TW201503510A - 具有集成rfi保護的同軸電纜連接器 - Google Patents
具有集成rfi保護的同軸電纜連接器 Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
- H01R9/05—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
- H01R9/0521—Connection to outer conductor by action of a nut
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/622—Screw-ring or screw-casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
- H01R4/304—Clamped connections, spring connections utilising a screw or nut clamping member having means for improving contact
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/48—Clamped connections, spring connections utilising a spring, clip, or other resilient member
Abstract
本發明揭示了一種將同軸電纜之末端耦接至端子且提供RF屏蔽的同軸電纜連接器。該同軸電纜連接器具有耦接器、主體、支柱及/或具有集成接觸部分的保持器,該集成接觸部分與該支柱或保持器之至少一部分形成整體以建立電氣連續性。以此方式,可經由同軸電纜連接器之耦接器、支柱及/或保持器而非藉由使用未附接獨立耦接器、支柱、主體以及保持器的組件來建立電氣連續性以提供RF屏蔽,使得無論連接器與端子之耦接的緊固性如何,皆維持經由同軸電纜連接器傳輸之電信號的完整性。當經裝配時,耦接器及支柱或保持器提供至少一條迂迴路徑,形成RF屏蔽,使得虛假RF信號得以衰減。
Description
本申請案根據專利法之規定主張2013年3月15日申請的美國申請案第13/833,793號之優先權權益,該申請案之內容為本案之依據且全文以引用之方式併入本文中。
本揭示案之技術係關於同軸電纜連接器,且特定而言係關於提供射頻幹擾(radio frequency interference;RFI)保護及接地屏蔽之同軸電纜連接器。
同軸電纜連接器(諸如F型連接器)係用於將同軸電纜附接至另一物體或電器,例如電視機、DVD播放器、數據機或具有適用於與連接器嚙合之端子的其他電子通訊裝置。電器之端子包括內部導體以及環繞的外部導體。
同軸電纜包括用於傳輸信號的中心導體。中心導體由介電材料環繞,且介電材料由外部導體環繞,此外部導體可為導電箔及/或編織鞘層之形式。通常,外部導體維持在接地電位處以為中心導體傳輸之信號屏蔽幹擾雜訊,以及維持
信號路徑上的所欲連續阻抗。外部導體通常由塑膠電纜護套環繞,該護套使外部導體電絕緣且為外部導體提供機械保護。在將同軸連接器安裝至同軸電纜的末端上之前,通常藉由剝離護套之端部以暴露外部導體之端部來處理同軸電纜之末端。類似地,通常剝離部分介電質以暴露中心導體之端部。
行業中所熟知之同軸電纜連接器類型「F型連接器」在同軸電纜之經處理端通常包括設計為在介電材料上方以及在同軸電纜之外部導體下方滑動的管狀支柱。若電纜之外部導體包括編織鞘層,則暴露編織鞘層通常向後折疊至電纜護套的上方。電纜護套及向後折疊的外部導體大體上繞管狀支柱之周圍延伸,且通常收納於連接器之外部主體中;連接器之此外部主體通常固定地穩固至管狀支柱。通常,耦接器繞管狀支柱旋轉地穩固,且包括與電器端子之外部導體上形成的外螺紋相嚙合的內螺紋區域。
在將同軸電纜的末端連接至電視機、設備箱、數據機、電腦或其他電器之端子時,重要的是實現同軸電纜之外部導體與電器端子之外部導體之間的可靠電氣連接。通常,此目標一般藉由確保連接器之耦合器充分緊固在電器的連接埠上而實現。當經充分緊固時,連接器之管狀支柱的頭端與電器埠之外部導體的邊緣直接嚙合,藉此在電器埠之外部導體與管狀支柱之間形成直接電氣接地連接;轉而,管狀支柱與同軸電纜的外部導體嚙合。
隨著某些CATV系統運營商向業主提供之自安裝工具包的用量增高,歸因於視訊系統中之不良圖像品質及/或電
腦/網際網路系統中的不良資料效能,客戶投訴增多。另外,CATV系統運營商發現由於不良射頻(「RF」)信號進入運營商系統誘發之上游資料流問題。此類投訴導致CATV系統運營商不得不派出技術人員來解決問題。技術人員多次報告引起問題的原因在於F型連接器配件鬆動,有時係由於業主安裝自安裝工具包的方式不當而造成的。安裝不當或鬆動的連接器可導致不良信號傳輸,原因在於裝置之間的電氣路徑不連續,在來自一或更多外部源之RF能量可進入連接器/電纜佈置處導致非所欲RF信號進入,從而引起信號雜訊比問題,進而導致不可接受之圖像或數據效能。具體而言,RF信號可自諸如手機、電腦等無線裝置進入CATV系統,特別是在700MHz至800MHz的傳輸範圍內,導致射頻幹擾(RFI)。
現階段技術之許多F型連接器依賴於F型公連接器界面與F型母連接器界面之間的緊密接觸。若由於某種原因,允許連接器界面彼此拉離,諸如在F型公耦接器鬆動之情況下,則可能產生界面「縫隙」。若未以其他方式進行保護,則此縫隙可成為如前文所述之射頻進入點。
完全環繞或包圍結構或裝置以保護其不受射頻幹擾的屏蔽通常被稱為「法拉第籠(faraday cage)」。然而,當結構或裝置包含移動部件時,諸如在同軸連接器中所見,難以在給定結構內提供此類RFI屏蔽。因此,歸因於將連接器耦接至相關埠所需的連接器組件之間必然的相對移動,形成以與法拉第籠類似之方式起作用以防止RF信號進出的連接器可能極具挑戰。歸因於組件之間的機械間隙,組件之相對
移動可產生不良RF信號的進入或外出路徑,且進一步而言,可擾亂對提供可靠接地路徑而言必要的組件之間的電氣及機械通信。需要在連接器安裝不當(亦即未緊固至相應埠)的情況下運行連接器時,屏蔽及電氣接地同軸連接器所需的工作更加複雜。
美國專利第5,761,053號教示「電磁幹擾(EMI)」已被定義為來自電氣或電子設備之非所欲傳導或輻射電氣幹擾,包括瞬態,所述電磁幹擾可妨礙其他電氣或電子設備的操作。在電磁頻譜中的任何頻段皆可發生此類幹擾。儘管RFI更適用於電磁頻譜的射頻部分,通常界定於24千赫(kHz)與240千兆赫(GHz)之間,然RFI與電磁幹擾時常可互換使用。屏蔽經界定為插入EMI/RFI源與所欲保護區域之間的金屬或其他導電配置。可提供此類屏蔽以防止電磁能量自源輻射而出。另外,此類屏蔽可防止外部電磁能量進入經屏蔽系統。實際情況是,此類屏蔽通為電氣接地的導電外殼之形式。藉此將EMI/RFI之能量無害地散逸到地面。由於EMI/RFI擾亂諸如積體電路(IC)晶片、IC封裝、混合組件以及多晶片模組之電子組件的操作,因此使用各種方法來控制來自電子組件的EMI/RFI。最普遍的方法為將覆蓋電子組件的「外罩(can)」(該外罩將覆蓋電子組件)電氣接地至諸如印刷接線板的基板。如吾人所熟知,外罩係屏蔽物,該屏蔽物可為導電外殼、金屬化罩蓋、小金屬盒、穿孔導電箱形式(其中空間經佈置以最小化給定頻帶上之輻射),或為環繞電子組件之導電表面的其他任何形式。當將外罩安裝在基板上以使
得封裝完全環繞及封閉電子組件時,通常將其稱作法拉第籠。目前,針對屏蔽用途,存在在電子組件周圍形成法拉第籠的兩種主流方法。第一種方法為將外罩焊接至接地片,該接地片環繞印刷接線板(PWB)上的電子組件。儘管焊接外罩提供優良電氣特性,但此方法通常為勞動密集型。又,當需對電子組件進行返修時,焊接的外罩很難移除。第二種方法為用適當的機械緊固件機械地穩固外罩或其他殼體,該等緊固件諸如複數個螺釘或夾具。通常,導電墊片材料通常附接至外罩的底部表面以確保與PWB上的接地片良好的電氣接觸。機械穩固外罩有助於電子組件的返修,然而機械緊固件笨重且佔用PWB上「寶貴的」空間。
已嘗試藉由將連續性構件作為獨立組件併入同軸電纜連接器來解決同軸電纜連接器的上述問題。就此而言,第1圖圖示連接器1000,該連接器1000具有耦接器2000、獨立的支柱'0、獨立的連續性構件4000以及主體5000。在連接器1000中,獨立的連續性構件4000被限定在支柱3000與主體5000之間,且至少與耦接器2000的一部分接觸。耦接器2000可由諸如黃銅之金屬製成,且鍍有諸如鎳之導電材料。支柱3000可由諸如黃銅之金屬製成且鍍有諸如錫之導電材料。獨立的連續性構件4000可由諸如磷青銅之金屬製成且鍍有諸如錫之導電材料。主體5000可由諸如黃銅之金屬製成且鍍有諸如鎳之導電材料。
本文揭示的實施例包括同軸電纜連接器,該同軸電
纜連接器具有內部導體、環繞內部導體的介電質、環繞介電質的外部導體以及環繞外部導體的護套,且該同軸電纜連接器用於將同軸電纜的末端耦接至設備連接埠。該同軸電纜可包括耦接器、主體、支柱以及保持器。該耦接器可適用於將同軸電纜連接器耦接至設備連接埠。可經由耦接器及支柱、保持器以及主體(視情況)而非藉由使用未附接或獨立於耦接器、支柱以及主體的組件來建立電氣連續性,以提供RF屏蔽使得無論連接器與端子耦接的緊固性如何皆維持經由同軸電纜連接器傳輸之電信號的完整性。虛假RF信號在至多約1000MHz範圍內衰減至少約50dB。量測的轉移阻抗平均為約0.24歐姆。無論連接器與設備連接埠耦接的緊固性如何,皆維持經由同軸電纜連接器傳輸之電信號的完整性。
耦接器可具有適用於與設備連接埠之螺紋部分連接的螺紋部分。耦接器上之至少一個螺紋可具有與設備連接埠之至少一個螺紋的螺距角不同的螺距角。耦接器之螺紋的螺距角與設備連接埠之螺紋的螺距角之間的差異可為約2度。耦接器之螺紋的螺距角可為約62度,且設備連接埠之螺紋的螺距角可為約60度。耦接器之螺紋部分及設備連接埠之螺紋部分可建立第二迂迴路徑,且該第二迂迴路徑可衰減連接器外部之RF信號。
在另一態樣中,本文揭示的實施例包括同軸電纜連接器,該同軸電纜連接器具有內部導體、環繞內部導體的介電質、環繞介電質的外部導體,以及環繞外部導體的護套,且該同軸電纜連接器用於將同軸電纜的末端耦接至設備連接
埠。該同軸電纜包含耦接器、主體、支柱以及保持器。支柱或保持器包含集成接觸部分。接觸部分與支柱或保持器的至少一部分成為整體。當經裝配時,耦接器以及支柱或保持器提供至少一個迂迴路徑,形成RF屏蔽,使得虛假RF信號衰減,以使得無論連接器與端子之間耦接的緊固性如何皆維持經由同軸電纜連接器傳輸的電信號的完整性。
RF信號包括進入連接器的RF信號以及自連接器外出的RF信號中的至少一者。RF信號在至多約1000MHz範圍內衰減至少約50dB,且轉移阻抗平均約為0.24歐姆。至少一個迂迴路徑包含第一迂迴路徑以及第二迂迴路徑。耦接器包含唇部以及臺階,且支柱或保持器包含凸緣以及肩狀物。藉由臺階、唇部、凸緣、接觸部分以及肩狀物中之至少一者來建立第一迂迴路徑。端子包含設備連接埠,且耦接器包含適用於與設備連接埠之螺紋部分連接的螺紋部分,且耦接器之螺紋部分以及設備連接埠之螺紋部分建立第二迂迴路徑。耦接器上之至少一個螺紋具有與設備連接埠之至少一個螺紋的螺距角不同的螺距角。
在又一態樣中,本文揭示的實施例包括同軸電纜連接器,該同軸電纜連接器具有內部導體、環繞內部導體的介電質、環繞介電質的外部導體以及環繞外部導體的護套,且該同軸電纜連接器用於將同軸電纜的末端耦接至設備連接埠。同軸電纜包含耦接器、主體、支柱以及保持器。耦接器適用於將連接器耦接至設備連接埠。耦接器具有臺階以及適用於與設備連接埠之螺紋部分連接的螺紋部分。耦接器上之
至少一個螺紋具有與設備連接埠之至少一個螺紋的螺距角不同的螺距角。主體與耦接器裝配。支柱與耦接器及主體裝配,且適合於收納同軸電纜的末端。支柱包含凸緣、接觸部分以及肩狀物。
藉由臺階、凸緣、接觸部分以及肩狀物來建立第一迂迴路徑。藉由耦接器之螺紋部分以及設備連接埠的螺紋部分來建立第二迂迴路徑。第一迂迴路徑及第二迂迴路徑為經裝配同軸電纜連接器提供RF屏蔽,其中同軸電纜連接器外部的RF信號在至多約1000MHz範圍內衰減至少約50dB,且無論連接器與設備連接埠耦接的緊固性如何,皆維持經由同軸電纜連接器傳輸之電信號的完整性。轉移阻抗平均為約0.24歐姆。另外,耦接器之螺紋的螺距角與設備連接埠之螺紋的螺距角之間的差異可為約2度。作為非限定性實例,耦接器之螺紋的螺距角可為約62度,且設備連接埠之螺紋的螺距角可為約60度。
在隨後之詳細說明中闡述額外特徵及優點,且對於熟習此項技術者而言,額外特徵及優點將部分地自彼描述顯而易見,或藉由實踐本文(包括實施方式、申請專利範圍以及隨附圖示)中所述之實施例來認識到。
應理解,前述一般描述及隨後詳細描述僅為示例性的,且意在提供用於理解申請專利範圍之性質與特性的概述或框架。包括隨附圖示以提供進一步理解,且隨附圖示併入本說明書中且構成此說明書的一部分。圖式圖示一或更多實施例,並與描述一起用於解釋各種實施例的原理和操作。
'0‧‧‧獨立的支柱
100‧‧‧同軸電纜連接器
105‧‧‧前端
110‧‧‧同軸電纜連接器
111‧‧‧同軸電纜連接器
112‧‧‧同軸電纜連接器
113‧‧‧同軸電纜連接器
114‧‧‧同軸電纜連接器
115‧‧‧同軸電纜連接器
116‧‧‧同軸電纜連接器
117‧‧‧同軸電纜連接器
118‧‧‧同軸電纜連接器
119‧‧‧同軸電纜連接器
195‧‧‧後端
200‧‧‧耦接器
202‧‧‧表面部分
204‧‧‧螺紋
205‧‧‧前端
210‧‧‧中央通道
215‧‧‧唇部
216‧‧‧向前表面
217‧‧‧向後表面
219‧‧‧接觸部分
220‧‧‧通孔
230‧‧‧孔
231‧‧‧切口
235‧‧‧孔
295‧‧‧後端
300‧‧‧支柱
300'‧‧‧支柱
301‧‧‧可移動支柱
305‧‧‧前端
305'‧‧‧前端
310‧‧‧接觸部分
311‧‧‧壓痕
312‧‧‧凸緣
313‧‧‧弓形形狀
320‧‧‧凸緣
325‧‧‧通孔
330‧‧‧環狀表面
335‧‧‧帶倒鉤部分
340‧‧‧放大肩狀物
345‧‧‧肩狀物
395‧‧‧後端
395'‧‧‧後端
400‧‧‧導電組件
402‧‧‧保持環
410‧‧‧接觸部分
500‧‧‧主體
500'‧‧‧主體
505‧‧‧前端
505'‧‧‧前端
510‧‧‧接觸部分
525‧‧‧中央通道
525'‧‧‧中央通道
559‧‧‧輪廓
595‧‧‧後端
595'‧‧‧後端
600‧‧‧殼體
605‧‧‧前端
625‧‧‧中央通道
695‧‧‧後端
700‧‧‧夾緊構件
705‧‧‧前端
725‧‧‧中央通道
795‧‧‧後端
800‧‧‧O型環
805‧‧‧集成銷
810‧‧‧前端
812‧‧‧後端
814‧‧‧張開部分
900‧‧‧成形工具/路徑
901‧‧‧保持器
902‧‧‧路徑
904‧‧‧設備連接埠
905‧‧‧前端
906‧‧‧螺紋
910‧‧‧接觸部分
920‧‧‧後端
925‧‧‧通孔
940‧‧‧放大肩狀物
943‧‧‧凸緣
945‧‧‧環形部分
960‧‧‧絕緣構件
962‧‧‧前端
964‧‧‧後端
966‧‧‧開口
1000‧‧‧連接器
2000‧‧‧耦接器
3000‧‧‧支柱
4000‧‧‧連續性構件
5000‧‧‧主體
θ‧‧‧角度
φ‧‧‧角度
第1圖為習知同軸電纜連接器之側面剖面圖;第2圖為同軸連接器之示例性實施例的側面剖面圖,該同軸連接器包含具有接觸部分的支柱及提供集成RFI及接地屏蔽;第3A圖為部分裝配狀態下第2圖之同軸電纜連接器的側面剖面圖;第3B圖為在第3A圖所示之狀態的進一步裝配狀態下的第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,且第3B圖圖示支柱之接觸部分開始形成為耦接器的輪廓;第3C圖為在第3A圖及第3B圖所示之狀態的進一步裝配狀態下的第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,且第3C圖圖示支柱之接觸部分繼續形成為耦接器的輪廓;第3D圖為在第3A圖、第3B圖以及第3C圖所示之狀態的進一步裝配狀態下的第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,且第3D圖圖示支柱之接觸部分形成為耦接器的輪廓;第4A圖為第2圖之同軸電纜連接器之支柱的局部剖面視圖,在第4A圖中,該支柱部分地插入到成形工具中;第4B圖為第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,在第4B圖中,該支柱比使用成形工具之第4A圖所示進一步插入到成形工具中,且第4B圖圖示該支柱之接觸部分開始形成成形工具之輪廓;
第4C圖為第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,在第4C圖中,該支柱比第4A圖以及第4B圖所示進一步插入到成形工具中,第4C圖圖示該支柱之接觸部分繼續形成成形工具之輪廓;第4D圖為第2圖之同軸電纜連接器之支柱的局部剖面詳細視圖,在第4D圖中,該支柱完全插入到成形工具中,且第4D圖圖示支柱之接觸部分形成成形工具的輪廓;第5A圖至第5H圖為支柱之接觸部分之示例性實施例的正面及側面示意圖;第6圖為在裝配狀態下同軸電纜連接器之示例性實施例的剖面圖,該同軸電纜連接器包含集成銷,其中主體具有形成為耦接器的輪廓的接觸部分;第6A圖為第6圖所示之同軸電纜連接器在局部裝配狀態下的剖面圖,第6A圖圖示主體之接觸部分適用於形成為耦接器之輪廓;第7圖為包含集成銷之同軸電纜連接器的示例性實施例的剖面圖,其中耦接器繞主體而非繞支柱旋轉,且接觸部分為與主體壓入配合之組件的一部分且形成為耦接器的輪廓;第8圖為局部裝配狀態下且包含集成銷之同軸電纜連接器的示例性實施例的剖面圖,其中耦接器繞主體而非繞支柱旋轉,且接觸部分為與主體中壓合位置之組件的一部分且形成為耦接器的輪廓;第8A圖為具有第8圖之同軸電纜連接器之接觸部
分的組件的正面與側面詳細視圖;第9圖為同軸電纜連接器之示例性實施例的剖面圖,該同軸電纜連接器包含無支柱配置及具有形成為耦接器之輪廓的接觸部分的主體;第10圖為同軸電纜連接器之示例性實施例的剖面圖,該同軸電纜連接器包含hex-crimp型連接器及具有形成為耦接器之輪廓的接觸部分的支柱;第11圖為第2圖之同軸電纜連接器之支柱的等距示意圖,其中支柱具有成形狀態的接觸部分;第12圖為第2圖之同軸電纜連接器之支柱及耦接器的等距剖面圖,第12圖圖示形成為耦接器的輪廓的支柱之接觸部分;第13圖為具有耦接器的同軸電纜連接器之示例性實施例的剖面圖,該耦接器具有形成支柱之輪廓的接觸部分;第14圖為具有支柱的同軸電纜連接器之示例性實施例的剖面圖,該支柱具有形成為耦接器之輪廓的接觸部分;第15圖為具有支柱的同軸電纜連接器之示例性實施例的剖面圖,該支柱具有朝向同軸電纜連接器的後部在耦接器中唇部的後方形成輪廓的接觸部分;第16圖為具有支柱的同軸電纜連接器之示例性實施例的剖面圖,該支柱具有朝向同軸電纜連接器的後部在耦接器中唇部的後方形成輪廓的接觸部分;第17圖為具有主體的同軸電纜連接器之示例性實施例的剖面圖,該主體具有朝向同軸電纜連接器的後部在耦
接器中唇部的後方形成輪廓的接觸部分;第18圖為具有支柱的同軸電纜連接器之示例性實施例的剖面圖,該支柱具有形成具有切口之耦接器之輪廓的接觸部分;第18A圖為具有支柱的同軸電纜連接器之示例性實施例的局部剖面圖,該支柱具有形成具有切口之耦接器之輪廓的接觸部分,經處理之同軸電纜插入同軸電纜連接器中;第19圖為具有可移動支柱的同軸電纜連接器之示例性實施例的局部剖面圖,該可移動支柱具有接觸部分,其中該支柱位於向前的位置;第20圖為第19圖之同軸電纜連接器的局部剖面圖,其中可移動支柱位於向後的位置且可移動支柱之接觸部分形成為耦接器的輪廓;第21圖為包含集成銷之同軸電纜連接器的示例性實施例的剖面圖;第22圖為第21圖所示之同軸電纜連接器在局部裝配狀態下的剖面圖,第22圖圖示保持器之接觸部分適用於形成為耦接器之輪廓;第23圖為第21圖所示之同軸電纜連接器在相繼進一步局部裝配狀態下的剖面圖,第23圖圖示保持器之接觸部分適用於形成為耦接器之輪廓;第24圖為第21圖所示之同軸電纜連接器在相繼更進一步局部裝配狀態下的剖面圖,第24圖圖示保持器之接觸部分適用於形成為耦接器之輪廓,其中保持器處於未張開狀
態;第25圖為第21圖所示之同軸電纜連接器在相繼更進一步局部裝配狀態下的剖面圖,第25圖圖示保持器之接觸部分適用於形成為耦接器之輪廓,其中保持器處於最終張開狀態;第26圖為裝配好的同軸電纜連接器之示例性實施例的側面剖面圖,該同軸電纜連接器在耦接器處提供迂回的電氣路徑以形成用於RF保護的集成法拉第籠;第27圖為第26圖之裝配好的電纜連接器的局部剖面詳細視圖,第27圖圖示耦接器、支柱以及主體之間的迂迴路徑以及耦接器與設備連接埠之間的另一迂迴路徑;第28圖為第21圖之裝配好的電纜連接器的局部剖面詳細視圖,第28圖圖示耦接器、保持器及主體之間的迂迴路徑以及耦接器與設備連接埠之間的另一迂迴路徑;第29圖為第27圖之耦接器、支柱及主體的局部剖面詳細視圖;第30圖為設備連接埠的螺紋以及第27圖之裝配好的同軸電纜連接器之耦接器的螺紋的局部剖面詳細視圖;以及第31圖為第26圖中之同軸電纜連接器之RF屏蔽的圖形表示,其中在以MHz計之頻率範圍內以dB為單位量測RF屏蔽。
現將詳細參考實施例,在隨附圖式中圖示該等實施
例之實例,隨附圖式中圖示一些而非全部實施例。事實上,概念可以許多不同形式來體現,且在本文中不應解釋為限制性的。更確切地說,提供該等實施例以使得本揭示案將滿足適用法律要求。在任何可能的情況下,相同元件符號將用於指示相同組件或部分。
同軸電纜連接器用於將同軸電纜的經處理末端耦接至電器的螺紋母設備連接埠。同軸電纜連接器可具有支柱、可移動支柱或可為無支柱的。然而,在任何情況下,除在同軸連接器的導體與設備母連接埠的導體之間提供電氣和機械連接之外,同軸電纜連接器還提供自同軸電纜之外部導體至設備連接埠的接地路徑。舉例而言,外部導體可為導電箔或編織鞘層。為了提供RF屏蔽,可經由同軸連接器的組件而非藉由使用獨立的接地或連續性部件或組件建立電氣連續性。換言之,不用藉由使用未與其他組件附接或獨立於其他組件的組件來建立電氣連續性,該等其他組件可包括但不限於耦接器、支柱、保持器及主體。以此方式,可減少同軸電纜連接器中之組件的數目、簡化製造及增強效能。
維持電氣連續性及由此維持穩定的接地路徑,防止非所欲或虛假的射頻(「RF」)信號進入,該等射頻信號可使電器的效能降級。以此方式,可維持經由同軸電纜連接器傳輸的電信號的完整性。此情況在同軸電纜連接器歸因於初始安裝時未被緊固或在安裝後變得鬆動而未完全緊固至設備連接埠時特別適用。
當結構或裝置包含移動部件,諸如同軸電纜連接器
時,給定結構內RF屏蔽可為複雜的。歸因於將連接器耦接至設備埠所需要的連接器組件之間必然的相對移動,提供充當法拉第籠以防止RF信號進出的同軸電纜連接器可能極具挑戰。歸因於組件之間的機械間隙的組件之相對移動可產生不良RF信號的進入或外出路徑,且進一步而言,可擾亂對提供可靠接地路徑而言必要的組件之間的電氣及機械通信。為克服此狀況,同軸電纜連接器可併入允許連接器組件之間的必然相對移動且仍能抑制RF信號進入或外出的一或更多個迂迴路徑。與組件之集成接地凸緣(該凸緣與耦接器可移動地接觸)組合的此路徑,在RF同軸連接器的有限空間內充當可旋轉或可移動的法拉第籠,即便在未適當安裝時仍產生對RFI之屏蔽且提供電氣接地的連接器。
本文揭示的實施例包括同軸電纜連接器,該同軸電纜連接器具有內部導體、環繞內部導體的介電質、環繞介電質的外部導體,以及環繞外部導體的護套,且該同軸電纜連接器用於將同軸電纜的末端耦接至設備連接埠。同軸電纜包含耦接器、主體、支柱以及保持器(視情況)。耦接器適用於將連接器耦接至設備連接埠。耦接器具有臺階以及適用於與設備連接埠之螺紋部分連接的螺紋部分。耦接器上之至少一個螺紋具有與設備連接埠之至少一個螺紋的螺距角不同的螺距角。主體與耦接器裝配。支柱與耦接器及主體裝配,且適用於收納同軸電纜的末端。支柱或保持器可包括凸緣、接觸部分以及肩狀物。接觸部分與支柱或保持器的至少一部分集成且成為整體。
第一迂迴路徑藉由臺階、凸緣、接觸部分以及肩狀物建立。第二迂迴路徑藉由耦接器之螺紋部分以及設備連接埠之螺紋部分建立。第一迂迴路徑及第二迂迴路徑為所裝配之同軸電纜連接器提供RF屏蔽,其中同軸電纜連接器外部之RF信號在至多約1000MHz範圍內衰減至少約50dB來衰減,且無論連接器與設備連接埠之耦接的緊固性如何,皆維持經由同軸電纜連接器傳輸之電信號的完整性。轉移阻抗平均為約0.24歐姆。另外,耦接器之螺紋的螺距角與設備連接埠之螺紋的螺距角之間的差異可為約2度。作為非限定性實例,耦接器之螺紋的螺距角可為約62度,且設備連接埠之螺紋的螺距角為約60度。
為此描述之目的,術語「向前」將用於指示朝向同軸電纜連接器之附接至端子(諸如電器設備埠)之部分的方向。術語「向後」將用於指示朝向同軸電纜連接器之收納同軸電纜之部分的方向。術語「端子」將用於指示同軸電纜連接器可耦接的任何類型的連接媒體,例如,電器設備埠,任何其他類型之連接埠或中間端接裝置。此外,應理解,本文中亦將使用術語「RF屏蔽物」或「RF屏蔽」指示射頻幹擾(RFI)屏蔽物或屏蔽以及電磁幹擾(EMI)屏蔽物或屏蔽,且應認為此等術語具有相同意義。另外,針對本文之目的,電氣連續性將意謂低於約3000毫歐姆的自同軸電纜之外部導體至設備埠的DC接觸電阻。因此,大於約3000毫歐姆的DC接觸電阻將被認為指示同軸電纜之外部導體與設備埠之間的路徑中的電氣不連續或開路。
現參考第2圖,圖示同軸電纜連接器100的示例性實施例。同軸電纜連接器100具有前端105、後端195、耦接器200、支柱300、主體500、殼體600以及夾緊構件700。耦接器200包含前端205、後端295、中央通道210、具有向前表面216及向後表面217的唇部215、藉由唇部215形成的通孔220,以及孔230。耦接器200可由諸如黃銅之金屬製造且鍍有諸如鎳之導電材料。或者或另外,耦接器200之所選表面可塗覆有導電或非導電塗層或潤滑劑,或以上之組合。支柱300可為管狀且包括前端305、後端395及接觸部分310。在第2圖中,接觸部分310圖示為與支柱300集成形成且成為整體之突出部。接觸部分310可為(但並非必須為)徑向突出的。支柱300亦可包含放大肩狀物340、凸緣320、通孔325、向後環狀表面330以及鄰近後端395的帶倒鉤部分335。支柱300可由諸如黃銅之金屬製造且鍍有諸如錫之導電材料。另外,如下文所述,在示例性實施例中,材料可具有適當的彈簧特性,允許接觸部分310為可撓的。或者或另外,支柱300之所選表面可塗覆有導電或非導電塗層或潤滑劑,或以上之組合。如上文所述,接觸部分310與支柱300成為整體且經由連接器100提供至設備埠(在第2圖中未示出)的電氣連續性,連接器100可耦接至該設備埠。以此方式,支柱300提供經由連接器100之穩定接地路徑,且由此提供防止RF信號進入及外出之電磁或RF屏蔽。經由耦接器200、支柱300以及主體而非使用未附接或獨立於耦接器200、支柱300以及主體500之組件建立電氣連續性,以提供RF屏蔽。
以此方式,無論連接器100與端子之間耦接的緊固性如何,皆可維持經由同軸電纜連接器100傳輸的電信號的完整性。維持電氣連續性及由此維持穩定的接地路徑防止非所欲或虛假的射頻(「RF」)信號進入,該等射頻信號可使電器的效能降級。以此方式,可維持經由同軸電纜連接器100傳輸的電信號的完整性。此情況在同軸電纜連接器100歸因於初始安裝時未被緊固或在安裝後變得鬆動而未完全緊固至設備連接埠時特別適用。
主體500包含前端505、後端595及中央通道525。主體500可由諸如黃銅之金屬製造且鍍有諸如鎳之導電材料。殼體600包含前端605、後端695及中央通道625。殼體600可由諸如黃銅之金屬製造且鍍有諸如鎳之導電材料。夾緊構件700包含前端705、後端795及中央通道725。夾緊構件700可由諸如縮醛或耐綸之適當聚合物材料製造。樹脂可選自以良好疲勞壽命、低濕度敏感性、高溶劑與化學品抗性以及良好電氣特性為特徵的熱塑性塑膠。
在第2圖中,同軸電纜連接器100圖示為處於未附接、非壓縮狀態,同軸電纜未插入同軸電纜連接器100中。同軸電纜連接器100將同軸電纜之經處理末端耦接至端子,諸如螺紋母設備電器連接埠(在第2圖中未示出)。將參考第18A圖更詳細論述此情況。殼體600於主體500之後端595處可滑動地附接至主體500。耦接器200於耦接器200之後端295處附接至同軸電纜連接器100。耦接器200在藉由壓入配合手段與主體500嚙合的同時可旋轉地附接至支柱300的前
端305。支柱300之前端305位於耦接器200之中央通道210中,且支柱300具有適用於延伸至同軸電纜中的後端395。鄰近後端395,支柱300具有自支柱300向外徑向延伸的帶倒鉤部分335。在前端305處之放大肩狀物340在耦接器200內部延伸。放大肩狀物340包含環形部分320以及向後環狀表面330。環形部分320藉由與耦接器200之通孔220間隙配合之手段允許耦接器200旋轉。向後環狀表面330藉由與唇部215之向前表面216嚙合來限制耦接器200的向前軸向運動。同軸電纜連接器100亦可包括密封環800,該密封環800靜置於耦接器200內以在耦接器200與主體500之間形成密封。
接觸部分310可與支柱300形成整體或為支柱300的成套部分。如此,接觸部分310及支柱300或支柱300之部分可由整塊材料構造。接觸部分310可在唇部215之向前表面216之前方位置處與耦接器200接觸。以此方式,支柱300之接觸部分310在支柱300、耦接器200及主體500之間提供導電路徑。如此賦能經由同軸電纜連接器100自同軸電纜至端子的導電路徑,提供電氣接地及對RF進入及外出之屏蔽。接觸部分310為可成形的,使得當同軸電纜連接器100經裝配時,接觸部分310可形成為耦接器200之輪廓。換言之,耦接器200形成或成型支柱300之接觸部分310。基於接觸部分310之材料,接觸部分310之形成或成型可具有某些彈性/塑性特性。如下文參考第4A圖至第4D圖更詳細解釋,接觸部分310在同軸電纜連接器100的組件裝配後變形,或替代地,支柱300之接觸部分310可為預成形的,或局部預
成形的以與耦接器200電氣接觸配合。以此方式,支柱300穩固在同軸電纜連接器100內,且接觸部分310在主體500與耦接器200之間建立導電路徑。此外,歸因於接觸部分310之彈性/塑性特性,無論端子上之同軸電纜連接器100之緊固性如何,導電路徑均維持建立。此情況的原因在於,不管同軸電纜連接器100之組件之間的任何空隙之大小如何,接觸部分310維持組件之間(在此情況下,支柱300與耦接器200之間)的機械和電氣接觸。換言之,即便同軸電纜連接器100鬆動及/或局部與端子分離時,只要耦接器200與設備埠某種接觸,則接觸部分310與支柱300及耦接器200為集成的且維持支柱300與耦接器200之間建立的導電路徑。
儘管第2圖中之同軸電纜連接器100為具有支柱300的軸向壓縮型同軸連接器,但接觸部分310可為與任何類型之同軸電纜連接器及同軸電纜連接器之任何其他組件集成且為整體,本文將參考實施例論述該等組件之實例。然而,在所有此類示例性實施例中,接觸部分310經由同軸電纜連接器100提供自同軸電纜連接器100收納之同軸電纜的外部導體至端子之電氣連續性,而不需要獨立組件。另外,接觸部分310在無論耦接器與端子緊密還是鬆動的情況下皆提供電氣連續性。換言之,接觸部分310在無論及/或不考慮同軸電纜連接器100至端子之耦接的緊固性或適當性的情況下皆提供自同軸電纜之外部導體至端子的電氣連續性。僅需耦接器200與端子接觸。
現參考第3A圖、第3B圖、第3C圖及第3D圖,
支柱300圖示為處於與耦接器200及主體500裝配之不同狀態下。在第3A圖中,支柱300圖示為局部與耦接器200及主體500裝配,其中支柱300之接觸部分310(圖示為突出部)在耦接器200外部及前方。接觸部分310可(但並非必須)徑向突出。在第3B圖中,接觸部分310已開始前進至耦接器200中,且接觸部分310開始形成為耦接器200之輪廓。如第3B圖所示,接觸部分310正形成為弓形,或至少局部弓形形狀。如第3C圖中所示,隨著支柱300進一步前進至耦接器200中,接觸部分310繼續形成為耦接器200之輪廓。當如第3D圖中所示裝配時,接觸部分310形成為耦接器200之輪廓且接觸地與孔230嚙合以適應與孔230之公差變化。在第3D圖中,耦接器200具有逐漸減小之表面部分202。在裝配期間,表面部分202以不損害接觸部分310之結構完整性且由此不損害接觸部分310之彈性/塑性特性的方式將接觸部分310導引至接觸部分310之成形狀態。表面部分202可為或具有其他結構特徵,(作為非限制性實例,彎曲邊緣)以導引接觸部分310。接觸部分310在如上所述之成形狀態下的可撓性或彈性性質允許耦接器200容易地旋轉且仍維持可靠的導電路徑。應理解,基於接觸部分310之材料之彈性/塑性特性,接觸部分310為可成形且因此可處於未成形或成形狀態下。當同軸電纜連接器100經裝配時,接觸部分310自未成形狀態過渡至成形狀態。
現參考第4A圖、第4B圖、第4C圖以及第4D圖,支柱300圖示為處於插入成形工具900中之不同狀態下。在
第4A圖中,支柱300圖示為局部插入成形工具900中,其中支柱300之接觸部分310圖示為突出部。突出部可為(但並非必須為)徑向突出。在第4B圖中,接觸部分310已開始前進至成形工具900中。隨著接觸部分310前進至成形工具900中,接觸部分310開始可撓地形成為成形工具900之內部輪廓。如第4B圖中所示,接觸部分310正在形成為弓形或至少局部弓形形狀。如第4C圖中所示,隨著支柱300進一步前進至成形工具900中,接觸部分310繼續形成為成形工具900內部之輪廓。在如第4C圖中所示的插入之最終階段,接觸部分310完全形成為成形工具900之輪廓,且基於接觸部分310之材料的彈性/塑性特性,接觸部分310已在成形過程中經歷變形但依然保持彈簧或彈性特性。在接觸部分310之成形完成或部分完成後,支柱300自成形工具900移除且隨後可安裝於連接器100或其他類型之同軸電纜連接器中。將接觸部分310成形或成型為成形工具900之輪廓的此方式可用於幫助在後續製造過程中處理支柱300,例如電鍍。另外,使用此方法使得可達成如第5A圖至第5H圖所示之接觸部分310形成之各種配置。
第5A圖為支柱300之示例性實施例的側面示意圖,其中接觸部分310為徑向突出的突出部,該突出部完全包圍支柱300。在此圖中,接觸部分310為可成形的,但還未經成形以反映同軸電纜連接器或成形工具的輪廓。第5B圖為第5圖之支柱300的正面示意圖。第5C圖為支柱300之示例性實施例的側面示意圖,其中接觸部分310具有多拐角配置。
接觸部分310可為突出部,且可為(但並非必須為)徑向突出的。儘管在第5C圖中,接觸部分310圖示為具有三個拐角,但接觸部分310可具有任何數目之拐角配置,作為非限制性實例,具有兩個、三個、四個或更多拐角。在第5C圖中,接觸部分310可為可成形的,但還未成形為反映同軸電纜連接器或成形工具的輪廓。第5D圖為第5C圖之支柱300的正面示意圖。第5E圖為支柱300之側面示意圖,其中接觸部分310具有三拐角配置。在此視圖中,接觸部分310圖示為正在形成接觸部分310朝向支柱300之前端305傾斜或歪斜的形狀。第5F圖為第5E圖之支柱300的正面示意圖。第5G圖為支柱300之示例性實施例的側面示意圖,其中接觸部分310具有三拐角配置。在此視圖中,接觸部分310以與第5E圖中不同之方式成形,該方式在於接觸部分310中之壓痕311導致分段或減小的弓形形狀313。第5H圖為第5G圖之支柱300的正面示意圖。
對於熟習此項技術者而言將顯而易見,第2圖至第5H圖中所示之接觸部分310可與支柱300集成且為整體。另外,接觸部分310可具有或為任何形狀,包括可與支柱300之其他部分齊平或對準的形狀,或接觸部分310可具有任何數目之配置(作為非限制性實例,自完整圓形至多拐角的幾何形狀之範圍內的配置)且依然可執行接觸部分310之提供電氣連續性之功能。此外,接觸部分310可為可成形的且成形為任何形狀或處於任何方向上。
第6圖為包含集成銷805之同軸電纜連接器110之
示例性實施例的剖面圖,其中耦接器200繞主體500而非支柱300旋轉,且接觸部分510為自主體500而非支柱300的突出部、與主體500集成且成為整體。就此而言,接觸部分510可為主體500之成套部分。如此,接觸部分510可與主體500或主體500之一部分一起由整塊材料構造。同軸電纜連接器110經配置以容納同軸電纜。當耦接器200如第6A圖中所示與主體500裝配時,接觸部分510可形成為耦接器200之輪廓。第6A圖為處於局部裝配狀態下之同軸電纜連接器110的示例性實施例的剖面圖。接觸部分510未形成為耦接器200之輪廓。裝配耦接器200與主體500以向後方方式形成接觸部分510,該向後方式與如關於接觸部分310所示之向前方式相反。然而,正如接觸部分310,接觸部分510之材料具有某種彈性/塑性特性,當接觸部分510形成時,該特性使得接觸部分510將按壓耦接器200之輪廓且維持與耦接器200之機械及電氣接觸。以與先前關於接觸部分310所述之相同方式,接觸部分510在無論同軸電纜連接器100至端子之耦接的緊固性或適當性如何且無論端子上之同軸電纜連接器100的緊固性如何之情況下皆提供自同軸電纜之外部導體至端子的電氣連續性。另外或或者,接觸部分310可懸臂支撐或附接在分段之僅一個末端處。
第7圖為包含集成銷805以及導電組件400之同軸電纜連接器111之示例性實施例的剖面圖。耦接器200繞主體500而非繞支柱旋轉,支柱不存在於同軸電纜連接器111中。接觸部分410圖示為突出部且可與導電組件400集成及
成為整體,且自導電組件400徑向突出,該導電組件400壓入配合至主體500中。接觸部分410可為導電組件400之成套部分。如此,接觸部分410可與導電組件400或導電組件400的一部分一起由整塊材料構造。正如接觸部分310,接觸部分410之材料具有某種彈性/塑性特性,在接觸部分410形成時,該特性使得當如前文所述裝配主體500與耦接器200時導電組件400插入耦接器200時,接觸部分410將按壓耦接器200之輪廓且維持與耦接器200之機械及電氣接觸。
第8圖為包含集成銷805以及保持環402之同軸電纜連接器111之另一示例性實施例的剖面圖。耦接器200繞主體500而非繞支柱轉動。接觸部分410可與保持環402集成且自保持環402徑向突出,保持環402配合至主體500中形成的凹槽中。接觸部分410可為保持環402的成套部分。如此,接觸部分410可與保持環402或保持環的一部分一起由整塊材料構造。就此而言,第8A圖圖示保持環402之正面及側面視圖。在第8A圖中,接觸部分410圖示為與保持環402集成且自保持環402徑向突出的三個突出部。如上文所述,接觸部分410之材料具有某種彈性/塑性特性,在接觸部分410形成時,該特性使得當如前文所述裝配主體500與耦接器200時保持環402插入耦接器200中時,接觸部分410將按壓耦接器200之輪廓且維持與耦接器200之機械及電氣接觸。
對於熟習此項技術者而言將顯而易見,第6圖至第8A圖中所示之接觸部分410可與主體500集成或可附接至另
一組件400、402或成為另一組件400、402的部分。另外,接觸部分410可具有或為任何形狀,包括可與主體500之其他部分及/或另一組件400、402齊平或對準的形狀,或接觸部分410可具有任何數目之配置,作為非限制性實例,自完整圓形至多拐角幾何形狀之範圍內的配置。
第9圖為同軸電纜連接器112之實施例的剖面圖,同軸電纜連接器112為無支柱的壓縮型連接器。換言之,同軸電纜連接器112具有無支柱配置。耦接器200繞主體500而非繞支柱旋轉。主體500包含接觸部分510。接觸部分510與主體500集成。如此,接觸部分510可與主體500或主體500的部分一起由整塊材料構造。當耦接器200與主體500經裝配時,接觸部分510形成為耦接器200之輪廓。
第10圖為同軸電纜連接器113之實施例的剖面圖,同軸電纜連接器113為hex-crimp型連接器。同軸電纜連接器113包含耦接器200、支柱300及主體500,支柱300具有接觸部分310。接觸部分310與支柱300集成且成為整體。接觸部分310可與支柱300成套。如此,接觸部分310可與支柱300或支柱300之一部分一起由整塊材料構造。接觸部分310在耦接器200與主體500及支柱300裝配時形成為耦接器200之輪廓。同軸電纜連接器113藉由用本行業中熟知的一或多種工具徑向壓縮主體500之手段附接至同軸電纜。
第11圖為第2圖中之同軸電纜連接器100之支柱300的等距示意圖,接觸部分310形成為耦接器之輪廓(未示出)的姿態。
第12圖為第2圖中之連接器100之支柱300及耦接器200的等距剖面圖,該耦接器200圖示為與支柱300裝配。接觸部分310形成為耦接器200之輪廓。
第13圖為同軸電纜連接器114之實施例的剖面圖,該同軸電纜連接器114包含支柱300及具有接觸部分210之耦接器200。接觸部分210圖示為向內定向之突出部。接觸部分210與耦接器200集成且成為整體,且在支柱300與耦接器200裝配時形成為支柱300之輪廓。接觸部分210可與耦接器200成套。如此,接觸部分210可與耦接器200或耦接器200的部分一起由整塊材料構造。接觸部分210在無論同軸電纜連接器114至端子之耦接的緊固性或適當性如何且無論端子上之同軸電纜連接器114之緊固性如何的情況下皆提供自同軸電纜之外部導體至端子的電氣連續性。接觸部分210可具有或為任何形狀,包括可與耦接器200之其他部分齊平或對準的形狀,或接觸部分210具有及/或形成為任何數目之配置,作為非限制性實例,自完整圓形至多拐角幾何形狀之範圍內的配置。
第14圖、第15圖及第16圖為具有支柱的同軸電纜連接器115的實施例的剖面圖,該支柱與上文所述包含接觸部分310之支柱300類似,以使得接觸部分310圖示為向外徑向突出,接觸部分310在耦接器200之不同位置處形成為耦接器200之輪廓。另外,例如,如第15圖及第16圖中所示,接觸部分310可接觸唇部215後方的耦接器200,例如,如第15圖中所示,耦接器200可位於唇部215之向後表面217
處。
第17圖為同軸電纜連接器116之實施例的剖面圖,該同軸電纜連接器116具有包含接觸部分310之主體500,其中接觸部分310圖示為自主體500向外定向的突出部,該突出部形成為耦接器200。
第18圖為同軸電纜連接器117之實施例的剖面圖,該同軸電纜連接器117具有帶有集成接觸部分310之支柱300及帶有切口231之耦接器200。接觸部分310圖示為在切口231之位置處形成為耦接器200之輪廓的突出部。第18A圖為第18圖中所示之同軸電纜連接器117的剖面圖,經處理之同軸電纜插入同軸電纜連接器117中。主體500及支柱300收納同軸電纜(第18A圖)。支柱300在後端395處插入同軸電纜之外部導體與介電層之間。
第19圖為同軸電纜連接器118之實施例的局部剖面圖,該同軸電纜連接器118具有包含集成接觸部分310之支柱301。可移動支柱301圖示為在向前位置中,其中接觸部分310未由耦接器200之輪廓形成。第20圖為第19圖中所示之同軸電纜連接器118之局部剖面圖,其中支柱301處於向後位置中且接觸部分310形成為耦接器200之輪廓。
現參考第21圖,圖示同軸電纜連接器110之示例性實施例,該同軸電纜連接器110經配置以容納同軸電纜且包含集成銷805。同軸電纜連接器110具有繞主體500'旋轉的耦接器200,及保持器901。同軸電纜連接器110可包括支柱300'、O型環800、絕緣構件960、殼體600以及可變形夾緊
構件700。O型環800可由諸如EPDM(乙烯-丙烯三共聚物)之橡膠類材料製造。主體500'具有前端505'、後端595'及中央通道525',且主體500'可由諸如黃銅之金屬製造且鍍有諸如鎳之導電防腐蝕材料。絕緣構件960包括前端962、後端964及前後端之間的開口966,且絕緣構件960可由諸如高密度聚乙烯或縮醛之絕緣塑膠材料製造。絕緣構件960之後端964的至少一部分與支柱300'之至少一部分接觸。支柱300'包括前端305'及後端395',且支柱300'可由諸如黃銅之金屬製造且可鍍有諸如錫之導電防腐蝕材料。可變形夾緊構件700可安置於殼體600之縱向開口中,且夾緊構件700可由諸如高密度聚乙烯或縮醛之絕緣塑膠材料製造。銷805具有前端810、後端812及在銷805之後端812處的張開部分814,張開部分814幫助導引同軸電纜之內部導體與銷805實體及電氣接觸。銷805插入且實質上沿著絕緣構件960之開口966,且銷805可由諸如黃銅之金屬材料製造且可鍍有諸如錫之導電防腐蝕材料。銷805及絕緣構件960可一起相對於主體500'及支柱300'旋轉。
現亦參考第22圖及第21圖,保持器901可為管狀的且包含前端905、後端920及接觸部分910。接觸部分910可為自保持器901延伸之突出部的形式。接觸部分910可(但並非必須)徑向突出。接觸部分可與保持器901集成且成為整體。就此而言,接觸部分910可為保持器901的成套部分。如此,接觸部分910可與保持器901一起由整塊材料構造。保持器901可由諸如黃銅之金屬製成且鍍有諸如錫之導電材
料。保持器901亦可包含放大肩狀物940、凸緣943、環形部分945及通孔925。如第22圖直至第25圖中所示,當保持器901與主體500經裝配時,接觸部分910可形成為耦接器200之輪廓。
繼續參考第22圖,第22圖圖示同軸電纜連接器110的剖面圖,該同軸電纜連接器110與主體500'局部裝配但與保持器901分開,該主體500'與耦接器200嚙合。換言之,在第22圖中,保持器901圖示為尚未插入耦接器200中。由於保持器901未插入耦接器200中,因此接觸部分910尚未形成為耦接器200之輪廓。然而,接觸部分910可適用於形成為耦接器200之輪廓。
第23圖圖示比第22圖中所示之狀態更進一步之局部裝配狀態下的同軸電纜連接器110,其中保持器901局部插入耦接器200中。在第23圖中,接觸部分910圖示為開始形成為耦接器200之輪廓。裝配保持器901與耦接器200及主體500'(如相繼之第24圖及第25圖中所見)以一方式繼續形成接觸部分910,該方式與上文所述之具有帶有接觸部分310之支柱的實施例類似。正如接觸部分310,接觸部分910之材料具有某種彈性/塑性特性,當接觸部分910形成時,該特性使得接觸部分910可按壓耦接器200之輪廓或偏向耦接器200之輪廓,且由此接觸部分910可維持與耦接器200之機械及電氣接觸。以此方式,接觸部分910在無論同軸電纜連接器110至端子之耦接的緊固性或適合性如何及無論端子上之同軸電纜連接器110之緊固性如何的情況下皆以與上文
關於接觸部分310所述之相同方式提供經由自身及耦接器200及主體500'自同軸電纜之外部導體、至端子的電氣連續性。換言之,可經由耦接器200、支柱300'、主體500'及保持器901而非藉由使用未附接或獨立於耦接器200、支柱300'、主體500'及保持器901之組件來建立電氣連續性,以提供RF屏蔽,以使得無論連接器至端子之耦接的緊固性如何皆維持經由同軸電纜連接器110傳輸之電信號的完整性。維持電氣連續性及由此維持穩定的接地路徑,防止非所欲或虛假RF信號進入,該等射頻信號可使電器的效能降級。以此方式,可維持經由同軸電纜連接器110傳輸的電信號的完整性。此情況在同軸電纜連接器110歸因於初始安裝時未被緊固或在安裝後變得鬆動而未完全緊固至設備連接埠時特別適用。接觸部分910可懸臂支撐及/或在接觸部分910之分段的僅一個末端處附接至保持器910。
現參考第24圖,同軸電纜連接器110圖示為處於比第23圖中所示更進一步局部裝配狀態下,其中保持器901完全插入耦接器200中且與主體500壓入配合。在第24圖中,保持器901之後端920未張開。換言之,保持器901圖示為處於未張開狀態。接觸部分910圖示為形成為耦接器200之輪廓且處於耦接器200之輪廓內。
第25圖為同軸電纜連接器110在比第24圖中所示更進一步局部裝配狀態下的圖示。在第24圖中,除保持器901完全插入耦接器200內且與主體500'壓入配合之外,保持器901之後端920圖示為在主體500'之輪廓559內張開。換言
之,保持器901圖示為處於張開狀態。後端920之張開將保持器901穩固在主體500'內。對於熟習此項技術者而言將顯而易見,如第21圖至第25圖中所示之接觸部分910可與保持器901集成或可附接至或成為另一組件的部分。另外,接觸部分910可具有或為任何形狀,包括可與主體500'之其他部分及/或另一組件齊平或對準的形狀,或接觸部分910可具有任何數目之配置,作為非限制性實例,自完整圓形至多拐角幾何形狀之範圍內的配置。
就此而言,第26圖圖示具有前端105、後端195、耦接器200、支柱300、主體500、壓縮環600及夾緊構件700之同軸電纜連接器119。耦接器200適用於將同軸電纜連接器119耦接至端子,該端子包括設備連接埠。主體500與耦接器200及支柱300裝配。支柱300適用於收納同軸電纜的末端。耦接器200包含前端205、後端295、中央通道210、唇部215、通孔220、孔230及孔235。耦接器200可由諸如黃銅之金屬製造且鍍有諸如鎳之導電材料。支柱300包含前端305、後端395、接觸部分310、放大肩狀物340、環形部分320、通孔325、向後環狀表面330、肩狀物345及鄰近後端395之帶倒鉤部分335。支柱300可由諸如黃銅之金屬製造且鍍有諸如錫之導電材料。接觸部分310與支柱300集成且成為整體。接觸部分310提供穩定的接地路徑且防止RF信號進入及外出。主體500包含前端505、後端595及中央通道525。主體500可由諸如黃銅之金屬製造且鍍有諸如鎳之導電材料。殼體600包含前端605、後端695及中央通道625。殼體600可由諸如
黃銅之金屬製造且鍍有諸如鎳之導電材料。夾緊構件700包含前端705、後端795以及中央通道725。夾緊構件700可由諸如縮醛之聚合物材料製造。
儘管第26圖中之同軸電纜連接器119為具有支柱300之軸向壓縮型同軸連接器,然接觸部分310可併入任何類型之同軸電纜連接器。同軸電纜連接器119圖示處於未附接、非壓縮狀態,同軸電纜未插入同軸電纜連接器119中。同軸電纜連接器119將同軸電纜之經處理末端耦接至螺紋母設備連接埠(在第26圖中未示出)。同軸電纜連接器119具有第一末端105及第二末端195。殼體600在主體500之後端595處可滑動地附接至同軸電纜連接器119。耦接器200於後端295處附接至同軸電纜連接器119。耦接器200可在藉由壓入配合手段與主體300嚙合時旋轉地附接至支柱300之前端305。接觸部分310與支柱300為整體構造,該構造由整塊材料以整體方式與支柱300一起成形或構造。支柱300可旋轉地嚙合耦接器200之中央通道210與唇部215。以此方式,接觸部分310在支柱300、耦接器200與主體500之間提供導電路徑。如此賦能經由同軸電纜連接器119自同軸電纜至設備連接埠的導電路徑,以提供電氣接地及對RF進入之屏蔽。消除如第1圖之連接器1000中所示之獨立連續性構件4000藉由消除組件之間的機械及電氣界面而改良DC接觸電阻,且藉由移除由具有較高電阻特性之材料製造的組件而進一步改良DC接觸電阻。
放大肩狀物340在前端305處延伸至耦接器200內
部。放大肩狀物340包含凸緣312、接觸部分310、環形部分320、向後環狀表面330以及肩狀物345。環形部分320藉由與耦接器200之通孔220間隙配合之手段允許耦接器200旋轉。向後環狀表面330藉由與唇部215嚙合來限制耦接器200之向前軸向運動。接觸部分310接觸唇部215前方的耦接器200。藉由在裝配同軸電纜連接器119組件後利用耦接器200形成接觸部分310,接觸部分310可形成為與耦接器200接觸地配合。以此方式,接觸部分310穩固在同軸電纜連接器119內且建立與耦接器200之機械及電氣接觸,且由此建立支柱300與耦接器200之間的導電路徑。此外,接觸部分310在無論同軸電纜連接器119在電器設備連接埠上之緊固性如何的情況下皆保持與耦接器200之接觸配合(換言之,機械及電氣接觸)。以此方式,即便在同軸電纜連接器119鬆動及/或與電器設備連接埠分離時,接觸部分310仍與支柱300與耦接器200之間建立的導電路徑集成。支柱300具有前端305及後端395。後端395適用於延伸到同軸電纜內。鄰近後端395,支柱300具有自管狀支柱300向外徑向延伸之帶倒鉤部分335。
第27圖及第28圖圖示兩條路徑900、902。在第27圖中,同軸電纜連接器119包括用以增加經由路徑900、902之RF進入或外出之衰減的結構。RF洩漏可經由穿過主體500處之耦接器200後端295及在唇部215與支柱300之間的路徑900發生。然而,如第29圖中所示,臺階235及肩狀物345與接觸部分310及凸緣312一起形成沿路徑900之迂迴路徑。
耦接器200及支柱300之結構隔絕或實質上減少沿路徑900之潛在RF洩漏路徑,由此增加RF進入或外出信號之衰減。以此方式,耦接器200及支柱500提供RF屏蔽,以使得同軸電纜連接器119外部的RF信號衰減,如此使得在無論連接器至設備連接埠904之耦接的緊固性如何,皆維持經由同軸電纜連接器119傳輸之電信號的完整性。
在第28圖中,圖示同軸電纜連接器110,且同軸電纜連接器110以與同軸電纜連接器119類似之方式構建以增加經由路徑900、902之RF進入或外出之衰減。代替支柱300,第28圖圖示具有環形部分945及肩狀物940之保持器901與接觸部分910及凸緣943,以上各者形成沿路徑900之迂迴路徑。耦接器200及支柱300之結構隔絕或實質上減少沿路徑900之潛在RF洩漏路徑,由此增強RF進入或外出信號之衰減。以此方式,耦接器200及保持器901提供RF屏蔽,以使得同軸電纜連接器110外部的RF信號衰減,如此使得在無論連接器至設備連接埠904之耦接的緊固性如何皆維持經由同軸電纜連接器110傳輸之電信號的完整性。
再次參考第27圖及第28圖,經由路徑902之RF洩漏可能沿耦接器200之螺紋部分至設備連接埠904。當同軸電纜連接器110、119處於動態狀態(諸如在振動或其他類型之外部誘發的運動期間)時尤其如此。在此等狀況下,當耦接器200之螺紋204及設備連接埠904之螺紋906變得同軸對準,從而減少或消除耦接器200與設備連接埠904之間的實體接觸時,可能失去電氣接地且RF進入路徑開放。藉由修
改耦接器200螺紋204之形式,減輕耦接器200與設備連接埠904失去接地接觸及經由路徑902開放RF進入路徑的趨勢,由此增加RF進入或外出信號的衰減。
耦接器200之螺紋204的結構可涉及以下態樣,包括但不限於螺紋之節徑、螺紋之外徑、螺紋之內徑、螺距角「θ」、螺距深度及螺紋頂寬度及螺紋根半徑。通常,耦接器200之螺紋204之螺距角「θ」經設計為盡可能與設備連接埠904之螺紋906的螺距角「φ」匹配。如第30圖中所示,螺距角「θ」可與螺距角「φ」不同以減小耦接器200之螺紋204與設備連接埠904之螺紋906之間的界面間隙。以此方式,耦接器200之螺紋部分在接觸設備連接埠904之螺紋部分而隔絕或實質上減少沿路徑902之潛在RF洩漏路徑之前橫穿較短距離。通常,設備連接埠904之螺紋906角「φ」設置為60度。作為非限制性實例,代替將耦接器200設計為具有角度為「θ」之螺紋204,角度「θ」可設置為約62度,該角度可提供如以上所論述之減小界面間隙。以此方式,耦接器200及支柱500提供RF屏蔽,以使得同軸電纜連接器110、119外部的RF信號衰減,如此使得在無論連接器至設備連接埠904之耦接的緊固性如何皆維持經由同軸電纜連接器110、119傳輸之電信號的完整性。
通常,藉由以分貝(「dB」)表示之信號損失之量來量測RF信號洩漏。因此,「dB」與RF屏蔽衰減RF信號之有效程度相關。以此方式,可決定進入同軸電纜連接器110、119或自同軸電纜連接器110、119外出之RF信號,且
由此決定同軸電纜連接器110、119衰減同軸電纜連接器110、119外部的RF信號的RF屏蔽的能力。因此,「dB」的值越低,衰減越有效。作為實例,-20dB的RF屏蔽之量測將指示,與在傳輸源處相比,RF屏蔽將RF信號衰減了20dB。為本文之目的,同軸電纜連接器110、119外部的RF信號包括進入同軸電纜連接器119之RF信號或自同軸電纜連接器110、119外出的RF信號中之任一者或兩者。
現參考第31圖,圖示0兆赫至1000兆赫(「MHz」)範圍內同軸電纜連接器119之以「dB」計的比較RF屏蔽有效性。耦接器200經手指緊固到設備連接埠904上且隨後擰松兩整圈。如第30圖中所示,在所有頻率下測試之以「dB」計之同軸電纜連接器119之RF屏蔽指示RF信號衰減大於50dB。
另外,RF信號屏蔽的有效性可藉由量測同軸電纜連接器之轉移阻抗決定。轉移阻抗為RF屏蔽之二級側上出現之縱向電壓與RF屏蔽中流動電流之比率。若已知點洩漏源之屏蔽有效性,則可使用以下計算過程計算當量轉移阻抗值:SE=20 log Z 總-45.76(dB)
因此,使用此計算過程,同軸電纜連接器119之平均當量轉移阻抗為約0.24歐姆。
如上文所述,電氣連續性將意謂小於約3000毫歐姆的自同軸電纜之外部導體至設備埠之DC接觸電阻。除藉由隔絕或減少經由路徑900、902之RF洩漏來增加RF信號了藉由隔絕或減少沿路徑900、路徑902之RF洩漏來增加RF信號
衰減之外,可實質上減小DC接觸電阻。作為非限制性實例,DC接觸電阻可小於約100毫歐姆,諸如小於50毫歐姆,且另外,諸如小於30毫歐姆,且進一步諸如小於10毫歐姆。
得益於前述描述及相關聯圖式所呈現的教示,該等實施例所屬領域技術者將聯想到本文中所闡述之諸多修改及其他實施例。因此,應理解,說明書及申請專利範圍並不限於所揭示之特定實施例,且意欲將該等修改及其他實施例涵蓋於隨附申請專利範圍之範疇內。
只要實施例之修改及變化屬 隨附申請專利範圍及其等效物之範疇內,實施例即意欲涵蓋在該等修改及變化。儘管本文中採用特定術語,然該等術語僅以一般及描述性意義使用,且並非用於限制之目的。
100‧‧‧同軸電纜連接器
105‧‧‧前端
195‧‧‧後端
200‧‧‧耦接器
205‧‧‧前端
210‧‧‧中央通道
215‧‧‧唇部
216‧‧‧向前表面
217‧‧‧向後表面
220‧‧‧通孔
230‧‧‧孔
295‧‧‧後端
300‧‧‧支柱
305‧‧‧前端
310‧‧‧接觸部分
320‧‧‧凸緣
325‧‧‧通孔
330‧‧‧環狀表面
335‧‧‧帶倒鉤部分
340‧‧‧肩狀物
395‧‧‧後端
500‧‧‧主體
505‧‧‧前端
525‧‧‧中央通道
595‧‧‧後端
600‧‧‧殼體
605‧‧‧前端
625‧‧‧中央通道
695‧‧‧後端
700‧‧‧夾緊構件
705‧‧‧前端
725‧‧‧中央通道
795‧‧‧後端
800‧‧‧密封環
Claims (8)
- 一種同軸電纜連接器,該同軸電纜連接器用於將一同軸電纜之一末端耦接至一設備連接埠,該同軸電纜包含一內部導體、環繞該內部導體之一介電質、環繞該介電質之一外部導體及環繞該外部導體之一護套,該連接器包含:一耦接器,該耦接器適用於將該連接器耦接至該設備連接埠;一主體,該主體與該耦接器裝配;以及一支柱,該支柱與該耦接器及該主體裝配,其中該支柱適用於收納一同軸電纜的一末端;及一保持器;以及一保持器,該保持器與該耦接器及該主體裝配,且其中該保持器包含一集成接觸部分,且其中該接觸部分與該保持器形成整體,且其中,當經裝配時,該耦接器及該保持器提供至少一個迂迴路徑,形成RF屏蔽,使得虛假RF信號得以衰減,以使得無論該連接器與該端子之該耦接的緊固性如何皆維持經由同軸電纜連接器傳輸之一電信號的完整性。
- 如請求項1所述之同軸電纜連接器,其中RF信號包含進入該連接器之RF信號以及自該連接器外出之RF信號中之至少一者。
- 如請求項1所述之同軸電纜連接器,其中該等RF信號在至多約1000MHz之一範圍內衰減至少約50dB。
- 如請求項1所述之同軸電纜連接器,其中一轉移阻抗平均約為0.24歐姆。
- 如請求項1至4中之任一項所述之同軸電纜連接器,其中該至少一迂迴路徑包含一第一迂迴路徑以及一第二迂迴路徑。
- 如請求項5所述之同軸電纜連接器,其中該耦接器包含一唇部及一臺階,且該保持器包含一凸緣及一肩狀物,且其中藉由該臺階、該唇部、該凸緣、該接觸部分及該肩狀物中之至少一者建立該第一迂迴路徑。
- 如請求項5所述之同軸電纜連接器,其中該端子包含一設備連接埠,且其中該耦接器包含適用於與該設備連接埠之一螺紋部分連接的一螺紋部分,且其中該耦接器之該螺紋部分以及該設備連接埠之該螺紋部分建立一第二迂迴路徑。
- 如請求項7所述之同軸電纜連接器,其中該耦接器上之至少一個螺紋具有一螺距角,該螺距角與該設備連接埠之至少一個螺紋之一螺距角不同。
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-
2013
- 2013-03-15 US US13/833,793 patent/US9172154B2/en active Active
-
2014
- 2014-03-11 CA CA2905777A patent/CA2905777A1/en active Pending
- 2014-03-11 CA CA2934563A patent/CA2934563C/en active Active
- 2014-03-11 WO PCT/US2014/023374 patent/WO2014150484A1/en active Application Filing
- 2014-03-11 CN CN201480018178.7A patent/CN105229862B/zh not_active Expired - Fee Related
- 2014-03-11 EP EP14717280.3A patent/EP2973870A1/en not_active Withdrawn
- 2014-03-13 TW TW103109138A patent/TWI602371B/zh active
Also Published As
Publication number | Publication date |
---|---|
CA2905777A1 (en) | 2014-09-25 |
EP2973870A1 (en) | 2016-01-20 |
WO2014150484A1 (en) | 2014-09-25 |
US20140273620A1 (en) | 2014-09-18 |
CN105229862A (zh) | 2016-01-06 |
TWI602371B (zh) | 2017-10-11 |
CN105229862B (zh) | 2018-11-27 |
CA2934563C (en) | 2021-06-22 |
US9172154B2 (en) | 2015-10-27 |
CA2934563A1 (en) | 2014-09-25 |
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