US20100264139A1 - Molded rubber article - Google Patents

Molded rubber article Download PDF

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Publication number
US20100264139A1
US20100264139A1 US12/735,231 US73523108A US2010264139A1 US 20100264139 A1 US20100264139 A1 US 20100264139A1 US 73523108 A US73523108 A US 73523108A US 2010264139 A1 US2010264139 A1 US 2010264139A1
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US
United States
Prior art keywords
rubber
fluorine resin
film
resin film
elastomer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US12/735,231
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English (en)
Inventor
Yasushi Kawachi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daikyo Seiko Ltd
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Daikyo Seiko Ltd
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Filing date
Publication date
Application filed by Daikyo Seiko Ltd filed Critical Daikyo Seiko Ltd
Assigned to DAIKYO SEIKO, LTD. reassignment DAIKYO SEIKO, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KAWACHI, YASUSHI
Publication of US20100264139A1 publication Critical patent/US20100264139A1/en
Abandoned legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/20—Making multilayered or multicoloured articles
    • B29C43/203—Making multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/322—Layered products comprising a layer of synthetic resin comprising polyolefins comprising halogenated polyolefins, e.g. PTFE
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D39/00—Closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00—Materials not provided for elsewhere
    • C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
    • C09K3/1006—Materials in mouldable or extrudable form for sealing or packing joints or covers characterised by the chemical nature of one of its constituents
    • C09K3/1009—Fluorinated polymers, e.g. PTFE
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J1/00—Containers specially adapted for medical or pharmaceutical purposes
    • A61J1/14—Details; Accessories therefor
    • A61J1/1468—Containers characterised by specific material properties
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2207/00—Methods of manufacture, assembly or production
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B29C43/183—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles the preformed layer being a lining, e.g. shaped in the mould before compression moulding, or a preformed shell adapted to the shape of the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
    • B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25—Solid
    • B29K2105/253—Preform
    • B29K2105/256—Sheets, plates, blanks or films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/56—Stoppers or lids for bottles, jars, or the like, e.g. closures
    • B29L2031/565—Stoppers or lids for bottles, jars, or the like, e.g. closures for containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00—Thermoplastic elastomer material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/712—Weather resistant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B32B2307/7242—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
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    • B32B2307/7246—Water vapor barrier
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    • B32B2435/00—Closures, end caps, stoppers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/80—Medical packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2581/00—Seals; Sealing equipment; Gaskets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2539/00—Details relating to closures arranged within necks or pouring openings or in discharge apertures, e.g. stoppers
    • B65D2539/001—Details of closures arranged within necks or pouring opening or in discharge apertures, e.g. stoppers
    • B65D2539/008—Details of closures arranged within necks or pouring opening or in discharge apertures, e.g. stoppers with coatings or coverings

Definitions

  • the present invention relates to a molded rubber article for sealing a container or an instrument used in medication or medical care application, more specifically a molded rubber article having a fluorine resin film which solidly covers the surface which may contact with chemicals.
  • rubber materials are considered to be suitable in view of sealing performance.
  • Natural rubbers used to be widely utilized and synthetic rubbers are now widely used for these application.
  • copolymerized rubbers (IIR) of isobutylene and isoprene are widely used in view of functionality.
  • laminated rubber plugs are coated by an inactive film which is chemically inactive and has a high heat resistance property, a high chemical resistance property, a high weather resistance property, a high non-viscous property, a high compressive strain resistance property, a high bendability and a low gas and moisture permeation property.
  • An olefin thermoplastic resin film e.g. a polypropylene film, a polyethylene and a fluorine resin film are available as such an inactive laminating material, however a fluorine resin film is usually used because it is advantageous in view of a low reactivity to contacting medicinal chemicals, a high water repellency, a high lubricity and a high temperature stability (See patent documents 1-6, for example).
  • a fluorine resin film has a high functionality as a medicinal chemical wrapping material because of the high lubricity and a low reactivity, it has a drawback that it is difficult to adhere to a bare rubber surface.
  • a medicinal chemical method for applying “a compound liquid of naphthalene and tetrahydrofuran with a dissolved alkali metal like a metallic sodium” or “a liquid ammonia with a dissolved alkali metal” to the surface of a fluorine resin film and an electronic irradiation method for processing the surface of a fluorine resin film by corona discharging or spattering.
  • the adhesion strength of a fluorine resin film to a bare rubber surface can improve by using such processes, the adhesion strength does not sufficiently improve in a kind of rubber materials and there is a possibility of detachment of a film from the bare rubber surface during use.
  • a rubber member containing halogen or a rubber member with a high forming temperature e.g. a halogenated butyl rubber
  • a regular butyl rubber, a ethylene propylene rubber (EPDM), a styrene elastomer (SEBS, SBS) and a rubber which is composed mostly of polybutadiene or polyisobutylene (including a thermoplastic elastomer) does not have a sufficient adherence property to a fluorine resin film, and there was an interface detachment problem.
  • TSV tetrafluoroethylene-hexafluoropyrene-vinylidene fluoride ternary copolymer resin
  • PTT stretched polyethylene terephthalate
  • a purpose of the present invention is to provide a molded rubber article with a fluorine resin film laminated on the surface, wherein the adhesion strength between the bare rubber surface and the fluorine resin film is improved to prevent detachment of the film from the bare rubber surface.
  • the inventers of the present invention invented a novel method for enhancing, the detachment strength between a fluorine resin film and a bare rubber surface which was weak according to the prior art based on a finding that a laminate structure of a molded rubber article and a fluorine resin film which can prevent interface detachment between layers can be formed by interposing a film having a high adhesion property between a fluorine resin film and a bare rubber surface, heating them under vacuum and forming a two layer laminated structure mold rubber article using mold clamping and venting gas generated during cross-linking reaction, wherein the fluorine resin film, the interposed film and the bare rubber surface are adhesively integrated.
  • a molded rubber article according to the present invention is used to seal a container for storing medicinal chemicals characterized in that at least the surface of the molded rubber article which may contact with medicinal chemicals is formed by a fluorine resin film layer, and a polyolefin film layer is interposed between the bare rubber surface and the fluorine resin film layer.
  • thermoplastic elastomer it is preferable to use as a rubber material and it is more preferable to use at least one selected from a group of an olefin resin, a styrene resin, a vinyl chloride resin, an urethane resin, a polyester resin, a polyimide resin, a fluorine resin, a polybutadiene resin, a polyisobutylene resin, a silicone resin and an ethylene-vinyl acetate resin.
  • PTFE polytetrafluoroethylene
  • a polyethylene of a molecular weight in the range between 1 million and 7 millions is preferable to use as the aforementioned ultrahigh molecular weight polyethylene and it is more preferable to use a polyolefin of a molecular weight of more than 5 millions for enhancing the adhesive integration of the bare rubber surface and the fluorine resin film.
  • a fluorine resin film layer of a thickness of 10-200 ⁇ m and a polyolefin film layer of a thickness of 10-100 ⁇ m is preferable to use.
  • the preferable total thickness of the two layers is 20-300 ⁇ m.
  • a molded rubber article according to the present invention is a rubber plug, a syringe gasket, a nozzle cap, a cylinder cap, an inside plug, etc.
  • These molded rubber articles are formed by the following method, for example.
  • the exemplary method comprises putting a polyolefin film on top of a fluorine resin film on a lower mold tool, putting a sheet-shaped rubber member on top of the polyolefin film, moving down an upper mold tool, mold clamping the stacked sheet/films while vacuuming up the air in a cavity and heating the upper and lower mold tools to a temperature which is higher than the molding temperature of the sheet-shaped rubber member while keeping the mold clamping pressure at 50-200 Kg/cm 2 .
  • FIG. 1(A) shows a cross sectional schematic view of a molded rubber article (a rubber plug) according to one embodiment of the present invention.
  • FIG. 1(B) shows a cross sectional schematic view of an exemplary forming process of a rubber plug according to one embodiment of the present invention.
  • a molded rubber article according to the present invention is useful as a sealing member for a container for storing medicinal chemicals like a rubber plug or a cylinder cap because the interface between a bare rubber surface and a polyolefin film layer has a high adherence property, the interface between the polyolefin film layer and a fluorine resin film layer has a high adherence property, and the interfaces are not easily detached.
  • a molded rubber article according to the present invention as an aforementioned sealing member in an efficient manner by adhesively integrating a bare rubber surface, a polyolefin film and a fluorine resin film and preventing from interface detachment between the layers through a process of laminating these films on a sheet-shaped rubber member and forming in a desired shape.
  • a heat sterilization method e.g. a heat sterilization method, an ethylene oxide sterilization method, an autoclaving method, a radiation method and have a property of high light resistance, high whether resistance, high stability and color fastness.
  • a fluorine resin e.g. a polypropylene, a high density polyethylene, an ultrahigh molecular weight polyethylene, a polyethylene terephthalate (PET), a polyethylene naphthalate (PEN) and a thermal plastic elastomer (TPE).
  • a polyolefin e.g. a polypropylene
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • TPE thermal plastic elastomer
  • TPO Olefin TPE
  • SBC styrene TPE
  • TPVC vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU vinyl chloride TPE
  • TPU polyester TPE
  • TPAE polyamide TPE
  • TPF fluorine TPE
  • RB polybutadiene TPE
  • RB polybutadiene TPE
  • EVA ethylene-vinyl acetate TPE
  • EVA ethylene-vinyl acetate TPE
  • a styrene-ethylene-butadiene copolymer SEBS
  • a styrene-butadiene copolymer SBS
  • a styrene-isoprene copolymer SIS
  • a styrene-isobutylene copolymer SIBS
  • SEBS styrene-ethylene-butadiene copolymer
  • SBS styrene-butadiene copolymer
  • SIS styrene-isoprene copolymer
  • SIBS styrene-isobutylene copolymer
  • a synthetic rubber e.g. a regular butyl rubber, a halogenated butyl rubber, an isoprene rubber, a butadiene rubber, a styrene butadiene rubber, a nitrile rubber, a natural rubber, a rubber material containing EPDM, polybutadiene or polyisobutylene (including thermoplastic elastomer) as a major component and a kind of thermal plastic elastomer compound rubber.
  • a synthetic rubber e.g. a regular butyl rubber, a halogenated butyl rubber, an isoprene rubber, a butadiene rubber, a styrene butadiene rubber, a nitrile rubber, a natural rubber, a rubber material containing EPDM, polybutadiene or polyisobutylene (including thermoplastic elastomer) as a major component and a kind of thermal plastic elastomer compound rubber.
  • At least a portion of a molded rubber article for sealing (made of a plastic material (e.g. a thermal plastic elastomer) or a rubber material) which may directly contact with stored chemicals needs to be made of an inactive and safest material.
  • a plastic material e.g. a thermal plastic elastomer
  • a rubber material e.g. a rubber material
  • a fluorine resin film is most suitable and a polytetrafluoroethylene (PTFE), a tetrafluoroethylene-perfluoro alkyl vinyl ether copolymer (PFA), a tetrafluoroethylene-ethylene copolymer (ETFE), a tetrafluoroethylene-hexafluoropropylene copolymer (FEP), a polychlorotrifluoroethylene (CTFE), a polyvinylidene fluoride (VdF), a trifluoroethylene-ethylene copolymer, a polytetrafluorodioxolecopolymer, a polyvinyl fluoride can be used as a fluorine resin film in view of a high light resistance property and a high vapor permeability, and PTFE, PFA, ETFE, FEP and VdF are preferable and PTFE is more preferable in view of a high antifouling property and a high heat resistance property
  • a PTFE has an excellent chemical stability to prevent from dissolution and expansion in any chemicals and a good sliding property with a small mechanical friction coefficient.
  • a PTFE also has the highest melting temperature of 327° C. among thermo-plastics and a melt flow rate (a general barometer which is indicative of a flow property of resins in a solution state above the melting temperature, and a PTFE has good characteristics of maintaining a uniform dispersed state above the melting temperature, keeping the shape after returning to the normal temperature and preventing from property degradation when it is formed in a film.
  • adhesion strength cannot be obtained for a certain kind of materials of the sealing member (rubber member) and the adhesion strength may become weak depending on a composition component in a rubber composition.
  • a plastic layer having a good adherence property with a fluorine resin film and a bare rubber surface is interposed between them in order to improve the adhesion strength between the fluorine resin film and the bare rubber surface.
  • thermoplastic resin film (like as a PTFE film) having a property which is similar to a PTFE film under conditions of heating, cooling, irradiation of radial ray or electromagnetic ray, application of pressure and reduction in pressure and having a melt flow rate which is close to that of a PTFE.
  • a polyolefin film is suitable for such a material which satisfies the requirement of a good adherence property with both a fluorine resin film and a bare rubber surface. It is most suitable to use an ultrahigh molecular weight polyethylene with a molecular weight of 1 million to 7 millions, especially more than 5 millions.
  • a film having a property which is similar to that of a fluorine resin film when a fluorine resin film is not a PTFE can be chosen from polypropylene, polyethylene, PET, PEN and nylon.
  • the range of 30-200 ⁇ m is preferable for a rubber plug for medical use.
  • a range of 10-100 ⁇ m is selected the void ratio of a thin film becomes low and the level of defectiveness becomes low.
  • a too thin fluorine resin film is not appropriate because production of the film becomes difficult and the laminating of a film on a molded rubber article becomes impossible by exceeding the handling limitation.
  • a too thick fluorine resin film is also not appropriate because it may damage a sealing performance of a sealing molded rubber article according to the present invention.
  • a polyolefin film of a thickness of 10-100 ⁇ m It is impossible to obtain a uniform adhesion strength because of a low accuracy in film thickness if a too thin polyolefin film is used. A too thick polyolefin film may damage the sealing performance of a sealing molded rubber article.
  • the total thickness of a laminated double film layer of the fluorine resin film and the polyolefin film is preferable to set to 20-300 ⁇ m.
  • a too thin double film layer is not practical because the film strength becomes too low.
  • a too thick double film layer may damage the sealing performance of a sealing molded rubber article according to the present invention because the elasticity becomes too high.
  • a fluorine resin is inactive and does not form ion bonding nor covalent bonding with contacted surfaces.
  • the hydrogen bonding formed by sharing hydrogen atoms on the surface where fluorine atoms are contacting is considered not so strong.
  • the origin of the high adhesion strength on the interface between the PTFE layer and the ultrahigh molecular weight polyethylene layer and the interface between the ultrahigh molecular weight polyethylene layer and the bare rubber surface comes from according to the present invention, it is considered to be based on a physicochemical theory of the bound interface, i.e. “the adhesion strength between two articles depends on a shape of the surface of the articles which contacts with an adhesive feature between two articles, and the adhesion strength is enhanced by the fact that a larger adhesive surface is obtained when the articles are wet”.
  • a fluorine resin PTFE used in the present invention has the SP value (theoretical value) of 6.2 which is smallest among plastics.
  • Composite rubbers and natural rubbers have relatively small SP values in the range between 7 and 9.
  • a polyethylene has a SP value of 7.7-8.4 which is about same or less than that of rubbers. It is considered that an ultrahigh molecular weight polyethylene has a SP value which is about same or less than that of rubbers but larger than that of PTFE.
  • An ultrahigh molecular weight polyethylene has a high stability because it has a high heat resistance and a high chemical resistance. It also has a melt flow rate of about 0 and a property which is close to that of PTFE.
  • a fluorine resin film according to the present invention has a good adherence property even if no surface processing is applied.
  • a sealing molded rubber article having the aforementioned configuration according to the present invention can be realized by a process comprising putting a polyolefin film as an intermediate layer on a fluorine resin film, putting a sheet-shaped rubber member on the polyolefin film, molding the laminated films in a form of a molded rubber article by heating and applying pressure, thereby laminating of a fluorine resin layer with a high adhesion strength.
  • An appropriate size of fluorine resin film is put on a lower press mold tool having plural cavities, a polyolefin film is put on the fluorine resin film, a sheet-shaped rubber member is put on the polyolefin film (additionally a polyolefin film and a fluorine resin film are put on them if the both sides need to be laminated) and a upper press mold tool is moved down.
  • the lower press mold tool and the upper press mold tool are heated, a mold clamping pressure is applied to both the lower press mold tool and the upper press mold tool while vacuuming up the inside of the mold tools for deaerating the inside of the mold tools.
  • the material of the sheet-shaped rubber member becomes fluid and enters in the cavities in a form of a laminated double film layer.
  • the sheet-shaped rubber member is compressed and heated in the cavities to cause diluting and cross-linking reaction.
  • the molding is completed by removing the generated gas by vacuuming.
  • the heating temperature for the upper and lower mold tools is set to higher than the cross-linking temperature of the sheet-shaped rubber member and higher than the softening temperature of the rubber member if no cross-linking reaction is required.
  • the mold clamping pressure is set to about 50 ⁇ 200 Kg/cm 2 .
  • the heating temperature for the upper and lower mold tools is properly set to a temperature (molding temperature) for the most appropriate viscosity for molding depending on the cross-linking temperature and softening characteristics of a rubber material.
  • an aimed molded rubber article is produced by opening the upper and lower mold tools, removing a molded article from the mold tools and cutting the surrounding part of the molded articles properly.
  • a molded rubber article (a rubber plug) which has a cross section shown in FIG. 1(A) was produced by the following process.
  • FIG. 1(A) shows a rubber member 300 molded in a shape of a rubber plug, a fluorine resin film layer 100 for covering at least the surface of the rubber plug which may contact medicinal chemicals (the entire surface of the rubber plug in this example) and a polyolefin film layer 200 interposed between the rubber member 300 and the fluorine resin film layer 100 .
  • SIBS elastomer Kaneka Corp. “SIBSTAR ®” of 100 pts.wt. and a cross-linking agent (polysiloxane including hydroxy group) of 2 pts.wt. are kneaded by an open roll, and a sheet-shaped rubber member of a thickness of 10 mm was obtained by heating after aging for 24 hours.
  • a PTFE film 100 of a thickness of 50 ⁇ m and an ultrahigh molecular weight polyethylene film 200 of a thickness of 50 ⁇ m having a molecular weight of 5.5 millions were put on the lower mold tool LD of the mold tool shown in FIG. 1(B) as a schematic cross sectional view.
  • the sheet shaped rubber member 300 was put on the ultrahigh molecular weight polyethylene film 200 , and additionally an ultrahigh molecular weight polyethylene film 200 and a PTFE film 100 were put on the sheet-shaped rubber member 300 .
  • the upper mold tool UD was moved down.
  • the upper and lower mold tools UD, LD were heated to 150 ⁇ 180° C. and the inside of the cavity CV was vacuumed up through the vacuuming outlet T.
  • a molding under heating and pressurization was performed at a mold clamping pressure of 100 Kg/cm 2 for 10 minutes.
  • the molded article was cut along the cavity and a molded rubber article (a rubber plug) according to the present invention shown in FIG. 1(A) was obtained.
  • a PTFE film laminated rubber plug was obtained by a process which is same as that for Embodiment 1 other than that it used only PTFE films but used no ultrahigh molecular weight polyethylene film.
  • Reed-shaped test samples were made by laminating a PTFE film 100 on only one side of a sheet-shaped rubber member 300 with an interposed ultrahigh molecular weight polyethylene film 200 (Embodiment 1) and without an interposed ultrahigh molecular weight polyethylene film 200 (Comparative example 1) using processes which is similar to those for Embodiment 1 and Comparative example 1.
  • test samples were formed so that the sheet-shaped rubber member 300 , the interposed ultrahigh molecular weight polyethylene film 200 and the PTFE film 100 were not adhered each other.
  • An end portion of the rubber member 300 of the test sample was fixed to a lower fixing jig and one end portion of the PTFE film 100 was fixed to an upper fixing jig.
  • one end portion of the ultrahigh molecular weight polyethylene film 200 was not fixed to the upper fixing jig, but only the PTFE film 100 was fixed to the upper fixing jig.
  • the PTFE film 100 and the rubber member 300 were detached by pulling the upper fixing jig while moving up the upper fixing jig at a test speed of 500 mm/min using an autograph (SHIMAZU Corp. Autograph AG-100B). A maximum loading value was measured at the time of detachment. The test was performed 10 times for each group of test samples.
  • the PTFE film 100 was detached from the rubber member 300 at an average maximum load of about 10N in case of the test samples according to Comparative example 1. Detachment occurred neither at the interface between the PTFE film 100 and the ultrahigh molecular weight polyethylene film 200 nor the interface between the ultrahigh molecular weight polyethylene film 200 and the rubber member 300 . The measurement ended by fracture in the rubber member 300 at the load of about 20N.
  • tow containers containing methyl alcohol of 160 cc were sealed by a rubber plug according to Embodiment 1 and a rubber plug according to Comparative example 1 respectively, the two containers were put in an atmosphere of a temperature of 40° C. for 1 week, and the remaining volume of methyl alcohol in each container was measured. The measurement was performed 10 times for each case as the detachment strength test.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)
  • Closures For Containers (AREA)
US12/735,231 2007-12-26 2008-12-26 Molded rubber article Abandoned US20100264139A1 (en)

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JP2007-334011 2007-12-26
PCT/JP2008/073955 WO2009082034A1 (fr) 2007-12-26 2008-12-26 Moulages en caoutchouc

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US9878101B2 (en) 2010-11-12 2018-01-30 Sio2 Medical Products, Inc. Cyclic olefin polymer vessels and vessel coating methods
US9272095B2 (en) 2011-04-01 2016-03-01 Sio2 Medical Products, Inc. Vessels, contact surfaces, and coating and inspection apparatus and methods
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US9903782B2 (en) 2012-11-16 2018-02-27 Sio2 Medical Products, Inc. Method and apparatus for detecting rapid barrier coating integrity characteristics
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US9863042B2 (en) 2013-03-15 2018-01-09 Sio2 Medical Products, Inc. PECVD lubricity vessel coating, coating process and apparatus providing different power levels in two phases
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ES2688901T3 (es) 2018-11-07
EP2223677A1 (fr) 2010-09-01
JP5572859B2 (ja) 2014-08-20
DK2223677T3 (en) 2018-12-03
JP5721035B2 (ja) 2015-05-20
JPWO2009082034A1 (ja) 2011-05-12
WO2009082034A1 (fr) 2009-07-02
JP2014131874A (ja) 2014-07-17
EP2223677A4 (fr) 2010-12-22
EP2223677B1 (fr) 2018-08-22
TR201815698T4 (tr) 2018-11-21

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