WO2007119706A1 - 含Crニッケル基合金管の製造方法および含Crニッケル基合金管 - Google Patents
含Crニッケル基合金管の製造方法および含Crニッケル基合金管 Download PDFInfo
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- WO2007119706A1 WO2007119706A1 PCT/JP2007/057833 JP2007057833W WO2007119706A1 WO 2007119706 A1 WO2007119706 A1 WO 2007119706A1 JP 2007057833 W JP2007057833 W JP 2007057833W WO 2007119706 A1 WO2007119706 A1 WO 2007119706A1
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- Prior art keywords
- tube
- gas
- containing nickel
- less
- base alloy
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
- C23C8/16—Oxidising using oxygen-containing compounds, e.g. water, carbon dioxide
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/058—Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/002—Component parts or details of steam boilers specially adapted for nuclear steam generators, e.g. maintenance, repairing or inspecting equipment not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/04—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler and characterised by material, e.g. use of special steel alloy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12292—Workpiece with longitudinal passageway or stopweld material [e.g., for tubular stock, etc.]
Definitions
- the present invention relates to a method for producing a Cr-Neckel-based alloy tube and a Cr-Nickel-based alloy tube with little Ni elution even when used for a long period of time in a high-temperature water environment.
- the present invention relates to a Cr-containing nickel-base alloy tube that is suitable for applications such as structural members.
- Nickel-based alloys are excellent in mechanical properties and are therefore used as various members.
- nickel-based alloys with excellent corrosion resistance are used.
- 60% Ni-30% Cr-10% Fe alloy is used for the members of steam generators in pressurized water reactors (PWR).
- Nickel-based alloys have excellent corrosion resistance and a slow corrosion rate, but trace amounts of Ni elute even when used for a long time.
- Ni is transported to the core in the process of circulating the reactor water and is irradiated with neutrons in the vicinity of the fuel.
- Ni is irradiated with neutron, it is converted to radioactive Co by nuclear reaction. Since this radioactive Co has a very long half-life, it continues to emit radiation for a long time. Therefore, if the amount of Ni elution increases, the exposure dose for workers performing periodic inspections will increase.
- Patent Document 2 discloses a heat treatment that serves as at least a part of an age hardening treatment and an oxide film formation treatment in an oxidizing atmosphere of 10 _3 Torr to atmospheric pressure air after solution treatment of a nickel-based precipitation strengthened alloy.
- the manufacturing method of the member for nuclear power plants which gives is disclosed.
- Patent Document 3 discloses a method for producing a nickel-based alloy product in which a nickel-based alloy product is heat-treated in a mixed atmosphere of hydrogen or hydrogen having a dew point of -60 ° C to + 20 ° C. Yes.
- Patent Document 4 discloses a method of forming a chromium-enriched layer by exposing an alloy workpiece containing Ni and Cr to a gas mixture of water vapor and at least one non-oxidizing gas. It has been done.
- Patent Document 5 describes a continuous heat treatment method as a heat treatment method that reliably and efficiently generates a two-layer oxide film that suppresses elution of Ni in a high-temperature water environment on the inner surface of a nickel-based alloy tube.
- Patent Document 1 Japanese Patent Application Laid-Open No. 64-55366
- Patent Document 2 JP-A-8-29571
- Patent Document 3 Japanese Patent Laid-Open No. 2002-121630
- Patent Document 4 Japanese Patent Laid-Open No. 2002-322553
- Patent Document 5 Japanese Patent Laid-Open No. 2003-239060
- Patent Document 1 The film formed by the method disclosed in Patent Document 1 has an insufficient thickness, so that the elution prevention effect is lost due to damage of the film due to long-term use. There's a problem.
- Patent Document 2 has a problem in that oxidized Ni is taken into the film and eluted immediately during use.
- a method for forming an oxide film by controlling the amount of water vapor (dew point) and as in the method disclosed in Patent Document 5, the dew point is used as an atmospheric gas.
- the heat treatment method using hydrogen gas or hydrogen and argon gas with controlled gas it is difficult to form a uniform acid film on the inlet side and the outlet side of water vapor. This is due to the following reasons.
- the thickness of the oxide film to be generated passes through the boundary layer of the oxygen-containing gas concentration on the surface of the material to be treated, which is not only the oxygen potential. It is rate-limited by all diffusivity.
- the concentration boundary layer refers to the boundary layer of the gas concentration distribution at the surface of the material to be processed and at a location away from the surface (for example, near the central axis inside the tube).
- This diffusivity is affected by physical properties such as gas diffusion coefficient and kinematic viscosity coefficient, and oxidation treatment conditions such as gas concentration and flow velocity. Water vapor (H 2 O) has the above diffusivity.
- the thickness of the oxide film is too thin, the effect of Ni elution resistance cannot be obtained, but if it is too thick, it becomes easy to peel off, and conversely the Ni elution resistance deteriorates. According to the study by the present inventors, the thickness of the oxide film needs to be adjusted within the range of micron order force and submicron order.
- the composition of the oxide film formed on the inner surface of the tube can be adjusted.
- the film thickness can be adjusted by controlling the heat treatment conditions such as heating temperature and time, but fine adjustment is difficult even with this method.
- heat treatment conditions such as heating temperature and time, but fine adjustment is difficult even with this method.
- heat treatment for other purposes such as annealing, it is difficult to change these heat treatment conditions in terms of film thickness.
- the inventors of the present invention have conducted extensive research and found that the thickness of the coating film can be controlled by controlling the relationship between the acidic gas concentration and the atmospheric gas flow rate. Was completed.
- the present invention provides a method for producing a Cr-containing nickel-base alloy tube and a Cr-containing nickel-base alloy tube in which chromate oxide is uniformly formed on the surface of the Cr-nickel base alloy tube at a low cost. You The porpose is to do.
- the gist of the present invention is a method for producing a Cr-containing nickel-base alloy tube shown in the following (A) to (G) and a Cr-containing nickel-base alloy tube shown in (H) below.
- a Cr nickel-containing alloy tube is heated in a gas atmosphere including a diacid-containing carbon gas and a non-acidic gas gas. Thickness consisting of 0.2-1
- a method for producing a Cr-containing nickel-base alloy tube characterized by forming a 5 ⁇ m-acid oxide film.
- (E) The above-mentioned (A) force characterized by forming a chromic coating satisfying the relationship defined by the following formula (2) in a Cr-containing nickel-base alloy tube.
- tl and t2 are the chromate coating thicknesses m) at each end of the tube.
- (F) The method for producing a Cr-containing nickel-base alloy tube according to any one of (A) to (E) above, wherein the continuous heat treatment furnace is disposed so as to penetrate the furnace.
- Gas introduction pipe and A Cr-containing nickel base characterized in that a chromate soot coating is formed on the inner surface of the tube by the following steps (1) to (3) using a gas supply device movably provided in the direction of travel of the tube. Alloy tube manufacturing method.
- (G) The method for producing a Cr-containing nickel-base alloy tube according to any one of (A) to (E) above, wherein the continuous heat treatment furnace is disposed so as to penetrate the furnace.
- a chromate soot coating is formed on the inner surface of the pipe by the following steps (1) to (3) using a gas introduction pipe and a gas supply device that is movable in the direction of travel of the pipe.
- the atmospheric gas is supplied from the entrance side of the furnace by a gas supply device and a gas introduction pipe.
- a chromium oxide film having a thickness of 0.2 to 1.5 ⁇ m and satisfying the relationship defined by the following equation (2) is formed on the inner surface of the Cr-containing nickel-base alloy tube.
- Cr-containing nickel-base alloy tube is, by mass%, C: 0.15% or less, Si: 1.00% or less, Mn: 2.0% or less, P: 0.030% or less, S: 0 030% or less, Cr: 10.0-40.0%, Fe: 15.0% or less, Ti: 0.5% or less, Cu: 0.50% or less, and Al: 2.00% or less
- the balance should be Ni and impurities. Further, instead of a part of Ni, it may contain at least one element selected from the following group forces.
- the Cr-containing nickel-base alloy tube can be used, for example, as a member for a nuclear power plant.
- Chromate film means an oxide film mainly composed of Cr 2 O, other than Cr 2 O
- oxides for example, oxides such as MnCr 2 O, TiO, Al 2 O, and SiO
- the surface of the Cr-containing nickel-base alloy has an acid coating that also has chromic acid strength, it can be added to the upper layer (outer layer) and Z or lower layer (inner layer) of the chromium oxide layer. An oxide layer is formed.
- the present invention it is possible to form a chromic oxide film uniformly and inexpensively on the inner surface of a Cr-containing nickel-based alloy tube.
- the Cr-containing nickel-base alloy tube produced by the method of the present invention has a very low elution of Ni even when used for a long time in a high-temperature water environment, for example, a high-temperature water environment in a nuclear power plant. (Steam Generator tubing) and other components used in high-temperature water, especially for nuclear power plant components.
- the Cr-containing nickel-base alloy pipe is replaced with an atmosphere gas composed of carbon dioxide gas and non-oxidizing gas, or a part of the carbon dioxide gas.
- an atmosphere gas composed of carbon dioxide gas and non-oxidizing gas, or a part of the carbon dioxide gas.
- the upper limit of the concentration of carbon dioxide gas is not particularly limited, but from the viewpoint of reducing the manufacturing cost, it is more preferably 10 vol% or less, preferably 50 vol% or less.
- Carbon dioxide gas has the effect of forming a chromium oxide film on the inner surface of the Cr-containing nickel-base alloy tube in a high temperature environment. That is, in an atmosphere consisting of carbon dioxide gas, as shown in the following reaction formula, CO is adsorbed on the Cr-containing nickel-based alloy tube (M) and directly from the CO (acid
- the thickness of the chromium oxide film to be formed is affected by the conditions of acid treatment such as gas concentration and flow rate to be supplied. Hateful. For this reason, a more uniform acid film can be formed on the inner surface of the tube than the conventional acid process performed in a water vapor atmosphere.
- An advantage of using carbon dioxide gas is that a desired oxidation treatment atmosphere can be created at a lower cost than the method of controlling the water concentration with a conventional dew point generator.
- Oxygen gas may also be included in the atmospheric gas instead of part of the carbon dioxide gas in order to form a chromium oxide, as in the case of the carbon dioxide gas.
- Oxygen gas may also be included in the atmospheric gas instead of part of the carbon dioxide gas in order to form a chromium oxide, as in the case of the carbon dioxide gas.
- the concentration should be 5 vol% or less. If oxygen is contained even in a trace amount, the above-described effect is obtained, so the lower limit is not particularly limited. However, the effect is significant when it is contained in an amount of 0.0001 vol% or more.
- water vapor may also be included in the atmospheric gas instead of part of the carbon dioxide gas in order to form chromium oxide.
- concentration shall be 7.5 vol% or less.
- a more preferred upper limit is 2.5 vol%.
- the lower limit of the water vapor concentration is not particularly limited. However, in order to sufficiently form a chromate salt coating effective in suppressing Ni elution, it is preferably set to 0.01 vol% or more. A more preferred lower limit is 0.1 V ol%.
- non-oxidizing gas examples include hydrogen gas, rare gas (Ar, He, etc.), carbon monoxide gas, nitrogen gas, hydrocarbon gas, and the like.
- these non-oxidizing gases when carbon monoxide gas, nitrogen gas, or hydrocarbon gas is used, there is a concern of carburizing or nitriding, so at least one of hydrogen gas and rare gas is included. Is preferred.
- By adjusting the gas concentration of these non-oxidizing gases it is possible to appropriately adjust the concentration of dioxide carbon gas, or further oxygen gas and Z or water vapor.
- Hydrogen gas is often used industrially as an atmospheric gas for heat treatment, and if it is used for diluting diacid-carbon gas, the manufacturing cost can be reduced. Therefore, it is most preferable to perform the heat treatment with the atmosphere gas as a gas atmosphere composed of carbon dioxide and hydrogen gas.
- the concentration of atmospheric gas in the case of containing water vapor can be controlled by adjusting the water vapor concentration by dew point management after adjusting the concentration of carbon dioxide gas and non-oxidizing gas, or oxygen gas.
- carbon dioxide gas or further oxygen gas may be added after adjusting the dew point using a non-oxidizing gas.
- Ni elution resistance depends on the thickness of the coating, so it is necessary to control the film thickness. If the film thickness is less than 0.2 m, the Ni elution resistance is insufficient. The relationship between the film thickness and the Ni elution property was examined by a notch elution test. As a result, the Ni elution suppression effect was confirmed at 0.2 m or more, and when the film thickness became 0.3 / zm or more, the Ni elution resistance was further improved. Improves.
- the upper limit of the film thickness is preferably 0.95 / z m, but more preferably 0.8 m.
- the supply of oxidizing gas is considered to limit the oxidation reaction.
- an atmospheric gas is supplied into the pipe, a concentration gradient occurs.
- the gas diffusivity at this time is considered to depend on the oxidizing gas concentration and the atmospheric gas flow rate. Since the supply of the oxidizing gas depends on the gas diffusivity, it can be considered that it also depends on the oxidizing gas concentration and the flow rate of the atmospheric gas.
- the present inventors conducted various experiments with such viewpoint power, and by supplying the atmospheric gas under conditions satisfying the relationship defined by the following equation (1), It has been found that the formed chromate coating can have a desired thickness.
- the lower limit of the equation (1) is preferably 1.0, and the upper limit is preferably 4.0.
- the heat treatment temperature and the heat treatment time are not particularly limited, but for example, the heat temperature can be in the range of 500 to 1250 ° C., and the heat time can be in the range of 10 seconds to 35 hours.
- the reasons for limitation are as follows.
- Heating temperature 500-1250 ° C
- the heating temperature should provide the appropriate thickness and composition of the oxidic coating and the strength properties of the alloy. It may be in a range where Specifically, if the heating temperature is less than 500 ° C, the oxidation of chromium may be insufficient, but if it exceeds 1250 ° C, the strength of the Cr-containing nickel-based alloy material may not be secured. is there. Therefore, the heating temperature should be in the range of 500-1250 ° C.
- Heating time 10 seconds to 35 hours
- the heating time may be set within a range in which an appropriate thickness and composition of the oxide film can be obtained. That is, in order to form an oxide film mainly composed of chromium oxide, it is desirable to heat for 10 seconds or more. However, even if it is heated for more than 35 hours, the acid film is hardly formed. Therefore, the heating time should be in the range of 10 seconds to 35 hours.
- the film forming process is performed in a continuous heat treatment furnace, it is necessary to shorten the heating time to improve the productivity.
- the higher the heating temperature the shorter the heating time. Therefore, if the heating temperature is in the range of 1000 to 1200 ° C, the heating time is in the range of 10 seconds to 60 minutes, more preferably in the range of 1 to 20 minutes.
- the film of the thickness of the present invention can be formed.
- tl and t2 are the chromate coating thicknesses m) at each end of the tube.
- the right side of the above equation (2) is preferably 0.3 m.
- the film thickness varies greatly. Therefore, in the present invention, a mixed gas with carbon dioxide gas and a non-acidic gas having a low diffusibility, or a mixed gas with another acidic gas is used. Thereby, the variation in film thickness can be reduced.
- Ni base alloy tube is formed by heat treatment with the length of the tube shipped as a product, after the heat treatment, specimens of both ends of the tube are cut out and the film thickness is measured. [0058] 4. Chemical composition of element tube of Cr-containing nickel-base alloy
- the chemical composition of the elemental tube of the Cr-containing nickel-based alloy used in the production method of the present invention is, for example, by mass%, C: 0.15% or less, Si: 100% or less, Mn: 2. 0% or less, P: 0.030% or less, S: 0.030% or less, Cr: 10.0 to 40.0%, Fe: 15.0% or less, Ti: 0.5% or less, Cu: It is preferable to contain less than 50% and Al: 2.00% or less, with the balance being Ni and impurities.
- % in the content means “% by mass”.
- the content is preferably 0.15% or less. More desirable is 0.06% or less.
- C has the effect of increasing the grain boundary strength of the alloy. In order to obtain this effect, the C content is desirably 0.01% or more.
- Si 1.00% or less
- Si is used as a deoxidizing material during iron making and remains as an impurity in the alloy. At this time, it should be limited to 1.00% or less. If its content exceeds 0.50%, the cleanliness of the alloy may decrease, so it is desirable to limit the Si content to 0.50% or less.
- Mn 2. 0% or less
- Mn exceeds 2.0%, the corrosion resistance of the alloy is lowered, so it is desirable to make it 2.0% or less.
- Mn is produced by Calo heat, which has lower free energy of formation of oxide than Cr.
- MnCr 2 O is preferentially produced in this layer, and MnCr 2 O is formed as an upper layer on the outside.
- the Cr 2 O layer is protected in the usage environment, and what is the Cr 2 O layer
- the desirable Mn content is 0.1 to 2.0%, and more desirably 0.1 to 1.0%.
- P is an element present as an impurity in the alloy. If its content exceeds 0.030%, corrosion resistance may be adversely affected. Therefore, the P content is limited to 0.030% or less. Is desirable.
- S is an element present as an impurity in the alloy. If its content exceeds 0.030%, corrosion resistance may be adversely affected. Therefore, it is desirable to limit the S content to 0.030% or less.
- Cr is an element necessary for producing an acid film that also has chromic acid properties.
- it is desirable to contain 10.0% or more.
- the Cr content is desirably 10.0 to 40.0%.
- it when it contains 14.0 to 17.0% of Cr, it is excellent in corrosion resistance in an environment containing chloride, and when it contains 27.0 to 31.0% of Cr, it is further purified water at a high temperature. Excellent corrosion resistance in alkaline environments.
- Fe exceeds 15.0%, the corrosion resistance of the Cr-containing nickel-base alloy may be impaired. Therefore, it should be 15.0% or less. In addition, since it is an element that can be used in place of a part of expensive Ni dissolved in Ni, it is desirable to contain 4.0% or more.
- the Fe content should be determined by the balance between Ni and Cr. If the Cr content is 14.0-17.0%, the content is 6.0-10% and the Cr content is 27.0-31.0. If% is included, 7.0-11.0.
- the Ti content exceeds 0.5%, the cleanliness of the alloy may be deteriorated, so the content is desirably 0.5% or less. More desirable is 0.4% or less. However, from the viewpoint of improving the workability of the alloy and suppressing grain growth during welding, it is desirable to contain 0.1% or more.
- Cu is an element present as an impurity in the alloy. If its content exceeds 0.50%, the corrosion resistance of the alloy may decrease. Therefore, it is desirable to limit the Cu content to 0.50% or less. [0068] Al: 2.00% or less
- Al is used as a deoxidizer during steelmaking and remains as an impurity in the alloy.
- the remaining A 1 becomes an oxide inclusion in the alloy, which may deteriorate the cleanliness of the alloy and adversely affect the corrosion resistance and mechanical properties of the alloy. Therefore, it is desirable to limit the A1 content to 2.00% or less.
- the above-mentioned Cr-containing nickel-base alloy may contain any of the above-mentioned elements, and the balance may be made of Ni and impurities. However, for the purpose of improving performances such as corrosion resistance and strength, Nb, Ta, Mo An appropriate amount may be added.
- Nb and Z or Ta Either single or total 3.15-4.15%
- Nb and Ta are effective in improving the strength of the alloy because they easily form carbides.
- fixing C in the alloy has the effect of suppressing Cr deficiency at the grain boundaries and improving the corrosion resistance at the grain boundaries. Accordingly, one or both of these elements may be contained. The above effects become significant when the content of one of the elements is contained when one of the elements is contained, and when the total content is 3.15% or more when both elements are contained.
- the content of Nb and Z or Ta is excessive, hot workability and cold workability may be impaired, and the sensitivity to heat embrittlement may be increased. Therefore, when one of the elements is contained, the content of the single element is desirable. When both elements are contained, the total content is desirably 4.15% or less. Therefore, the content in the case where one or both of Nb and Ta are contained is desirably 3.15 to 4.15% as a single substance or in total.
- Mo has an effect of improving pitting corrosion resistance, and may be contained as necessary.
- the above effect becomes significant at 8% or more, but when it exceeds 10%, an intermetallic compound may be precipitated to deteriorate the corrosion resistance. Therefore, the content when Mo is contained is preferably 8 to 10%.
- the alloy (a) is an alloy having excellent corrosion resistance in an environment containing chloride because it contains 14.0 to 17.0% of Cr and about 75% of Ni. In this alloy, it is desirable to make the Fe content 6.0 to 10.0% from the viewpoint of the balance between the Ni content and the Cr content.
- the alloy (b) contains 27.0 to 31.0% of Cr and about 60% of Ni. Therefore, in addition to chloride-containing environments, the alloy is resistant to corrosion in pure water and alkaline environments at high temperatures. Is an excellent alloy. Even in this alloy, it is desirable that the content of Fe is 7.0 to 10.0% in view of the balance between the Ni content and the Cr content.
- FIG. 1 is a schematic view showing an example of an embodiment of a method for producing a Cr-containing nickel-base alloy tube according to the present invention.
- Fig. 1 (a) shows the supply mode of the atmospheric gas when the preceding tube group la is undergoing heat treatment and the subsequent tube group lb is before heat treatment.
- Fig. 1 (b) shows the supply mode of the atmospheric gas when the leading tube group la and the succeeding tube group lb are both undergoing heat treatment.
- Figure 1 (c) shows the supply mode of the atmospheric gas when the succeeding tube group lb is undergoing heat treatment.
- FIG. 2 is an enlarged plan view showing the gas introduction pipe 3 and the header 2 in FIG.
- a continuous heat treatment furnace (hereinafter simply referred to as a heat treatment furnace) 5 includes, for example, a heating zone 5a and a cooling zone 5b. Tube groups la and lb are transported in the right direction in the figure.
- the furnace atmosphere of the heat treatment furnace 5 is a hydrogen gas atmosphere.
- the furnace pressure is set slightly higher than the atmospheric pressure to prevent air from flowing in.
- gas supply devices 4a and 4b are provided on the exit side (right side of the figure) of the heat treatment furnace 5.
- the gas supply devices 4a and 4b are both movably provided in the same direction as the tube groups la and lb. It should be noted that the gas supply devices 4a and 4b in the illustrated example should not interfere with each other. Therefore, the position is shifted in the direction perpendicular to the paper surface!
- both the preceding tube group la and the succeeding tube group lb are inserted into the tapered nozzle 2 a of the header 2.
- the header 2 is provided with a gas introduction pipe 3 in parallel. Note that the header 2 for the tube group la and the gas introduction pipe 3 attached thereto are not connected.
- the gas introduction pipe 3 is connected to the header 2 for the subsequent pipe group lb and used for introducing atmospheric gas into the subsequent pipe group lb. That is, in this example, the atmospheric gas is supplied from the outlet side of the heat treatment furnace 5.
- the ambient gas is supplied from the gas supply device 4a to the preceding tube group la during the heat treatment, and the preceding tube group lb before the heat treatment is preceded by the preceding tube group la.
- the atmospheric gas is supplied from the gas supply device 4b through the gas introduction pipe 3 provided in the header 2 of the pipe group la. At this time, the atmospheric gas is supplied into the pipe toward the rear end of the pipe.
- the gas supply device 4b is put on standby to be connected to the gas introduction pipe 3 of the tube group lb in order to supply atmospheric gas to the inside of the pipe of the subsequent tube group lc (see (c) in the figure).
- FIG. 3 shows another example of an embodiment of a method for producing a Cr-containing nickel-base alloy tube according to the present invention. It is a schematic diagram shown.
- Fig. 3 (a) shows how the atmospheric gas is supplied to the preceding tube group la before heat treatment.
- Fig. 3 (b) shows the supply of atmospheric gas to the preceding tube group la during heat treatment.
- Fig. 3 (c) shows how the atmospheric gas is supplied to the preceding tube group la and the subsequent tube group lb during the heat treatment.
- FIG. 4 is an enlarged plan view showing the gas introduction pipe 3 and the header 2 in FIG.
- the heat treatment furnace 5 shown in FIG. 3 is the same as that in FIG.
- gas supply devices 4a and 4b are provided on the entry side (left side in the figure) and the exit side (right side in the figure) of the heat treatment furnace 5, respectively.
- Tube groups la and lb are transported to the right in the figure.
- the gas supply devices 4a and 4b are both movably provided in the same direction as the tube groups la and lb.
- the preceding tube group la and the subsequent tube group lb before the heat treatment are both inserted into the tapered nozzle 2 a of the header 2.
- the header 2 is provided at the center in the longitudinal direction, and has a protrusion 2c to which a plug 2b that can be opened and closed is attached at the right end.
- the gas introduction pipe 3 is inserted into a tapered nozzle 2 a located at the center in the longitudinal direction of the header 2.
- An atmospheric gas is supplied to the gas introduction pipe 3 from the inlet side of the heat treatment furnace 5.
- the gas introduction pipe 3 is desirably provided with a check valve that allows only the atmospheric gas flow in the right direction of the figure.
- the atmospheric gas is supplied through a gas supply pipe 3 and a header 2 closed by a plug 2b (a gas provided on the inlet side of the heat treatment furnace).
- (Supply device) 4a is supplied to the tube of the preceding tube group la before heat treatment.
- the atmospheric gas is supplied into the pipe from the leading end to the trailing end of the tube group la.
- the preceding tube group la is conveyed in the right direction in the figure while being in the above state, and is charged into the heat treatment furnace 5. Then, after the tip of the tube group la reaches the outlet side of the heating zone 5a of the heat treatment furnace 5, the atmospheric gas supply is switched from the inlet side gas supply device 4a to the outlet side gas supply device 4b.
- the gas supply device 4a on the inlet side stands by for supplying atmospheric gas to the subsequent tube group lb. At this time, the plug 2b is opened.
- the preceding tube group la supplied with the atmospheric gas from the outlet gas supply device 4b and the atmospheric gas from the inlet gas supply device 4a are supplied. Subsequent tube The group lb is heat treated at the same time.
- the present invention is not limited to such a configuration. That is, the following operation may be performed using one gas supply device.
- the shape of the header 2 may be such that the atmosphere gas of the gas supply device force flows into each tube through a plurality of tubes branched as shown in FIGS. 1 to 4, or more uniformly to each tube. Make header 2 BOX-shaped so that gas can be supplied at a flow rate!
- the air inside the pipe is purged by flowing the atmospheric gas into the pipe before being charged into the heat treatment furnace. Therefore, a predetermined chromate film is formed on the inner surface of the tube during the heat treatment. Since the atmospheric gas is always supplied from the front end to the rear end in the tube traveling direction, it flows in the tube in the direction opposite to the tube traveling direction even in the heat treatment furnace. As a result, the pipe inner surface residue after the cleaning and before the heat treatment is vaporized at the high temperature part of the heat treatment and discharged outside the tube.
- a Cr-containing nickel-base alloy having a predetermined chemical composition is melted into an ingot, and then usually hot working-annealing. It is manufactured by a process or a process of hot working, cold working, and annealing. Further, in order to improve the corrosion resistance of the base material, a special heat treatment called TT treatment (Thermal Treatment) may be performed.
- TT treatment Thermal Treatment
- the heat treatment method of the present invention may be performed after the above-mentioned annealing or may be performed also as annealing. If annealing is performed, it is not necessary to add a heat treatment step for forming an acid coating in addition to the conventional manufacturing step, and the manufacturing cost is not increased. Further, as described above, when the TT treatment is performed after annealing, this may be performed in combination with the heat treatment for forming the oxide film. Sarakuko may use both annealing and TT treatment as oxide film formation treatment.
- each tube was washed with an alkaline degreasing solution and rinsing water, and the inner surface was further washed with acetone.
- the raw tube thus obtained was subjected to heat treatment under the conditions shown in Table 2.
- a chromate film was formed by heating while supplying an atmospheric gas corresponding to 33.3 liters Z to the raw tube through the gas supply device power header.
- a raw pipe was connected to each of the 21 nozzles provided in the header, and an atmosphere gas of 7 Nm 3 Zh was supplied from the gas supply device via the header (per pipe) 5. 6 Tuttle z minutes).
- Table 3 shows ⁇ for cases where it is less than 0.30 / zm, ⁇ ⁇ '' for cases where it is greater than 0.30 / zm and less than 0.50 / zm, and cases where it exceeds 0.50 m. Indicated as "X”.
- the thickness of the oxide film was measured at both ends of each tube after the heat treatment, and a thin side force test piece with a small film thickness was collected and subjected to an elution test.
- autoclave was used to measure the amount of Ni ions eluted in pressurized water reactor primary system simulated water.
- the reactor primary system simulated water was contained to prevent the test solution from being contaminated by ions that were eluted from the jig.
- the test temperature is 320 ° C
- the reactor primary system simulated water for 1000 hours is 500ppmB + 2ppmLi + 30ccH / kgH
- the thickness of the chromate coating formed on the inner surface of the tube was determined according to the present invention. The range is satisfied, and the variation of the acid film thickness in the longitudinal direction of the pipe is small. The Ni elution amount is small in the range of 0.30 ppm or less.
- a Cr-containing nickel-base alloy tube in which a chromium oxide film is uniformly formed on the inner surface of the tube at a low cost, and can be used in a high-temperature water environment such as a nuclear power plant. Even when used in a high temperature water environment for a long time, the elution of Ni is extremely small, so it is ideal for components used in high temperature water such as steam generator tubing, especially for nuclear power plants. .
- FIG. 1 is a schematic view showing an example of an embodiment of a method for producing a Cr-containing nickel-base alloy tube according to the present invention.
- Fig. 1 (a) shows the supply mode of the atmospheric gas when the preceding tube group la is under heat treatment and the subsequent tube group lb is before heat treatment.
- Fig. 1 (b) shows the atmospheric gas supply mode when both the preceding tube group la and the succeeding tube group lb are undergoing heat treatment.
- Figure 1 (c) shows the supply mode of the atmospheric gas when the succeeding tube group lb is undergoing heat treatment.
- FIG. 2 is an enlarged plan view showing a gas introduction pipe 3 and a header 2 in FIG.
- FIG. 3 is a schematic diagram showing another example of an embodiment of a method for producing a Cr-containing nickel-base alloy tube according to the present invention.
- Fig. 3 (a) shows how the atmospheric gas is supplied to the preceding tube group la before heat treatment.
- Fig. 3 (b) shows the supply of atmospheric gas to the preceding tube group la during heat treatment.
- Fig. 3 (c) shows how the atmospheric gas is supplied to the preceding tube group la and the subsequent tube group lb during the heat treatment.
- FIG. 4 is an enlarged plan view showing a gas introduction pipe 3 and a header 2 in FIG.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- High Energy & Nuclear Physics (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2007800130855A CN101421431B (zh) | 2006-04-12 | 2007-04-09 | 含Cr镍基合金管的制造方法和含Cr镍基合金管 |
CA2648711A CA2648711C (en) | 2006-04-12 | 2007-04-09 | Method for producing cr containing nickel-base alloy tube and cr containing nickel-base alloy tube |
EP07741269A EP2009133A4 (en) | 2006-04-12 | 2007-04-09 | PROCESS FOR PRODUCING NICKEL-BASED ALLOY PIPE CONTAINING CR AND NICKEL-BASED ALLOY PIPE CONTAINING CRYSTAL |
US12/285,644 US20090123775A1 (en) | 2006-04-12 | 2008-10-10 | Method for producing Cr containing nickel-base alloy tube and Cr containing nickel-base alloy tube |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2006109629A JP4720590B2 (ja) | 2006-04-12 | 2006-04-12 | 含Crニッケル基合金管の製造方法 |
JP2006-109629 | 2006-04-12 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/285,644 Continuation US20090123775A1 (en) | 2006-04-12 | 2008-10-10 | Method for producing Cr containing nickel-base alloy tube and Cr containing nickel-base alloy tube |
Publications (1)
Publication Number | Publication Date |
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WO2007119706A1 true WO2007119706A1 (ja) | 2007-10-25 |
Family
ID=38609466
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/057833 WO2007119706A1 (ja) | 2006-04-12 | 2007-04-09 | 含Crニッケル基合金管の製造方法および含Crニッケル基合金管 |
Country Status (7)
Country | Link |
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US (1) | US20090123775A1 (ja) |
EP (1) | EP2009133A4 (ja) |
JP (1) | JP4720590B2 (ja) |
KR (1) | KR101065519B1 (ja) |
CN (1) | CN101421431B (ja) |
CA (1) | CA2648711C (ja) |
WO (1) | WO2007119706A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US20110151143A1 (en) * | 2008-08-18 | 2011-06-23 | Alvatec Alkali Vacuum Technologies Gmbh | Method for producing a getter device |
WO2012026344A1 (ja) | 2010-08-26 | 2012-03-01 | 住友金属工業株式会社 | 含Crオーステナイト合金管およびその製造方法 |
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JP5401964B2 (ja) * | 2008-12-15 | 2014-01-29 | 新日鐵住金株式会社 | 金属管の製造方法 |
CA2750014C (en) * | 2009-02-16 | 2014-12-02 | Sumitomo Metal Industries, Ltd. | Method for manufacturing metal pipe |
JP5550374B2 (ja) * | 2010-02-05 | 2014-07-16 | Mmcスーパーアロイ株式会社 | Ni基合金およびNi基合金の製造方法 |
CN104220631B (zh) | 2012-03-28 | 2016-10-26 | 新日铁住金株式会社 | 含Cr奥氏体合金及其制造方法 |
ES2721668T3 (es) * | 2012-04-04 | 2019-08-02 | Nippon Steel Corp | Aleación austenítica que contiene cromo |
US9859026B2 (en) | 2012-06-20 | 2018-01-02 | Nippon Steel & Sumitomo Metal Corporation | Austenitic alloy tube |
JP6292311B2 (ja) | 2014-09-29 | 2018-03-14 | 新日鐵住金株式会社 | Ni基合金管 |
EP3368616A4 (en) * | 2015-10-29 | 2019-03-13 | Electric Power Research Institute, Inc. | METHODS FOR CREATING A ZINC-METAL OXIDE LAYER IN METALLIC ELEMENTS FOR CORROSION RESISTANCE |
CN106637048A (zh) * | 2016-12-29 | 2017-05-10 | 常州大学 | 一种低露点下选择性氧化薄膜的制备方法 |
JP7521174B2 (ja) * | 2019-03-04 | 2024-07-24 | 株式会社プロテリアル | 積層造形体および積層造形体の製造方法 |
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- 2007-04-09 CN CN2007800130855A patent/CN101421431B/zh not_active Expired - Fee Related
- 2007-04-09 KR KR1020087027694A patent/KR101065519B1/ko active IP Right Grant
- 2007-04-09 EP EP07741269A patent/EP2009133A4/en not_active Withdrawn
- 2007-04-09 CA CA2648711A patent/CA2648711C/en not_active Expired - Fee Related
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20110151143A1 (en) * | 2008-08-18 | 2011-06-23 | Alvatec Alkali Vacuum Technologies Gmbh | Method for producing a getter device |
US8609190B2 (en) * | 2008-08-18 | 2013-12-17 | Alvatec Alkali Vacuum Technologies Gmbh | Method for producing a getter device |
WO2012026344A1 (ja) | 2010-08-26 | 2012-03-01 | 住友金属工業株式会社 | 含Crオーステナイト合金管およびその製造方法 |
KR20150036820A (ko) | 2010-08-26 | 2015-04-07 | 신닛테츠스미킨 카부시키카이샤 | Cr함유 오스테나이트 합금관 및 그 제조 방법 |
KR20160013254A (ko) | 2010-08-26 | 2016-02-03 | 신닛테츠스미킨 카부시키카이샤 | Cr함유 오스테나이트 합금관 및 그 제조 방법 |
US9255319B2 (en) | 2010-08-26 | 2016-02-09 | Nippon Steel & Sumitomo Metal Corporation | Cr-containing austenitic alloy tube and method for producing the same |
Also Published As
Publication number | Publication date |
---|---|
CN101421431B (zh) | 2011-04-06 |
CA2648711C (en) | 2012-07-10 |
JP2007284704A (ja) | 2007-11-01 |
EP2009133A1 (en) | 2008-12-31 |
CA2648711A1 (en) | 2007-10-25 |
US20090123775A1 (en) | 2009-05-14 |
EP2009133A4 (en) | 2011-08-10 |
KR101065519B1 (ko) | 2011-09-19 |
KR20080109925A (ko) | 2008-12-17 |
CN101421431A (zh) | 2009-04-29 |
JP4720590B2 (ja) | 2011-07-13 |
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