US20150203316A1 - Elastic body roller - Google Patents

Elastic body roller Download PDF

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Publication number
US20150203316A1
US20150203316A1 US14/672,505 US201514672505A US2015203316A1 US 20150203316 A1 US20150203316 A1 US 20150203316A1 US 201514672505 A US201514672505 A US 201514672505A US 2015203316 A1 US2015203316 A1 US 2015203316A1
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US
United States
Prior art keywords
roller
elastic body
material member
inner layer
elastic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/672,505
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English (en)
Inventor
Haruhiko Nitta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sato Holdings Corp
Original Assignee
Sato Holdings Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2013210180A external-priority patent/JP5507750B1/ja
Priority claimed from JP2013210179A external-priority patent/JP5507749B1/ja
Application filed by Sato Holdings Corp filed Critical Sato Holdings Corp
Assigned to SATO HOLDINGS KABUSHIKI KAISHA reassignment SATO HOLDINGS KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NITTA, HARUHIKO
Publication of US20150203316A1 publication Critical patent/US20150203316A1/en
Priority to US15/457,591 priority Critical patent/US10183827B2/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/02—Platens
    • B41J11/04—Roller platens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/18—Label feeding from strips, e.g. from rolls
    • B65C9/1803—Label feeding from strips, e.g. from rolls the labels being cut from a strip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02—Adaptations of individual rollers and supports therefor
    • B65G39/07—Other adaptations of sleeves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
    • B65H2401/10—Materials
    • B65H2401/11—Polymer compositions
    • B65H2401/113—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2401/00—Materials used for the handling apparatus or parts thereof; Properties thereof
    • B65H2401/10—Materials
    • B65H2401/13—Coatings, paint or varnish
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/13—Details of longitudinal profile
    • B65H2404/131—Details of longitudinal profile shape
    • B65H2404/1313—Details of longitudinal profile shape concave
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/13—Details of longitudinal profile
    • B65H2404/131—Details of longitudinal profile shape
    • B65H2404/1316—Details of longitudinal profile shape stepped or grooved
    • B65H2404/13161—Regularly spaced grooves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/16—Details of driving
    • B65H2404/161—Means for driving a roller parallely to its axis of rotation, e.g. during its rotation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/10—Rollers
    • B65H2404/18—Rollers composed of several layers
    • B65H2404/185—Rollers composed of several layers easy deformable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/20—Belts
    • B65H2404/25—Driving or guiding arrangements
    • B65H2404/251—Details of drive roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/50—Surface of the elements in contact with the forwarded or guided material
    • B65H2404/53—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties
    • B65H2404/532—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties with particular durometer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/50—Surface of the elements in contact with the forwarded or guided material
    • B65H2404/53—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties
    • B65H2404/539—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties other
    • B65H2404/5391—Surface of the elements in contact with the forwarded or guided material with particular mechanical, physical properties other adhesive properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/192—Labels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2801/00—Application field
    • B65H2801/03—Image reproduction devices
    • B65H2801/12—Single-function printing machines, typically table-top machines

Definitions

  • the present invention relates to an elastic body roller such as a planten roller or a nip roller that feeds a belt-shaped member such as a linerless label or a typical label with liner.
  • a linerless label has been developed that lacks a release paper (i.e., a liner) temporarily attached to a back surface side of an adhesive agent layer of a label (see, Patent Literature 1: JP-A: 2011-31426). Accordingly, a linerless label is thought to be desirable as a resource-saving material because a liner does not need to be disposed of after usage thereof.
  • FIG. 11 shows a perspective view of one embodiment of a conventional linerless label wound into a rolled shape.
  • the linerless label as partially indicated in an enlarged cross-sectional view in FIG. 11 , includes a label substrate, an adhesive agent layer of a back surface side; a thermosensitive color developing agent layer of a front surface side; and a transparent release agent layer of an upper layer side.
  • FIG. 12 shows a loaded linerless label.
  • FIG. 12 shows a schematic side view of a thermal printer.
  • a roller composed of an elastic body such as a rubber material may be used in a planten roller for feeding and printing the linerless label in the abovementioned construction.
  • a platen roller composed of an adhesive agent attachment preventing a silicone rubber material is formed and a silicone oil or the like is applied onto an outer peripheral surface of the platen roller in order to prevent the attachment by the adhesive agent of the adhesive agent layer.
  • the linerless label that passes through the platen roller may become rolled up and attached to the platen roller. Accordingly, the label can become stuck, which may interfere with normal feeding of label, printing, and the issuance of the label piece.
  • the linerless label does not readily peel away from the platen roller, and thus a rolled up linerless label is easily generated.
  • an elastic body roller for a label superior in an anti-stick property or a release property (mold release property), even as a roller for simple guidance of linerless label such as a guide roller, or a nip roller comprising a pair of rollers that are rotatably driven to feed the linerless label or a roller, where appropriate for a construction of a printer.
  • a groove or the like that is formed on the platen roller may also be easily worn down.
  • the present inventors discovered an elastic body roller that includes an inner layer elastic material member disposed on an outer periphery of the roller shaft and an outer layer elastic material member composed of a silicone resin having a C hardness of 20 degrees that is in contact with the belt-shaped member disposed on an outer periphery of the inner layer elastic material member in order to solve the various abovementioned problems.
  • An elastic body roller includes the inner layer elastic material member disposed on the outer periphery of the roller shaft and the outer layer elastic material member composed of a silicone resin having a C hardness of 20 degrees that is in contact with the belt-shaped member disposed on the outer periphery of the inner layer elastic material member.
  • a outer layer elastic material member composed of the silicone resin having a low hardness allows the silicone resin to have both a non-stick property or a release property with respect to the adhesive agent layer and the frictional force (gripping force) and anti-wear property necessary with respect to the belt-shaped member as a result of a gelated resin having the low hardness (C hardness of 20° C. or lower). Accordingly, the belt-shaped member such as the linerless label and the typical label with a liner may be stably fed and guided.
  • FIG. 1 shows a perspective view of an elastic body roller (platen roller 20 ) according to a first embodiment of the present disclosure
  • FIG. 2 shows an axial direction essential part enlarged cross-sectional view of the same platen roller 20 ;
  • FIG. 3 shows a perspective view of an elastic body roller (platen roller 30 ) according to a second embodiment of the present disclosure
  • FIG. 4 shows an axial direction essential part enlarged cross-sectional view of the same platen roller 30 ;
  • FIG. 5 shows a perspective view of an elastic body roller (platen roller 120 ) according to a third embodiment of the present disclosure
  • FIG. 6 shows an axial direction essential part enlarged cross-sectional view of the same platen roller 120 ;
  • FIG. 7 shows modifications of the same platen roller 120 , in which FIG. 7 ( 1 ) shows an essential part schematic cross-sectional view of a platen roller 120 A (elastic body roller) according to a first modification, and FIG. 7 ( 2 ) shows an essential part schematic cross-sectional view of a platen roller 120 B (elastic body roller) according to a second modification;
  • FIG. 8 shows an essential part side view as seen from a feeding direction of a linerless label 1 of the planten roller 120 (see, FIG. 6 ) and thermal head 16 in a thermal printer 8 (see, FIG. 12 ) or the like;
  • FIG. 9 shows a perspective view of an elastic body roller (platen roller 130 ) according to a fourth embodiment of the present disclosure.
  • FIG. 10 shows an axial direction essential part enlarged cross-sectional view of the same platen roller 130 ;
  • FIG. 11 shows a perspective view of a conventional linerless label 1 wound into a rolled shaped
  • FIG. 12 shows a schematic side view of the same loaded linerless label 1 and a thermal printer 8 for printing variable information such as merchandise information such as a price or a barcode of merchandise or administrative information relating a product or a service where appropriate.
  • a first embodiment of a present disclosure describes that an elastic body roller has been provided that includes a outer layer elastic material member composed of a silicone resin having C hardness of 20 degrees or less that is in contact with a belt-shaped member disposed on an outer periphery of an inner layer elastic material member, that the elastic body roller possesses a non-stick property or a release property with respect to an adhesive agent layer and frictional force (gripping force) and an anti-wear property with respect to a belt-shaped member, and that the elastic body roller may stably feed and guide a belt-shaped member such as a linerless label or a typical label with a liner.
  • a second embodiment of the present disclosure describes that, because an elastic body roller has been provided that includes a configuration such that a diameter of the elastic body roller gradually decreases towards both end portions from a center portion, a belt-shaped member such as a linerless label or a typical label with a liner may be stably fed and guided, even in a case where the belt-shaped member has a narrow width.
  • the elastic body roller according to a first embodiment of the present disclosure will be described based on FIGS. 1 and 2 , e.g., the elastic body roller configured as a platen roller 20 (elastic body roller for label) in thermal printer 8 , similarly to the platen roller 17 (see, FIG. 12 ). However, a description of similar numerals appended to a similar portion of FIGS. 11 and 12 has been omitted.
  • FIG. 1 shows a perspective view of the planten roller 20
  • FIG. 2 shows an axial direction essential part enlarged cross-sectional view of the planten roller 20
  • the planten roller 20 includes a roller shaft 21 , and a rotatable elastic material member 22 that integrally liners to a periphery of the roller shaft 21 , such that the planten roller 20 feeds the label (e.g., the linerless label 1 , see FIG. 11 ) by bringing the label into contact with the elastic material member 22 .
  • the label e.g., the linerless label 1 , see FIG. 11
  • the elastic material member 22 includes a cylindrical inner layer elastic material member 23 disposed on an outer periphery of the roller shaft 21 , and an outer layer elastic material member 24 (a coating layer) on the linerless label 1 integrally disposed on an outer periphery of the inner layer elastic material member 23 .
  • the inner layer elastic material member 23 may be composed of a thermoplastic material or a thermosetting elastomeric material.
  • thermosetting elastomeric material such as a thermosetting silicone rubber, a one-liquid type RTV (Room Temperature Vulcanizing) rubber, a two-liquid type RTV rubber, an LTV (Low Temperature Vulcanizable) silicone rubber, or an oil resistant thermosetting rubber may be used.
  • the inner layer elastic material member 23 has a hardness of 30 to 80 degrees (rubber hardness according to a Durometer Hardness Testing Method Type A defined in JIS K6253, hereinafter referred to as “A hardness”).
  • an A hardness is below 30 degrees
  • the degree of hardness is too soft for the platen roller 20 to feed and guide a belt-shaped member such as the linerless label 1 , i.e., a feeding function of the planten roller 20 does not perform properly because of excessive contact and frictional force.
  • a printing quality of the thermal printer 8 is decreased.
  • the outer layer elastic material member 24 is composed from a silicone resin such as a silicone resin having a C hardness (hardness according to a spring type hardness tester Asker C in accordance with SRIS 0101, hereinafter referred to as “C hardness”) of 20 degrees or less.
  • C hardness hardness according to a spring type hardness tester Asker C in accordance with SRIS 0101, hereinafter referred to as “C hardness”
  • a silicone resin such as silicone gel, a RTV (Room Temperature Vulcanizing) liquid silicone rubber, an LTV (Low Temperature Vulcanizable) liquid silicone rubber, an ultraviolet light curable liquid silicone rubber, or a thermosetting liquid silicone rubber may be used as the silicone rubber.
  • the silicone resin inherently possesses a non-sticky property or a release property, and the silicone resin may prevent attachment by the adhesive agent layer 3 of the linerless label 1 even in a case where the linerless label 1 or the like is pressed against and fed.
  • a heat-curable silicone resin may also be easily set to a C hardness by a relatively simple preparation and manufacturing process under thermosetting conditions.
  • the silicone resin is in a gel form of the appropriate softness.
  • the linerless label 1 also possesses a necessary frictional force (gripping power) with respect to a belt-shaped member such as the linerless label 1 and a superior anti-wear property.
  • the planten roller 20 also includes the necessary release property and the gripping force with respect to belt-shaped member such as a linerless label 1 or a label with a liner. Accordingly, the planten roller 20 is able to provide a stable feeding and guidance function.
  • the elastic property of the outer layer elastic material member 24 approached that of a rubber material.
  • an adhesive property of a surface of the outer layer elastic material member 24 is dramatically increased, and the outer layer elastic material member 24 is easily worn down.
  • the outer layer elastic material member 24 has a thickness T (see, FIGS. 2 ) of 10 to 100 ⁇ m.
  • the thickness T is less than 10 ⁇ m, unevenness occurs in the thickness of the outer layer elastic material member 24 , and obtaining a stable release property or a gripping force is difficult.
  • the outer layer elastic material member 24 is compromised as a coating film of the inner layer elastic material member in the planten roller 20 , and thus easily broken.
  • a rolling-angle test is described (measurement method of a rolling-angle) as a test that evaluates a non-stick property (release property) for an elastic body roller according to the present disclosure.
  • the linerless label 1 is fixed on top of a flat horizontal base, facing upwards towards the adhesive agent layer 3 thereof.
  • An adhesive agent (20 microns thickness) having an emulsion strength adhesiveness is used as an adhesive agent test standard.
  • the planten roller 20 is disposed on the adhesive agent layer 3 as a test body, a 2 Kg weight is applied for 15 seconds from the top of the planten roller 20 , and the planten roller 20 is attached to the linerless label 1 .
  • the weight is removed after 15 seconds, such that a first end portion of a parallel base plate is fixed to an axial line of the planten roller 20 and the base plate continues to slant via a gradual rise in a second end.
  • the angle of gradient decreases, the easy-to-roll planten roller 20 possesses a high non-stick property, and the linerless label 1 is appropriately fed.
  • a linerless label 1 and label with liner feeding test was conducted using the planten roller 20 constructed as described above.
  • thermosetting silicone rubber having an A hardness of 50 degrees as the inner layer elastic material member 23 having a thickness T of 50 ⁇ m at outer periphery
  • a platen roller 20 according to the present disclosure that forms an outer layer elastic material member 24 composed of a thermosetting silicone rubber (silicone gel) having an C hardness of 50 degrees and a conventional cylindrically-shaped platen roller (comparative product) that does not have the outer layer elastic material member 24 were prepared, and the linerless label 1 and the label with liner were fed.
  • the rolling angle that measured was below 15 degrees based on the previously described method.
  • the rolling angle that measured was below 9 degrees. Accordingly, it was understood that a release property at a time of feeding the linerless label and a gripping force at a time of feeding the linerless label were sufficient for the elastic body roller.
  • a wear level (a decrease in a diameter) of the elastic body roller due to wear was 1% or less after the linerless label or the label with liner was fed a distance of 20 Km using a elastic body roller in a printer such as the thermal printer 8 .
  • the wear level of the planten roller 20 was 0.05% or less after the linerless label 1 was fed for a distance of 20 Km. Moreover, the wear level of the planten roller 20 at the time the label with liner was fed a distance of 50 Km was 0.5% or less. Accordingly, the planten roller 20 was found to have a sufficient anti-wear property.
  • the linerless label 1 was wound around a comparative product (planten roller that is not formed with an outer layer elastic material member 24 ) after being fed for a distance of 0.5 Km. As a result, a measured rolling angle exceeding 70 degrees was found to be incompatible for a usage thereof.
  • the planten roller 20 having the outer layer elastic material member 24 coated onto the inner layer elastic material member 23 was constructed to have a release property and a gripping force.
  • FIG. 3 shows a perspective view of the planten roller 30 ; and FIG. 4 shows an axial direction essential part enlarged cross-sectional view.
  • a plurality of cross-sectional V-shaped inner layer grooves 31 are formed along a circumferential direction of the planten roller 30 , in the inner layer elastic material member 23 (thermosetting silicone rubber having an A hardness of 50 degrees) in the previously-mentioned planten roller 20 (first embodiment of the present disclosure, see FIG. 1 ).
  • the outer layer elastic material member 24 composed of a thermosetting silicone resin having a C hardness of 15 degrees is formed on an outer periphery thereof.
  • the inner layer elastic material member 23 is configured with a flat inner layer platform-shaped apex portion between of the inner layer grooves 31 .
  • a plurality of outer layer grooves (coating layer grooves) 33 are formed along a circumferential direction of the inner layer elastic material member 23 such that the position of which conforms to the position of the inner layer grooves 31 formed on the outer layer elastic material member 24 that is formed on the outer periphery of the inner layer elastic material member 23 .
  • a cross-section of the outer layer grooves 33 has an approximate V-shape (see, FIG. 4 ).
  • the outer layer elastic material member 24 is formed as a flat outer layer platform-shaped apex portion 34 between the outer layer grooves.
  • the outer layer elastic material member 24 has a thickness T of 10 to 100 ⁇ m, similarly to the planten roller 20 according to the first embodiment of the present disclosure.
  • a multi-angular shape other than a V-shape such as a U-shape, a conical shape, or a rectangular shape was employed, as the cross-sectional shape of the inner layer grooves 31 and the outer layer grooves 33 .
  • the inner layer grooves 31 have a pitch P of 500 to 1500 ⁇ m.
  • the inner layer grooves 31 have a width W of 25 to 1300 ⁇ m, and more preferably a width W of 50 to 500 ⁇ m.
  • the inner layer grooves 31 have a width W of less than 25 ⁇ m, a contact area between a belt-shaped member such as the linerless label 1 is increased. As a result, the release property of the planten roller 30 may be decreased.
  • the planten roller 30 decreases the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • the inner layer grooves 31 have a height H of 25 to 500 ⁇ m, and more preferably a height H of 50 to 400 ⁇ m.
  • the inner layer grooves 31 have a height H of less than 25 ⁇ m, a contact area between a platen roller and a belt-shaped member, such as the linerless label 1 , is increased. As a result, the release property of the planten roller 30 may be decreased.
  • the planten roller 30 decreases the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • the inner layer grooves 31 have a groove angle G of 50 to 120 degrees, and more preferably a groove angle G of 60 to 100 degrees.
  • the inner layer grooves 31 have a groove angle G of less than 50 degrees, a contact area between a belt-shaped member, such as the linerless label 1 , is increased. As a result, the release property of the planten roller 30 may be decreased.
  • the planten roller 30 decreased the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • a feeding test for the linerless label 1 and the label with liner 1 was performed using a planten roller 30 configured as described above.
  • a outer layer elastic material member 24 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees, such that a thickness T at an outer periphery of the inner layer elastic material member 23 was 50 ⁇ m.
  • the pitch P of the inner layer grooves 31 was configured to be 750 ⁇ m
  • the width W of the inner layer grooves 31 was configured to be 410 ⁇ m
  • the height H of the inner layer grooves 31 was configured to be 350 ⁇ m
  • the groove angle G of the inner layer grooves 31 was configured to be 60 degrees.
  • a rolling angle measured according to the previously described method was less than 13 degrees, after feeding the linerless label 1 for a distance of 20 Km via the planten roller 30 according to the present disclosure. Similarly, a rolling angle measured after feeding the linerless label 1 for a distance of 20 Km was less than 9 degrees. It was understood that a release property at a time of feeding the linerless label and a gripping force at a time of feeding the linerless label were sufficient for the elastic body roller.
  • a feeding test for the linerless label 1 and the label with a liner was conducted using a modified planten roller 30 .
  • the height H and the width W of the inner layer grooves 31 of the planten roller 30 used in the above test were modified.
  • a outer layer elastic material member 24 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees, such that a thickness T at an outer periphery of the inner layer elastic material member 23 was 50 ⁇ m.
  • the pitch P of the inner layer grooves 31 was configured to be 750 ⁇ m
  • the width W of the inner layer grooves 31 was configured to be 87 ⁇ m
  • the height H of the inner layer grooves 31 was configured to be 75 ⁇ m
  • the groove angle G of the inner layer grooves 31 was configured to be 60 degrees.
  • a rolling angle measured according to the previously described method was less than 18 degrees, after feeding the linerless label 1 for a distance of 20 Km via the planten roller 30 according to the present disclosure. Similarly, a rolling angle measured after feeding the label with liner for a distance of 20 Km was less than 9 degrees. Accordingly, it was understood that a release property at a time of feeding the linerless label and a gripping force at a time of feeding the label with liner were sufficient for the elastic body roller.
  • a rolling angle test was performed on a planten roller (comparative product) formed only with the inner layer grooves 31 (without the outer layer elastic material member 24 ) configured such that the pitch P was 750 ⁇ m, the width W was 87 ⁇ m, the height H was 75 ⁇ m, and the groove angle G was 60 degrees, after feeding the linerless label 1 for a distance of 1 Km.
  • the planten roller remained attached to the adhesive agent layer even in a case where the base plate of the test machine was slanted 70 degrees. Accordingly, it was found that the planten roller lacked a release property that could withstand the application thereof. Moreover, it was determined that in cases where a label with a liner was fed, slippage occurred, feeding could not be sustained for a specified distance, and sufficient gripping force was lacking for the planten roller.
  • an elastic body roller (planten roller) was obtained that included a necessary release property and gripping force for feeding a linerless label or a label with a liner by forming the inner layer grooves 31 on the inner layer elastic material member 23 and by forming the outer layer grooves 33 on the outer layer elastic material member 24 .
  • the elastic body roller according to a third embodiment of the present disclosure is described based on FIGS. 5 and 8 , e.g., the elastic body roller configured as a platen roller 120 (elastic body roller for label) in thermal printer 8 , similarly to the platen roller 17 (see, FIG. 12 ).
  • the elastic body roller configured as a platen roller 120 (elastic body roller for label) in thermal printer 8 , similarly to the platen roller 17 (see, FIG. 12 ).
  • a description of similar numerals appended to a similar portion of FIGS. 11 and 12 has been omitted.
  • FIG. 5 shows a perspective view of the planten roller 120
  • FIG. 6 shows an axial direction essential part enlarged cross-sectional view of the planten roller 120
  • the planten roller 120 includes a roller shaft 121 , and a rotatable elastic material member 122 that integrally liners to a periphery of the roller shaft 120 , such that the planten roller 120 feeds the label (e.g., the linerless label 1 , see FIG. 11 ) by bringing the label into contact with the elastic material member 122 .
  • the label e.g., the linerless label 1 , see FIG. 11
  • the elastic material member 122 includes a cylindrical inner layer side elastic material member 123 disposed on an outer periphery of the roller shaft 121 , and an outer layer elastic material member 124 (outer layer elastic material member) on the linerless label 1 integrally disposed on an outer periphery of the inner layer elastic material member 123 .
  • the inner layer elastic material member 123 may be composed of a thermoplastic member or a thermosetting elastomeric material.
  • thermosetting elastomeric material such as a thermosetting silicone rubber, a one-liquid type RTV (Room Temperature Vulcanizing) rubber, a two-liquid type RTV rubber, an LTV (Low Temperature Vulcanizable) silicone rubber, or an oil resistant thermosetting rubber may be used.
  • the inner layer elastic material member 123 has a hardness of 30 to 80 degrees (rubber hardness according to a Durometer Hardness Testing Method Type A defined in JIS K6253, hereinafter referred to as “A hardness”).
  • an A hardness is below 30 degrees
  • the degree of hardness is too soft for the platen roller 120 to feed and guide a belt-shaped member such as the linerless label 1 , i.e., a feeding function of the planten roller 120 does not perform properly because of excessive contact and frictional force.
  • a printing quality of the thermal printer 8 is decreased.
  • the outer layer elastic material member 124 is composed from a silicone resin such as a silicone resin having a C hardness (hardness according to a spring type hardness tester Asker C in accordance with SRIS 0101, hereinafter referred to as “C hardness”) of 20 degrees or less.
  • C hardness hardness according to a spring type hardness tester Asker C in accordance with SRIS 0101, hereinafter referred to as “C hardness”
  • a silicone resin such as silicone gel, a RTV (Room Temperature Vulcanizing) liquid silicone rubber, an LTV (Low Temperature Vulcanizable) liquid silicone rubber, an ultraviolet light curable liquid silicone rubber, or a thermosetting liquid silicone rubber may be used as the silicone rubber.
  • the silicone resin inherently possesses a non-sticky property or a release property, and the silicone resin may prevent attachment by the adhesive agent layer 3 of the linerless label 1 even in a case where the linerless label 1 or the like by being pressed against and fed.
  • a heat-curable silicone resin may also be easily set to a C hardness by a relatively simple preparation and manufacturing process under thermosetting conditions.
  • the silicone resin is in a gel form of the appropriate softness.
  • the linerless label 1 also possesses a necessary frictional force (gripping power) with respect to a belt-shaped member such as the linerless label 1 and a superior anti-grinding property.
  • the planten roller 120 also includes the necessary release property and gripping force with respect to belt-shaped member such as a linerless label 1 or a label with a liner, and the planten roller 120 may provide a stable feeding and guidance function.
  • the elastic property of the outer layer elastic material member 124 approached that of a rubber material.
  • an adhesive property of a surface of the outer layer elastic material member 124 is dramatically increased, and the outer layer elastic material member 124 is easily worn down.
  • an elastic roller body diameter D 1 within a plane perpendicular to the axial direction of the roller shaft 121 of a platen roller 120 gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 , i.e., a so-called “barrel shape”.
  • the roller shaft 121 is a typical cylindrical shaft, and the diameter along the axial direction is constant.
  • outer layer elastic material member 124 has a uniform outer layer thickness T along the axial direction of the roller shaft 121 .
  • the inner layer elastic body material 123 that has an elastic roller body diameter D 2 within a plane perpendicular to the axial direction of the roller shaft 121 of a platen roller 120 gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • the outer layer elastic material member 124 has a thickness T (see, FIGS. 6 ) of 10 to 100 ⁇ m.
  • the thickness T is less than 10 ⁇ m, unevenness may occur in the thickness of the outer layer elastic material member 124 , and it may be difficult to obtain a stable release property or a gripping force.
  • the outer layer elastic material member 124 is compromised as a coating film of the inner layer elastic material member in the planten roller 120 , and thus easily broken.
  • the present disclosure may include a modification other than a third embodiment of the present disclosure, such as that shown in FIG. 6 , as the elastic roller body diameter D 1 within a plane perpendicular to the axial direction of the roller shaft 121 of a platen roller 120 (elastic body roller) gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • FIG. 7 shows the abovementioned modifications, such that FIG. 7 ( 1 ) shows an essential part schematic cross-sectional view of a planten roller 120 A (elastic body roller) according to a first modification, and FIG. 7 ( 2 ) shows an essential part schematic cross-sectional view of a planten roller 120 B (elastic body roller) according to a second modification.
  • the inner layer elastic material member 123 A in the planten roller 120 A has an inner layer elastic material member diameter D 2 within a plane perpendicular to the axial direction of the roller shaft 121 that gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • the outer layer elastic material member 124 A has a outer layer thickness T within a plane perpendicular to the axial direction of the roller shaft 121 that gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • the inner layer elastic material member 123 B in the planten roller 120 B has an inner layer elastic material member diameter D 2 within a plane perpendicular to the axial direction of the roller shaft 121 of a platen roller 120 that gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • the coating layer 124 B has a coating layer thickness T that gradually decreases along an axial direction of the roller shaft 121 .
  • a rolling angle test is described (measurement method of a roll-angle) as a test that evaluates a non-stick property (release property) for an elastic body roller according to the present disclosure.
  • the linerless label 1 is fixed on top of a flat horizontal base, facing upwards towards the adhesive agent layer 3 thereof.
  • the planten roller 120 is disposed on the adhesive agent layer 3 as a test body, a 2 Kg weight is applied for 15 seconds from the top of the planten roller 120 , and the planten roller 120 is attached to the linerless label 1 .
  • the weight is removed after 15 seconds, such that a first end portion of a parallel base plate is fixed to an axial line of the planten roller 120 and the base plate continued to slant via a gradual rise in a second end.
  • a linerless label 1 and label with liner feeding test was conducted using the planten roller 120 constructed as described above.
  • a platen roller 120 was prepared by forming a outer layer elastic material member 124 composed of a thermosetting silicone rubber (silicone gel) having an C hardness of 50 degrees, such that the outer layer elastic material member had a constant outer layer thickness T of 50 ⁇ m around a periphery of the platen roller 120 .
  • a thermosetting silicone rubber silicone gel
  • the planten roller 120 according to the present disclosure and a conventional cylindrical planten roller (comparative product) that lacked a outer layer elastic material member 124 were prepared, and the linerless label 1 and the label with a liner were fed.
  • the rolling angle that was measured for the linerless label 1 was below 15 degrees and the rolling angle that was measured for the label with liner was below 9 degrees. Accordingly, it was understood that in both instances there was sufficient release property and a gripping force for the elastic body roller.
  • a wear level of the elastic body roller diameter due to wear was 1% or less after the linerless label or the label with liner was fed a distance of 20 Km using a elastic body roller in a printer such as the thermal printer 8 .
  • the wear level of the planten roller 120 was 0.05% or less after the linerless label 1 was fed for a distance of 20 Km. Moreover, the wear level of the planten roller 120 at the time the label with liner was fed a distance of 50 Km was 0.5% or less.
  • the linerless label 1 was wound around a comparative product (conventional planten roller that was not formed with an outer layer elastic material member 124 ) after being fed for a distance of 0.5 Km. As a result, a measured rolling angle exceeding 70 degrees was found to be incompatible for a usage thereof.
  • the planten roller 120 having the outer layer elastic material member 124 coated onto the inner layer elastic material member 123 is constructed to have a release property and gripping force.
  • FIG. 8 shows an essential part side view as seen from a feeding direction of the linerless label 1 of the planten roller 120 and the thermal head 16 (see, FIG. 8 ) on the thermal printer 8 (see, FIG. 12 ) or the like.
  • a broad-sized width linerless label 1 B was fed and printed by sandwiching between the thermal head 16 and the planten roller 120 , because the linerless label 1 B was fed within the width of the planten roller 120 , the thermal head 16 and the planten roller 120 do not come into direct contact with each other and no problems arise in the printing and feeding thereof.
  • the thermal head 16 and the planten roller 120 either do not come into contact with each other or only lightly make contact with each other, such that the same printing and feeding were achieved without any problems. Accordingly, the planten roller 120 has a so-called “barrel shape” so long as the narrow width linerless label 1 C was fed in the center portion of the planten roller 120 according to the width of the planten roller 120 .
  • FIG. 9 shows a perspective view of a planten roller 130
  • FIG. 10 shows an axial direction essential part enlarged cross-sectional view of the planten roller 130 .
  • the planten roller 130 having an elastic roller body diameter D 1 within a plane perpendicular to the axial direction of the roller shaft 121 of a platen roller 120 (elastic body roller), similar to the abovementioned planten roller 120 (third embodiment, FIG. 5 ), gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 , such that the planten roller 130 is formed into a so-called “barrel shape”.
  • the elastic body roller diameter D 1 gradually decreases from a center portion towards both end portions along an axial direction of the roller shaft 121 .
  • FIG. 10 shows an essential part comprising elastic body roller diameter D 1 that gradually decreases from a left center part of the figure to a right part of the figure.
  • the ⁇ D D 1 C ⁇ D 1 E (difference between the elastic body roller center portion diameter D 1 C in the center portion along the axial direction of the shaft roller and the elastic body roller end portion diameter ME at the end portions), similar to the abovementioned planten roller 120 , is 10 to 180 ⁇ m.
  • V-shaped inner layer grooves 131 are formed along a circumferential direction of the inner layer elastic material member 123 in the platen roller 120 (third embodiment, FIG. 5 ).
  • the inner layer elastic material member 123 is formed as a flat inner layer platform-shaped apex portion between each of the inner layer grooves 131 .
  • the inner layer grooves 131 are formed in the outer layer elastic material member 124 , and a plurality of outer layer grooves 133 having a substantially V-shaped cross-section are formed along the circumference of the outer layer elastic material member 124 at a matching location on an upper layer side of the inner layer grooves 131 .
  • the outer layer elastic material member 124 is formed as a flat outer layer platform-shaped apex portion 134 between the outer layer grooves 133 .
  • the outer layer elastic material member 124 has a substantially uniform outer layer thickness T in an axial direction of the roller shaft 121 , and has the outer layer thickness T 10 to 100 ⁇ m.
  • a multi-angular shape other than a V-shape such as a U-shape, a conical shape, or a rectangular shape was employed, as the cross-sectional shape of the inner layer grooves 131 and the outer layer grooves 133 .
  • the inner layer grooves 131 have a pitch P of 500 to 1500 ⁇ m.
  • the inner layer grooves 131 have a width W of 25 to 1300 ⁇ m, and more preferably a width W of 50 to 500 ⁇ m.
  • the inner layer grooves 131 have a width W of less than 25 ⁇ m, a contact area between a belt-shaped member such as the linerless label 1 is increased. As result, the release property of the planten roller 130 may be decreased.
  • the planten roller 130 decreased the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • the inner layer grooves 131 have a height H of 25 to 500 ⁇ m, and more preferably a height H of 50 to 400 ⁇ m.
  • the inner layer grooves 131 have a height H of less than 25 ⁇ m, a contact area between a belt-shaped member such as the linerless label 1 is increased. As result, the release property of the planten roller 130 may be decreased.
  • the planten roller 130 decreases the pressing force of apart on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • the inner layer grooves 131 have a groove angle G of 50 to 120 degrees, and more preferably a groove angle G of 60 to 100 degrees.
  • the inner layer grooves 131 have a groove angle G of less than 50 degrees, a contact area between a belt-shaped member such as the linerless label 1 is increased. As result, the release property of the planten roller 130 may be decreased.
  • the planten roller 130 decreased the pressing force of a part on the linerless label 1 or the like by the application of the appropriate pressure from the adhesive agent layer 3 side, such that printing precision may be decreased with respect to a label piece 1 A in a printing part 12 of the thermal printer 8 , e.g., printing omissions or the like may occur.
  • a feeding test for the linerless label 1 and the label with liner 1 was performed, similar with planten roller 120 (see, FIG. 5 ) according to a third embodiment, using a planten roller 130 configured as described above.
  • a outer layer elastic material member 124 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees, such that a thickness T at an outer periphery of the inner layer elastic material member 123 was 50 ⁇ m.
  • the pitch P of the inner layer grooves 131 was configured to be 750 ⁇ m
  • the width W of the inner layer grooves 131 was configured to be 410 ⁇ m
  • the height H of the inner layer grooves 131 was configured to be 350 ⁇ m
  • the groove angle G of the inner layer grooves 131 was configured to be 60 degrees.
  • the rolling angle that was measured for the linerless label 1 was below 13 degrees and the rolling angle that was measured for the label with liner was below 9 degrees. Accordingly, it was understood that in both instances there was sufficient release property and a gripping force for the elastic body roller.
  • a feeding test for the linerless label 1 and the label with a liner was conducted using a modified planten roller 130 .
  • the height H and the width W of the inner layer grooves 131 of the planten roller 130 used in the above test were modified.
  • An outer layer elastic material member 124 in the planten roller 130 was formed from a thermosetting silicone resin (silicone gel) having a C hardness of 15 degrees, such that a thickness T at an outer periphery of the inner layer elastic material member 123 was 50 ⁇ m.
  • the pitch P of the inner layer grooves 131 was configured to be 750 ⁇ m
  • the width W of the inner layer grooves 131 was configured to be 87 ⁇ m
  • the height H of the inner layer grooves 131 was configured to be 75 ⁇ m
  • the groove angle G of the inner layer grooves 131 was configured to be 60 degrees.
  • a rolling angle was measured for a planten roller 130 having a decreased width W (87 ⁇ m) and a decreased height H (75 ⁇ m) after feeding the linerless label 1 for a distance of 20 Km via the previously mentioned method, the rolling angle was less than 18 degrees. Similarly, in a case where the rolling angle was measured after feeding the label with liner for a distance of 20 Km, the rolling angle was less than 9 degrees. Accordingly, it was understood that a release property at a time of feeding the linerless label and a gripping force at a time of feeding the label with liner were sufficient for the elastic body roller.
  • a similar rolling angle test was performed on a planten roller (comparative product) formed only with the inner layer grooves 131 (without the outer layer elastic material member 124 ), configured such that the pitch P was 750 ⁇ m, the width W was 87 ⁇ m, the height H was 75 ⁇ m, and the groove angle G was 60 degrees, after feeding the linerless label 1 for a distance of 1 Km.
  • the planten roller remained attached to the adhesive agent layer even in a case where the base plate of the test machine was slanted 70 degrees. Accordingly, it was found that the planten roller lacked a release property that could withstand the application thereof. Moreover, it was determined that in cases where a label with liner was fed, slippage occurred, feeding could not be sustained for a specified distance, and sufficient gripping force was lacking for the planten roller.
  • an elastic body roller (planten roller) was obtained that included a necessary release property and gripping force for feeding a linerless label or a label with a liner by forming the inner layer grooves 131 on the inner layer elastic material member 123 and by forming the outer layer grooves 133 on the outer layer elastic material member 124 .
  • the stable feeding of the linerless label 1 may be accomplished even if a region of an axial direction center portion of the roller shaft 121 was configured to be partially flat.
  • the first and second embodiments of the present invention have been descriptions using a printer planten roller as an example of an elastic body roller.
  • various rollers may be used, e.g., a guide roller, or a nip roller.
  • the planten roller may be employed for an adhesive (press-on) roller with a label self-adhesive function, printers or various coaters, a guide roller for a tape-shaped product processing device, and a drive roller.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Handling Of Sheets (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Labeling Devices (AREA)
US14/672,505 2012-10-19 2015-03-30 Elastic body roller Abandoned US20150203316A1 (en)

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JP2013210179A JP5507749B1 (ja) 2012-10-19 2013-10-07 弾性体ローラー
JP2013-210180 2013-10-07
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JP6324213B2 (ja) * 2014-05-27 2018-05-16 サトーホールディングス株式会社 弾性体ローラー
JP5839520B1 (ja) * 2014-06-25 2016-01-06 サトーホールディングス株式会社 ラベルプリンタ
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JP2016134239A (ja) * 2015-01-16 2016-07-25 株式会社Ｇｓユアサ 巻回機、及び蓄電素子の製造方法
CN107032162B (zh) * 2017-05-04 2018-10-30 苏州晨钟自动化科技有限公司 一种布料自动调节压辊机构
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US10105969B2 (en) 2014-08-29 2018-10-23 Sato Holdings Kabushiki Kaisha Elastic roller
US11202451B2 (en) * 2018-05-26 2021-12-21 Oganes MELKONYAN Culinary device

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EP2910506B1 (en) 2018-07-18
EP2910506A1 (en) 2015-08-26
KR101669128B1 (ko) 2016-10-25
MY182600A (en) 2021-01-26
CN104703900A (zh) 2015-06-10
US10183827B2 (en) 2019-01-22
CN104703900B (zh) 2017-02-22
KR20150046284A (ko) 2015-04-29
WO2014061729A1 (ja) 2014-04-24
EP2910506A4 (en) 2016-12-07
US20170183184A1 (en) 2017-06-29

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