CN101253656B - 用于同轴电缆的端部连接器 - Google Patents
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Abstract
一种连接器主体(11),具有带块状端部(14)的套筒(12),以使压接套筒(50)翻转并接合电缆的封套部分(140)。
Description
相关申请的交叉引用
本申请要求下列美国临时专利申请的优先权:在2006年4月13日提出申请的、序列号为60/791,624的申请以及在2005年6月27日提出申请的、序列号为60/694,333的申请,它们通过引用整体地结合在本文中。
发明领域
本发明大致涉及用于电缆的连接器。更具体地,本发明涉及一种用于同轴电缆的端部连接器,它用作有线电视和卫星电视用的F型连接器。
发明背景
电传输电缆,例如用于视频的卫星传输或者有线电视传输的同轴电缆,典型地使用连接器将该电缆连接到输入接线端或者输出接线端(例如电视插座或者壁装电源插座)。大多数电缆连接器一般包括连接器主体,而该主体典型地通过把自身围绕电缆压接或挤压来连接到电缆的一端,并在相反的一端上具有螺线螺母或者摩擦性附件以连接到接线端。过去,使用这种传统电缆连接器时存在问题。例如,通常很难把连接器主体围绕电缆进行足够紧密而均匀的压接以把连接器主体完全地围绕电缆进行附接及密封。这种压接式连接必须足以将连接器锁定到电缆上并在电缆和接线端之间提供稳定的机械连接,并且防止水或其它物质通过连接器主体的压接部分而渗透。
近来研制的连接器都设计成带有密封圈等元件,以在连接器主体和电缆封套之间提供更紧密的密封。然而,这种新型连接器通常要求使用专用工具,并且其制造可能困难而昂贵。
因此可以看到,针对本领域中前述的以及相关的和不相关的问题,存在着改进传输电缆用的端部连接器的需求。
发明内容
简而言之,本发明涉及用于电传输电缆以及其它类似配线材料的一种连接器。具体地说,本发明涉及一种同轴电缆用的改进了的端部连接器,以用于同轴电缆到接线端的电气式连接。
一方面,本发明涉及一种端部连接器,其具有连接器主体和六角头以将电缆连接到接线端(例如用于视频传输系统的输入或输出接线端或者说插座)。该连接器主体包括内部管和外部装配管,它们以套叠、重叠、或压配的方式安装或者匹配到一起,以便与六角头接合;六角头与其保持轴向锁定式的接合,但是一般仍然可以相对于连接器主体自由旋转。该端部连接器还包括压缩环、压接套筒(clamp sleeve)以及圆筒形连接器端部块(end block)。在把同轴电缆插入本发明的端部连接器后,压接工具对该连接器主体进行压接,使压接套筒在电缆封套经过内部管的倒钩(barb)或尖头(tip)部分时翻转,从而在连接器主体内部接合并保持该同轴电缆,以防止该电缆被从连接器主体中拉出,并形成密封来防止湿气和碎屑进入连接器。
备选地,在另一方面,本发明涉及一种端部连接器,其具有用于连接到接线端的六角头、内部管及连接器主体、压接套筒以及带有端部块的端部管(end tube)。该内部管和连接器主体一般匹配或者安装到一起以将六角头沿轴向地接合并保持到该连接器主体上,然而仍然允许该六角头自由旋转或者转动。在同轴电缆插入该连接器主体的开放的端部(其封套从上方通过内部管的倒钩并与倒钩接合)后,压接工具使连接器主体相对压接套筒而轴向地移动,使得压接套筒翻转并围绕接合在倒钩或者尖头上的电缆封套部分而密封,以保持电缆并防止电缆被从连接器主体中拉出,且在连接器内部形成防水和防湿气的密封。
在连接器的另一个实施例中,该连接器包括连接器主体或外部装配套筒,其在前端或横档(ledge)处限定了大致呈C形的凹部或线路接线端,以便沿着连接器主体的外壁来限定凹槽。内部接线柱(post)或套筒延伸穿过连接器主体并限定了容纳同轴电缆的中心导体的通道。六角螺母典型地可转动地装配在连接器主体的第二端也即远端和内部套筒之间,用以将电缆连接到接线端上。壳体容纳在连接器主体的外壁的上方,并且可以沿着该外壁轴向地移动。该壳体包括第一开放端部和远端或者说第二端,并限定了位于中心的通道或者说开口,通过该中心通道或者说中心开口,电缆最初容纳在连接器中。
在沿着壳体内壁的中间一点上形成有肩状部,以便在外部壳体的肩状部和连接器主体的前端或者说横档部分之间限定开槽了的凹部。另有阶梯状的边缘形成在肩状部附近,并限定了适于接合电缆外部封套的表面。软而柔韧的垫圈一般容纳在这开槽了的凹部中,并且可以在套筒沿着连接器主体移动时而沿轴向压缩。当垫圈被压缩时,其形成基座(seat),通过外部套筒的阶梯状边缘的沿连接器主体的向前的滑动,电缆封套被沿轴向压靠在连接器主体的C形凹部的肩状部或者说前端的端部上,因此电缆封套向外凸出,此时它的一部分承靠在该基座上。
本发明的其它优点和用途可以参考以下描述和附图而得到更清楚的理解。
附图简述
图1显示了根据本发明的端部连接器的示例性实施例的局部截面图。
图2显示了图1中端部连接器的局部截面图,其中该端部连接器未带同轴电缆而压接。
图3显示了图1和图2中端部连接器的局部截面图,其中该端部连接器被压接到同轴电缆一端上。
图4显示了根据本发明的端部连接器的另一个实施例的局部截面图。
图5显示了图4中端部连接器的局部截面图,其中该端部连接器未带同轴电缆而压接。
图6显示了图4和图5中端部连接器的局部截面图,其中该端部连接器被压接到同轴电缆一端上。
图7显示了根据本发明的端部连接器另一个实施例的局部截面图。
图8显示了图7中端部连接器的局部截面图,而该端部连接器在压接之前已插有电缆。
图9显示了图7和图8中的端部连接器的局部截面图,其中该端部连接器被压接到同轴电缆上。
发明详述
图1、图2和图3显示了根据本发明原理的端部连接器10的一个示例性实施例,其中显示了该连接器安装前的形式以及接合后的形式(在带同轴电缆和不带同轴电缆的压接后)。端部连接器10典型地包括连接器主体11、内部管20、外部装配管30、六角头40、压接套筒50、压缩环60、以及密封件例如O形环70。
如图1中所示,连接器主体11一般包括基本上圆筒状的软管或套筒12,其限定用于容纳电缆端部的内部通道,并且包括第一开放端13、限定第二开放端也即输入端16的端部块14,而围绕输入端16形成有凹槽17。内部管20延伸穿过主体11并且与连接器的六角头40接合(见图1-图3)。内部管20包括位于邻近六角头40的第一端处的压接端21;第一肩状部22、第二肩状部23、以及第三肩状部24;套筒25;以及位于其相反端(靠近连接器主体11的入口端16)的倒钩或尖头26。连接器的外部装配管30容纳在连接器主体中,对齐并围绕内部管,并在连接器主体的第一端13和六角头40之间从连接器主体向外突出。外部装配管还包括与内部管20的第二肩状部23及第三肩状部24接合的装配肩状部31,和从肩状部31向后延伸到远端33的套筒32。
如图1所示,六角头40可转动地安装到连接器主体11上,位于该连接器主体11的输出端上,以把端部连接器连接到接线端或者输入/输出插座上。该六角头一般包括六角螺母型的紧固件,并包括压接环41、头形主体42以及装配颈状部43,其带有延伸穿过主体42的螺纹44,使得能够螺纹式地接合接线端或输入/输出插座,以将电缆连接于其上。
如进一步在图1中所示的,压接套筒50设置在空腔或者说空间46中,而空腔或者说空间46限定在外部装配管30的远端33和套筒12的端部块14之间。压接套筒50具有第一压接头51、第二压接头52以及套筒主体53。压缩环60一般安装在第一压接头51附近以提供支承面,而压接套筒50被挤压在该支承面上,压缩环60可以具有大约与压接套筒50的内部直径相等或者比其小的内部直径。
另外地,O形环70设置在六角头的主体以及内部管20的第一肩状部22之间,以在六角头和内部管之间提供防水/防湿气的密封。内部管肩状部24也可以贴靠外部管的装配肩状部31而紧密地装配(见图1),使得内部管头21和外部管肩状部31两者都可以在六角头压接环41和O形环70的两侧产生封锁或者堵塞。因此,基本上可以防止六角头压接环41沿轴向地与连接器主体脱离接合,而其又松散地装配在内部第二肩状部23上,使得六角头40可以相对于连接器主体11而自由地旋转。
典型地,内部管20以及外部装配管30可以由黄铜或者其它类似的高导电性材料制成;而端部连接器主体10和六角头40可以由黄铜、铝、锌或其合金,或者其它类似的高强度材料制成。压接套筒50典型地可由各种柔性的且/或可形变的塑料、铝或者其它类似的弹性的或柔性的材料制成;而O形环70一般由橡胶或者塑料制成。
在根据本实施例的端部连接器10的安装过程中,同轴电缆100(图3)一般这样进行制备,即把电缆的中心导体110暴露而把电缆绝缘部120、编织层130和封套140剥去或者用其它方式从电缆上移除。典型地,该中心导体保留有六角头长度(a hex head length),其大于六角头的长度,以使导体可以基本上延伸穿过六角头,且可能从六角头的输出端穿出(见图3)。同轴电缆绝缘部120具有头肩长度(a headand should length),其延伸穿过连接器主体且一般都超出同轴电缆编织层130的端部和封套140的端部(见图3)。
把准备好的同轴电缆端部推入到端部连接器10的连接器主体11的开放的入口端16中(图1和图2)并且把连接器主体11在那附近压接。图3显示了压接后的端部连接器(同轴电缆100附接于其上)的视图。由于压接(如图2所示),外部装配管30一般被沿纵向推入连接器主体10中,使得电缆绝缘部的端部边缘贴靠着外部装配管肩状部31(延伸的内部管20)以及连接器主体11的套筒32两者而紧密地安装。
在这样的移动中,压接套筒50也接合端部块14并被向内推到压缩环60上。结果,压接套筒50一般被强迫改变形状,使得第一压接头51部分朝向并沿着压缩环60的接触表面沿径向地向外抬起,而同时第二压接头52部分朝向并沿着端部块12的接触表面沿径向地向外抬起,如图2所示。
最终,压接套筒基本上被翻转(见图2和图3),而第一压接头部分51/52之一或两者在尖头或者说倒钩26的两侧都围绕着电缆封套140(图3)以及编织层130折叠或者突出,其中电缆封套140接合在尖头或者倒钩26上,以助于固定/夹紧电缆并加强连接的机械强度。压接套筒50还可以在压接头部分附近开槽或者弱化,以使压接中压接套筒的翻转或者说反转。在压接过程之后,压接套筒50因此而形成为基本上反转的“U”形形状,并且围绕着电缆封套140部分和编织层130而紧密地夹接(接合并伸出超过尖头)。这种夹住接合有利于防止同轴电缆100被从端部连接器中拉出并且利于形成针对外部的水/湿气及碎片的密封。O形环70也有利于防止水/湿气以及碎片从连接器的前端或者六角头端进入连接器。
图4、图5以及图6以安装前的形式以及其带有同轴电缆和不带同轴电缆的压接后的形式显示了另一个端部连接器200的示例性实施例。在该实施例中,端部连接器200一般包括连接器主体210、内部管220、端部管230、六角头240、压接套筒250以及密封环例如O形环260。
如图4所示,该实施例的连接器主体210一般包括限定第一端部的装配肩状部211、限定电缆内部通道的圆筒状套筒或圆管212、限定第二端或者说开放的入口端214的端部套筒部分213以及围绕着入口端部214的限定了凹部217的肩状部分或者横档部分216。内部管220延伸穿过套筒212并且具有伸出穿过并超过装配肩状部211的压接端221、第一肩状部222、第二肩状部223、第三肩状部224以及套筒225(其在打开端部带有尖头或者倒钩226并且限定中心通道227)。端部管230一般具有比连接器主体210的直径较小的直径并且从主体212的端部套筒213向外部伸出。端部管230可以移进连接器主体的凹部217并限定打开入口以把电缆插入在其中。端部管230包括管状的套筒或者管状的主体231、第一端部边缘232、第二端部边缘233以及凹槽234。
与六角头40(图1)类似,六角头240(图4)是六角螺母型紧固件并包括压接环241、六角形主体242以及装配颈状部243,其螺纹244延伸穿过主体242以使连接器连接到接线端。如图4所示,第二内部管肩状部223和第三内部管肩状部224贴靠着主体肩状部211安装,并与其接合。从而内部管头221和主体肩状部211可以在六角头压接环241和O形环260的两侧产生封锁或堵塞,而六角头压接环241围绕着内部第二肩状部223松散地装配,使得六角头240可以自由转动。
又如在图4中所示,压接套筒250定位成,使得凹部217处于连接器主体的端部管230和肩状部216之间,并包括第一压接头251、第二压接头252和套筒主体253。O形环260一般可以设置在六角头主体242和内部管220的第一肩状部222之间(如图4所示),以在连接器200的六角头端部附近提供防水/防湿气的密封。
典型地,内部管220以及端部管230可以由黄铜或者其它类似的高导电性的材料制成,而端部连接器主体210以及六角头240可以由黄铜、铝、锌或其合金,或者其它类似的高强度的材料制成;而压接套筒250一般由各种柔性的和/或可形变的塑料、铝或者其它类似的弹性的或柔性材料制成。O形环260一般由橡胶或者塑料制成。
在端部连接器的安装中,同轴电缆100基本上以上述的关于图3所讨论的方式制备。在把制备好的同轴电缆端部推进到端部连接器开放的入口端部中之后(如图5和图6所示),使用压接工具把该端部连接器围绕电缆端部进行按压或者压接。图5以及图6显示了压接后的端部连接器的最终视图,分别为不带有同轴电缆100(图5)及带有同轴电缆100(图6)的视图。在压接中,端部管230被挤入或推入连接器主体210,典型地进入贴靠着连接器主体端部套筒213而紧密地装配的位置。通过端部管230的移动,压接套筒250也被接合并向内推在肩状部216上。结果,如图5和图6所示,压接套筒250被强迫改形变状,而第一压接头部分251朝向并沿着压缩环260的接触表面沿径向地向外被挤出或者抬起,而同时第二压接头部分252朝向并沿着端部管230的接触表面沿径向地向外被挤出或者抬起。
最终,压接套筒基本上被翻转,而第一压接头部分和/或者第二压接头部分251/252围绕着电缆封套140(图6)以及编织层130这两部分(它们通过尖头或倒钩而被接合以帮助固定/夹住该电缆并加强连接的机械强度)被封盖或者折叠起来。压接套筒250还可以在压接头部分的附近开槽或者削弱,以利于压接套筒在压接中翻转或反转。在压接过程之后,压接套筒250形成为基本上反转的“U”形,并且一般越过尖头紧密地围绕着电缆封套140和编织层130而被夹住。这种夹住接合有利于防止同轴电缆100被从端部连接器中拉出并且有利于形成密封以防止水/湿气以及碎片进入其中。
如图7至图9所示,在本发明的另一个实施例中,连接器310可以包括限定了内部通道312的圆筒状壳体311,该内部通道312用来容纳电缆100在其中(图8至图9),而该壳体311包括第一开放入口端313(其具有向着壳体311的开放入口端313的内部而形成的阶梯状的边缘314)、第二端315以及肩状部316。内部管320延伸穿过位于六角头螺母340(设置在连接器的相反端)和沿着通道312的中间一点之间的通道312。内部管320包括第一端或者说近端321(位于六角头螺母附近)、第一肩状部322、第二肩状部323以及套筒部分324(终止于锥形的、开放的第二端或者说远端326)。连接器主体或者说外部装配套筒330围绕内部管,从六角头340附近的第一端331向后伸出,并形成肩状部332,限定了短的、基本C形的、无底的凹部或者沟道333(在形成于其第二端的前端或者说横档334处终止)。连接器主体330的第一端部331包括倾斜的表面或者说凸起(bump)336,其有利于阻止湿气和碎片进入六角头340附近,而凹槽或者说凹部337另外地形成在连接器主体中、凸起336附近,以助于减少压接期间施加于其上的压缩力。如图7所示,横档334一般可以具有陷落的轮廓,以便围绕着连接器主体或者说外部装配套筒的前端或者说第二端来限定狭槽或者凹槽338。
六角头340包括压接环341、六角形主体342和装配颈状部343,其带有用于附接到电缆输出端的螺线。O形环370(图7至图9)一般进一步地接合在六角头340的压接环341和内部管的近端321之间以密封连接器的六角头端部。因此内部管的近端321和连接器主体331的肩状部在六角头压接环341和O形环370的两侧都产生障碍。六角头压接环341一般进一步围绕内部管肩状部320而松散地装配,使得六角头340可以相对于连接器的剩余部分自由转动。
如图7和图8所示,软而柔韧的垫圈350放置在圆筒状外部壳体311的内部通道312内。垫圈350一般由可压缩的材料例如塑料、尼龙、泡沫或者其它类似材料制成,并且可以具有基本上圆筒状的构造,该构造带有向外部伸出的中心部分351和扁平的基本上沿轴向伸展的侧面部分352(其限定凹入的凹部353)。在将连接器310压接到电缆时,连接器的内部管和外部装配管这两部分被向后沿箭头355的方向推到电缆上(如图9所示),而外部壳体311被轴向地沿箭头355′的方向推挤。当其被向前移动时,壳体的阶梯状边缘314把电缆的封套朝凹部332的端部(由连接器主体限定的)推挤并推挤到其上。壳体311的移动也趋向于沿轴向并沿着狭槽或者说凹槽338(围绕着连接器主体330的前端或者横档334形成)来推垫圈350,而垫圈的相反侧被圆筒状外部壳体311的肩状部316向前按压。
如图9进一步所示,通过外部壳体311以及内部管部分320的向内移动,电缆封套被轴向地推挤,使得它在被压靠到外部装配管的端部的肩状部381上时向外凸起,而垫圈350改变形状并移入位于连接器主体的横档334和圆筒状外部壳体311之间的狭槽或者凹槽338,使得垫圈350的凹部353变窄。因此,通过垫圈形成容纳区域或者说承座357,其中,当外部封套通过外部壳体311和内部接线柱/连接器主体320/330的滑动移动而被轴向地沿箭头355与355′方向挤压时,使得外部封套向外弯曲,而此时电缆外部封套的一部分伸入垫圈中。
因此,在把连接器310安装到同轴电缆100上的过程中(如图8和图9所示),外部壳体311被沿箭头355′的方向而轴向向前滑动或者推挤,而沿着连接器主体或者说外部装配套筒330、向着六角螺母340滑动,而内部管320和连接器主体被轴向地向着电缆移动。当外部壳体311和内部管/连接器主体320/330被挤压在一起时,电缆的外部封套140被推挤在凹部333的端部处的肩状部331上,该凹部333形成在外部装配套筒或者说连接器主体330中。同时,垫圈350被沿轴向压缩在外部装配管肩状部上。
另外,如图9进一步所示,外部套筒311的阶梯状边缘314趋向于咬入并承载封套负荷,以轴向地沿着连接器推挤该封套,并且还有利于保持该封套,从而也有利于保持电缆(在连接器内部)。于是导致电缆的外部封套向外弯曲而贴靠到该可塑的垫圈(其被轴向地挤压)上,使得外部封套弯曲部分紧密地压靠并承坐(seat)在垫圈上,而垫圈350围绕电缆封套的弯曲部分密封,以利于将连接器附接到电缆上并防止电缆被从连接器中用手移出。更进一步地,如图7所示,隔开的凹槽360可以形成在外部壳体311中、其入口端313附近。该凹槽限定了趋向于在压接期间接合电缆封套的边缘或者说齿状部361。结果,凹槽/齿360/361增强了压接期间由连接器施加在电缆上的拉力,以助于牢固地将连接器锁定到电缆上,并有助于提供连接器后端附近的、围绕电缆封套的、基本防水的密封。
本领域的技术人员还应当理解,尽管在上文参考优选实施例而对本发明进行了描述,但是仍然可以对其进行大量的改变、修改和补充,包括部分地或整体地结合所公开的各个不同的实施例——只要不脱离在权利要求书中所阐明的本发明的精神和范围。
Claims (6)
1.一种连接器,其用于将电缆连接到接线端上,包括:
连接器主体,其限定了通道,所述通道容纳了所述电缆的一端;
六角头紧固件,其可转动地连接到所述连接器主体上;
压接套筒,其具有第一压接头部分、第二压接头部分和位于它们之间的套筒主体,所述压接套筒由柔性材料形成,以使得其能够在对其施加夹持作用力下翻转;以及
内部管和外部装配管,其中在所述内部管上容纳了所述电缆的封套部分,而所述外部装配管具有形成肩状部的第一端部和与所述连接器主体的块状端部隔开的第二端部,所述外部装配管适于在围绕所述电缆压接期间当所述连接器主体进行轴向运动时,能够沿着所述内部管接合并推挤所述压接套筒,从而致使所述压接套筒翻转,并且接合所述电缆的封套部分以在所述连接器主体内保持所述电缆的所述一端。
2.根据权利要求1所述的连接器,其特征在于,所述连接器还包括安装在所述外部装配管的所述第二端部附近的压缩环。
3.一种连接器,其用于将电缆连接到接线端上,包括:
连接器主体,其限定了通道,所述通道容纳了所述电缆的一端;
六角头紧固件,其可转动地连接到所述连接器主体上;
压接套筒,其具有第一压接头部分、第二压接头部分和位于它们之间的套筒主体,所述压接套筒由柔性材料形成,以使得其能够在对其施加夹持作用力下翻转,从而在所述连接器主体内接合并保持所述电缆的所述一端;以及
内部管,其具有容纳在六角头紧固件内的第一端和形成有用于接合所述电缆的封套部分的倒钩的第二端。
4.根据权利要求3所述的连接器,其特征在于,所述连接器主体包括具有块状端部的套筒,其适于接合并向前推挤所述压接套筒,以便包括所述压接套筒,以在围绕所述电缆压接的期间当所述连接器主体进行轴向运动时,使所述压接套筒翻转并接合所述电缆的封套部分。
5.根据权利要求3所述的连接器,其特征在于,所述连接器还包括压缩环,所述压缩环沿所述压接套筒附近的所述连接器主体放置,且所述压接套筒被压在所述压缩环上。
6.根据权利要求3所述的连接器,其特征在于,所述压接套筒包括具有隔开的压接头部的柔性垫圈,在所述隔开的压接头部之间限定出凹部区域。
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-
2006
- 2006-06-26 CN CN201110170595.1A patent/CN102394392B/zh active Active
- 2006-06-26 US US11/426,398 patent/US7354307B2/en active Active
- 2006-06-26 WO PCT/US2006/025028 patent/WO2007002692A2/en active Application Filing
- 2006-06-26 CN CN2006800309362A patent/CN101253656B/zh active Active
-
2007
- 2007-08-02 US US11/833,083 patent/US7422479B2/en active Active
-
2008
- 2008-09-03 US US12/203,251 patent/US7568945B2/en active Active
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2009
- 2009-07-31 US US12/533,278 patent/US7887366B2/en not_active Expired - Fee Related
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US1793803A (en) * | 1927-04-04 | 1931-02-24 | B G Corp | Spark plug |
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Also Published As
Publication number | Publication date |
---|---|
US20060292926A1 (en) | 2006-12-28 |
US7422479B2 (en) | 2008-09-09 |
WO2007002692A3 (en) | 2007-11-08 |
WO2007002692A2 (en) | 2007-01-04 |
US20090291589A1 (en) | 2009-11-26 |
US20080318472A1 (en) | 2008-12-25 |
CN101253656A (zh) | 2008-08-27 |
US7568945B2 (en) | 2009-08-04 |
CN102394392A (zh) | 2012-03-28 |
US20080020635A1 (en) | 2008-01-24 |
CN102394392B (zh) | 2014-08-20 |
US7354307B2 (en) | 2008-04-08 |
US7887366B2 (en) | 2011-02-15 |
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