TWI593541B - Resin mold sealing apparatus - Google Patents

Description

Resin molding device

The present invention relates to a resin molding apparatus, and particularly to an effective resin molding apparatus technique which is applied when a resin is molded using a granular resin or a powdery resin-sized granular resin (referred to as a particulate resin in the present invention).

In Japanese Laid-Open Patent Publication No. 2009-234000, a technique of supplying a particulate resin to a resin source is disclosed. This technique utilizes an optical device that can be stretched in the vertical direction and a diffuser that is used to diffuse the resin in the optical device to supply the particulate resin (diffusion method).

[Advanced technical literature]:

Patent Document 1: JP-A-2009-234000

Among the resin molding apparatuses provided with the resin supply part, one of them is a granular resin which is placed on one side of the working member (the supplied portion) of the resin supply portion to complete the supply, and the workpiece is conveyed to the press portion after being pressed. The machine portion heats the particulate resin to harden it, and forms a resin mold portion on the workpiece.

Among the resin supply methods of such a resin supply portion, there is a method in which the granular resin of the cylindrical holder held by the stopper is held at the bottom, and the opening door is dropped onto the workpiece to complete the supply (open mode). Moreover, one of the other resin supply methods is After the resin is poured into the lower part, the granular resin is poured onto the working piece to complete the supply, and the table on which the resin is dropped or the working piece is moved in the XY direction, and the granular resin is dropped on one side of the working piece in a book form to complete The method of supply (writing method). In addition, there is also a method of supplying a granular resin to a workpiece by a manual method.

By using an open method, a writing method, a diffusion method, or the like, a granular resin is spread over one surface of the workpiece to complete the supply. Even if it is originally dropped by the granular resin, the stacked surface actually forms irregularities. Specifically, for example, even if the granular resin is supplied in a uniform thickness to the workpiece on which the electronic components arranged in a matrix are mounted, irregularities corresponding to the electronic components are generated on the surface on which the resin is supplied. When the working member for supplying the resin is compression-molded in such a manner, air pockets are generated between the metal mold and the workpiece, so that the air is not sufficiently discharged, and the molded article (resin molding portion) may be unfilled (vacuum). Such as the formation of bad phenomena, must be considered.

An object of the present invention is to provide a technique capable of reducing molding defects of a molded article. The invention and other objects and novel features thereof will be apparent from the description and accompanying drawings.

In the invention disclosed in the present invention, a representative outline thereof will be briefly described below.

A resin molding apparatus according to an embodiment of the present invention includes a resin supply portion that supplies a working material to a workpiece by means of a dropping method, and a pair of a workpiece for clamping and supplying a granular resin to heat and harden the workpiece. The press part of the metal mold. The resin supply department, more a workpiece loading portion for dropping the granular resin on the workpiece, loading the workpiece, and arranging the workpiece loading portion directly under the resin, and for moving at least the resin lower portion or the workpiece loading portion A drive mechanism.

Here, the resin supply portion further includes a first storage portion for storing the granular resin, which is smaller than the first storage portion for temporarily storing the particulate resin from the first storage portion, and supplying the granular resin to The second storage portion of the resin lowering portion and the workpiece loading portion are used to measure the weight of the pellet resin drop amount in a state in which the workpiece is loaded. The resin supply portion is configured such that the first storage portion is fixed, and the resin lower portion and the second storage portion are moved by the drive mechanism, and the workpiece loading portion is fixed.

Therefore, the movable portion including the resin can be reduced in weight and size, and the resin can be smoothly moved to the lower portion, and the error between the measured amount of the weight meter and the predetermined amount of the drop can be corrected. This is related to reducing the formation defects such as unfilling.

Alternatively, the resin supply portion is configured such that the resin lower portion is fixed, and the workpiece loading portion is moved by the drive mechanism.

Therefore, the granular resin can be correctly supplied to the predetermined position in a predetermined supply amount in the horizontal plane of the workpiece W. This matter is also related to the reduction in forming defects such as unfilling.

Further, in the resin molding apparatus, the workpiece loading unit relatively moves the resin supply unit by the drive mechanism, and the granular resin is continuously dropped from the resin supply unit to the workpiece. In the upper portion, a resin portion is formed to form a resin, and a resin portion higher than the base resin portion is formed in the center portion of the base resin.

In the case where the surface of the underlying resin portion has irregularities, the molten resin can be discharged from the medium-high resin portion to the surface of the resin portion of the pad body to fill the unevenness. Therefore, it is possible to reduce the formation failure such as unfilling.

Further, the resin molding apparatus has a preheating portion provided in the middle of the workpiece conveying path from the resin supply portion to the pressing portion, whereby the temperature is lower than the forming temperature, and is preheated to the supplied resin resin. The work piece.

Therefore, it is possible to reduce the air between the particulate resins by using the molten resin. That is, it is possible to prevent air from being trapped inside the resin mold portion during molding. This is related to reducing the formation of bad conditions such as not filling.

Further, the cooling unit is provided in the middle of the workpiece conveyance path from the preheating section to the presser section to cool the preheated workpiece.

Therefore, even when the preheating portion is heated to the particulate resin, the gelation time to the molding can be suppressed. It also ensures the fluidity of the resin during forming. Therefore, even if the surface of the underlying resin portion has irregularities, the molten resin can be discharged from the medium-high resin portion to the surface of the underlying resin portion, so that molding defects such as unfilling can be reduced.

In the invention disclosed in the present invention, the effect obtained by the representative ones will be briefly described as follows. Resin mold according to an embodiment of the present invention The sealing device can reduce the molding failure of the molded article.

The following embodiments are described in the following sections, but are not mutually exclusive in principle, and one of them is a part of the other, or all of the modifications, or a detailed description, and a relationship. Therefore, the parts having the same function in all the drawings are given the same symbols without repeated explanation. The constituent elements shown in the embodiments are not essential to the present invention. In addition, the number of components (including the number, the numerical value, the quantity, the range, and the like) is not limited to the specific number except for the case where it is specifically indicated or the principle is clearly limited to a specific number, and may be a specific number or more. the following. Further, in the case of the shape of the constituent elements or the like, the shape and the like may be substantially similar or similar except for the case where the singularity and the principle are clearly indicated.

(Embodiment 1)

First, the outline of the resin molding apparatus 1 will be described with reference to Fig. 1 . The resin molding apparatus 1 includes a workpiece resin supply unit A, a workpiece storage unit B, a molding processing unit C, and a preliminary processing unit D. In the resin molding apparatus 1, between the workpiece resin supply unit A and the workpiece storage unit B, a plurality of (two in the first drawing) forming processing unit C and one preliminary processing unit D are provided. In the resin molding apparatus 1, the workpiece W is transported by the transfer arm 4, 5 (cargo machine, unloader) that moves over the conveyance rail 2 of each part, and the work piece resin supply part A, the preparation processing unit D, the molding processing unit C, and the workpiece storage unit B are transported in the order. Further, in the present embodiment, the preliminary processing unit D is provided. Assuming that no one is provided, the forming processing unit C can be provided at the position of the preliminary processing unit D. Further, the number of installations of the forming processing unit C can be appropriately increased or decreased in accordance with the processing capability of each unit.

The workpiece W is a rectangular substrate (for example, a wiring substrate) on which an electronic component (for example, a semiconductor wafer) is mounted. After the work piece W is subjected to the forming process, the electronic component is molded by the resin mold portion. The resin used as the resin mold portion is a thermosetting resin (epoxy resin, enamel resin, etc.) and contains a resin composition adjusted at a predetermined content (a filler such as cerium oxide or alumina, a release agent, and Coloring agents, etc.). Further, the shape of the resin is a small resin having a size of a pellet or a powdery resin (referred to as a pellet resin in the present invention).

The work piece resin supply unit A includes a supply magazine 6 , an array unit 7 , a supply table 8 , a thickness measuring unit 11 , and a resin supply unit 12 . In the workpiece resin supply unit A, the workpiece W is conveyed in the order of the supply cassette 6, the array unit 7, the supply stage 8, the thickness measuring unit 11, and the resin supply unit 12.

Specifically, the workpiece W accommodated in the supply magazine 6 is transported to the supply table 8 in a predetermined direction in the alignment unit 7 by a transport mechanism (not shown). The work tool W sent to the supply table 8 is transported to the thickness measuring unit 11 by the transport arm 4 (loader) that is moved on the transport rail 2.

In order to adjust the supply of granular resin supplied to the workpiece W The thickness measurement unit 11 measures the thickness of the workpiece W before molding. The thickness measuring unit 11 includes a table 13 on which the workpiece W is loaded from the supply table 8 , and is transported from the side of the transport rail 2 to the transport rail 14 on the resin supply unit 12 side, and the measuring unit 15 .

The measuring unit 15 has an optical distance measuring device such as a laser displacement meter, and can measure the state (for example, undercut) or height of the electronic component, or the thickness of the substrate. The work piece W is moved on the conveyance rail 14 in a state of being mounted on the table 13 and is subjected to thickness measurement in the measurement unit 15 before being conveyed to the resin supply unit 12. In the configuration, the amount of resin supplied from the resin supply unit can be increased or decreased in the measurement unit 15 in accordance with the number and thickness of the electronic components.

The resin supply portion 12 (dispenser) can supply (drop) the number of particles on the workpiece W. The resin supply unit 12 refers to the amount of fat determined in accordance with the data obtained by the thickness measuring unit 11 and the like, and is supplied to the workpiece W to be deposited. The case of the resin supply unit 12 will be described in detail later.

In this way, the workpiece W having the particulate number of grease deposited on the workpiece resin supply unit A is transported to the preliminary processing unit D by a transport mechanism (not shown). This preliminary processing unit D has a preheating unit 16, a cooling unit 17, and a table 18. The workpiece W is conveyed in the order of the preheating unit 16, the cooling unit 17, and the table 18 in a state in which the number of particles of the resin is supplied from the resin supply unit 12.

The preheating portion 16 is preheated to the workpiece W at a temperature at which all of the heater forming temperatures of the forming processing portion C are low. Moreover, the preheating section 16 is provided The workpiece W is transported from the resin supply unit 12 to the forming unit C. The case of the preheating section 16 will be described in detail later. The preheated work piece W is transported to the cooling unit 17 by a transport mechanism (not shown).

The work piece W heated by the preheating section 16 is cooled by the cooling unit 17. Further, the cooling unit 17 is provided in the middle of the workpiece conveying path from the preheating unit 16 to the forming processing unit C. The case of the cooling unit 17 will be described in detail later. The cooled work piece W is transported to the table 18 by a transport mechanism (not shown).

In this way, the workpiece W that has been subjected to the preliminary processing in the preliminary processing unit D is transported to the forming processing unit C by any one of the transport arms 4. The molding processing unit C has a press unit 21 (metal mold mechanism). Here, in the forming processing unit C, the transport arms 4 and 5 can be expanded and contracted from the transport rail 2 side to the press unit 21. The transport arm 4 (loader) is used to transport the work piece W into the press unit 21, and the transport arm 5 (unloader) is used to carry out the work piece W from the press unit 21.

The press portion 21 is sandwiched by a pair of metal molds, and a working member of a pellet resin is supplied, and is heated in a cavity to heat the pellet resin to mold and seal the resin. The case of the press unit 21 will be described in detail later.

In this way, the workpiece W that is molded by the resin in the molding processing unit C is transported to the workpiece storage unit B by the transport arm 5 . The workpiece storage unit B has a thickness measuring unit 22 and a storage box 23 . In the workpiece accommodating portion B, the workpiece W (molded article) is measured by the thickness measuring portion 22 and the storage box. The order of 23 is carried.

The thickness measuring unit 22 has a configuration similar to that of the thickness measuring unit 11 in order to adjust the amount of supply of the particulate resin to the workpiece W, that is, the table 24, the conveyance rail 25, and the measuring unit 26 are measured to measure the shape. Work piece W thickness.

Further, in the resin supply unit 12, the amount of the particulate resin determined by referring to the data obtained by the thickness measuring unit 22 is supplied to the workpiece W to be deposited. For example, the deviation of the thickness data of the portion where the resin is molded by the measurement unit 26 and the predetermined value are increased or decreased by the amount of the pellet resin deposited in the resin supply unit A, and the feedback control is performed.

The workpiece W (molded article) is moved on the conveyance rail 25 in a state of being mounted on the table 24, and is measured by the measurement unit 26 to be transported to the storage compartment 23 and stored. In this resin molding apparatus 1, a resin mold portion (molded article) is formed on the workpiece W.

Next, the case of the resin supply unit 12 (distribution unit) will be described in detail with reference to FIGS. 2 to 7. In the resin supply portion 12, a first supply process of depositing the particulate resin 27 on the workpiece W in a planar shape, and a second supply process of depositing the particulate resin 27 on the workpiece W in a dot shape are performed as a resin. Supply process. By the first and second supply processes, the resin supply portion 12 supplies the work piece W with the particulate resin 27 equivalent to the primary resin molding amount. On the workpiece W, a plurality of electronic components 29 are arranged in a matrix on a square (rectangular) substrate 28, and the mounting is completed. Further, it is also possible to mold a carrier (worker W) in which a plurality of electronic components 29 are fixed in a matrix.

Further, the resin supply portion 12 has a resin lower portion 32 (for example, a groove or the like) that drops the pellet resin 27 from the tip end of the workpiece W. When the resin lower portion 32 belongs to the groove, the granular resin 27 supplied from the funnel is received by the groove, and the electromagnetic feeder vibrates the groove to feed the granular resin 27 on the leading end side of the groove, and the granular resin 27 is dropped from the groove tip. W.

Further, the resin supply unit 12 has an XY drive table 31 (workpiece mounting portion) that can move the workpiece W in a fixed state and is movable in the XY direction, and can move the drive table 31 in the XY direction (scannable) Supported XY drive mechanism 33 (scanning mechanism). The XY drive mechanism 33 is slid in the X direction by the slider 35 on the X-axis rail 34 by a drive source (not shown), and is also on the slider 35 which is also a Y-axis rail. The slider 36 slides in the Y direction. Further, the resin supply unit 12 is provided to be movable in the XY direction with respect to the drive table 31, and the resin lower portion 32 is fixedly provided.

Further, the resin supply unit 12 has a scattering prevention frame 37 in which the opening 37a is formed in order to prevent scattering when the pellet resin 27 is dropped from the resin lower portion 32 to the workpiece W. The scattering prevention frame 37 is disposed opposite to the driving table 31, and can be interlocked with the driving table 31 in the XY direction. In the frame of the frame 37, the granular resin 27 is dropped in the opening 37a (see Figs. 2 and 5). When the granular resin 27 is dropped from the resin lower portion 32 onto the workpiece W, the scattering of the particulate resin 27 can be prevented by the inner wall of the opening portion 37a of the scattering preventing frame 37.

In the resin supply portion 12 thus constituted, the first supply process is more than half of the total supply amount of the particulate resin 27 to the work piece W (for example) For example, more than 90%), as the first resin to supply the supply. In the first supply process, when the supply of the pellet resin 27 to the workpiece W is carried out from the tip end of the resin lowering portion 32 (see FIG. 2), the stage 31 is moved in the XY direction in the horizontal plane of the workpiece W (see FIG. 3). On the other hand, the bottom resin portion 27a is formed on the workpiece W by writing (see Fig. 4). That is, the particle resin 27 is supplied in the field defined by the workpiece W to supply a majority of the predetermined amount.

An example in which the lower portion 32 is dropped into the granular resin 27 will be described. The lower portion 32 is moved in the opening portion 37a whose plane is a rectangular shape, as shown in Fig. 3, from the one portion A to the edge (X direction) of the adjacent crotch portion B extending the opening portion 37a. Then, the lower portion 32 is moved from the crotch portion B to the adjacent crotch portion C along the edge (Y direction) of the opening portion 37a by a predetermined distance, and then moved to the side AD in the X direction. Then, the lower portion 32 is moved to the crotch portion D by a predetermined distance along the edge (Y direction) of the opening portion 37a, and then moved to the side BC in the X direction. By repeating such an action, the particulate resin 27 is supplied in its entirety. That is, the lower portion 32 is thrown in a writing manner from the crotch portion A to the opposite crotch portion C, and the granular resin 27 is dropped in one piece and supplied to the workpiece W.

The lower portion 32 is dropped on the workpiece W by a predetermined amount of the particulate resin 27 per unit time, and the table 31 is loaded with the workpiece W to be quantitatively moved in the XY direction per unit time, thereby stacking the particulate resin 27 on the workpiece with a uniform thickness. One side of W. Further, the thickness of the supplied resin 27 can also be adjusted by adjusting the moving speed of the stage 31.

In the present embodiment, the scattering prevention shown in FIG. 2 is arranged. In the frame 37, the plurality of electronic components 29 mounted on the substrate 28 in a matrix are disposed on the outermost circumference, and a part thereof is covered by the granular resin 27, and the electronic component 29 on the inner side is entirely made of the granular resin 27 (bottom bottom) Covered by resin 27a). In the installation field in which the plurality of electronic components 29 are mounted, the outer peripheral side region is not covered by the resin 27. The outer peripheral side electronic component 29 is not supplied with the resin 27 on the outer side, and the diffusion of the particulate resin 27 can be suppressed by the electronic component 29 on the outer column side, thereby preventing the peeling of the granular resin 27 during transportation and the mold from being molded during molding. 27 biting. Further, by forming the opening portion 27a in an optimum plan view shape, it is possible to prevent the particulate resin 27 from scattering to the outer peripheral side region, and also to prevent the outer peripheral side region from being covered by the particulate resin 27.

In the resin supply portion 12, the second supply process is to subtract the remaining amount of the first drop amount (for example, 10% or less) from the total supply amount of the particulate resin 27 of the drop work piece W, as the second time. The amount is supplied and supplied. In the second process, the stage 31 is not moved, and the resin 27 is dropped from the tip end of the lower portion 32 to the central portion of the workpiece W (see FIGS. 5 and 6), and the medium-high resin portion 27b is formed on the bottom resin portion 27a. Upper (refer to Figure 7).

In this manner, the stage 31 (workpiece loading unit) is relatively scanned with respect to the lower portion 32 by the XY drive mechanism 33 (scanning mechanism), and the granular resin 27 is continuously dropped from the lower portion 32 by writing on the workpiece W, thereby forming a bottom resin. The portion 27a completes the supply of the resin. Moreover, the base resin portion 27a is formed in the center portion of the bottom resin portion 27a as the high-medium-high resin portion 27b.

Thereby, the supplied amount of the particulate resin 27 can be correctly and easily supplied to a predetermined position in the horizontal plane of the workpiece W. In other words, even if the base resin portion 27a is formed by uniform thickness supply, the total supply amount cannot be accurately controlled. However, after the supply amount of the bottom resin portion 27 is supplied with a predetermined accuracy, the remaining amount can be supplied to the center portion. Such adjustments in supply are still easy, and the supply is properly controlled in all.

Next, the preheating section 16 will be described in detail with reference to Fig. 8. The preheating unit 16 has a table 38 for loading the work piece W, a heater 39, and a frame for heating the table 38 for external heating and the surrounding heater 39. The heater 39 is formed by, for example, an infrared heater. Further, in order to improve the heat efficiency, the heater may be housed in the table 38, and the table 38 may be heated. At this point, the sorption mechanism can be built into the table 38 for easy heat transfer from the table 38.

The preheating unit 16 mounts the workpiece W on which the bottom resin portion 27a and the middle-high resin portion 27b are formed on the table 38, and preheats the workpiece W at a temperature lower than the molding temperature by the heat of the heater 39. Thereby, the particulate resin 27 is melted to prevent scattering of the powder of the particulate resin 27 at the time of conveyance due to adhesion of particles on the surface. In addition, since the resin resin 27 is melted to make the resin dense, the thickness of the bottom resin portion 27a and the medium-high resin portion 27b is reduced, and heating is facilitated.

Next, the cooling unit 17 will be described in detail with reference to Fig. 9. The cooling unit 17 has a table 41 for loading the work piece W, a blower 42, a table 41 for improving the cooling efficiency, and a surrounding blower 42. The frame. Further, in order to further improve the cooling efficiency, an air conditioner can be housed in the table 41 and cooled from the table 41 side. At this time, a suction mechanism may be built in the table 38 to facilitate the heat from the table 41. Further, when the workpiece W heated by the preheating unit 16 is naturally cooled, the workpiece W can be directly removed from the preheating unit 16 to the table 18 (see Fig. 1).

Therefore, even when the preheating unit 16 is heated by the pellet resin 27, the cooling portion 17 can improve the moldability and workability of the press portion, and can suppress the gelation time until the molding time. That is, the fluidity of the resin at the time of molding is ensured.

Moreover, even when the preheating unit 16 is heated by the pellet resin 27, the influence of the time difference from the conveyance of the workpiece W to the preparation unit D to any of the press portions 21 (forming treatment C) is suppressed. That is, the resin is supplied to the workpiece W in each of the press portions 21 in a hardened state, and is uniformized.

Next, the press unit 21 will be described in detail with reference to Figs. The press portion 21 has a pair of metal molds (metal mold mechanisms) for clamping the work piece W to which the granular resin 27 is supplied, and heating the granular resin 27 in the cavity concave portion 45 (referred to as a mold hole) The resin molded portion 27c is formed by hardening (see Fig. 14). The pair of metal molds include a heater (not shown), and the upper mold 43 and the lower mold 44 are disposed opposite to each other, and the lifting operation is performed by a known lifting device (for example, a toggle mechanism). The upper mold 43 is of a fixed type, and the lower mold 44 is of a movable type.

The upper mold 43 has a cavity fixedly assembled to the upper mold base (not shown) The block 46, and the upper mold holder 47 which is assembled to the upper mold base via a spring or the like, and the cavity block 46 are formed in a planar shape having the shape of the resin mold portion 27c formed on the work piece W ( Such as a square) metal module. Further, the upper mold holder 47 is formed of a tubular metal module in which a through hole surrounding the cavity block 46 is formed. Further, a vent pipe (not shown) is formed on the nip surface 43a of the upper mold clamp 47.

The bottom surface of the cavity recess 45 of the upper die 43 is formed by the plane (lower surface) of the cavity block 46, and the side surface of the cavity recess 45 is formed by the inner wall surface of the through hole of the upper die holder 47. That is, the cavity recess 45 (cavity) is formed in the upper die 43. Further, a release film 48 is stretched over the nip surface 43a of the upper mold 43.

The lower mold 44 has a mold clip 51 fixedly assembled to a lower mold base (not shown). The lower mold holder 51 is formed of a metal module having a planar shape for loading the work piece W.

The lower mold holder 51 is formed with a suction hole 52 for absorbing the workpiece. This suction hole 52 is connected to a suction mechanism having a compressor or the like. When the work piece W is loaded on the lower mold 44, the absorbing mechanism sucks the work piece W, so that the heating efficiency from the lower mold 44 can be improved.

Further, a pressure reducing hole 53 is formed in the lower mold clamp 51, and the pressure in the cavity 45 can be reduced during decompression. This pressure reducing hole 53 is connected to, for example, a pressure reducing mechanism having a vacuum pump or the like. The resin in the cavity 45 which is decompressed flows to prevent air from being trapped inside the resin seal portion during molding. In addition, the outer peripheral portion of the lower mold clamp 51 (the portion of the upper mold clamp 47) is provided with a sealing material 54 (such as O) in order to form a closed space (airtight space). Ring, etc.).

Next, the operation of the press unit 21 will be described in detail. As shown in Fig. 10, the supply member W is opened to one of the metal molds. Here, the workpiece W is in a state of a molded article before the resin mold portion is formed. The workpiece W is transferred from the table 18 of the preliminary processing unit D to the pair of metal molds by the loader 4, and is sucked and loaded by the suction holes 52 of the lower mold 44.

The workpiece W (substrate 28) is mounted on the surface of the electronic component 29, that is, the supply surface of the granular resin 27 is the upper mold 43 side, and the reverse surface thereof is in contact with the nip surface 44a of the lower mold 44 to be loaded by the lower mold 44. The workpiece W is loaded on the lower mold 44 after being aligned with the supplied granular resin 27 via the cavity recess 45 formed in the upper mold 43.

Further, as shown in Fig. 10, the release film 48 is sucked and held on the nip surface 43a of the upper mold 43. Here, the cavity block 46 constituting the bottom of the concave portion 45 is located at a retreat position relative to the bottom position (forming position) of the cavity at which the resin is hardened. As shown in Fig. 10, the release film 48 is slidably attached to the upper mold 43 in accordance with the shape of the recess 45.

Next, after the transfer arm 4 is retracted from the pair of metal molds, as shown in Figs. 11 and 12, the upper mold 43 and the lower mold 44 are brought close to each other. The pair of metal molds are heated by a heater (not shown) to the melting temperature (forming temperature) of the particulate resin 27. Thereby, the upper mold 43 is brought into contact with the high resin portion 27b formed on the workpiece W to melt the particulate resin 27. In addition, the sealing material 54 disposed on the nip surface 44a of the lower mold 44 is coupled to the upper mold 43 via the release film 48. When the pressing surface 43a is pressed, the mold space including the concave portion 45 is blocked from the outside, and the air is sucked to form a closed space.

Next, as shown in Figs. 13 and 14, the molten resin is applied to the underlying resin portion 27a from the medium-high resin portion 27b to fill the resin in the cavity 45. Specifically, the upper mold 43 and the lower mold 44 are closer to each other, and the upper mold holder 47 is pushed back against the spring force, so that the bottom surface of the cavity block 46 comes from the retracted position to the forming position, and the depth of the cavity 45 becomes shallow. At this time, the bottom surface of the cavity block 46 presses the molten resin and expands it. Thereby, even if the surface unevenness is caused by the difference in the surface height of the underlying resin portion 27a due to the difference in the thickness of the electronic component 29, the molten resin can be discharged from the medium-high resin portion 27b to the surface of the underlying resin 27a. In other words, according to the resin molding apparatus 1, it is possible to improve the molding failure of the molded article (resin molding portion 27c) which is poorly filled due to cavitation.

In this manner, the upper mold holder 47 is pushed back, and the work piece W is held between the nip surface 43a of the upper mold 43 and the nip surface 44a of the lower mold 44 to complete the mold closing operation. At this time, the electronic component 29 on the workpiece W is covered with the resin 27 in the cavity 45. Next, the resin 27 in the cavity 45 is held at a predetermined resin pressure, and is hardened (cured). In this way, the press portion 21 in the resin molding apparatus 1 is applied with the mold resin to form the resin mold portion 27c.

Thereafter, the upper mold 43 and the lower mold 44 are separated, that is, a pair of metal molds are opened, and the workpiece W (molded article) therebetween is taken out from the loader 5.

In the above case, at the resin supply portion 12, the bottom resin portion of the particulate resin 27 is formed on the workpiece W in the first supply process. 27a, at the time of the second supply process, the medium-high resin portion 27b is formed with a smaller amount of the particulate resin 27 than the portion 27a formed on the underlying resin portion 27a. In this way, when the base resin portion 27a covers the entire surface of the workpiece W, the resin flow on the workpiece W is reduced during the forming, and the granular resin 27 of the high resin portion 27b is discharged on the bottom resin portion 27a, thus reducing The force on the electronic component 29 is reduced. Further, when the electronic component 29 is electrically connected to the substrate 28 by the bonding wire, the floating of the bonding wire can be prevented by the formation of the underlying resin portion 29a, and the quality of the molded article can be improved.

Further, in the resin supply portion 12, the medium-high resin portion 27b is formed on the central portion of the bottom resin portion 27a in the second supply process. Therefore, in the press unit 21, the molten resin 27 from the middle-high resin portion 27b can be discharged from the central portion of the bottom resin portion 27a and the outer peripheral portion. For example, even if the workpiece W has a planar four-corner shape, the molten resin 27 can be generally discharged to its four turns at the time of molding. Therefore, it is possible to improve the defects such as the unfilled portion of the molded article.

(Embodiment 2)

In the first embodiment, the scattering prevention frame is provided in the resin supply portion, and the amount of the particulate resin supplied from the resin lowering tip to the workpiece is not scattered and accumulated. In the present embodiment, a case where a predetermined amount of granular resin is deposited on a workpiece without providing a scattering prevention frame will be described. In addition, the description overlapping with the above-described first embodiment will be omitted as appropriate.

Referring to Figure 1, Figure 14~18, the resin supply department is explained. 12A (disperser) situation. The resin supply unit 12A is provided in the workpiece resin supply unit A in the same manner as the resin supply unit 12 of the first embodiment.

The resin supply unit 12A has a first supply process in which the granular resin 27 is supplied in a planar shape and deposited on the workpiece W, and the granular resin 27 is supplied in a dot shape and deposited on the workpiece W, as in the above-described embodiment. The resin supply process of the second supply process. By this first and second supply processes, the resin supply portion 12 supplies the particulate resin 27 equivalent to the resin molding amount of the primary portion to the workpiece W. Further, a plurality of electronic components 29 arranged in a matrix are attached to the substrate 28 of the work piece W in a plan view (longitudinal shape).

Further, the resin supply portion 12A has an XYZ driving table 21A for loading the workpiece W and moving in the XYZ direction; the XYZ driving mechanism 33A is movable to the XYZ direction by the support table 31A; and the weight sensor 57 is used. To measure the weight of the work piece W (including the weight of the resin supplied to the work piece W).

A through hole 31a that opens in the thickness direction is formed in the center portion of the stage 31A. Therefore, the stage 31A sucks and holds the work piece W at the outer peripheral portion. That is, the stage 31A is continuous except for the portion of the outer periphery of the work piece W. The weight sensor 57 measures the weight of the work piece W in a state of passing through the through hole 31a of the stage 31A.

In the XYZ drive mechanism 33A, the drive member (not shown) slides the slide member 35 in the X direction on the X-axis rail 34, and the slider 36 slides in the Y direction on the slider 35 which is also the Y-axis rail. This slider A Z-axis rail 55 is provided on the 36, and the slider 56 slides on the Z-axis rail 55 in the Z direction. Further, in the resin supply portion 12A, the table 31A is movable in the XYZ direction, and the resin lower portion 32A is fixedly mounted.

Further, the resin supply portion 12A has a resin lower portion 32A (for example, a projector), and the granular resin 27 is dropped from the tip end onto the workpiece W. The resin lower portion 32A is a projector, and the granular resin 27 supplied from the funnel is received by the groove, and the groove is vibrated by the electromagnetic feeder so that the granular resin 27 is sent to the tip end side of the groove, and is dropped from the groove tip end through the projector. On the work piece W. In this way, the tip of the resin lower portion 32A can be reduced in diameter by the projector, and the predetermined position (writing mode) of the granular resin 27 in the horizontal plane of the workpiece W can be correctly supplied at a predetermined supply amount, so that it can be finely adjusted. The supply of each part. In addition, since the projector that protrudes downward is supplied close to the workpiece W, the bottom resin portion 27a and the medium-high resin portion 27b formed of the pellet resin 27 can be easily formed without using the scattering prevention frame 37 in the first embodiment. . #

In the resin supply portion 12A thus configured, first, the work piece W is received by the table 31A. As shown in Fig. 15, the stage 31A is lowered, and the weight sensor 57 is loaded to measure the weight of the work piece W. Next, the slider 56 is raised in the Z-axis direction, and the workpiece W is transferred from the weight sensor 57 to the stage 31A.

Next, the granular resin is supplied (dropped) on the workpiece W in accordance with the resin supply information (resin supply amount). In the resin supply part 12A, do For the first supply process, most of the total supply of the particulate resin 27 (for example, 90%) is dropped as the first supply of the resin. In the first supply process, the granular resin 27 is dropped onto the workpiece W from the tip end of the resin lower portion 32A (refer to Fig. 16), and on the other hand, the stage 31A is moved in the XY direction in the horizontal plane of the workpiece W to form a bottom resin. The portion 27a is on the workpiece W (see Fig. 17). That is, the predetermined supply amount of the granule resin 27 is generally more than half of the specified area on the workpiece W.

Next, in the resin supply portion 12A, as the second supply process, the residual amount (for example, 10%) of the first drop amount is subtracted from the total supply amount of the granular resin of the work piece W as the second The amount of resin dropped the supply. In the second supply process, the pellet resin 27 is not dropped from the tip end of the resin lower portion 32A, and the medium-high resin portion 27b is formed on the bottom resin portion 27a (see Fig. 18). #

In this manner, after the predetermined amount of the particulate resin 27 is supplied onto the workpiece W, the moving table 31A is moved to the predetermined position, and the weight sensor 57 is used again to measure the weight of the workpiece W in the state in which the particulate resin 27 is supplied. The difference between this measured value and the previously measured value is the supply amount of the particulate resin 27 actually supplied to the workpiece W. According to this, if the supply is still insufficient, the residual amount of the granular resin is precisely supplied. Therefore, in the resin supply portion 12A, the particulate resin 27 can be surely supplied to the workpiece W at the supply amount. According to the resin molding apparatus 1 of the present embodiment having the resin supply unit 12A, it is possible to reduce unfilling or the like. Good molded product.

(Embodiment 3)

In the first embodiment, the workpiece attached to the lower mold has been brought into contact with the middle and high resin portions by the approach of the upper and lower molds, and the molten resin is pressed and diffused onto the resin portion of the bottom portion to be resin. The case where it is filled in the cavity is explained. As a result, even if there is unevenness on the surface of the bottom resin portion, it is not necessary to flatten the surface of the resin portion on the bottom surface, and the molten resin is discharged from the medium-high resin portion on the surface of the resin portion of the bottom portion. In the present embodiment, in order to further reduce the unevenness of the surface of the resin portion on the bottom of the substrate, the surface of the resin portion of the bottom portion of the bottom plate is described. In addition, the description overlapping with the above-described first embodiment will be omitted as appropriate.

Fig. 19 is an explanatory view showing a plate member 58 used in the present embodiment. The resin supply portion 12 has a plate member 58 which can be used to level the granular resin 27 supplied to the work piece W. The plate member 58 is a portion of the rod-shaped plate that is bent. Specifically, the plate member 58 has a parallel portion 58a parallel to the supply surface of the workpiece W to which the resin is supplied, and a meander portion 58b protruding from the central portion of the parallel portion 58a.

For example, in the second supply process in the above embodiment, the pellet resin 27 is dropped from the resin lower portion 32A onto the workpiece W without the movement of the lower portion 31A, and the resin supply portion 27 becomes a mountain shape after the full amount of the pellet resin 27 is formed. 12. The granular resin 27 on the workpiece W is leveled by the rotary plate 59 rotary plate member 58. That is, the bottom resin portion 27a is flattened by the parallel portion 58a, and the shape of the medium-high resin portion 27b is maintained by the bent portion 58b.

In this way, the surface corresponding to the portion of the bottom resin portion 27a is leveled, and the shape of the medium-high resin portion 27b can be formed. Therefore, irregularities are not generated on the surface of the portion corresponding to the bottom resin portion 27a, and the molten resin can be discharged from the medium-high resin portion 27b to the flattened surface. Therefore, the voids are extremely reduced, and molding defects such as unfilling are reduced.

It is not limited to such a plate member 58, and a plate member 58A as shown in Fig. 20 can also be used. The plate member 58A is one in which one of the bar-shaped plates is bent. Specifically, the plate member 58A is inclined to the resin supply surface of the workpiece W which is supplied to the resin by the protrusion on the side of the rotary shaft 59, and is inclined by about several degrees (angle θ).

For example, after the process is explained with reference to Fig. 5, in the resin supply portion 12, the pellet resin 27 supplied to the workpiece W is leveled by the plate member 58A which is rotated by the rotary shaft 59. That is, the granular resin 27 is arranged in a triangular pyramid shape on the workpiece W. Therefore, the molten resin is discharged from the top of the triangular pyramid on the surface of the flattening during forming. Therefore, the cavities are discharged from the center to the outside to reduce the defects of forming defects such as unfilling caused by the cavitation.

(Embodiment 4)

In the first embodiment, the case where the resin is deposited on the workpiece and the preheating portion and the cooling portion are processed will be described. In the present embodiment, the resin treatment in which the preheating portion and the cooling portion are fixed to the workpiece W by a mold will be described.

As shown in Fig. 21, the preheating portion 16A contains preheating heating therein. The device (not shown) has a preheating upper mold 61 and a preheating lower mold 62 that are close to each other in an opposite direction, and a casing that surrounds the upper mold 61 and the lower mold 62 for improving thermal efficiency. The preheating portion 16A aligns the concave portion 61a formed in the upper mold 61 with the middle-high resin portion 27b formed of the granular resin 27, and borrows the upper mold 61 and the lower mold 62 from the workpiece W loaded on the lower mold 62. The high resin portion 27b is slid (pressed) on the upper mold 61 to melt the particulate resin 27.

Thereby, the concave portion 61a of the preheating portion 16A retains the medium-high resin portion 27b, and can be directly heated from the upper side directly to the entire body without applying stress to the electronic component of the center portion. Moreover, the shape of the bottom resin portion 27a can be flattened by the mold surface 61b of the preheating portion 16A. Thus, the preheating portion 16A can be heated rapidly while reducing the thickness to facilitate heating. Further, the air between the particulate resins 27 is forced by the molten resin to be reduced.

Further, in order to prevent adhesion of the resin, it is also possible to apply Teflon (registered trademark) to the concave portion 61a and the mold surface 61b of the upper mold 61, or to suck the release film sheet.

As shown in Fig. 22, the cooling unit 17A houses a cooling cooler (not shown), and has a cooling upper die 63 and a cooling lower die 64 that are disposed to face each other in an opposing direction; The upper mold 63 and the lower mold 64 surround the frame. The cooling portion 17A aligns the concave portion 63a formed in the upper mold 63 with the middle-high resin portion 27b formed of the granular resin 27, and then the workpiece W loaded on the lower mold 64 passes through the upper mold 63 and the lower mold 64. Close, from the side of the middle high resin portion 27b The mold 63 is blocked (pressed) to cool the work piece W. Further, the concave portion 63a of the upper mold 63 for cooling and the concave portion 61a of the upper mold 61 for preheating have the same shape.

Thereby, the concave portion 63a of the cooling portion 17A can be maintained in the shape of the medium-high resin portion 27b heated by the preheating portion 16A, and can be directly cooled from the upper side to be cooled quickly. Therefore, it is possible to suppress the gel time to the molding time and shorten it.

The above description is based on the specific embodiments of the present invention, but the present invention is not limited thereto. As long as you do not escape the scope of the gist, you can make various changes.

For example, in the first embodiment, the resin is dropped for the first time and the second time, and the resin is used to cast the lower portion and the writing is completed. However, the present invention is not limited thereto, and the first and second resin casting may be performed by an open method using a handle and a door, or by a projector and a diffuser diffusion method. In other words, if the bottom resin portion of the granular resin is formed on the workpiece by the first resin, the medium-high resin portion of the granular resin is formed on the resin portion of the bottom by the second resin, and the casting method is used. ask. Therefore, it is not impossible for the first and second resin castings to be a combination of writing style, open mode, and diffusion mode.

In such a case, the molding failure of the molded article can be reduced as well. However, if the diffusion method or the open method is used, two sets of projectors and handles are required for the first and second resin drop fields (ie, the bottom resin portion and the medium and high resin portion). Writing at this point When the first and second resin are dropped, only one resin is required to be dropped, so that the number of parts of the resin molding device (resin supply unit) can be saved.

For example, in the first embodiment, the supply unit (worker) that has been subjected to the first drop formation is placed, and the medium-high resin portion is formed for the second time, and only one (center portion) of the supply unit is described. However, the present invention is not limited thereto, and it is not necessary to perform the second-stage lowering of the workpiece in a plan view (for example, there are two places in the longitudinal direction of the supply unit).

When the resin is dropped in a rectangular shape (especially in the form of a strip) in plan view, when the resin is dropped a second time at one portion of the center portion, it may be considered that the molding resin fails to pass through the respective portions of the supplied portion. On the other hand, when the second casting is performed, the resin is dropped in a plurality of places, so that the resin can be spread over the respective sides of the rectangular-shaped supply portion at the time of molding, so that the defects of molding defects such as unfilling can be reduced.

For example, in the first embodiment, the case where the planar view shape of the supply unit (workpiece) is rectangular is described. However, the present invention is not limited thereto, and the planar view shape includes a rectangular polygonal shape and a circular shape. Although the planar viewing shape is a different supplied portion, it is possible to reduce the molding failure of the molded article as long as the base resin portion is formed by the first casting and the medium-high resin portion is formed by the second casting.

For example, in the first embodiment, the case where the supply unit (workpiece) is a substrate on which an electronic component is mounted will be described. However, it is not limited thereto, and the supplied portion may be a wafer, a stage, a long strip or a rolled film. Etc. Although the supply target is different, if the bottom resin portion is formed when the first drop is made, and the medium-high resin portion is formed when the second drop is made, the molding defect of the molded article can be reduced as well.

For example, in the first embodiment, in the plurality of electronic components mounted on the substrate in a matrix, the electronic components on the inner side are all covered with the granular resin, and the electronic components on the outer side are covered with the granular resin. The occasion will be explained. However, it is not limited thereto, and the electronic components on the outer side may be entirely covered with the particulate resin. This is because the electronic parts of the molded article are all covered by the granular resin.

For example, in the first embodiment, a case where a preheating unit and a cooler are provided in the preliminary processing unit will be described. However, the present invention is not limited thereto, and the preliminary processing unit may not include a cooling unit. Therefore, when the working member is preheated and heated in the cavity of the press portion to harden the resin resin to form the resin mold portion, the temperature which should be raised to the forming temperature can be lowered. Further, if the workpiece is preheated, the entire workpiece is heated, and heat conduction during molding becomes easy. Therefore, it is possible to shorten the processing time of the press unit which is the most time-consuming in the processing of the resin molding apparatus, and to save the manufacturing cost of the molded article.

For example, in a manner of gently dropping the granular resin into the surface of the workpiece from the lower portion of the resin, various types of supply shapes as shown in Fig. 23 can be considered. Fig. 23(a) to (c) are diagrams showing the shape of a rectangular workpiece in plan view, and Fig. 23(d) to (f) are diagrams showing the shape of the workpiece in a plan view. The 23(a) and 23(d) diagrams show the form of scanning in the reverse direction and reaching the full scan. Figures 23(b) and 23(e) are similar to work pieces The scanning of the shape is done in a concentric scan at the center of the workpiece to achieve a full scan. Figures 23(c) and 23(f) show the shape of the workpiece, which is scanned in a spiral shape centered on the center of the workpiece to achieve full scanning.

In the form of the 23(b), (c), (e), and (f) drawings, if the quantitative amount of the granular resin is to be uniformly supplied to the workpiece, for example, scanning from the outer peripheral portion to the center portion of the workpiece In the case where the pellet resin is supplied to the outer peripheral portion at a constant casting amount and a constant scanning speed, and the amount of the projection and the scanning speed are adjusted to the center, the resin can be supplied to the center portion without any shortage. Further, in the form of the 23rd (b), (c), (e), (f), etc., if the resin is to be supplied to form the medium-high resin portion in the center portion of the workpiece, for example, from the outer peripheral portion of the workpiece to the center In the partial scanning, the granular resin is supplied to the outer peripheral portion at a constant casting amount and a constant scanning speed, and the amount of the projection and the scanning speed are adjusted to the central portion, and a large amount of the particulate resin may be supplied to the central portion.

For example, the material of the workpiece to which the resin molding apparatus of the present invention is applied has various shapes such as those shown in Fig. 24 (broken line indicates the outer shape after molding). Figure 24(a) shows a workpiece with a plurality of convex balls mounted on the wafer. Figure 24(b) shows a workpiece on a wafer with a plurality of semiconductor wafers or TSV (Multi-Through Thorium-Crystal Wafer Con Via) laminated wafers. Figure 24(c) shows a workpiece on which a plurality of light-emitting wafers (semiconductor wafers) are mounted on a wafer (substrate). Figure 24(d) shows the work piece on a wafer with a plurality of MEMS (Micro Electro Mechanical Systems) wafers mounted on the wafer. Article 24(e) The figure shows a workpiece on which a plurality of semiconductor wafers and bumps or bumps are mounted on a mid-clip substrate. Fig. 24(f) is a working piece in which a plurality of laminated wafers and bumps are formed on a substrate. Fig. 24(g) is a working piece in which a plurality of semiconductor wafers are fixed on a carrier (e.g., stainless steel, glass, wafer) by using a peeling sheet such as a thermal release sheet, and a mold having the shape shown by a broken line in the same figure may be supplied. A similarly shaped resin.

For example, as the resin supply unit operation control system, the configuration shown in Fig. 25 can also be considered. In this configuration, a PC (personal computer) having an input unit, a control unit, a transmitting unit, and a pointing unit and a resin molding device having a receiving unit, a control unit, and a table (table) driving unit of the memory unit are communicably connected connection. A drive control type is created on the PC side for each type identification (ID), and the resin molding device is sent to the memory. The resin molding device side sets the type identification (ID) for each product (work piece), and reads the supply resin to cause the desired pattern (actual supply type). When the table starts to start, the speed is not stabilized, so that the drive control type includes a casual type, and the table moves at a stable speed to supply the resin.

For example, in the first embodiment, the case where the fixing resin is lowered and the workpiece loading unit is moved (scanned) will be described. However, the present invention is not limited thereto, and it is also possible to move the (scanning) resin to the lower portion and fix the workpiece loading portion. At this time, if the granular resin is to be supplied with good precision, it is not necessary to enlarge the movable portion of the resin and the periphery thereof, and it is not necessarily appropriate, but the resin can be injected to the workpiece loading portion in the XY direction to cast the granular resin. .

Hereinafter, a technique of moving the resin lowering portion belonging to the fixed workpiece loading portion and also supplying the granular resin with good precision will be described with reference to Fig. 26. Fig. 26 is an explanatory view showing a modification of the resin supply unit 12 (hereinafter referred to as a resin supply unit 12B). Further, when the granule resin is dropped from the groove 102 (the position indicated by the broken line) to the workpiece W, the stage 110 (the workpiece loading portion) should be disposed at the tip end.

When the resin supply portion 12B is moved, it should have a particulate resin which is at least required to hold the mold molding at least once, for dropping the movable portion 100 supplied to the workpiece, and for fixing the granular resin for supply to the movable portion. First storage portion 101 (fixed portion). Further, the resin supply unit 12B is attached to the table 110 (work piece loading unit), and the amount of the particulate resin dropped is measured in a state where the workpiece W is loaded. In other words, the weight 111 of the amount of the resin was measured.

The movable portion 100 has a groove 102 (resin lowering portion) for dropping the granular resin onto the workpiece W from the tip end thereof; a vibration groove 102 for feeding the granular resin to the tip end side of the groove 102 and dropping the electromagnetic feeder 103; and at least storing and delivering The groove 102 workpiece is formed into a second amount of the particulate resin and temporarily stored (held) in the second storage portion 104 (resin holding portion). The movable portion 100 is configured to be supported by the drive mechanism 105 and movable in the XYZ direction. Further, the movable portion 100 is controlled to move to the fixing portion side to receive the granular resin for replenishment when it is determined that the total amount of the weight and volume of the particulate resin held by the movable portion is less than one part. In addition, the particulate resin stored in the second storage portion 104 may be less than one serving of the workpiece W. In this case, the partial supply of the workpiece W is repeated, and the forming of the larger workpiece W can be completed.

The first storage portion 101 has a funnel 107 for storing a particulate resin which is supplemented by a worker and used for forming a plurality of workpieces. The particulate resin is supplied to the second reservoir portion 104 when the movable portion 100 approaches the predetermined position of the first reservoir portion 101.

The resin supply unit 12B can reduce the weight and size of the groove 102 and the movable portion 100 including the periphery thereof, and can smoothly move the groove 102, and can also reduce the size of the drive mechanism 105. Further, the error between the measured drop amount and the predetermined drop amount can be corrected by the weight meter 111. These are all related to reducing formation defects such as unfilling.

Next, the resin supply process (resin dropping process) by the resin supply portion 12B will be described. This resin supply process uses, for example, a groove 102 whose bottom surface is flat, and a uniform amount of the granular resin is cast in the width direction to move at a constant speed, thereby dropping the granular resin onto the workpiece W with a uniform thickness.

Specifically, on the one hand, the granular resin is dropped, and on the other hand, the groove 102 is advanced and retracted in the longitudinal direction, and the action of the granular resin on the width portion of the groove W on the workpiece W is dropped, and the movable portion 100 is moved to the movable portion 100 without dropping the granular resin. Adjacent to the action of the predetermined drop position that can be dropped in the previous drop field, the above two actions are repeated to supply the granular resin to the entire work piece (refer to Fig. 23(a)).

Therefore, the pellet resin can be dropped in a strip-shaped field by one dropping operation, and the fields in the parallel strip-shaped field can be repeatedly performed. The granular resin is uniformly supplied. At this time, the supply amount is measured by weight 111 for each column field, and the error between the correction and the predetermined amount is adjusted to adjust the amount of the next field, so that the error of the total amount of the drop on each workpiece W can be reduced as much as possible.

Further, one of the strip-shaped fields formed by one drop operation can partially or completely overlap, and such a drop method can also be used. For example, when the granular resin is dropped between the semiconductor wafers mounted in a matrix on the workpiece W, it is dropped in the form of a strip-shaped region, that is, the supply amount can be increased as compared with the case where the granular resin is dropped on the wafer. As a result, the unevenness on the surface of the granular resin dropped on the workpiece W is reduced, and the resin flow during compression molding is also reduced, and the molding quality can be improved. Further, when the granular resin is supplied, the strip-shaped regions are overlapped, and each offset is equivalent to half the width of the strip-shaped region, and such a dropping operation can be repeated, that is, the same thickness can be supplied, or the thickness can be partially changed.

According to this configuration, only the movable portion 100 holding a small amount of the pellet resin can be driven to prevent the size of the apparatus from being increased, and at the same time, the scattering of the particulate resin on the workpiece W can be prevented, and the workpiece W can be prevented from being stressed. Further, if a part of the dropped particulate resin is scattered, the contamination of the groove 102 and the driving mechanism 105 disposed on the upper side of the second storage portion 104 can be prevented, and the maintenance performance can be improved.

Further, it is preferable to adopt a configuration in which the grooves 102 having different widths are used interchangeably in accordance with the size of the workpiece W. At this time, a wide groove 102 can be used for the larger work piece W, and a narrow groove 102 can be used for the smaller work piece W, whereby when the work piece W becomes larger, it is reduced. The number of movements can shorten the time required for the casting, and the shape can be cast in order to facilitate the casting action, and the change of the working piece W can be dealt with in this way.

Further, the resin supply unit 12B can also supply the resin in the technique described in the first embodiment. Specifically, when the driving mechanism 105 moves the groove 102 relative to the table 110, it is also feasible to continuously drop the granular resin from the tip end of the groove 102 in writing to form the resin portion of the bottom portion and form a medium-high resin portion in the central portion. .

1‧‧‧Resin sealing device

2, 14, 25‧‧‧ Carrying tracks

4‧‧‧Loader handling arm

5‧‧‧Unloader carrying arm

6‧‧‧Supply box

7‧‧‧Arrangement Department

8‧‧‧Supply table

11, 22‧‧‧ thickness measurement department

12(12A)‧‧‧Resin Supply Department

13, 18, 24‧‧‧Tables

15, 26‧‧‧Determination Department

16, 16A‧‧‧Preheating Department

17, 17A‧‧‧ Cooling Department

21‧‧‧Mechanical press (metal mold mechanism)

23‧‧‧Storage bins

A‧‧‧Workpiece Resin Supply Department

B‧‧‧Working parts storage department

C‧‧‧Forming and Processing Department

D‧‧‧Preparatory Processing Department

W‧‧‧Workpieces

27‧‧‧Particle resin

27a‧‧‧Bottom Resin Department

27b‧‧‧中高树脂部

27c‧‧‧Resin Sealing Department

28‧‧‧Substrate

29‧‧‧Electronic parts

31, 31A‧‧‧XY drive table

31a‧‧‧through hole

32, 32A‧‧‧ resin casting

33‧‧‧XY drive mechanism (scanning mechanism)

33A‧‧‧XYZ drive mechanism

34‧‧‧X-axis orbit

35, 36‧‧‧Sliding parts

37‧‧‧scatter prevention frame

37a‧‧‧ Opening

38‧‧‧Table

39‧‧‧heater

41‧‧‧Table

42‧‧‧Blowers

43‧‧‧上模

43a‧‧‧Upper clamping face

44‧‧‧下模

44a‧‧‧ Lower jaw clamping surface

45‧‧‧ cavity recess

46‧‧‧ mold block

47‧‧‧Upper mold clamp

48‧‧‧ release mode

51‧‧‧ lower mold clamp

52‧‧‧Sucking holes

53‧‧‧Relief hole

54‧‧‧ sealing material

55‧‧‧Z-axis orbit

56‧‧‧Sliding parts

57‧‧‧ Weight Sensor

58, 58A‧‧‧ plates

58a‧‧‧Parallel

58b‧‧‧Zigzag

59‧‧‧Rotary axis

61‧‧‧Preheating upper die

61a‧‧‧Pre-heating upper die recess

61b‧‧‧Metal mold surface

62‧‧‧Preheating die

63‧‧‧Sampling for cooling

63a‧‧‧Front recess for cooling

63b‧‧‧Metal mold surface

64‧‧‧The lower die for cooling

Fig. 1 is a layout view showing respective portions of a resin molding apparatus according to a first embodiment of the present invention.

Fig. 2 is a cross-sectional view showing the operation of the resin supply unit of the resin molding apparatus of Fig. 1.

Fig. 3 is a plan view showing the operation member for operating the resin supply unit shown in Fig. 2.

Fig. 4 is a cross-sectional view showing the working member after the resin supply portion is supplied with the resin shown in Fig. 2.

Fig. 5 is a cross-sectional view showing the operation of the resin supply unit subsequent to Fig. 2;

Fig. 6 is a plan view showing the operation member for operating the resin supply unit shown in Fig. 5.

Fig. 7 is a cross-sectional view showing the working member after the resin supply portion of the resin supply portion shown in Fig. 5.

Fig. 8 is a cross-sectional view showing the operation of the preheating unit of the resin molding apparatus shown in Fig. 1.

Fig. 9 is a cross-sectional view showing the operation of the cooling unit of the resin molding apparatus shown in Fig. 1.

Fig. 10 is a cross-sectional view showing the operation of the press portion of the resin molding apparatus shown in Fig. 1.

Fig. 11 is a cross-sectional view showing the operation of the press unit subsequent to Fig. 10.

Figure 12 is the section in the operation of the press section after the 11th figure. Figure.

Fig. 13 is a cross-sectional view showing the operation of the press unit subsequent to Fig. 12.

Fig. 14 is a cross-sectional view showing the operation of the press unit subsequent to Fig. 13.

Fig. 15 is a cross-sectional view showing the operation of the resin supply unit of the resin molding apparatus according to the second embodiment of the present invention.

Fig. 16 is a cross-sectional view showing the operation of the resin supply unit subsequent to Fig. 15.

Fig. 17 is a cross-sectional view showing the operation of the resin supply unit subsequent to Fig. 16.

Fig. 18 is a cross-sectional view showing the operation of the resin supply unit subsequent to Fig. 17.

Fig. 19 is a side view showing a plate member in a resin supply portion of the resin molding apparatus according to Embodiment 3 of the present invention.

Fig. 20 is a side view showing another plate member in the resin supply portion of the resin molding device according to the third embodiment of the present invention.

Fig. 21 is a cross-sectional view showing the operation of the preheating unit of the resin molding apparatus according to the fourth embodiment of the present invention.

Figure 22 is a cross-sectional view showing the operation of the cooling unit of the resin molding apparatus according to Embodiment 4 of the present invention.

Fig. 23 is a view showing a modification of the operation of the resin supply unit; Figure.

Fig. 24 is an explanatory view showing a modification of the workpiece.

Fig. 25 is an explanatory view showing a modification of the operation control system of the resin supply unit.

Fig. 26 is an explanatory view showing a modification of the resin supply portion.

1‧‧‧Resin sealing device

2, 14, 25‧‧‧ Carrying tracks

4‧‧‧Loader handling arm

5‧‧‧Unloader carrying arm

6‧‧‧Supply box

7‧‧‧Arrangement Department

8‧‧‧Supply table

11, 22‧‧‧ thickness measurement department

12(12A)‧‧‧Resin Supply Department

13, 18, 24‧‧‧Tables

15, 26‧‧‧Determination Department

16‧‧‧Preheating department

17‧‧‧Department of Cooling

21‧‧‧Machine Department

23‧‧‧Storage bins

A‧‧‧Workpiece Resin Supply Department

B‧‧‧Working parts storage department

C‧‧‧Forming and Processing Department

D‧‧‧Preparatory Processing Department

W‧‧‧Workpieces

Claims (8)

A resin molding device comprising: a resin supply portion for supplying a supply resin to a supply portion in a dropping manner, and a pair of metal molds for clamping and heating the supplied portion supplied with the particulate resin The press portion and the resin supply portion further include a supply portion loading portion for loading the resin resin to the lower portion of the resin supply portion, and the supply portion is placed under the resin supply portion to move the resin a lower driving mechanism, a first storage portion for storing the granular resin, and a smaller one than the first storage portion for temporarily storing the particulate resin from the first storage portion, and supplying the granular resin to the lower portion of the resin The second storage portion is provided in the supply portion mounting portion, and the weight of the particulate resin is measured in a state in which the supplied portion is loaded, and the resin supply portion is configured such that the first storage portion is fixed The resin lower portion is moved by the drive mechanism together with the second storage portion, and the supplied portion loading portion is fixed. The resin molding apparatus according to claim 1, wherein the supplied portion further includes a transfer arm; the pair of metal molds form a cavity recess; and the second storage portion is moved to be close to the first storage When the predetermined position of the portion is supplied to the granular resin; The resin supply portion is configured to move the resin to a lower portion to form a desired pattern to supply the granular resin to a supplied portion; the transfer arm to supply the supplied resin to the supplied resin The portion is transported into the pair of metal molds and loaded; the press portion is pressed by a pair of metal molds to the supplied portion to which the granular resin is supplied, and the granular resin is heated in the cavity concave portion Harden and mold the resin. The resin molding device according to claim 1 or 2, wherein the supply portion loading portion relatively moves the resin lower portion, and gently drops the particles from the resin lower portion. The resin is supplied to the portion to be supplied to form a bottom resin portion, and a resin portion is formed in the center portion of the base resin portion to be higher than the bottom resin portion, whereby the supply of the resin is performed. The resin molding apparatus according to claim 1 or 2, further comprising a preheating portion in the middle of the conveyance path of the supplied portion from the resin supply portion to the press portion, whereby the forming temperature is lower The temperature is preheated to the supplied portion supplied with the particulate resin. The resin molding device according to claim 4, further comprising a cooling portion provided in the conveying path of the supplied portion from the preheating portion to the pressing portion for cooling the preheated portion to be supplied unit. The resin molding apparatus according to claim 1 or 2, wherein the resin is dropped in a rectangular shape and the resin is dropped in a direction to supply the resin to the supplied portion in a strip shape. And to supply the resin to the full supply department. For example, in the resin molding device of claim 6 of the patent application, the granular resin can be dropped in a strip-shaped field by one drop, and the granular resin can be uniformly supplied in the fields of the side-by-side strip-shaped field, at this time, A column of fields measures the supply by weight, corrects the error with the predetermined amount, and adjusts the amount of the next field to minimize the error of the total amount of each drop on the supply. A resin molding apparatus comprising: a resin supply portion for supplying a supply portion having a circular or rectangular supply portion as a granular resin in a dropping manner, and a resin supply for supplying a resin resin in a supply manner in a dropping manner And a press portion for clamping the pair of metal molds to be heated and hardened by the supply portion to which the granular resin is supplied, and the resin supply portion further having a resin for dropping the granular resin to the supplied portion a supply portion loading portion that is disposed at a lower portion of the resin and placed under the supply portion, for moving at least the resin lower portion or the supplied portion The driving mechanism of one of the carrier portions and the resin lowering portion are cast in a concentric shape or a spiral shape centering on the center of the supplied portion along the shape of the supplied portion, and are completely scanned. Said granular resin.