer member 1 which is a fixed member.
- these sensor units 20 are arranged in the circumferential direction on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is in the vertical position and the front and rear position with respect to the tire ground contact surface. Are provided so as to form a phase difference of 90 degrees.
- FIG. 17 and FIG. 18 in an enlarged plan view and an enlarged sectional view correspond to FIG. 3 and FIG. 4 showing the first embodiment described above. Since only 28A is present and the shape and constituent materials of the strain generating member 21 are the same as those in the first embodiment, detailed description thereof is omitted.
- a protective cover 36 that covers each sensor unit 20 is provided on the outer periphery of the outer member 1 that is a fixed member.
- the protective cover 36 has an L-shaped cross section having a cylindrical portion 36a extending in the axial direction and a standing plate portion 36b extending from the end of the cylindrical portion 36a toward the inner diameter side. 1 and a concentric ring-shaped member.
- the inner diameter side end of the standing piece portion 36b of the protective cover 36 is on the outer diameter surface of the outer member 1, and the inboard side end of the cylindrical portion 36a of the protective cover 36 is the outboard of the vehicle body mounting flange 1a of the outer member 1.
- the protective cover 36 is attached to the outer member 1 so as to cover all the sensor units 20 provided on the outer diameter surface of the outer member 1 by being fixed to the side surfaces facing each other. A gap is provided between the inboard side end of the cylindrical portion 36 a of the protective cover 36 and the outer diameter surface of the outer member 1.
- the material of the protective cover 36 may be plastic or rubber, or may be made of metal.
- 37C is pulled out from one place of the protective cover 36 through the gap between the protective cover 36 and the outer diameter surface of the outer member 1 to the outside of the protective cover.
- the signal lines 37A of all strain sensors 22, the signal lines 37B of all sensor temperature sensors 28A, and the signal lines 37C of all rolling surface temperature sensors 28B are connected to the cylindrical portion of the protective cover 36.
- An intermediate portion between two projecting pieces 1aa FIG.
- the outer member 1 that is a fixed side member detects the temperature in the vicinity of the rolling surface 3 of the outboard side row among the rolling rows 3 of the double row.
- a rolling surface temperature sensor 28B is provided.
- Four rolling surface temperature sensors 28 ⁇ / b> B are provided in correspondence with the four sensor units 20 provided on the outer diameter surface of the outer member 1.
- Each rolling contact surface temperature sensor 28B is disposed at a circumferential position in the vicinity of the sensor unit 20 in the outer member 1 that is a fixed member.
- each rolling contact surface temperature sensor 28 ⁇ / b> B extends to the outer member 1 in the radial direction from the vicinity of the installation portion of each sensor unit 20 on the outer diameter surface and reaches the vicinity of the rolling contact surface 3.
- Four temperature sensor embedding holes 46 are provided, and each rolling contact surface temperature sensor 28B is embedded in the bottom portion of each hole 46 near the rolling contact surface 3.
- the bottom of each hole 46 is preferably closer to the rolling surface 3 as long as the bearing life is not reduced by the formation of these holes 46.
- the quench hardening layer and the uncured portion of the rolling surface 3 Near the boundary.
- the signal line 37C connected to each of the rolling surface temperature sensors 28B passes through the corresponding sensor unit 20 from the temperature sensor embedding hole 46, and together with the other signal lines 37A and 37B, as described above, the protective cover. It is pulled out from 36.
- the strain sensor 22, the sensor part temperature sensor 28A, and the rolling surface temperature sensor 28B of the sensor unit 20 are connected to the load estimation unit 30 via the temperature correction unit 35A.
- the load estimator 30 generates the forces (vertical load Fz ⁇ , load Fx serving as driving force, axial load Fy) acting between the wheel bearing and the wheel and the road surface (tire contact surface) according to the output signal of the strain sensor 22.
- the temperature correction means 35A corrects the output signal of the strain sensor 22 with the outputs of the sensor part temperature sensor 28A and the rolling surface temperature sensor 28B.
- the load estimating unit 30 estimates the vertical load Fz, the load Fx serving as a driving force, and the axial load Fy from the output signal of the strain sensor 22 corrected by the temperature correcting unit 35A.
- the output signal of the strain sensor 22 has a temperature drift characteristic, if the output signal of the strain sensor 2 is corrected by the temperature of the sensor unit 20 measured by the sensor temperature sensor 28A provided in the sensor unit 20 or the outside air temperature. Detection errors due to temperature drift characteristics can be reduced. However, if the amount of heat generated inside the bearing or the state of heat radiation to the outside air of the bearing changes, the thermal strain component of the outer member 1 is superimposed on the output signal of the strain sensor 22 to deteriorate the detection accuracy.
- the temperature correction means 35A the temperature Ts of the installation portion of the strain sensor 22 detected by the sensor temperature sensor 28A and the rolling surface 3 which is the internal temperature of the outer member 1 detected by the rolling surface temperature sensor 28B.
- correction value (output of strain sensor 22) + (offset O (Ts) due to sensor section temperature) + (offset G ( ⁇ T) due to temperature gradient) Asking.
- O (Ts) offset amount due to difference in linear expansion + temperature characteristic of strain sensor 22
- G ( ⁇ T) offset amount due to temperature gradient
- the load estimation unit 30 includes a relationship setting unit (not shown) in which the relationship between the acting force and the correction value of the output signal of the strain sensor 22 obtained by the temperature correction unit 35A is set by an arithmetic expression or a table.
- the value of the acting force is output from the input correction value using the relationship setting means.
- the setting contents of the relationship setting means are obtained by a test or simulation in advance.
- a load acts between the tire of the wheel and the road surface
- the load is also applied to the outer member 1 that is a stationary member of the wheel bearing, causing deformation. Since the two contact fixing portions 21a of the strain generating member 21 in the sensor unit 20 are fixed in contact with the outer member 1, the strain of the outer member 1 is transmitted to the strain generating member 21 in an enlarged manner, and the strain is distorted. It is detected with high sensitivity by the sensor 22 and the load can be estimated with high accuracy.
- a sensor portion temperature sensor 28A for detecting the temperature of the portion where the strain sensor 22 is installed is attached to the strain generating member 21 of the sensor unit 20, and the rolling surface 3 is positioned at the circumferential position in the vicinity of the sensor unit 20 in the outer member 1.
- a rolling surface temperature sensor 28B for detecting the temperature Ti in the vicinity of the load sensor 30 is provided, and the load estimating means 30 outputs the output signal of the strain sensor 22 to the output of the sensor temperature sensor 28A and the rolling surface temperature sensor 28B by the temperature correcting means 35A. Since the load applied to the wheel bearing or tire is estimated from the corrected signal, it becomes possible to reduce the influence of changes in the outside air temperature and fluctuations in the internal heat generation of the bearing due to the load change. Loads acting on wheel bearings and tire ground contact surfaces can be detected with high accuracy and stability. The it becomes less susceptible.
- the load can be accurately estimated under any load condition. That is, when a load in a certain direction increases, a portion where the rolling element 5 and the rolling surfaces 3 and 4 are in contact with each other and a portion which is not in contact appear with a phase difference of 180 degrees. Is installed with a phase difference of 180 degrees, a load applied to the outer member 1 is always transmitted to one of the sensor units 20 via the rolling elements 5, and the load can be detected by the strain sensor 22.
- the number of rolling surface temperature sensors 28B is four, which is the same as the number of sensor units 20, and the circumferential position and phase of each sensor unit 20 in the outer member 1 are matched. Since each rolling contact surface temperature sensor 28B is provided, the temperature in the vicinity of the rolling contact surface corresponding to each sensor unit 20 can be detected, and the correction by the temperature correcting device 35A of the load estimating device 30 can be performed with higher accuracy. This can be performed, and the accuracy of the finally obtained load estimated value can be improved accordingly.
- the temperature correction unit 35A of the load estimation unit 30 causes the strain sensor 22 of the sensor unit 20 to be based on the difference between the output of the sensor unit temperature sensor 28A and the output of the rolling contact surface temperature sensor 28B. Therefore, the amount of correction is determined from the first-order approximate relational expression (FIG. 20) between the output difference between the two temperature sensors 28A and 28B and the amount of correction prepared in advance.
- the amount of offset superimposed on the output signal that is, thermal distortion due to the temperature gradient from the inside of the outer member 1 to the surface can be sufficiently reduced, and the accuracy of the estimated load value can be improved.
- FIG. 21 and FIGS. 22A and 22B show other installation examples of the rolling contact surface temperature sensor 28B in the third embodiment.
- one through-hole 63 that penetrates in the radial direction is provided at an intermediate position of the double-row rolling surface 3 of the outer member 1 that is a fixed member, and a rolling surface temperature sensor is provided in the through-hole 63.
- the rolling contact surface temperature sensor 28 ⁇ / b> B is disposed in the vicinity of the rolling contact surface 3 of the outer member 1 by inserting the signal line 37 ⁇ / b> C connected to 28 ⁇ / b> B.
- the signal line 37C of the rolling contact surface temperature sensor 28B passes through the sensor unit 20 and is drawn out from one place of the protective cover 36 together with the signal line 37A of the strain sensor 22 and the signal line 37B of the sensor unit temperature sensor 28A.
- the temperature sensor support member 39 is provided with a recessed portion 39a on a part of its inner surface, and the wiring of the rolling contact surface temperature sensor 28B is formed in the recessed portion 39a.
- the flexible substrate 40 is provided, and the rolling surface temperature sensor 28 ⁇ / b> B is mounted on the flexible substrate 40.
- each rolling surface temperature sensor 28B is provided in one recessed portion 39a of the temperature sensor support member 39, each of the circumferential direction corresponding to the installation portion of each sensor unit 20 is shown.
- the signal line 37 ⁇ / b> C of each rolling contact surface temperature sensor 28 ⁇ / b> B passes through one through hole 63 and is drawn out to the outer peripheral side of the outer member 1, and the through hole 63 is sealed by the seal member 41.
- a through hole 63 that penetrates in the radial direction is provided at an intermediate position of the double row rolling contact surface 3 of the outer member 1, and a signal line 37C inserted through the through hole 63 is provided. Since the rolling surface temperature sensor 28 ⁇ / b> B connected to is provided in the vicinity of the rolling surface 3, the rolling surface temperature sensor 28 ⁇ / b> B can be easily installed in the vicinity of the rolling surface 3 on the inner diameter surface of the outer member 1.
- a ring-shaped temperature sensor support member 39 is fitted to the inner diameter surface where the rolling surface 3 of the outer member 1 is formed, and the rolling surface temperature sensor 28B is embedded in the temperature sensor support member 39.
- the rolling surface temperature sensor 28B can be fixed and aligned easily.
- the flexible substrate 40 for mounting and wiring of the rolling contact surface temperature sensor 28B is provided inside the temperature sensor support member 39, the flexible substrate 40 is used to roll inside the temperature sensor support member 39.
- Wiring processing of the surface temperature sensor 28B can be performed, wiring processing is easy, the configuration becomes compact, and occurrence of disconnection or the like can be eliminated. Further, even when a plurality of rolling contact surface temperature sensors 28B are arranged, wiring and fixing work can be easily performed.
- a plurality of rolling contact surface temperature sensors 28B are provided, signal lines 37C connected to these rolling contact surface temperature sensors 28B are inserted into one through hole 63, and this through hole 63 is sealed with a seal member 41. Therefore, the wiring process is facilitated and moisture can be prevented from entering the outer member 1 through the through hole 63.
- this embodiment further includes a sensor unit temperature sensor 28A that is a temperature sensor that is attached to the strain generating member 21 and detects the temperature of the installation unit of the strain sensor 22, and the sensor unit 20.
- a heat insulating material 44 interposed between the ambient air around the sensor unit 20 and a temperature correction means 35B for correcting the sensor output signal of the sensor unit 20 with the output of the sensor temperature sensor 28A. Is different in that the load applied to the wheel bearing or the tire is estimated from the signal corrected by the temperature correction means 35B.
- three or more sensor units 20 are provided on the outer diameter surface of the outer member 1 that is a fixed member.
- the four sensor units 20 are arranged in the circumferential direction on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is in the vertical position and the front-rear position with respect to the tire ground contact surface. Are provided so as to form a phase difference of 90 degrees.
- the two sensor units 20 constituting one pair of sensor units are provided at two locations on the outer diameter surface of the outer member 1 that is located above the tire ground contact surface, the upper surface portion and the lower surface portion. Yes.
- two sensor units 20 constituting another pair of sensor unit pairs are provided at two locations, the right surface portion and the left surface portion, on the outer diameter surface of the outer member 1 that are front and rear positions with respect to the tire ground contact surface. ing.
- These sensor units 20 shown in an enlarged plan view and an enlarged sectional view in FIGS. 25 and 26 correspond to FIGS. 3 and 4 showing the first embodiment described above, and are different from the heat insulating material described later. 44 and only the presence or absence of the sensor temperature sensor 28A, and the shape and constituent materials of the strain generating member 21 are the same as those in the first embodiment, and a detailed description thereof will be omitted.
- the surface of the sensor unit 20 is covered with a heat insulating material 44, thereby blocking the sensor unit 20 from outside air.
- the heat insulating material 44 is provided as a covering layer that covers the sensor unit 20 and covers the entire surface of the sensor unit 20 except the contact surface with respect to the outer member 1.
- the heat insulating material 44 here is a material with low thermal conductivity such as urethane foam, foamed resin molding material, urethane-based resin molding material, or rubber.
- the strain sensor 22 and the sensor part temperature sensor 28A of the sensor unit 20 are connected to the load estimation means 30 via the temperature correction means 35B.
- the load estimating means 30 is a force (vertical load Fz, load Fx serving as driving force or braking force, axial load) acting on the wheel bearing or between the wheel and the road surface (tire contact surface) according to the output signal of the strain sensor 22. Fy) is estimated.
- the temperature correction means 35B corrects the output signal of the strain sensor 22 with the output of the sensor part temperature sensor 28A.
- the temperature correction unit 35B corrects the output signal of the strain sensor 22 in accordance with, for example, an arithmetic expression or a table (not shown) that sets the relationship between the temperature and the output value that is the correction value or the correction result.
- the vertical load Fz that is a radial load, the load Fx that is a driving force or a braking force, and a shaft that is a cornering force are output from the output signal of the strain sensor 22 corrected by the temperature correction unit 35B.
- the load estimation unit 30 includes a relationship setting unit (not shown) in which the relationship between the acting force and the correction value of the output signal of the strain sensor 22 obtained by the temperature correction unit 35B is set by an arithmetic expression or a table.
- the value of the acting force is output from the input correction value using the relationship setting means.
- the setting contents of the relationship setting means are obtained by a test or simulation in advance.
- the load When a load acts between the tire of the wheel and the road surface, the load is also applied to the outer member 1 which is a stationary member of the wheel bearing, and deformation occurs. Since the two contact fixing portions 21a of the strain generating member 21 in the sensor unit 20 are fixed in contact with the outer diameter surface of the outer member 1, the strain of the outer member 1 is transmitted to the strain generating member 21 in an enlarged manner, The distortion is detected with high sensitivity by the strain sensor 22, and the load can be estimated with high accuracy.
- a sensor temperature sensor 28A for detecting the temperature of the installation portion of the strain sensor 22 is attached to the strain generating member 21 of the sensor unit 20, and the load estimating means 30 detects the output signal of the strain sensor 22 by the temperature correcting means 35B. Since the load applied to the wheel bearing or tire is estimated from the corrected signal based on the output of the head temperature sensor 28A, the temperature of the wheel bearing changes due to heat generated by the bearing rotation or the surrounding environment. In addition, it is possible to correct a variation that occurs in the output signal of the strain sensor 22 due to a difference in linear expansion coefficient between the outer member 1 and the sensor unit 20.
- the load can be accurately estimated under any load condition. That is, when a load in a certain direction increases, a portion where the rolling element 5 and the rolling surfaces 3 and 4 are in contact with each other and a portion which is not in contact appear with a phase difference of 180 degrees. Is installed with a phase difference of 180 degrees, a load applied to the outer member 1 is always transmitted to one of the sensor units 20 via the rolling elements 5, and the load can be detected by the strain sensor 22.
- FIGS. 27 to 35 show a fifth embodiment of the present invention.
- the sensor-equipped wheel bearing according to this embodiment is obtained by attaching the sensor unit 20 to an annular protective cover 36A.
- the sensor unit 20 includes a strain generating member 21, a strain sensor 22 that is attached to the strain generating member 21 and detects the strain of the strain generating member 21, and is attached to the strain generating member 21 to be distorted.
- the sensor part temperature sensor 28 ⁇ / b> A is a temperature sensor for detecting the temperature of the installation part of the sensor 22.
- Insertion holes 25 for bolts 24 (FIG. 28) for fixing the sensor unit 20 to the outer diameter surface of the outer member 1 are provided at two positions of the strain generating member 21 that are separated in the longitudinal direction across the strain sensor 22. It has been.
- FIG. 32 is a development view of the electronic component disposed inside the protective cover 36A.
- a signal cable 37D is wired between the sensor units 20 along the groove 60 (FIG.
- the lead portion 37Da toward the vehicle body side of the signal cable 37D is pulled out from one place of the protective cover 36A to the outside of the protective cover 36A.
- the material of the protective cover 36A may be plastic or rubber, or may be made of metal such as stainless steel.
- the protective cover 36A is provided circumferentially on the outer diameter surface.
- planar engaging step portions 61a with which the strain generating member 21 of the sensor unit 20 is engaged are provided. Accordingly, as shown in FIGS.
- the annular sensor assembly 38 can be divided into two at the center as shown in FIGS. 35 (A) and 35 (B). Specifically, an annular protective cover 36A is formed by connecting one end of each of the two divided bodies 36Aa and 36Ab with a hinge 62 so as to be openable and closable, and the two semicircular arcs of the sensor assembly 38 via the hinge 62. The part can be opened and closed. The maximum value of the opening dimension W in the opened state of the sensor assembly 38 is set to be larger than the outer diameter dimension D (FIG. 28) of the outer member 1. As a result, the sensor assembly 38 can be attached to the outer diameter surface of the outer member 1 with the opening dimension W being maximized.
- FIG. 28 shows a cross-sectional view of the outer member 1 viewed from the inboard side.
- the axial position of the outer diameter surface of the outer member 1 to which the sensor assembly 38 is attached is a cylindrical grinding surface over the entire circumference, and the strain generating member 21 of the sensor unit 20 contacts the cylindrical grinding surface 4.
- the portions, that is, the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion are flat portions 1b as shown in FIG. Thereby, the distortion generating member 21 of each sensor unit 20 can be reliably brought into contact with the flat portion 1b.
- Each flat portion 1b is provided with a screw hole 27 (FIG. 28) aligned with the bolt insertion hole 25 of the strain generating member 21.
- the bolt 24 (FIG. 28) inserted into the bolt insertion hole 25 of the strain generating member 21 is screwed into the screw hole 27.
- the sensor unit 20 is fixed to the outer diameter surface of the outer member 1, and at the same time, the entire sensor assembly 38 is also fixed.
- An intermediate portion sandwiched between the two screw holes 27 in the flat portion 1b is provided with a groove 1c (FIG. 29) extending in the axial direction.
- FIG. 29 is an enlarged view of the mounting portion of the sensor assembly 38 of the outer member 1 in FIG. 27 showing the fifth embodiment.
- the exposed portion of the sensor unit 38 from the protective cover 36 ⁇ / b> A of the sensor unit 20 is covered with a heat insulating material 44.
- the sensor unit 20 is shielded from the outside air by the heat insulating material 44.
- the exposed portions of the other electronic components (signal processing IC 55, signal cable 37D) of the sensor assembly 38 from the protective cover 36A are also sealed with a molding material (not shown).
- the groove 60 of the protective cover 36A is filled with a molding material over the entire circumference, and the exposed portion of the electronic component is sealed.
- the molding material may be the same material as the heat insulating material 44.
- the material of the protective cover 36A is preferably stainless steel.
- the strain sensor 22 and the sensor part temperature sensor 28A of the sensor unit 20 are connected to the signal processing IC 55 via the temperature correction means 35B in the fourth embodiment shown in FIGS.
- the signal processing IC 55 generates a force (vertical load Fz, load Fx serving as driving force, axial load Fy) acting between the wheel bearing and the wheel and the road surface (tire contact surface) according to the output signal of the strain sensor 22.
- This is a load estimation means for estimation (corresponding to the load estimation means 30 in the fourth embodiment of FIGS. 23 to 26), and includes a signal processing circuit, a correction circuit, and the like.
- the correction circuit is connected to the temperature correction means 35B.
- Other configurations are the same as those of the fourth embodiment shown in FIGS.
- the output signal of the strain sensor 22 is corrected by the output of the sensor temperature sensor 28A by the temperature correction unit 35B by the signal processing IC 55 which is a load estimation unit, and the wheel signal is calculated from the corrected signal.
- the load applied to the bearing or the tire is estimated, since the sensor unit 20 is shielded from the outside air by the heat insulating material 44, the difference between the temperature of the outer member 1 and the temperature detected by the sensor temperature sensor 28A.
- the influence of the external environment can be suppressed to the minimum, and the load acting on the wheel bearing and the tire ground contact surface can be detected stably with high accuracy.
- an electronic component including a plurality of sensor units 20, a signal processing IC 55 that processes the output signal of the strain sensor 22, and a signal cable 37D that extracts the processed output signal to the outside of the bearing
- An annular sensor assembly 38 is arranged inside the annular protective cover 36A, and the sensor assembly 38 is attached to the outer diameter surface of the outer member 1 concentrically with the outer member 1.
- the sensor assembly 38 can be divided into two at the center, it is easy to attach the outer member 1 which is a fixed member to the outer diameter surface, and the assemblability is improved.
- the strain generating member 21 of the sensor unit 20 is directly fixed to the outer diameter surface of the outer member 1 that is a fixed member with the bolt 24, so that the sensor unit 20 can be firmly fixed. Even when a load is applied, the fixed portion does not slip, and the detection accuracy can be improved accordingly. Further, by fixing the sensor unit 20 to the outer member 1 with the bolts 24, the sensor assembly 38 can be attached to the outer member 1 at the same time, so that the assemblability is further improved.
- the strain transmitted from the outer diameter surface of the outer member 1 to the strain generating member 21 is also different.
- the sensor units 20 are provided at positions where the respective strain sensors 22 have the same dimensions with respect to the axial direction of the outer member 1, and therefore a plurality of protective units 36 ⁇ / b> A are provided around the axial position.
- the electronic parts including the sensor unit 20 can be protected, and the protective cover 36A can be made compact.
- FIG. 36 shows a sixth embodiment of the present invention.
- the protective cover 36 B is not used as a mounting member for the sensor unit 20, and the sensor unit 20 is covered. It is provided as a dedicated part.
- the protective cover 36B is an annular part having a groove shape or a U-shaped cross-section with an opening on the outer member 1 side, and covers the sensor unit 20 and is fitted to the outer periphery of the outer member. It is installed.
- the protective cover 36 ⁇ / b> B has a groove-shaped cross-sectional shape including an outer peripheral wall portion and a pair of side wall portions.
- the material of the protective cover 36B is preferably stainless steel, like the protective cover 36A shown in FIGS. Other configurations are the same as those of the fifth embodiment shown in FIGS.
- FIG. 37 shows a seventh embodiment of the present invention.
- the heat insulating material 44 that blocks the sensor unit 20 from the outside air is not filled in the entire interior of the protective cover 36B, and only the surface of the sensor unit 20 is filled. It is provided to cover.
- An air layer is formed between the surface of the sensor unit 20 and the inner surface of the outer peripheral wall portion of the protective cover 36B. This air layer functions as a heat insulating material, and the heat insulating material 44 and the air layer constitute a double heat insulating material layer.
- Other configurations are the same as those of the sixth embodiment in FIG.
- FIG. 38 shows an eighth embodiment of the present invention.
- heat conduction is performed around the surface of the sensor unit 20 and the outer periphery of the outer surface of the sensor unit 20 inside the protective cover 36 ⁇ / b> B. It is covered with a high-rate material 42 and the space above it is filled with a heat insulating material 44.
- a material having a high thermal conductivity a material having a high thermal conductivity is preferable. However, it is sufficient that the material has an average thermal conductivity higher than that of the resin material, and a thermal conductive paste, silicon rubber, or the like is used.
- the heat insulating material 44 is provided along the inner surface of the outer peripheral wall portion of the protective cover 36 ⁇ / b> B, and an air layer 43 is formed between the heat insulating material 44 and the material 42 with high thermal conductivity.
- the air layer 43 functions as a heat insulating material 44, and the heat insulating material 44 and the air layer 43 constitute a double heat insulating material layer.
- Other configurations are the same as those of the sixth embodiment in FIG.
- the surface of the sensor unit 20 and the periphery of the installation portion of the sensor unit 20 on the outer diameter surface of the outer member 1 are covered with the material 42 having high thermal conductivity, and the outer diameter surface of the outer member 1 and the sensor are covered. Since the temperature difference of the unit 20 is reduced, the deviation between the temperature of the outer member 1 and the temperature detected by the temperature sensor 28A can be further reduced, and the load acting on the wheel bearing and the tire ground contact surface. Can be detected stably with higher accuracy.
- FIG. 39 shows a ninth embodiment of the present invention.
- heat conduction is performed around the surface of the sensor unit 20 and the outer periphery of the outer surface of the sensor unit 20 inside the protective cover 36 ⁇ / b> B.
- the air layer 43 is substituted for the heat insulating material 44 by covering it with a high-rate material 42 and making the space above it a sealed space for the air layer 43.
- Other configurations are the same as those of the sixth embodiment of FIG.
- the annular sensor assembly 38 has an outer diameter of the outer member 1 which is a fixed member of the bearing via a seal member 50. It is attached to the surface concentrically with the outer member 1.
- the seal member 50 includes a ring-shaped cored bar 51 along the inner diameter surface of the protective cover 36A, and an outer periphery of the both side edges of the cored bar 51 from the inner diameter surface. It consists of a pair of ring-shaped elastic bodies 52 joined over the radial surface.
- a sensor unit exposure opening 53 (FIG.
- the sensor unit 20 is attached to the outer diameter of the outer member 1 from the sensor unit exposure opening 53 of the seal member 50 in a state where the sensor assembly 38 is attached to the outer diameter surface of the outer member 1 via the seal member 50.
- the surface can be contacted.
- the core metal 51 of the seal member 50 is formed of a corrosion-resistant steel press-molded product, and both side edges to which the ring-shaped elastic body 52 is bonded are enlarged-diameter bent portions 51a that expand to the outer diameter side.
- the ring-shaped elastic body 52 has a U-shaped cross-section having a groove portion 52 a along the circumferential direction on the inward side surface, and the groove portion 52 a is press-fitted into the diameter-enlarged bent portion 51 a of the core metal 51, thereby Ring-shaped elastic bodies 52 are joined to both side edges. With such a joining structure, the ring-shaped elastic body 52 can be easily and reliably joined to both side edges of the cored bar 51 without using an adhesive or the like.
- an inner diameter side groove 66 is formed to be in close contact with the ring-shaped elastic body 52 of the seal member 50 as shown in FIG. .
- the sensor assembly 38 is attached to the seal member 50 after the seal member 50 is press-fitted onto the outer diameter surface of the outer member 1.
- Other configurations are the same as those of the fifth embodiment shown in FIGS.
- the seal member 50 is a ring-shaped metal core 51 along the inner diameter surface of the protective cover 36A, and a pair of ring shapes joined to the entire circumference of both side edges of the metal core 51 from the inner diameter surface to the outer diameter surface. Since the elastic body 52 is used, the elastic bodies 52 on both side edges of the seal member 50 are sandwiched between the outer diameter surface of the outer member 1 and the inner diameter surface of the protective cover 36A, and the inside of the protective cover 36A. And the outside can be completely blocked by the elastic body 52, and the sealing effect of the seal member 50 can be improved.
- this embodiment further includes first load estimating means 56 for calculating / estimating the load acting on the wheel bearing using the average value of the output signal of the sensor, A second load estimating means 57 for calculating / estimating a load acting on the wheel bearing using the amplitude value of the output signal or the amplitude value and the average value, and the first and The difference is that a selection output means 65 for switching and outputting one of the estimated load values of the second load estimation means 56 and 57 is provided.
- FIG. 44 which is a front view of the outer diameter member of FIG. 43 viewed from the outboard side
- the outer member that is the fixed side member that is in the vertical position and the horizontal position with respect to the tire ground contact surface.
- Four sensor units 20A, 20B, 20C, and 20D are equally arranged with a phase difference of 90 degrees in the circumferential direction on the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the side member 1.
- the four sensor units 20A to 20D it is possible to estimate the vertical load Fz acting on the wheel bearing, the load Fx serving as a driving force and a braking force, and the axial load Fy.
- the sensor units 20A and 20B will be described for convenience of explanation.
- strain generating member 21 detects the strain of the strain generating member 21.
- strain sensors 22 are attached to the strain generating member 21 and detect the strain of the strain generating member 21.
- the corner of the notch 21b has an arcuate cross section.
- the strain generating member 21 has two or more (here, three) contact fixing portions 21 a that are fixed to the outer diameter surface of the outer member 1 through spacers 23.
- the three contact fixing portions 21 a are arranged in a line in the longitudinal direction of the strain generating member 21.
- the two strain sensors 22 are affixed to the strain generating member 21 where the strain increases with respect to the load in each direction.
- FIG. 46 it arranges
- FIG. 46 one strain sensor 22A is arranged between the contact fixing portion 21a at the left end and the contact fixing portion 21a at the center, and the other between the contact fixing portion 21a at the center and the contact fixing portion 21a at the right end.
- One strain sensor 22B is arranged.
- the notch portions 21b are formed at two positions corresponding to the placement portions of the strain sensor 22 on both side portions of the strain generating member 21, respectively. Thereby, the strain sensor 22 detects the strain in the longitudinal direction around the notch 21 b of the strain generating member 21.
- the strain generating member 21 is plastically deformed even in a state in which an assumed maximum force is applied as an external force acting on the outer member 1 that is a fixed member or an acting force acting between the tire and the road surface. It is desirable not to do so. This is because, when plastic deformation occurs, the deformation of the outer member 1 is not transmitted to the sensor units 20A and 20B and affects the measurement of strain.
- grooves 1c are provided in each of the three intermediate portions where the three contact fixing portions 21a of the strain generating member 21 are fixed on the outer diameter surface of the outer member 1.
- the spacer 23 may be omitted, and the portions where the notches 21b of the strain generating member 21 are located may be separated from the outer diameter surface of the outer member 1.
- the two strain sensors 22A and 22B of the sensor unit 20A (20B) are connected to an average value calculator 58 and an amplitude value calculator 59.
- the average value calculation unit 58 includes an adder, calculates the sum of the output signals of the two strain sensors 22A and 22B, and extracts the sum as the average value A.
- the amplitude value calculation unit 59 includes a subtractor, calculates the difference between the output signals of the two strain sensors 22A and 22B, extracts the fluctuation component, and obtains the amplitude value B by a processing circuit or calculation processing.
- the average value calculation unit 58 and the amplitude value calculation unit 59 are connected to the load estimation unit 30.
- the load estimation means 30 uses a force F (for example, a force acting on the wheel bearing or between the wheel and the road surface (tire contact surface) from the average value A and the amplitude value B calculated from the sensor output signals of the sensor units 20A and 20B. This is means for calculating / estimating the vertical load Fz).
- the load estimating means 30 includes a first load estimating means 56 for calculating and estimating a load F acting on the wheel bearing using the average value A of the output signals of the strain sensors 22A and 22B, and the strain sensors 22A and 22B.
- the second load estimating means 57 calculates and estimates the load F acting on the wheel bearing using the average value A and the amplitude value B of the output signal 22B.
- the load F can be estimated from this relational expression (1).
- M1 is a predetermined correction coefficient matrix.
- the load F is calculated and estimated from the above.
- the load F is calculated and estimated from the above.
- the value of each correction coefficient in each of the above arithmetic expressions is set by obtaining in advance by a test or simulation.
- the calculations by the first load estimating means 56 and the second load estimating means 57 are performed in parallel.
- the average value A that is a variable may be omitted. That is, the second load estimating means 57 can also calculate and estimate the load F using only the amplitude value B as a variable.
- the output signals a and b of the strain sensors 22A and 22B are shown in FIG. As shown in (C), it is affected by the rolling element 5 passing near the installation part of the sensor unit 20. That is, the influence of this rolling element 5 acts as the above-described offset. Even when the bearing is stopped, the output signals a and b of the strain sensors 22A and 22B are affected by the position of the rolling element 5. That is, when the rolling element 5 passes the position closest to the strain sensors 22A and 22B in the sensor unit 20 (or when the rolling element 5 is at that position), the output signals a and b of the strain sensors 22A and 22B are maximum.
- the rolling elements 5 sequentially pass through the vicinity of the installation portion of the sensor unit 20 at a predetermined arrangement pitch P. Therefore, the amplitudes of the output signals a and b of the strain sensors 22A and 22B are arranged in the arrangement of the rolling elements 5. As shown by the solid line in FIG. 48C, the pitch P is a period, and the waveform is close to a sine wave that periodically changes.
- the sum of the output signals a and b of the two strain sensors 22A and 22B is set as the above-described average value A, and the amplitude is obtained from the difference (absolute value) in amplitude and set as the above-described amplitude value B.
- the average value A is a value obtained by canceling the fluctuation component due to the passage of the rolling elements 5.
- the amplitude value is stable because it is hardly affected by temperature, and the detection accuracy is improved because two signals are used. Therefore, by using the average value A and the amplitude value B, the load acting on the wheel bearing and the tire ground contact surface can be accurately detected.
- FIGS. 48 (A) to 48 (C) showing the configuration example of FIG. 47 as the sensor unit 20 three contact fixing portions arranged in the circumferential direction of the outer diameter surface of the outer member 1 which is a fixing side member.
- the interval between the two contact fixing portions 21a located at both ends of the array is set to be the same as the array pitch P of the rolling elements 5.
- the circumferential interval between the two strain sensors 22A and 22B respectively disposed at the intermediate positions of the adjacent contact fixing portions 21a is approximately 1 ⁇ 2 of the arrangement pitch P of the rolling elements 5. .
- the output signals a and b of the two strain sensors 22A and 22B have a phase difference of about 180 degrees, and the average value A obtained as the sum is obtained by canceling the fluctuation component due to the passage of the rolling element 5. It becomes.
- the difference is stable because it is hardly affected by temperature, and the detection accuracy is improved because two signals are used.
- the interval between the contact fixing portions 21a is set to be the same as the arrangement pitch P of the rolling elements 5, and one strain sensor 22A is provided at an intermediate position between the adjacent contact fixing portions 21a.
- 22B are arranged so that the circumferential interval between the two strain sensors 22A, 22B is approximately 1 ⁇ 2 of the arrangement pitch P of the rolling elements 5.
- the circumferential interval between the two strain sensors 22A and 22B may be directly set to 1 ⁇ 2 of the arrangement pitch P of the rolling elements 5.
- the circumferential interval between the two strain sensors 22A and 22B may be ⁇ 1/2 + n (n: integer) ⁇ times the arrangement pitch P of the rolling elements 5, or a value approximated to these values. good.
- the average value A obtained as the sum of the output signals a and b of both strain sensors 22A and 22B is a value obtained by canceling the fluctuation component due to the passage of the rolling element 5, and the amplitude value B obtained from the difference is the temperature value. It is stable because it is not easily affected, and the detection accuracy is improved because two signals are used.
- the load estimating means 30 is connected to the selection output means 65 in the next stage.
- the selection output means 33 switches and selects one of the estimated load values of the first and second load estimation means 56 and 57 in accordance with the wheel rotation speed and outputs it. Specifically, when the wheel rotation speed is lower than a predetermined lower limit speed, the selection output means 65 selects and outputs the estimated load value of the first load estimation means 56.
- the predetermined lower limit speed may be a value set arbitrarily.
- the predetermined lower limit speed is a speed at which a person walks (4 km / h) or a speed slower than that.
- the processing time for detecting the amplitude of the sensor output signal becomes longer, and further, the amplitude cannot be detected when the wheel is stationary.
- the load estimated value from the first load estimating means 56 using only the average value A is selected and outputted.
- the load signal can be output without delay.
- information on the wheel rotation speed is input to the selection output means 65 from the outside, and the switching selection is performed based on this information.
- a rotation sensor signal such as an ABS sensor from the vehicle body side may be used to estimate the wheel rotation speed.
- the selection output means 65 receives a switching selection instruction
- the wheel rotation speed information may be estimated by detecting the passing frequency of the rolling element 5 from the output signals a and b of the strain sensors 22A and 22B.
- the upper surface portion, the lower surface portion, the right surface portion, and the left surface portion of the outer diameter surface of the outer member 1 that is a fixed side member have a phase difference of 90 degrees in the circumferential direction. Since the four sensor units 20A, 20B, 20C, and 20D are equally arranged, the vertical load Fz acting on the wheel bearing can be accurately estimated. If the number of sensor units 20 to be arranged is increased, the load Fx ⁇ and the axial load Fy that become driving force and braking force can also be estimated.
- a sensor unit temperature sensor 28A which is a temperature sensor, is attached to the sensor units 20A and 20B, and temperature correction means for correcting the average value A of the sensor output signal based on the detection signal of the sensor unit temperature sensor 28A. 35 may be provided. If the temperature of the wheel bearing changes due to heat generated by the rotation of the bearing or the surrounding environment, the sensor output signals of the sensor units 20A and 20B fluctuate due to thermal expansion even if the load does not change. The effects of remain. Therefore, if the temperature correction means 35 for correcting the average value A of the sensor output signal according to the temperature of the wheel bearing or its surrounding temperature is provided, the detection load error due to the temperature can be reduced.
- the load When a load acts between the tire of the wheel and the road surface, the load is also applied to the outer member 1 which is a stationary member of the wheel bearing, and deformation occurs.
- the two or more contact fixing portions 21 a of the strain generating member 21 in the sensor unit 20 ⁇ / b> A (20 ⁇ / b> B) are fixed in contact with the outer member 1, the strain of the outer member 1 expands to the strain generating member 21. The distortion is easily detected by the strain sensors 22A and 22B.
- a first load estimating means 56 for calculating and estimating a load acting on the wheel bearing using the average value A obtained by the sum of the output signals of the strain sensors 22A and 22B of the sensor unit 20, and a sensor output signal Second load estimating means 57 for calculating / estimating the load acting on the wheel bearing using the amplitude value B and the average value A, and estimating either one of these load estimating means 56, 57. Since the selection output means 65 for switching and outputting the load value to be switched according to the wheel rotation speed is provided, it is obtained from the average value A obtained without performing the time averaging process when the wheel is stationary or at a low speed. By outputting the estimated load value of the first load estimating means 56, the detection processing time can be shortened.
- the average value A and the amplitude value B of the sensor output signal can be calculated with high accuracy, so that the estimated load of the second load estimating means 57 obtained from the average value A and the amplitude value B By outputting the value, the error of the estimated load value is reduced, and the detection delay time is sufficiently reduced. As a result, the load applied to the wheel can be accurately estimated, and the detected load signal can be output without delay. For this reason, the responsiveness and controllability of the vehicle control using the load signal are improved, and safety and running stability can be further improved.
- strain sensors 22A and 22B have been described above, the strain sensors 22C and 22D also have the same description as the strain sensors 22A and 22B, and the presence of the four strain sensors 22A to 22D enables the vertical load Fz and the driving force. Further, it is possible to estimate a load Fx and an axial load Fy that are braking forces.
- FIG. 51 is a front view of the outer member of the sensor-equipped wheel bearing according to the first application example of the present invention as viewed from the outboard side.
- Two sensor units 20A and 20B are provided.
- these sensor units 20 ⁇ / b> A and 20 ⁇ / b> B are respectively provided on the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 that is in the vertical position with respect to the tire contact surface.
- the other configuration is the same as that of the eleventh embodiment shown in FIGS. 43 to 50 described above, and a detailed description thereof will be omitted.
- FIGS. 52 to 61 A second application example of the present invention will be described with reference to FIGS. 52 to 61, the same reference numerals are given to the same or common parts as those in FIGS. 1 to 11 showing the first embodiment, and detailed description thereof will be omitted.
- the second application example also has two sensor units 20.
- one set of sensor unit pairs 19 each including two sensor units 20 is provided on the outer diameter surface of the outer member 1 that is a fixed member. These two sensor units 20 are arranged at positions that form a phase difference of 180 degrees in the circumferential direction of the outer diameter surface of the outer member 1. Two or more pairs of sensor units 19 may be provided.
- the two sensor units 20 constituting the sensor unit pair 19 are provided at two positions on the outer diameter surface of the outer member 1 that is located above the tire ground contact surface, that is, the upper surface portion and the lower surface portion.
- a vertical load (vertical load) Fz acting on the bearing is detected. Specifically, as shown in FIG.
- one sensor unit 20 is arranged at the center between the two adjacent protruding pieces 1aa on the upper surface portion of the outer diameter surface of the outer member 1, and the outer member 1
- Another one sensor unit 20 is arranged at the center portion between two adjacent projecting pieces 1aa on the lower surface portion of the outer diameter surface.
- these sensor units 20 are attached to two strain generating members 21 provided in parallel to each other, and these strain generating members 21, respectively. It consists of two strain sensors 22A and 22B that detect the strain of the strain generating member 21.
- the two sensor strains 22A and 22B in one sensor unit 20 are arranged side by side in the axial direction at the same phase position in the circumferential direction of the outer member 1 as shown in FIG.
- one sensor strain 22B is disposed on the outboard side, that is, on the outboard side where the deformation of the outer member 1 is smaller than the other strain sensor 22A.
- the strain sensors 22A and 22B of the sensor unit pair 19 are respectively connected to the radial load estimating means 31A and the axial load estimating means 32A as shown in FIG.
- the radial load estimating means 31A is a means for estimating the radial load (in this case, the vertical load Fz) acting on the wheel bearing from the difference between the sensor output signals of the two sensor units 20.
- the axial load estimation means 32A is a means for estimating an axial load (cornering force) Fy acting on the wheel bearing from the sum of the sensor output signals of the two sensor units 20.
- a method for estimating the vertical load Fz by the radial load estimating means 31A and a method for estimating the axial load Fy by the axial load estimating means 32A will be described below.
- the deformation mode of the outer diameter surface of the outer member 1 is as shown by arrows P and Q in FIG.
- the upper surface portion of the outer diameter surface is deformed in the outer diameter direction, and the lower surface portion is deformed in the inner diameter direction.
- the sensor unit 20 is disposed such that the two contact fixing portions 21a are located at the same axial direction position on the outer diameter surface of the outer member 1 and spaced apart from each other in the circumferential direction. To detect the distortion.
- the strain generating member 21 of the sensor unit 20 fixed to the upper surface portion is deformed in a pulling direction in which the strain increases, and the strain generating member 21 of the sensor unit 20 fixed to the lower surface portion has a small strain. Deforms in the compression direction. Therefore, when the difference between the sensor output signals A and B (shown as a broken line graph in FIG. 58) of the two sensor units 20 of the sensor unit pair 19 at this time is taken, as shown by a solid line graph C in FIG. An output curve with a large slope is obtained. Further, when the sum of the sensor output signals A and B of the two sensor units 20 is taken, an output curve having a small inclination is obtained as shown as another solid line graph D in FIG.
- the vertical direction by the radial load estimating means 31A is utilized by utilizing the fact that the deformation mode of the outer diameter surface of the outer member 1 is different between when the vertical load Fz is applied and when the axial load Fy is applied.
- the estimation of the load Fz and the estimation of the axial load Fy by the axial load estimation means 32A are performed as follows.
- Axial load estimating means 32A The sum of the sensor output signals A and B of the two sensor units 20 is obtained, and the axial load (cornering force) Fy is estimated.
- Radial load estimating means 31A The difference between the sensor output signals A and B of the two sensor units 20 is obtained, corrected by the value of the axial load Fy obtained by the axial load estimating means 32A, and the vertical load Estimate Fz.
- the deformation amount of the outer member 1 with respect to the radial load acting on the wheel bearing in the radial direction is not limited to the vertical load Fz, compared with the deformation amount with respect to the axial load Fy. Since it is very small, it is easily affected by the axial load Fy. Therefore, as described above, if the estimated value by the radial load estimating means 31A is corrected by the value of the axial load Fy obtained by the axial load estimating means 32A, the radial load (in this case, the vertical load Fz) is accurately determined. Can be estimated.
- the radial load estimation unit 31A includes a correction unit 45 that performs the correction process. For example, when the vertical load Fz and the distortion amount are in a proportional relationship, the correction unit 45 corrects the offset amount and the inclination based on the value of the axial load Fy.
- the radial load estimating means 31A and the axial load estimating means 32A are the relationships (load Fz and strain amount (difference), load Fy and strain amount (sum) obtained in advance by experiments and analysis as shown in FIG. ), A relationship setting means (not shown) in which the load Fy and the strain amount (difference) are set by an arithmetic expression or a table.
- the radial load estimating means 31A and the axial load estimating means 32A use the relationship setting means from the sensor output signals A and B of the two input sensor units 20 to determine the vertical load Fz and the axial load. Fy can be estimated.
- the strain generating member 21 of the sensor unit 20 is deformed in the pulling direction in both positive and negative directions (outboard side direction and inboard side direction) of the axial load Fy.
- a steering angle sensor can be used as an example of means for determining the direction of the axial load Fy.
- the amplitude of the output signals of the sensors 22A and 22B of the sensor unit 20 of the sensor unit pair 19 is as follows.
- Axial load direction discriminating means 33A for discriminating the direction of the axial load Fy is provided.
- the two sensor units 20 of the sensor unit pair 19 are composed of an upper surface portion and a lower surface portion that are positions in the vertical direction with respect to the tire ground contact surface of the outer diameter surface of the outer member 1 that is a stationary member of the wheel bearing. And arranged. Moreover, since the sensor unit 20 is disposed at the axial position that is the periphery of the rolling surface 3 on the outboard side of the double row rolling surfaces 3 in the outer member 1, the wheel bearing is rotating. In this case, a periodic change similar to the waveform diagram shown in FIG. 8 described in the first embodiment occurs in the amplitudes of the output signals of the strain sensors 22A and 22B of the sensor unit 20. The reason for this has been described above, and a description thereof will be omitted.
- the sensor output signal drifts depending on the temperature as in the graph of FIG. 11 showing the relationship between the sensor output signal in the sensor unit 20 of the first embodiment and the temperature of the outer member 1. This drift is due to expansion and contraction of the outer member 1 due to temperature changes.
- the two strain sensors 22A and 22B in the sensor unit 20 are applied.
- the output signals a and b are as shown in FIG. That is, even when the same load is applied, the output signal a of the strain sensor 22A is larger when the temperature of the outer member 1 is high (temperature T1) than when it is low (temperature T2), and the strain sensor 22B A similar tendency can be seen in the output signal b.
- the estimated values obtained thereby are temperature-corrected.
- the temperature correction can be performed by installing a temperature sensor in the sensor unit 20, but in this case, a temperature correction error occurs in a transient state in which a sudden temperature change occurs due to a disturbance or a load change. There is a problem that the error increases. Therefore, in this application example, based on the difference between the output signals a and b of the two strain sensors 22A and 22B in one sensor unit 20, the vertical load estimated by the radial load estimating means 31A and the axial load estimating means 32A.
- Estimated value temperature correction means 54 is provided for correcting fluctuations due to temperature changes of the directional load Fz and the axial load Fy.
- the two strain sensors 22A and 22 in one sensor unit 20 are disposed at the same phase position in the circumferential direction, and one sensor 22B is on the outboard side of the other strain sensor 22A, that is, the other strain sensor. Since the outer member 1 is disposed at a position less subject to load than 22A, the difference (ab) between the output signal a of the strain sensor 22A and the output signal of the strain sensor 22B as shown in FIG. , The influence of temperature can be removed. As a result, the detection accuracy is improved by correcting the temperature of the vertical load Fz and the axial load Fy estimated by the radial load estimation means 31A and the axial load estimation means 32A by the estimated value temperature correction means 54. Can be made.
- the output signals a and b of the two strain sensors 22A and 22B in the sensor unit 20 are used as wheel bearings, as in the first embodiment, separately from the estimated value temperature correction means 54.
- the temperature correction means 35 for correcting the temperature according to the temperature or the ambient temperature is provided.
- a temperature sensor 29 for detecting the outer surface temperature of the outer member 1 is provided in the vicinity of the installation portion of each sensor unit 20 on the outer surface of the outer member 1 as in the first embodiment. Each is provided. Since the operation of the temperature correction means 35 is the same as that of the first embodiment, description thereof is omitted.
- the strain sensors 22A and 22B of the sensor unit 20 are arranged at the same phase position in the circumferential direction of the outer member 1 which is a fixed member, and the difference between the two strain sensors 22A and 22B is obtained. Based on this, estimated values for correcting fluctuations in the estimated values (vertical load Fz, axial load Fy) of the radial load estimating means 31A and the axial load estimating means 32A due to deformation of the outer member 1 due to temperature change. Since the use temperature correction means 54 is provided, the load can be estimated with higher accuracy by removing the influence of the temperature change.
- the amplitude of the sensor output signal of the sensor unit 20 is described above depending on the presence or absence of the rolling element 5 that passes through the vicinity of the sensor unit 20 on the rolling surface 3. Periodic changes occur as shown in the waveform diagrams of FIGS. Therefore, by measuring the period of the peak value in the detection signal, for example, by the radial load estimating means 31A, it is possible to detect the passing speed of the rolling element 5, that is, the rotational speed of the wheel. In this way, when the output signal varies, the radial load estimating means 31A calculates the difference between the sensor output signals of the two sensor units 20 of the sensor unit pair 19 from the average value and amplitude of each output signal. be able to. When there is no change, it can be calculated from the absolute value.
- the two sensor units 20 that form the sensor unit pair 19 are connected to the upper surface portion and the lower surface portion of the outer diameter surface of the outer member 1 that is a fixed side member that is positioned vertically with respect to the tire ground contact surface.
- the present invention is not limited to this, and it may be arranged on both the left and right sides of the outer diameter surface of the outer member 1.
- the radial load estimating means 31A can estimate the load Fx due to the driving force / braking force acting in the longitudinal direction of the vehicle as the radial load.
- one strain sensor 22A, 22B is attached to each of the two strain generating members 21, and one sensor unit 20 is configured.
- One sensor unit 20 may be configured by attaching the strain sensors 22A and 22B.
- the two strain sensors 22A and 22B are arranged at the same phase position in the circumferential direction with respect to the outer member 1, and the configuration of the strain generating member 21 is the same as in the previous embodiment.
- the present invention is also applicable to a wheel bearing in which the inner member is a fixed side member.
- the sensor unit 20 is provided on the peripheral surface that is the inner periphery of the inner member.
- the present invention relates to the first or second generation type in which the bearing portion and the hub are independent parts.
- the present invention can also be applied to a wheel bearing of the fourth generation type and a fourth generation type wheel bearing in which a part of the inner member is constituted by an outer ring of a constant velocity joint.
- this sensor-equipped wheel bearing can be applied to a wheel bearing for a driven wheel, and can also be applied to a tapered roller type wheel bearing of each generation type.
- a sensor unit or a sensor assembly is provided on the outer periphery of the inner member.
- the sensor-equipped wheel bearing according to aspect 1 includes an outer member in which a double row rolling surface is formed on the inner periphery, and an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery, A double-row rolling element interposed between opposing rolling surfaces of both members, and a wheel bearing for rotatably supporting the wheel with respect to the vehicle body, wherein the outer member and the inner member are On the outer diameter surface of the stationary member, at least one sensor unit pair including two sensor units arranged at a position that forms a phase difference of 180 degrees in the circumferential direction of the stationary member is provided.
- the strain generating member having two or more contact fixing portions fixed in contact with the outer diameter surface of the fixed side member, and the strain generating member so that the fixed side member is positioned in the same phase in the circumferential direction.
- Detecting distortion of the distortion generating member attached to A radial load estimating means for estimating a radial load acting in a radial direction of a wheel bearing from a difference between output signals of sensors of two sensor units in the sensor unit pair; and the sensor unit
- Axial load estimating means for estimating the axial load acting in the axial direction of the wheel bearing from the sum of the output signals of the sensors of the two sensor units in the pair is provided.
- the sensor-equipped wheel bearing according to aspect 2 includes an outer member in which double-row rolling surfaces are formed on the inner periphery, and an inner member in which a rolling surface facing the rolling surface is formed on the outer periphery, A double-row rolling element interposed between opposing rolling surfaces of both members, and a wheel bearing for rotatably supporting the wheel with respect to the vehicle body, wherein the outer member and the inner member are A strain generating member having two or more contact fixing portions fixed in contact with the fixed side member, a sensor attached to the strain generating member to detect strain of the strain generating member, and attached to the strain generating member
- One or more sensor units comprising a temperature sensor for detecting the temperature of the sensor installation part are provided, and the temperature in the vicinity of the rolling surface is detected at a circumferential position in the vicinity of the sensor unit in the stationary member.
- a rolling surface temperature sensor is installed. Wherein the output signal of the sensor of the sensor unit is corrected by the output of the sensor unit temperature sensor and the rolling surface temperature sensor is provided with a load estimation means for estimating a load applied from the correction signal on the wheel support bearing or tire.
- the sensor-equipped wheel bearing according to aspect 3 includes an outer member in which a double-row rolling surface is formed on the inner periphery, an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery, A double-row rolling element interposed between opposing rolling surfaces of both members, and a wheel bearing for rotatably supporting the wheel with respect to the vehicle body, wherein the outer member and the inner member are A sensor unit is provided on the peripheral surface of the fixed side member, and the sensor unit is attached to the strain generating member having two or more contact fixing portions fixed in contact with the peripheral surface of the fixed side member.
- One or more strain sensors that detect the strain of the strain generating member, and a temperature sensor that is attached to the strain generating member and detects the temperature of the strain sensor installation portion, and the sensor unit and the periphery of the sensor unit Insulating material between the outside air Thereby, the sensor output signal of the sensor unit is corrected by the output of the temperature sensor is provided with a load estimation means for estimating a load applied from the correction signal on the wheel support bearing or tire.
- the sensor-equipped wheel bearing according to aspect 4 includes an outer member in which a double-row rolling surface is formed on the inner periphery, an inner member in which a rolling surface opposite to the rolling surface is formed on the outer periphery, A double-row rolling element interposed between opposing rolling surfaces of both members, and a wheel bearing for rotatably supporting the wheel with respect to the vehicle body, wherein the outer member and the inner member are A strain generating member having two or more contact fixing portions fixed to the fixed side member in contact with the fixed side member, and one or more attached to the strain generating member to detect the strain of the strain generating member A first load estimation means for calculating and estimating a load acting on the wheel bearing using an average value of the output signals of the sensor, and an amplitude of the output signal of the sensor Wheel using the value or the amplitude value and the average value A second load estimating means for calculating / estimating a load acting on the bearing, and selecting and outputting one of the estimated load values of the first and second load estimating means according
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Abstract
Description
例えば、車輪用軸受に対してある方向の荷重が大きくなる場合、固定輪フランジ面とナックル面の間は、最初は荷重よりも静止摩擦力の方が大きいため滑らないが、ある大きさを超えると静止摩擦力に打ち勝って滑るようになる。その状態で荷重を小さくしていくと、やはり最初は静止摩擦力により滑らないが、ある大きさになると滑るようになる。その結果、この変形が生じる部分で荷重を推定しようとすると、出力信号に図62のようなヒステリシスが生じる。ヒステリシスが生じると、検出分解能が低下する。
また、特許文献2のように外輪に歪みゲージを貼り付けるのでは、組立性に問題がある。また、車輪用軸受に作用する上下方向の荷重Fz を検出する場合、荷重Fz に対する固定輪変形量が小さいため歪み量も小さく、上記した技術では検出感度が低くなり、荷重Fz を精度良く検出できない。
この場合、前記各センサユニットのセンサの出力信号は、出力信号分離手段により直流成分と交流成分に分離して、前記荷重推定手段に入力してもよい。荷重推定手段は、前記各直流成分および交流成分(振幅値)を変数とし、これら各変数に推定する各方向の荷重ごとに定められる補正係数を乗算してなる一次式から各方向の荷重を推定してもよい。前記補正係数は、実験や解析により予め求められる。前記変数として、前記直流成分と交流成分(振幅値)のほか、前記センサ出力信号の平均値、振幅値、絶対値などのうちの2つ以上を用いても良く、さらにはこれらの値に前記直流成分と交流成分(振幅値)を含めたものの中から2つ以上のものを用いても良い。
また、3つ以上のセンサユニットのセンサの出力信号から車輪用軸受の径方向に作用する径方向荷重および車輪用軸受の軸方向に作用する軸方向荷重を推定する荷重推定手段を設けているので、どのような荷重条件においても、径方向荷重(駆動力となる荷重Fx や垂直方向荷重Fz )と軸方向荷重Fy を感度良く正確に検出することができる。
とくに、各センサユニットのセンサの出力信号を直流成分と交流成分に分離して前記荷重推定手段に入力する出力信号分離手段を設け、前記各直流成分および交流成分(振幅値)を変数とし、これら各変数に推定する各方向の荷重ごとに定められる補正係数を乗算してなる一次式から各方向の荷重を荷重推定手段で推定するものとすれば、荷重推定手段におけるセンサ出力信号の補正処理を直流成分と交流成分に分けてきめ細かく行うことができて、荷重をより精度良く検出できる。
車輪用軸受の径方向荷重(垂直方向荷重Fz や駆動力となる荷重Fx )に対する前記固定側部材の変形量は、軸方向荷重Fy に対する変形量と比較して非常に小さいため、軸方向荷重Fy の影響を受けやすい。そこで、径方向荷重推定手段による推定値を軸方向荷重による推定値により補正すれば、径方向荷重をより正確に推定することができる。
この構成の場合、方向判別のためのセンサを別途設けることなく、軸方向荷重Fy の方向を判別することができる。
軸受回転による発熱や周辺環境などにより車輪用軸受の温度が変化すると、荷重が変化しなくても、センサユニットのセンサ出力信号は熱膨張などにより変動するので、検出された荷重に温度の影響が残る。そこで、車輪用軸受の温度またはその周辺温度に応じてセンサユニットのセンサ出力信号を補正する温度補正手段を設けると、温度による検出誤差を低減できる。
荷重を推定する荷重推定手段において、センサユニットの歪み発生部材に取付けられてセンサ設置部の温度を検出するセンサ部温度センサ、および固定側部材におけるセンサユニットの近傍の周方向位置に設けられて転走面近傍の温度を検出する転走面温度センサの出力から、センサユニットのセンサの出力信号を温度補正手段によって補正し、その補正した信号から車輪用軸受もしくはタイヤに加わる荷重を推定するようにしているので、軸受内外部の温度差による検出誤差を補正することで、外気温の変化や、荷重変化による軸受内部発熱の変動の影響を低減することが可能となり、車輪用軸受やタイヤ接地面に作用する荷重を高い精度で安定良く検出できる。
この発明において、前記温度補正手段は、前記センサ部温度センサの出力と前記転走面温度センサの出力との差により前記センサユニットのセンサの出力信号を補正するものとし、その補正量は予め作成した前記両温度センサの出力差と補正量との一次近似関係式から決定するものとしても良い。この構成の場合、センサユニットのセンサの出力信号に重畳するオフセット量、つまり固定側部材の内部から表面にかけての温度勾配による熱歪みを十分に低減でき、荷重推定値の精度を向上させることができる。
センサユニットの歪み発生部材に歪みセンサの設置部の温度を検出する温度センサを取付け、荷重推定手段では、歪みセンサの出力信号を温度補正手段によって温度センサの出力で補正し、その補正した信号から車輪用軸受もしくはタイヤに加わる荷重を推定するようにしているので、軸受回転による発熱や周囲環境などにより車輪用軸受の温度が変化した場合に、外方部材とセンサユニットとの線膨張率の差などにより歪みセンサの出力信号に生じる変動を補正することができる。
この場合に、センサユニットと外気との断熱が不十分であると、外気の状態や歪みセンサの周辺の状態(風量、水分の付着の有無など)によって放熱抵抗が変わるため、外方部材の温度と温度センサの検出した温度とがずれて、前記荷重推定手段での補正により算出される補正値と、実際の温度膨張の状態とがずれ、最終的に荷重推定手段で推定される荷重に誤差が生じる。このセンサ付車輪用軸受では、センサユニットとその周辺の外気との間に断熱材料を介在させたので、外気の状態や水分の付着等に影響されず、上記した外部環境の影響を最小限度に抑えることができて、車輪用軸受やタイヤ接地面に作用する荷重を高い精度で安定良く検出できる。
この構成の場合は、保護カバーにより、飛び石などの異物の接触等に対してセンサユニットのセンサや配線系等を保護すると共に、センサユニットを外気温や水等の外部環境の影響から最小限度に抑えることができる。
センサユニットのセンサの出力信号の平均値を用いて車輪用軸受に作用する荷重を演算・推定する第1の荷重推定手段と、センサ出力信号の振幅値、またはその振幅値と前記平均値とを用いて車輪用軸受に作用する荷重を演算・推定する第2の荷重推定手段とを設け、これら両荷重推定手段のうちいずれかの推定する荷重値を、車輪回転速度に応じて切り替え選択して出力する選択出力手段を設けているので、車輪が静止あるいは低速状態にあるときには時間平均処理をすることなく求められる平均値から得られる第1の荷重推定手段の推定荷重値を出力することで、検出処理時間を短くできる。また、車輪が通常回転状態にあるときには、センサ出力信号の平均値と振幅値を精度良く演算できるので、振幅値、または平均値と振幅値とから得られる第2の荷重推定手段の推定荷重値を出力することで、推定荷重値の誤差が小さくなり、検出遅延時間も十分小さくなる。
その結果、車輪にかかる荷重を正確に推定でき、かつ検出した荷重信号を遅延なく出力できる。このため、その荷重信号を利用した車両の制御の応答性や制御性が向上し、より安全性や走行安定性を高めることができる。
車輪が静止あるいは低速状態では、振幅値を演算するのにセンサ出力信号の1周期分の時間を要し、推定荷重値の出力の時間遅れが大きくなるが、平均値のみから荷重値を演算する第1の荷重推定手段からは検出した荷重信号を遅延なく出力できる。
内方部材2は回転側部材となるものであって、車輪取付用のハブフランジ9aを有するハブ輪9と、このハブ輪9の軸部9bのインボード側端の外周に嵌合した内輪10とでなる。これらハブ輪9および内輪10に、前記各列の転走面4が形成されている。ハブ輪9のインボード側端の外周には段差を持って小径となる内輪嵌合面12が設けられ、この内輪嵌合面12に内輪10が嵌合している。ハブ輪9の中心には貫通孔11が設けられている。ハブフランジ9aには、周方向複数箇所にハブボルト(図示せず)の圧入孔15が設けられている。ハブ輪9のハブフランジ9aの根元部付近には、車輪および制動部品(図示せず)を案内する円筒状のパイロット部13がアウトボード側に突出している。
具体的には、1組のセンサユニット対19Aを構成する2つのセンサユニット20は、図2のように、外方部材1の外径面における上面部の、隣り合う2つの突片1aaの間の中央部に1つのセンサユニット20が配置され、外方部材1の外径面における下面部の、隣り合う2つの突片1aaの間の中央部に他の1つのセンサユニット20が配置されている。
駆動力による荷重Fx 、軸方向荷重Fy がゼロの状態で、垂直方向荷重Fz が印加された場合、外方部材1の外径面の変形モードは、図5に矢印で示すようになり、外方部材1の外径面の上面部が外径方向へ変形し、下面部が内径方向へ変形する。この実施形態では、センサユニット20を、その2つの接触固定部21aが外方部材1の外径面の同一軸方向位置でかつ周方向に互いに離間した位置となるように配置して、周方向の歪みを検出するようにしている。これにより、前記上面部に固定されたセンサユニット20の歪み発生部材21は、歪みが大きくなる引っ張り方向に変形し、前記下面部に固定されたセンサユニット20の歪み発生部材21は、歪みが小さくなる圧縮方向に変形する。これに対して、外方部材1の外径面における右面部および左面部の変形は微小なものとなる。そこで、垂直方向荷重Fz の推定では、外方部材1の外径面における上面部と下面部に配置されたセンサユニット対19Aの2つのセンサユニット20のセンサ出力信号の差分が大きな要因となる。
そこで、前記径方向荷重推定手段31および軸方向荷重推定手段32では、各荷重Fx 、Fy 、Fz の推定値を、次の行列式から求める。
このセンサ付車輪用軸受から得られた検出荷重を自動車の車両制御に使用することにより、自動車の安定走行に寄与できる。また、このセンサ付車輪用軸受を用いると、車両にコンパクトに荷重センサを設置でき、量産性に優れたものとでき、コスト低減を図ることができる。
・ センサユニット20の設置個数(少なくとも3つ以上)、接触固定部21a,センサ22,切欠き部21bの数、設置場所
・ センサユニット20の形状、固定方法(接着、溶接でも良い。スペーサ23を介さずに、2つの接触固定部21aを外方部材1の外径面に直接固定し、その外径面における両接触固定部21aの被固定部位間に溝を設けても良い。)、固定する向き(軸方向に向けて固定し、軸方向の歪みを検出しても構わない。)
また、歪み発生部材21の中央部には内面側に開口する1つの切欠き部21bが形成されている。歪みセンサ22は、歪み発生部材21における各方向の荷重に対して歪みが大きくなる箇所に貼り付けられる。ここでは、その箇所として、前記切欠き部21bの周辺、具体的には歪み発生部材21の外面側で切欠き部21bの背面側となる位置が選ばれており、歪みセンサ22は切欠き部21b周辺の歪みを検出する。
先ず、外方部材1の内外温度差として、ΔT=Ti -Ts を求める。外方部材1の内外の温度勾配と歪みセンサ22の出力信号に重畳するオフセット量との関係は、外方部材1の構造などによって決まり、図20にグラフで示すような比例関係で近似できる。なお、図20では、センサユニット20の温度を一定とし、温度差ΔT=0のときの歪みセンサ22の出力信号をS0 としている。
次に、温度補正手段35Aでは、図20のグラフから係数を求めておいて、前記内外温度差ΔTを用いて、歪みセンサ22の出力信号の補正値を、
補正値=(歪みセンサ22の出力)+(センサ部温度によるオフセットO(Ts ))+(温度勾配によるオフセットG(ΔT))
として求める。ただし、
O(Ts ):線膨張の差によるオフセット量+歪みセンサ22の温度特性
G(ΔT):温度勾配によるオフセット量
とくに、センサユニット20の歪み発生部材21に歪みセンサ22の設置部の温度を検出するセンサ部温度センサ28Aを取付け、外方部材1におけるセンサユニット20の近傍の周方向位置に、転走面3の近傍の温度Tiを検出する転走面温度センサ28Bを設け、荷重推定手段30では、温度補正手段35Aにより、歪みセンサ22の出力信号をセンサ部温度センサ28Aおよび転走面温度センサ28Bの出力で補正し、その補正した信号から車輪用軸受もしくはタイヤに加わる荷重を推定するようにしているので、外気温の変化や、荷重変化による軸受内部発熱の変動の影響を低減することが可能となり、車輪用軸受やタイヤ接地面に作用する荷重を高い精度で安定良く検出でき、走行中の降雨や外気温の変化があっても荷重検出に影響を受けにくくなる。
このセンサ付車輪用軸受から得られた検出荷重を車両制御に使用することにより、高い荷重がかかる条件で走行する場合でも検出精度が悪化することがなく、正確な車両制御により安全性を高めることができる。
このように4つのセンサユニット20A~20Dを配置することで、車輪用軸受に作用する垂直方向荷重Fz 、駆動力や制動力となる荷重Fx 、軸方向荷重Fy を推定することができる。以下の説明では、説明の便宜上、4つのセンサユニット20A,20B,20C,20Dのうち、センサユニット20A,20Bについて説明する。
F=M1×S ……(1)
という関係で表すことができ、この関係式(1)から荷重Fを推定することができる。ここで、M1は所定の補正係数行列である。
前記第1の荷重推定手段56では、複数のセンサユニットからの平均値信号からオフセット分を除外した平均値ベクトルAを用いて、この変数に所定の補正係数M1を乗算した一次式、つまり
F=M1×A ……(2)
から荷重Fを演算・推定する。
F=M2×A+M3×B ……(3)
から荷重Fを演算・推定する。このように2種類の変数を用いることで、荷重推定精度をさらに向上させることができる。
上記各演算式における各補正係数の値は、予め試験やシミュレーションで求めておいて設定する。前記第1の荷重推定手段56および第2の荷重推定手段57による演算は並行して行なわれる。なお、式(3)において、変数である平均値Aを省略しても良い。つまり、第2の荷重推定手段57では、振幅値Bのみを変数として用いて荷重Fを演算・推定することもできる。
この場合に、2つの歪みセンサ22A,22Bの前記円周方向の間隔を、転動体5の配列ピッチPの{1/2+n(n:整数)}倍、またはこれらの値に近似した値としても良い。この場合にも、両歪みセンサ22A,22Bの出力信号a,bの和として求められる平均値Aは転動体5の通過による変動成分をキャンセルした値となり、差分から求められる振幅値Bは温度の影響を受けにくいため安定しており、さらに2つの信号を使用するため検出精度が高められる。
車輪の低速回転時には、センサ出力信号の振幅を検出するための処理時間が長くなり、さらに静止時には振幅の検出そのものが不可能になる。そこで、このように、車輪回転速度が所定の下限速度よりも低い場合に、平均値Aだけを用いた第1の荷重推定手段56からの荷重推定値を選択して出力することにより、検出した荷重信号を遅延なく出力することができる。
軸受回転による発熱や周辺環境などにより車輪用軸受の温度が変化すると、荷重が変化しなくても、センサユニット20A,20Bのセンサ出力信号は熱膨張などにより変動するので、検出された荷重に温度の影響が残る。そこで、車輪用軸受の温度またはその周辺温度に応じてセンサ出力信号の平均値Aを補正する温度補正手段35を設けると、温度による検出荷重誤差を低減することができる。
その結果、車輪にかかる荷重を正確に推定でき、かつ検出した荷重信号を遅延なく出力できる。このため、その荷重信号を利用した車両の制御の応答性や制御性が向上し、より安全性や走行安定性を高めることができる。
一方、垂直方向荷重Fz がゼロの状態で軸方向荷重Fy が印加された場合、外方部材1の外径面の変形モードは、図57に矢印P,Qで示すようになり、外方部材1の外径面の上面部および下面部とも外径方向へ変形する。これにより、前記上面部に固定されたセンサユニット20の歪み発生部材21も、前記下面部に固定されたセンサユニット20の歪み発生部材21も共に、歪みが大きくなる引っ張り方向に変形する。それゆえ、このときのセンサユニット対19の2つのセンサユニット20のセンサ出力信号A,B(図59に破線のグラフとして示す)の差分をとると、同図に実線のグラフCとして示すように傾きの小さい出力曲線が得られる。また、2つのセンサユニット20の出力信号A,Bの和をとると、別の実線のグラフDとして示すように傾きの大きい出力曲線が得られる。
(1) 軸方向荷重推定手段32A:2つのセンサユニット20のセンサ出力信号A,Bの和を求め、軸方向荷重(コーナリング力)Fy を推定する。この場合、垂直方向荷重Fz に対するセンサ出力信号A,Bの和の傾きは小さく、軸方向荷重Fy の歪み量は垂直方向荷重Fz と比べて非常に大きいため、垂直方向荷重Fz による変動分はほとんど影響を受けない。
(2) 径方向荷重推定手段31A:2つのセンサユニット20のセンサ出力信号A,Bの差を求め、軸方向荷重推定手段32Aで求めた軸方向荷重Fy の値で補正して、垂直方向荷重Fz を推定する。垂直方向荷重Fz に限らず車輪用軸受の径方向に作用する径方向荷重(駆動力となる荷重Fx を含む)に対する外方部材1の変形量は、軸方向荷重Fy に対する変形量と比較して非常に小さいため、軸方向荷重Fy の影響を受けやすい。そこで、上記したように、径方向荷重推定手段31Aによる推定値を軸方向荷重推定手段32Aで求めた軸方向荷重Fy の値で補正すれば、径方向荷重(ここでは垂直方向荷重Fz )を正確に推定できる。径方向荷重推定手段31Aは、前記補正処理を行う補正手段45を有する。例えば、垂直方向荷重Fz と歪み量が比例関係にある場合、補正手段45は軸方向荷重Fy の値によりオフセット量や傾きを補正する。
そこで、この応用例では、1つのセンサユニット20における2つの歪みセンサ22A,22Bの出力信号a,bの差分に基づき、前記径方向荷重推定手段31Aおよび軸方向荷重推定手段32Aで推定される垂直方向荷重Fz および軸方向荷重Fy の温度変化による変動分を補正する推定値用温度補正手段54を設けている。
また、これらの実施形態および応用例では第3世代型の車輪用軸受に適用した場合につき説明したが、この発明は、軸受部分とハブとが互いに独立した部品となる第1または第2世代型の車輪用軸受や、内方部材の一部が等速ジョイントの外輪で構成される第4世代型の車輪用軸受にも適用することができる。また、このセンサ付車輪用軸受は、従動輪用の車輪用軸受にも適用でき、さらに各世代形式のテーパころタイプの車輪用軸受にも適用することができる。その場合、内方部材の外周にセンサユニットあるいはセンサ組立品を設ける。
[態様1]
態様1にかかるセンサ付き車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受であって、上記外方部材および内方部材のうちの固定側部材の外径面に、その固定側部材の円周方向における180度の位相差をなす位置に配置された2つのセンサユニットからなるセンサユニット対を少なくとも1組設け、前記センサユニットは、前記固定側部材の外径面に接触して固定される2つ以上の接触固定部を有する歪み発生部材、および固定側部材の互いに円周方向の同位相の位置となるように前記歪み発生部材に取付けられて前記歪み発生部材の歪みを検出する2つ以上のセンサを有し、前記センサユニット対における2つのセンサユニットのセンサの出力信号の差分から車輪用軸受の径方向に作用する径方向荷重を推定する径方向荷重推定手段と、前記センサユニット対における2つのセンサユニットのセンサの出力信号の和から車輪用軸受の軸方向に作用する軸方向荷重を推定する軸方向荷重推定手段とを設けている。
態様2にかかるセンサ付き車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受であって、上記外方部材および内方部材のうちの固定側部材に接触して固定される2つ以上の接触固定部を有する歪み発生部材、この歪み発生部材に取付けられてこの歪み発生部材の歪みを検出するセンサ、および前記歪み発生部材に取付けられて前記センサ設置部の温度を検出するセンサ部温度センサからなる1つ以上のセンサユニットを設け、さらに前記固定側部材における前記センサユニットの近傍の周方向位置に、転走面近傍の温度を検出する転走面温度センサを設け、前記センサユニットのセンサの出力信号を前記センサ部温度センサおよび転走面温度センサの出力で補正し、その補正した信号から車輪用軸受もしくはタイヤに加わる荷重を推定する荷重推定手段を設けている。
態様3にかかるセンサ付き車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受であって、上記外方部材および内方部材のうちの固定側部材の周面にセンサユニットを設け、前記センサユニットは、前記固定側部材の周面に接触して固定される2つ以上の接触固定部を有する歪み発生部材、この歪み発生部材に取付けられて歪み発生部材の歪みを検出する1つ以上の歪みセンサ、および前記歪み発生部材に取付けられて前記歪みセンサ設置部の温度を検出する温度センサを有し、前記センサユニットとこのセンサユニット周辺の外気との間に断熱材料を介在させ、前記センサユニットのセンサ出力信号を前記温度センサの出力で補正し、その補正した信号から車輪用軸受もしくはタイヤに加わる荷重を推定する荷重推定手段を設けている。
態様4にかかるセンサ付き車輪用軸受は、複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受であって、上記外方部材および内方部材のうちの固定側部材に、この固定側部材に接触して固定される2つ以上の接触固定部を有する歪み発生部材、およびこの歪み発生部材に取付けられてこの歪み発生部材の歪みを検出する1つ以上のセンサからなる荷重検出用センサユニットを設け、前記センサの出力信号の平均値を用いて車輪用軸受に作用する荷重を演算・推定する第1の荷重推定手段と、前記センサの出力信号の振幅値、またはその振幅値と前記平均値とを用いて車輪用軸受に作用する荷重を演算・推定する第2の荷重推定手段と、車輪回転速度に応じて、前記第1および第2の荷重推定手段のうちいずれか一方の推定荷重値を切り替え選択して出力する選択出力手段とを設けている。
2…内方部材
3,4…転走面
5…転動体
20…センサユニット
21…歪み発生部材
21a…接触固定部
21b…切欠き部
22,22A,22B…歪みセンサ
28A…センサ部温度センサ
28B…転走面温度センサ
29…温度センサ
30…荷重推定手段
31,31A…径方向荷重推定手段
32,32A…軸方向荷重推定手段
33,33A…軸方向荷重方向判別手段
34…出力信号分離手段
35,35A,35B,35C…温度補正手段
36,36A,36B…保護カバー
44…断熱材料
45…補正手段
56…第1の荷重推定手段
57…第2の荷重推定手段
65…選択出力手段
Claims (15)
- 複列の転走面が内周に形成された外方部材と、前記転走面と対向する転走面が外周に形成された内方部材と、両部材の対向する転走面間に介在した複列の転動体とを備え、車体に対して車輪を回転自在に支持する車輪用軸受であって、
上記外方部材および内方部材のうちの固定側部材の外径面に、少なくとも3つ以上のセンサユニットを設け、前記センサユニットは、前記固定側部材の外径面に接触して固定される2つ以上の接触固定部を有する歪み発生部材およびこの歪み発生部材に取付けられて歪み発生部材の歪みを検出する1つ以上の歪みセンサを有し、前記3つ以上のセンサユニットのセンサの出力信号から車輪用軸受の径方向に作用する径方向荷重および車輪用軸受の軸方向に作用する軸方向荷重を推定する荷重推定手段を設けたセンサ付車輪用軸受。 - 請求項1において、さらに、前記各センサユニットのセンサの出力信号を、直流成分と交流成分に分離して前記荷重推定手段に入力する出力信号分離手段を設け、前記荷重推定手段は、前記各直流成分および交流成分の振幅値を変数とし、これら各変数に推定する各方向の荷重ごとに定められる補正係数を乗算してなる一次式から各方向の荷重を推定するものとしたセンサ付車輪用軸受。
- 請求項2において、前記荷重推定手段は、前記3つ以上のセンサユニットのうち2つのセンサユニットのセンサの出力信号の差分から車輪用軸受の径方向に作用する径方向荷重を推定する径方向荷重推定手段と、前記3つ以上のセンサユニットのうち2つセンサユニットのセンサの出力信号の和から車輪用軸受の軸方向に作用する軸方向荷重を推定する軸方向荷重推定手段とでなるセンサ付車輪用軸受。
- 請求項3において、前記3つ以上のセンサユニットのうちの2つのセンサユニットは、タイヤ接地面に対して上下位置となる前記固定側部材の外径面の上面部と下面部とに配置し、前記径方向荷重推定手段は、前記2つのセンサユニットのセンサの出力信号の差分から車輪用軸受に作用する垂直方向荷重を推定するものとしたセンサ付車輪用軸受。
- 請求項3において、前記3つ以上のセンサユニットのうちの2つのセンサユニットは、タイヤ接地面に対して車両の前後位置となる前記固定側部材の外径面の右面部と左面部とに配置し、前記径方向荷重推定手段は、前記2つのセンサユニットの出力信号の差分から駆動力となる荷重を推定するものとしたセンサ付車輪用軸受。
- 請求項3において、前記径方向荷重推定手段は、その推定値を前記軸方向荷重推定手段による推定値により補正する補正手段を有するセンサ付車輪用軸受。
- 請求項1において、前記3つ以上のセンサユニットのうちの2つのセンサユニットは、タイヤ接地面に対して上下位置となる前記固定側部材の外径面の上面部と下面部とに配置し、前記2つのセンサユニットのセンサの出力信号の振幅から車輪用軸受の軸方向に作用する軸方向荷重の方向を判別する軸方向荷重方向判別手段を設けたセンサ付車輪用軸受。
- 請求項1において、さらに、車輪用軸受の温度またはその周辺温度に応じて前記センサユニットのセンサ出力信号を補正する温度補正手段を設けたセンサ付車輪用軸受。
- 請求項1において、さらに、
前記歪み発生部材に取付けられて前記歪みセンサの設置部の温度を検出するセンサ部温度センサと、
前記固定側部材における前記センサユニットの近傍の周方向位置に、転走面近傍の温度を検出する転走面温度センサと、
前記センサユニットのセンサの出力信号を前記センサ部温度センサおよび転走面温度センサの出力で補正する温度補正手段とを有し、
前記荷重推定手段が前記温度補正手段により補正された信号から、車輪用軸受もしくはタイヤに加わる荷重を推定するセンサ付車輪用軸受。 - 請求項9において、前記転走面温度センサの個数を、センサユニットの個数と同数とし、かつ前記固定側部材における各センサユニットの周方向位置と位相を合わせて各転走面温度センサを設けたセンサ付車輪用軸受。
- [規則91に基づく訂正 04.01.2010]
請求項9において、前記温度補正手段は、前記センサ部温度センサの出力と前記転走面温度センサの出力との差により前記センサユニットのセンサの出力信号を補正するものとし、その補正量は予め作成した前記両温度センサの出力差と補正量との一次近似関係式から決定するものとしたセンサ付車輪用軸受。 - 請求項1において、さらに、
前記歪み発生部材に取付けられて前記歪みセンサの設置部の温度を検出する温度センサと、
前記センサユニットとこのセンサユニット周辺の外気との間に介在させた断熱材料と、を介在させ、
前記センサユニットのセンサ出力信号を前記温度センサの出力で補正する温度補正手段とを有し、
前記荷重推定手段が前記温度補正手段により補正された信号から、車輪用軸受もしくはタイヤに加わる荷重を推定するセンサ付車輪用軸受。 - 請求項12において、前記センサユニット、前記センサの出力信号を処理する信号処理用IC、およびこれらセンサおよび信号処理用ICの配線系を、前記固定側部材の周面に取付けられる円環状の保護カバーの内側に配置し、この保護カバーは、センサユニットの配置部にセンサユニットを露出させる開口する開口部を有し、この開口部を前記断熱材料で密封したセンサ付車輪用軸受。
- 請求項1において、さらに、
前記センサの出力信号の平均値を用いて車輪用軸受に作用する荷重を演算・推定する第1の荷重推定手段と、
前記センサの出力信号の振幅値、またはその振幅値と前記平均値とを用いて車輪用軸受に作用する荷重を演算・推定する第2の荷重推定手段と、
車輪回転速度に応じて、前記第1および第2の荷重推定手段のうちいずれか一方の推定荷重値を切り替え選択して出力する選択出力手段とを設けたセンサ付車輪用軸受。 - 請求項14において、車輪回転速度が、設定された下限速度よりも低い場合に、前記選択出力手段は第1の荷重推定手段の推定荷重値を選択して出力するものとしたセンサ付車輪用軸受。
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EP09820406.8A EP2341327B1 (en) | 2008-10-15 | 2009-10-08 | Sensor-equipped bearing for wheel |
CN2009801409126A CN102187189B (zh) | 2008-10-15 | 2009-10-08 | 带有传感器的车轮用轴承 |
US13/064,738 US8567260B2 (en) | 2008-10-15 | 2011-04-12 | Sensor-equipped bearing for wheel |
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JP2008272654A JP2010101720A (ja) | 2008-10-23 | 2008-10-23 | センサ付車輪用軸受 |
JP2008-272654 | 2008-10-23 | ||
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JP2008-314166 | 2008-12-10 | ||
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Also Published As
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EP2341327A1 (en) | 2011-07-06 |
EP2341327A4 (en) | 2012-03-28 |
EP2341327B1 (en) | 2013-09-18 |
CN102187189A (zh) | 2011-09-14 |
KR20110065523A (ko) | 2011-06-15 |
KR101574304B1 (ko) | 2015-12-03 |
US20110185823A1 (en) | 2011-08-04 |
US8567260B2 (en) | 2013-10-29 |
CN102187189B (zh) | 2013-03-13 |
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