USRE41853E1 - Scribing head, and scribing apparatus and scribing method using the scribing head - Google Patents

Scribing head, and scribing apparatus and scribing method using the scribing head Download PDF

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Publication number
USRE41853E1
USRE41853E1 US11/808,252 US80825202A USRE41853E US RE41853 E1 USRE41853 E1 US RE41853E1 US 80825202 A US80825202 A US 80825202A US RE41853 E USRE41853 E US RE41853E
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US
United States
Prior art keywords
scribing
brittle substrate
cutter
torque limit
servomotor
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Expired - Fee Related
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US11/808,252
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English (en)
Inventor
Haruo Wakayama
Toshiyuki Sakai
Keiko Hayashi
Yoshitaka Nishio
Junichi Matsumoto
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Mitsuboshi Diamond Industrial Co Ltd
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Mitsuboshi Diamond Industrial Co Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/027—Scoring tool holders; Driving mechanisms therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/225—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising for scoring or breaking, e.g. tiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0005—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
    • B28D5/0011—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28D—WORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/02—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills
    • B28D5/022—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by rotary tools, e.g. drills by cutting with discs or wheels
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/07—Cutting armoured, multi-layered, coated or laminated, glass products
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00—Severing cooled glass
    • C03B33/10—Glass-cutting tools, e.g. scoring tools
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/02—Other than completely through work thickness
    • Y10T83/0333—Scoring
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/02—Other than completely through work thickness
    • Y10T83/0333—Scoring
    • Y10T83/0341—Processes

Definitions

  • This invention relates to a scribing head for forming a scribe line on a brittle substrate such as plate glass, semiconductor wafer, ceramic, etc., and also relates to a scribing apparatus and a scribing method using the scribing head.
  • FIG. 16 shows a structure of a conventional scribing head 50
  • FIG. 17 is a side view thereof.
  • a tip holder 52 permits rotation of a cutter wheel tip 51 .
  • This tip holder 52 can swing freely via a vertical shaft bearing 55 which is accommodated in a holder carrier 54 . Accordingly, when the scribing bead 50 moves (to the right in FIG. 16 ), the tip holder 52 swings to align with the direction of this movement.
  • a scribing unit 56 is disposed above the holder carrier 54 , with a small gap G.
  • a bearing 57 is embedded at a predetermined position, orthogonally to the drawing sheet.
  • a center shaft 57 a of the bearing 57 is integrated with the scribing unit 56 .
  • the bottom end of the holder carrier 54 is checked by a stopper 53 . Accordingly, the holder carrier 54 pivots about the bearing 57 , within a range permitted by the gap G.
  • the scribing unit 56 contains an air cylinder chamber 58 which extends vertically and in which a piston 59 is inserted.
  • the bottom end of the piston 59 has a recess for keeping a bearing 60 in a loose-fit manner. Its center shaft 60 a is held by the piston 59 . Accordingly, the peripheral body of the bearing 60 rotates freely, with its bottom end touching the top part of the holder carrier 54 .
  • the piston 59 and the bearing 60 are pressed down to apply a predetermined scribe pressure (scribe load) to the cutter wheel tip 51 . Even when the holder carrier 54 is tilted, the bearing 60 transmits the pressure from the piston 59 straight down to the holder carrier 54 without fail.
  • the scribing head 50 is disposed movably along a horizontal guide rail 67 of the scribing apparatus 66 .
  • the scribing head 50 can also move upwardly and downwardly when driven by an up-down cylinder or motor 65 . Descent of the scribing head 50 causes the cutter wheel tip 51 to abut on a glass plate W. After that, the holder carrier 54 pivots about the bearing 57 , creating a clearance between the holder carrier 54 and the stopper 53 . On detection of this clearance, descent of the scribing head 50 slops. Then, the scribing head 50 descends again by a predetermined cut-in depth. Thereafter, a predetermined scribe pressure is set to the air cylinder chamber 58 .
  • FIG. 18 shows a plate glass scribing apparatus 20 which is disclosed in Japanese Patent Laid-open Publication No. H8-225333.
  • This apparatus has a detection unit 24 which employs a piezoelectric device for detecting up-down movement of a glass cutter 38 and a desired scribe pressure.
  • a detection signal from the piezoelectric device is processed through an amplification unit 39 and a process unit 26 , and a control unit 28 controls a linear motor 22 .
  • the scribing head 50 of FIG. 16 requires complex mechanisms such as a motor for lowering the cutter wheel tip 51 to a certain level, and an electric-pneumatic converter for setting a desired scribe pressure.
  • the apparatus of FIG. 18 needs the detection unit 24 and a circuit for processing a detection signal from this unit, thus complicating the scribing head mechanism.
  • the apparatus shows poor responsivity and has difficulty in stabilizing the scribing quality.
  • a base material of a large glass plate is scribed and broken into square glass pieces in the following manner.
  • a cutter wheel tip is made to run in one direction on a surface of the base material.
  • this operation is repeated for predetermined times, with the start position displaced after each run.
  • the running direction of the cutter wheel tip is changed so as to cross the previous running direction.
  • the base material is transferred to a breaking machine.
  • the breaking machine imposes a certain pressure on the base material and applies a bending moment along the scribe lines formed on the base material. Eventually, the base material is broken along the scribe lines to give intended square glass chips.
  • this scribing operation can be performed, for example, with an apparatus illustrated in FIG. 19 .
  • the lateral directions in this drawing are taken as X directions and the directions orthogonal to the drawing sheet are taken as Y directions.
  • This scribing apparatus comprises: a worktable 70 which can rotate horizontally and on which a glass plate GL is laid and fixed by a vacuum suction means; a pair of guide rails 71 , 71 which support the worktable 70 movably in Y directions; a ball screw 72 which displaces the worktable 70 along the guide rails 71 , 71 ; a guide bar 73 which is constructed above the worktable 70 along X directions; a scribing head 76 which is attached to the guide bar 73 and slidable in X directions; a motor 74 for sliding the scribing head 76 ; a lip holder 77 which is swingably attached at the bottom of the scribing head 76 and which is movable upwardly and downwardly; a cutter wheel tip 78 which is rotatably mounted at the bottom end of the tip holder 77 ; and a pair of CCD cameras 75 which locate above the guide bar 73 in order to recognize alignment marks on the glass plate GL laid on
  • the tip holder 77 is mounted to the scribing head body 76 A via a turning shaft 79 which extends orthogonally to the surface of the glass plate GL, such that the tip holder 77 can swing freely around the axis of the turning shaft 79 .
  • the cutter wheel tip 78 is attached to the tip bolder 77 at the position Q 2 which is offset from the axis Q 1 of the turning shaft 79 toward the opposite direction to the running direction (direction of Arrow S in the drawing).
  • the cutter wheel tip 78 follows the scribing head body 76 A.
  • the cutter wheel tip 78 gains stability in straight movement, which serves to prevent distortion of a scribe line.
  • This scribing apparatus operates without problem as far as scribe lines are formed on a glass plate only in one direction.
  • a cross-scribing operation tends to fail near the points where the cutter wheel tip 78 crosses and passes the former scribe lines L 1 -L 3 , because the apparatus does not make the latter scribe lines L 4 -L 6 at those points, or it “skips” the intersections. If intersections are skipped on a scribed glass plate, the glass plate is not broken precisely along the scribe lines in the breaking operation using the above-mentioned breaking machine. Eventually, the scribing apparatus yields a volume of defective products and shows an extremely poor productivity.
  • the scribing head comprises: a scribing head body which runs on a brittle substrate; a tip holder mounted on the scribing head body via a turning shaft which extends orthogonally to a surface of the brittle substrate, the tip holder being freely swingable around the axis of the turning shaft; a cutter wheel tip attached to the tip holder at a position which is offset from the axis of the turning shaft toward the opposite direction to the running direction.
  • This scribing head is used to provide scribe lines which cross each other on the surface of the brittle substrate. During the scribing operation, the swing range of the tip holder is controlled at greater than 0° but not greater than 2°.
  • FIG. 22 shows a front view of an embodiment of this scribing head, and FIG. 23 is its bottom view.
  • the scribing head has a scribing head body 80 , a bearing housing 81 , a tip holder 82 , a cutter wheel tip 83 , and a bias means 84 .
  • the bottom of the scribing head body 80 is cut away to form a notch 85 which accommodates the bearing housing 81 .
  • An end of the bearing housing 81 is joined, via a bearing 87 , with a horizontal support shaft 86 which is inserted in the scribing head body 80 .
  • the other end abuts on a stopper shaft 88 which is contained within the scribing head body 80 and which extends parallel to the support shaft 86 .
  • the bearing housing 81 pivots around the axis of the support shaft 86 until it is stopped by the stopper shaft 88 .
  • the tip holder 82 is mounted to the bearing housing 81 via a turning shaft 89 which extends orthogonally to the surface of the brittle substrate, the tip holder being freely swingable around the axis of the turning shaft 89 .
  • a bearing 40 is set between the turning shaft 89 and the bearing housing 81 .
  • the bias means 84 which locates above the turning shaft 89 is arranged to apply a biasing force to the cutter wheel tip 83 , through the turning shaft 89 and the tip holder 82 .
  • the cutter wheel tip 83 attached to the tip holder 82 , is offset from the axis of the turning shaft 89 toward the opposite direction to the running direction S of the scribing head (offset to the left in FIG. 22 ).
  • the swing range A of the tip holder 82 is controlled at greater than 0° but not greater than 2°, by means of a groove 41 which is formed in the bottom surface of the bearing housing 81 .
  • the tip holder 82 has its upper end accommodated in the groove 41 of the bearing housing 81 .
  • the swing range A of the tip holder 82 can be adjusted in the defined range, by adjustment of clearances between the interior surfaces 46 , 47 of the groove 41 and the side faces 48 , 49 at the upper end of the tip holder 82 . It is readily understood that the clearances are set greater in order to expand the swing range A, whereas the clearances are set smaller for a narrower swing range.
  • the cutter wheel tip In this scribing head, the cutter wheel tip, attached to the tip holder, is offset from the axis of the turning shaft toward the opposite direction to the running direction.
  • the scribing head runs with the support shaft side ahead.
  • the cutter wheel tip is caused to jump up when the scribing head crosses existing scribe lines, or passes an undulated or warped part of a glass or an uneven part on a glass surface.
  • the tip holder tends to pivot about the support shaft and to bounce over the glass surface.
  • the schematic view of FIG. 13 illustratively explains this phenomenon, wherein the sign GL designates glass, 83 indicates the cutter wheel tip, and 86 indicates the support shaft.
  • a reaction force R is generated toward the center of the cutter wheel tip 83 , against a resultant force of a horizontal scribing force component M and a vertical scribing force component N, wherein the scribing force components M and N represent a horizontal component and a vertical component, respectively, of a scribing force which is required to scribe the glass GL by the cutter wheel tip 83 .
  • the reaction force R acts on the cutter wheel tip 83 , as a turning moment around the support shaft 86 . Consequently, the cutter wheel tip 83 is caused to jump up.
  • the tip holder (not shown) tends to pivot about the support shaft 86 and to bounce over the glass surface GL.
  • the depth of the leading end of the vertical crack (hereinafter mentioned as “vertical crack propagation depth”) is controllable only by the load on the blade edge.
  • vertical crack propagation depth the depth of the leading end of the vertical crack.
  • the blade edge of the cutter wheel tip cuts deeper into the glass surface and gives a greater energy to generate a vertical crack, so that the vertical crack propagation depth becomes longer.
  • the blade edge load exceeds a certain level, a comparatively deep vertical crack is obtained, but at the same time, internal distortion which has accumulated near the glass surface reaches saturation.
  • Such an excessive blade edge load results in growth of a so-called horizontal crack in a direction totally different from the growing direction of the vertical crack.
  • the horizontal crack causes generation of a large amount of undesirable chips.
  • the inventors investigated the above-mentioned mechanism in more detail and discovered a relationship between the blade edge load and the vertical crack propagation depth, as given in FIG. 14 .
  • the vertical crack propagation depth is related with three stages: an initial stage (Stage A) where the depth gently increases with increment of the blade edge load; an intermediate stage (Stage B) where the depth sharply increases with increment of the blade edge load; and a final stage (Stage C) where the depth hardly increases despite increment of the blade edge load. While a horizontal crack is not observed in Stage A and Stage B, Stage C showed drastic increase of horizontal cracks.
  • a deep vertical crack is obtainable without generation of a horizontal crack, when a scribing operation is performed with a blade edge load in Stage B, where the propagation depth increases sharply with increment of the blade edge load.
  • the cross-scribing operation involves a task of preventing skipping of intersections.
  • the blade edge load for formation of second scribe lines should be much greater than the load for formation of first scribe lines.
  • the blade edge load often falls into Stage C, inevitably causing increase of horizontal cracks and associated generation of a large volume of chips.
  • a scribing operation using a conventional cutter wheel is also affected by some external factors such as an undulated or warped glass, an uneven glass surface, and wearing of the tip holder which holds the cutter wheel tip or of the scribing head which carries the tip holder. In this case, formation of stable scribe lines is often hampered.
  • a first object of the invention is to provide a scribing head, and a scribing apparatus and a scribing method using this scribing head, in which the scribing head has a simple mechanism and is suitably adaptable to various scribe conditions.
  • a second object of the invention is to provide a scribing head, and a scribing apparatus and a scribing method using this scribing head, in which the scribing head prevents not only skipping of intersections during a cross-scribing operation but also a bounce of the tip holder.
  • a scribing head of the invention is equipped with a scribing cutter for forming a scribe line on a brittle substrate, the scribing cutter being raised and lowered by rotation of a servomotor, and as a scribe pressure, a rotational torque of the servomotor is transmitted to the scribing cutter.
  • a servomotor simplifies the scribing head mechanism and realizes a scribing head and a scribing apparatus which are available at a lower price. Besides, the zero position can be detected on software, without relying on a conventional contact mechanism. Further, owing to good responsivity of the scribe pressure generation mechanism, various scribe conditions can be flexibly adopted.
  • rotational movement of the servomotor may be converted to vertical movement through a gear, and the rotational torque may be applied as a scribe pressure.
  • the scribe pressure may be raised temporarily when the scribing head passes the scribe line which is formed earlier.
  • the rotational torque of the servomotor is controlled at any of preset limits while the position of the cutter of the scribing head shifts on the brittle substrate.
  • the servomotor is driven under position-control mode. If this is the case, it is preferable that the servomotor sets a position of the scribing head so as to locate below a top surface of the brittle substrate, and substantially at the same time as the start of a scribing action, the thus set position is lowered further.
  • This arrangement can prevent the cutter wheel tip from jumping up when it crosses a raised scribe trace formed in a previous scribing action. This is an effective measure against “skipping of intersections”.
  • Another scribing head of the invention comprises: a scribing head body which runs on a brittle substrate; a tip holder mounted on the scribing head body via a support shaft which extends parallel to a surface of the brittle substrate, the tip holder being freely swingable around the axis of the support shaft; and a cutter wheel tip attached to the tip holder via a rotation shaft which extends parallel to the surface of the brittle substrate, the cutter wheel tip being freely rotatable around the axis of the rotation shaft.
  • This second scribing head may incorporate the arrangements for the scribing head mentioned earlier.
  • the tip holder is mounted via a turning shaft which extends orthogonally to the surface of the brittle substrate, the tip holder being freely swingable around the axis of the turning shaft.
  • the rotation shaft may be offset from the axis of the turning shaft toward the support shaft.
  • the axis of the support shaft may locate on or above a vector line of a reaction force which derives from the brittle substrate and which is exerted on the cutter wheel tip during the scribing action.
  • a scribing apparatus of the invention is for scribing a brittle substrate by moving a scribing head which is equipped with a scribing cutter for forming a scribe line on a brittle substrate.
  • This scribing apparatus is equipped with any of the scribe heads mentioned above.
  • a method of the present invention for scribing a brittle substrate uses a scribing head which comprises: a scribing head body which runs on a brittle substrate; a tip holder mounted on the scribing head body via a support shaft which extends parallel to a surface of the brittle substrate, the tip holder being freely swingable around the axis of the support shaft; and a cutter wheel tip attached to the tip holder via a rotation shaft which extends parallel to the surface of the brittle substrate, the cutter wheel tip being freely rotatable around the axis of the rotation shaft.
  • the scribing head forms a scribe line on the surface of the brittle substrate by running on the brittle substrate, with the support shaft being behind the cutter wheel tip.
  • the tip holder is mounted via a turning shaft which extends orthogonally to the surface of the brittle substrate, the tip holder being freely swingable around the axis of the turning shaft.
  • the rotation shaft may be offset from the axis of the turning shaft toward the support shaft.
  • the scribing method of the invention may be performed while maintaining a state where a reaction force which derives from the brittle substrate and which is exerted on the cutter wheel tip during the scribing action, is oriented along a line which connects the origin of the reaction force and the axis of the support shaft, or oriented nearer to the brittle substrate relative to the line.
  • the scribing head of claims 7 - 11 and the scribing method of claims 12 - 15 acquire a following effect. While the scribing head runs (in the direction of Arrow T in FIG. 13 ) with the support shaft 99 behind and with the cutter wheel tip 95 being pressed against a surface of the glass GL by the bias means 96 , the point of contact between a blade ridge 95 A of the cutter wheel tip 95 and the surface of the glass GL is given as the point E in FIG. 13 .
  • a reaction force X is generated against a resultant force of a horizontal scribing force component V and a vertical scribing force component W, wherein the scribing force components V and W represent a horizontal component and a vertical component, respectively, of a scribing force which is required to scribe the glass GL by the utter wheel tip 95 .
  • the reaction force X which is directed to the support shaft 99 , does not act as a turning moment which causes the cutter wheel tip 95 to jump up from the glass GL. In this situation, the tip holder does not bounce in the manner mentioned above, and the pressure to the cutter wheel tip 95 is not cancelled by the reaction force X. As a consequence, the pressure applied to the cutter wheel tip 95 acts efficiently on the glass (brittle substrate), realizing a vertical crack which is much deeper than the one obtained conventionally.
  • the tip holder may be mounted via a turning shaft which extends orthogonally to the surface of the brittle substrate, and may be freely swingable around the axis of the turning shaft. This arrangement can enhance the follow-up ability of the tip holder in the scribe head running direction.
  • rotation shaft may be offset from the axis of the turning shaft toward the support shaft. This arrangement can also enhance the follow-up ability of the tip holder in the scribe head running direction.
  • the scribing method and the scribing head as above are preferred to maintain a state where a reaction force which derives from the brittle substrate and which is exerted on the cutter wheel tip during the scribing action, is oriented along a line which connects the origin of the reaction force and the axis of the support shaft, or oriented nearer to the brittle substrate relative to the line.
  • This arrangement can eliminate, with a greater reliability, generation of a turning moment which causes the tip holder to bounce as explained earlier.
  • FIG. 1 is a side view of a scribing head according to Embodiment 1 of the invention.
  • FIG. 2 is a front view of its principal part.
  • FIG. 3 illustrates a control system for the scribing head according to the invention.
  • FIG. 4 illustrates movement of the cutter wheel tip during a scribing operation, the cutter wheel tip being attached to the scribing head according to Embodiment 1.
  • FIG. 5 is a diagram illustrating an orthogonal scribe operation across an existing scribe line.
  • FIG. 6 depicts a scribing head according to another embodiment of the invention.
  • FIG. 7 is a flowchart for one scribing operation, concerning how to control the scribing head according to the invention.
  • FIG. 8 is a timing chart of this control method for one scribing operation, concerning changes in X-axis operation, Z-axis operation and Z-axis torque.
  • FIG. 9 is a front view of a scribing head according to Embodiment 2 of the invention.
  • FIG. 10 is a bottom view thereof.
  • FIG. 11 is a front view showing a principal part of a scribing head according to Embodiment 3 of the invention.
  • FIG. 12 is a front view of a different embodiment of the scribing head attached to the scribing apparatus shown in FIG. 11 .
  • FIG. 13 is a schematic illustration for explaining a turning moment generated at the cutter wheel tip.
  • FIG. 14 is a graph which represents a relationship between the blade edge load and the vertical crack, in the case of a conventional scribing method.
  • FIG. 15 is a graph which represents a relationship between the blade edge load and the vertical crack, in the case of the present invention.
  • FIG. 16 is a sectional view of a conventional scribing head.
  • FIG. 17 is a side view thereof.
  • FIG. 18 is a configuration diagram for another conventional scribing head.
  • FIG. 19 is a schematic front view of a conventional scribing apparatus.
  • FIG. 20 is a schematic view of yet another conventional scribing head.
  • FIG. 21 is an illustrative description of a phenomenon of skipping intersections.
  • FIG. 22 is a front view of still another conventional scribing head.
  • FIG. 23 is a bottom view thereof.
  • FIG. 1 is a side view of a scribing head 1 , as the first embodiment of the invention.
  • FIG. 2 is a front view of its principal part.
  • a servomotor 3 is held inverted between a pair of side walls 2 .
  • a holder carrier 4 with an L-shape profile is attached to the lower parts of the side walls 2 via a support shaft 5 , and is capable of turning freely.
  • a tip holder 7 for rotatably holding a cutter wheel tip 6 is mounted at the front part (in the right in FIG. 2 ) of the holder carrier 4 .
  • the tip holder 7 is mounted to the holder carrier 4 , via a turning shaft 17 provided at its top end and a bearing 12 in which the turning shaft 17 extends.
  • the tip holder 7 can turn about the axis of the turning shaft 17 .
  • the cutter wheel tip 6 is attached to the tip holder 7 via a rotation shaft 13 which extends parallel to the surface of the brittle substrate, and the cutter wheel tip can rotate freely around the axis of the rotation shaft 13 .
  • the rotation shaft 13 is offset from the axis of the turning shaft 17 of the tip holder 7 toward the opposite side to the support shaft 5 .
  • the rotation shaft of the servomotor 3 and the support shaft 5 are equipped with bevel gears 8 which are in mesh with each other.
  • the holder carrier 4 pivots up and down about the support shaft 5 , thereby raising and lowering the cutter wheel tip 6 .
  • the scribing head 1 as a whole is movable along the horizontal guide rail 67 of the scribing apparatus 66 .
  • the power transmission mechanism is not limited to bevel gears 8 .
  • FIG. 3 illustrates a control system for the scribing head 1 of FIG. 1 .
  • An encoder 9 detects the rotation state of the servomotor 3 .
  • a servo amplifier 10 controls the servomotor 3 , and sends a predetermined drive signal to the servomotor 3 , based on a feedback signal from the encoder 9 .
  • a host controller 11 controls the action of the scribing head, and provides the servo amplifier 10 with a position command signal.
  • FIG. 4 illustrates actions of the cutter wheel tip during a scribing operation.
  • the cutter wheel tip 6 of the scribing head 1 moves to the start point a in FIG. 4 . Then, in response to a command to descend to a cut-in position which is lower by x than the zero position (the top surface of the glass plate W), the cutter wheel tip 6 shifts to the designated height and stays at that position.
  • the rotational torque (torque limit) of the motor 3 is changed to a ride-on torque limit P 1 .
  • the rotational torque P 1 should be determined at a value that does not cause damage to an edge of the substrate when the blade edge rides on the glass plate W.
  • the scribing head 1 moves parallel at a preset speed for riding onto the glass plate W.
  • the cutter wheel tip 6 rides on the glass plate W at the point b
  • the cutter wheel tip 6 advances from the point b by a preset distance (from b to c).
  • the host controller 11 gives a command to change the rotational torque (torque limit) to a press-in torque limit P 2 , whereby a scribe pressure suitable for the composition of the glass plate W and other factors is transmitted to the cutter wheel tip 6 .
  • the scribing head 1 moves at a preset scribe speed.
  • the relationship between the rotational torque and the scribe pressure is worked out in advance and compiled in a conversion table.
  • the scribing head 1 slows down from the scribe speed to a preset speed for coming out of the glass plate W.
  • the rotational torque (torque limit) is changed to a come-out torque limit P 3 ( ⁇ P 2 ) which is low enough to avoid damage to the edge of the glass, just as mentioned for the ride-on action.
  • the cutter wheel tip 6 advances to the point e, where it comes out of the glass plate W.
  • the rotational torque is changed to a positioning torque, so that the height of the cutter wheel tip 6 is kept at the cut-in position again.
  • the rotational torques P 1 , P 3 are smaller than the rotational torque P 2 for the scribing action. This is a measure to avoid generation of unwanted cracks in a glass plate W, when the cutter wheel tip 6 rides onto or comes out of the glass plate W.
  • the coordinate data at the points a-f are set in advance, according to the size of the glass plate W.
  • the scribing head 1 of this embodiment involves a mechanism for applying the rotational torque of the servomotor 3 directly as a scribe pressure.
  • the resultant scribing head shows a remarkable responsivity, and hence enables a scribing operation as mentioned next.
  • FIG. 5 shows an orthogonal scribing operation across a glass plate W which is already scribed.
  • the cutter wheel tip 6 jumps up at this part and causes scribe failure by interrupting a scribe line.
  • the scribing head 1 of this embodiment which is capable of changing the scribe pressure instantaneously.
  • positional data of intersections where scribe lines to be formed will cross are input in advance. While the scribing head 1 is moving, the scribe pressure is adjusted momentarily every time the scribing head passes an intersection.
  • the position-control of the servomotor scribing head (the scribing head 1 ) is conducted in the manner as detailed below.
  • FIG. 7 is a flowchart for one scribing operation, concerning how to control the servomotor scribing head (the scribing head 1 ).
  • FIG. 8 is a timing chart for one scribing operation, concerning changes in X-axis operation (movement of the scribing head over the substrate), Z-axis operation (action of the cutter wheel tip which is attached to the scribing head) and Z-axis torque (rotational torque of the servomotor), along with passage of time.
  • X-axis positional data to be set there may be mentioned X-axis operation start position and X-axis operation end position, as well as intermediate positions therebetween: X-axis startup position, X-axis cut-in position, X-axis press-in end position, X-axis cut-in end position, and X-axis scribe end position.
  • X-axis startup position X-axis cut-in position
  • X-axis press-in end position X-axis cut-in end position
  • X-axis cut-in end position X-axis cut-in end position
  • X-axis scribe end position Between the X-axis cut-in position and the X-axis press-in end position, the In-Position signal from the servo amplifier which controls the servomotor is detected to be in the OFF state, which confirms that the cutter wheel tip has ridden on the substrate completely.
  • the X-axis cut-in position data represents a point on the X-axis where the Z-axis (the cutter wheel tip) should shift to the cut-in position during one scribing operation.
  • the X-axis press-in end position data represents a point on the X-axis where the Z-axis (the cutter wheel tip) should shift from the press-in position back to the cut-in position during one scribing operation.
  • the X-axis cut-in end position data represents a point on the X-axis where the Z-axis (the cutter wheel tip) should shift from the cut-in position to the standby position during one scribing operation.
  • Z-axis ride-on torque limit a torque limit when the cutter wheel tip rides on a glass during a scribing operation
  • Z-axis come-out torque limit a torque limit when the cutter wheel tip comes out of the glass during a scribing operation
  • Z-axis press-in torque limit a torque limit after the cutter wheel tip has completely ridden on the substrate and until it finishes the press-in action
  • Z-axis positioning torque limit a torque limit when the cutter wheel tip is positioned.
  • the control method proceeds in the manner given in FIG. 7 .
  • the Z-axis positioning torque limit is set and output (STEP. 1 ).
  • the cutter wheel tip is moved to the Z-axis standby position (Z 1 in FIG. 8 ) (STEP. 2 ). If the X-axis operation data is equal to or greater than the cut-in position data, the cutter wheel tip is brought to the Z-axis cut-in position (Z 2 in FIG. 8 ) (STEP. 3 ). Thereafter, the Z-axis ride-on torque limit is set and output (STEP. 4 ).
  • the Z-axis ride-on torque limit is set for the following reason.
  • the cutter wheel tip rides onto a brittle substrate, the cutter wheel tip deviates from the Z-axis cut-in position. Therefore, even if the In-Position signal which is output from the servo amplifier is ON, the servomotor attempts to reposition the cutter wheel tip to the original Z-axis cut-in position. In this situation, it is necessary to limit a servomotor's repositioning torque, and thus to set a Z-axis ride-on torque limit.
  • the Z-axis ride-on torque limit is low enough to avoid generation of chipping at an edge of the brittle substrate when the cutter wheel tip rides onto the brittle substrate. Then, if the In-Position signal which is output from the servo amplifier is OFF, the Z-axis press-in torque limit is set and output (STEP. 5 ).
  • the cutter wheel tip is brought to the Z-axis press-in position (Z 3 in FIG. 8 ) (STEP. 6 ).
  • the Z-axis cut-in position is set 0.05 mm to 0.20 mm below the top surface of the brittle substrate.
  • the In-Position signal which is output from the servo amplifier turns OFF, it is confirmed that the cutter wheel tip has ridden onto the brittle substrate.
  • the brittle substrate is scribed at a torque which is set as the Z-axis press-in torque limit.
  • the Z-axis position is set to the Z-axis press-in position which is below the top surface of the brittle substrate and lower than the Z-axis cut-in position, so that the Z-axis press-in torque limit suitable for scribing various brittle substrates can be obtained in this manner.
  • the Z-axis come-out torque limit is set and output so as to bring the Z-axis position to the Z-axis cut-in position.
  • the Z-axis come-out torque limit is low enough to avoid generation of chipping at an edge of the brittle substrate when the cutter wheel tip comes out of the brittle substrate (STEP. 7 ).
  • the Z-axis positioning torque limit is set and output (STEP. 8 ), and the cutter wheel tip is moved to the Z-axis standby position (Z 1 in FIG.
  • the rotational torque for recovering the position set by the servomotor is limited in order to scribe a brittle substrate.
  • the Z-axis position which is set previously should be lowered further below the top surface of the brittle substrate, substantially at the same time as the start of the scribing action.
  • the Z-axis position is at the Z-axis press-in position (Z 3 ), and the Z-axis torque is maintained at the Z-axis press-in torque limit.
  • the Z-axis position is at the Z-axis cut-in position (Z 2 ), and the Z-axis torque is maintained at the Z-axis come-out torque limit.
  • the Z-axis position and the Z-axis torque are reset to the initial conditions.
  • the servomotor scribing head is controlled by position-control mode. Consequently, it is possible to scribe a brittle substrate by properly changing the preset rotational torque limits in association with movement of the scribing head. Besides, a control program can be quite simple.
  • this embodiment employs the bevel gears 8 in order to transmit power to the holder carrier 4 (see FIG. 1 ).
  • the rotation shaft of the servomotor 3 may be directly joined with the holder carrier 4 .
  • the scribing head of this embodiment can be equipped with a cutter wheel tip made of a hard metal alloy or diamond.
  • this cutter wheel tip should never limit the scribing cutter.
  • the scribing cutter to be mounted on the scribing head includes any cutters for forming a scribe line on a brittle substrate, such as a diamond point cutter, a round blade cutter in which both sides of its blade ridge is processed in the shape of a cone or a truncated cone, to name a few.
  • FIG. 9 is a front view of a scribing head according to Embodiment 2 of the invention.
  • FIG. 10 is a bottom view thereof.
  • Ascribing head 90 has a scribing head body 92 , a bearing housing 93 , a lip holder 94 , a cutter wheel lip 95 , and a bias means 96 .
  • the bottom of the scribing head body 92 is cut away to form a notch 98 which accommodates the bearing housing 93 .
  • An end of the bearing housing 93 is joined, via a bearing 900 , with a horizontal support shaft 99 which is inserted in the scribing head body 92 .
  • the other end abuts on a stopper shaft 91 which is contained within the scribing head body 92 and which extends parallel to the support shaft 99 .
  • the bearing housing 93 pivots around the axis of the support shaft 99 until it is stopped by the stopper shaft 91 .
  • the tip holder 94 is mounted to the bearing housing 93 via a turning shaft 97 which extends orthogonally to the surface of the brittle substrate, the tip holder being freely swingable around the axis of the turning shaft 97 .
  • a bearing 901 is set between the turning shaft 97 and the bearing housing 93 .
  • the bias means 96 which locates above the turning shaft 97 is arranged to apply a biasing force to the cutter wheel tip 95 , through the turning shaft 97 and the tip holder 94 .
  • the tip holder 94 is not necessarily swingable about the axis of the turning shaft 97 , but may be fixed to the bearing housing 93 . In this case, members necessary for swinging movement (e.g. the bearing 901 ) can be omitted.
  • the cutter wheel tip 95 is attached to the tip holder 94 via a rotation shaft 913 which extends parallel to the surface of the brittle substrate, and can rotate freely around the axis of the rotation shaft 913 .
  • the rotation shaft 913 is offset from the axis of the turning shaft 97 toward the support shaft 99 .
  • the positional relationship between the cutter wheel tip 95 and the turning shaft 97 is not limited to this one.
  • the rotation shaft 913 of the cutter wheel tip 95 may locate right below the axis of the turning shaft 97 .
  • the scribing head 90 is set to run on a brittle substrate, with the support shaft 99 being behind the cutter wheel tip 95 .
  • the scribing head 90 runs in the direction of Arrow T in FIG. 9 .
  • the scribing head runs (in the direction of Arrow T in FIG. 13 ) with the support shaft 99 behind and with the cutter wheel tip 95 being pressed against a surface of the glass GL by the bias means 96 , the point of contact between a blade ridge 95 A of the cutter wheel tip 95 and the surface of the glass GL is given as the point E in FIG. 13 .
  • a reaction force X is generated against a resultant force of a horizontal scribing force component V and a vertical scribing force component W, wherein the scribing force components V and W represent a horizontal component and a vertical component, respectively, of a scribing force which is required to scribe the glass GL by the cutter wheel tip 95 .
  • the reaction force X which is directed to the support shaft 99 , does not act as a turning moment which causes the cutter wheel tip 95 to jump up from the glass GL.
  • the tip holder does not bounce in the manner mentioned above, and the pressure to the cutter wheel tip 95 is not cancelled by the reaction force X. Consequently, the pressure applied to the cutter wheel tip 95 acts efficiently on the brittle substrate, realizing a vertical crack which is much deeper than the one obtained conventionally.
  • FIG. 13 depicts orientations of the reaction force X which derives from the brittle substrate GL and which is exerted on the cutter wheel tip 95 during the scribing operation.
  • the reaction force X is oriented along a line H which connects the origin E of the reaction force X and the axis of the support shaft 99 , or oriented nearer to the brittle substrate GL relative to the line H (see dashed arrows X 1 , W 1 , V 1 in FIG. 13 ).
  • Embodiment 3 of the invention the description moves to Embodiment 3 of the invention.
  • FIG. 11 is a front view showing a principal part of the scribing head. Its side view is similar to FIG. 1 and is therefore omitted.
  • a servomotor 3 is held inverted between a pair of side walls 2 .
  • a holder carrier 4 with an L-shape profile is attached to the lower parts of the side walls 2 via a support shaft 5 , and is capable of turning freely.
  • a tip holder 94 for rotatably holding a cutter wheel tip 95 is mounted at the front part (in the right in FIG. 11 ) of the holder carrier 4 .
  • the tip holder 94 is mounted to the holder carrier 4 , via a turning shaft 17 provided at its top end and a bearing 12 in which the turning shaft 17 extends.
  • the tip holder 7 can turn about the axis of the turning shaft 17 .
  • the cutter wheel tip 95 is attached to the tip holder 94 via a rotation shaft 13 which extends parallel to the surface of the brittle substrate, and the cutter wheel tip can rotate freely around the axis of the rotation shaft 13 .
  • the rotation shaft 13 is offset from the axis of the turning shaft 17 for the tip holder 94 , toward the support shaft 5 .
  • the rotation shaft of the servomotor 3 and the support shaft 5 are equipped with bevel gears 8 which are in mesh with each other.
  • the holder carrier 4 pivots up and down about the support shaft 5 , thereby raising and lowering the cutter wheel tip 95 .
  • the scribing head as a whole is movable along the horizontal guide rail 67 of the scribing apparatus 66 (see FIG. 1 ).
  • the power transmission mechanism is not limited to bevel gears B.
  • this embodiment employs the bevel gears 8 in order to transmit power to the holder carrier 4 .
  • the rotation shaft of the servomotor 3 may be directly joined with the holder carrier 4 .
  • FIG. 13 depicts orientations of the reaction force X which derives from the brittle substrate GL and which is exerted on the cutter wheel tip 95 during the scribing action.
  • the reaction force X is oriented along a line H which connects the origin E of the reaction force X and the axis of the support shaft 99 , or oriented nearer to the brittle substrate GL relative to the line H (see dashed arrows X 1 , W 1 , V 1 in FIG. 13 ).
  • glass was scribed according to the scribing method of the invention and a conventional scribing method, and depths of vertical cracks formed on the glass were measured.
  • the scribing method of this invention was performed with the scribing head illustrated in FIG. 12 , under the following conditions.
  • the scribing head was made to run in the direction of Arrow S in FIG. 12 as conventionally practiced. Otherwise, the scribing method was performed under the same conditions as EXAMPLE of the invention mentioned above. Incidentally, the orientation of the tip holder 94 was reversed in order that the rotation shaft 913 of the cutter wheel tip 95 was located behind the turning shaft 97 while the scribe head was running.
  • a servomotor simplifies the scribing head mechanism and realizes a scribing head and a scribing apparatus which are available at a lower price. Besides, the zero position can be detected on software, without relying on a conventional contact mechanism. Further, owing to good responsivity of the scribe pressure generation mechanism, various scribe conditions can be flexibly adopted.

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DE60238198D1 (de) 2010-12-16
TW555706B (en) 2003-10-01
CN1863740A (zh) 2006-11-15
EP1408012A1 (en) 2004-04-14
WO2003011777A1 (fr) 2003-02-13
JP4118804B2 (ja) 2008-07-16
KR100573986B1 (ko) 2006-04-25
CN1863740B (zh) 2012-04-25
US6901670B2 (en) 2005-06-07
EP1408012A4 (en) 2008-01-23
JPWO2003011777A1 (ja) 2004-11-18
US20040154456A1 (en) 2004-08-12
ATE486821T1 (de) 2010-11-15
KR20040010678A (ko) 2004-01-31

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