WO2000043648A1 - Dispositif de reduction des gaz d'echappement d'un moteur a combustion interne - Google Patents
Dispositif de reduction des gaz d'echappement d'un moteur a combustion interne Download PDFInfo
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- WO2000043648A1 WO2000043648A1 PCT/JP1999/007080 JP9907080W WO0043648A1 WO 2000043648 A1 WO2000043648 A1 WO 2000043648A1 JP 9907080 W JP9907080 W JP 9907080W WO 0043648 A1 WO0043648 A1 WO 0043648A1
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- nox
- exhaust gas
- exhaust
- nox catalyst
- catalyst
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2053—By-passing catalytic reactors, e.g. to prevent overheating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0093—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are of the same type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/011—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more purifying devices arranged in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0814—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0835—Hydrocarbons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0842—Nitrogen oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/085—Sulfur or sulfur oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0871—Regulation of absorbents or adsorbents, e.g. purging
- F01N3/0878—Bypassing absorbents or adsorbents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0871—Regulation of absorbents or adsorbents, e.g. purging
- F01N3/0885—Regeneration of deteriorated absorbents or adsorbents, e.g. desulfurization of NOx traps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2430/00—Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics
- F01N2430/08—Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics by modifying ignition or injection timing
- F01N2430/085—Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics by modifying ignition or injection timing at least a part of the injection taking place during expansion or exhaust stroke
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
- F01N2570/04—Sulfur or sulfur oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
- F01N2570/14—Nitrogen oxides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to an exhaust gas purification device capable of purifying nitrogen oxides (NO 2) from exhaust gas discharged from an internal combustion engine capable of lean combustion.
- a technique for purifying exhaust gas discharged from a lean-burn internal combustion engine a technique is known in which a NOx absorbent represented by a storage-reduction NOx catalyst is provided in an exhaust passage of a non-burning engine.
- the NOx storage reduction catalyst which is a type of NOx absorbent, absorbs NOx in the exhaust gas when the air-fuel ratio of the inflowing exhaust gas is a lean air-fuel ratio, and absorbs NOx in the inflowing exhaust gas when the oxygen concentration in the inflowing exhaust gas decreases. This is a catalyst that reduces absorbed nitrogen to nitrogen (N 2 ) while releasing NOx.
- NOx storage reduction catalyst When the NOx storage reduction catalyst is disposed in the exhaust passage of a lean burn internal combustion engine, when the air-fuel ratio of the exhaust is lean, the NOx in the exhaust is absorbed by the NOx storage reduction catalyst, and the air-fuel ratio of the exhaust There is released as NOx is N0 2 which has been absorbed in the NOx storage reduction catalyst when the theoretical is air or liquidity Tutsi air-hydrocarbon of the NO 2 is in the exhaust (HC) and carbon monoxide (CO) Reacts with such reducing components as nitrogen (N 2 ) to be reduced to N 2 .
- HC exhaust
- CO carbon monoxide
- the fuel of an internal combustion engine may contain sulfur, There when burned in an internal combustion engine, the sulfur content in the fuel is oxidized S 0 Sulfur oxides, such as 2 or SO 3 (SOx) are generated. Since the NOx storage reduction catalyst absorbs SOx in the exhaust gas by the same mechanism as the absorption function of ⁇ , when the NOx storage reduction catalyst is disposed in the exhaust passage of the internal combustion engine, the NOx storage catalyst becomes a NOx storage reduction catalyst. Will absorb not only NOx but also SOx.
- an exhaust purification device in which an SOx absorbent that absorbs SOx contained in exhaust gas is provided in an exhaust passage upstream of the NOx storage reduction catalyst.
- the air-fuel ratio of the exhaust gas flowing into the SOx absorbent is a lean air-fuel ratio
- the SOx absorbent absorbs the SOx in the exhaust gas
- the air-fuel ratio of the inflowing exhaust gas is a stoichiometric air-fuel ratio or a rich air-fuel ratio.
- the absorbed SOx is released as SO ?.
- SOx in the exhaust gas is removed upstream of the NOx storage reduction catalyst, and it is possible to prevent SOx poisoning of the NOx storage reduction catalyst.
- the technology for regenerating the S Ox absorbent is disclosed in, for example, Japanese Patent Publication No. 2605580. According to this publication, in order to release the SOx absorbed by the SOx absorbent, it is necessary to set the air-fuel ratio of the inflowing exhaust gas to the stoichiometric air-fuel ratio or the rich air-fuel ratio. It is said that Ox is easily released.
- the exhaust gas purification device disclosed in the above publication absorbs SOX released from the SOX absorber.
- a bypass passage branched from the exhaust pipe connecting the S Ox absorber and the storage-reduction type N Ox catalyst and bypassing the storage-reduction type N Ox catalyst And an exhaust switching valve that selectively switches exhaust gas to the storage-reduction type NOx catalyst or the bypass passage.
- the exhaust switching valve is controlled so that all of the exhaust flows through the bypass passage.
- the exhaust gas switching valve used in the above-mentioned exhaust gas purification device does not have perfect sealing performance, and about 1 to 10% of exhaust gas leaks. Therefore, in the exhaust gas purification device disclosed in the above publication, even if the exhaust switching valve is controlled so as to allow the exhaust gas to flow into the NOx storage-reduction catalyst and to prevent the exhaust gas from flowing into the bypass passage, A small amount of exhaust gas leaks from the exhaust gas switching valve to the bypass passage, and NOx contained in the exhaust gas leaked from the exhaust gas switching valve to the bypass passage is released to the atmosphere without purification.
- the above-described conventional exhaust gas purifying apparatus for an internal combustion engine does not include a means for reducing hydrocarbons (HC) in the exhaust gas when the internal combustion engine is started at a low temperature of the outside air (that is, at a low temperature start). Therefore, there is a possibility that hydrocarbons (HC) in the exhaust gas may be released into the atmosphere without being purified, and there is room for improvement. Disclosure of the invention
- the present invention has been made in view of the various problems as described above, and a problem to be solved by the present invention is that even if exhaust gas leaks into the bypass passage when the exhaust flow switching means closes the bypass passage, the leakage is not affected. Exhaust emissions are not reduced due to To do it.
- Another object of the present invention is to reduce the concentration of hydrocarbons in exhaust gas when the internal combustion engine is started at a low temperature.
- the present invention employs the following means in order to solve the above-mentioned problems.
- An exhaust gas purification apparatus for an internal combustion engine includes: a lean-burn internal combustion engine capable of burning an air-fuel mixture in an oxygen-excess state; and an air-fuel ratio of exhaust gas that is disposed in an exhaust passage of the internal combustion engine and has a lean air-fuel ratio. In some cases, it absorbs nitrogen oxides (N Ox) and releases the absorbed nitrogen oxides (N Ox) when the oxygen concentration of the inflowing exhaust gas is low.
- a bypass passage which branches from the exhaust passage upstream and flows exhaust gas bypassing the NOx absorbent, and exhaust flow switching means for selectively switching exhaust gas to the NOx absorbent or the bypass passage.
- the air-fuel ratio of the inflowing exhaust gas When the air-fuel ratio of the inflowing exhaust gas is a lean air-fuel ratio, it is disposed in the exhaust passage upstream of the exhaust flow switching means, and absorbs sulfur oxides (S Ox) to remove the inflowing exhaust gas. Sulfur absorbed when oxygen concentration is low And a NOx catalyst that is provided in the bypass passage and purifies nitrogen oxides (NOx) when the air-fuel ratio of the exhaust gas is a lean air-fuel ratio. ing.
- S Ox sulfur oxides
- the exhaust flow switching means is configured to reduce the amount of exhaust gas discharged from the internal combustion engine to NO. It is controlled so that x absorbent is distributed. In this case, the exhaust gas should not normally flow into the bypass passage, but if the sealability of the exhaust flow switching means is not perfect, a small amount of exhaust gas will leak from the exhaust flow switching means to the bypass passage. .
- the minute amount of exhaust gas leaked into the bypass passage passes through the NOx catalyst provided in the bypass passage at an extremely low space velocity (hereinafter, the space velocity is abbreviated as SV).
- the space velocity is abbreviated as SV.
- NOx nitrogen oxides
- the exhaust gas purifying apparatus for an internal combustion engine according to the present invention even when exhaust gas flows through the bypass passage when exhaust gas should not flow through the bypass passage, the exhaust gas flowing through the bypass passage is purified. Can be released into the atmosphere An excellent effect that the reliability of gas purification can be improved is achieved.
- the exhaust gas flowing into the exhaust passage upstream of the exhaust flow switching means absorbs SOx.
- the S Ox absorber that releases the absorbed S Ox when the oxygen concentration is low is installed, so the S Ox in the exhaust is absorbed by the S Ox absorber before the exhaust flows into the N Ox absorber. Therefore, the N Ox absorber does not poison S Ox.
- an in-cylinder lean-burn gasoline engine or a diesel engine can be exemplified as the internal combustion engine capable of lean burn.
- the air-fuel ratio of the exhaust can be controlled by controlling the air-fuel ratio of the mixture supplied to the combustion chamber.
- the air-fuel ratio of the exhaust gas is determined by the force that performs the so-called sub-injection that injects fuel in the intake stroke, expansion stroke, or exhaust stroke, or in the exhaust passage upstream of the NOx absorber. It is possible to control by supplying a reducing agent to the water.
- the air-fuel ratio of the exhaust refers to the ratio of air and fuel (hydrocarbons) supplied into the exhaust passage upstream of the engine intake passage and the NOx absorbent.
- the NO x absorbent may be a storage-reduction NO x catalyst.
- the storage-reduction NOx catalyst absorbs nitrogen oxides (NOx) in the exhaust gas when the air-fuel ratio of the inflowing exhaust gas is lean, and absorbs it when the oxygen concentration in the inflowing exhaust gas is low.
- a catalyst for reducing the nitrogen (N 2) have nitrogen oxides (N Ox) while releasing.
- Such an occlusion-reduction type N Ox catalyst includes alumina as a carrier, and alkali metal such as potassium K, sodium Na, lithium Li, cesium Cs, barium Ba, and calcium Ca on the carrier.
- alkali metal such as potassium K, sodium Na, lithium Li, cesium Cs, barium Ba, and calcium Ca on the carrier.
- examples of such catalysts include at least one selected from the group consisting of alkaline earths, lanthanum La, and rare earths such as yttrium Y, and a noble metal such as platinum Pt.
- the exhaust flow switching means may be constituted by a single switching valve provided at a branch portion of a bypass passage, or may be configured to absorb NOx more than the branch portion. It is also possible to provide a configuration in which a first on-off valve is provided in an exhaust passage located close to the material and a second on-off valve is provided in a bypass passage.
- SOx absorbent transition metals such as copper Cu, iron Fe, manganese Mn, and nickel Ni, sodium Na, titanium Examples of at least one selected from T i and lithium L i can be given.
- the SOx sulfate ions S0 4 2 - in order to easily absorbed in S Ox absorbent ⁇ in the form of, on a carrier of an SOx absorbent, platinum P t, palladium P d, one of rhodium Rh Preferably, it is supported.
- the NOx catalyst provided in the bypass passage is a selective reduction that reduces or decomposes nitrogen oxides (NOx) when hydrocarbons are present in an oxygen-excess atmosphere.
- a type N Ox catalyst can be exemplified.
- the selective reduction type NOx catalyst has the characteristic that when exhaust gas flows at low SV, it exhibits a high NOx purification rate even with a small amount of hydrocarbons (HC). It is possible to purify nitrogen oxides with a purification rate of 70-80%. Therefore, when the exhaust flow switching means is controlled so that the exhaust gas discharged from the internal combustion engine flows through the NOx absorbent, if a small amount of exhaust gas leaks from the exhaust flow switching means to the bypass passage, such a small amount of Since exhaust gas flows through the NOx catalyst at low SV, nitrogen oxides (NOx) and hydrocarbons (HC) contained in the exhaust gas are efficiently purified.
- a catalyst constituted by supporting white gold (Pt) on zeolite can be exemplified.
- the NOx catalyst provided in the bypass passage absorbs nitrogen oxides (NOx), lowering the oxygen concentration of the inflowing exhaust gas and reducing the hydrocarbon concentration.
- a reducing agent such as (HC)
- it may be an occlusion-reduction type NOx catalyst that reduces and purifies while releasing nitrogen oxides (NOx) that have been absorbed.
- Examples of such a storage-reduction NOx catalyst include, for example, alumina as a carrier, alkali metal such as sodium Na, lithium Li, cesium Cs, potassium Ba, calcium C on the carrier.
- alkali metal such as sodium Na, lithium Li, cesium Cs, potassium Ba, calcium C on the carrier.
- a catalyst in which at least one selected from alkaline earths such as a, lanthanum a and rare earths such as yttrium Y, and a noble metal such as platinum Pt can be exemplified.
- the exhaust flow switching means includes an exhaust gas
- the air-fuel ratio is controlled to the lean air-fuel ratio
- the flow of the exhaust gas to the NOx absorbent is allowed and the flow of the exhaust gas to the bypass passage is blocked, and the air-fuel ratio of the exhaust gas becomes the stoichiometric air-fuel ratio.
- the exhaust gas is controlled to allow the flow of exhaust gas to the bypass passage and to prevent the flow of exhaust gas to the NOx absorbent.
- the air-fuel ratio of the exhaust gas is controlled to the stoichiometric air-fuel ratio or the rich air-fuel ratio
- the air-fuel ratio of the exhaust gas is the stoichiometric air-fuel ratio or
- the air-fuel ratio of the exhaust gas is theoretically controlled as a result of controlling the air-fuel ratio of the air-fuel mixture to the stoichiometric air-fuel ratio or the rich air-fuel ratio depending on the engine operating state, as well as when the air-fuel ratio is controlled to the rich air-fuel ratio. This concept includes the case where the air-fuel ratio or the rich air-fuel ratio is reached.
- Examples of the engine operating state in which the air-fuel ratio of the air-fuel mixture is the stoichiometric air-fuel ratio or the rich air-fuel ratio include a high-load operating state, a full-load operating state, and a warm-up operating state after the engine is started.
- the exhaust gas purification device is provided in the bypass passage.
- Some of the N Ox catalysts may have ternary activity and low temperature HC adsorption capacity.
- the exhaust flow switching means is controlled so that when the temperature of the exhaust gas is lower than the predetermined temperature, the exhaust gas is guided to the bypass passage and at the same time, the exhaust gas is prevented from flowing into the NOx absorbent.
- the temperature is equal to or higher than the predetermined temperature, it is preferable that exhaust gas is guided to the NOX absorbent and is controlled so as to prevent the exhaust gas from flowing through the bypass passage.
- the NOx absorbent When the temperature of the exhaust gas is lower than the predetermined temperature, the NOx absorbent is not activated, so that the exhaust gas under this temperature condition cannot be sufficiently purified by flowing the exhaust gas through the NOx absorbent material.
- the exhaust gas purifying apparatus of the present invention when the exhaust gas temperature is lower than the predetermined temperature, the exhaust gas is caused to flow through the bypass passage so that the hydrocarbon (HC) in the exhaust gas is adsorbed by the NOx catalyst.
- the N Ox absorbent when the temperature of the exhaust gas rises to a predetermined temperature or more, the N Ox absorbent can be activated to exhibit the purifying ability, so that the exhaust gas is guided to the N Ox absorbent and the exhaust gas flows through the bypass passage.
- the exhaust flow switching means is controlled to prevent the flow.
- the internal combustion engine is a direct injection type internal combustion engine including a fuel injection valve for directly injecting fuel into a combustion chamber of the internal combustion engine, wherein the SOX absorbent is a three-way active material.
- the exhaust flow The switching means is controlled so as to reduce the flow rate of exhaust gas flowing through the NOx absorbent and the NOX catalyst, and the fuel injection valve is additionally operated in the expansion stroke of each cylinder in addition to the injection of fuel used for combustion. It may be controlled to inject fuel.
- the exhaust flow switching means reduces the flow rate of the exhaust gas flowing through the NOx absorbent and the NOx catalyst at the time of starting the internal combustion engine, the back pressure acting on the internal combustion engine rises and the exhaust gas temperature rises.
- the reaction between the injected fuel and oxygen in the exhaust gas is promoted.
- the reaction between fuel and oxygen is accelerated, the amount of heat generated during the reaction between fuel and oxygen increases, and the exhaust gas temperature rises.
- the high-temperature exhaust gas flows into the S Ox absorbent, the heat of the exhaust is transferred to the S Ox absorbent, the temperature of the S Ox absorbent rises rapidly, and the three-way Active ability will be activated early. As a result, it is possible to improve the exhaust emission when the internal combustion engine is started at a low temperature.
- the exhaust flow switching means when the exhaust gas is guided to the NOx absorbent and the exhaust flow switching means is controlled to prevent the exhaust from flowing into the NOx catalyst,
- the exhaust flow switching means may be further provided with a temperature rise suppressing means for controlling the exhaust flow switching means so that the exhaust gas flows through both the heat absorbing material and the NOx catalyst.
- the N Ox absorbent Since the N Ox absorbent has the property of efficiently absorbing nitrogen oxides (NOX) when it is within the predetermined activation temperature range, the entire amount of exhaust gas flows through the N Ox absorbent. Sometimes, when the exhaust temperature exceeds the specified temperature, the temperature of the NOx absorbent exceeds the activation temperature range, making it difficult for the absorbent to absorb nitrogen oxides ( ⁇ ⁇ ) in the exhaust. Become. Therefore, the temperature rise suppression means controls the exhaust flow switching means so that the exhaust gas flows through both the NOx absorbent and the NOx catalyst.
- NOX nitrogen oxides
- the flow rate of exhaust gas flowing through the N Ox absorbent material is reduced by half as compared with the case where the entire amount of exhaust gas flows through the N Ox absorbent material, and the amount of heat received from the exhaust gas by the N Ox absorbent material is also reduced by half.
- the absorbent does not rise excessively and falls within the activation temperature range.
- the air-fuel ratio of the exhaust gas is controlled to the lean air-fuel ratio.
- a catalyst having a function of removing water in exhaust gas is preferable.
- a storage-reduction type N ⁇ x catalyst can be exemplified.
- the above-mentioned temperature rise suppressing means executes the SOx poisoning regeneration processing of the NOx catalyst immediately before controlling the exhaust flow switching means so that the exhaust gas flows through both the NOx absorbent and the NOx catalyst. You may do so.
- the exhaust flow switching means is configured to prevent the exhaust gas from flowing into the NOx absorbent and the exhaust gas from flowing into the NOx absorbent when the internal combustion engine is warmed up. After the internal combustion engine has been warmed up, when the NOx emission from the internal combustion engine falls below a predetermined amount, the exhaust gas is guided to the NOx absorber and the exhaust gas is prevented from flowing into the NOx catalyst. You may be able to switch.
- the air-fuel ratio of the exhaust is controlled to the stoichiometric air-fuel ratio or the rich air-fuel ratio, so the exhaust flow switching means uses sulfur oxides (SO x) released from the SOx absorbent to reduce NOx
- SO x sulfur oxides
- the exhaust gas is controlled to flow through the NOx catalyst in order to prevent it from flowing into the absorbent. For this reason, the exhaust gas does not flow through the NOx absorbent until the internal combustion engine warm-up is completed and the operating state of the internal combustion engine is switched to the lean air-fuel ratio operation, and the internal combustion engine warm-up is completed. Even so, it is considered that the NOx absorbent is in an inactive state.
- the exhaust flow switching means is controlled so that the entire amount of exhaust gas flows through the NOx absorbent, the nitrogen oxides (NOx) in the exhaust will not be purified by the NOx absorbent, and the exhaust emissions will be reduced. May worsen.
- the exhaust gas purifying apparatus for an internal combustion engine when the amount of nitrogen oxides (NOx) discharged from the internal combustion engine becomes less than a predetermined amount after the internal combustion engine is completely warmed up.
- the exhaust flow switching means can be switched to a state where the collected material is circulated.
- the exhaust gas flows into the inactive NOx absorbent after the internal combustion engine has been completely warmed up, and the NOx absorbent rises in temperature due to the heat of the exhaust gas.
- the exhaust gas flows through the inactive NOx absorbent, but the amount of nitrogen oxides (NOx) contained in the exhaust gas is extremely small, minimizing the deterioration of exhaust emissions. It is possible to raise the temperature of the NOx absorbent while heating.
- the case where the amount of nitrogen oxides (NOx) discharged from the internal combustion engine is less than the predetermined amount is when the vehicle equipped with the internal combustion engine is running at a reduced speed or when the load on the internal combustion engine is less than the predetermined value.
- fuel injection be stopped in the internal combustion engine, that is, a so-called fuel cut time.
- the exhaust flow switching means is configured such that when the air-fuel ratio of the exhaust gas is controlled to the stoichiometric air-fuel ratio or the rich air-fuel ratio during the warm-up operation of the internal combustion engine, the exhaust gas is guided to the NOx catalyst and the exhaust gas is exhausted.
- the exhaust gas is controlled to prevent the NOx absorbent from flowing into the NOx absorbent, and the exhaust gas is discharged to the NOx absorbent while the amount of NOx exhausted from the internal combustion engine during the warm-up operation of the internal combustion engine is less than a predetermined amount.
- the exhaust gas may be guided and controlled so as to prevent the exhaust gas from flowing into the NOx catalyst.
- the exhaust gas purifying apparatus for an internal combustion engine when at least one of SOx poisoning of the NOx absorbent and the NOx catalyst is detected, the exhaust gas flows through both the NOx absorbent and the NOx catalyst.
- the exhaust gas switching means may be controlled, and the SOx poisoning regeneration means for simultaneously executing the SOx poisoning regeneration processing of the NOx absorbent and the NOx catalyst may be further provided.
- the SOx poisoning regeneration process is executed compared to the case of regenerating the SOx poisoning of the NOx absorbent and the NOx catalyst separately. Frequency decreases.
- the regeneration treatment of S Ox poisoning it is necessary to raise the temperature of the NOx absorbent ⁇ NOx catalyst to a relatively high temperature range. Since the fuel is burned in the medium, if the frequency of execution of the S Ox poisoning regeneration process is reduced, the fuel consumption related to the S Ox poisoning regeneration process is reduced.
- the effect of reducing the SV of the exhaust gas in the NOx absorbent and the NOx catalyst and improving the SOx purification rate can be obtained. Can be.
- the regeneration completion determining means for determining the completion of the S Ox poisoning regeneration of the NOx absorbent and the NOx catalyst is provided. It may be further provided.
- the SOx poisoning regeneration means determines that the regeneration of SOx poisoning has been completed when the regeneration completion determination means determines that the regeneration of SOx poisoning of either the NOx absorbent or the NOx catalyst has been completed.
- the exhaust flow switching means may be controlled so as to prevent the exhaust gas from flowing into the side where the exhaust gas flow has been completed.
- the SOx poisoning regeneration means interrupts the S Ox poisoning regeneration process when the regeneration completion determination means determines that the SOx poisoning regeneration of either the NOx absorbent or the NOx catalyst is complete. After cooling the side where regeneration of Ox poisoning is completed, and cooling of the side where regeneration of SOx poisoning is completed, S Ox poisoning is performed only on the side where regeneration of SOx poisoning is not completed. The reproduction process may be restarted.
- the NOx absorbent or the NOx catalyst for which the regeneration of the SOx poison has been completed is not left at a high temperature, and the durability of the NOx absorbent and the NOx catalyst can be further improved.
- the NOx catalyst when the NOx catalyst is a storage reduction type NOx catalyst, the amount of nitrogen oxide (NOx) absorbed by the NOx absorbent and the amount of nitrogen oxide (NOx) absorbed by the NOx catalyst
- the apparatus may further include a NOx absorption amount detecting means for detecting the nitrogen oxide (NOx) amount.
- NOx When the NOx catalyst is a storage-reduction type NOx catalyst, NOx is absorbed by the NOx catalyst by the same mechanism as that of the NOx absorbent. ⁇ o
- NOx Nitrogen oxide absorbed by NOx catalyst before absorption capacity is saturated
- the exhaust gas purification device can detect not only the amount of nitrogen oxide (NOx) absorbed by the NOx absorbent but also the amount of nitrogen oxide (NOx) absorbed by the NOx catalyst.
- a means for detecting NOx absorption is provided.
- the NOx absorption amount detecting means estimates the amount of nitrogen oxide (NOx) absorbed in each of the NOx absorbent and the NOx catalyst based on the amount of exhaust gas leaking from the exhaust flow switching means. .
- NOx nitrogen oxide
- the NOx purifying apparatus for an internal combustion engine when it becomes necessary to control the exhaust flow switching means so that the exhaust gas flows to both the NOX absorbent and the NOX catalyst, the exhaust gas is absorbed by the NOx absorbent and the NOx catalyst.
- the system may further include NOx purifying means that controls the exhaust flow switching means so that exhaust gas flows to both the NOx absorbent and the NOx catalyst. .
- the NOx absorption capacity of the NOx absorbent is the same as the NOx absorption capacity of the NOx catalyst.
- the nitrogen oxide (NOx) absorption amount of the NOx absorbent and the nitrogen oxide (NOx) absorption amount of the NOx catalyst are set to "0"
- the exhaust gas flows through both the NOx absorbent and the NOx catalyst. Therefore, the time when the nitrogen oxide (NOx) absorption capacity of the NOx absorbent is saturated and the time when the nitrogen oxide (NOx) absorption capacity of the NOx catalyst is saturated are the same.
- the nitrogen oxide (NOx) release to the NOx absorbent ⁇ purification process and the nitrogen oxide (NOx) release to the NOx catalyst ⁇ purification process are performed at the same time, and the nitrogen oxide (NOx) release Since the frequency of the purification process is reduced, the fuel consumption for NOx emission and purification processes can be reduced.c
- the nitrogen oxide (NOx) absorption capacity of the NOx absorbent and the nitrogen oxidation of the NOx catalyst If the exhaust gas (NOx) absorption capacity is different, the NOx purifying means applies the NOx absorbent and the NOx catalyst before the exhaust flow switching means is controlled so that the exhaust gas flows to both the NOx absorbent and the NOx catalyst. Releases and purifies all absorbed nitrogen oxides (NOx).
- the NOx purifying means allows the exhaust gas to flow to both the NOx absorbent and the NOx catalyst.
- the exhaust flow switching means is controlled in such a manner, the nitrogen oxides absorbed by the NOx absorbent (based on the NOx absorbent having the lower NOx absorbing ability of the NOx absorbent and the NOx catalyst) NOx) and the nitrogen oxides (NOx) absorbed by the NOx catalyst may be simultaneously released and purified.
- the exhaust gas purifying apparatus for an internal combustion engine is disposed in an exhaust passage of a lean-burn internal combustion engine, and absorbs nitrogen oxides (NOx) when the air-fuel ratio of the inflowing exhaust gas is a lean air-fuel ratio.
- NOx nitrogen oxides
- S Ox absorbing material that absorbs sulfur oxides (S Ox) at one time and releases the absorbed sulfur oxides (SO x) when the oxygen concentration of the inflowing exhaust gas is low, and downstream from the bypass passage
- an NOx catalyst that is provided in the exhaust passage of the exhaust gas and purifies nitrogen oxides (NOx) when the air-fuel ratio of the exhaust gas is a lean air-fuel ratio.
- FIG. 1 is a schematic configuration diagram of a first embodiment of an exhaust gas purification device for an internal combustion engine according to the present invention.
- FIG. 2 is a diagram showing an example of a map of the basic fuel injection time.
- FIG. 3 is a diagram schematically showing the concentrations of unburned HC, CO and oxygen in exhaust gas discharged from an internal combustion engine.
- FIG. 4 is a diagram for explaining the N O X absorption / release action of the storage reduction type N O X catalyst.
- FIG. 5 is a diagram illustrating an example of the air-fuel ratio control according to the first embodiment.
- FIG. 6 is a flowchart showing an exhaust flow switching process execution routine according to the first embodiment.
- FIG. 7 is a flowchart showing an exhaust flow switching process execution routine in the second embodiment of the exhaust gas purifying apparatus for an internal combustion engine according to the present invention.
- FIG. 8 is a schematic configuration diagram of a third embodiment of the exhaust gas purification device for an internal combustion engine according to the present invention.
- FIG. 9 is a diagram illustrating a detailed configuration of an exhaust manifold according to the third embodiment.
- FIG. 10 is a flowchart showing a normal-time exhaust gas switching control routine according to the third embodiment.
- FIG. 11 is a flowchart illustrating a catalyst temperature increasing control routine according to the third embodiment.
- FIG. 12 is a flowchart showing a main NOx catalyst temperature raising control routine according to the fourth embodiment.
- FIG. 13 is a flowchart showing a SOx poisoning regeneration control routine according to the fifth embodiment.
- FIG. 14 (A) is a flowchart (1) showing a SOx poisoning regeneration control routine according to the sixth embodiment.
- FIG. 14 (B) is a flowchart (2) showing a SOx poisoning regeneration control routine according to the sixth embodiment.
- FIG. 15 is a flowchart illustrating a NOx catalyst temperature increase suppression control routine according to the seventh embodiment.
- FIG. 16 (A) is a flowchart (1) showing a rich spike control routine according to the eighth embodiment.
- FIG. 16 (B) is a flowchart (2) showing a rich spike control routine according to the eighth embodiment.
- FIG. 17 (A) is a flowchart (1) showing a rich spike control routine according to the ninth embodiment.
- FIG. 17 (B) is a flowchart (2) showing a rich spike control routine according to the ninth embodiment.
- FIG. 18 is a flowchart illustrating a main NOx catalyst temperature increase control routine according to the tenth embodiment.
- FIG. 19 shows a hardware configuration of an exhaust gas purifying apparatus for an internal combustion engine according to another embodiment.
- FIG. 1 is a diagram showing a schematic configuration in a case where the present invention is applied to a gasoline engine for a vehicle capable of lean combustion.
- reference numeral 1 denotes an internal combustion engine main body
- reference numeral 2 denotes a piston
- reference numeral 3 denotes a combustion chamber
- reference numeral 4 denotes a spark plug
- reference numeral 5 denotes an intake valve
- reference numeral 6 denotes an intake port
- reference numeral 7 denotes an exhaust valve
- reference numeral 8 Indicates exhaust ports, respectively.
- the intake port 6 is connected to the surge tank 10 via each branch pipe of the intake manifold 9, and fuel is injected into each branch pipe of the intake manifold 9 toward the inside of the intake port 6.
- a 1-inch valve is attached.
- the surge tank 10 is connected to an air cleaner 14 via an intake duct 12 and an air flow meter 13, and a throttle valve 15 is arranged in the intake duct 12.
- the exhaust port 8 is connected via an exhaust manifold 16 to a casing 18 having a built-in SOx absorber 17, and the outlet of the casing 18 is connected to an exhaust pipe 19. It is connected to a casing 21 containing a storage-reduction type N Ox catalyst ( ⁇ ⁇ absorbent) 20 via the storage.
- the storage-reduction-type NOx catalyst 20 is referred to as a main NOx catalyst 20.
- the casing 21 is connected to a muffler (not shown) via an exhaust pipe 22.
- the inlet pipe 21 a of the casing 21 and the exhaust pipe 22 are also connected by a bypass passage 26 that bypasses the main NOx catalyst 20.
- the bypass passage 26 includes a bypass pipe 26 A connected to the inlet pipe 21 a of the casing 21, a bypass pipe 26 B connected to the exhaust pipe 22, and bypass pipes 26 A, B And a casing 23 sandwiched between them.
- the casing 23 2 contains a selective reduction type N ⁇ x catalyst 24.
- this selective reduction type NOx catalyst 24 is referred to as a subNOx catalyst 24.
- the sub-NOx catalyst 24 is configured by supporting platinum (Pt) on zeolite, and exhibits sufficient three-way activity when the air-fuel ratio of the inflowing exhaust gas is the stoichiometric air-fuel ratio. Demonstrate.
- An exhaust switching valve (exhaust flow switching means) 28 whose valve is actuated by an actuator 27 is provided at the inlet pipe 21a of the casing 21 which is a branch of the bypass pipe 26A. Have been.
- this exhaust switching valve 28 is a bypass that closes the inlet of the bypass pipe 26A and fully opens the inlet pipe 21a of the casing 21 as shown by the solid line in FIG. Either the closed position or the bypass open position where the inlet pipe 21a of the casing 21 is closed and the inlet of the bypass pipe 26A is fully opened as shown by the broken line in FIG. Can be selected and activated.
- the electronic control unit (ECU) 30 for engine control consists of a digital computer, and a ROM (read only memory) 32, a RAM (random access memory) 33, It has a CPU (Central Processor Unit) 34, an input port 35, and an output port 36.
- the air flow meter 13 generates an output voltage proportional to the amount of intake air, and the output voltage is input to the input port 35 via the corresponding A / D converter 38.
- the throttle valve 15 is provided with an idle switch 40 for detecting that the throttle valve 15 has an idling opening, and an output signal of the idle switch 40 is input to the input port 35. .
- a temperature sensor 29 that generates an output voltage proportional to the temperature of the exhaust gas that has passed through the S Ox absorber 17 is mounted in the exhaust pipe 19 downstream of the S Ox absorber 17.
- the output voltage of 29 is input to the input port 35 via the AZD converter 38.
- the input port 35 is connected to a rotation speed sensor 41 that generates an output pulse representing the engine rotation speed.
- the output port 36 is connected to the ignition plug 4, the fuel injection valve 11, and the actuator 27 via a corresponding drive circuit 39.
- the fuel injection time TAU is calculated based on, for example, the following equation.
- T A U T PK
- TP indicates a basic fuel injection time
- K indicates a correction coefficient.
- the basic fuel injection time TP indicates the fuel injection time required to make the air-fuel ratio of the air-fuel mixture supplied into the cylinder of the internal combustion engine 1 the stoichiometric air-fuel ratio. This basic fuel injection time
- TP is determined in advance by experiments, and is preliminarily determined as a function of the engine load QZN (intake air amount QZ engine speed N) and the engine speed N in the form of a map shown in FIG. Is stored within.
- the air-fuel ratio of the air-fuel mixture supplied into the cylinder becomes smaller than the stoichiometric air-fuel ratio, that is, the rich air-fuel ratio.
- the value of the correction coefficient ⁇ is set to a value smaller than 1.0, and the internal combustion engine 1 is operated at a lean air-fuel ratio.
- the engine operation state is in the high load operation area, when the engine operation state is in the warm-up operation area after starting, when the engine operation state is in the acceleration operation area, and when the vehicle equipped with the internal combustion engine 1 has a predetermined speed ( For example, when the engine is in an operating state (steady operating state) in which the internal combustion engine 1 operates at a stoichiometric air-fuel ratio, the engine operates at a stoichiometric air-fuel ratio. Is done.
- the value of the correction coefficient K is set to a value larger than 1.0, and the internal combustion engine 1 is operated at the rich air-fuel ratio.
- controlling the fuel injection amount for operating the internal combustion engine 1 at a lean air-fuel ratio is referred to as lean air-fuel ratio control
- controlling the fuel injection amount for operating the internal combustion engine 1 at a stoichiometric air-fuel ratio is referred to as lean air-fuel ratio control
- controlling the fuel injection amount for operating the internal combustion engine 1 at a stoichiometric air-fuel ratio is referred to as stoichiometric control
- the control of the fuel injection amount for operating the internal combustion engine 1 at the rich air-fuel ratio is referred to as rich air-fuel ratio control.
- FIG. 3 schematically shows the concentrations of representative components in the exhaust gas discharged from the combustion chamber 3.
- the concentration of unburned HC and CO in the exhaust gas discharged from the combustion chamber 3 increases as the air-fuel ratio of the air-fuel mixture supplied into the combustion chamber 3 decreases (as the degree of richness increases).
- the oxygen in the exhaust gas discharged from the combustion chamber 3 0.
- the concentration of-increases as the air-fuel ratio of the mixture supplied to the combustion chamber 3 increases (as the lean degree increases). Increase.
- the main NOx catalyst 20 housed in the casing 21 uses, for example, alumina as a carrier, and on the carrier, for example, alkali metal such as sodium chloride, sodium Na, lithium Li, and cesium Cs, and the like. At least one selected from alkaline earths such as calcium Ba and calcium Ca, rare earths such as lanthanum La and yttrium Y, and a noble metal such as platinum Pt are supported. Become.
- the ratio of air and fuel (hydrocarbon) supplied to the intake passage of the internal combustion engine 1 and the exhaust passage upstream of the main NOx catalyst 20 is referred to as the air-fuel ratio of the exhaust gas flowing into the main NOx catalyst 20 (hereinafter, the exhaust air-fuel ratio).
- the main NOx catalyst 20 absorbs NOx when the exhaust air-fuel ratio is a lean air-fuel ratio, and releases NOx that has been absorbed when the oxygen concentration in the inflowing exhaust gas is low. Performs a release action.
- the exhaust air-fuel ratio matches the air-fuel ratio of the air-fuel mixture supplied into the combustion chamber 3, and therefore, In this case, the main NOx catalyst 20 absorbs NOx when the air-fuel ratio of the air-fuel mixture supplied to the combustion chamber 3 is a lean air-fuel ratio, and the oxygen concentration in the air-fuel mixture supplied to the combustion chamber 3 is reduced. If it falls, the absorbed NOx will be released.
- the main NOx catalyst 20 actually performs the NOX absorbing and releasing action. It is considered that this absorption / release action is performed by the mechanism shown in Fig. 4. In the following, this mechanism will be described by taking platinum Pt and platinum Ba supported on a carrier as an example, but the same mechanism is used when other noble metals, alkali metals, alkaline earths, and rare earths are used. Becomes
- the oxygen concentration in the inflowing exhaust gas lean degree of the inflowing exhaust is high is increased by a large margin, in the form of oxygen ⁇ 2 0 or O 2, as shown in FIG. 4 (A) Attaches to the surface of platinum Pt. Meanwhile, NO contained in the inflowing exhaust reacts with O 2 one or O 2 one on the front surface of the platinum P t, the NO? (2NO + O 2 - 2NO 2).
- the oxygen concentration in the inflowing exhaust gas 2 is N0 at the surface of high as platinum P t generated, the main N Ox unless NOx absorbing capability of the catalyst 20 is not saturated, NO2 is absorbed in the main NOx catalyst 20 nitrate ions NO 3 One is generated.
- the reaction proceeds in the reverse direction (N0 3 — ⁇ N0 2 ), and the nitrate ion NO ⁇ in the main NOx catalyst 20 is reduced. It is released from the main NOx catalyst 20 in the form of N0 2 or NO. That is, when the oxygen concentration in the inflow exhaust gas decreases, NOx is released from the main NOx catalyst 20.
- the lean degree of the inflow exhaust gas is low (the air-fuel ratio is low)
- the oxygen concentration in the inflow exhaust gas is low. Therefore, when the lean degree of the inflow exhaust gas is low, the NOx from the main NOx catalyst 20 is reduced. Will be released.
- HC and CO in the inflow and exhaust gas are immediately oxidized by reacting immediately with oxygen ⁇ 2 or 0 2 _ on the platinum Pt, and then oxygen O 2 or O 2 on the platinum Pt is converted. yet HC be consumed, any remaining CO is the HC, NOx discharged from the NOx and the internal combustion engine 1, which is released from the NOx catalyst by CO is made to reduction to N 2.
- NO 2 or NO no longer exists on the surface of the platinum Pt in this way, NO 2 or NO is released from the main NOx catalyst 20 one after another, and further reduced to N 2 . Therefore, when the exhaust air-fuel ratio is set to the stoichiometric air-fuel ratio or the rich air-fuel ratio, NOx is released from the main NOx catalyst 20 within a short time.
- NOx becomes the main NOx catalyst. It is absorbed in, NOx when the exhaust air-fuel ratio to the stoichiometric air-fuel ratio or Li Tutsi air is released in a short time from the main N Ox catalyst 20 is reduced to N 2. Therefore, emission of NOx into the atmosphere can be prevented.
- the air-fuel ratio of the air-fuel mixture supplied into the combustion chamber 3 is the rich air-fuel ratio, and the engine operation state is high load.
- the air-fuel ratio of the air-fuel mixture supplied into the combustion chamber 3 is set to the stoichiometric air-fuel ratio, and the engine is operated.
- the air-fuel ratio of the air-fuel mixture is set to the lean air-fuel ratio.
- NOx in the exhaust gas is absorbed by the main NOx catalyst 20, and the full-load operation region In the high load operation region, the NOx absorbed in the main NOx catalyst 20 is released and reduced.
- the frequency of full-load operation or high-load operation is low, the frequency of low-medium load operation is high, and the operation time is long, the amount of NO X absorbed by the main NOx catalyst 20 is released from the main NOx catalyst 20 and There is a possibility that the NOx absorption capacity of the main NOx catalyst 20 may be saturated because the amount becomes larger than the reduced NOx amount.
- a rich spike control is performed to control the air-fuel ratio of the air-fuel mixture so that the air-fuel ratio of the stoichiometric air-fuel ratio or rich air-fuel ratio is burned, and NOx is released and reduced in a short cycle.
- the NOx absorption amount of the main NOx catalyst 20 is monitored, and when the NOx absorption amount reaches a predetermined amount (a limit value of the NOx amount that the main NOx catalyst 20 can absorb), the rich spike control is executed. It is preferable to do so.
- the exhaust air-fuel ratio (the air-fuel ratio of the air-fuel mixture in this embodiment) is set to “lean air-fuel ratio” and “spike-like” in a relatively short cycle in order to absorb and release NOx in the main NOx catalyst 20.
- Controlling the internal combustion engine 1 so as to alternately repeat the “theoretical air-fuel ratio or the rich air-fuel ratio” is referred to as lean-rich spike control in the following description. In this application, lean 'rich spike control is included in lean air-fuel ratio control.
- the fuel contains sulfur (S) is, S o 2 Ya the sulfur in the fuel is burned Sulfur oxides (SOx) such as SO 3 are generated, and the main NOx catalyst 20 also absorbs these SOx in the exhaust gas.
- SOx absorption mechanism of the main NOx catalyst 20 is the same as the NOx absorption mechanism.
- platinum Pt and platinum Ba are carried on a carrier in the same manner as when describing the NOx absorption mechanism, as described above, the exhaust air-fuel ratio becomes When oxygen O 2 is attached to the surface of platinum Pt of the main NOx catalyst 20 in the form of O 2 — or O 2 , SOx (for example, SO 2 ) in the inflowing exhaust gas is converted to platinum Pt.
- the air-fuel ratio of the inflowing exhaust gas in order to prevent SOx from flowing into the main NOx catalyst 20, when the air-fuel ratio of the inflowing exhaust gas is the lean air-fuel ratio, it absorbs SOx and the air-fuel ratio of the inflowing exhaust gas changes the air-fuel ratio.
- the S Ox absorbent 17 that releases the absorbed S Ox when the oxygen concentration decreases due to the rich air-fuel ratio is disposed upstream of the main NOx catalyst 20.
- the SOx absorbent 17 When the air-fuel ratio of the exhaust gas flowing into the SOx absorbent 17 is a lean air-fuel ratio, the SOx absorbent 17 also absorbs NOx together with the SOx, but the air-fuel ratio of the flowing exhaust gas is the stoichiometric air-fuel ratio or When the oxygen concentration decreases due to the rich air-fuel ratio, NOx is released in addition to the absorbed SOx.
- SOx absorber 17 in the form of SO 4 2 — Alternatively, even if sulfate BaS B4 is generated, it is necessary that sulfate BaSO4 be present in the SOx absorbent 17 in an unstable state.
- the SOx absorber 17 that makes this possible is a transition metal such as copper Cu, iron Fe, manganese Mn, nickel Ni on a carrier made of alumina, sodium Na, titanium i and lithium L.
- An S Ox absorbent 17 supporting at least one selected from i can be used.
- platinum on a carrier of an SOx absorbent 1 7 P t, palladium P d, S_ ⁇ 2 when allowed to carrying any of the rhodium Rh is S 0 3 2 - in the form of platinum P t, palladium P d, easily adsorbed on the rhodium Rh, is to S0 2 thus likely to be absorbed by the S Ox absorber 1 in 7 in the form of sulfuric acid I on SO chromatography. Therefore, in order to promote the absorption of SO 2 , it is preferable to support any one of platinum Pt, palladium Pd, and rhodium Rh on the carrier of the S Ox absorbent 17.
- this SOx absorbent 17 is arranged upstream of the main NOx catalyst 20, when the air-fuel ratio of the exhaust flowing into the SOx absorbent 17 becomes a lean air-fuel ratio, the SOx in the exhaust is absorbed by the SOx absorbent 17 Therefore, SOx does not flow into the downstream main NOx catalyst 20, and only the ⁇ in the exhaust is absorbed by the main catalyst 20.
- S Ox absorber 1 7 Is been SOx absorbed and diffused in SOx absorbent 1 7 in the form of sulfate ions SO 4 2 one, or sulfate in an unstable state B a SO as described above It is 4 . Therefore, when the air-fuel ratio of the exhaust gas flowing into the SOx absorbent 17 becomes the stoichiometric air-fuel ratio or the rich air-fuel ratio and the oxygen concentration decreases, the SOx absorbed by the SOx absorbent 17 becomes the SOx absorbent 1 It will be released easily from 7.
- SOx absorber 1 7 made of the arrangement, c of the air-fuel ratio of the exhaust gas has a exhaust in HC, CO, purifying Nyuomikuronkai, so-called three-way activity capability when in the vicinity of the stoichiometric air-fuel ratio
- the present applicant has proposed that when the amount of S Ox absorbed in the S ⁇ x absorbent 17 is small, the main NOx catalyst 20 is used to release ⁇ from the lean / rich spike control. It has been confirmed that SOx is not released from the SOx absorbent 17 during the stoichiometric air-fuel ratio or the rich air-fuel ratio duration.
- the amount of S Ox absorbed in the S Ox absorbent 17 is estimated from the operation history of the internal combustion engine 1, and when the estimated S Ox absorption reaches a predetermined amount, the SOx absorbent Judging that it is the regeneration time of 17, the regeneration process of releasing SOx from the SOx absorbent 17 is executed.
- the ECU 30 determines the engine operating state at that time from the engine speed N and the engine load QZN, and also detects the exhaust gas temperature detected by the temperature sensor 29 to obtain the SOx absorbent 17. Using the temperature of 17 and selecting the air-fuel ratio conditions and processing time that can efficiently release SOx while minimizing deterioration in fuel efficiency based on the engine operating conditions and the temperature of the SOx absorbent 17 I do.
- the ECU 30 performs a regeneration process of the S Ox absorbent 17 by flowing the exhaust gas of the selected air-fuel ratio condition to the S Ox absorbent 17 for the selected processing time.
- the temperature of the SOx absorbent 17 needs to be higher than a predetermined temperature (for example, 550 ° C) in order to release S Ox from the S Ox absorbent 17.
- a predetermined temperature for example, 550 ° C
- the temperature of the exhaust gas is controlled by appropriate means so that the temperature of the SOx absorbent 17 becomes higher than the predetermined temperature (hereinafter referred to as the SOx release temperature). Control. ⁇
- the exhaust flowing out of the SOx absorber 17 (hereinafter referred to as regenerated exhaust) contains a large amount of S Ox released from the S Ox absorber 17 Therefore, when this regenerated exhaust gas flows into the main NOx catalyst 20, SOx in the regenerated exhaust gas is absorbed by the main NOx catalyst 20, and the main NOx catalyst 20 is poisoned with SOx. Meaning is lost. Therefore, in this embodiment, in order to prevent the SOx released from the SOx absorbent 17 from being absorbed by the main NOx catalyst 20 during the regeneration treatment of the SOx absorbent 17, the SOx absorbent 17 During the regenerating process, the regenerated exhaust flowing out of the SOx absorbent 17 is guided into the bypass pipe 26.
- the non-regeneration treatment of the SOx absorbent 17 will be described.
- lean / rich spike control is executed to absorb and release NOx in exhaust gas by the main NOx catalyst 20 for reduction purification.
- the exhaust switching valve 28 is held at the bypass closed position as shown by a solid line in FIG. Therefore, at this time, the exhaust gas flowing out of the SOx absorbent 17 flows into the main NOx catalyst 20. Then, the SOx in the exhaust gas is absorbed by the SOx absorbent 1 #, and only the NOx in the exhaust gas is absorbed and released by the main NOx catalyst 20, and is reduced and purified.
- the exhaust switching valve 28 is held at the bypass closed position, and the exhaust should not normally flow to the bypass pipe 26. Since it is not perfect, some exhaust gas may leak from the exhaust gas switching valve 28 to the bypass pipe 26. However, in the exhaust gas purifying apparatus of this embodiment, even if the exhaust gas leaks into the bypass pipe 26, the leaked exhaust gas causes the sub-NOx catalyst 24 provided in the bypass pipe 26 to have an extremely low space velocity (low SV). The HC and NOx in the exhaust gas are purified by the sub-NOx catalyst 24.
- the sub-NOx catalyst 24 is composed of a selective reduction type NOx catalyst.
- the selective reduction type NOx catalyst has a high NOx purification rate due to less HC under low SV, and purifies 70 to 80% of HC and NOx. This is because they have the property of purifying at a high rate.
- the sub-NOx catalyst 24 absorbs SOx in the flowing exhaust gas as sulfuric acid. Take it.
- the air-fuel ratio control of the internal combustion engine 1 is performed from the lean-rich spike control to the stoichiometric state.
- the control is switched to control or rich air-fuel ratio control, and at the same time, the exhaust gas switching valve 28 is switched from the bypass closed position to the bypass open position indicated by a broken line in FIG. 1 and held.
- the SOx that has been absorbed by the sub-NOx catalyst 24 in the form of sulfuric acid is also converted to the sub-NOx catalyst. Released from 24. This is because the selective reduction type NOx catalyst that constitutes the sub-NOx catalyst 24 releases SOx even if the inflowing exhaust gas has a high stoichiometric air-fuel ratio or rich air-fuel ratio even if the inflowing exhaust gas has a high sulfur concentration. This is because it has the property of
- the air-fuel ratio control of the internal combustion engine 1 is changed from the stoichiometric control or the rich air-fuel ratio control to the lean-rich spike control.
- the exhaust gas switching valve 28 is switched from the bypass open position to the bypass closed position shown by a solid line in FIG.
- the SOx release from the SOx absorbent 17 is stopped.
- FIG. 5 shows an example of the air-fuel ratio control in this embodiment.
- the lean * rich spike control for example, when the vehicle is traveling at a constant speed of 60 kmZh, the lean air-fuel ratio operation continuation time is set to about 40 seconds and the stoichiometric operation continuation time is set to about 2 seconds. Repeat this alternately.
- the air-fuel ratio is controlled to the stoichiometric air-fuel ratio, and the duration is longer than the rich spike duration in the lean-rich spike control, for example, about 1 hour. did.
- step 101 the ECU 30 determines whether or not the SOx absorbent 17 is at the time of regeneration.
- the S Ox absorbent 17 is referred to as an “S trap”.
- step 101 If an affirmative determination is made in step 101, that is, if it is determined that the SOx absorbent 17 is at the regeneration time, the ECU 30 proceeds to step 102, where the temperature of the SOx absorbent 17 becomes the SOx release temperature.
- the exhaust gas temperature control is performed, and the stoichiometric or rich conditions that can release SOx most efficiently and the regeneration processing time are selected.
- the exhaust gas temperature is controlled based on the exhaust gas temperature at the outlet of the SOx absorbent 17 detected by the temperature sensor 29.
- the ECU 30 proceeds from step 102 to step 103, executes the regeneration process of the SOx absorbent 17 in accordance with the stoichiometric condition or the rich condition selected in step 102, and the regeneration process time.
- Switching valve 28 in Fig. 1 The exhaust gas is held in the bypass open position indicated by the broken line and guided into the bypass pipe 26 so as not to flow into the main NOx catalyst 20.
- the SOx absorber 17 is released as SOx, and the regenerated exhaust gas passes through the bypass pipe 26 and passes through the sub-NOx. Released to atmosphere through catalyst 24.
- the regeneration exhaust does not flow into the main NOx catalyst 20, and the SOx of the main NOx catalyst 20 is prevented.
- the exhaust gas is purified by the three-way activity of the SOx absorbent 17 and the sub-NOx catalyst 24 even during the regeneration treatment of the SOx absorbent 17.
- the ECU 30 After executing the regeneration process of the SOx absorbent 17 for a predetermined time, the ECU 30 proceeds to step 104, terminates the regeneration process of the SOx absorbent 17, and performs the air-fuel ratio control of the internal combustion engine 1 by the stoichiometric control or Change from rich air-fuel ratio control to lean rich spike control.
- the ECU 30 proceeds to step 105, switches the exhaust switching valve 28 to the bypass closed position shown by the solid line in FIG. 1, and guides the exhaust gas to the main NOx catalyst 20 so that the exhaust gas does not flow to the bypass pipe 26. I do. As a result, the exhaust gas is released to the atmosphere through the SOx absorbent 17 and the main NOx catalyst 20.
- step 105 the ECU 30 proceeds to step 105 when the negative determination is made in step 101, and causes the exhaust gas to flow to the main NOx catalyst 20. After step 105, return is made.
- the exhaust flowing out of the S Ox absorbent 17 flows into the bypass pipe 26 and does not flow into the main NOx catalyst 20.
- the NOx purification rate of the main NOx catalyst 20 can be constantly maintained at a high state.
- the exhaust gas switching valve 28 is switched to control the exhaust gas to flow through the bypass pipe 26 during the regeneration processing of the SOx absorbent 17, but the switching is performed during the regeneration processing of the SOx absorbent 17.
- the exhaust switching valve 28 may be switched so as to flow exhaust gas to the bypass pipe 26.
- the air-fuel ratio is controlled to the stoichiometric air-fuel ratio during high-load operation, during warm-up operation after start-up, during acceleration operation, and during steady operation at 120 kmZh or more.
- the air-fuel ratio is controlled by the rich air-fuel ratio. Therefore, in these operating states, the air-fuel ratio of the exhaust becomes the stoichiometric air-fuel ratio or the rich air-fuel ratio, and the exhaust gas having the stoichiometric air-fuel ratio or the rich air-fuel ratio flows into the SOx absorbent 17.
- switching control of the exhaust switching valve 28 so as to guide the exhaust gas into the bypass pipe 26 can more reliably reduce the SOx poisoning of the main NOx catalyst 20. Can be prevented.
- a selective reduction type NOx catalyst having three-way activity and HC adsorption ability at low temperature is used as the sub-NOx catalyst 24 provided in the bypass pipe 26 .
- Means for increasing the HC adsorption capacity of the sub-NOx catalyst 24 include, for example, increasing the amount of zeolite in the carrier of the sub-NOx catalyst 24. like this The reason why the sub NOx catalyst 24 having characteristics is installed is as follows.
- the stoichiometric air-fuel ratio may be reduced at the time of a low temperature start or the like. Since the SOx absorbent 17 has not reached the SOx release temperature even if the fuel ratio or the rich air-fuel ratio has been reached, it is determined that there is no risk of SOx being released from the SOx absorbent 17 and the exhaust is discharged to the main NOx.
- the exhaust switching valve 28 is controlled so as to guide the exhaust gas to the catalyst 20.
- the exhaust switching valve 28 is held at the bypass open position so as to guide exhaust gas to the bypass pipe 26.
- the HC in the exhaust gas is adsorbed on the sub-NOx catalyst 24 by the HC adsorption ability of the sub-NOx catalyst 24 provided in the bypass pipe 26. It has been confirmed by the present applicant that HC adsorbed on the sub-NOx catalyst 24 is reformed into HC having high reactivity with NOx.
- the exhaust switching valve 28 is switched to the bypass closed position so as to guide the exhaust to the main NOx catalyst 20. Even if the exhaust gas switching valve 28 is held at the bypass closed position, a small amount of exhaust gas may leak from the exhaust gas switching valve 28 to the bypass pipe 26. The leaked exhaust gas is provided in the bypass pipe 26.
- the sub-NOx catalyst 24 flows at an extremely low space velocity (low SV), and HC and NOx in the exhaust gas are purified by the sub-NOx catalyst 24.
- HC which has been absorbed by the sub-NOx catalyst 24 and has increased reactivity with NOx, reacts with NOx in the exhaust gas or oxygen in the exhaust gas to generate a reaction from the sub-NOx catalyst 24. Separated and purified.
- the ECU 30 determines whether or not the temperature of the SOx absorbent 17 is lower than the HC purifying temperature (catalytic activation temperature).
- the exhaust temperature at the outlet of the SOx absorbent 17 detected by the temperature sensor 29 is used as the temperature of the SOx absorbent 17.
- the SOx absorbent 17 is referred to as a “trap”.
- step 201 If an affirmative determination is made in step 201, that is, if it is determined that the temperature of the SOx absorbent 17 is lower than the temperature at which the HC can be purified, the ECU 30 proceeds to step 202 and guides the exhaust gas to the bypass pipe 26. Hold the exhaust switching valve 28 at the bypass open position. As a result, the exhaust gas flows to the sub-NOx catalyst 24, and HC in the exhaust gas is adsorbed by the sub-NOx catalyst 24.
- step 201 determines whether the temperature of the SOx absorbent 17 has reached a temperature at which HC purification can be performed. If a negative determination is made in step 201, that is, if it is determined that the temperature of the SOx absorbent 17 has reached a temperature at which HC purification can be performed, the ECU 30 proceeds to step 203.
- Steps 203 to 207 are exactly the same as steps 101 to 105 of the flowchart in the first embodiment shown in FIG. 6, respectively, and thus description thereof is omitted.
- FIG. 8 is a view showing a schematic configuration of an exhaust gas purification apparatus according to a third embodiment.
- This embodiment is applied to a lean burn gasoline engine for a lean injection type in-cylinder injection type vehicle.
- reference numeral 1 denotes an in-line 4-cylinder internal combustion engine body
- reference numeral 2 denotes a piston
- reference numeral 3 denotes a combustion chamber
- reference numeral 4 denotes an ignition valve
- reference numeral 5 denotes an intake valve
- reference numeral 6 denotes an intake port
- reference numeral 7 denotes an exhaust valve
- Reference numeral 8 indicates an exhaust port
- reference numeral 11 indicates a fuel injection valve.
- fuel is directly injected from the fuel injection valve 7 into the combustion chamber 3.
- the intake port 6 is connected to the surge tank 10 via each branch pipe of the intake manifold 9, and the surge tank 10 is connected to the intake duct 12.
- the intake duct 12 is connected to an air flow meter 13 that outputs a voltage proportional to the mass of intake air, and the air outlet meter 13 is connected to an air cleaner 14.
- a throttle valve 15 for adjusting the intake flow rate in the intake duct 12 is arranged.
- the throttle valve 15 is composed of a DC motor or the like, and has a throttle motor 15a for opening and closing the throttle valve 15 according to the magnitude of the applied voltage, and a throttle valve 15 corresponding to the opening degree.
- a throttle position sensor 15b that outputs an electric signal is attached.
- the air flow meter 13 and the throttle position sensor 15b are electrically connected to the input port 35 of the ECU 30 via the corresponding AZD converter 38, respectively.
- the output signal of each sensor is input to the ECU 30.
- the exhaust port 8 of the first cylinder 1A and the fourth cylinder 1D pass through the first exhaust manifold 16A to the first start converter.
- the exhaust port 8 of the second cylinder 1B and the third cylinder 1C is connected to the OA 5A, and the second start converter casing 50B via the second exhaust manifold 16B. It is connected to.
- Each of the casings 50A and 50B contains a three-way catalyst 51 having an SO x absorption capacity. That is, the three-way catalyst 51 is configured by carrying an S Ox absorbent (for example, barium Ba, potassium, lanthanum La, etc.) on a normal three-way catalyst.
- S Ox absorbent for example, barium Ba, potassium, lanthanum La, etc.
- the casings 50A and 50B are connected to the exhaust pipe 53 via the exhaust pipes 52A and 52B, respectively, and the exhaust discharged from each cylinder joins the exhaust pipe 53.
- the exhaust pipe 53 is connected via an exhaust pipe 54 to a casing 56 containing a storage-reduction type catalyst 55, and the casing 56 is exhaust pipe 58 via an exhaust pipe 57.
- the exhaust pipe 58 is connected to a muffler (not shown). Below, this storage reduction type NO
- the x catalyst 55 is referred to as a main NOx catalyst 55.
- the exhaust pipe 53 and the exhaust pipe 58 are also connected by a bypass passage 59 that bypasses the main NO x catalyst 55.
- the bypass passage 59 is sandwiched between the bypass pipe 59 A connected to the exhaust pipe 53, the bypass pipe 59 B connected to the exhaust pipe 58, and the bypass pipes 59 A and B.
- the casing 60 contains a storage-reduction-type NOx catalyst 61.
- this storage-reduction-type NOx catalyst 61 is referred to as a subNOx catalyst 61.
- the configurations of the main NOx catalyst 55 and the sub-NOx catalyst 61 in the third embodiment are exactly the same as those of the main NOx catalyst 20 in the first embodiment. Is omitted.
- An exhaust pipe 54 located upstream of the main NOx catalyst 55 is provided with a first exhaust switching valve 63 for opening and closing the flow path of the exhaust pipe 54.
- the first exhaust switching valve 63 is provided with a first actuator 62 for opening and closing the first exhaust switching valve 63 in accordance with the magnitude of the applied current.
- a second exhaust switching valve 65 for opening and closing the exhaust passage of the bypass pipe 59A is provided in the bypass pipe 59A located upstream of the sub-NOx catalyst 61.
- the second exhaust switching valve 65 is provided with a second actuator 64 for opening and closing the second exhaust switching valve 65 in accordance with the magnitude of the applied current.
- the exhaust pipe 53 includes a temperature sensor 66 that generates an output voltage proportional to the temperature of exhaust gas that has passed through the three-way catalyst 51, and an oxygen concentration sensor that generates an output voltage proportional to the oxygen concentration of the exhaust gas. 6 7 is installed.
- the exhaust pipe 57 is provided with an oxygen concentration sensor 68 for generating an output voltage proportional to the oxygen concentration of the exhaust gas passing through the main NO x catalyst 55.
- the output voltage of the temperature sensor 66 and the oxygen concentration sensors 67 and 68 are input to the input port 35 of the ECU 30 via the corresponding AZD converter 38, respectively. ing.
- an output pulse representing the engine speed is input from the speed sensor 41 to the input port 35 of the ECU 30.
- the output port 36 of the ECU 30 is connected to the ignition plug 4, the fuel injection valve 11, the throttle motor 15a, the first and second exhaust switching valves 63, 65 via the corresponding drive circuit 39. It is electrically connected to the first actuator 62 and the second actuator 64. You.
- the ECU 30 executes the lean air-fuel ratio control when the engine is started, and executes the lean air-fuel ratio control when the engine operation state is in the low-medium load operation area.
- the stoichiometric control is executed.
- the ECU 30 performs the stoichiometric control in a region where the engine load is particularly high, and performs the lean air-fuel ratio control in other regions.
- the ECU 30 performs stoichiometric control in a region where the speed is particularly high, and performs lean air-fuel ratio control in other regions.
- the three-way catalyst 51 incorporated in the casing 50 A, 5 OB is used to discharge the exhaust gas having the stoichiometric air-fuel ratio during warm-up operation after the engine is started. Not only does it function as a start converter that purifies the air, but it also has the function of the SOx absorber 17 described in the first embodiment.
- SOx absorber 17 described in the first embodiment.
- the ECU 30 is absorbed by the S Ox absorbent 17
- the internal combustion engine 1 is actively controlled to release SOx
- the internal combustion engine 1 is actively controlled to release SOx absorbed by the three-way catalyst 51. Engine 1 shall not be controlled.
- the S Ox absorption / release action in the three-way catalyst 51 is performed according to the progress of the engine operating state. That is, when the operating state of the internal combustion engine 1 is in the lean air-fuel ratio control execution region, the SOx in the exhaust gas is absorbed by the three-way catalyst 51. When the operating state of the internal combustion engine 1 is in the stoichiometric control execution region or the rich air-fuel ratio control execution region, the air-fuel ratio of the exhaust gas becomes the stoichiometric air-fuel ratio or the rich air-fuel ratio. If the S Ox release condition is satisfied, the S Ox absorbed in the three-way catalyst 51 is released.
- the ECU 30 controls the suction of the three-way catalyst 51 as described above.
- the first and second exhaust switching valves 63, 65 are controlled in accordance with the release operation, in other words, the change in the operating state of the internal combustion engine 1.
- the ECU 30 considers that the three-way catalyst 51 is in a state capable of absorbing the SOx in the exhaust, and the first exhaust switching valve 6 While keeping 3 fully open and keeping the second exhaust switching valve 65 fully closed, exhaust gas is allowed to flow to the main NOx catalyst 55 and not to the sub catalyst 61.
- the SOx in the exhaust gas discharged from the internal combustion engine 1 is absorbed by the three-way catalyst 51, and the exhaust gas after the SOx is removed flows through the main NOx catalyst 55.
- the N Ox catalyst 55 does not poison S Ox. Then, when the exhaust gas flows through the main NOx catalyst 55, NOx in the exhaust gas is absorbed by the main NOx catalyst 55.
- the third embodiment when the internal combustion engine 1 is under the lean air-fuel ratio control, the entire amount of exhaust gas discharged from the internal combustion engine 1 flows through the main NOx catalyst 55.
- the first exhaust switching valve 63 and the second exhaust switching valve 65 are controlled and the internal combustion engine 1 is under stoichiometric control or rich air-fuel ratio control, the total amount of exhaust discharged from the fuel engine 1
- the first exhaust switching valve 63 and the second exhaust switching valve 65 are controlled such that the exhaust gas flows through the sub NO x catalyst 61, and the exhaust gas having the stoichiometric air-fuel ratio or the rich air-fuel ratio flows through the main NO x catalyst 55. Therefore, it is necessary to appropriately release and purify the NOx absorbed by the main NOx catalyst 55.
- the ECU 30 when the engine operating state is in the lean air-fuel ratio control execution region, the ECU 30 operates the internal combustion engine 1 at the lean air-fuel ratio and performs the main NOx catalyst operation.
- the amount of N Ox absorbed in 5 5 is estimated, and when the estimated value reaches the limit value of the amount of N Ox that can be absorbed by the main N Ox catalyst 5, the rich spike control is executed to execute the main N Ox catalyst 5
- the so-called lean-rich spike control is performed to release and reduce the absorbed NOx in step 5.
- the second exhaust switching valve 65 When the lean-rich spike control is being performed, the second exhaust switching valve 65 is held in the fully closed state, and the exhaust should not normally flow through the bypass passage 59, but the exhaust switching is performed. Since the sealing performance of the valve 65 is not perfect, some exhaust gas may leak from the second exhaust switching valve 65 and flow through the bypass passage 59. In order to solve such a problem, in the exhaust gas purification apparatus according to the third embodiment, since the sub-NOx catalyst 61 is provided in the bypass passage, if the exhaust gas leaks into the bypass passage 59, the leaked exhaust gas is Since the sub-NOx catalyst 61 flows at a very low space velocity (low SV), the NOx in the exhaust gas is purified by the NOx storage reduction catalyst constituting the sub-NOx catalyst 61.
- low SV space velocity
- the ECU 30 Assuming that the S Ox absorbed by 51 can be released, the first exhaust switching valve 63 is maintained in a fully closed state and the second exhaust switching valve 65 is maintained in a fully open state, and the exhaust gas is exhausted. Flow to the sub-NOx catalyst 61 and not to the main NOx catalyst 55.
- the exhaust gas containing S Ox released from the three-way catalyst 51 does not flow into the main NOx catalyst 55, but is guided to the exhaust pipe 58 through the bypass passage 59. Poisoning is prevented.
- the exhaust gas containing SOx released from the three-way catalyst 51 flows through the sub-NOx catalyst 61, but apart from the low-temperature start, during acceleration operation, high-speed operation, and heavy load
- the exhaust gas temperature is sufficiently high and the exhaust gas flow rate is large
- the NOx storage reduction catalyst, which is the sub-NOx catalyst 61 also has a considerably high temperature (sometimes higher than the SOx release temperature).
- the NOx catalyst 61 even if the concentration of S Ox in the exhaust gas is high, it becomes difficult for the sub NOx catalyst 61 to absorb S Ox. Therefore, it can be said that the possibility that the NOx catalyst 61 is poisoned by SOx is small.
- harmful gas components such as HC, CO, and NOx contained in the exhaust gas are purified by the three-way activity of the three-way catalyst 51 and the sub-NOx catalyst 61.
- Normal exhaust switching control Controlling the first and second exhaust switching valves 63 and 65 based on the S Ox absorption / release operation of the three-way catalyst 51 in this manner is referred to as normal exhaust switching control.
- Normal exhaust The air switching control is executed according to a normal exhaust gas switching control routine as shown in FIG.
- the normal-time exhaust gas switching control routine shown in FIG. 10 is stored in advance in the ROM 32 of the ECU 30, and is a routine that is repeatedly executed at predetermined time intervals.
- the ECU 30 first determines in step 301 whether the engine operating state is in the lean / rich spike control execution region.
- step 301 the ECU 30 proceeds to step 302, controls the first actuator 62 to keep the first exhaust switching valve 63 fully open, and switches the second exhaust switching valve 65
- the second actuator 64 is controlled so as to be kept fully closed, and the exhaust gas is caused to flow to the main NOx catalyst 55 but not to the subNOx catalyst 61.
- step 301 the ECU 30 proceeds to step 303, controls the first actuator 62 to keep the first exhaust switching valve 63 fully closed, and controls the second exhaust switching valve 65
- the second actuator 64 is controlled so that the exhaust gas is kept fully open, so that the exhaust gas flows to the sub-NOx catalyst 61 and does not flow to the main NOx catalyst 55.
- the first and second exhaust switching valves 63 and 65 are basically controlled to open and close according to the above-described normal exhaust switching control routine. Control is performed according to a control routine different from the switching control routine. Hereinafter, each case will be described separately.
- the ECU 30 executes a three-way catalyst temperature raising control as described below in order to activate the three-way catalyst 51 early. That is, the ECU 30 performs, in addition to the fuel injection (main injection) for obtaining the engine output, the expansion stroke sub-injection for injecting the fuel in the expansion stroke, and the first and second exhaust switching valves. With 63 and 65 almost closed, reduce exhaust flow. At that time, the main injection is lean It shall be performed by air-fuel ratio control.
- the main injection is performed by the lean air-fuel ratio control, so that the exhaust gas is in an oxygen excess state, and the first and second exhaust switching valves 63 and 65 are almost fully closed to reduce the exhaust gas flow rate.
- the back pressure rises and the exhaust temperature rises.
- the sub-injected fuel is easily burned.
- the exhaust gas temperature rises rapidly, the catalyst temperature of the three-way catalyst 51 can be raised in a short time, and the three-way catalyst 51 can be activated early.
- the ECU 30 After the activation of the three-way catalyst 51, the ECU 30 ends the execution of the three-way catalyst temperature increase control. Then, the ECU 30 starts executing the above-described normal exhaust gas switching control and also starts executing the normal air-fuel ratio control.
- the storage-reduction NOx catalyst constituting the main NOx catalyst 55 and the sub-NOx catalyst 61 is such that the bed temperature or the ambient temperature of the storage-reduction NOx catalyst is within a predetermined catalyst purification window (for example, 250 to 500 (° C), it is possible to efficiently purify NOx in the exhaust gas by activating it, and as described above, when the calorie of the exhaust gas increases, the main NOx catalyst 55 or It is assumed that the temperature of the sub NOx catalyst 61 will be higher than the catalyst purification window.
- a predetermined catalyst purification window for example, 250 to 500 (° C
- the ECU 30 determines that the temperature of the exhaust gas flowing into the main NOx catalyst 55 when the internal combustion engine 1 is operated at the lean air-fuel ratio is higher than a predetermined upper limit (for example, the upper limit of the catalyst purification window). Then, the NOx catalyst temperature rise suppression control described below is executed. That is, the ECU 30 controls the first actuator 62 and the second actuator 64 so that both the first and second exhaust switching valves 63 and 65 are fully opened, and discharges the exhaust gas to the main NOx catalyst 55 and the sub NOx catalyst 6. Pour into both ones.
- a predetermined upper limit for example, the upper limit of the catalyst purification window
- the amount of exhaust gas flowing through the main NOx catalyst 55 is halved as compared with the case where the exhaust gas from the internal combustion engine 1 is circulated through only the main NOx catalyst 55, and the amount of heat received by the main NOx catalyst 55 from the exhaust gas is also halved
- the catalyst temperature of the main NOx catalyst 55 falls within the catalyst purification window.
- the amount of exhaust gas flowing through the sub-NOx catalyst 61 is also substantially the same as the amount of exhaust gas flowing through the main NOx catalyst 55, so that the temperature of the sub-NOx catalyst 61 does not rise excessively and stays within the catalyst purification window. Fits.
- the exhaust gas is purified by the main and sub NOx catalysts 55 and 61 in the catalyst purification window, so that when the entire amount of the exhaust gas flows through the main NOx catalyst 55 NOx purification rate will be significantly improved. Furthermore, when the exhaust gas from the internal combustion engine 1 flows to both the main NOx catalyst 55 and the sub-NOx catalyst 61, the space velocity of the exhaust gas decreases as the flow rate of exhaust gas flowing through each NOx catalyst 55, 61 decreases. Therefore, the NOx purification rates of the main and sub NOx catalysts 55 and 61 are further improved.
- the determination of the execution condition of the NOx catalyst temperature increase suppression control is not performed based on the exhaust gas temperature, but a temperature sensor for detecting the catalyst temperature of the main NOx catalyst 55 is provided, and based on the detected value of this temperature sensor. It may be performed. Further, since the exhaust gas temperature can be estimated from the operating state of the internal combustion engine 1, it can be determined whether the internal combustion engine 1 is in a predetermined operating state. In the third embodiment, a lean high-speed operation region or a lean high-load operation region can be exemplified as the predetermined operation state.
- the above-described three-way catalyst temperature rise control and NOx catalyst temperature rise suppression control are realized by the ECU 30 executing a catalyst temperature control routine as shown in FIG.
- the catalyst temperature control routine shown in FIG. 11 is a routine stored in advance at 10 ⁇ 132 in FIG. 1130 and repeatedly executed at predetermined time intervals.
- the ECU 30 first determines in step 401 whether the internal combustion engine 1 is in a starting state.
- a method of determining the start state of the internal combustion engine 1 a method of determining whether the starter switch is on, the engine speed is equal to or lower than a predetermined speed, or the like is satisfied is exemplified. This Can be.
- step 401 the ECU 30 proceeds to step 402 and executes a three-way catalyst temperature raising process in order to activate the three-way catalyst 51 early. That is, the ECU 30 controls the first actuator 62 and the second actuator 64 to bring both the first and second exhaust switching valves 63 and 65 into the fully closed state, and cleans the main injection air. The fuel ratio control is executed, and the expansion stroke auxiliary injection is executed.
- the ECU 30 determines whether the three-way catalyst 51 has been activated.
- the catalyst is active if the exhaust temperature downstream of the three-way catalyst 51 detected by the temperature sensor 66 has reached a predetermined temperature, and if the exhaust temperature has not reached the predetermined temperature.
- a method for estimating that the catalyst is not active can be exemplified.
- a catalyst temperature sensor for directly detecting the catalyst temperature of the three-way catalyst 51 may be provided, and it may be determined whether or not the catalyst temperature detected by the catalyst temperature sensor has reached the activation temperature.
- step 403 If a negative determination is made in step 403, the ECU 30 returns to step 402 and continues to execute the three-way catalyst temperature raising process. On the other hand, if a positive determination is made in step 403, the ECU 30 proceeds to step 404.
- step 404 the ECU 30 ends the execution of the three-way catalyst temperature raising process.
- the ECU 30 that has finished executing the processing of step 404 once ends the execution of this routine.
- step 401 the ECU 30 proceeds to step 405, and determines whether the air-fuel ratio control is executing the lean / rich spike control.
- step 405 the ECU 30 proceeds to step 40 Proceed to 6 to determine whether the output signal value (exhaust gas temperature) of the temperature sensor 66 is equal to or higher than a preset upper limit.
- step 406 the ECU 30 proceeds to step 407 and executes a NOx catalyst temperature increase suppression process. That is, the ECU 30 controls the first actuator 62 and the second actuator 64 so as to hold the first and second exhaust switching valves 63 and 65 in the fully opened state, and sends the exhaust gas to the main catalyst 55 and the sub catalyst 61. The exhaust gas is purified by the main and sub catalysts 55 and 61. The ECU 30 that has completed the processing of step 407 ends the execution of this routine.
- step 405 If a negative determination is made in step 405 described above, and if a negative determination is made in step 406 described above, the ECU 30 proceeds to step 408.
- step 408 the ECU 30 controls the first and second exhaust switching valves 63 and 65 in accordance with the normal exhaust switching control routine described above.
- the ECU 30 that has completed the processing of step 408 terminates the execution of this routine.
- the engine operating state is in the lean-rich spike control execution region, and the second exhaust switching valve 65 for allowing exhaust gas to flow to the main NOx catalyst 55 is fully closed.
- the second exhaust switching valve 65 for allowing exhaust gas to flow to the main NOx catalyst 55 is fully closed.
- the exhaust gas temperature is reduced by executing the three-way catalyst temperature increase control.
- the temperature can be rapidly increased, and the temperature of the three-way catalyst 51 can be quickly increased to the activation temperature range.
- the NOX catalyst temperature increase suppression control is executed to thereby execute the main NOx catalyst 55 Halving the exhaust volume flowing through The amount of heat received by the medium 55 from the exhaust gas is reduced by half, excessive temperature rise of the main NOx catalyst 55 is suppressed, and the temperature of the main NOx catalyst 55 can be converged on the catalyst purification window.
- the amount of exhaust gas flowing through the sub NOx catalyst 61 is also substantially the same as the amount of exhaust gas flowing through the main NOx catalyst 55, so that excessive temperature rise of the sub NOx catalyst 61 is suppressed, and It is also possible to make the temperature converge in the catalyst purification window.
- the exhaust gas is purified by both the main and sub NOx catalysts 55 and 61 of the catalyst purification window II, and the NOx purification rate is significantly improved as compared with the case where the entire amount of exhaust gas is passed to the main NOx catalyst 55. It becomes possible.
- the space velocity of exhaust gas in each NOx catalyst can be reduced, and the NOx purification rate of each NOX catalyst can be further improved. It is also possible.
- the difference between the fourth embodiment and the third embodiment is that in the fourth embodiment, the three-way catalyst temperature increase control and the NOx catalyst temperature increase described in the third embodiment are described. The point is that in addition to the suppression control, the temperature rise control of the main NOx catalyst 55 is performed.
- the internal combustion engine 1 is operated at the stoichiometric air-fuel ratio to stabilize the combustion state of the internal combustion engine 1, and the three-way catalyst 5 1
- the first exhaust switching valve 63 is maintained in a fully closed state and the second exhaust switching valve 65 is maintained in a fully open state in order to prevent SOx released from the exhaust gas from flowing into the main NOx catalyst 55.
- the exhaust gas discharged from the internal combustion engine 1 passes through the sub-NOx catalyst 61, and the sub-NOX catalyst 61 is activated together with the warm-up of the internal combustion engine 1.
- the operation state of the internal combustion engine 1 is switched from the stoichiometric operation to the lean-rich spike operation, and the first exhaust switching valve 63 is operated. Switching from fully closed state to fully open state and second exhaust Since the switching valve 65 is switched from the fully open state to the fully closed state, the exhaust gas discharged from the combustion engine 1 passes through the main NO x catalyst 61.
- the warm-up operation range of the internal combustion engine 1 is set after the warm-up of the internal combustion engine 1 and the activation of the sub-NOx catalyst 61 are completed.
- the rotation state is expanded until the operation state is such that the N Ox emission amount is low, preferably until the operation state is such that the N Ox emission amount is “zero”.
- the stoichiometric air-fuel ratio operation of the internal combustion engine 1 the fully closed state of the first exhaust switching valve 63, and the fully opened state of the second exhaust switching valve 65
- the operation state of the internal combustion engine 1 is continued until the NOx emission amount is reduced.
- the operating state of the internal combustion engine 1 When the internal combustion engine 1 is warmed up and the activation of the sub-NOx catalyst 61 is completed, and the operating state of the internal combustion engine 1 becomes a state where the amount of NOx emission decreases, the operating state of the internal combustion engine 1 Is switched from the stoichiometric operation to the lean / rich spike operation, the first exhaust switching valve 63 is switched from the fully closed state to the fully open state, and the second exhaust switching valve 65 is switched from the fully open state to the fully closed state. .
- Examples of the engine operating state in which the NOx emission amount is reduced include when the vehicle is running at a reduced speed, when the execution of the fuel injection control is prohibited, and when the execution of the ignition control is prohibited.
- the fourth actual mode a case where the vehicle is running at a reduced speed will be described as an example.
- the amount of NOx generated is extremely small because the fuel injection amount of the internal combustion engine 1 is reduced or the execution of fuel injection is stopped (fuel cut). Further, exhaust gas discharged from the internal combustion engine 1 when the vehicle is running at a reduced speed is fueled in the internal combustion engine 1. Even if firing is not performed, the gas is heated inside the internal combustion engine 1 (for example, the walls of the intake port, the combustion chamber 3, the exhaust port, etc.), and becomes a gas whose temperature has increased to some extent.
- the main NOx catalyst 55 when the above-described exhaust gas flows into the main NOx catalyst 55, even if the main NOx catalyst 55 is in an inactive state, the emission does not significantly deteriorate, and further, the main NOx catalyst 55 55 is heated by the heat of the exhaust gas. In other words, according to the main NOx catalyst temperature raising control described above, it is possible to activate the main NOx catalyst 55 while suppressing the deterioration of the exhaust emission.
- a method of estimating by determining whether the temperature of the cooling water for cooling the engine is equal to or higher than a predetermined temperature can be exemplified.
- a method of determining the completion of activation of the NOx catalyst 61 a method of estimating from the operation history of the internal combustion engine 1 since the engine was started (operating time, integrated value of fuel injection amount, integrated value of intake air amount, and the like).
- the flowchart shown in FIG. 12 shows the routine for controlling the temperature rise of the main NO X catalyst.
- the main catalyst rising control routine is stored in the ROM 32 of the ECU 30 in advance, and is executed by the CPU 34 when the start of the combustion engine 1 is triggered.
- the ECU 30 first determines in step 501 whether or not the start of the internal combustion engine 1 has been completed.
- step 501 If a negative determination is made in step 501, the ECU 30 executes the processing of step 501 again. On the other hand, if a positive determination is made in step 501, the ECU 30 proceeds to step 502.
- step 502 the ECU 30 executes a warm-up process of the internal combustion engine 1. Specifically, the ECU 30 operates the internal combustion engine 1 at the stoichiometric air-fuel ratio, and holds the first exhaust switching valve 63 in the fully closed state and the second exhaust switching valve 65 in the first open state to maintain the second exhaust switching valve 65 in the fully open state. It controls a factory 62 and a second factory 64.
- exhaust gas with a stoichiometric air-fuel ratio is emitted from the internal combustion engine 1, and harmful gas components such as HC, CO, and NOx contained in the exhaust gas are controlled by the three-way catalyst temperature control at engine start. It is purified in the activated three-way catalyst 51.
- the exhaust gas whose harmful gas components have been purified by the three-way catalyst 51 passes through the sub-NOx catalyst 61 in the bypass passage 59 and is guided to the exhaust pipe 58.
- the sub-NOx catalyst 61 is in an inactive state, but as described above, the harmful gas components in the exhaust have already been purified by the three-way catalyst 51, so that the exhaust emission may deteriorate. There is no. Further, the temperature of the sub-NOx catalyst 61 increases due to the heat of the exhaust gas.
- step 503 the ECU 30 determines whether the warm-up of the internal combustion engine 1 (and the activation of the sub-NOx catalyst 61) has been completed using the temperature of the engine cooling water, the operation history of the internal combustion engine 1 from the start, and the like as parameters. It is determined whether or not.
- step 503 If a negative determination is made in step 503, the ECU 30 returns to step 502 and continues executing the warm-up process. On the other hand, if a positive determination is made in step 503, the ECU 30 proceeds to step 504.
- step 504 the ECU 30 determines whether or not the vehicle is in a deceleration running state.
- a method of determining the deceleration traveling state of the vehicle a method of determining that the vehicle is in the deceleration traveling state on the condition that the operation amount of an accelerator pedal (not shown) is “zero” and the vehicle speed is equal to or higher than a predetermined speed. Can be exemplified.
- step 504 If a negative determination is made in step 504, the ECU 30 returns to step 502 and continues executing the warm-up process. On the other hand, if a positive determination is made in step 504, the ECU 30 proceeds to step 505.
- step 505 the ECU 30 ends the execution of the warm-up process. Specifically, the ECU 30 switches the operating state of the fuel combustion engine 1 from the stoichiometric operation to the lean / rich spike operation, switches the first exhaust switching valve 63 from the fully closed state to the fully open state, and To switch the switching valve 65 from the fully open state to the fully closed state, It controls the factories 62 and the second factories 64.
- the exhaust gas discharged from the internal combustion engine 1 flows out to the exhaust pipe 58 through the main NOx catalyst 55, but the amount of NOx contained in the exhaust gas discharged from the internal combustion engine 1 during deceleration driving is reduced. Since the amount is extremely small, even if the main NOx catalyst 55 is in an inactive state, the exhaust emission does not deteriorate rapidly.
- the exhaust gas discharged from the internal combustion engine 1 when the vehicle is running at a reduced speed receives heat inside the internal combustion engine 1 even if combustion is not performed in the internal combustion engine 1, such exhaust gas is generated by the main NOx.
- the main NOx catalyst 55 After passing through the catalyst 55, the main NOx catalyst 55 receives the heat of the exhaust gas and rises in temperature.
- the deterioration of the exhaust emission can be reduced when the warm-up operation is completed after the engine is started.
- An excellent effect of being able to activate the main NOx catalyst 55 while suppressing it can be obtained.
- the difference between the fifth embodiment and the third embodiment is that, in the fifth embodiment, in addition to the three-way catalyst temperature increase control and the NOx catalyst temperature increase suppression control, the main NO x The point is that S Ox poisoning regeneration control of the catalyst 55 and the sub-NOx catalyst 61 is performed.
- the internal combustion engine 1 for forcibly releasing the SOx absorbed by the three-way catalyst 51 since the internal combustion engine 1 for forcibly releasing the SOx absorbed by the three-way catalyst 51 is not controlled, the history of the engine operation state In some cases, the S Ox absorption capacity of the three-way catalyst 51 is saturated, and the S Ox in the exhaust gas flows into the main N Ox catalyst 55 without being removed by the three-way catalyst 51, and the main N Ox catalyst 55 becomes SOX. Poisoning is possible.
- the SOx absorbed in the three-way catalyst 51 is released, and the first exhaust switching valve 63 is fully closed.
- S Ox released from the three-way catalyst 51 flows through the sub-NOx catalyst 61 together with the exhaust gas, since the second exhaust switching valve 65 is maintained in the fully open state. If the temperature of the sub-NOx catalyst 61 at that time is not sufficiently high, SOx in the exhaust gas may be absorbed by the sub-NOx catalyst 61, and the sub-NOx catalyst 61 may be poisoned by SOx.
- the degree of SOx poisoning of the main NOx catalyst 55 and the sub NOx catalyst 61 is determined, and the SNOx poisoning degree of the main NOx catalyst 55 and the sub NOx catalyst 61 is determined based on the determination result.
- Ox poisoning regeneration control is performed.
- This S Ox poisoning regeneration control routine is previously stored in 1 OM32 of £ 1130, and is a routine that the CPU 34 repeatedly executes at predetermined time intervals.
- the ECU 30 first executes a SOx poisoning degree determination process of the main NOx catalyst 55 in step 601.
- the air-fuel ratio of the exhaust gas flowing into the main NOx catalyst 55 is set to a lean air-fuel ratio, and then switched to a rich air-fuel ratio.
- a method of making a determination based on time can be exemplified.
- step 602 the ECU 30 determines whether or not the degree of SOx poisoning of the main NOx catalyst 55 determined in step 601 exceeds a predetermined reference value.
- the reference value is a value previously determined experimentally and stored in the ROM 32 of the ECU 30 or the like.
- step 602 the ECU 30 determines that there is no need to perform the SOx poisoning regeneration control on the main NOx catalyst 55, and proceeds to step 603.
- step 603 the ECU 30 executes the SOx poisoning degree determination process for the sub NOx catalyst 61.
- a method of determining the degree of S Ox poisoning of the sub catalyst 61 for example, a method of estimating from the operation history or the like of the internal combustion engine 1 can be exemplified.
- step 604 the ECU 30 determines whether or not the degree of SOx poisoning of the sub NOx catalyst 61 determined in step 603 exceeds a predetermined reference value.
- the reference value is a value experimentally obtained in advance, and is stored in the ROM 32 of the ECU 30 or the like.
- step 604 the ECU 30 terminates the execution of this routine once, assuming that it is not necessary to perform SOX poisoning regeneration control on the sub-NOx catalyst 61.
- step 602 determines whether the ECU 30 is connected to step 605. If the determination in step 602 or step 604 is affirmative, the ECU 30 proceeds to step 605.
- step 605 the ECU 30 executes the Ox poisoning regeneration process for the main and sub NOx catalysts 55, 61. Specifically, the ECU 30 controls the first actuator 62 to maintain the first exhaust switching valve 63 in the fully opened state, and controls the second actuator 64 to maintain the second exhaust switching valve 65 in the fully opened state. Then, the temperature of the main and sub-NOx catalysts 55 and 61 is raised to a predetermined temperature range (500 ° C to 700 ° C).
- Examples of the NOx catalyst temperature increase treatment method include: (1) operating the internal combustion engine 1 at a rich air-fuel ratio so as to set the exhaust air-fuel ratio to a rich air-fuel ratio, as well as a main and sub-NOx catalyst 55, By supplying the secondary air into the exhaust gas in the exhaust passage upstream of 61, a sufficient amount of unburned fuel components and oxygen are supplied to the main and sub-NOx catalysts 55, 61, A method of causing the unburned fuel components and oxygen to undergo an oxidation reaction (combustion) in the main and sub-NOx catalysts 55, 61 to rapidly raise the temperature of the main and sub-NOx catalysts 55, 61.
- the exhaust gas flowing into the one-way three-way catalyst 51 of the two three-way catalysts 51 is used. It is preferable that the air-fuel ratio of the exhaust gas flowing into the three-way catalyst 51 on the other side be the rich air-fuel ratio and the air-fuel ratio of the exhaust gas flowing into the other three-way catalyst 51 be the lean air-fuel ratio.
- step 606 the ECU 30 determines whether the regeneration of the Ox poisoning of the main and sub NOx catalysts 55 and 61 is completed, in other words, the SOx poisoning of the main and sub NOx catalysts 55 and 61 is eliminated. It is determined whether or not it has been performed.
- the degree of S Ox poisoning of the main and sub NOx catalysts 55 and 61 and the regeneration of S Ox poisoning are required.
- the relationship with the time (S Ox poisoning regeneration time) is experimentally determined in advance, and the main and sub NOx catalysts are provided on condition that the execution time of the SOx poisoning regeneration control is equal to or longer than the S Ox poisoning regeneration time.
- the method of determining that the S Ox poisoning has been eliminated in 55 and 61 or the S Ox concentration in the exhaust gas in the exhaust pipe 57 downstream of the main NOx catalyst 55 and the bypass passage 59 downstream of the sub NOx catalyst 61 S Ox sensors that output the corresponding electrical signals are arranged, and the S and O NOx poisoning of the main and sub NOx catalysts 55 and 61 is eliminated on condition that the output signal values of these SOX sensors are less than a predetermined value. And the like can be exemplified.
- step 606 If a negative determination is made in step 606, the ECU 30 returns to step 605 to continue the execution of the SOx poisoning regeneration process. On the other hand, if an affirmative determination is made in step 606, the ECU 30 proceeds to step 607.
- step 607 the ECU 30 ends the execution of the SOx poisoning regeneration process, and returns the control of the internal combustion engine 1 and the control of the first and second exhaust switching valves 63 and 65 to the normal control.
- the ECU 30 that has completed the processing of step 607 terminates the execution of this routine once.
- the main and sub NOx In order to simultaneously regenerate the SOx poisoning of the catalysts 55 and 61, the SOx poisoning regeneration control is performed more efficiently than when the main NOx catalyst 55 and the sub catalyst 61 are regenerated individually. Row frequency can be reduced.
- the exhaust from the internal combustion engine 1 is exhausted from the main and sub NOx catalysts 55, 61 in order to simultaneously perform the SOx poisoning regeneration control of the main and sub NOx catalysts 55, 61. Therefore, the space velocity of the exhaust gas in each of the NOx catalysts 55 and 61 decreases as compared with the case where the exhaust gas flows only in one of the main NOx catalyst 55 and the subNOx catalyst 61. Therefore, the SOx regeneration efficiency is improved, and the execution time of the SOx poisoning regeneration control can be shortened.
- the execution frequency of the SOx poisoning regeneration control of the main and sub NOx catalysts 55 and 61 can be reduced, and the execution of the SOx poisoning regeneration control can be reduced. Since the time can be shortened, it is possible to reduce the fuel consumption related to the SOx poisoning regeneration control and to suppress the thermal deterioration of the main and sub NOx catalysts 55 and 61.
- the difference between the sixth embodiment and the fifth embodiment is that in the fifth embodiment, the SOx poisoning regeneration control of the main NOx catalyst 55 and the SOx The poisoning regeneration control is started and ended at the same time, whereas in the sixth embodiment, the SOx poisoning regeneration control of the main NOx catalyst 55 and the SOx of the sub NOx catalyst 61 are performed.
- the poisoning regeneration control is started at the same time as in the fifth embodiment.
- the SOx poisoning regeneration control of the main NOx catalyst 55 is terminated when the SOx poisoning of the main NOx catalyst 55 is eliminated.
- the SOx poisoning regeneration control of the sub NOx catalyst 61 is terminated when the SOx poisoning of the sub NOx catalyst 61 is eliminated.
- the difference between the sixth embodiment and the fifth embodiment is the difference between the sixth embodiment and the fifth embodiment.
- the control is returned to the normal control immediately after the regeneration of the S ⁇ x poisoning of the main and sub NOx catalysts 55 and 61 is completed.
- the main and sub NOx catalysts 55 and 61 When the regeneration of the SOx poisoning is completed, the main and sub-NOx catalysts 55, 61 are cooled, and the control returns to the normal control.
- main and sub-NOx catalysts 55 and 61 rise to very high temperatures when the SOx poisoning of the main and sub-NOx catalysts 55 and 61 is eliminated.
- control is returned to block the flow of exhaust gas to the main NOx catalyst 55 or the sub-NOx catalyst 61, the main NOx catalyst 55 or the sub-NOx catalyst 61 is left at a high temperature, and the main NOx catalyst 55 or This is because it is assumed that thermal degradation of the sub-NOx catalyst 61 is induced.
- This S Ox poisoning regeneration control routine costs £. This routine is stored in the OM 32 of 1130 in advance and repeatedly executed by the CPU 34 at predetermined time intervals.
- the ECU 30 first executes a SOx poisoning degree determination process of the main NOx catalyst 55 in step 701.
- step 702 the ECU 30 determines whether the degree of SOx poisoning of the main NOx catalyst 55 determined in step 701 exceeds a predetermined reference value.
- step 702 the ECU 30 determines that it is not necessary to execute the SOx poisoning regeneration process for the main NOx catalyst 55, and proceeds to step 703.
- step 703 the ECU 30 executes a SOx poisoning degree determination process for the sub-NOx catalyst 61.
- Step 704 the ECU 30 determines whether the degree of SOx poisoning of the sub NOx catalyst 61 determined in step 703 exceeds a predetermined reference value. If a negative determination is made in step 704, the ECU 30 determines that it is not necessary to execute the SOx poisoning regeneration process for the sub-NOx catalyst 61, and once ends the execution of this routine.
- step 702 or step 704 if an affirmative determination is made in step 702 or step 704, that is, if it is determined that the SOx poisoning regeneration process needs to be performed on the main NOx catalyst 55 or the sub NOx catalyst 61, the ECU 30 Go to step 705.
- step 705 the ECU 30 simultaneously starts the execution of the SOx poisoning regeneration process for the main NOx catalyst 55 and the execution of the SOx poisoning regeneration process for the sub NOx catalyst 61.
- the ECU 30 controls the first actuator 62 to maintain the first exhaust switching valve 63 in the fully opened state, and controls the second actuator 62 to maintain the second exhaust switching valve 65 in the fully opened state.
- the temperature of the main and sub NOx catalysts 55 and 61 is increased to a predetermined temperature range (500 ° C to 700 ° C), and a NOx catalyst temperature increasing process is executed.
- Examples of the NOx catalyst temperature increase processing method include: (1) operating the internal combustion engine 1 at a rich air-fuel ratio so that the air-fuel ratio of the exhaust gas becomes a rich air-fuel ratio, and using the main and sub NOx catalysts 55, 61 By supplying secondary air into the exhaust gas in the upstream exhaust passage, a sufficient amount of unburned fuel components and oxygen are supplied to the main and sub NOx catalysts 55 and 61, and the unburned fuel is supplied.
- a mixture of exhaust gas containing a sufficient amount of unburned fuel components and exhaust gas containing a sufficient amount of oxygen is supplied to the main and sub-NOx catalysts 55 and 61, and the unburned fuel components and oxygen contained in the mixed gas are Is oxidized in the main and sub-NO catalysts 55 and 61 so that the temperature of the main and sub-NOx catalysts 55 and 61 And the like can be exemplified.
- the exhaust gas from the internal combustion engine 1 flows through both the main NOx catalyst 55 and the sub NOx catalyst 61, and the main and sub NOx
- the space velocity of the exhaust gas flowing through the catalysts 55 and 61 is lower than when only one of the main NOx catalyst 55 and the sub NOx catalyst 61 flows.
- the SOx poisoning regeneration efficiency of the main and sub NOx catalysts 55 and 61 is improved, and the execution time of the SOx poisoning regeneration process can be shortened.
- the fuel consumption can be reduced, and the time during which the main and sub NOx catalysts 55, 61 are exposed to high temperatures can be shortened.
- step 706 the ECU 30 determines whether the regeneration of the SOx poisoning of the main NOx catalyst 55 has been completed.
- the methods for determining the completion of regeneration of the main NOx catalyst 55 for S Ox poisoning include the following: (1) The degree of S Ox poisoning of the main NOx catalyst 55 and the time required for regeneration of S Ox poisoning (Main NOx catalyst S Ox poisoning) The relationship between the main NOx catalyst 55 and the main NOx catalyst 55 is determined on the condition that the execution time of the SOx poisoning regeneration process is equal to or longer than the main NOx catalyst SOX poisoning regeneration time. A method of determining that Ox poisoning has been resolved.
- An S Ox sensor that outputs an electrical signal corresponding to the concentration of S Ox in the exhaust gas is disposed in the exhaust pipe 57 downstream of the main NOx catalyst 55, and the S Ox sensor It is possible to exemplify a method of determining that the SOx poisoning of the main NOx catalyst 55 has been eliminated on condition that the detected value of the NOx is smaller than a predetermined value.
- step 706 the ECU 30 proceeds to step 707, and determines whether or not the regeneration of the SOx poisoning of the sub NOx catalyst 61 has been completed.
- the method of judging the completion of SOx poisoning regeneration of the sub NOx catalyst 61 is as follows: (1) The degree of S Ox poisoning of the sub NOx catalyst 61 and the time required for regeneration of S Ox poisoning (sub NOx catalyst S Ox poisoning regeneration) ) Is experimentally determined in advance, and the S NOx poisoning of the sub NOx catalyst 61 is performed on condition that the execution time of the SOx poisoning regenerating process is equal to or longer than the sub NOX catalyst SOX poisoning regenerating time.
- Sub-NOx catalyst 6 1 An SOX sensor that outputs an electric signal corresponding to the concentration of S Ox in the exhaust gas is disposed in the downstream bypass passage 59, and the sub-NOx catalyst 6 1 is provided on condition that the detection value of the S Ox sensor is less than a predetermined value. It is possible to exemplify a method of determining that SOx poisoning has been eliminated.
- step 707 If a negative determination is made in step 707, that is, if the regeneration of the SOx poisoning of the main catalyst 55 has been completed and the regeneration of the SOx poisoning of the sub NOx catalyst 61 has not been completed, the ECU 30 Proceeding to step 708, the execution of the SOx poisoning regeneration process of the sub-NOx catalyst 61 is temporarily interrupted, and the cooling process of the main catalyst 55 is executed for a predetermined time.
- the ECU 30 interrupts the execution of the NOx catalyst temperature raising process and fully opens only the second exhaust switching valve 65 of the first and second exhaust switching valves 63 and 65 in the fully opened state.
- the second actuator 64 is controlled to switch from the state to the fully closed state.
- the exhaust gas discharged from the internal combustion engine 1 flows through the main catalyst 55, and does not flow through the sub catalyst 61.
- the heat of the main catalyst 55 is taken away by the exhaust gas, and the temperature of the main NOx catalyst 55 decreases.
- the temperature of the exhaust gas is lowered by operating the internal combustion engine 1 at a lean air-fuel ratio, but immediately after the execution of the SOx poisoning regeneration processing, the temperature of the main NOx catalyst 55 is higher than the temperature of the catalyst purification window. If the internal combustion engine 1 is operated at a lean air-fuel ratio under such conditions, NOx in the exhaust gas will not be purified by the main NOx catalyst 55, and the exhaust emission may deteriorate. .
- the internal combustion engine 1 when the main NO X catalyst 55 is cooled after the execution of the SOx poisoning regeneration process, the internal combustion engine 1 is operated in a stoichiometric manner, and the deterioration of the exhaust emission is suppressed while suppressing the deterioration.
- the NOx catalyst 55 was cooled.
- step 709 the ECU 30 ends the main NOx catalyst cooling process and restarts the SOx poisoning regeneration process of the sub NOx catalyst 61.
- the ECU 30 controls the first actuator 62 to switch the first exhaust switching valve 63 from the fully open state to the fully closed state, and also controls the second exhaust switching valve 65 from the fully closed state to the fully open state.
- the second actuator 64 is controlled to switch, and the execution of the N Ox catalyst temperature raising process for further raising the temperature of the sub-NOx catalyst 65 is restarted.
- step 710 the ECU 30 determines whether or not the SOX poisoning regeneration of the sub NOx catalyst 61 has been completed.
- step 710 If a negative determination is made in step 710, the ECU 30 returns to step 709 to continue the SOx poisoning regeneration process of the sub-NOx catalyst 61. On the other hand, if an affirmative determination is made in step 710, the ECU 30 proceeds to step 711.
- step 711 the ECU 30 ends the execution of the SOx poisoning regeneration process of the sub-NOx catalyst 61, and executes the cooling process of the sub-NOx catalyst 61 for a predetermined time. Specifically, the ECU 30 terminates the execution of the NOx catalyst temperature raising processing, and keeps the first exhaust switching valve 63 in the fully closed state and the second exhaust switching valve 65 in the fully open state, and then the internal combustion engine Switch the operation status of 1 to stoichiometric operation.
- the exhaust gas discharged from the internal combustion engine 1 flows through the sub NOx catalyst 61 and does not flow through the main NOx catalyst 55.
- the exhaust gas passes through the sub NOx catalyst 61, the heat of the sub NOx catalyst 61 is taken away by the exhaust gas, and the temperature of the sub NOx catalyst 61 decreases.
- step 712 the ECU 30 returns the control of the internal combustion engine 1 and the control of the main and sub NOx catalysts 55, 61 to the normal control.
- the ECU 30 that has finished executing the processing of step 712 temporarily ends the execution of this routine.
- step 707 the affirmative determination is made in step 707 described above, that is, when the regeneration of SOx poisoning of both the main NOx catalyst 55 and the sub-NOx catalyst 61 is completed substantially simultaneously, the ECU 30 proceeds to step 713.
- step 7 13 the ECU 30 terminates the execution of the ⁇ Ox poisoning regeneration process for the main and sub NOx catalysts 55 and 61, and also cools the main and sub NOx catalysts 55 and 61 simultaneously.
- ⁇ Execute the sub NOx catalyst cooling process for a predetermined time Specifically, the ECU 30 terminates the execution of the NOx catalyst temperature raising process, and operates the internal combustion engine 1 until the first exhaust switching valve 63 is fully opened and the second exhaust switching valve 65 is fully opened. Switch the state to stoichiometric operation.
- the exhaust gas discharged from the internal combustion engine 1 flows through both the main NOx catalyst 55 and the sub-NOx catalyst 61.
- the heat of the main and sub NOx catalysts 55 and 61 is taken away by the exhaust gas, and the temperature of the main and sub NOx catalysts 55 and 61 becomes lower. descend.
- the ECU 30 After executing the main NOx catalyst ⁇ sub NOx catalyst cooling process as described above for a predetermined time, the ECU 30 proceeds to step 71 and controls the internal combustion engine 1 and controls the first and second exhaust switching valves 63 and 65. The control is returned to the normal control, and the execution of this routine is temporarily terminated.
- step 706 the ECU 30 proceeds to step 714 and determines whether or not the regeneration of the SOx poisoning of the main NOx catalyst 55 has been completed.
- step 714 determines whether the regeneration of the SOx poison of both the main and sub NOx catalysts 55, 61 is not completed. If a negative determination is made in step 714, that is, if the regeneration of the SOx poison of both the main and sub NOx catalysts 55, 61 is not completed, the ECU 30 returns to step 705, and returns to step 705. Continue the SOx poisoning regeneration process for NOx catalysts 55 and 61. On the other hand, if the determination in step 714 is affirmative, that is, if the regeneration of the SOx poisoning of the main NOx catalyst 55 is not completed and the regeneration of the SOx poisoning of the sub-NOx catalyst 61 is completed, , ECU 30 is, c proceeds to step 715
- step 715 the ECU 30 temporarily suspends the execution of the SOx poisoning regeneration process of the main NOx catalyst 55, and executes the cooling process of the sub NOx catalyst 61 for a predetermined time. Specifically, the ECU 30 suspends the execution of the NOx catalyst temperature raising process, and controls only the first exhaust switching valve 63 among the first and second exhaust switching valves 63 and 65 in the fully opened state. The first actuator 62 is controlled to switch from the fully open state to the fully closed state, and the operation state of the internal combustion engine 1 is switched to the stoichiometric operation.
- the exhaust gas discharged from the internal combustion engine 1 flows through the sub-NOx catalyst 61 and does not flow through the main / catalyst 55.
- the exhaust gas flows through the sub Ox catalyst 61 heat of the sub catalyst 61 is taken by the exhaust gas, and the temperature of the sub NOx catalyst 61 decreases.
- step 716 the ECU 30 ends the sub-NOx catalyst cooling process and restarts the execution of the SOx poisoning regeneration process of the main NOx catalyst 55.
- the ECU 30 controls the second actuator 64 so as to switch the second exhaust switching valve 65 from the fully opened state to the fully closed state, and also switches the first exhaust switching valve 63 from the fully closed state to the fully opened state.
- the first actuator 62 is controlled so as to switch, and the execution of the NOx catalyst temperature raising process for further raising the temperature of the main NOx catalyst 55 is restarted.
- step 717 the ECU 30 determines whether or not the SOx poisoning regeneration of the main NOx catalyst 55 has been completed.
- step 717 If a negative determination is made in step 717, the ECU 30 returns to step 716 in order to continue the SOx poisoning regeneration process of the main NOx catalyst 55. On the other hand, if an affirmative determination is made in step 717, the ECU 30 proceeds to step 718.
- step 718 the ECU 30 ends the execution of the SOx poisoning regeneration process of the main NOx catalyst 55, and executes the cooling process of the main NOx catalyst 55 for a predetermined time. Specifically, the ECU 30 terminates the execution of the NOx catalyst temperature raising process, and keeps the first exhaust switching valve 63 in the fully open state and the second exhaust switching valve 65 in the fully closed state while maintaining the first exhaust switching valve 65 in the fully closed state. Is switched to stoichiometric operation.
- the exhaust gas discharged from the internal combustion engine 1 flows through the main NOx catalyst 55 and does not flow through the sub NOx catalyst 61.
- the exhaust mentioned above is the main NOx catalyst 5 When flowing through 5, the heat of the main NOx catalyst 55 is taken by the exhaust gas, and the temperature of the main NOx catalyst 55 decreases.
- step 71 After executing the main NOx catalyst cooling process as described above for a predetermined time, the ECU 30 proceeds to step 71 and returns the control of the internal combustion engine 1 and the control of the main and sub NOx catalysts 55 and 61 to normal control, The execution of this routine is temporarily ended.
- the SOx poisoning degree of at least one of the main NOx catalyst 55 and the sub NOx catalyst 61 exceeds a predetermined reference value, the SOx poisoning of the main NOx catalyst 55 Since the regeneration control and the SOx poisoning regeneration control of the sub-NOx catalyst 61 are performed simultaneously, the execution frequency of the SOx poisoning regeneration control is higher than when the main NOx catalyst 55 and the sub-NOx catalyst 61 are individually regenerated. Can be reduced.
- the exhaust gas from the internal combustion engine 1 is circulated to both the main and sub NOx catalysts 55 and 61.
- the space velocity of the exhaust gas in each of the NOx catalysts 55 and 61 is reduced and the SOx regeneration efficiency is improved as compared with the case where exhaust gas is circulated to only one of the main NOx catalyst 55 and the sub-NOx catalyst 61. Therefore, the execution time of the SOx poisoning regeneration control can be reduced.
- the SOx poisoning regeneration control of the main NOx catalyst 55 is terminated when the SOx poisoning of the main NOx catalyst 55 is eliminated, and the SOx poisoning regeneration control of the sub NOx catalyst 61 is subordinate. Since the process is terminated when the SOx poisoning of the NOx catalyst 61 is eliminated, the NOx catalyst whose SOx poisoning has been eliminated first is not unnecessarily exposed to a high temperature. Further, in the sixth embodiment, when the regeneration of the SOx poisoning of the main NOx catalyst 55 and the sub-NOx catalyst 61 is completed, the main NOx catalyst 55 and the sub-NOx catalyst 61 are cooled. The main NOx catalyst 55 and the sub NOx catalyst 61 are not left at a high temperature, and the main and sub NOx catalysts 55 and 61 can be prevented from being thermally degraded.
- the thermal deterioration of the main and sub NOx catalysts 55 and 61 caused by the SOx poisoning regeneration control is reduced. An excellent effect of being prevented can be obtained.
- the difference between the seventh embodiment and the third embodiment is that, in the third embodiment, when the engine operation state is in the lean-rich spike control execution region, the main NOx catalyst 55 When the temperature of the NOx catalyst becomes equal to or higher than the predetermined temperature, the NOx catalyst temperature increase suppression control is immediately executed in order to prevent excessive temperature increase of the main NOx catalyst 55, whereas in the seventh embodiment, the engine operation state If the temperature of the main NOx catalyst 55 exceeds a predetermined temperature while in the lean-rich spike control execution area, the SOx poisoning regeneration control of the sub-NOx catalyst 61 is executed, and then the NOx catalyst temperature increase suppression control Is executed.
- the first exhaust switching valve 63 is maintained in a fully closed state, and the second exhaust switching valve 65 is fully opened. Since the sub-NOx catalyst 61 is retained and the entire amount of exhaust gas flows through the sub-NOx catalyst 61, the sub-NOx catalyst 61 is more easily poisoned by SOX than the main NOx catalyst 55, and the sub-NOx catalyst 61 is poisoned by SOx. If the NOx catalyst temperature increase suppression control is executed in this manner, it is assumed that NOx contained in the exhaust gas flowing through the sub-NOx catalyst 61 is not sufficiently purified, and that the exhaust emission deteriorates.
- the flowchart shown in FIG. 15 shows the NOx catalyst temperature rise suppression control routine.
- the NOx catalyst temperature rise suppression control routine is stored in advance in the ROM 32 of the ECU 30, and is repeatedly executed by the CPU 34 at predetermined time intervals.
- the ECU 30 first determines in step 801 whether or not the operating state of the internal combustion engine 1 is in the lean-rich spike control execution region. Step 802>
- step 801 the ECU 30 proceeds to step 802 and sets the output signal value (exhaust gas temperature) of the temperature sensor 66 to a preset upper limit value: T 1 (for example, when the catalyst purification window of the main / catalyst 55 is opened). It is determined whether or not it is equal to or more than the upper limit.
- step 802 determines that it is necessary to execute the NOx catalyst temperature increase suppression processing in order to prevent excessive temperature increase of the main catalyst 55, and proceeds to step 803.
- step 803 the ECU 30 executes the SOx poisoning degree determination process for the sub NOx catalyst 61.
- a method of determining the degree of SOx poisoning of the sub-NOx catalyst 61 for example, a method of estimating from the operation history or the like of the internal combustion engine 1 can be exemplified.
- step 804 the ECU 30 determines whether the degree of SOx poisoning of the sub NOx catalyst 61 determined in step 803 is lower than a predetermined reference value.
- the reference value is a value experimentally obtained in advance, and is stored in the ROM 32.
- step 804 the ECU 30 determines that it is not necessary to regenerate the SOx poisoning of the sub NOx catalyst 61, and proceeds to step 805.
- step 805 the ECU 30 executes a NOx catalyst temperature increase suppression process for the main NOx catalyst 55.
- the ECU 30 controls the first actuator 62 and the second actuator 64 so as to maintain the first and second exhaust switching valves 63 and 65 in the fully opened state, and discharges exhaust gas to the main NOx catalyst 55 and It is made to flow to NOx catalyst 61.
- the exhaust gas from the combustion engine 1 flows through both the main NOx catalyst 55 and the sub-NOx catalyst 61, and the flow rate of the exhaust gas flowing through the main catalyst 55 is mainly the exhaust gas from the internal combustion engine 1. Since the amount of heat is reduced as compared with the case where only the NOx catalyst 55 flows, the amount of heat received by the main NOx catalyst 55 from the exhaust gas is reduced, and the temperature of the main NOx catalyst 55 is not excessively increased. Further, when the exhaust gas from the internal combustion engine 1 flows through both the main NOx catalyst 55 and the sub-NOx catalyst 61 to reduce the flow rate of the exhaust gas flowing through the main NOx catalyst 55, the space velocity of the exhaust gas in the main NOx catalyst 55 decreases.
- the NOx purification rate of the main NOx catalyst 55 is improved.
- the flow rate of exhaust gas flowing through the sub-NOx catalyst 61 is smaller than when exhaust gas from the internal combustion engine 1 flows only through the sub-NOx catalyst 61.
- the NOx purification rate of the sub-NOx catalyst 61 also increases.
- an output signal value of the temperature sensor 66 is the predetermined temperature: determines whether it is lower than T 2.
- the predetermined temperature: T 2 is an upper limit value: a value smaller than ⁇ ! And a value not lower than the lower limit value of the catalyst purification window of the main NOx catalyst 55.
- step 806 If a negative determination is made in step 806, the ECU 30 returns to step 805 to continue the execution of the NOx catalyst temperature increase suppression processing. On the other hand, if a positive determination is made in step 806, the ECU 30 proceeds to step 807.
- step 807 the ECU 30 ends the execution of the NOx catalyst temperature rise suppression processing, and returns the control of the first and second exhaust switching valves 63 and 65 to the normal control.
- the ECU 30 ends the execution of this routine.
- the determination in step 804 is negative, the ECU 30 considers that it is necessary to regenerate the SOx poisoning of the sub-NOx catalyst 61 before executing the NOx catalyst temperature increase suppression processing. Go to step 808.
- step 808 the ECU 30 executes the SOx poisoning regeneration process for the sub-NOx catalyst 61. Specifically, the ECU 30 controls the first actuator 62 so that the first exhaust switching valve 63 is fully closed, and controls the second actuator 64 so that the second exhaust switching valve 65 is fully opened. Then, the temperature of the sub-NOx catalyst 61 is raised to a predetermined temperature range (500 ° C to 700 ° C).
- Examples of the NOx catalyst temperature raising method include: (1) operating the internal combustion engine 1 at a rich air-fuel ratio so as to make the exhaust air-fuel ratio a rich air-fuel ratio, and at the same time upstream of the main and sub NOx catalysts 55, 61; By supplying secondary air into the exhaust gas in the exhaust passage, a sufficient amount of unburned fuel components and oxygen are supplied to the main and sub NOx catalysts 55 and 61, and the unburned fuel components and oxygen are supplied. (2) oxidizing (combusting) the main and sub NOx catalysts 55 and 61 to rapidly raise the temperature of the main and sub NOx catalysts 55 and 61; And the main and sub NOx catalysts 55 and 61 are heated by dedicated heaters.
- step 809 the ECU 30 determines whether or not the SOx poisoning regeneration of the sub NOx catalyst 61 has been completed.
- the method of judging the completion of regeneration of S NOx poisoning of the sub-NOx catalyst 61 is as follows: (1) The degree of SOx poisoning of the sub-NOx catalyst 61 and the time required for regeneration of SOx poisoning The relationship between the sub-NOx catalyst 61 and the NOx catalyst 61 is determined on the condition that the execution time of the SOX poisoning regeneration process is equal to or longer than the sub-NOX catalyst SOX poisoning regeneration time. (2) A SOx sensor that outputs an electrical signal corresponding to the SOx concentration in exhaust gas is placed in the bypass passage 59 downstream of the sub-NOx catalyst 61, and the SOx sensor detects the poison. A method of determining that the SOX poisoning of the sub-NOX catalyst 61 has been eliminated on condition that the value is less than a predetermined value can be exemplified.
- step 809 the ECU 30 returns to step 808 and continues to execute the SOx poisoning regeneration process of the sub NOx catalyst 61.
- step 809 the ECU 30 executes the processing of step 805, step 806, and step 807 sequentially to Prevents excessive heating.
- the main NOx catalyst 55 and the sub-NOX catalyst can be prevented while preventing an excessive temperature rise of the main NOx catalyst 55. 6 It is possible to improve the NOx purification rate of 1.
- the difference between the eighth embodiment and the third embodiment is that, in the third embodiment, when the NOx absorption of the main NOx catalyst 55 is estimated in the lean-rich spike control, While the exhaust gas leaking to the sub-NOx catalyst 61 via the second exhaust gas switching valve 65 is not considered, in the eighth embodiment, the main NOx catalyst The point is to estimate the NOx absorption of 55. This is because, when the NOx absorption amount of the main NOx catalyst 55 is estimated without considering the exhaust gas leaking to the sub NOx catalyst 61, the estimated value is assumed to be larger than the actual NOx absorption amount.
- the rich spike control is executed even though the NOx absorption capacity of the main NOx catalyst 55 is not saturated, and the NOx absorption of the main NOx catalyst 55 is performed. This is because it is not possible to use the capacity efficiently and eventually the frequency of execution of the rich spike control is unnecessarily increased, which may lead to deterioration of fuel consumption.
- the difference between the eighth embodiment and the third embodiment is that in the third embodiment, lean-rich spike control is executed only for the main NOx catalyst 55. On the other hand, in the eighth embodiment, the lean-rich spike control is executed for both the main NOx catalyst 55 and the sub NOx catalyst 61.
- the flowchart shown in FIG. 16 shows a lean-rich spike control routine.
- the lean-rich spike control routine is stored in advance at 01 ⁇ 32 of £ 1130, and is a routine that the CPU 34 repeatedly executes at predetermined time intervals.
- the ECU 30 first accesses a first NOx release flag storage area set in a predetermined area of the RAM 33 in step 901, and determines whether "1" is stored. Determine.
- the first NOx release flag storage area stores “1” when the amount of NOx absorbed by the main NOx catalyst 55 is equal to or more than the limit value of the amount of NOx that can be absorbed by the main NOx catalyst 55, and When the NOx amount absorbed in the catalyst 55 is less than the limit value, "0" is stored.
- step 901 If a positive determination is made in step 901, that is, if it is determined that “0” is stored in the first NOx release flag storage area of the RAM 33, the ECU 30 proceeds to step 902. In step 902, the ECU 30 accesses a second NOx release flag storage area preset in a predetermined area of the RAM 33, and determines whether or not “1” is stored.
- the second NOx release flag storage area stores “1” when the amount of NOx absorbed by the sub NOx catalyst 61 is equal to or greater than the limit value of the NOx amount that can be absorbed by the sub NOx catalyst 61, When the NOx amount absorbed by the NOx catalyst 61 is less than the limit value, "0" is stored.
- step 902 If an affirmative determination is made in step 902, that is, if it is determined that “0” is stored in the second NOx emission flag storage area of the RAM 33, the ECU 30 proceeds to step 903. In step 903, the ECU 30 determines whether or not the engine operation state is in the lean air-fuel ratio control execution region.
- step 904 the total amount of ⁇ absorbed in the main NOx catalyst 55 and the NOx absorbed in the sub ⁇ catalyst 61 are determined based on the amount of exhaust gas leaking to the sub NOx catalyst 61 through the second exhaust switching valve 65. And the total amount of
- the ECU 30 first calculates an NOx amount (hereinafter, referred to as an engine exhaust NOx amount) discharged from the internal combustion engine 1 within a certain period using the engine speed, the fuel injection amount, and the like as parameters. .
- an engine exhaust NOx amount for example, a method of calculating the engine speed, the intake air amount, and the fuel injection amount as parameters can be exemplified.
- the relationship among the engine speed, the intake air amount, the fuel injection amount, and the engine exhaust NOx amount may be experimentally determined in advance, and the relationship may be mapped and stored in the ROM 32. .
- the ECU 30 calculates the amount of NOx leaking to the sub-NOx catalyst 61 within a certain period (hereinafter, referred to as the NOx leakage amount).
- the NOx leakage amount As a method of calculating this NOx leakage amount, it is considered that the NOx leakage amount changes depending on the exhaust flow rate (exhaust pressure) and the engine exhaust NOx amount. Therefore, the exhaust flow rate and the engine exhaust NOx amount are used as parameters. An example of the calculation method can be given.
- the relationship between the exhaust flow rate, the engine exhaust NOx amount, and the NOx leakage amount may be experimentally obtained in advance, and the relationship may be mapped and stored in the ROM 32. Further, since the exhaust pressure and the exhaust flow rate can be estimated from parameters indicating the engine operation state such as the engine speed and the intake air amount, the above-described map shows the engine operation state and the engine exhaust NOx amount. A map indicating the relationship with the NOx leakage amount may be used.
- the ECU 30 calculates the engine exhaust NOx amount and the NOx leak amount by the method described above.
- the ECU 30 calculates the NOx absorption amount of the main NOx catalyst 55 by subtracting the NOx leakage amount from the engine exhaust NOx amount.
- the ECU 30 adds the NOx absorption amount calculated in this way to the counter value of the first absorption counter C1.
- the first absorption counter C1 is a storage area set in a predetermined area of the RAM 33, and is composed of a register or the like provided in the CPU 34, and is an integrated value of the amount of NOx absorbed by the main NOx catalyst 55. In other words, it holds the total amount of NOx absorbed by the main NOx catalyst 55.
- the ECU 30 adds the NOx leakage amount to the counter value of the second absorption counter C2.
- the second absorption counter C2 is configured by a storage area set in a predetermined area of the RAM 33 or a register mounted on the PU 34, and is an integrated value of the NOx amount absorbed by the sub NOx catalyst 61, that is, It holds the total amount of NOx absorbed by the NOx catalyst 61.
- the ECU 30 reads the counter value: C1 of the first absorption counter C1 updated in step 904, and compares the counter value: C1 with the limit value of the NOx amount that can be absorbed by the main NOx catalyst 55: C1MAX. I do. Specifically, the ECU 30 determines whether the counter value: C1 is less than the limit value: C1MAX. Step 906>
- step 905 the ECU 30 determines that the total NOx absorption amount of the main NOx catalyst 55 has not reached the limit value, and that there is no need to execute the rich spike control for the main NOx catalyst 55. Proceed to 906.
- step 906 the ECU 30 reads the counter value: C2 of the second absorption counter C2 updated in step 904, and reads the counter value: C2 and the limit value of the NOx amount that can be absorbed by the sub-NOx catalyst 61. : Compare with C2MAX. Specifically, the ECU 30 determines whether the counter value: C2 is less than the limit value: C2MAX.
- step 906 the ECU 30 determines that the total NOx absorption amount of the sub-NOx catalyst 61 has not reached the limit value, and that it is not necessary to execute the rich spike control for the sub-NOx catalyst 61. No, execution of this routine is temporarily terminated.
- step 903 the ECU 30 determines that the engine operation state is not in the lean air-fuel ratio control execution area, in other words, the engine operation state is in the stoichiometric control execution area (or the rich air-fuel ratio control execution area). Execution region), the first exhaust switching valve 63 is held in the fully closed state and the second exhaust switching valve 65 is held in the fully open state, and the routine proceeds to step 907.
- step 907 ECU 30 Based on the amount of exhaust gas leaking to the main NOx catalyst 55 via the first exhaust switching valve 63, the total amount of NOx released from the main NOx catalyst 55 and the total amount of NOx released from the sub NOx catalyst 61 Is calculated.
- the first exhaust switching valve 63 is held in the fully closed state and the second exhaust switching valve 65 is fully opened. Since the exhaust gas of the stoichiometric air-fuel ratio or the rich air-fuel ratio discharged from the internal combustion engine 1 mainly flows through the sub-NOx catalyst 61, the sealing performance of the first exhaust switching valve 63 is reduced. Since it is not perfect, a small amount of exhaust gas will leak to the main NOx catalyst 55 via the first exhaust switching valve 63.
- the ECU 30 calculates an unburned fuel component amount (hereinafter, referred to as an engine exhaust fuel component amount) discharged from the internal combustion engine 1 within a certain period using the engine speed, the intake air amount, and the like as parameters.
- an engine exhaust fuel component amount for example, a method of calculating the engine speed, the intake air amount, and the fuel injection amount as parameters can be exemplified. Note that the relationship among the engine speed, the intake air amount, the fuel injection amount, and the engine exhaust fuel component amount may be experimentally determined in advance, and the relationship may be mapped and stored in the ROM 32. Les ,.
- the ECU 30 determines the amount of unburned fuel component that leaks to the main NOx catalyst 55 within a certain period, that is, the amount of unburned fuel component flowing into the main NOx catalyst 55 within a certain period (referred to as the main fuel component amount). calculate.
- the ECU 30 subtracts the main fuel component amount from the engine exhaust fuel component amount to calculate the unburned fuel component amount (sub fuel component amount) flowing into the sub NOx catalyst 61.
- the ECU 30 calculates the amount of NOx released and reduced when the main fuel component amount flows into the main NOx catalyst 55 (hereinafter, referred to as a first NOx release amount), and calculates the sub fuel component amount. Is released and reduced when flowing into the sub catalyst 61. (Hereinafter referred to as the second NOx release amount).
- the ECU 30 adds the first NOx release amount calculated by the method described above to the counter value of the first release counter CC1, and adds the second NOx release amount to the counter value of the second release counter C C2. Is added to.
- the first release counter CC1 is composed of a storage area set in a predetermined area of the RAM 33 or a register or the like built in the CPU 34, and integrates the amount of NOx released and reduced in the main NOx catalyst 55.
- the value in other words, the total amount of NOx released and reduced in the main NOx catalyst 55 is held.
- the second release counter CC2 comprises a storage area set in a predetermined area of the RAM 33 or a register or the like provided in the CPU 34, and integrates the NOx amount released and reduced in the sub-NOx catalyst 61.
- the value, that is, the total amount of NOx released and reduced in the sub-NOx catalyst 61 is held.
- the ECU 30 reads the counter value of the first release counter CC1 updated in step 907 and reads the counter value of the first absorption counter C1 and the counter value of the first absorption counter C1. : It is determined whether or not CC1 is equal to or greater than the counter value of the first absorption counter C1: C1. Step 909>
- step 908 If a positive determination is made in step 908, the ECU 30 proceeds to step 909, and resets the counter value: C1 of the first absorption counter C1 to "0".
- step 908 the ECU 30 proceeds to step 910 to obtain a value obtained by subtracting the counter value of the first release counter: CC1 from the counter value of the first absorption counter: C1: C1 from the counter value of the first absorption counter: C1. Value (CI—CC1) as the new counter value of the first absorption counter: C1.
- step 911 the ECU 30 resets the power counter value of the first discharge output counter CC1: CC1 to "0". Step 9 1 2>
- the ECU 30 reads the counter value: CC2 of the second release counter CC2 updated in step 907 described above, reads the counter value of the second release counter C2 described above: C2, and reads the counter value of the second release counter: CC2. It is determined whether or not the value: CC2 is equal to or greater than the counter value: C2 of the second absorption counter C2.
- step 912 If an affirmative determination is made in step 912, the ECU 30 proceeds to step 913 and resets the counter value: C2 of the second absorption counter C2 to "0".
- step 912 the ECU 30 proceeds to step 914 and obtains the second absorption counter: the counter value of C2: C2 by subtracting the counter value of the second release counter: CC2: C C2.
- the obtained value (C2-CC2) is used as the new counter value of the second absorption counter C2.
- step 915 the ECU 30 resets the counter value: CC2 of the second discharge counter CC2 to “0”.
- the ECU 30 that has completed the processing of step 915 terminates the execution of this routine.
- step 905 the ECU 30 proceeds to step 916.
- step 916 the ECU 30 rewrites the value of the first NOx release flag storage area from “0” to “1”.
- step 917 the ECU 30 performs the rich spike control on the main NOx catalyst 55. Specifically, the ECU 30 controls the first actuator 62 and the second actuator 64 so as to maintain the first exhaust switching valve 63 in the fully opened state and the second exhaust switching valve 65 in the fully closed state, and Switch the operating state of engine 1 to rich air-fuel ratio operation I can.
- step 918 the ECU 30 calculates the amount of NOx released and reduced by the main NOx catalyst 55 based on the amount of unburned fuel components discharged from the internal combustion engine 1, and based on the calculated amount of NOx.
- step 911 the ECU 30 reads the counter value: C C1 of the first release counter CC1 updated in step 918, and reads the counter value: C1 of the first absorption counter: C1, It is determined whether or not the counter value of the first release counter CC1: CC1 is equal to or greater than the counter value of the first absorption counter C1: C1.
- step 9 19 If a negative determination is made in step 9 19, the ECU 30 returns to step 9 17 described above and continues the rich spike control for the main NOx catalyst 55. On the other hand, if an affirmative determination is made in step 911 described above, the ECU 30 proceeds to step 920.
- step 920 the ECU 30 ends execution of the rich spike control for the main NOx catalyst 55. Specifically, the ECU 30 returns the control of the first exhaust switching valve 63 and the second exhaust switching valve 65 and the control of the internal combustion engine 1 to the normal control. Subsequently, the ECU 30 rewrites the value of the first release flag storage area from “1” to “0” and resets the counter values of the first absorption counter C1 and the first release counter CC1 to “0”. . The ECU 30 that has finished executing the processing of step 920 temporarily ends the execution of this routine.
- step 906 the ECU 30 proceeds to step 921 and rewrites the value of the second release flag storage area from “0” to “1”.
- the ECU 30 proceeds to step 922 when the processing of step 921 described above has been completed, or when a negative determination is made in step 902 described above.
- the ECU 30 performs the rich spike control on the sub-NOx catalyst 61. Specifically, the ECU 30 controls the first actuator 62 and the second actuator 64 so as to hold the first exhaust switching valve 63 in a fully closed state and to keep the second exhaust switching valve 65 in a fully open state. Then, the operation state of the internal combustion engine 1 is switched to the rich air-fuel ratio operation.
- step 923 the ECU 30 updates the counter value: CC2 of the second release counter CC2 based on the unburned fuel component amount discharged from the internal combustion engine 1.
- step 924 the ECU 30 reads the counter value of the second release counter CC2 updated in step 923: C C2, reads the second absorption counter: the counter value of C2: C2, and reads the second release counter. It is determined whether or not the counter value of the counter C C2: CC2 is equal to or greater than the counter value of the second absorption counter C2: C2.
- step 924 If a negative determination is made in step 924, the ECU 30 returns to step 922, and continues the rich spike control for the sub-NOx catalyst 61. On the other hand, if the determination in step 924 is affirmative, the ECU 30 proceeds to step 925.
- step 925 the ECU 30 ends the execution of the rich spike control on the sub-NOx catalyst 61. Specifically, the ECU 30 returns the control of the first exhaust switching valve 63 and the second exhaust switching valve 65 and the control of the internal combustion engine 1 to the normal control. Subsequently, the ECU 30 rewrites the value of the second NOx release flag storage area from “1” to “0” and resets the values of the second absorption counter C2 and the second release counter CC2 to “0”. I do. The ECU 30 that has finished executing the processing of step 925 temporarily ends the execution of this routine.
- the amount of NOx absorbed by the main NOx catalyst 55 is estimated in consideration of the amount of exhaust gas leaking from the first exhaust switching valve 63 and the second exhaust switching valve 65. This makes it possible to accurately estimate the NOx absorption amount of the catalyst 55, and thus to execute the rich spike control on the main NOx catalyst 55 with high accuracy. It becomes possible.
- the amount of absorption of the sub-catalyst 61 is estimated in consideration of the amount of exhaust gas leaking from the first exhaust switching valve 63 and the second exhaust switching valve 65.
- rich spike control for the sub-NOx catalyst 61 can be executed based on the estimated value, so that it is possible to surely reduce the ⁇ ⁇ ⁇ absorbed by the sub-NOx catalyst 61 carelessly. Therefore, it is possible to improve exhaust emission.
- the first exhaust switching valve 63 and the second exhaust switching valve 65 when estimating the amount of NOx absorbed by the main NOx catalyst 55 and the subNOx catalyst 61, the first exhaust switching valve 63 and the second exhaust switching valve 65 The example described above is for estimating the amount of NOx absorbed in consideration of the amount of exhaust gas leaking from the engine.However, the response delay of the first exhaust switching valve 63 and the second exhaust switching valve 65, that is, the first exhaust switching valve 63 Or, when the first actuator 62 or the second actuator 64 is controlled to switch the second exhaust switching valve 65 from the fully open state to the fully closed state (or from the fully closed state to the fully open state), the first exhaust switching is performed. Valve 63 or second exhaust switching valve 65 is actually fully closed
- the main NOx It is preferable to estimate the NOx absorption in consideration of the amount of exhaust gas flowing to the catalyst 55 or the sub-NOx catalyst 61.
- the difference between the ninth embodiment and the above-described eighth embodiment is that, in the eighth embodiment, the rich spike control for the main NOx catalyst 55 and the rich spike control for the sub-NOx catalyst 61 are performed. While the spike control is executed independently of each other, in the ninth embodiment, when the NOx catalyst temperature increase suppression control is executed, in other words, the main NOx catalyst 55 and the sub- Only when exhaust purification is performed using both of the Ox catalysts 61, the rich spike control for the main NOx catalyst 55 and the rich spike control for the sub NOx catalyst 61 are performed in synchronization. become.
- the limit value of the NOx amount that can be absorbed by the main NOx catalyst 55 (hereinafter referred to as a first NOx absorption limit value) and the limit value of the NOx amount that can be absorbed by the sub NOx catalyst 61 (hereinafter referred to as a second limit value).
- NOx absorption limit value is different even if all the NOx absorbed by the main NOx catalyst 55 and the sub-NOx catalyst 61 immediately before the execution of the NOx catalyst temperature rise suppression control is released and reduced.
- the rich spike control is executed based on the catalyst having the lower NOx absorption capacity among the main NOx catalyst 55 and the sub NOx catalyst 61.
- the lean refueling is performed when the NOx absorption capacity of the main NOx catalyst 55 is higher than the NOx absorption capacity of the sub NOx catalyst 61, that is, when the first NOx absorption limit is higher than the second NOx absorption limit.
- a description will be given by taking the spike spike control as an example.
- the ECU 30 executes the lean / rich spike control according to a lean / rich spike control routine as shown in FIG. .
- the lean ⁇ rich spike control routine shown in FIG. 17 is stored in advance in the ROM 32 of the ECU 30, and is repeatedly executed by the CPU 34 at predetermined time intervals.
- ECU 30 first goes to step 10 In 01, it is determined whether the state of exhaust gas is in a state in which exhaust gas is to be circulated to both the main NOx catalyst 55 and the sub-NOx catalyst 61, in other words, the engine operation state is in the lean * rich spike control execution region. Then, it is determined whether or not the exhaust gas temperature is equal to or higher than a predetermined temperature.
- step 1001 If a negative determination is made in step 1001, that is, if the state of the exhaust gas is not in a state in which exhaust gas should be circulated to both the main NOx catalyst 55 and the sub-NOx catalyst 61, the ECU 30 proceeds to step 1019 and performs a normal lean operation.
- the normal lean-rich spike control here is similar to the lean-rich spike control described in the above-described S-th embodiment.
- step 1001 If an affirmative determination is made in step 1001, that is, if the exhaust gas is in a state where exhaust gas should be circulated through both the main NOx catalyst 55 and the sub-NOx catalyst 61, the ECU 30 proceeds to step 1002, and performs the first absorption. It is determined whether or not C1 is greater than "0", that is, whether or not the main NOx catalyst 55 has absorbed NOx.
- step 1002 the ECU 30 proceeds to step 1003 and executes rich spike control in order to release and reduce all NOx absorbed in the main NOx catalyst 55. Specifically, the ECU 30 keeps the first exhaust switching valve 63 in the fully open state and the second exhaust switching valve 65 in the fully closed state, so that the first actuator 62 and the second actuator 64 Control and switch the engine operation state to rich air-fuel ratio operation.
- step 1004 the ECU 30 calculates the NOx amount released and reduced by the main NOx catalyst 55 based on the unburned fuel component amount discharged from the internal combustion engine 1, and calculates the first NOx amount based on the calculated NOx amount.
- Release counter CC1 counter value Update CC1.
- step 1005 If a negative determination is made in step 1005, the ECU 30 returns to step 1003, and continues the rich spike control for the main NOx catalyst 55. On the other hand, if the determination in step 1005 is affirmative, the ECU 30 proceeds to step 1006.
- step 1006 the ECU 30 determines whether or not the counter value of the second absorption counter C2: C2 is greater than "0", that is, whether or not the sub-NOx catalyst 61 has absorbed NOx.
- step 1006 the ECU 30 proceeds to step 1007 and executes rich spike control to release and reduce all NOx absorbed in the sub-NOx catalyst 61. Specifically, the ECU 30 controls the first actuator 62 and the second actuator 64 to hold the first exhaust switching valve 63 in a fully closed state and to keep the second exhaust switching valve 65 in a fully open state. At the same time, switch the engine operating state to rich air-fuel ratio operation.
- step 1008 the ECU 30 calculates the amount of NOx released and reduced by the sub-NOx catalyst 61 based on the amount of unburned fuel component discharged from the internal combustion engine 1, and based on the calculated amount of NOx, the counter value of the release counter CC2: Ji update 2 £ Ku step 1 009>
- step 1009 the ECU 30 reads the counter value: CC2 of the second release counter CC2 updated in step 1008, and reads the counter value: C2 of the second absorption counter: C2. (2) It is determined whether or not the counter value of the release counter C C2: C C2 is equal to or greater than the counter value of the second absorption counter C 2: C2.
- step 1009 If a negative determination is made in step 1009, the ECU 30 proceeds to the aforementioned steps. Returning to-up 1 007, whereas c to continue the Ritsuchi spike control for the sub NOx catalyst 61, if an affirmative determination is made in step 1009 as described above, ECU 30 proceeds to step 1 01 0.
- step 1010 the ECU 30 controls the first actuator 62 and the second actuator 64 so as to keep both the first exhaust switching valve 63 and the second exhaust switching valve 65 in the fully open state.
- the operation state is switched to the lean air-fuel ratio operation.
- step 1011 the ECU 30 accesses a third NOx release flag storage area preset in a predetermined area of the RAM 33, and determines whether or not “1” is stored.
- the amount of NOx absorbed by the main NOx catalyst 55 and the subNOx catalyst 61 is twice the second NOx absorption limit value (the first NOx absorption limit). If the value is less than the first ⁇ absorption limit value in the case of ⁇ 2 ⁇ absorption limit value), “1” is stored and absorbed by the main NOx catalyst 55 and the subNOx catalyst 61. When the amount of NOx present is less than twice the second NOx absorption limit, "0" is stored.
- step 1011 If an affirmative determination is made in step 1011, that is, if it is determined that “0” is stored in the third NOx release flag storage area of the RAM 33, the ECU 30 proceeds to step 1012.
- step 1012 the ECU 30 calculates the engine exhaust NOx amount using the engine speed, the fuel injection amount, and the like as parameters, and adds the engine exhaust NOx amount to the counter value: C3 of the third absorption counter C3.
- the third absorption counter C3 includes a storage area set in a predetermined area of the RAM 33, or a register or the like provided in the CPU 34, and stores the NOx amount absorbed by the main NOx catalyst 55 and the sub-NOx catalyst 61. It holds the integrated value, in other words, the total amount of NOx absorbed by the main NOx catalyst 55 and the sub-NOx catalyst 61.
- the ECU 30 updates the third absorption counter updated in step 1013 described above.
- the counter value of C3: C3 is read, and the counter value: C3 is compared with the second NOx absorption limit twice: C3MAX. Specifically, the ECU 30 determines whether or not the counter value: C3 is equal to or greater than twice the second NOx absorption limit value: C3MAX. If a negative determination is made in step 1013, the ECU 30 returns to step 1012 described above. On the other hand, if an affirmative determination is made in step 1013, the ECU 30 proceeds to step 1014.
- step 1014 the ECU 30 rewrites the value of the third release flag storage area from “0” to “1”.
- step 1011 determines whether the ECU 30 has completed the processing in the above-described step 1011. If the affirmative determination is made in the above-described step 1011, or the ECU 30 that has completed the processing in the above-described step 1004 proceeds to step 105.
- step 1015 the ECU 30 switches the engine operation state from the lean air-fuel ratio operation to the rich air-fuel ratio operation, thereby allowing exhaust of the rich air-fuel ratio to flow through both the main NOx catalyst 55 and the sub-NOx catalyst 61.
- the main ⁇ releases and reduces NOx absorbed in the catalyst 55 and the sub-NOx catalyst 61.
- step 1016 the ECU 30 calculates the NOx amount released and reduced by the main NOx catalyst 55 and the sub-NOx catalyst 61 based on the unburned fuel component amount discharged from the internal combustion engine 1, and the calculated NOx amount is calculated. Updates the counter value of the third release counter CC3 based on the NOx amount: CC3.
- the above-mentioned third release counter CC3 is constituted by a storage area set in a predetermined area of the RAM 33 or a register mounted in the CPU 34, and is released by both the main NOx catalyst 55 and the sub-NOx catalyst 61.
- the integrated value of the amount of NOx to be reduced and reduced in other words, the total amount of the amount of NOx released and reduced in the main NOx catalyst 55 and the amount of NOx released and reduced in the sub-NOx catalyst 61 is held.
- step 1017 the ECU 30 updates the information in step 1016.
- the counter value of the third release counter C C3 read out is C C3, and the counter value of the third absorption counter C3 described above is read out.
- C 3 and the counter value of the third release counter CC 3 is CC 3 It is determined whether or not the counter value of the absorption counter C3 is equal to or greater than C3, that is, whether or not all the NOx absorbed by the main NOx catalyst 55 and the subNOx catalyst 61 has been released and purified.
- step 1017 If a negative determination is made in step 1017, the ECU 30 returns to step 105 described above, and continues the rich spike control for the main NOx catalyst 55 and the subNOx catalyst 61. On the other hand, if a positive determination is made in step 1017, the ECU 30 proceeds to step 1018.
- step 1018 the ECU 30 ends the execution of the rich spike control on the main NOx catalyst 55 and the sub-NOx catalyst 61. Specifically, the ECU 30 switches the engine operation state from the rich air-fuel ratio operation to the lean air-fuel ratio operation. Further, the ECU 30 rewrites the value of the third NOx release flag storage area from “1” to “0”, and sets the counter value of the third absorption counter C3: C3 and the counter value of the third release counter CC3: Reset CC3 to "0". The ECU 30 that has finished executing the processing of step 1018 once ends the execution of this routine.
- the exhaust spike control on the main NOx catalyst 55 and the exhaust control on the sub-NOx catalyst 61 are performed.
- the execution frequency of the rich spike control can be reduced in synchronization with the execution of the rich spike control, and as a result, the fuel consumption of the rich spike control can be reduced.
- the difference between the tenth embodiment and the fourth embodiment is that the main NOx catalyst temperature increase control in the fourth embodiment is performed after the internal combustion engine 1 is completely warmed up. In the tenth embodiment, the internal combustion engine is activated. The point is that the main NOx catalyst 55 is activated during the warm-up operation of 1.
- the engine warm-up control that is, the stoichiometric operation of the internal combustion engine 1 is performed after the completion of the warm-up of the internal combustion engine 1 and until the NOx amount discharged from the internal combustion engine 1 becomes less than a predetermined amount. It is assumed that the fuel consumption will increase if the time from the completion of the warm-up of the internal combustion engine 1 to the time when the amount of NOx exhausted from the internal combustion engine 1 becomes less than the predetermined amount is prolonged.
- the opening and closing control of the first exhaust switching valve 63 and the second exhaust switching valve 65 is performed so that the entire amount of exhaust gas flows through the main NOx catalyst 55.
- the activation of the NOx catalyst 55 is performed in parallel.
- the case where the amount of NOx in the exhaust gas is less than the predetermined amount includes a case where the vehicle is running at a reduced speed, a case where the execution of the fuel injection control is prohibited, a case where the execution of the ignition control is prohibited, and the like.
- a case where the vehicle is traveling at a reduced speed will be described as an example.
- the flowchart shown in FIG. 18 shows the main NOx catalyst temperature rise control routine.
- the main NOx catalyst temperature increase control routine is stored in advance in the ROM 32 of the ECU 30, and is a routine executed by the CPU 34 upon completion of the start of the internal combustion engine 1 as a trigger.
- the ECU 30 first determines in step 1101 whether or not the start of the internal combustion engine 1 has been completed.
- step 1101 If a negative determination is made in step 1101, the ECU 30 executes the processing of step 1101 again. On the other hand, if a positive determination is made in step 1101, the ECU 30 proceeds to step 1102.
- step 1102 the ECU 30 executes an engine warm-up process.
- the ECU 30 operates the internal combustion engine 1 at the stoichiometric air-fuel ratio, and holds the first exhaust switching valve 63 in the fully closed state and the second exhaust switching valve 65 in the fully opened state, thereby causing the first actuator 62 and the first actuator 62 to operate. It controls the second factor 64.
- exhaust gas having a stoichiometric air-fuel ratio is emitted from the internal combustion engine 1, and harmful gas components such as HC, CO, and ⁇ ⁇ contained in the exhaust gas are reduced by the three-way catalyst temperature control at engine start. It is purified in the activated three-way catalyst 51.
- the exhaust gas whose harmful gas components have been purified by the three-way catalyst 51 passes through the sub-NOx catalyst 61 in the bypass passage 59 and is guided to the exhaust pipe 58.
- the sub-NOx catalyst 61 is in an inactive state, but as described above, the harmful gas components in the exhaust gas have already been purified by the three-way catalyst 51, so that the exhaust emission may deteriorate. Absent. Further, the temperature of the sub NOx catalyst 61 rises due to the heat of the exhaust gas.
- the ECU 30 determines whether or not the vehicle is in a deceleration running state. As a method of determining the deceleration traveling state of the vehicle, it is determined that the vehicle is in the deceleration traveling state on the condition that the operation amount of the accelerator pedal (not shown) is “zero” and the vehicle speed is equal to or higher than a predetermined speed. The method can be illustrated.
- the ECU 30 regards the amount of NO X in the exhaust gas as being less than the predetermined amount, and executes a temperature increasing process for the main NOx catalyst 55. Specifically, the ECU 30 controls the first actuator 62 to switch the first exhaust switching valve 63 from the fully closed state to the fully open state, and switches the second exhaust switching valve 65 from the fully open state to the fully closed state. The second actuator 64 is controlled so that the entire amount of exhaust gas flows through the main NOx catalyst 55.
- the exhaust gas discharged from the internal combustion engine 1 flows out to the exhaust pipe 58 through the main NOx catalyst 55, but the amount of NOx contained in the exhaust gas discharged from the internal combustion engine 1 during deceleration running is extremely small. Therefore, even if the main NOx catalyst 55 is in an inactive state, the exhaust emission does not deteriorate rapidly.
- the exhaust gas discharged from the internal combustion engine 1 when the vehicle is running at a reduced speed receives heat inside the engine even if the internal combustion engine 1 does not perform combustion.
- the main NOx catalyst 55 receives the heat of the exhaust gas and rises in temperature.
- step 1103 determines whether or not the decelerating running state of the vehicle is continued. If an affirmative determination is made in step 1103, that is, if it is determined that the deceleration traveling state of the vehicle is continued, the ECU 30 proceeds to step 1104 and executes a temperature increasing process of the main NOx catalyst 55. continue. On the other hand, if a negative determination is made in step 1103, that is, if it is determined that the vehicle has decelerated, the ECU 30 proceeds to step 1105.
- step 1105 the ECU 30 determines whether or not the warm-up of the internal combustion engine 1 has been completed.
- the method of determining the completion of the warm-up of the internal combustion engine 1 includes a method of determining that the warm-up of the internal combustion engine 1 is completed on condition that the temperature of the engine cooling water is equal to or higher than a predetermined temperature, and a method of determining whether the warm-up of the internal combustion engine 1 is completed.
- a method of determining whether or not (and activation of the sub-NOx catalyst 61) has been completed can be exemplified.
- step 1105 If a negative determination is made in step 1105, the ECU 30 returns to step 1102 and continues executing the engine warm-up process. On the other hand, if a positive determination is made in step 1105, the ECU 30 proceeds to step 1106.
- step 1106 the ECU 30 ends the execution of the engine warm-up process. Specifically, the ECU 30 switches the operation state of the internal combustion engine 1 from the stoichiometric operation to the lean-rich spike operation, switches the first exhaust switching valve 63 from the fully closed state to the fully opened state, and switches the second exhaust switching state. Switching the valve 65 from the fully open state to the fully closed state controls the first actuator 62 and the second actuator 64. After completing the processing of step 1106, the ECU 30 ends the execution of this routine.
- the main NOx contact can be maintained without deteriorating the exhaust emission during the warm-up operation of the internal combustion engine 1. Since the temperature of the medium 55 can be increased, it is possible to activate the main NOx catalyst 55 while minimizing the execution area of the engine warm-up control.
- the opening of the throttle valve 15 is increased to increase the exhaust gas flow rate, and the exhaust gas flows from the main catalyst to the main catalyst.
- the amount of heat transferred to 5 5 may be increased, or alternatively, by injecting the fuel from the fuel injection valve 11 1 secondarily, the fuel is burned by the three-way catalyst 5 1 and the temperature of the exhaust gas is increased. And the amount of heat transferred from the exhaust gas to the main catalyst 55 may be increased.
- the sub catalyst 61 is disposed in the bypass passage 59 bypassing the main catalyst 55.
- the configuration that is, the configuration in which the main NOx catalyst 55 and the subNOx catalyst 61 are arranged in parallel has been described as an example, but as shown in FIG. 19, the main NOx catalyst 5 5 and the sub-NOx catalyst 61 are arranged in series so that the main NOx catalyst 55 is located upstream of the sub-NOx catalyst 61, and an exhaust passage 70 upstream of the main NOx catalyst 55 is provided.
- a bypass passage 71 communicating with an exhaust passage 70 upstream of the sub-NOx catalyst 61 and downstream of the main NOx catalyst 55, and at a junction between the bypass passage 71 and the main NOx catalyst 55.
- An exhaust switching valve 72 for switching the flow of exhaust gas to the bypass passage 71 and the main NOx catalyst 55; Good record, even in the configuration with.
- the present invention can be applied to a diesel engine.
- the combustion in the combustion chamber is performed at an air-fuel ratio much higher than the stoichiometric air-fuel ratio, so the exhaust gas flowing into the S Ox absorber 17 and the main N Ox catalyst 20 under normal engine operating conditions Has a very high degree of leanness, and although S Ox and N Ox are absorbed, emission of S Ox and N Ox is rarely performed.
- the air-fuel mixture supplied to the combustion chamber 3 is set to a stoichiometric air-fuel ratio or a rich air-fuel ratio, thereby reducing
- the air-fuel ratio of the exhaust gas flowing into the NOx catalyst 20 is defined as the stoichiometric air-fuel ratio or the rich air-fuel ratio, and the SOx and NOx absorbed by the SOX absorbent 17 and the main NOx catalyst 20 can be released.
- the air-fuel mixture supplied to the combustion chamber is set to the stoichiometric air-fuel ratio or the rich air-fuel ratio, there is a problem that soot is generated at the time of combustion and cannot be adopted.
- a reducing agent is used.
- the supply of the reducing agent to the exhaust gas can be performed by sub-injecting the fuel into the cylinder in the intake stroke, the expansion stroke, the exhaust stroke, or the exhaust passage upstream of the SOx absorbent 17. It is also possible to supply a reducing agent inside.
- a diesel engine is equipped with an exhaust gas recirculation device (so-called EGR device)
- EGR device exhaust gas recirculation device
- a large amount of exhaust gas recirculation gas is introduced into the combustion chamber to reduce the stoichiometric air-fuel ratio of the exhaust gas.
- a rich air-fuel ratio can be set.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP99959861A EP1148215B1 (en) | 1999-01-25 | 1999-12-16 | Exhaust emission control device of internal combustion engine |
US09/890,216 US6502391B1 (en) | 1999-01-25 | 1999-12-16 | Exhaust emission control device of internal combustion engine |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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JP1628399 | 1999-01-25 | ||
JP11/16283 | 1999-01-25 | ||
JP11/217616 | 1999-07-30 | ||
JP21761699A JP3680650B2 (ja) | 1999-01-25 | 1999-07-30 | 内燃機関の排気浄化装置 |
Publications (1)
Publication Number | Publication Date |
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WO2000043648A1 true WO2000043648A1 (fr) | 2000-07-27 |
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ID=26352589
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP1999/007080 WO2000043648A1 (fr) | 1999-01-25 | 1999-12-16 | Dispositif de reduction des gaz d'echappement d'un moteur a combustion interne |
Country Status (5)
Country | Link |
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US (1) | US6502391B1 (ja) |
EP (1) | EP1148215B1 (ja) |
JP (1) | JP3680650B2 (ja) |
CN (1) | CN1122752C (ja) |
WO (1) | WO2000043648A1 (ja) |
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Also Published As
Publication number | Publication date |
---|---|
CN1122752C (zh) | 2003-10-01 |
JP2000282849A (ja) | 2000-10-10 |
EP1148215B1 (en) | 2011-06-29 |
EP1148215A1 (en) | 2001-10-24 |
US6502391B1 (en) | 2003-01-07 |
EP1148215A4 (en) | 2009-05-06 |
CN1334899A (zh) | 2002-02-06 |
JP3680650B2 (ja) | 2005-08-10 |
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