WO2003044067A1 - Improved olefin polymerization process - Google Patents

Improved olefin polymerization process Download PDF

Info

Publication number
WO2003044067A1
WO2003044067A1 PCT/US2002/036890 US0236890W WO03044067A1 WO 2003044067 A1 WO2003044067 A1 WO 2003044067A1 US 0236890 W US0236890 W US 0236890W WO 03044067 A1 WO03044067 A1 WO 03044067A1
Authority
WO
WIPO (PCT)
Prior art keywords
group
recited
polymerization
atom
organic silicon
Prior art date
Application number
PCT/US2002/036890
Other languages
English (en)
French (fr)
Inventor
Lynda Kaye Johnson
Stephan J. Mclain
Karl J. Sweetman
Original Assignee
E.I. Du Pont De Nemours And Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by E.I. Du Pont De Nemours And Company filed Critical E.I. Du Pont De Nemours And Company
Priority to JP2003545701A priority Critical patent/JP2005511799A/ja
Priority to AU2002366090A priority patent/AU2002366090A1/en
Priority to EP02803648A priority patent/EP1448629A1/en
Publication of WO2003044067A1 publication Critical patent/WO2003044067A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F10/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F110/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2410/00Features related to the catalyst preparation, the catalyst use or to the deactivation of the catalyst
    • C08F2410/07Catalyst support treated by an anion, e.g. Cl-, F-, SO42-
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65908Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65912Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/62Refractory metals or compounds thereof
    • C08F4/64Titanium, zirconium, hafnium or compounds thereof
    • C08F4/659Component covered by group C08F4/64 containing a transition metal-carbon bond
    • C08F4/65916Component covered by group C08F4/64 containing a transition metal-carbon bond supported on a carrier, e.g. silica, MgCl2, polymer

Definitions

  • WO9905189 (incorporated by reference herein for all purposes as if fully set forth) describes the copolymerization of polar (functional) olefins with ethylene using certain Ni catalysts.
  • polar olefins are a variety of silanes.
  • This invention concerns a process for the polymerization of olefins, com- prising the step of contacting, under coordination polymerization conditions: a monomer component comprising a polymerizable olefins; an active polymerization catalyst comprising a Group 8, 9 or 10 (IUPAC) transition metal complex of a bidentate ligand; and an organic silicon compound in which at least one atom of a Group 15 or 16 (IUPAC) element is bound directly to a silicon atom.
  • IUPAC Group 8, 9 or 10
  • This invention also concerns an improved process for the polymerization of olefins, said process comprising the step of contacting, under coordination polymerization conditions: a monomer component comprising a polymerizable olefins, and an active polymerization catalyst comprising a Group 8, 9 or 10 transition metal complex of a bidentate ligand, wherein the improvement comprises contacting said monomer component and active polymerization catalyst in the presence of an organic silicon compound in which at least one atom of a Group 15 or 16 element is bound directly to a silicon atom.
  • hydrocarbyl group is a univalent group containing only carbon and hydrogen. If not otherwise stated, it is preferred that hydrocarbyl groups herein preferably contain 1 to about 30 carbon atoms.
  • substituted hydrocarbyl herein is meant a hydrocarbyl group that contains one or more substituent groups which are inert under the process conditions to which the compound containing these groups is subjected (e.g., an inert functional group, see below). The substituent groups also do not substantially detrimentally interfere with the polymerization process or operation of the polymeriza- tion catalyst system. If not otherwise stated, it is preferred that substituted hydrocarbyl groups herein contain 1 to about 30 carbon atoms.
  • substituted hydro- carbyl chains or rings containing one or more heteroatoms, such as nitrogen, oxygen and/or sulfur, and the free valence of the substituted hydro- carbyl may be to the heteroatom.
  • all of the hydrogens may be substituted, as in trifluoromethyl.
  • (inert) functional group herein is meant a group other than hydrocarbyl or substituted hydrocarbyl which is inert under the process conditions to which the compound containing the group is subjected.
  • the functional groups also do not substantially interfere with any process described herein that the compound in which they are present may take part in.
  • Examples of functional groups include halo (fluoro, chloro, bromo and iodo), ether such as -OR 25 , -C0 2 R 22 , -N0 2 , and - NR 22 2 , wherein each R 22 is independently hydrocarbyl or substituted hydrocarbyl.
  • the functional group may be near a nickel atom the functional group should not coordinate to the metal atom more strongly than the groups in compounds which are shown as coordinating to the metal atom, that is they should not displace the desired coordinating group.
  • a “cocatalyst” or a “catalyst activator” is meant a compound that reacts with a transition metal compound to form an activated catalyst species.
  • One such catalyst activator is an "alkyl aluminum compound” which, herein, is meant a compound in which at least one alkyl group is bound to an aluminum atom.
  • Other groups such as, for example, alkoxide, hydride and halogen may also be bound to aluminum atoms in the compound.
  • aryl is meant a monovalent aromatic group in which the free valence is to the carbon atom of an aromatic ring.
  • An aryl may have one or more aromatic rings which may be fused, connected by single bonds or other groups, such as 9- anthracenyl, 1 -naphthyl, biphenyl or diphenyl ether. Unless otherwise stated aryl groups preferably contain 5 to 30 carbon atoms.
  • substituted aryl is meant a monovalent aromatic group substituted as set forth in the above definition of "substituted hydrocarbyl”. Suitable substituents include alkyl, aryl such as phenyl, halo, alkoxy, ester, dialkylamino and nitro.
  • a substituted aryl may have one or more aromatic rings which may be fused, connected by single bonds or other groups; however, when the substituted aryl has a heteroaromatic ring, the free valence in the substituted aryl group can be to a heteroatom (such as nitrogen) of the heteroaromatic ring instead of a carbon.
  • substituted aryl groups contain 5 to about 30 carbon atoms.
  • heteroaryl is meant a substituted aryl in which the free valence is to a hetero atom of an aromatic ring, but which is otherwise unsubstituted (as in aryl).
  • (hetero)aryl includes both aryl and heteroaryl.
  • substituted heteroaryl is meant a heteroaryl otherwise substituted as set forth above for “substituted hydrocarbyl”.
  • substituted (hetero)aryl includes both substituted aryl and substituted heteroaryl.
  • a “monoanionic ligand” is meant a ligand with one negative charge.
  • neutral ligand a ligand that is not charged.
  • organic silicon compound a silicon compound which is not polymeric (but which may be oligomeric, for example relatively low molecular weight linear or cyclic siloxanes) and which contains at least one carbon atom which does not have to be bound to a silicon atom.
  • the organic silicon compound may contain more than one silicon atom.
  • Compounds in which there are no carbon atoms bound directly to silicon, such as ethyl orthosilicate are considered or- ganic silicon compounds herein.
  • a “bidentate ligand” here is meant a ligand that has at least two het- eroatoms (or heteroatom containing groups) and which are in mutual positions where they may potentially coordinate to the transition metal. Such heteroatoms include O, S, N, P and Se, and the heteroatoms may be independently selected. Alternatively one or both of the coordination sites in a bidentate ligand may have a carbon atom present.
  • hydrocarbyloxysilane a compound containing at least one hydrocarbyloxy or substituted hydrocarbyloxy group bound directly to a silicon atom.
  • the carbon atom bound to the oxygen atom of the hydrocarbyloxy or substituted hydrocarbyloxy group which is directly bound to the silicon atom is a satu- rated carbon atom, that is that carbon atom has four single bonds to it.
  • alkoxysilane is meant a compound containing at least one alkoxy bound directly to a silicon atom.
  • a heteroatom connected monovalent radical is meant a substituted hydrocarbyl which is a monovalent radical or group which is connected to the rest of the compound through a valence of a heteroatom (an atom other than C and H). The group may be more than monovalent if it is part of a ring connected by a bridging group.
  • under coordination polymerization conditions is meant the conditions for a coordination polymerization that are usually used for the particular polymerization catalyst system being used (except as otherwise indicated herein). These conditions include things such as pressure, temperature, catalyst and cocatalyst (if present) concentrations, the type of process such as batch, semibatch, continuous, gas phase, solution or liquid slurry etc., except as modified by conditions specified or suggested herein. Conditions normally done or used with the particular polymerization catalyst system, such as the use of hydrogen for polymer molecular weight control, are also considered “under polymerization conditions”. Other polymerization conditions such as presence of hydrogen for molecular weight control, other polymerization catalysts, etc., are applicable with this polymerization process and may be found in the references cited herein.
  • a refers to one or more unless otherwise specifically stated.
  • a vinylsilane refers to one or more vinyl silanes.
  • a monomer mixture comprising ethylene may also include one or more other copolymerizable monomers.
  • an active polymerization catalyst comprising a complex of a bidentate ligand may include the complex itself if such complex is in and of itself an active polymerization catalyst, or may also include one or more cocatalysts as required to activate such complex.
  • Useful complexes with neutral ligands include those described in US-A- 2001025244, US5714556, US5852145, US5880241 , US5955555, US6030917, US6034240, US6090900, US6103658, US6232259, US6200925, US6242377, JP-A-09025713, JP-A-11158213, JP-A-11158214, W09847934, WO9849208, WO0006620, WO0018776, WO0020377, WO0021971 , WO0050470, WO0050474, WO0059956, WO0059961 , WO0068280, WO0110876, WO0125298, WO0142257, and U.S. Provisional Application Serial No. 60/294,794 (filed May 31 , 2001 ), all of which are hereby incorporated by reference herein for all purposes as if fully set forth.
  • the organic silicon compound (sometimes also referred to herein as the "silicon compound") must have at least one atom from elements of Group 15 or 16 bound to a silicon atom in the compound.
  • Preferred Group 15 and 16 elements are N, O and S, and O is especially preferred.
  • An atom of a Group 15 or 16 element may be bound to one or more different silicon atoms, for example oxygen may be present in the form of a siloxane (Si-O-Si) group.
  • Useful silicon compounds include saturated and unsaturated silicon compounds such as hex- amethyldisiloxane, trimethylaminosilane, ethylorthosilicate (tetraethoxysilane), methylorthosilicate, trimethylmethoxysilane, dimethyldiethoxysilane, methyltri- methoxysilane, vinyltrimethoxysilane, vinylthehoxysilane, trimethylacetoxysilane, N-thmethylsilylacetamide, octamethylcyclotetrasiloxane, triethylsilanol, hex- amethyldisilthiane, (phenyldimethylsilyl)methylsulfide, hexamethyldisilazane, and dimethylmethoxysilane.
  • saturated and unsaturated silicon compounds such as hex- amethyldisiloxane, trimethylaminosilane, ethylorthosilicate (tetrae
  • Preferred silicon compounds are those that contain at least one alkoxy group bound to a silicon atom, for example ethylorthosilicate (tetraethoxysilane), methylorthosilicate, trimethylmethoxysilane, dimethyldiethoxysilane, methyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane and di- methylmethoxysilane, and in these compounds methoxy and ethoxy groups are considered interchangeable.
  • Preferred alkoxy groups are those containing 1 to 4 carbon atoms, more preferably methoxy and ethoxy.
  • a preferred alkoxysilane has the formula R 6 m Si(OR 7 ) 4- m wherein m is 0 or an integer of 1 to 3, each R 6 is independently alkyl containing 1 to 4 carbon atoms, and each R 7 is independently alk- oxy containing 1 to 4 carbon atoms.
  • the silicon compound may contain an olefinic double bond so that it may copolymerize into the polyolefin being prepared.
  • a preferred type of olefinic bond is a vinylsilane, in which at least one vinyl group is bound directly to a silicon atom.
  • the silicon compound does not contain a copolymerizable olefinic double bond.
  • more than one Group 15 and/or 16 atoms are bound to one silicon atom.
  • the molar ratio of silicon compound to transition metal complex is preferably about 1 :1 to about 100,000:1 , more preferably about 10:1 to about 20,000:1 , and especially preferably about 100:1 to about 5,000:1. If a liquid medium in pre- sent (for example in a slurry or solution type process) the silicon compound is preferably soluble in the liquid medium. If the polymerization is a gas phase process the silicon compound is preferably volatile enough at the process temperature so that a sufficient concentration can be maintained in the polymerization reactor. The silicon compound may be added to a polymerization reactor containing a liquid medium as a solution in the liquid medium or as a separate side stream.
  • the silicon compound may be separately volatilized and added as a separate gas stream, added as a liquid which volatilizes, or may be diluted into a gaseous olefin (for example stream) before entering the po- lymerization reactor.
  • the silicon compound may be present before the polymerization begins or may be added just as or just after the polymerization starts.
  • a preferred olefin for the polymerization is ethylene.
  • the ethylene may be the only polymerizable olefin present or other copolymerizable olefins may be present so that an ethylene copolymer is formed.
  • Other copolymerizable olefins include polar comonomers such as acrylate esters and vinylsilanes, and the latter can act not only as the silicon compound but also as a copolymerizable monomer. What monomers may be used with what polymerization catalyst systems will be found in the above listed references on some of the various ligands which may be used.
  • Preferred neutral ligands are ⁇ -diimines, such as those described in previously incorporated US5880241 , US6103658, WO0050470 and WO0142257.
  • ⁇ -diimine in a, general sense is meant a compound having the structure
  • R 2 and R 5 are each independently hydrocarbyl or substituted hydrocarbyl, provided that the atom in R 2 and R 5 bound to the imino nitrogen atom has at least two carbon atoms bound to it;
  • R 3 and R 4 are each independently hydrogen, hydrocarbyl or substituted hydrocarbyl, or R 3 and R 4 taken together are hydrocarbylene or substituted hydrocarbylene to form a carbocyclic ring.
  • heteroatom is preferably from Group 15 or Group 16 of the Periodic Chart (IUPAC) and, more preferably, N, O or S.
  • R 2 and R 5 are o-disubstituted (hetero)aryl groups (that is the positions next to the atom of the (hetero)aryl atom bound to the imino nitrogen atom are both substituted).
  • a preferred type of group for R 2 and R 5 is a 2,6- disubstituted phenyl group, with the other positions on the phenyl ring optionally substituted.
  • Such useful groups include 2,6-dimethylphenyl, 2,4,6- thmethylphenyl, 2,6-dichlorophenyl, 2,6-diisopropylphenyl, 2,6-dimethoxyphenyl, 2-chloro-6-methoxyphenyl, and 2,6-diphenylphenyl groups in which with 2- and 6- phenyl groups are optionally substituted.
  • Particularly preferred types of 2,6- disubstituted phenyl groups are 2,6-diaryl or 2,6-bis(substitutedaryl) groups, such as 2,6-diphenylphenyl or 2,6-bis(4-t-butylphenyl)phenyl.
  • heteroa- tom connected monovalent radicals such a pyrryl or substituted pyrryl groups, especially 2,5-disubstituted pyrryl groups.
  • the silicon compound may be present (as separate compounds) in the polyolefin. If the silicon atoms in the silicon com- pound have two hydrolyzable groups bound to them, these, with time and depending on the exposure to moisture, will likely hydrolyze and form polymers or oligomers. If three hydrolyzable groups are present the silicon compound will probably eventually form a crosslinked resin, while if 4 hydrolyzable groups are bound to the silicon atom, silica or silica gel may be formed. Since the silicon compound is present in only in small quantities in the polymerization process, the presence of these silicon containing resides is not likely to adversely affect the properties of the polyolefin product.
  • the addition of the organic silicon compounds described herein often in- creases the lifetime of the olefin polymerization process and/or increases the polymer productivity of the polymerization catalyst (transition metal complex), particularly when very low concentrations of the transition metal complex are used in the polymerization.
  • the increase in the lifetime of the polymerization process is believed due, at least in part, because the half life of the polymerization catalyst system activity is greatly increased, see for instance Example 1.
  • the polymers formed in this improved process are useful for many things for example films for packaging, molding resins, and many other uses, see for example previously incorporated US5880241.
  • Example 1 The following solutions were prepared in a dry box: A (6.1 mg) was dissolved in 3 mL of chlorobenzene;
  • MMAO-IP (0.127 g) (Akzo Nobel, solvent removed in vacuo) was dissolved in 3 mL of chlorobenzene; and anhydrous isooctane (141 mL) was placed in an oven-dried 250 mL RB flask. The flask was sealed with rubber septa. The above stock solution of A (0.492 mL) was placed in a dried scintillation vial and diluted with 3 mL of VTMoS and sealed with a septum. The MMAO-IP solution was septa sealed in a scintillation vial. All 3 solutions were removed from the dry box. The isooctane was charged to a 400 ml, N 2 purged autoclave followed by the MMAO-IP solution. The catalyst/VTMoS solution was charged to a catalyst addition tube above the reactor.
  • the reactor was purged 3 x with >690 kPa ethylene with stirring at 1300 RPM and then heated to 60.5°C.
  • the ethylene pressure at the reactor was set at 4.00-4.07 MPa.
  • the catalyst tube was pressurized to 6.89 MPa.
  • the reaction was initiated by pressure injection of the catalyst solution at 6.89 MPa into the autoclave.
  • the reaction was allowed to proceed at 60.5°C, 6.89 MPa ethylene for 74 min.
  • the reaction rate was monitored by measuring the pressure drop in the reservoir that fed the constant pressure autoclave.
  • the measured ethylene values were corrected to ideal gas values using the Van der Wals equation.
  • FIG. 1 A graph of this ethylene consumption with time is shown in Figure 1.
  • the graph of ethylene pressure vs. time was fit to an equation that assumes that the catalyst deactivation is first order in Ni. This fit yields a half life of 48 min for this polymerization. This is more than five times the half life of a comparable ethylene polymerization in the absence of VTMoS.
  • the bulk of the polymer (after filtration) was charged to a 250 ml Erlen- meyer flask along with 2.15 g of 8-hydroxyquninoline, 1.495 g of triethylamine and 50 mL of reagent grade methanol. This mixture was stirred overnight at RT under N 2 (it is believed soluble Ni and Al species that can be removed from the polymer by filtration are formed). After stirring overnight the polymer was filtered and dried in vacuo for 3 days. Polymer yield 11.57 g (153 kg polymer/g Ni).
  • GPC molecular weights are reported versus polystyrene standards. Unless noted otherwise, GPC's were run with Rl detection at a flow rate of 1 mL/min at 135°C with a run time of 30 min. Two columns were used: AT-806MS and WA/P/N 34200. A Waters Rl detector was used and the solvent was TCB with 5 grams of BHT per gallon. Dual UV/RI detection GPC was run in THF at rt using a Waters 2690 separation module with a Waters 2410 Rl detector and a Waters 2487 dual absorbance detector. Two Shodex columns, KF-806M, were used along with one guard column, KF-G.
  • the vial was greased and capped.
  • the glass vial was then loaded in a reactor inside the drybox.
  • the glass vials for all of the entries in each table below were loaded inside the same reactor.
  • the reactor was then sealed, brought outside of the drybox, placed under the desired ethylene pressure and shaken mechanically. After the stated reaction time, the ethylene pressure was released and the glass vial was removed from the reactor.
  • the polymer was precipitated by the addition of MeOH (-20 mL). A small amount of triethylamine was added to the solution, and optionally, approximately 1 mL of (EtO) 3 Si(/ ' -Bu) or (EtO) Si. The polymer was then collected on a frit and rinsed with MeOH. The polymer was transferred to a pre-weighed vial and dried under vacuum overnight. The polymer yield and characterization were then obtained. Conditions and results are shown in Table 1.
  • the LiB(C 6 F 5 ) 4 2.5 Et 2 0 was added as a standard solution in Et 2 0 and the Et 2 0 was allowed to evaporate prior to the addition of the other reactants.
  • the solvent and additive were added next followed by the addition of C as a standard solution in a 2.5 vol% solution of cyclopentene in Et 2 0.
  • the vial was greased and capped.
  • the glass vial was then loaded in a reactor inside the drybox.
  • the reactor was then sealed (with all of the Examples of Table 2), brought outside of the drybox, and placed under the desired ethylene pressure and shaken mechanically. After the stated reaction time, the ethylene pressure was released and the glass vial was removed from the reactor.
  • the polymer was precipitated by the addition of MeOH (-20 mL).
  • the polymer was then collected on a frit and rinsed with MeOH.
  • the polymer was transferred to a pre-weighed vial and dried under vacuum for several days. The polymer yield and characterization were then obtained. Results and conditions are

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Paints Or Removers (AREA)
PCT/US2002/036890 2001-11-16 2002-11-15 Improved olefin polymerization process WO2003044067A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2003545701A JP2005511799A (ja) 2001-11-16 2002-11-15 改良されたオレフィン重合方法
AU2002366090A AU2002366090A1 (en) 2001-11-16 2002-11-15 Improved olefin polymerization process
EP02803648A EP1448629A1 (en) 2001-11-16 2002-11-15 Improved olefin polymerization process

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US33279901P 2001-11-16 2001-11-16
US33279801P 2001-11-16 2001-11-16
US60/332,798 2001-11-16
US60/332,799 2001-11-16
US40792402P 2002-09-03 2002-09-03
US60/407,924 2002-09-03

Publications (1)

Publication Number Publication Date
WO2003044067A1 true WO2003044067A1 (en) 2003-05-30

Family

ID=27406874

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/US2002/036889 WO2003044066A2 (en) 2001-11-16 2002-11-15 Copolymers of olefins and vinyl- and allylsilanes
PCT/US2002/036890 WO2003044067A1 (en) 2001-11-16 2002-11-15 Improved olefin polymerization process

Family Applications Before (1)

Application Number Title Priority Date Filing Date
PCT/US2002/036889 WO2003044066A2 (en) 2001-11-16 2002-11-15 Copolymers of olefins and vinyl- and allylsilanes

Country Status (10)

Country Link
US (3) US6780949B2 (ko)
EP (2) EP1448628A2 (ko)
JP (2) JP2005511799A (ko)
KR (1) KR20040080919A (ko)
CN (3) CN102050904A (ko)
AU (2) AU2002363810A1 (ko)
BR (1) BR0206683A (ko)
CA (1) CA2433042A1 (ko)
MX (1) MXPA03006297A (ko)
WO (2) WO2003044066A2 (ko)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2607391A1 (en) * 2011-12-21 2013-06-26 Basell Polyolefine GmbH Process for controlling the polymer composition of an ethylene copolymer obtained by a catalyst system comprising a transition metal catalyst component and a Ziegler catalyst component
WO2013156317A1 (de) * 2012-04-18 2013-10-24 Wacker Chemie Ag Verfahren zur herstellung vernetzbarer polyolefin-copolymere

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060063859A1 (en) * 2004-09-17 2006-03-23 Zhibin Guan Transition metal-catalyzed synthesis of dendritic polymers
US20080306229A1 (en) * 2004-09-17 2008-12-11 Zhibin Guan Transition Metal-Catalyzed Synthesis of Dendritic Polymers
WO2008038173A2 (en) * 2006-09-26 2008-04-03 Sasol Technology (Pty) Limited Polymerisation (including oligomerisation) of olefinic compounds in the presence of catalyst, and a catalyst activator including a halogenated organic group
EP2081968B1 (en) * 2006-11-14 2015-09-16 Univation Technologies, LLC Catalyst systems and polymerization processes
JP6042906B2 (ja) * 2011-12-22 2016-12-14 ダウ グローバル テクノロジーズ エルエルシー 改良された溶融強度を有するエチレン系ポリマーおよびそのプロセス
EP2940358B1 (en) * 2014-04-30 2019-03-13 Faist Componenti S.p.A. Device for generating a magnetic field associable with a movable rod of a pneumatic actuator and method for making the device
EP3042786B1 (en) 2014-12-19 2017-11-22 The Goodyear Tire & Rubber Company Functionalized elastomer
WO2017201304A1 (en) 2016-05-20 2017-11-23 Chevron Phillips Chemical Company Lp Low pressure process for preparing low-density polyethylene
CN108359039B (zh) * 2017-01-26 2020-07-24 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN108359035B (zh) * 2017-01-26 2020-07-24 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN108359038B (zh) * 2017-01-26 2020-10-23 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN108359030B (zh) * 2017-01-26 2020-07-24 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN108359097B (zh) * 2017-01-26 2020-11-10 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN108359037B (zh) * 2017-01-26 2020-07-24 中国石油化工股份有限公司 一种乙烯与端烯基硅烷/硅氧烷的共聚方法
CN110382226B (zh) * 2017-03-23 2022-09-06 博里利斯股份公司 包括包含乙烯与含有硅烷基团的共聚单体的共聚物的中间层的多层元件
CN108329415B (zh) * 2018-02-07 2020-10-27 中国科学技术大学 一种硅功能化聚烯烃及其制备方法
US10961331B2 (en) 2018-12-19 2021-03-30 Chevron Phillips Chemical Company Lp Ethylene homopolymers with a reverse short chain branch distribution
CN110105478B (zh) * 2019-05-24 2021-08-24 重庆理工大学 一种板型双核α-二亚胺催化剂及其制备方法和应用
CN110302836B (zh) * 2019-06-21 2022-03-15 广东药科大学 一种氧化石墨烯负载二亚胺配位钯的制备方法及其应用
CN110483586B (zh) * 2019-08-27 2021-07-09 中国科学技术大学 大位阻酮亚胺镍催化剂及其配体化合物、制备方法和应用
WO2021188361A1 (en) 2020-03-20 2021-09-23 Exxonmobil Chemical Patents Inc. Linear alpha-olefin copolymers and impact copolymers thereof
KR20230045040A (ko) * 2020-07-29 2023-04-04 다우 글로벌 테크놀로지스 엘엘씨 에틸렌 및 모노시클릭 오르가노실록산의 중합체
CN116041590B (zh) * 2021-10-28 2024-05-07 中国石油化工股份有限公司 一种有机硅硫烷催化剂组合物、烯烃聚合催化剂及其制备方法和应用
CN118047993A (zh) * 2024-01-26 2024-05-17 广东众和工程设计有限公司 一种聚烯烃弹性体组合物及其在光伏封装膜中的应用

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4906754A (en) * 1985-10-15 1990-03-06 E. I. Du Pont De Nemours And Company Nickel catalysts for copolymerization of ethylene
US5030606A (en) * 1985-10-15 1991-07-09 E. I. Du Pont De Nemours And Company Nickel-catalyzed copolymerization of ethylene
WO1999005189A1 (en) * 1997-07-23 1999-02-04 E.I. Du Pont De Nemours And Company Polymerization of olefins

Family Cites Families (37)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL101938C (ko) * 1957-12-23
US3225018A (en) * 1961-12-15 1965-12-21 Union Carbide Corp Heat curing of ethylene/vinylsilane copolymers
US3392156A (en) * 1964-07-10 1968-07-09 Nat Distillers Chem Corp Copolymers of ethylene and vinyl triethoxysilanes and mechanically worked products thereof
BE794718Q (fr) 1968-12-20 1973-05-16 Dow Corning Ltd Procede de reticulation d'olefines
SU436064A1 (ru) * 1972-03-03 1974-07-15 Способ получения сополимеров этилена
US3884891A (en) * 1972-07-17 1975-05-20 Sergei Mikhailovich Samoilov Method for preparing branched copolymers by ethylene with unsaturated silicone monomers
US4097436A (en) * 1974-03-14 1978-06-27 Dynamit Nobel Aktiengesellschaft Hydrolyzed vinyl acetate-vinyl alkoxy silane polymers
JPS559611A (en) * 1978-07-05 1980-01-23 Mitsubishi Petrochem Co Ltd Cross-linkable polyethylene resin composition
US4275226A (en) 1978-08-25 1981-06-23 Asahi Glass Company, Ltd. Process for producing fluorovinyl ether
JPS5695940A (en) * 1979-12-28 1981-08-03 Mitsubishi Petrochem Co Ltd Ethylene polymer composition
JPH0699655B2 (ja) * 1985-10-09 1994-12-07 大日本インキ化学工業株式会社 常温硬化性樹脂組成物
JPS62215608A (ja) * 1986-03-14 1987-09-22 Shin Etsu Chem Co Ltd アルケニルシリル基含有高分子化合物の製法
US5508363A (en) * 1987-01-28 1996-04-16 Mitsui Toatsu Chemicals, Incorporated Preparation process of organosilicon compounds and production of silicon carbide
KR920005671B1 (ko) * 1987-12-16 1992-07-13 미쯔이도오아쯔가가꾸 가부시끼가이샤 함규소 폴리머의 제조방법
CA1312166C (en) * 1987-12-16 1992-12-29 Mitsui Chemicals, Incorporated Polyolefin resin composition
JP2880725B2 (ja) * 1988-06-14 1999-04-12 三井化学株式会社 架橋ポリオレフィンの製造方法
WO1991004943A2 (en) 1989-09-29 1991-04-18 Exxon Research And Engineering Company Zeolite aggregates and catalysts
JP3024685B2 (ja) * 1989-11-28 2000-03-21 三井化学株式会社 α―オレフィン―アルケニルシラン共重合体およびその製造方法
US5425865A (en) 1990-09-20 1995-06-20 Scimated Limited Polymer membrane
CA2061465A1 (en) * 1991-02-25 1992-08-26 Craig C. Meverden Filled hydrolyzable copolymer compositions resistant to premature crosslinking
US5627292A (en) 1992-02-21 1997-05-06 Centre National De La Recherche Scientifique Monomers derived from perhalogenated sultones and polymers obtained from these monomers
US5367030A (en) * 1993-02-08 1994-11-22 Union Carbide Chemicals & Plastics Technology Corporation Process for crosslinking thermoplastic silane polymers
US5834523A (en) 1993-09-21 1998-11-10 Ballard Power Systems, Inc. Substituted α,β,β-trifluorostyrene-based composite membranes
US5401787A (en) * 1994-05-04 1995-03-28 Quantum Chemical Corporation Flame retardant insulation compositions
ATE238360T1 (de) 1995-01-24 2003-05-15 Du Pont Polyolefine
US5880241A (en) 1995-01-24 1999-03-09 E. I. Du Pont De Nemours And Company Olefin polymers
US5714556A (en) 1995-06-30 1998-02-03 E. I. Dupont De Nemours And Company Olefin polymerization process
JP2000513399A (ja) * 1996-06-17 2000-10-10 エクソン・ケミカル・パテンツ・インク オレフィン重合用の混合遷移金属触媒系
US6605679B1 (en) 1997-07-23 2003-08-12 E. I. Du Pont De Nemours And Company Polymerization of olefins
PL198619B1 (pl) * 1997-09-05 2008-07-31 Bp Chem Int Ltd Sposób (ko)polimeryzacji etylenu z jedną lub większą liczbą 1-olefin w obecności gazowego wodoru oraz katalizatory (ko)polimeryzacji etylenu z jedną lub większą liczbą 1-olefin w obecności gazowego wodoru
CN1204149C (zh) * 1998-02-11 2005-06-01 陶氏环球技术公司 改进的烯烃聚合方法
US6025092A (en) 1998-02-13 2000-02-15 E. I. Du Pont De Nemours And Company Fluorinated ionomers and their uses
DE19848351A1 (de) * 1998-10-21 2000-04-27 Degussa Vernetzbare Polymere, Verfahren zu deren Herstellung und Formkörper aus vernetzten Polymeren
US6624254B1 (en) * 1999-01-21 2003-09-23 The Dow Chemical Company Silane functionalized olefin interpolymer derivatives
DE60028615T2 (de) * 1999-07-29 2007-06-06 Dow Global Technologies, Inc., Midland Verbesserte silanfunktionelle olefin-interpolymere Derivate
BE1013243A3 (fr) * 2000-01-21 2001-11-06 Solvay Composition a base de polyethylene reticulable.
US6511934B1 (en) * 2000-10-17 2003-01-28 Union Carbide Chemicals & Plastics Technology Corporation Transition metal precursors containing sulfur ligands, and polyolefin production processes using them

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4906754A (en) * 1985-10-15 1990-03-06 E. I. Du Pont De Nemours And Company Nickel catalysts for copolymerization of ethylene
US5030606A (en) * 1985-10-15 1991-07-09 E. I. Du Pont De Nemours And Company Nickel-catalyzed copolymerization of ethylene
WO1999005189A1 (en) * 1997-07-23 1999-02-04 E.I. Du Pont De Nemours And Company Polymerization of olefins

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2607391A1 (en) * 2011-12-21 2013-06-26 Basell Polyolefine GmbH Process for controlling the polymer composition of an ethylene copolymer obtained by a catalyst system comprising a transition metal catalyst component and a Ziegler catalyst component
WO2013092453A1 (en) * 2011-12-21 2013-06-27 Basell Polyolefine Gmbh Process for controlling the polymer composition of an ethylene copolymer obtained by a catalyst system comprising a transition metal catalyst component and a ziegler catalyst component
US10392455B2 (en) 2011-12-21 2019-08-27 Basell Polyolefine Gmbh Process for controlling the polymer composition of an ethylene copolymer obtained by a catalyst system comprising a transition metal catalyst component and a Ziegler catalyst component
WO2013156317A1 (de) * 2012-04-18 2013-10-24 Wacker Chemie Ag Verfahren zur herstellung vernetzbarer polyolefin-copolymere

Also Published As

Publication number Publication date
US20090143550A1 (en) 2009-06-04
CN1520431A (zh) 2004-08-11
BR0206683A (pt) 2004-02-10
KR20040080919A (ko) 2004-09-20
US20030130450A1 (en) 2003-07-10
CA2433042A1 (en) 2003-05-30
JP2005511799A (ja) 2005-04-28
US20030212226A1 (en) 2003-11-13
CN1589287A (zh) 2005-03-02
AU2002366090A1 (en) 2003-06-10
US6780949B2 (en) 2004-08-24
US7348388B2 (en) 2008-03-25
JP2005509701A (ja) 2005-04-14
CN102050904A (zh) 2011-05-11
AU2002363810A1 (en) 2004-08-12
EP1448628A2 (en) 2004-08-25
EP1448629A1 (en) 2004-08-25
US8022152B2 (en) 2011-09-20
WO2003044066A3 (en) 2004-02-12
WO2003044066A2 (en) 2003-05-30
MXPA03006297A (es) 2004-05-03

Similar Documents

Publication Publication Date Title
US6780949B2 (en) Olefin polymerization process
KR102285480B1 (ko) 폴리에틸렌 공중합체 및 이의 제조 방법
EP3031832A1 (en) Method for preparing polyolefin and polyolefin prepared thereby
CN113166322B (zh) 具有优异的长期物理性能和加工性的乙烯/1-己烯共聚物
CN112088173B (zh) 聚乙烯及其氯化聚乙烯
US6887958B1 (en) Method for polymerizing olefins
KR20200071033A (ko) 폴리에틸렌 및 이의 염소화 폴리에틸렌
EP3184556A1 (en) Supported metallocene catalyst and polyolefin preparation method using same
WO2016122017A1 (ko) 메탈로센 화합물, 이를 포함하는 촉매 조성물 및 이를 이용하는 올레핀계 중합체의 제조방법
EP1188762A1 (en) Chromium complexes and their use for the polymerization of alpha-olefins
CN114599692B (zh) 具有改善的柔韧性和可加工性的乙烯/1-己烯共聚物
WO2016093549A2 (ko) 우수한 용융 강도를 갖는 올레핀계 중합체 및 이를 포함하는 필름
KR102074510B1 (ko) 혼성 담지 촉매 및 이를 이용하는 올레핀 중합체의 제조 방법
EP1046654B1 (en) Olefin polymerization catalysts and olefin polymer production methods using said olefin polymerization catalysts
US6642326B1 (en) Use of silanes to enhance activity in single-site polymerizations
JP2006515645A (ja) 重合触媒
CN114599693A (zh) 聚乙烯组合物及其制备方法
KR102228069B1 (ko) 혼성 담지 메탈로센 촉매의 제조방법
CN117050215A (zh) 聚乙烯及其氯化聚乙烯
KR20190001918A (ko) 신규한 리간드 화합물 및 이를 포함하는 전이금속 화합물
KR102568406B1 (ko) 혼성 담지 촉매 및 이용한 폴리올레핀의 제조 방법
KR100446495B1 (ko) 극성 불포화 단량체의 중합촉매를 사용한 중합방법
CA2415856A1 (en) Late transition metal complexes, their use as catalysts and polymers therefrom
CN116648466A (zh) 聚乙烯及其制备方法
KR20220043693A (ko) 혼성 담지 메탈로센 촉매 및 이를 이용한 폴리올레핀의 제조방법

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ OM PH PL PT RO RU SC SD SE SG SI SK SL TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR IE IT LU MC NL PT SE SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 2003545701

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 2002803648

Country of ref document: EP

WWE Wipo information: entry into national phase

Ref document number: 20028228472

Country of ref document: CN

WWP Wipo information: published in national office

Ref document number: 2002803648

Country of ref document: EP

WWW Wipo information: withdrawn in national office

Ref document number: 2002803648

Country of ref document: EP