WO2007046176A1 - 強誘電体単結晶、それを用いた弾性表面波フィルタ及びその製造方法 - Google Patents
強誘電体単結晶、それを用いた弾性表面波フィルタ及びその製造方法 Download PDFInfo
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- WO2007046176A1 WO2007046176A1 PCT/JP2006/314929 JP2006314929W WO2007046176A1 WO 2007046176 A1 WO2007046176 A1 WO 2007046176A1 JP 2006314929 W JP2006314929 W JP 2006314929W WO 2007046176 A1 WO2007046176 A1 WO 2007046176A1
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- single crystal
- iron
- additive element
- piezoelectric substrate
- surface acoustic
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/25—Constructional features of resonators using surface acoustic waves
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02818—Means for compensation or elimination of undesirable effects
- H03H9/02921—Measures for preventing electric discharge due to pyroelectricity
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/16—Oxides
- C30B29/22—Complex oxides
- C30B29/30—Niobates; Vanadates; Tantalates
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02543—Characteristics of substrate, e.g. cutting angles
- H03H9/02559—Characteristics of substrate, e.g. cutting angles of lithium niobate or lithium-tantalate substrates
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic devices; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02818—Means for compensation or elimination of undesirable effects
- H03H9/02897—Means for compensation or elimination of undesirable effects of strain or mechanical damage, e.g. strain due to bending influence
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N30/00—Piezoelectric or electrostrictive devices
- H10N30/80—Constructional details
- H10N30/85—Piezoelectric or electrostrictive active materials
- H10N30/853—Ceramic compositions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/42—Piezoelectric device making
Definitions
- the present invention relates to a lithium tantalate single crystal and a lithium benzoate single crystal mainly used as a piezoelectric substrate, and further relates to an elastic surface wave filter using a piezoelectric substrate manufactured from the single crystal and a method for manufacturing the same.
- SAW Filter is a piezoelectric substrate with fine comb-shaped electrodes formed on a television. Widely used in mobile phones.
- a surface acoustic wave filter is manufactured by forming an electrode thin film made of aluminum or the like on the surface of a piezoelectric substrate, and forming the electrode thin film into an electrode having a predetermined shape by photolithography. Specifically, first, an electrode thin film is formed on the surface of the piezoelectric substrate by sputtering or the like. Next, an organic resin that is a photoresist is applied and prebaked at high temperature. Subsequently, the electrode film is patterned by exposure with a stepper or the like. Then, after post baking at high temperature, develop and dissolve the photoresist. Finally, wet or dry etching is performed to form an electrode having a predetermined shape.
- LT single-crystal lithium tantalate (L i T A_ ⁇ 3) single crystal
- LN single-crystal lithium niobate
- ferroelectric single crystal It is widely used for surface acoustic wave filter (SAW filter) piezoelectric substrates, pyroelectric sensors, various piezoelectric sensors, and vibration actuators.
- SAW filter surface acoustic wave filter
- the LT single crystal substrate and the LN single crystal substrate have the disadvantages that the processability is poor, the single crystal-specific cleavage cracks occur, and the entire substrate is cracked by a slight stress impact.
- the LT single crystal and the LN single crystal have the characteristic that their thermal expansion coefficients differ significantly depending on the orientation, so when they are exposed to thermal changes, internal stress strain may occur and they may break in an instant.
- the cutting width on the piezoelectric substrate must also be reduced. Therefore, as the cutting width becomes narrower, the chipping generated at the cutting boundary at the time of cutting spreads to the filter, and the electrode part on the filter is damaged, leading to a decrease in yield. In order to avoid this, taking measures to reduce the cutting speed takes a lot of time and leads to a decrease in productivity.
- Si or a glass plate is bonded to the substrate to increase strength, and taping or metal deposition is performed at the time of cutting or polishing to prevent chipping. Disclosure of the invention
- a process that increases chip strength by attaching Si or a glass plate to the substrate as described above to increase strength, taping or metal deposition during cutting or polishing, etc. will increase the number of processes. Productivity will drop. Therefore, single crystal group There are few cracks, cracks, and chipping in the cutting process, polishing process, and thermal processing process in the plate manufacturing process, and there are also few cracks, cracks, and chipping in the SAW filter production. Good productivity There is a need for a single crystal substrate with a SAW filter using it.
- the present invention has been made in view of such circumstances, and is made of a lithium tantalate (LT) or lithium niobate (LN) single crystal, which is strong against stress shock and thermal shock, and made from the single crystal. It is an object of the present invention to provide a surface acoustic wave filter having a piezoelectric substrate and a method for manufacturing the same.
- LT lithium tantalate
- LN lithium niobate
- lithium tantalate (LT) single crystal or lithium niobate (LN) single crystal was changed to iron, copper, manganese, molybdenum, Cobalt, Nickel, Zinc, Carbon, Magnesium, Titanium, Tungsten, Indium, Tin, Rhenium, Scandium, Rhodium, Ruthenium, Palladium, Silver, Platinum, Gold, Yttrium, Neodymium, Iridium, Germanium, Norium, Cesium,
- the piezoelectric characteristics are changed. And found that the stress shock and thermal shock characteristics become stronger without making it easier to complete the present invention. It came to do.
- the lithium tantalate (LT) single crystal or the lithium niobate (LN) single crystal of the present invention is composed of iron, copper, manganese, molybdenum, konnoret, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, Tin, rhenium, scandium, rhodium, ruthenium, palladium, silver, platinum, gold, yttrium, neodymium, iridium, germanium, nitrogen, cesium, strutonium, gallium, cerium and other transition elements
- the content of the above additive elements is preferably 0.02 wt% or more and less than 0.01 wt%.
- the LT or LN single crystal improves the impact characteristics and thermal shock characteristics by containing the predetermined additive elements in the above proportions, and suppresses cracking, chipping, etc. during processing. Productivity.
- the LT or LN single crystal with iron as an additive element has a wafer shape that is yellow or orange and can be easily distinguished from an LT or LN single crystal that has a wafer shape and does not contain white additive elements. Stick. Also, it can be seen at a glance that the yellow or orange color of the LT or LN single crystal is a wafer shape and is uniformly colored, and the additive element iron is uniformly dispersed.
- the LT or LN single crystal may be subjected to a reduction treatment.
- the reduced LT or LN single crystal becomes a single crystal in which the pyroelectric effect is suppressed.
- the reduced LT or LN single crystal with iron as an additive element has a wafer-like blackish yellow or orange color, and can easily be distinguished from an LT or LN single crystal that does not contain an additive element.
- the blackened yellow or orange color of the reduced LT or LN single crystal has a wafer shape and is uniformly colored, and the additive element iron is uniformly dispersed. It can be seen at a glance that the reduction is performed uniformly.
- the method for producing the reduced LT or LN single crystal can include a single crystal production step and a reduction treatment step of reducing the produced single crystal.
- the single crystal fabrication process consists of iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium, rhodium, ruthenium, palladium, silver, platinum, gold, nickel At least one or more additive elements selected from tridium, neodymium, iridium, germanium, barium, cesium, strontium, gallium, cerium and other transition elements are added in an amount of 0.02 wt% or more. 1 wt% or less of lithium tantalate single crystal or lithium niobate with excellent stress and thermal shock properties This is a manufacturing process of a titanium single crystal.
- the LT or LN single crystal obtained in the single crystal manufacturing process improves the impact characteristics and thermal shock characteristics by containing the specified additive elements in the above proportions, and suppresses cracking, chipping, chipping, etc. during processing. Productivity.
- the LT or LN single crystal subjected to the reduction treatment can be efficiently produced by including the reduction treatment step, and the produced reduction-treated single crystal is suppressed in the pyroelectric effect. Single crystal.
- Piezoelectric substrates made from these LT or LN single crystals can be used not only for piezoelectric substrates for surface acoustic wave filters (SAW filters) but also for substrates that need to be made thinner or smaller.
- substrates such as pyroelectric sensors, various piezoelectric sensors, and vibration actuators can be used.
- the surface acoustic wave filter of the present invention includes iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium, rhodium, ruthenium, palladium, silver, platinum, gold
- At least one additive element selected from yttrium, neodymium, iridium, germanium, norium, cesium, strontium, gallium, cerium, and other transition elements is at least 0.02% 0.1% to 0.1 wto / o It is characterized by having a piezoelectric substrate made of a lithium tantalate single crystal or a lithium diobate single crystal, which is contained in the following proportions and has excellent stress impact characteristics and thermal shock characteristics.
- the content ratio of the additive element is preferably 0.02 wt% or more and less than 0.01 wt%.
- Piezoelectric substrates made from LT or LN single crystals containing iron as an additive element are yellow or orange, and piezoelectric substrates made from LT or LN single crystals that do not contain white additive elements Easy to distinguish. Also, it can be seen at a glance that the yellow or orange color of the piezoelectric substrate is uniformly colored with no bias, and the additive element iron is uniformly dispersed.
- the piezoelectric substrate may be the reduced lithium tantalate single crystal or niobium.
- a piezoelectric substrate made from a lithium acid single crystal may also be used.
- the reduction-processed piezoelectric substrate is used, a piezoelectric substrate in which the pyroelectric effect is suppressed is obtained.
- the reduction-treated piezoelectric substrate with iron as an additive element has a blackish yellow or orange color, which is easily distinguished from a piezoelectric substrate made from LT or LN single crystals that do not contain an additive element. Is attached.
- the blackish yellow or orange color of the piezoelectric substrate is uniformly colored without unevenness, and the additive element, iron, is uniformly dispersed and the reduction is performed uniformly. I understand at a glance.
- the surface acoustic wave filter of the present invention has a piezoelectric substrate made of the single crystal of the present invention, cracking, chipping, chipping, etc. during processing are suppressed, and processing accuracy during cutting is also improved. Improves. In addition, the surface acoustic wave filter is less likely to be defective due to shock or thermal shock during storage or use.
- the surface acoustic wave filter manufacturing method of the present invention includes iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium, rhodium, ruthenium, palladium, and silver.
- At least one additive element selected from platinum, gold, yttrium, neodymium, iridium, germanium, nolium, cesium, strontium, gallium, cerium, and other transition elements of 0.02 wt% or more and 0.1 wt%
- the serial electrode thin film photolithography characterized in that it comprises and an electrode forming step of the predetermined shape of the electrode.
- a piezoelectric substrate made of the lithium tantalate single crystal or the lithium niobate single crystal of the present invention is used, and electrodes are formed on the surface of the piezoelectric substrate. .
- a piezoelectric substrate made from a reduced lithium tantalate single crystal or lithium niobate single crystal may be used.
- the piezoelectric substrate preparation step may include a reduction treatment step of a piezoelectric substrate manufactured from a lithium tantalate single crystal or a lithium niobate single crystal.
- the reduction treatment step the surface acoustic wave filter can be manufactured with the pyroelectric effect suppressed.
- FIG. 1 is a perspective view showing an example of a surface acoustic wave filter according to an embodiment of the present invention.
- Fig. 2 is a graph comparing the bending strength of the single-crystal single crystal with an iron content of 0.021% and the single-crystal LT with no additive elements, depending on the thickness of the wafer.
- Fig. 3 is a photomicrograph of the cut surface boundary of an LT single crystal wafer with an iron content of 0.02 wt% and an LT single crystal wafer with no added elements.
- Figure 4 shows the volume resistance before and after heat treatment of LT single crystal wafers containing no reduced additive elements and LT single crystal wafers with a reduced iron content of 0.01 wt%. It is the graph which compared the rate and the surface potential.
- the lithium tantalate (LT) single crystal or lithium niobate (LN) single crystal of the present invention is composed of iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium. , Scandium, rhodium, ruthenium, palladium, silver, platinum, gold, yttrium, neodymium, At least one additive element selected from iridium, germanium, nitrogen, cesium, strontium, gallium, cerium and other transition elements is added in a proportion of 0.02 wt% or more and 0,1 wt% or less. Contains excellent stress impact characteristics and thermal shock characteristics.
- Additive elements are iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium, rhodium, ruthenium, palladium, silver, platinum, gold, yttrium, Any one of neodymium, iridium, germanium, barium, cesium, strontium, gallium, cerium and other transition elements may be used, or two or more of them may be used.
- the content ratio of the additive element is the mass ratio of the additive element when the total mass of the lithium tantalate single crystal or the lithium niobate single crystal of the present invention is 100 wt%.
- the content ratio of the additive element is preferably set to 0.0 0 2 w 1:% or more and 0.1 w t% or less. More preferably, the content ratio of the additive element is set to 0.02 w 1% or more and less than 0.01 w t%.
- the method for producing a reduced lithium tantalate single crystal or a lithium niobate single crystal according to the present invention includes a step of producing the single crystal and a reduction treatment step of reducing the produced single crystal.
- the manufacturing process of the single crystal is not particularly limited. What is necessary is just to manufacture in accordance with already well-known methods, such as the Chiyoklarsky method. That is, the above-mentioned predetermined raw materials are mixed and fired to obtain a raw material mixture, and then the raw material mixture is melted, a seed crystal is immersed in the melt, and pulled up to obtain a single crystal. .
- the reduction treatment step for reducing the produced single crystal is not particularly limited as long as it is a reduction treatment for suppressing pyroelectric effect.
- a reduction treatment method lithium tantalate single crystal or lithium niobate single crystal containing the above additive element and And a reducing agent containing a Lucari metal compound is accommodated in a processing apparatus, and the inside of the processing apparatus is decompressed,
- a method of reducing the wafer by holding at a temperature not lower than 200 ° C. and not higher than 100 ° C. can be mentioned.
- the surface acoustic wave filter of the present invention includes iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium, rhodium, ruthenium, palladium, silver, platinum, gold
- At least one additive element selected from yttrium, neodymium, iridium, germanium, barium, cesium, strontium, gallium, cerium and other transition elements is added in an amount of 0.02 wt% or more and 0.1 wt% or less.
- a piezoelectric substrate made of a lithium tantalate single crystal or a lithium niobate single crystal having excellent stress impact characteristics and thermal shock characteristics.
- FIG. 1 is a perspective view showing an example of a surface acoustic wave filter according to this embodiment.
- the surface acoustic wave filter 1 includes a case body 2 and a chip 3.
- the case body 2 is made of ceramics and has a rectangular parallelepiped box shape with an upper surface opened.
- the case body 2 is sealed by covering the opening on the upper surface with a lid (not shown).
- the chip 3 is accommodated in the case body 2.
- the chip 3 includes a piezoelectric substrate 31, input side electrodes 3 2 a and 3 2 b, and output side electrodes 3 3 a and 3 3 b.
- the piezoelectric substrate 31 has a flat plate shape.
- the piezoelectric substrate 31 is manufactured from a lithium tantalate single crystal containing iron at a rate of 0.10 wt%.
- the input side electrodes 3 2 a and 3 2 b are made of aluminum and have a comb shape.
- the input-side electrodes 3 2 a and 3 2 b are arranged on the surface of the piezoelectric substrate 31 so as to face each other in the short direction so that the teeth of each other are sandwiched.
- the input side electrodes 3 2 a and 3 2 b are electrically connected to the input terminal 21 embedded in the case body 2 through the conductive wires 3 20 a and 3 20 b.
- the output side electrodes 3 3 a and 3 3 b are made of aluminum and have a comb shape.
- the output-side electrodes 3 3 a and 3 3 b are arranged on the surface of the piezoelectric substrate 31 so as to face each other in the short direction so that the teeth of each other are held together.
- the output side electrodes 3 3 a and 3 3 b are arranged to face the input side electrodes 3 2 a and 3 2 b in the longitudinal direction.
- the output side electrodes 3 3 a and 3 3 b are electrically connected to the output terminal 2 2 embedded in the case body 2 through the conductive wires 3 3 0 a and 3 3 0 b.
- a voltage is applied from the input terminal 2 1 to the input side electrodes 3 2 a and 3 2 b through the conductive wires 3 2 0 a and 3 2 0 b. Then, due to the piezoelectric effect, distortions in opposite phases occur between the input side electrodes 3 2 a and 3 2 b, and the surface acoustic wave is excited. This surface acoustic wave propagates on the surface of the piezoelectric substrate 31. The surface of the piezoelectric substrate 31 is distorted by the propagated inertial surface wave. Charge is generated by the distortion. The generated electric charges are taken out as electric signals from the output side electrodes 3 3 a and 3 3 b through the electric conductors 3 3 0 a and 3 3 0 b and the output terminal 2 2.
- the piezoelectric substrate is made from a lithium tantalate single crystal containing iron.
- the additive element contained is not limited to iron, and may be appropriately selected from the elements described above.
- the piezoelectric substrate may be made of a lithium niobate single crystal containing a predetermined additive element. Further, it may be made from an LT or LN single crystal containing a predetermined additive element subjected to a reduction treatment for suppressing the pyroelectric effect.
- the material of the input side electrode and the output side electrode is not limited to aluminum, and a metal such as an aluminum alloy, copper, or gold can be used.
- a ceramic case body is used. However, the case body may be formed of other insulating materials such as resin.
- the method for manufacturing a surface acoustic wave filter according to the present invention includes a piezoelectric substrate preparation step, an electrode thin film formation step, and an electrode formation step. Hereinafter, each step will be described.
- This process consists of iron, copper, manganese, molybdenum, cobalt, nickel, zinc, carbon, magnesium, titanium, tungsten, indium, tin, rhenium, scandium At least one element selected from the group consisting of rhodium, rhodium, ruthenium, palladium, silver, platinum, gold, yttrium, neodymium, iridium, germanium, barium, cesium, strontium, gallium, cerium, and other transition elements
- Piezoelectric substrate made of lithium tantalate single crystal or lithium niobate single crystal having an excellent stress impact property and thermal shock property in a ratio of 0.02 wt% to 0.1 wt% Is a step of preparing
- a piezoelectric substrate is prepared by cutting a wafer from a lithium tantalate single crystal or a lithium niobate single crystal of the present invention to a predetermined thickness and mirror-polishing both surfaces to form a wafer. That's fine.
- the ratio of the additive element in the single crystal be 0.02 21% or more and 0.1 wt% or less. More preferably, it is desirable that it is 0.02 wt% or more and less than 0.01 wt%.
- This step is a step of forming an electrode thin film on the surface of the piezoelectric substrate.
- a material for the electrode thin film a metal such as aluminum, an aluminum alloy, iron or gold may be used.
- the material metal is formed on the surface of the piezoelectric substrate to form an electrode thin film.
- a film forming method a known method such as a sputtering method, a vacuum vapor deposition method, a chemical vapor deposition method (C V D method) may be used.
- the electrode thin film formed on the surface of the piezoelectric substrate is formed into an electrode having a predetermined shape by photolithography.
- Photolithography may be performed in accordance with the usual procedure. For example, first, an organic resin that is a photoresist is applied on the electrode thin film. Then, pre-bake is performed at a temperature of about 70 to 90 ° C. Next, the photoresist is exposed using a photomask on which a pattern such as a metal electrode is formed. Next, post-bake at about 130 ° C. Then develop, Remove the exposed area of the dust. Lastly, the wet substrate is dry-etched to form an electrode with a predetermined shape.
- the piezoelectric substrate may be cut into a predetermined size and accommodated in the case. Then, a predetermined terminal and an electrode are connected, and the case is sealed to form a surface acoustic wave filter.
- lithium tantalate single crystals of the present invention were produced based on the above embodiment.
- the impact characteristics, thermal shock characteristics, etc. were evaluated by conducting various measurements on the manufactured lithium tantalate single crystals.
- the production of lithium tantalate single crystals, various measurements and evaluations will be described below.
- lithium tantalate single crystal is abbreviated as LT single crystal.
- An LT single crystal with iron (F e) as an additive element and a content ratio of 0 to 1.20 wt% was manufactured by the Tyoklalsky method.
- iron oxide as a source of iron (F e 2 0 3)
- lithium carbonate as a lithium source
- a tantalum source and name Ru tantalum pentoxide (T a 2 ⁇ 5)
- Predetermined amounts were mixed and baked at 1 000 ° C for 10 hours to obtain a raw material mixture.
- Lithium carbonate and tantalum pentoxide were used with a purity of 99.99%.
- the raw material mixture was put in an iridium crucible and melted by high frequency induction heating. The melting temperature was 1 700 ° C.
- this raw material mixture melt dipped a seed crystal cut in a predetermined orientation, rotation speed 10 r pm, pulled up at a pulling speed 5MmZh r, to obtain a single crystal having a diameter of about 80 mm, a length of about 60 m m .
- an LT single crystal having a content of 0.10 wt% was prepared using copper, cobalt, nickel, manganese, yttrium, and titanium as additive elements.
- Single crystals were obtained by the same method except that iron oxide as a material was used as an oxide of each additive element among the above-described methods using iron as an additive element.
- Crystal blocks each having a thickness of 1 mm were cut from positions of 5 mm and 6 Omm from the upper end of the obtained single crystal.
- the upper end of the single crystal means the end portion on the seed crystal side in the axial direction of the single crystal, that is, the end portion on the side pulled up first.
- one side of the cut-out crystal block was mirror-polished to produce a wafer.
- two types of wafers with different cutting positions at the top and bottom were fabricated.
- the upper part of the cutting position is the upper crystal wafer and the lower part is the lower crystal wafer.
- the wafer thickness was 350 ⁇ , 300 m, 250 / zm, 200 / m, 180 ⁇ m, and 150 m, and the mechanochemical polishing method using colloidal silica was adopted for final polishing.
- the LT single crystal containing iron was red in the mass state. Then, when we created a wafer, the color of the wafer changed from yellow to orange and became orange as the iron content increased.
- the LT single crystals containing the above-mentioned added amounts of iron each have an iron addition amount of 0.001 wt%, 0.002 wt%, 0.005 wt%, 0.01 wt%, 0.02 wt%
- the woofer made from the LT single crystal is yellow, and the amount of iron added is 0. 10wT%, 0.50w t%, 1.00w t%, 1.20%.
- the woofer created from was orange.
- wafers made from LT single crystals containing no additive elements were white.
- the yellow or orange color of the wafer is uniform throughout the wafer, and it was found at a glance that the additive element iron was uniformly added.
- the antistatic treatment device has a structure in which a pipe is connected to one end of a processing container, and a vacuum pump is connected to the pipe, and the processing container is evacuated through the connected pipe.
- the processing vessel contains each wafer and lithium chloride powder as a reducing agent.
- Each wafer is supported by a quartz wafer cassette case. Whaha is 4 inches (100 mm) in diameter and 0.5 mm thick. 50 wafers are arranged at an interval of about 5 mm.
- Lithium chloride powder is housed in a quartz glass petri dish separate from wafers. The amount of lithium chloride powder accommodated is 100 g.
- the heater is disposed so as to cover the periphery of the processing container.
- a flow of an example of the charge suppression process by the charge suppression processing apparatus will be described.
- the processing container is heated with a heater, and the temperature in the processing container is increased to 550 ° C. in 3 hours. When the temperature in the processing container reaches 550 ° C, hold it in that state for 18 hours. After that, the heater was stopped, the inside of the processing vessel was naturally cooled, and each reduced wafer was obtained.
- the reduced iron content is between 0.002 w t% and 0.0 1 1%.
- the wafer made from the single crystal had a dark yellow color with the original yellow color turned black.
- Wehaha made from LT single crystal with the original content of orange iron of 0.05 w t% to l. 20 w t% has a black orange color after reduction treatment. It was.
- wafers made from LT single crystals that did not contain additive elements reduced by the same method had their original white color turned black.
- the Curie point of the upper crystal wafer and the lower crystal wafer was measured with a differential thermal analyzer (DTA).
- the Curie point was measured at a total of five points, four in the center of the wafer and four in the inner periphery 5 mm from the wafer edge.
- the difference between the Curie point of the upper woofer of the crystal and the Curie point of the lower woofer of the crystal was calculated.
- the value measured at the center of each wafer was used to calculate the difference between the Curie points.
- wafer The presence or absence of segregation of the additive elements in the upper and lower crystal wafers (hereinafter simply referred to as “wafer”) was visually observed. Also, under white fluorescent light The inside and outer periphery of the wafer were visually observed to check for crystal defects such as cracks, bubbles, and twins.
- the success rate of crystal growth is expressed as a percentage obtained by dividing the number of successful crystal growths by the number of crystal growths.
- non-defective product ratio was expressed by% indicating the number of non-defective products as the final product out of 100 crystal sheets cut out from a single crystal having a thickness of 1 mm.
- a non-defective product was determined to be usable as a product without any cracks, power loss, cracks, etc. after the cleaning and polishing process.
- Table 1 summarizes the measurement and observation results of (1) to (3) above using LT single crystals containing iron as an additive element.
- Table 2 shows the measurement and observation results of the above (2) and wafer quality ratios using LT single crystals with copper, cobalt, nickel, manganese, yttrium, and titanium as additive elements.
- Table 3 shows the measurement results of the non-defective wafer ratio of LT single crystals containing iron that has undergone reduction treatment. 1
- the uniformity of the composition of the manufactured LT single crystal is described.
- the uniformity of the composition can be evaluated by the difference between the Curie point of the crystal upper wafer cut from the LT single crystal and the Curie point of the lower crystal wafer (Curie point vertical difference).
- the LT single crystal or LN single crystal containing iron has a yellow or orange color. The color of this wafer is uniform throughout the wafer, and it can be confirmed at a glance that iron is uniformly added.
- Table 1 in the LT single crystal containing no additive element, the difference in the Curie point was 0.5 ° C. In other words, since there is almost no difference in Curie point between the upper and lower sides of the single crystal, it can be seen that the composition of the LT single crystal containing no additive element is uniform.
- the difference between the top and bottom of a single point was 0.1 to 3.5 ° C. From this, it can be seen that the composition of the LT single crystal having an iron content of 0.002 to 1.00 wt% is uniform.
- a single crystal having a Curie point difference in the above range is suitable for producing a piezoelectric substrate of a surface acoustic wave filter because the composition is uniform.
- the composition of the LT single crystal having an iron content of 0.002 to 0.1 wt% is more uniform, and is more suitable for producing a piezoelectric substrate for a surface acoustic wave filter.
- the LT single crystal with an iron content of 0.002 to 0.1 wt% is 200 ⁇ thick, 1
- the yield of non-defective products is greatly improved in wafers with a thickness of 50 ⁇ m.
- additive elements are included even in the LT single crystal containing 0.1% by weight of copper, konnore, nickel, mangan, yttrium, and titanium. Compared to the LT single crystal that has not been manufactured, the yield of non-defective products is significantly improved in wafers with a thickness of 200 m and 150 ⁇ m.
- the thickness required for conventional woofers was lmm to 0.3 mm, but the recent requirement for thinning is 0.3 mm to 0.1 mm. Therefore, the above-mentioned non-defective product rate is practical.
- the number of chippings of 10 m or more observed on the cut surface I counted.
- LT single crystal wafers containing no added elements were observed at 1 to 1 sites, and LT single crystal wafers containing no added additive elements were observed at 15 sites.
- LT single crystal wafers containing 0 ⁇ 005 wt% iron or 0.01 wt% iron compared to LT single crystal wafers containing no added elements, including those that have been reduced, are diced under the same conditions. It was found that good dicing can be performed with little chipping on the cut surface.
- the bending strength was measured using wafers of various thicknesses prepared from each LT single crystal containing iron.
- the bending strength was measured by using a Shimadzu autograph device (AGS-1 00 B) and performing a three-point bending test.
- the test conditions were a base length of 55 mm, room temperature and an air environment with a crosshead speed of 0.5 mmZm in.
- the maximum load of the device was 15 ON.
- Young's modulus was measured using test pieces obtained by cutting wafers of various thicknesses made from LT single crystals containing iron into 18 mm ⁇ 10 mm ⁇ 0.2 mm t.
- a three-point bending test was performed using an autograph device (AGS-1000 B) manufactured by Shimadzu. The test conditions were a fulcrum distance of 3. Qmm, room temperature, and air environment, and a crosshead speed of 0.5 mmZmin. The maximum load of the device at this time was 5 ON. Young's modulus is measured at break or at maximum load. Calculated from the deflection of the three-point bending test results.
- Table 4 shows the bending strength, Young's modulus, and Young's modulus ratio of each LT single crystal containing iron to the fracture.
- Figure 2 shows the wafer thickness on the X axis and the bending strength (N) on the Y axis.
- the wrinkles in Fig. 2 indicate the results for the LT single crystal with an iron content of 0.02 wt%, and the triangles indicate the results for the LT single crystal containing no added elements.
- the bending strength of the LT single crystal containing 0.02 wt% iron was greatly improved compared to the LT single crystal containing no added elements, regardless of the wafer thickness.
- the bending strength of the LT single crystal containing 0.01 wt% iron and the LT single crystal containing 0.01 wt% reduced iron was also measured.
- LT single crystal containing 0.01 wt% of reduced iron contains additive elements without any change in bending strength of LT single crystal containing 0.01 wt% of non-reduced iron The bending strength is improved compared to the LT single crystal.
- the bending strength of the LT single crystal containing iron was higher than that of the LT single crystal containing no additive element.
- LT single crystals containing 0.02 wt% of iron did not break up to the maximum load of 50 N.
- the Young's modulus of the LT single crystal containing 0.005 wt% and 0.02 wt% of iron was lower than that of the LT single crystal containing no additive element.
- FIG. 3 is a photograph of a cut surface of an LT single crystal wafer that does not contain an additive element
- the right figure is a photograph of a cut surface of an LT single crystal wafer that contains 0.02 wt% iron.
- the upper part shows the result of cutting speed 5. Omm / sec
- the lower part shows the result of cutting speed 1 O. OmmZs ec. At this time, the cutting width observed in the left figure averaged 0.25 mm, and the cutting width observed in the right figure averaged 0.2 lmm.
- LT single crystal woofers containing no added elements produced chipping even when cut at a cutting speed of 5.0 mm / sec. At the cutting speed of 1 0. Omm / sec, large chipping was observed throughout. On the other hand, on the cut surface of the LT single crystal wafer containing 0.02 wt% iron, almost no chipping was observed at either cutting speed.
- the cutting width of the LT single crystal wafer that does not contain additive elements is 0.2mm, and the average width of the cutting is 0.26mm, and the LT single crystal wafer contains 0.02wt% iron. On the cut surface, the cutting width averaged 0.2 lmm. From this, it was confirmed that by containing 0.02 wt% of iron, the workability is good even in the cutting process and the cutting can be performed with high accuracy.
- the cut surface of the LT single crystal wafer containing 0.01 wt% of the reduced iron was also observed. As with the cut surface of the LT single crystal wafer containing 0.02 wt% of iron, almost no chipping was observed in the cut surface of the LT single crystal wafer containing 0.01 wt% of the reduced iron. As a result, it was confirmed that LT single crystal wafers containing 0.01 wt% of reduced iron also have good workability in cutting and can be cut with high accuracy.
- 100 wafers each containing 0.2 mm thick iron stored at room temperature (20 ° C) were placed on a hot plate heated to 200 ° C. It was placed on a hot plate for about 5 minutes, removed from the hot plate, and allowed to cool rapidly to room temperature. A series The number of damaged wafers after the above process was counted and the damage rate was calculated. When the wafer was placed on the hot plate, the temperature increased at a rate of about 90 ° C per minute.
- the failure rate of LT single crystal wafers containing no additive elements was 17%, whereas the failure rate of LT single crystal wafers containing 0.001 wt% of iron was 10%.
- LT single crystal containing 0.02 wt%; — 8% failure rate is 4%;
- LT single crystal wafer containing 0.005 wt% is 2%;
- LT containing iron is 0.01 wt%
- the single crystal woofer and the LT single crystal woofer containing 0.1 wt% of iron became 0%.
- LT single crystal woofer without additive element with a thickness of 0.25 mm LT single crystal wafer without additive element reduced, stored at room temperature (20 ° C), 0.01 wt% of iron 100 LT each of LT single crystal woofer containing, LT single crystal woofer containing 0.01 wt% of reduced iron, and LT single crystal woofer containing 0.005 wt% of reduced iron, It was placed on a hot plate heated to 300 ° C. Each wafer was placed on a hot plate and immediately removed from the hot plate and allowed to cool rapidly to room temperature. The number of damaged wafers after a series of processes was counted, and the damage rate was calculated in the same manner as above.
- the failure rate of the LT single crystal wafer that does not contain the additive element was 24%, and the failure rate of the LT single crystal wafer that did not contain the reduced additive element was 17%.
- LT single crystal wafer containing 0.01 wt% of iron, LT single crystal wafer containing 0.01 wt% of reduced iron, and 0.005 wt% of reduced iron was 0%.
- iron is added in an amount of 0.01% or 0.005%.
- the thermal shock characteristics of the LT single crystal wafer containing wt% remained the same even when the reduction treatment was performed, and the fracture rate was low.
- the volume resistivity and surface potential of the LT single crystal wafer without the additive element and the LT single crystal wafer containing the reduced iron were measured.
- LT single crystal wafer with no added element of 0.25 mm thickness LT single crystal wafer without added additive element, LT single crystal wafer with 0.01 wt% iron, reduced iron
- the volume resistivity and surface potential of an LT single crystal wafer containing 0.01 wt% and an LT single crystal wafer containing 0.005 wt% of reduced iron were measured.
- the volume resistivity was measured using “DSM-8 103” manufactured by Toa D-Keiichi Co., Ltd.
- For surface potential place each wafer on a plate set at 85 ° C, measure the change in surface potential from room temperature 20 ° C to 85 ° C, and calculate the surface potential value at the peak. Indicated.
- Table 5 shows the volume resistivity, surface potential, and woofer color.
- LT single crystal wafers containing iron as an additive element at 0.01 wt% have lower volume resistivity and lower surface potential than LT single crystal wafers without additive elements. Natsuta.
- LT single crystal wafers containing 0.005 1% or 0.01 wt% of iron are compared with LT single crystal wafers that do not contain additional elements that have been reduced by reduction treatment.
- the volume resistivity was low and the surface potential was low. Therefore iron is 0.0
- LT single crystal UA-8 containing 05 wt% or 0 ⁇ 0 1 wt% has a pyroelectric suppression effect due to reduction treatment.
- volume resistance before and after heat treatment of a single crystal wafer containing 0.01 1% of 0.25 mm thickness of reduced iron and an LT single crystal wafer containing no reduced additive element The change in rate and surface potential was measured.
- each wafer was left on a 300 ° C hot plate for 1 hour and then allowed to cool to room temperature, and then the volume resistivity and surface potential were measured.
- the volume resistivity was measured using “DSM-81 03 J” manufactured by Toa D-keke Co., Ltd.
- the surface potential was measured with a surface potential meter.
- the surface of each wafer allowed to cool to room temperature before and after heat treatment.
- the potential was measured by placing each room temperature on a plate set at 85 ° C, measuring the change in surface potential from room temperature to 20 ° C to 85 ° C, and measuring the surface potential at the peak. It showed in.
- the results are shown in Table 6 and FIG. 6
- ⁇ shows the measurement results of the LT single crystal wafer that does not contain the reduced additive element
- the three types of circles indicate the LT single crystal cup containing 0.01 wt% of the reduced iron.
- the original mark of the arrow is the value before the heat treatment
- the mark at the end of the arrow indicates the wrinkle after each heat treatment.
- the LT single crystal wafer containing 0.01 wt% of the reduced iron is the same as the LT single crystal without the additive element reduced. It was found that the surface potential and volume resistivity were decreased.
- the LT single crystal wafer containing 0.01 wt% of the reduced iron has a lower surface potential, compared with the LT single crystal wafer containing no reduced additive element. It was found that the variation in surface potential was small even after heat treatment.
- the LT single crystal wafer containing 0.01 wt% of the reduced iron has a lower volume resistivity and does not contain the reduced additive element. Compared to the above, it was found that the volume resistivity is less likely to increase after heat treatment, that is, the conductivity is maintained and the effect of suppressing charging is high.
- LT single crystals and LN single crystals which are filter materials, have the characteristics of a large pyroelectric coefficient and high resistance. Therefore, a slight temperature change generates a charge on the surface. And the generated electric charge is accumulated, and the charged state will continue unless static elimination treatment is applied from the outside.
- the generation of static electricity in the piezoelectric substrate due to temperature changes becomes a problem during the surface acoustic wave filter manufacturing process.
- the piezoelectric substrate is charged, electrostatic discharge occurs in the piezoelectric substrate, causing cracks and cracks.
- the electrodes formed on the surface of the piezoelectric substrate may be shorted by static electricity.
- fine metal powder, dust, dust, etc. generated in the manufacturing process are attracted to the surface of the piezoelectric substrate by static electricity, the electrodes are shorted by these particles, and are destroyed when the electrodes are in an open state. There is also a risk.
- the manufacturing process of surface acoustic wave filters has been required to be manufactured at a high temperature. coming.
- the LT single crystal wafer containing 0.01 wt% of the reduced iron has a volume compared to the LT single crystal wafer that does not contain the reduced element even after the heat treatment at 300 ° C. Resistivity is difficult to increase, that is, conductivity is maintained and charging suppression effect is high. It is thought that there is an effect.
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
Abstract
Description
Claims
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US12/090,588 US20090230817A1 (en) | 2005-10-19 | 2006-07-21 | Ferroelectric single crystal, surface acoustic wave filter comprising the same, and production method thereof |
JP2007540888A JP4789281B2 (ja) | 2005-10-19 | 2006-07-21 | 弾性表面波フィルタ及びその製造方法 |
EP06781840A EP1939333A4 (en) | 2005-10-19 | 2006-07-21 | FERROELECTRIC MONOCRYSTAL, ACOUSTIC SURFACE FILTER USING THE SAME, AND METHOD FOR PRODUCING THE FILTER |
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JP2005303807 | 2005-10-19 | ||
JP2005-303807 | 2005-10-19 |
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US (1) | US20090230817A1 (ja) |
EP (1) | EP1939333A4 (ja) |
JP (1) | JP4789281B2 (ja) |
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- 2006-07-21 US US12/090,588 patent/US20090230817A1/en not_active Abandoned
- 2006-07-21 KR KR20087009301A patent/KR20080059391A/ko not_active Application Discontinuation
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Also Published As
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EP1939333A4 (en) | 2009-11-11 |
US20090230817A1 (en) | 2009-09-17 |
JP4789281B2 (ja) | 2011-10-12 |
KR20080059391A (ko) | 2008-06-27 |
JPWO2007046176A1 (ja) | 2009-04-23 |
EP1939333A1 (en) | 2008-07-02 |
CN101305115A (zh) | 2008-11-12 |
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