US20020098333A1 - Piezoceramic device - Google Patents

Piezoceramic device Download PDF

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Publication number
US20020098333A1
US20020098333A1 US09/736,266 US73626600A US2002098333A1 US 20020098333 A1 US20020098333 A1 US 20020098333A1 US 73626600 A US73626600 A US 73626600A US 2002098333 A1 US2002098333 A1 US 2002098333A1
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United States
Prior art keywords
ceramic
cations
positions
partial pressure
perovskite
Prior art date
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Abandoned
Application number
US09/736,266
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English (en)
Inventor
Adalbert Feltz
Sigrid Gansberger
Heinz Florian
Harald Kastl
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TDK Electronics AG
Original Assignee
Epcos AG
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Publication date
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Assigned to EPCOS AG reassignment EPCOS AG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FELTZ, ADALBERT, FLORIAN, HEINZ, GANSBERGER, SIGRID, KASTL, HARALD
Publication of US20020098333A1 publication Critical patent/US20020098333A1/en
Priority to US11/406,587 priority Critical patent/US7855488B2/en
Priority to US12/785,081 priority patent/US8209828B2/en
Abandoned legal-status Critical Current

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/05Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
    • H10N30/053Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes by integrally sintering piezoelectric or electrostrictive bodies and electrodes
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    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal

Definitions

  • the present invention relates to a piezoceramic device and a method for manufacturing it wherein the device includes a stack of at least two ceramic layers and an electrode layer arranged between the two ceramic layers.
  • Such devices may comprise a plurality of layers and uses. For example, they may be used in: actuators for effecting a low-inertia mechanical vibration of comparably high force via application of a select control voltage; bending elements to effect a high mechanical vibration of less force via application of select control voltage; or production of high electrical voltages. Piezoceramic devices may serve to detect mechanical acoustic vibrations and/or serve in their production via implementation in relevant devicse.
  • the electrodes may comprise Ag/Pd in the molar ratio 70/30. At up to several hundred electrode layers, the piezoceramic devices are burdened with substantial costs.
  • the precious metal electrodes permit the elimination of thermal dispergers and binders as well as other organic additives used in the process of ceramic foil production.
  • organic components of screen printing-metal paste of the multilayer stacks are eliminated via air depolymerisation and oxydation such that a later sinter condensation at approximately 1100° C. to 1150° C. is made possible without damaging effects. Such effects may for example be effected by residual carbon which negatively influences the characteristics of the ceramics due to reduction reactions.
  • La 2 O 3 or Nd 2 O 3 doped Pb(Zr,Ti)O 3 ceramics are documentated in the literature, including by G. H. Haertling in the American Ceramic Society Bulletin (43(12), 113-118 (1964) and Journal of the American Ceramic Society 54, 1-11 (1971) as well as in Piezoelectric Ceramics , Academic Press, London and New York (1971) of B. jaffe, W. R. Cook and H. Jaffe. Additional discussion may be found in Y. Xu in Ferroelectric Materials and their Applications , Elsevier Science Publishers, Amsterdam (1991).
  • La 2 O 3 in particular Nd 2 O 3 —additives induce the production of cation vacancies in the Pb positions of the crystal structure and at the same time increase the tendency to act as donors, particularly at insufficient oxygen partial pressure, which can lead to a depression of the insulating resistance and a rise in the dielectrcial losses, i.e. the sensitivity of the ceramic towards reduction is increased.
  • the additives stabilize the tetragonal phase and the kinetics of the orientation of the domains in the field direction at the polarity, i.e. the electromechanical behavior of the “soft piezoceramic” is influenced positively by such additives.
  • All of these ceramics are based on Perovskite mixed crystal phases which, in combination with Ag/Pd internal electrodes, produce a relatively positive behavior for the purpose of a piezostack when the debindering (the removal of the binder or binders) and the sinter condensation is performed.
  • Piezoelectrical ceramic masses of the general composition (Pb 1 ⁇ x ⁇ y Sr x Na ⁇ M y ) a [(Nb b Y c Cr d Co e Sb ⁇ ) f Ti g Zr 1 ⁇ f ⁇ g ]O 3 are set out in U.S. Pat. No.
  • the publication DE 9700463 discloses the production of green foils for piezoceramic multilayer devices.
  • the green foils are based on a piezoceramic powder of the type PZT, to which a stochiometric surplus of a heterovalent rare earth metal (up to a content from 1 to 5 molar-%) and a stochiometric surplus of an additional 1-5 molar-% lead oxyde is added.
  • Ag + -ions from the area of Ag/Pd internal electrodes diffuse into the ceramic layers of the multilayer devices such that the heterovalent doping produced cation vacancies are occupied and accordingly result in a filled up Perovskite structure.
  • This structure may be: Pb 0,99 Ag 0,01 La 0,01 [Zr 0,30 Ti 0,36 (Ni 1 ⁇ 3 Nb 2 ⁇ 3 ) 0,34 ]O 3 or Pb 0,96 Ag 0,02 Nd 0,02 (Zr 0,54 , Ti 0,46 )O 3 .
  • a piezoceramic is produced with a comparatively high Curie temperature for applications of up to 150° C.
  • solidity between the Ag/Pd internal electrode (70/30) and the ceramic, as well as growth during the sintering, are positively influenced by building silver into the ceramic.
  • U.S. Pat. No. 5,233,260 discusses piezoactuators which are not produced in the tradiational monolithic manner. Rather, the ceramic layers are separately sintered and only then stacked and agglutinated. This production method is costly. Furthermore, these piezoactuators have the disadvantage that the glue used has a negative effect the electrical characteristics.
  • DE 19749858 C1 sets out the production of COG with internal electrodes formed of a ceramic mass with the general composition (Ba II 1 ⁇ y Pb y ) 6 ⁇ x Nd 8+2x/3 Ti 18 O 54 +z m-% TiO 2 +pm-% Glas at lower PbO content(0.6 ⁇ x ⁇ 2.1; 0 ⁇ y ⁇ 0.6, 0 ⁇ z ⁇ 5.5 and 3 ⁇ p ⁇ 10).
  • a sufficient elimination of the organic components by feeding steam into the nitrogen flux with ⁇ 10 ⁇ 2 Pa oxygen partial pressure at temperatures up to 680° C. and the sinter condensation at 1000° C. is reached by apt glass frit addititives.
  • An advantage of the present invention provides an alternative to the expensive Ag/Pd internal electrodes used in the related art. It is a further advantage to provide a substitution which does not oxidize and remains relatively stable during production. It is still a further advantage to provide a method which can be implemented to enable mass production at reasonable engineering effort and expense and with maximally replicable component characteristics.
  • the present invention encompasses all piezoceramic devices available in a monolithic multilayer formation, and in particular Perovskit ceramic. Modifications by mixed crystal formation via building in cations on the-A positions and/or substitution of the B-cations with suitable replacement cations or combinations thereof can be effected. Ceramic foil production techniques may be employed along with sintering techniques in the formation of the present invention. For example, screen printing can be used for making the copper or copper mixted internal electrodes.
  • Such piezoceramic multilayer devices can be realized for example as actuators by an apt process guide, by which the debindering of the green foil stacks is carried out by steam thereby avoiding the oxidation of the copper containing internal electrodes.
  • the following sinter condensation to a monolithic multilayer device can be carried out in an advantageous ways at about 1000° C., i.e. below the melting temperture of the copper.
  • a further advantage of the present invention may be found in that for a PZT ceramic mass, copper-containing internal electrodes are applied in place of the normally used Ag/Pd internal electrodes (70/30) on the basis of the multilayer foil technique, whereby the practically complete debindering can be successfully done before effecting the sinter condensation, and under inert conditions, in such a way that a lot of steam is supplied to the inert atmosphere during the debindering thereby permitting only a set oxygen partial pressure, and hence leaving the copper containing internal electrodes relatively intact. Accordingly, by the present method, piezoactuators are created which have the same if not superior quality to those currently available. Likewise, the presence of the copper electrodes do not have any deliterious effects on the piezoactuators.
  • a preferred step in the present method includes a step wherein cations are built in on A-positions of the ceramic and at which cations on B-positions are replaced by apt other cations or combinations of cations.
  • bivalent metal cations M II may be built on A-positions of the ceramic. These can be selected for example from a group of elements, which contain barium, strontium, calcium, copper and bismuth. Bivalent metal cations M II from a group of elements including scandium, yttrium, lantanum or from group of lanthanides can be considered for the A-positions of the ceramic.
  • monovalent cations can be built in on the A-positions of the ceramic, which are selected advantegously and from a group of elements which contains silver, copper, sodium and potassium.
  • monovalent cations M II and monovalent cations can be built in on A-positions.
  • a preferred embodiment includes the partial substitution of the quadrivalent cations Zr and Ti on the B-positions of the ferroelectrical Perovskite ceramic.
  • Still a further advantage includes the composition of the ceramic with the general formula
  • the invention includes the realization that the by donors, e.g. a rare earth metal doped piezo ceramic on the basis of PZT, because of the formation of cation vacancies on the A-positions of the Perovskit structure, e.g. according to the composition Pb II 0,97 Nd III 0,02 V′′Pb,0,01( Zr 0,54 Ti 0,46) O 3 (V′′ meaning an empty space), develops a certain affinity to absorb copper from the internal electrodes without destroying them by elimination of equivalent PbO-shares, whereby the latter combination acts as a sinter aid and up to some percentage of PbO is separately added to the ceramic anyway.
  • donors e.g. a rare earth metal doped piezo ceramic on the basis of PZT
  • V′′ meaning an empty space
  • the sinter condensation is supported by the known mobility of the copper ions and leads, by the copper migration, to a solid adhesion between the electrode layer and ceramic such that delaminations can be effectively avoided.
  • FIG. 1 depicts temperature control during debindering and sintering
  • FIGS. 2 a and 2 b depict a partial cross section of a multilayer stack with alternating sequence of PZT ceramic foils and Cu-internal electrodes;
  • FIGS. 3 a and 3 b depict a measuring curve of copper content of piezoceramic layer and a section view of the piezoceramic layer;
  • FIG. 4 depicts a diagram of an excursion curve for a polarized PZT-piezoactuator with Cu-internal electrodes
  • FIG. 5 depicts a calculation of thermodynamic data as curves for different H 2 /H 2 O concentrations.
  • a piezoceramic Perovskite-mixed crystal phase is built according to the following steps: TiO 2 , ZrO 2 (each may be from a mixed precipitation produced precursor (Zr, Ti)O 2 ) and PbCo 3 (e.g. Pb 3 O 4 and dopants like La 2 O 3 or from another oxyde of the rare earth metals) and if necessary an additive of CuO based raw material mixture is set in its composition on the morphotropic phase interface with a PbO-surplus of maximally 5% to support the sinter condensation; for even distribution, the component undergoes a grinding step in diluted suspension and is calcinated after the filtering; and drying occurs at 900 to 950° C.
  • the finely ground powder is suspended in a diluted slip with approx. 70 m-% solid substance content by use of a disperger, thus corresponding to approximately 24 vol.-%.
  • the optimal dispersing dispergator portion is separately determined in a series of tests, which can be recognized by obtaining a certain viscosity minium.
  • approximately 6 m-% of a commercial binder is added to the dispersed suspended solids, which is thermohydrolytically degradable. Accordingly, a diluted polyurethane dispersion has been shown to have advantage effects. It is mixed in a disperse mill and accordingly provided for the process of “foil-pulling” (in particular for the production of a spraying granular apt slip).
  • Compact green discoids produced from the granular) or small square multilayer printed boards (“MLP” produced by stacking and laminating 40 to 50 ⁇ m thick green foils without print and with Cu-electrode paste) can be debindered up to a residue carbon content of 300 ppm in a H 2 O-steam containg inert atmosphere at a defined oxygen partial pressure, which fulfills the condition of the coexistency of PbO and in particular Bi 2 O 3 -containing piezoceramic and copper.
  • MLP small square multilayer printed boards
  • the hydrolytical separation of the binder takes place primarily at a low temperature of 200 ⁇ 50° C. and at a steam partial pressure larger than 200 mbar.
  • the oxygen partial pressure is set to a value which is well-tolerated by the copper containing electrodes. This is done by gettering the oxygen from the flow of gas at surfaces of Cu or by adding H 2 .
  • the flow of gas avoids damage to the ceramic.
  • the electrode layers support the debindering, because preferred paths for a binder transportation is created by them, there is still a considerable debindering time necessary, particularly for the actuators with 160 electrodes (measurements 9,8*9,8* 12,7 mm 3 ).
  • the invention enables herewith the production of actuators with more than 100 internal electrodes, which has the advantage of a highly obtainable actuator-excursion.
  • Examples for a debindering control are found in table 1 by indicating the residue carbon content of the obtained devices.
  • the dew point for steam of both debindering programs lies at 75° C., the partial pressure of the steam corresponds to 405 mbar.
  • FIG. 1 shows the temperature control during the debindering and sintering.
  • the steam partial pressure supplied with the nitrogen flux corresponding to a dew point of 75° C. is indicated as well.
  • the sinter condensation is effected at 1000° C. without creating a reductive degradation of the ceramic.
  • the dielectrical and especially the piezoelectrical characteristics of the obtained samples with the measurements of approximately 10.10 mm 2 and 0,7 (in particular 2 mm consistency) are measured after contacting by sputtering of Au-electrodes and compared with the air-debindered (sintered at 1130° C.) samples of the same geometry.
  • Table 4 depicts effective piezoelectrical coupling factors of the MLP samples from table 3 for two fundamental vibrations, determined from the measurement of each 3 MLP samples, sintered under the indicated conditions (a), (b), (c) and (d) in table 2, Planar vibration Consistency mode of vibration MLP f S/kHz f p/KHz k eff f S/kHz f p/KHz k eff (a) 158 ⁇ 1 191 ⁇ 2 0.56 ⁇ 0.01 3292 ⁇ 15 3848 ⁇ 79 0.52 ⁇ 0.03 (b) 166 ⁇ 2 198 ⁇ 4 0.54 ⁇ 0.01 2900 ⁇ 78 3197 ⁇ 25 0.42 ⁇ 0.05 (c) 163 ⁇ 1 189 ⁇ 5 0.51 ⁇ 0.04 2830 ⁇ 111 3100 ⁇ 108 0.40 ⁇ 0.02 (d) 154 ⁇ 2 186 ⁇ 2 0.56 ⁇ 0.03 2668 ⁇ 36 3048 ⁇ 47 0.48 ⁇ 0.03
  • Electromechanical coupling factors which are in the area of the air-sintered samples are accrued from the produced samples sintered commonly under these conditions with copper.
  • the results of an excursion measurement on ceramic samples MLP are listed in table 5.
  • the excursion ⁇ h was determined parallely to the polarized direction 3, in which the measuring voltage was set.
  • the excursion measurement was carried out by inductive path measuring by setting up an electrical field E with a field strength of 2000 V/mm. Prior to this measurement, the samples were impinged by a field strength of 2000 V/mm in the polarized direction to rule out after-polarity effects and increased hysteresis because of the bedding after the polarity.
  • d 33 is a geometrically independent value for the piezoelectrical large signal characteristics of the examined ceramic.
  • Table 5 sets out an excursion measurement of square ceramic samples ML: (edge length 1, consistency h) with the composition according table 2 by setting a voltage of 2kV/mm. Electrical measurement voltage U, excursion ⁇ h, and the piezoelectrical constant d 33 are indicated.
  • a Cu-screen print paste which has a metal content as high as possible of approx. 75 m-% and is processed with a special high-polymer and is thereby a very viscous binder (which produces at already ⁇ 2 m-%, related to the solid susbstance content, a viscosity as thixotrope as possible, preferably >2000 mPa*s).
  • multilayer samples “VS” with up to 20 internal electrodes are produced for sampling purposes.
  • piezostacks with 100 to 300 Cu-internal electrodes are built up in a second step and are debindered and sintered under the above mentioned conditions of a defined oxygen partial pressure in the presence of steam.
  • the piezoceramic green foils are produced in a consistency, which produces, by considering the linear shrinkage during the sintering of typically 15%, a piezoceramic consistency from 20 to 200 ⁇ mm.
  • the Cu-electrodes have a layer consistency from 1 to 3 ⁇ m after the sintering.
  • FIG. 2 a and 2 b depict a schematic cross section of a multilayer stack with an alternating sequence of PZT ceramic foils and Cu-internal electrodes in 500 times (FIG. 2 a ) and in 1000 times (FIG. 2 b ) enlargement.
  • the green foils produced according to the method of the consistency from 40 to 50 ⁇ m are further processed according to the multilayer ceramic condensators method.
  • the printing of the square cut PZT ceramic foils is done mechanically by screen printing technique (400 mesh) with the piezo actuators common electrode design by usage of a commercial Cu-electrode paste.
  • the stacking is done such that on every two non-printed foils a printed one follows. 100 piezo actuators in a green condition are received from the block, after laminating, and pressing or sawing.
  • the debindering is carried out according to the FIG. 1 shown temperature time diagram in nitrogen stream by adding steam and hydrogen so that there is a target value from 5*10 ⁇ 2 to 2*10 ⁇ 1 Pa for the O 2 partial pressure produced in the area of 500° C. Essentially, lower oxygen partial pressures occur locally during the debindering.
  • the ceramic is not subject to the reductive degradation in the temperature area of the debindering, because the equilibrated oxygen partial pressure is lowered as well, conditioned thermodynamically, and the reduction processes are kinetically sufficiently obstructed.
  • the green parts of the multilayer piezo actuators still show a residue content of carbon of 300 ppm after the debindering and are afterwards ready to be sintered in the same set atmosphere without causing a reductive degradation which lead to cracking, delamination and eventually to drifting of the internal electrodes because of the production of a low melting Cu/Pb-alloy.
  • [0063] is used for setting a certain oxygen partial pressure.
  • K D p ⁇ ( O 2 ) 1 2 ⁇ p ⁇ ( H 2 ) p ⁇ ( H 2 ⁇ O )
  • thermodynamic data a certain oxygen partial pressure is thereby determined at a given temperature for a defined partial pressure ratio of steam and hydrogen.
  • the calculation of the thermodynamic data produces the data depicted in FIG. 5, namely the curves for different H 2 /H 2 O ratios of concentration.
  • the gas composition is selected in such a way, that the requested oxygen partial pressure is produced at sinter temperature T Sinter .
  • T Sinter sinter temperature
  • This condition is for example depicted in FIG. 5.
  • the p(O 2 ) runs parallel to the other curves with decreasing temperature.
  • the p(O 2 ) value is low for T ⁇ T Sinter , which is still tolerable if needed.
  • the gas control curve Cu1 according to table 7 corresponds to this process.
  • the equilibrium of Pb/PbO falls short starting at approx. 900° C., conditioned by the narrow thermodynamic window through which metallic lead is produced if there is sufficient kinetic activity.
  • FIG. 5 shows the calculated course of the partial pressure for the different ratios of concentration of the gases.
  • the sinter profile is as follows: the holding time at maximal temperature lies between 2 and 12 hours.
  • the heating up ramp and the cooling down ramp are effected at 5 K/min; and the actuators are slowly heated up at 1 K/min.
  • the in steps adjusted set-up of the oxygen partial pressure (FIG. 5) runs in conformity with the temperature curve, which is obtained by an alteration of the forming gas flow meter. Thereby, the steam partial pressure (100 g/h) is constant.
  • the obtained ceramic is tightly sintered to >96% and shows mostly homogenous low porosity.
  • the sinter grains grow according to the piezoelectrical characteristics with an advantageous medium grain size of 0.8-5 ⁇ m. Intact and crack-free actuators are obtained.
  • the sequence of the internal electrodes and PZT ceramic layers is shown in a section in FIGS. 2 a and 2 b .
  • the piezo actuators are ground and polished for the finishing and contacted in the area of the exiting internal electrodes according to applications common to Cu-paste and burned-in at 935° C. according to a preset temperature time curve.
  • the piezo actuators respond to the electrical measuring after the application of wires by known Bond technology.
  • FIG. 4 The diagram of a vibration curve for a polarized PZT-piezoactuator with 160 Cu-internal electrodes is depicted in FIG. 4. A density of 0,123% is produced by a voltage setting of 140,6 Volt at a consistency of 70 ⁇ m of the PZT ceramic layers. The piezoelectrical coefficient in direction to the applied field d 33 is 614,6 10 ⁇ 12 m/V.

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US20100294419A1 (en) 2010-11-25
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US7855488B2 (en) 2010-12-21
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JP2007150350A (ja) 2007-06-14
ATE481743T1 (de) 2010-10-15
EP1240675A2 (de) 2002-09-18
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US20060251911A1 (en) 2006-11-09
US8209828B2 (en) 2012-07-03
DE20023051U1 (de) 2003-01-09
CN1409876A (zh) 2003-04-09

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