TW201304323A - 具有導電密封之同軸電纜連接器 - Google Patents

具有導電密封之同軸電纜連接器 Download PDF

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TW201304323A
TW201304323A TW101118867A TW101118867A TW201304323A TW 201304323 A TW201304323 A TW 201304323A TW 101118867 A TW101118867 A TW 101118867A TW 101118867 A TW101118867 A TW 101118867A TW 201304323 A TW201304323 A TW 201304323A
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flange
connector
sleeve
coupling member
spring
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Randall A Holliday
Robert M Parker
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Belden Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

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  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本發明描述一種用於連接至一終端之同軸電纜連接器,其包含:內隔開之同心套筒及外隔開之同心套筒,其等經組態以協作固定一同軸電纜之一末端,該內套筒及該外套筒之至少一者在其前向末端處具有一凸緣;及一耦合構件,其經組態以朝向該終端之一末端牽拉該凸緣。該耦合構件及該凸緣在其等之間具有對立表面部分。該連接器進一步包含一環形導電構件,該環形導電構件安置在該等對立表面部分之間以當該耦合構件及該凸緣經牽拉彼此接近時在該耦合構件與該凸緣之間建立導電性。

Description

具有導電密封之同軸電纜連接器
本揭示內容係關於電纜終端總成;且更特定言之係關於一種用於將一同軸電纜連接至一選定裝置之新穎及改良式終端總成,諸如一家庭娛樂系統、電視機或其他裝置上之終端。
本申請案主張2011年5月26申請之美國臨時申請案第61/490,373號之權利,該案之全文以引用的方式併入本文中。
一實施例係關於一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之同心套筒及外隔開之同心套筒,其等經組態以協作固定一同軸電纜之一末端,該內套筒及該外套筒之至少一者在其前向末端處具有一凸緣;一耦合構件,其經組態以朝向該終端之一末端牽拉該凸緣,其中該耦合構件及該凸緣在其等之間具有對立表面部分;及一環形導電構件,其安置在該等對立表面部分之間以當該耦合構件及該凸緣經牽拉彼此接近時在該耦合構件與該凸緣之間建立導電性。
另一實施例係關於一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之同心套筒及外隔開之同心套筒,其等經組態以協作固定一同軸電纜之一末端,該內同心套筒在其前向末端處具備一徑向向外定向凸緣;一耦合構件,其用於朝向該終端之一第二環形末端牽拉該向外定向 凸緣之一第一環形末端,該耦合構件包含在該外同心套筒之一前向末端與該內套筒之該向外定向凸緣之間的一徑向向內定向凸緣,該向內定向凸緣及該向外定向凸緣在其等之間具有界定一環形凹口之對立表面部分;及一環形導電構件,其安置在該凹口中,且當該向內定向凸緣及該向外定向凸緣經牽拉成彼此齊平接合時,該環形導電構件可壓縮在該等對立表面部分之間。
另一實施例係關於一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之套筒及外隔開之套筒,其等經組態以協作固定一同軸電纜之一末端,該內套筒具備一徑向向外定向第一凸緣,該外套筒具備一徑向向外定向第二凸緣;一耦合構件,其包括至少部分安置在該第一凸緣與該第二凸緣之間的一向內定向凸緣;一環形導電密封構件,其安置在該第一凸緣與該耦合構件之該向內定向凸緣之間且經組態以維持該內套筒與該耦合構件之間的導電性;及一彈性導電構件,其安置在該第二凸緣與該耦合構件之該向內定向凸緣之間且經組態以維持該外套筒與該耦合構件之間的導電性。
自本發明之各種實施例在與隨附圖式一起加以採用時之下文詳細描述,將變得更容易明白及瞭解本揭示內容。
本文所揭示之各種實施例提供一種用於電纜(且特定而言,用於同軸電纜)之新穎及改良式壓縮連接器。例如,在經設計專用於連接至一娛樂或安全系統之一埠或終端之 F連接器中,本文揭示一種結合一環形耦合構件使用以維持同軸電纜與埠之間的最佳導電性之導電防水密封。在一實施例中,一導電密封呈含有導電顆粒之一橡膠或彈性O形環之形式且經安裝以可壓縮在一埠與電纜連接器之末端之間。在另一實施例中,一導電彈簧係結合安裝在一外連接器套筒與一耦合構件之對立表面部分之間的一彈性體密封及一彈簧而利用。在又另一實施例中,呈一弓形帶之形式之一導電彈簧係安裝在連接器套筒與耦合構件之對立表面部分之間,但與密封構件隔開或經移除遠離密封構件。
同軸電纜通常包含由一介電絕緣體隔開且由一似橡膠材料之一外護套包住或覆蓋之內同心導體及外同心導體。已設計眾多端連接器以通常藉由在外導體及護套經插入至一終端總成(例如,一同軸電纜連接器)之一內套筒與一外套筒之間的一環形空間時使內導體及介電絕緣體延伸穿過內套筒而實現該終端總成與該同軸電纜之末端之間的一安全機械及電連接。接著,使該外套筒在一徑向向內方向上捲曲或以其他方式壓縮等以牢固地夾緊連接器內之電纜之末端,且接著將一緊固件(諸如該連接器之相對端上之一螺帽)連接至一埠或終端。
美國專利第5,975,949號圖解說明所描述類型且具有一略微修改形式之防水密封之一同軸電纜連接器,該防水密封內插在內套筒之末端與自埠或終端延伸之一耦合構件之末端處之一凸緣之對立表面部分之間。然而,在特定應用中,繼續需要一壓縮型同軸電纜連接器,其可達成該同軸 電纜連接器與埠或終端之間的改良式機械及電連接且包含一新穎及改良式防水但導電密封(其將維持所需導電性且以抵制連接器與埠或終端之間的耦合構件之意外鬆散之一方式安裝)。
更詳細參考圖式,在圖1至圖3中圖解說明其中總成係由用於將一第一導電構件(諸如一標準同軸電纜C)連接至一第二導電構件(諸如一家庭娛樂系統等之不同組件上之一埠或終端P)之一端連接器10組成之一實施例。根據一例示性實施例,連接器10包含一入口端處之一長形薄壁內套筒12或柱。在一些實施例中,套筒12沿著一中間部增大厚度至一外部凹槽14中且終接在一外部肩部16中。連接器10進一步包含一外薄壁套筒18,外薄壁套筒18自略微超過該入口端處之套筒12之一點延伸且在一些實施例中沿著其較大長度具有均勻厚度。套筒18可具備藉由外部肩部22而側接在一未端處之一外部凹槽。
在一實施例中,內套筒12及外套筒18以彼此呈同心隔開關係而自入口端向後延伸以在其等之間形成一環形空間32以按待描述之一方式插入一標準電纜C。內套筒12對於其較大長度可具有實質上均勻的壁厚度且具有沿著其外壁表面並朝向該入口端之複數個軸向隔開之環形鋸齒狀缺口。外套筒18沿著其較大長度可為薄壁的,但是厚度逐漸增大以界定一外部凸表面部分36且具有根據美國專利第5,501,616號之複數個軸向隔開之密封環或凹槽38。
根據一例示性實施例,具有大致圓柱形組態之一捲曲環 44(壓縮構件等)可經組態以在外套筒18之至少一部分上延伸,且可具有大致對應於外套筒18之薄壁區段之長度之一長度。在一些實施例中,構件44包含:一內襯46,其可具有均勻厚度及直徑(其貫穿內襯46終接在相對斜面端中);及一外帶48,其可具有貫穿其長度之至少一部分之大致均勻厚度及直徑且可與內襯46共延伸。在一些實施例中,內襯46係由具有少量可彎性或彈性之一材料(諸如一黃銅材料)構成;且外帶48係由具有較小可彎性或彈性或者不具有可彎性或彈性之材料構成。在一些實施例中,內襯46及帶48可具有實質上對應的厚度,且內襯46可按一壓入配合或其他形式安裝在帶48之內部,其中內襯46之內壁表面具有對應於外套筒18在其入口端處之外徑或略微大於該外徑之一直徑。在一些實施例中,內襯46可具有小於外套筒18上之凸表面部分36之一內徑使得當軸向推進環44時,環44將向內徑向變形賦予外套筒18之凸表面部分,從而致使該凸表面部分收縮成與電纜C接合(如在圖1中圖解說明)。
如在圖1中圖解說明,電纜C以尋常方式藉由首先製備該電纜之前端以使編織層B折疊在護套J之末端上而連接至連接器10。如在圖1中圖解說明,使壓縮環44與連接器10之末端對準,接著推進電纜C之前端使之穿過壓縮環44並至形成在內套筒12與外套筒18之間的環形空間32中。可使用一標準壓縮工具以賦予足夠軸向力以將壓縮環44推進於凸表面部分36上以使套筒18之該部分向內徑向變形或收縮,且如在圖1中所繪示,部分36將在一徑向向內方向上彎曲 或變形等且致使護套J以及編織層B之至少一部分輕微地壓縮在內套筒12與外套筒18之間。一旦完成安裝,便可自接針導體移除且捨棄一起動器導引件(若使用)。在美國專利第6,708,396號中詳細繪示及描述一壓縮工具(未繪示),該案以引用的方式併入本文中。雖然本文之圖大體上繪示在一可壓縮外套筒上軸向地移動以相對於同軸連接器固定一同軸電纜之一壓縮構件,但是亦可使用固定電纜之其他形式,諸如軸向地壓縮在一連接器本體內以將同軸電纜相似地固定在適當位置中之一可變形鎖定套筒。所有此等替代實施例係理解為處在本揭示內容之範疇內。
埠或終端P可具有用以接納電纜C之內導體接針之一中空外螺紋延伸部分50且係藉由一耦合構件(諸如與螺紋58內螺合之一螺帽52)而耦合至連接器10之末端以與延伸部分50上之外螺紋配合,以藉此朝向連接器10之內套筒或柱12之末端上之凸緣16牽拉延伸部分50及/或將延伸部分50牽拉成與凸緣16接合。為了提供連接器10與埠P之間的改良式導電性,且特定而言,為了維持所需導電性(儘管存在導體接針與埠P之間的耦合構件之一不良連接或鬆散),一導電防水環形密封54(例如,一導電o形環、彈性構件、彈性體構件等)可安裝在相鄰於凸緣16及耦合構件52之一凹槽14中。耦合構件52可自一端壁56向前延伸在凸緣16上並超過凸緣16,且可經內螺合以促進至埠P之延伸部分50之連接。耦合構件52之外表面60具備合適平面(例如,一大致六邊形組態等)以藉由一扳手或其他合適的工具而接合 以獨立於連接器10之其餘部分而旋轉耦合構件52。
根據一例示性實施例,密封54可呈o形環之形式,且可由具有均勻地或非均勻地分佈在密封54內之導電顆粒之一彈性體材料構成,此等顆粒之一實例為碳纖維。在圖1及圖3中所繪示之鬆散組裝位置中,密封54係處於一鬆弛狀態且不必與凸緣16及耦合構件52之端壁56之相鄰或對立表面直接接觸。然而,當旋轉耦合構件52以將埠牽拉成與凸緣16之與密封54相對之前向末端呈接觸關係時,端壁56將朝向凸緣16之相對表面牽拉以將密封54壓縮在端壁56與凸緣16之間,如在圖2及圖3中詳細繪示。因此,在內套筒12與耦合構件52之端壁56之間建立一導電路徑。將了解,密封54將維持對立表面之間的所需接觸關係,儘管諸如因溫度變更或磨損而使部件之間存在一略微鬆散。將一防水導電密封用作為一構件或單元之一重要優點在於其供應提供亦導電之一防水密封之一雙重功能;且同時密封直徑可經改變以補償連接器大小之差異及凸緣16與端壁56之對立表面之間的間隙以及連接器類型之變動。
圖4至圖7圖解說明呈一線圈彈簧70之形式之一導電可壓縮構件之另一實施例,其可在壓縮下安裝在端壁56與連接器10之外套筒18之一末端處之外部肩部22之間的一凹陷區或間隙72中,如在圖4至圖7中圖解說明。根據一例示性實施例,肩部22具有通常與耦合構件52之端壁56上之一正方形端表面呈毗鄰關係之一正方形端表面。在一些實施例中,線圈彈簧70可在壓縮下安裝在界定耦合構件52之端壁 56與外套筒18之肩部22之各自對立表面部分之間的間隙72之互補凹陷部分內,而非取代一標準O形環密封15。如自圖5之端視圖最佳所見,彈簧70不必圍繞連接器本體之整個圓周延伸以維持外套筒18與耦合構件52之間的導電性。然而,彈簧70可具有一直徑且在足夠壓縮下擴展並維持套筒18與耦合構件52之間(例如,套筒18與耦合構件52之對立表面之間)的電接觸,儘管存在(例如)套筒18與耦合構件52之間之略微分離,如在圖6中繪示。
在圖8至圖10中圖解說明一導電環之另一實施例,其中對應地列舉與圖1至圖7之部件相似的部件且按與結合圖4至圖7之實施例所描述之方式相似的一方式,一彈簧狀大致圓形之帶80可安裝在由外套筒18之外部肩部22及耦合構件52之端壁56中彼此呈面對關係之環形凹陷部分所界定之一間隙82中。根據一例示性實施例,帶80可由通常平坦之一彈性導電材料(諸如一金屬)構成,但是如在圖9中圖解說明,該帶80在插入間隙82中時可彎曲使得帶80之相對端易彎曲地接合間隙82之外壁之周向隔開表面部分,且帶80之一中間部分與間隙82之內壁接觸。又,帶80可具有足以沿著間隙82之寬度之一實質部分延伸之一寬度。如在圖10中圖解說明,在一些實施例中,帶80將維持外套筒18與耦合構件52之間的導電性,儘管存在該等組件之間之分離;且如在圖11中繪示,當構件52與套筒18之末端相鄰時,帶80將橫越間隙82之一實質寬度。
根據替代實施例,導電環構件70及80可由將提供相同彈 性及導電性特性之各種材料或複合材料構成。例如,構件70及80之一者或兩者可由具有一導電材料(諸如結合圖1至圖3所提及之碳纖維)之一外塗層之一內塑膠基質構成。如在螺旋彈簧構件70之情況下,(例如)帶80不必延伸貫穿整個環形間隙,如在圖9中圖解說明。在此方面,帶80在插入至肩部22與端壁56之對立表面部分之間的間隙中時將呈現一略微弧形之組態。
儘管圖解說明於如圖1至圖11中之F連接器中使用之不同形式之連接器套筒,但是應了解該等連接器套筒易於適合與其他類型的連接器(諸如但不限於BNC及RCA連接器)一起使用。因此,應瞭解雖然本文陳述及描述本發明之選定形式,但是在不背離如由隨附申請專利範圍及其合理等效物所定義之本發明之精神及範疇之情況下可作出以上及其他修改。
10‧‧‧端連接器
12‧‧‧內套筒/柱
14‧‧‧凹槽
15‧‧‧O形環密封
16‧‧‧凸緣/外部肩部
18‧‧‧外套筒
22‧‧‧外部肩部
32‧‧‧環形空間
36‧‧‧外部凸表面部分
38‧‧‧密封環/凹槽
44‧‧‧捲曲環/壓縮環
46‧‧‧內襯
48‧‧‧外帶
50‧‧‧中空外螺紋延伸部分
52‧‧‧螺帽/耦合構件
54‧‧‧導電防水環形密封
56‧‧‧端壁
58‧‧‧螺紋
60‧‧‧耦合構件之外表面
70‧‧‧線圈彈簧/導電環構件
72‧‧‧凹陷區/間隙
80‧‧‧帶/導電環構件
82‧‧‧間隙
B‧‧‧編織層
C‧‧‧電纜
J‧‧‧護套
P‧‧‧埠/終端
圖1係具有一鬆散組裝位置中之一電纜及密封之一實施例之一縱截面圖;圖2係根據一例示性實施例之圖1之在安裝前一鬆散組裝位置中之導電密封之一放大截面圖;圖3係根據一例示性實施例之圖1之在一完全拉緊位置中之導電密封之另一放大截面詳圖;圖4係利用一導電彈簧構件且圖解說明一組裝位置中之電纜之另一實施例之一縱截面圖;圖5係根據一例示性實施例之沿著圖4之線5-5截取之一 橫截面圖;圖6係根據一例示性實施例之圖4之在一緊密組裝位置中所繪示之彈簧構件之一放大詳圖;圖7係根據一例示性實施例之圖4之在一鬆散組裝位置中之彈簧構件之另一截面詳圖;圖8係將一板片彈簧用作為一導電構件且在一完全組裝位置中繪示之又另一實施例之一縱截面圖;圖9係根據一例示性實施例之沿著圖8之線9-9截取之一橫截面圖;圖10係根據一例示性實施例之在一緊密組裝位置中之密封及彈簧之一放大截面詳圖;及圖11係根據一例示性實施例之圖8之在一鬆散組裝位置中之密封及彈簧之另一放大截面詳圖。
10‧‧‧端連接器
12‧‧‧內套筒/柱
16‧‧‧凸緣/外部肩部
18‧‧‧外套筒
22‧‧‧外部肩部
32‧‧‧環形空間
36‧‧‧外部凸表面部分
38‧‧‧密封環/凹槽
44‧‧‧捲曲環/壓縮環
46‧‧‧內襯
48‧‧‧外帶
50‧‧‧中空外螺紋延伸部分
52‧‧‧螺帽/耦合構件
56‧‧‧端壁
60‧‧‧耦合構件之外表面
B‧‧‧編織層
C‧‧‧電纜
J‧‧‧護套
P‧‧‧埠/終端

Claims (20)

  1. 一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之同心套筒及外隔開之同心套筒,其等經組態以協作固定一同軸電纜之一末端,該內套筒及該外套筒之至少一者在其前向末端處具有一凸緣;一耦合構件,其經組態以朝向該終端之一末端牽拉該凸緣,其中該耦合構件及該凸緣在其等之間具有對立表面部分;及一環形導電構件,其安置在該等對立表面部分之間以當該耦合構件及該凸緣經牽拉成彼此接近時在該耦合構件與該凸緣之間建立導電性。
  2. 如請求項1之連接器,其中該內套筒包括該凸緣,且其中該導電構件包括含有導電顆粒之一彈性體材料。
  3. 如請求項2之連接器,其中該等導電顆粒至少部分係由碳纖維構成。
  4. 如請求項1之連接器,其中該外套筒包括該凸緣,且其中該導電構件包括安裝在該耦合構件與該凸緣之間的一彈簧。
  5. 如請求項4之連接器,其中該彈簧為延伸在該等對立表面部分之間的一板片彈簧。
  6. 如請求項4之連接器,其中該彈簧為周向地延伸在該等對立表面之間的一線圈彈簧。
  7. 一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之同心套筒及外隔開之同心套筒,其等經組態 以協作固定一同軸電纜之一末端,該內同心套筒在其前向末端處具備一徑向向外定向凸緣;一耦合構件,其用於朝向該終端之一第二環形末端牽拉該向外定向凸緣之一第一環形末端,該耦合構件包含在該外同心套筒之一前向末端與該內套筒之該向外定向凸緣之間的一徑向向內定向凸緣,該向內定向凸緣及該向外定向凸緣在其等之間具有至少部分界定一環形凹口之對立表面部分;及一環形導電構件,其安置在該凹口中,且當該向內定向凸緣及該向外定向凸緣經牽拉成彼此齊平接合時,該環形導電構件可壓縮在該等對立表面部分之間。
  8. 如請求項7之連接器,其中該導電構件係由含有導電顆粒之一彈性體材料構成。
  9. 如請求項8之連接器,其中該等導電顆粒至少部分係由碳纖維構成。
  10. 如請求項7之連接器,其中該導電構件為安裝在該凹口中之一彈簧。
  11. 如請求項10之連接器,其中該彈簧為圍繞該凹口之至少一部分延伸之一板片彈簧。
  12. 如請求項10之連接器,其中該彈簧為周向地延伸在該凹口內之一線圈彈簧。
  13. 一種用於連接至一終端之同軸電纜連接器,其包括:內隔開之套筒及外隔開之套筒,其等經組態以協作固定一同軸電纜之一末端,該內套筒具備一徑向向外定向 第一凸緣,該外套筒具備一徑向向外定向第二凸緣;一耦合構件,其包括至少部分安置在該第一凸緣與該第二凸緣之間的一向內定向凸緣;一環形密封構件,其安置在該第一凸緣與該耦合構件之該向內定向凸緣之間;及一彈性導電構件,其安置在該第二凸緣與該耦合構件之該向內定向凸緣之間且經組態以維持該外套筒與該耦合構件之間的導電性。
  14. 如請求項13之連接器,其中該環形密封構件包括含有導電顆粒之一彈性體材料。
  15. 如請求項14之連接器,其中該等導電顆粒至少部分係由碳纖維構成。
  16. 如請求項13之連接器,其中該彈性導電構件包括一彈簧,該彈簧安置在由該第二凸緣及該耦合構件之該向內定向凸緣所定義之一凹口中。
  17. 如請求項13之連接器,其中該彈簧為至少部分圍繞該凹口延伸之一板片彈簧。
  18. 如請求項13之連接器,其中該彈簧為周向地延伸在該凹口內之一線圈彈簧。
  19. 如請求項13之連接器,其中該環形密封構件包括一導電o形環,且其中該彈性導電構件包括一彈簧,該彈簧僅部分地圍繞由該第二凸緣及該耦合構件之該向內定向凸緣所界定之一環形凹口延伸。
  20. 如請求項13之連接器,其中該外套筒為一可變形套筒。
TW101118867A 2011-05-26 2012-05-25 具有導電密封之同軸電纜連接器 TW201304323A (zh)

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US20130023151A1 (en) 2013-01-24
WO2012162431A2 (en) 2012-11-29
US9203167B2 (en) 2015-12-01
WO2012162431A3 (en) 2013-03-28

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