TW201642459A - 具有提供環形植入尖峰侷限之超晶格層之半導體元件及其製作方法 - Google Patents

具有提供環形植入尖峰侷限之超晶格層之半導體元件及其製作方法 Download PDF

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TW201642459A
TW201642459A TW105115095A TW105115095A TW201642459A TW 201642459 A TW201642459 A TW 201642459A TW 105115095 A TW105115095 A TW 105115095A TW 105115095 A TW105115095 A TW 105115095A TW 201642459 A TW201642459 A TW 201642459A
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semiconductor
layer
superlattice
gate
base
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TW105115095A
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TWI621264B (zh
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羅勃J 米爾斯
竹內秀樹
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安托梅拉公司
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Abstract

一半導體元件可包含一半導體底材,以及該半導體底材上的複數個場效電晶體。每一場效電晶體可包含一閘極,分隔在該閘極相對兩側之源極區與汲極區,垂直堆疊的上部及下部超晶格層,與介於所述源極區與汲極區間之上部及下部超晶格層間之一主體半導體層,以及一環形摻雜物,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷限於該上部與下部超晶格層間之主體半導體層中。

Description

具有提供環形植入尖峰侷限之超晶格層之半導體元件及其製作方法
本申請案主張2015年5月15日提出之美國臨時專利申請案第62/162,296號之優先權,該臨時申請案之完整內容茲以此述及方式納入本說明書。
本發明一般而言與半導體元件有關,詳細而言,本發明與半導體元件之改進材料及摻雜植入技術有關。
利用諸如增強電荷載子之遷移率(mobility)增進半導體元件性能之相關結構及技術,已多有人提出。例如,Currie等人之美國專利申請案第2003/0057416號揭示了矽、矽-鍺及鬆弛矽之應變材料層,其亦包含原本會在其他方面導致性能劣退的無雜質區(impurity-free zones)。此等應變材料層在上部矽層中所造成的雙軸向應變(biaxial strain)會改變載子的遷移率,從而得以製作較高速與/或較低功率的元件。Fitzgerald等人的美國專利申請公告案第2003/0034529號則揭示了同樣以類似的應變矽技術為基 礎的CMOS反向器。
授予Takagi的美國專利第6,472,685 B2號揭示了一半導體元件,其包含夾在矽層間的一層矽與碳層,以使其第二矽層的導帶及價帶承受伸張應變(tensile strain)。這樣,具有較小有效質量(effective mass)且已由施加於閘電極上的電場所誘發的電子,便會被侷限在其第二矽層內,因此,即可認定其n通道MOSFET具有較高的遷移率。
授予Ishibashi等人的美國專利第4,937,204號揭示了一超晶格,其中包含一複數層,該複數層少於八個單層(monolayer)且含有一部分(fractional)或雙元(binary)半導體層或一雙元化合物半導體層,該複數層係交替地以磊晶成長方式生長而成。其中的主電流方向係垂直於該超晶格之各層。
授予Wang等人的美國專利第5,357,119號揭示了一矽-鍺短週期超晶格,其經由減少超晶格中的合金散射(alloy scattering)而達成較高遷移率。依據類似的原理,授予Candelaria的美國專利第5,683,943號揭示了具較佳遷移率之MOSFET,其包含一通道層,該通道層包括矽與一第二材料之一合金,該第二材料以使該通道層處於伸張應力下的百分比替代性地存在於矽晶格中。
授予Tsu的美國專利第5,216,262號揭示了一量子井結構,其包括兩個能障區(barrier region)及夾於其間的一磊晶生長半導體薄層。每一能障區各係由厚度範圍大致在二至六個交疊之SiO2/Si單層所構成。能障區間則另夾有厚得多之一矽區段。
在2000年9月6日線上發行的應用物理及材料科學及 製程(Applied Physics and Materials Science & Processing)pp.391-402中,Tsu於一篇題為「矽質奈米結構元件中之現象」(Phenomena in silicon nanostructure devices)的文章中揭示了矽及氧之半導體-原子超晶格(semiconductor-atomic superlattice,SAS)。此矽/氧超晶格結構被揭露為對矽量子及發光元件有用。其中特別揭示如何製作並測試一綠色電輝光二極體(electroluminescence diode)結構。該二極體結構中的電流流動方向是垂直的,亦即,垂直於SAS之層。該文所揭示的SAS可包含由諸如氧原子等被吸附物種(adsorbed species)及CO分子所分開的半導體層。在被吸附之氧單層以外所生長的矽,被描述為具有相當低缺陷密度之磊晶層。其中的一種SAS結構包含1.1nm厚之一矽質部份,其約為八個原子層的矽,而另一結構的矽質部份厚度則有此厚度的兩倍。在物理評論通訊(Physics Review Letters),Vol.89,No.7(2002年8月12日)中,Luo等人所發表的一篇題為「直接間隙發光矽之化學設計」(Chemical Design of Direct-Gap Light-Emitting Silicon)的文章,更進一步地討論了Tsu的發光SAS結構。
已公告之Wang,Tsu及Lofgren等人的國際申請案WO 02/103,767 A1號揭示了薄的矽與氧、碳、氮、磷、銻、砷或氫的一能障建構區塊,其可以將垂直流經晶格的電流減小超過四個十之次方冪次尺度(four orders of magnitude)。其絕緣層/能障層容許低缺陷磊晶矽挨著絕緣層而沉積。
已公告之Mears等人的英國專利申請案第2,347,520號揭示,非週期性光子能帶間隙(aperiodic photonic band-gap,APBG)結構可應用於電子能帶間隙工程(electronic bandgap engineering)中。詳細而 言,該申請案揭示,材料參數(material parameters),例如能帶最小值的位置、有效質量等等,皆可加以調節,以獲致具有所要能帶結構特性之新非週期性材料。其他參數,諸如導電性、熱傳導性及介電係數(dielectric permittivity)或導磁係數(magnetic permeability),則被揭露亦有可能被設計於材料之中。
雖有此等結構所提供之優點,但對於將進階半導體材料與各種半導體元件結合而言,進一步發展是可能需要的,例如進階半導體結構的摻雜。就半導體元件而言,摻雜物植入一直以來都是一項重要的技術。一種稱為確定性摻雜(deterministic doping)的摻雜方式(參見諸如Shinada et al.,Nature 437,1128(2005))已被提出並證明可用於低溫下量子傳輸。但確定性摻雜的一個潛在問題是摻雜物的後續擴散,這會讓室溫穩定性變成一大挑戰。
一半導體元件可包含一半導體底材,以及該半導體底材上的複數個場效電晶體(FET)。每一場效電晶體可包含一閘極、分隔在該閘極相對兩側之源極區與汲極區、垂直堆疊的上部及下部超晶格層,與介於所述源極區與汲極區間之上部及下部超晶格層間之一主體半導體層,以及一環形摻雜物,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷限於該上部與下部超晶格層間之主體半導體層中。
更詳細而言,每一上部及下部超晶格可分別包含複數個堆疊之層群組,每一層群組包含複數個堆疊之基底半導體單層,其界定出一基底半導體部份,以及被拘束在相鄰基底半導體部份之一晶格內之 至少一非半導體單層。作為示例,每一基底半導體部份可包括矽,且該至少一非半導體層可包括氧。此外,來自相對基底半導體部分之至少一些半導體原子,可透過該些相對基底半導體部分間之所述非半導體層以化學方式鍵結在一起。
作為示例,該些場效電晶體可包含複數個平面CMOS電晶體。此外,每一場效電晶體可具有一通道,該通道被界定在該上部超晶格層之至少一部分當中。此外,每一閘極可包含位於該上部超晶格層上方之一閘極氧化物層,以及該閘極氧化物層上之一閘電極。
一種用於製作半導體元件之方法可包括在一半導體底材上形成複數個如前文所概述之場效電晶體。
25、25’‧‧‧超晶格
45a~45n、45a’~45n’‧‧‧層群組
46、46’‧‧‧基底半導體單層
46a~46n、46a’~46n’‧‧‧基底半導體部份
50、50’‧‧‧能帶修改層
52、52’‧‧‧頂蓋層
100‧‧‧半導體元件
105‧‧‧矽底材
106、109‧‧‧源極
107、110‧‧‧汲極
108、111‧‧‧通道區
112、115‧‧‧P型矽層
113、114‧‧‧N型矽層
116‧‧‧上部半導體層
117‧‧‧磊晶矽層
120‧‧‧STI區
121‧‧‧氧化物層
122‧‧‧閘電極
125‧‧‧超晶格層
圖1為依照本發明之一半導體元件所用一超晶格之放大示意剖視圖。
圖2為圖1所示超晶格之一部分之透視示意原子圖。
圖3為依照本發明之一超晶格之另一實施方式之放大示意剖視圖。
圖4A為習知技術之主體矽及圖1~2所示之4/1矽/氧超晶格兩者從迦碼點(G)計算所得能帶結構之圖。
圖4B為習知技術之主體矽及圖1~2所示之4/1矽/氧超晶格兩者從Z點計算所得能帶結構之圖。
圖4C為習知技術之主體矽及圖3所示之5/1/3/1矽/ 氧超晶格兩者從迦碼點與Z點計算所得能帶結構之圖。
圖5為依照本發明一示例實施方式之半導體元件之概要區塊圖,在該半導體元件中,一超晶格層被用於拘束位在不同深度的貫穿中止層。
圖6為依照本發明一示例實施方式之半導體元件之概要區塊圖,在該半導體元件中,複數個超晶格層被用於侷限該些超晶格層之間的環形植入物(halo implant)的尖峰濃度(peak concentration)。
圖7為圖6所示半導體元件示例之模擬環形植入物濃度之圖表。
茲參考本發明說明書所附圖式詳細說明本發明,圖式中所示者為本發明之示例性實施方式。不過,依照本說明書之教示,本發明可以許多不同形式實施,因此本發明之範疇不應解釋為僅限於本說明書所提供之特定示例性實施方式。相反的,這些實施方式之提供,僅是為了使本發明所揭示之發明內容更為完整詳盡,並向熟習本發明所屬技術領域者完整傳遞本發明所揭露之概念。在本說明書及圖式各處,相同圖式符號係指相同元件,而撇號(’)則係用以標示不同實施方式中之類似元件。
申請人之理論認為(但申請人並不欲受此理論所束縛),本說明書所說明之超晶格結構可減少電荷載子之有效質量,並由此而帶來較高之電荷載子遷移率。有效質量之各種定義在本發明所屬技術領域之文獻中已有說明。為衡量有效質量之改善程度,申請人分別為電子及電 洞使用了「導電性反有效質量張量」(conductivity reciprocal effective mass tensor) 為電子之定義,且: 為電洞之定義,其中f為費米-狄拉克分佈(Fermi-Dirac distribution),EF為費米能量(Fermi energy),T為溫度,E(k,n)為電子在對應於波向量k及第n個能帶狀態中的能量,下標i及j係指直交座標x,y及z,積分係在布里羅因區(Brillouin zone,B.Z.)內進行,而加總則是在電子及電洞的能帶分別高於及低於費米能量之能帶中進行。
申請人對導電性反有效質量張量之定義為,一材料之導電性反有效質量張量之對應分量之值較大者,其導電性之張量分量(tensorial component)亦較大。申請人再度提出理論(但並不欲受此理論所束縛)認為,本說明書所述之超晶格可設定導電性反有效質量張量之值,以增進材料之導電性,例如電荷載子傳輸之典型較佳方向。適當張量項數之倒數,在此稱為導電性有效質量。換句話說,若要描述半導體材料結構的特性,如上文所述,在載子預定傳輸方向上計算出電子/電洞之導電性有效質量,便可用於分辨出較佳之材料。
申請人已辨識出可用於半導體元件之改進材料或結 構。更具體而言,申請人所辨識出之材料或結構所具有之能帶結構,其電子及/或電洞之適當導電性有效質量之值,實質上小於對應於矽之值。這些結構除了有較佳遷移率之特點外,其形成或使用之方式,亦使其得以提供有利於各種不同元件類型應用之壓電、焦電及/或鐵電特性,下文將進一步討論之。
參考圖1及圖2,該些材料或結構之形式為一超晶格25,該超晶格25之結構在原子或分子等級上受到控制,且可應用原子或分子層沉積之已知技術加以形成。該超晶格25包含複數個堆疊排列之層群組45a~45n,如圖1之示意剖視圖所示。
如圖所示,超晶格25之每一層群組45a~45n包含複數個堆疊之基底半導體單層46,其界定出各別之基底半導體部份46a~46n與其上之一能帶修改層50。為清楚呈現起見,該能帶修改層50於圖1中以雜點表示。
如圖所示,該能帶修改層50包含一非半導體單層,其係被拘束在相鄰之基底半導體部份之一晶格內。「被拘束在相鄰之基底半導體部份之一晶格內」一語,係指來自相對之基底半導體部分46a~46n之至少一些半導體原子,透過該些相對基底半導體部分間之非半導體單層50,以化學方式鍵結在一起,如圖2所示。一般而言,此一組構可經由控制以原子層沉積技術沉積在半導體部分46a~46n上面之非半導體材料之量而成為可能,這樣,可用之半導體鍵結位置便不會全部(亦即非完全或低於100%之涵蓋範圍)被連結至非半導體原子之鍵結佔滿,下文將進一步討論之。因此,當更多半導體材料單層46被沉積在一非半導體單層50上面或 上方時,新沉積之半導體原子便可填入該非半導體單層下方其餘未被佔用之半導體原子鍵結位置。
在其他實施方式中,使用超過一個非半導體單層是可能的。應注意的是,本說明書提及非半導體單層或半導體單層時,係指該單層所用材料若形成於主體,會是非半導體或半導體。亦即,一種材料(例如矽)之單一單層所顯現之特性,並不必然與形成於主體或相對較厚層時所顯現之特性相同,熟習本發明所屬技術領域者當可理解。
申請人之理論認為(但申請人並不欲受此理論所束縛),能帶修改層50與相鄰之基底半導體部份46a~46n,可使該超晶格25在平行層之方向上,具有較原本為低之電荷載子適當導電性有效質量。換一種方向思考,此平行方向即正交於堆疊方向。該能帶修改層50亦可使該超晶格25具有一般之能帶結構,同時有利地發揮作為該超晶格垂直上下方之多個層或區域間之絕緣體之作用。
再者,此超晶格結構亦可有利地作為該超晶格25垂直上下方多個層之間之摻雜物及/或材料擴散之阻擋。因此,這些特性可有利地允許該超晶格25為高K值介電質提供一界面,其不僅可減少高K值材料擴散進入通道區,還可有利地減少不需要之散射效應,並改進裝置行動性,熟習本發明所屬技術領域者當可理解。
本發明之理論亦認為,包含該超晶格25之半導體元件可因為較原本為低之導電性有效質量,而享有較高之電荷載子遷移率。在某些實施方式中,因為本發明而實現之能帶工程,該超晶格25可進一步具有對諸如光電元件等尤其有利之實質上之直接能帶間隙。
如圖所示,該超晶格25亦包含一上部層群組45n上面之一頂蓋層52。該頂蓋層52可包含複數個基底半導體單層46。該頂蓋層52可具有介於2至100個基底半導體單層,較佳者為介於10至50個單層。
每一基底半導體部分46a~46n可包含由IV族半導體、III-V族半導體及II-VI族半導體所組成之群組中選定之一基底半導體。當然,IV族半導體亦包含IV-IV族半導體,熟習本發明所屬技術領域者當可理解。更詳細而言,該基底半導體可包含,舉例而言,矽及鍺當中至少一者。
每一能帶修改層50可包含由,舉例而言,氧、氮、氟、碳及碳-氧所組成之群組中選定之一非半導體。該非半導體亦最好具有在沈積下一層期間保持熱穩定之特性,以從而有利於製作。在其他實施方式中,該非半導體可為相容於給定半導體製程之另一種無機或有機元素或化合物,熟習本發明所屬技術領域者當能理解。更詳細而言,該基底半導體可包含,舉例而言,矽及鍺當中至少一者。
應注意的是,「單層(monolayer)」一詞在此係指包含一單一原子層,亦指包含一單一分子層。亦應注意的是,經由單一單層所提供之能帶修改層50,亦應包含層中所有可能位置未完全被佔據(亦即非完全或低於100%之涵蓋範圍)之單層。舉例來說,參照圖2之原子圖,其呈現以矽作為基底半導體材料並以氧作為能帶修改材料之一4/1重複結構。在圖示之實施例中,氧原子之可能位置僅有一半被佔據。
在其他實施方式及/或使用不同材料的情況中,則不必然是二分之一的佔據情形,熟習本發明所屬技術領域者當能理解。事實 上,熟習原子沈積技術領域者當能理解,即便在此示意圖中亦可看出,在一給定單層中,個別的氧原子並非精確地沿著一平坦平面排列。舉例來說,較佳之佔據範圍是氧的可能位置有八分之一至二分之一被填滿,但在特定實施方式中其他佔據範圍亦可使用。
由於矽及氧目前廣泛應用於一般半導體製程中,故製造商將能夠立即應用本說明書所述之材質。原子沉積或單層沉積亦是目前廣泛使用之技術。因此,結合有本發明之超晶格25之半導體元件,可立即加以採用並實施,熟習本發明所屬技術領域者當能理解。
申請人之理論認為(但申請人並不欲受此理論所束縛),就一超晶格而言,例如矽/氧超晶格,矽單層之數目最好為七層或更少,以使該超晶格之能帶在各處皆為共同或相對均勻,以實現所欲之優點。。圖1及圖2所示之矽/氧4/1重複結構,已經過模型化以表示電子及電洞在X方向上之較佳遷移率。舉例而言,電子(就主體矽而言具等向性)之計算後導電性有效質量為0.26,而X方向上的4/1矽/氧超晶格之計算後導電性有效質量則為0.12,兩者之比為0.46。同樣的,在電洞之計算結果方面,主體矽之值為0.36,該4/1矽/氧超晶格之值則為0.16,兩者之比為0.44。
雖然此種方向上優先(directionally preferential)之特點可有利於某些半導體元件,其他半導體元件亦可得益於遷移率在平行於層群組之任何方向上更均勻之增加。電子及電洞兩者之遷移率同時增加,或僅其中一種電荷載子遷移率之增加,亦皆可有其好處,熟習本發明所屬技術領域者當可理解。
該超晶格25之4/1矽/氧實施方式之較低導電性有效 質量,可不到非超晶格25者之導電性有效質量之三分之二,且此情形就電子及電洞而言皆然。當然,該超晶格25可更包括至少一種類型之導電性摻雜物在其中,熟習本發明所屬技術領域者當能理解。
茲另參考圖3說明依照本發明之具有不同特性之超晶格25’之另一實施方式。在此實施方式中,其重複模式為3/1/5/1。更詳細而言,最底下的基底半導體部份46a’有三個單層,第二底下的基底半導體部份46b’則有五個單層。此模式在整個超晶格25’重複。每一能帶修改層50’可包含一單一單層。就包含矽/氧之此種超晶格25’而言,其電荷載子遷移率之增進,係獨立於該些層之平面之定向。圖3中其他元件在此未提及者,係與前文參考圖1所討論者類似,故不再重複討論。
在某些元件實施方式中,其超晶格之每一基底半導體部份可為相同數目之單層之厚度。在其他實施方式中,其超晶格之至少某些基底半導體部份可為相異數目之單層之厚度。在另外的實施方式中,其超晶格之每一基底半導體部份可為相異數目之單層之厚度。
圖4A~4C呈現應用密度功能理論(Density Functional Theory,DFT)計算出之能帶結構。在本發明所屬技術領域中廣為習知的是,DFT通常會低估能帶間隙之絕對值。因此,間隙以上的所有能帶可利用適當之「剪刀形更正」(scissors correction)加以偏移。不過,能帶的形狀則是公認遠較為可靠。縱軸之能量應從此一角度解釋之。
圖4A呈現主體矽(以實線表示)及圖1之4/1矽/氧超晶格25(以虛線表示)兩者由迦碼點(G)計算出之能帶結構。圖中該些方向係指該4/1矽/氧結構之單位晶格(unit cell)而非指矽之一般單位晶格,雖然 圖中之方向(001)確實對應於一般矽單位晶格之方向(001),並因此而顯示出矽導帶最小值之預期位置。圖中方向(100)及方向(010)係對應於一般矽單位晶格之方向(110)及方向(-110)。熟習本發明所屬技術領域者當可理解,圖中之矽能帶係被摺疊收攏,以便在該4/1矽/氧結構之適當反晶格方向(reciprocal lattice directions)上表示。
由圖中可見,與主體矽相較,該4/1矽/氧結構之導帶最小值係位於迦碼點(G),而其價帶最小值則出現在方向(001)上布里羅因區之邊緣,吾人稱為Z點之處。吾人亦可注意到,與矽之導帶最小值曲率比較下,該4/1矽/氧結構之導帶最小值之曲率較大,此係因額外氧層引入之微擾(perturbation)造成能帶分裂(band splitting)之故。
圖4B呈現主體矽(實線)及該4/1矽/氧超晶格25(虛線)兩者由Z點計算出之能帶結構。此圖描繪出價帶在方向(100)上之增加曲率。
圖4C呈現主體矽(實線)及圖3之5/1/3/1矽/氧超晶格25’(虛線)兩者由迦碼點及Z點計算出之能帶結構之曲線圖。由於該5/1/3/1矽/氧結構之對稱性,在方向(100)及方向(010)上計算出之能帶結構是相當的。因此,在平行於各層之平面中,亦即垂直於堆疊方向(001)上,導電性有效質量及遷移率可預期為等向性。請注意,在該5/1/3/1矽/氧之實施例中,導帶最小值及價帶最大值兩者皆位於或接近Z點。
雖然曲率增加是有效質量減少的一個指標,但適當的比較及判別可經由導電性反有效質量張量之計算而進行。此使得本案申請人進一步推論,該5/1/3/1超晶格25’實質上應為直接能帶間隙。熟習本發 明所屬技術領域者當可理解,光躍遷(optical transition)之適當矩陣元素(matrix element)是區別直接及間接能帶間隙行為之另一指標。
以下說明利用上述超晶格結構以在半導體元件中將摻雜層或摻雜區保持在所欲位置的示例性方式。在下文所述方式中,超晶格25可以不同方式形成,例如在一半導體晶圓上以地毯式形成(blanket formation)該薄膜,之後對其進行蝕刻,以針對不同元件形成各自的超晶格層。依照另一示例,在淺溝槽隔絕(STI)區形成後,各別的超晶格25係選擇性地形成在一底材的不同主動區上。本說明書所討論的摻雜物輪廓保持(dopant profile retention)特點,可以上述超晶格沉積方式擇一而實現。
在上述該些超晶格25中,非半導體原子(例如氧)並不在替代點(substitution sites)處,且不會產生載子。再者,這些原子是以化學方式與相鄰的半導體原子(例如矽)鍵結,因此這些原子不能移動,但卻是熱穩定(thermally stable)的。超晶格25有利地為局部的摻雜物堆積及擴散阻擋作用作好了準備。詳言之,摻雜物原子(例如硼、砷、磷)比較喜歡停留在靠近氧層處。因此,在一示例性實施例中,因為超晶格25的摻雜物堆積及擴散阻擋作用,超陡峭逆向(super-steep retrograde,SSR)通道輪廓可自然地形成,且在熱處理後仍保持穩定。
然而,為將與超晶格分隔的摻雜層或摻雜區保持在不同深度或距離,超晶格25也有利地作好了準備。申請人之理論為(但申請人並不欲受此理論所束縛),此可以透過一間隙貯庫作用(interstitial reservoir effect)而由超晶格25實現。詳言之,在矽-氧超晶格25的示例性情況中,氧層會吸收矽間隙(silicon interstitials)。摻雜物-間隙配對(例如硼 及磷)的擴散,可由此間隙貯庫作用控制,如下文所進一步討論。因此,因通道植入而引入的貫穿中止摻雜輪廓(doping profiles),可被保持在一所欲深度,且不會在植入後的回火操作期間「糊掉(smeared)」。
前述方式之一示例性實施例提供於圖5的平面CMOS元件70中,該元件包含一底材71、複數個第一電晶體72及複數個第二電晶體73(為圖式清晰起見,兩種電晶體在圖5中僅分別繪出一個)。詳言之,在所繪示例中,該些第一電晶體72為核心CMOS電晶體,其具有一第一(低)操作電壓。此外,在所繪示例中,該些第二電晶體73為輸入/輸出(I/O)電晶體,其具有一第二(高)操作電壓,亦即,第二操作電壓高於第一操作電壓。
在所繪示例中,該些第一及第二電晶體72、73被淺溝槽隔絕區74分開。每一第一電晶體72可包含一第一通道,該第一通道在其當中至少局部地包含一第一超晶格125a(其可具有與前述超晶格25、25’相似的結構),並在其下方的半導體底材71的一第一深度包含一第一貫穿中止層75。從另一角度思考,該第一深度可以該超晶格125a與該第一貫穿中止層75之間的半導體區76的厚度表示,例如,以在相對較低的第一電壓下操作的核心元件72而言,該厚度可為大約20~30Å(埃),但不同實施方式可使用不同厚度。作為參考,該第一貫穿中止層75可具有大約為150nm的厚度,而閘電極78底下的閘極氧化物77可具有大約為20~30Å的厚度,但在此重申,不同組構可使用不同厚度。
同樣地,該第二電晶體73具有一第二通道,其至少局部地包含一第二超晶格125b。該第二電晶體73亦在其下方的半導體底材 71中的一第二深度包含一第二貫穿中止層80,該第二深度大於該第一深度。同理,該第二深度也可以該超晶格125b與該第二貫穿中止層80之間的半導體區81的厚度表示,就本示例而言,該深度可為大約40~50Å,但不同實施方式可使用不同深度範圍。作為示例,該第二電晶體73的閘電極83底下的閘極氧化物82可具有大約為130Å的厚度,且該第二貫穿中止層80可具有大約為100nm的厚度,但不同實施方式可使用不同厚度。在所繪實施例中,該第一電晶體72在其閘極堆疊的相對兩側更包含源極及汲極區84、85,而該第二電晶體73在其閘極堆疊的相對兩側更包含源極及汲極區86、87。如有需要,在某些實施方式中,一半導體頂蓋層亦可形成在該超晶格125a、125b當中一者或兩者上方。
一般而言,在一NMOS元件中,諸如硼之摻雜物可用於貫穿中止層,而在一PMOS元件中,諸如磷之摻雜物可用於貫穿中止層。不論何種情況,形成過程都是相似的。首先,使用適合給定元件類型的摻雜物,在該底材71內一所需深度進行通道植入。接著,可進行快速熱回火(rapid thermal anneal,RTA)以幫助摻雜物尖峰聚集或保持在該所需深度。接著,可進行超晶格薄膜沉積,其可以是涵蓋所有主動元件區的全面地毯式薄膜,或選擇性地沉積在該些淺溝槽隔絕區74之間(如果先前已形成)。在超晶格薄膜形成後,超晶格內的非半導體(例如氧)就會有利地吸收後續閘極氧化(例如RTO)製程期間所形成的間隙(即間隙貯庫作用),這樣,在閘極氧化及任何後續回火操作期間,各別的貫穿中止尖峰便可在該底材71內保持在目標深度。
若沒有上述超晶格薄膜125a、125b及間隙貯庫作用 的優點,該些貫穿中止層在熱處理期間就會被「弄糊」。也就是,貫穿中止層通常是透過各元件的離子植入而導入,但在經過常規矽通道的熱處理後會糊掉,從而降低了短通道控制(short-channel control)。然而,上述實施方式的尖峰保持(peak retention)特點,使元件的貫穿中止摻雜層得以透過一單一超晶格薄膜而獲得相當精確的控制,同時改善了表面未摻雜的通道、電子與電洞的遷移率,以及閘極漏電與GOI(閘極氧化物完整性)。
因此,本發明一重要優點為,相同的超晶格薄膜可在整個給定的一半導體元件中使用,以為該半導體元件的不同部分(例如在該半導體元件70或其他組構中)提供不同的摻雜輪廓。上述方式更可進一步讓多個摻雜層或摻雜區透過一給定MST層而在一橫向或垂直設置中保持在適當位置。
一種用於製作半導體元件70的方法可包含,形成具有第一操作電壓的複數個第一電晶體72,每一第一電晶體包含一第一通道及該半導體元件70中一第一貫穿中止層75。該方法亦可包含形成具有第二操作電壓的複數個第二電晶體73,該第二操作電壓大於前述第一操作電壓,每一第二電晶體包含一第二通道及該半導體元件70中一第二貫穿中止層80。如前所述,該第二貫穿中止層80所在的第二深度大於該第一貫穿中止層75所在的第一深度,且該第一及第二通道分別包含第一及第二超晶格125a、125b。應注意的是,該方法亦可進行額外的處理步驟,例如形成閘極間隔層(gate spacer)、形成源極/汲極/閘極接點等等。
參考圖6~7,除了保持貫穿中止層或貫穿中止區外,上述超晶格薄膜亦可用於侷限其他類型的摻雜植入物,例如袋形 (pocket)或環形植入物。作為背景資訊,對於具有小於130nm目標長度的CMOS元件而言,環形植入通常用於防止貫穿,同時獲得低度表面通道摻雜。但對於具有小於50nm目標長度的元件而言,因垂直尺度的縮減,所以很難達成低度表面摻雜。在此類元件中,上述超晶格薄膜可有利地用於將環形摻雜物成功地侷限在兩個分開的超晶格層之間。
以下參考圖6說明一種透過形成複數個場效電晶體90及關聯電晶體結構而製作半導體元件之方法。作為示例,該電晶體90可使用於CMOS或其他元件中,且係提供在一半導體底材91上面。該電晶體90包含一閘極堆疊,其具有一閘極氧化物92與一閘電極93,以及該閘極堆疊相對兩側的分隔的源極及汲極區94、95。此外,在此示例中,該電晶體90更包括輕度摻雜的源極及汲極延伸區96、97。此外,該電晶體90更包括垂直堆疊的上部及下部超晶格層225a、225b,以及介於兩者間的一主體半導體層96。一半導體頂蓋層101可形成在該上部超晶格225a上面或上方,該電晶體90的一通道可被界定在該頂蓋層中(但在某些實施例中,該通道亦可包含該上部超晶格225a的至少某部分)。應理解的是,該方法亦可進行額外的處理步驟,例如形成閘極間隔層、形成源極/汲極/閘極接點等等。
當進行一有角度植入(angled implant)以導入環形摻雜物時,如圖中箭頭98所示,會形成一環形植入物100,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷限於該主體半導體層96中,介於該上部及下部超晶格225a、225b之間。該上部及下部超晶格225a、225b可具有相似於前述超晶格25、25’之結構。
參照圖7之圖表110可更了解前述內容。在所繪示例 中,一繪製線111代表一控制組電晶體,該電晶體已進行硼原子的環形植入,但沒有超晶格225a、225b。該繪製線111的各點代表在該控制組電晶體中,位於不同深度(X軸)之硼濃度(Y軸)。從圖中可看出,所植入的硼沒有顯著的尖峰濃度,而是在不同深度都被弄糊了,如前文所討論。
相較之下,一繪製線112呈現一環形植入在圖6所示電晶體90內不同深度的硼濃度,該些濃度係根據實驗以SMIS(二次離子質譜儀)測量。此外,該電晶體90的不同層被標示在圖表110的最上方作為參考,以顯示其各別的深度。從圖中可看出,硼的尖峰濃度發生在深度大約120Å處,亦即,該尖峰被侷限或保持在上部超晶格225a與下部超晶格225b之間。在所繪示例中,該些超晶格225a、225b及該些半導體層96、101每一層都具有大約50Å的厚度,但不同組構可使用不同厚度。
在得益於本說明書之教示下,熟習本發明所屬技術領域者將可想到許多變化及其他實施方式。因此,應理解的是,本發明並不限於本說明書所揭露之特定示例性實施方式。
90‧‧‧電晶體
91‧‧‧半導體底材
92‧‧‧閘極氧化物
93‧‧‧閘電極
94‧‧‧源極區
95‧‧‧汲極區
96‧‧‧主體半導體層
96‧‧‧源極延伸區
97‧‧‧汲極延伸區
98‧‧‧環形摻雜物
100‧‧‧環形植入物
101‧‧‧半導體頂蓋層
225a‧‧‧超晶格層
225b‧‧‧超晶格層

Claims (21)

  1. 一半導體元件,其包括:一半導體底材;及該半導體底材上的複數個場效電晶體,且每一場效電晶體包含一閘極,分隔在該閘極相對兩側之源極區與汲極區,垂直堆疊的上部及下部超晶格層,與介於所述源極區與汲極區間之上部及下部超晶格層間之一主體半導體層,以及一環形摻雜物,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷限於該上部與下部超晶格層間之主體半導體層中。
  2. 如申請專利範圍第1項之半導體元件,其中該上部及下部超晶格分別包含複數個堆疊之層群組,每一層群組包含複數個堆疊之基底半導體單層,其界定出一基底半導體部份,以及被拘束在相鄰基底半導體部份之一晶格內之至少一非半導體單層。
  3. 如申請專利範圍第2項之半導體元件,其中每一基底半導體部分包括矽。
  4. 如申請專利範圍第2項之半導體元件,其中來自相對基底半導體部分之至少一些半導體原子,係透過該些相對基底半導體部分間之所述非 半導體層以化學方式鍵結在一起。
  5. 如申請專利範圍第2項之半導體元件,其中所述至少一非半導體層包括氧。
  6. 如申請專利範圍第1項之半導體元件,其中該些場效電晶體包括複數個平面CMOS電晶體。
  7. 如申請專利範圍第1項之半導體元件,其中所述每一場效電晶體具有一通道,該通道被界定在該上部超晶格層之至少一部分當中。
  8. 如申請專利範圍第1項之半導體元件,其中所述每一閘極包括位於該上部超晶格層上方之一閘極氧化物層,以及該閘極氧化物層上之一閘電極。
  9. 一半導體元件,其包括:一半導體底材;及該半導體底材上的複數個CMOS電晶體,且每一CMOS電晶體包含一閘極,分隔在該閘極相對兩側之源極區與汲極區,垂直堆疊的上部及下部超晶格層,與介於所述源極區與汲極區間之上部及下部超晶格層間之一主體半導體層,以及一環形摻雜物,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷 限於該上部與下部超晶格層間之主體半導體層中;該上部及下部超晶格分別包含複數個堆疊之層群組,每一層群組包含複數個堆疊之基底半導體單層,其界定出一基底半導體部份,以及被拘束在相鄰基底半導體部份之一晶格內之至少一非半導體單層。
  10. 如申請專利範圍第9項之半導體元件,其中每一基底半導體部分包括矽。
  11. 如申請專利範圍第9項之半導體元件,其中來自相對基底半導體部分之至少一些半導體原子,係透過該些相對基底半導體部分間之所述非半導體層以化學方式鍵結在一起。
  12. 如申請專利範圍第9項之半導體元件,其中所述至少一非半導體層包括氧。
  13. 如申請專利範圍第9項之半導體元件,其中該些CMOS電晶體包含複數個平面CMOS電晶體。
  14. 如申請專利範圍第9項之半導體元件,其中所述每一CMOS電晶體具有一通道,該通道被界定在該上部超晶格層之至少一部分當中。
  15. 如申請專利範圍第9項之半導體元件,其中所述每一閘極包括位於該上部超晶格層上方之一閘極氧化物層,以及該閘極氧化物層上之一閘 電極。
  16. 一種用於製作半導體元件之方法,該方法包括:在一半導體底材上形成複數個場效電晶體,每一場效電晶體包括一閘極,分隔在該閘極相對兩側之源極區與汲極區,垂直堆疊的上部及下部超晶格層,與介於所述源極區與汲極區間之上部及下部超晶格層間之一主體半導體層,以及一環形摻雜物,其具有一尖峰濃度,該尖峰濃度在垂直方向上被侷限於該上部與下部超晶格層間之主體半導體層中。
  17. 如申請專利範圍第16項之方法,其中所述上部及下部超晶格分別包含複數個堆疊之層群組,每一層群組包含複數個堆疊之基底半導體單層,其界定出一基底半導體部份,以及被拘束在相鄰基底半導體部份之一晶格內之至少一非半導體單層。
  18. 如申請專利範圍第17項之方法,其中每一基底半導體部分包括矽。
  19. 如申請專利範圍第17項之方法,其中來自相對基底半導體部分之至少一些半導體原子,係透過該些相對基底半導體部分間之所述非半導體層以化學方式鍵結在一起。
  20. 如申請專利範圍第17項之方法,其中所述至少一非半導體層包括氧。
  21. 如申請專利範圍第16項之方法,其中形成該些場效電晶體包括形成複數個平面CMOS電晶體。
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