RO120485B1 - Catalizator solid de cianură dublu metalică, pentru polimerizarea epoxizilor - Google Patents
Catalizator solid de cianură dublu metalică, pentru polimerizarea epoxizilor Download PDFInfo
- Publication number
- RO120485B1 RO120485B1 RO99-00104A RO9900104A RO120485B1 RO 120485 B1 RO120485 B1 RO 120485B1 RO 9900104 A RO9900104 A RO 9900104A RO 120485 B1 RO120485 B1 RO 120485B1
- Authority
- RO
- Romania
- Prior art keywords
- polyether
- catalyst
- metal cyanide
- double metal
- weight
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 46
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 26
- 239000002184 metal Substances 0.000 title claims abstract description 26
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 title claims abstract description 12
- 239000007787 solid Substances 0.000 title claims abstract description 9
- 150000002118 epoxides Chemical class 0.000 title claims abstract 3
- 238000006116 polymerization reaction Methods 0.000 title claims description 10
- 229920000570 polyether Polymers 0.000 claims abstract description 28
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 22
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 claims abstract description 21
- -1 cyanide compound Chemical class 0.000 claims abstract description 17
- 239000008139 complexing agent Substances 0.000 claims abstract description 9
- 239000011701 zinc Substances 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 7
- 150000002009 diols Chemical class 0.000 claims description 5
- 230000037048 polymerization activity Effects 0.000 abstract description 2
- 229920005862 polyol Polymers 0.000 description 13
- 150000003077 polyols Chemical class 0.000 description 13
- 239000000203 mixture Substances 0.000 description 10
- 150000002825 nitriles Chemical class 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000011592 zinc chloride Substances 0.000 description 4
- 235000005074 zinc chloride Nutrition 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- RKBAPHPQTADBIK-UHFFFAOYSA-N cobalt;hexacyanide Chemical compound [Co].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] RKBAPHPQTADBIK-UHFFFAOYSA-N 0.000 description 3
- 150000002924 oxiranes Chemical class 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 150000007942 carboxylates Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 150000002540 isothiocyanates Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920005906 polyester polyol Polymers 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000005569 Iron sulphate Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical group 0.000 description 1
- 229910001420 alkaline earth metal ion Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- INDBQWVYFLTCFF-UHFFFAOYSA-L cobalt(2+);dithiocyanate Chemical compound [Co+2].[S-]C#N.[S-]C#N INDBQWVYFLTCFF-UHFFFAOYSA-L 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 description 1
- 150000004292 cyclic ethers Chemical class 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- GYCHYNMREWYSKH-UHFFFAOYSA-L iron(ii) bromide Chemical compound [Fe+2].[Br-].[Br-] GYCHYNMREWYSKH-UHFFFAOYSA-L 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004949 mass spectrometry Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- HZPNKQREYVVATQ-UHFFFAOYSA-L nickel(2+);diformate Chemical compound [Ni+2].[O-]C=O.[O-]C=O HZPNKQREYVVATQ-UHFFFAOYSA-L 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000002524 organometallic group Chemical group 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- PTCSYKMYHDPUDF-UHFFFAOYSA-N zinc acetyl acetate Chemical compound [Zn+2].C(C)(=O)OC(C)=O PTCSYKMYHDPUDF-UHFFFAOYSA-N 0.000 description 1
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/06—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
- B01J31/068—Polyalkylene glycols
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/24—Nitrogen compounds
- B01J27/26—Cyanides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/06—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/16—Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
- B01J31/22—Organic complexes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4829—Polyethers containing at least three hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
- C08G65/10—Saturated oxiranes characterised by the catalysts used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
- C08G65/2663—Metal cyanide catalysts, i.e. DMC's
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2693—Supported catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2531/00—Additional information regarding catalytic systems classified in B01J31/00
- B01J2531/20—Complexes comprising metals of Group II (IIA or IIB) as the central metal
- B01J2531/26—Zinc
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/40—Regeneration or reactivation
- B01J31/4015—Regeneration or reactivation of catalysts containing metals
- B01J31/4023—Regeneration or reactivation of catalysts containing metals containing iron group metals, noble metals or copper
- B01J31/403—Regeneration or reactivation of catalysts containing metals containing iron group metals, noble metals or copper containing iron group metals or copper
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0008—Foam properties flexible
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0083—Foam properties prepared using water as the sole blowing agent
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Toxicology (AREA)
- General Health & Medical Sciences (AREA)
- Inorganic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
- Polyethers (AREA)
- Epoxy Resins (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Abstract
Invenţia se referă la un catalizator solid de cianură dublu metalică, cu activitate îmbunătăţită, pentru polimerizarea epoxizilor, care cuprinde un compus de cianură dublu metalică, un agent de complexare organic şi 5 ... 80% în greutate, raportat la cantitatea de catalizator, polieter cu o masă moleculară medie numerică mai mare de 500. Compusul de cianură dublu metalică este hexacianocobaltat de zinc, agentul de complexare organic este alcoolul terţ-butilic, iar polieterul este un polieterpoliol cu o masă moleculară medie numerică de 1000 ... 10000, de preferinţă un poli(oxipropilen) cu o masă moleculară medie numerică de 2000 ... 4000.
Description
Invenția se referă la un catalizator solid de cianură dublu metalică, cu activitate îmbunătățită, pentru polimerizarea epoxizilor.
Compușii de tip cianură dublu metalică (DMC) sunt catalizatori binecunoscuți pentru polimerizarea grupării epoxi. Catalizatorii sunt foarte activi și dau polieteripolioli care au o nesuturare relativ redusă, comparativ cu poliolii similari, obținuți folosind catalizatori bazici convenționali. Catalizatorii DMC convenționali se prepară prin reacția dintre soluțiile apoase ale unor săruri metalice și săruri de cianuri metalice, cu formarea unui precipitat de compus de tip cianură dublu metalică.
Catalizatorii DMC convenționali sunt bine cunoscuți în domeniu. Prepararea catalizatorilor convenționali este descrisă în multe lucrări, incluzând US 5.158.922; 4.843.054; 3.427.335; 3.427.334; 3.427.256; 3.278.457 și 3.941.849. Informațiile din aceste documente referitoare la procedeele de preparare și la compușii DMC corespunzători sunt incluse în prezenta descriere, ca referință.
Catalizatorii se pot utiliza pentru sinteza unui mare număr de produși polimerici, incluzând polieterpoliolii, poliesterpoliolii și polieteresterpoliolii. Polieterii se utilizează în domenii foarte diferite: acoperiri poliuretanice, elastomeri, materiale de etanșare, spume și adezivi.
Catalizatorii de tip cianură dublu metalică, convenționali, se prepară, în mod uzual, în prezența unui agent de complexare organic cu masă moleculară mică, cum ar fi (glima)dimetoxietanul.
Complecșii eterilor cu compușii DMC influențează favorabil activitatea catalizatorului pentru polimerizarea grupării epoxi. într-unul din procedeele de preparare, cunoscut, se amestecă soluțiile apoase de clorură de zinc în exces și de hexacianoco-baltat de potasiu. Precipitatul de hexacianocobaltat de zinc rezultat este combinat cu dimetoxietan (glimă) în apă. Se obține Uii catalizator activ cu formula:
Zn3[Co(CN)6]2. x ZnCI2. yH2O .zGlimă
Catalizatorii de tip cianuri dublu metalice cunoscuți, în mod uzual, au o activitate bună pentru polimerizarea grupării epoxi.
Problema pe care o rezolvă invenția este stabilirea componentelor și a proporțiilor acestora, astfel încât să se asigure o activitate mărită în polimerizarea grupării epoxi.
Catalizatorul solid de cianură dublu metalică, pentru polimerizarea epoxizilor, conform invenției, înlătură dezavantajele menționate, prin aceea că acesta cuprinde un compus de cianură dublu metalică, un agent de complexare organic și 5...80% în greutate, raportat la cantitatea de catalizator, dintr-un polieter cu o masă moleculară medie numerică mai mare de 500.
Compusul de cianură dublu metalică este hexacianocobaltat de zinc, iar agentul de complexare organic este alcoolul terț-butilic.
Polieterul este un polieterpoliol cu o masă moleculară medie numerică de
1000... 10000, de preferință un poli(oxipropilen)diol cu o masă moleculară medie numerică de 2000 ...4000.
Catalizatorul conține 10... 70% în greutate polieter, de preferință 15... 60% în greutate polieter.
Catalizatorul conform invenției are o activitate crescută în polimerizarea epoxizilor față de catalizatorii (DMC) convenționali, preparați fără polieter.
în general, catalizatorii DMC sunt produși de reacție ai sărurilor metalice solubile în apă cu cianuri metalice solubile în apă. Sarea metalică solubilă în apă are, de preferință, formula generală M(X)n în care M este ales din grupul format din Zn(ll), Fe(ll), Ni(ll), Mn(ll), Co(ll), Sn(ll), Pb(ll), Fe(lll), Mo(IV), Mo(VI), Al(lll), V(V), V(VI), Sr(ll), W(IV), W(VI), Cu(ll), Cr(lll). De preferință M este ales din grupul format din Zn(ll), Fe(ll), Co(ll), Ni(ll). în formula
RO 120485 Β1 de mai sus, X este, de preferință, un anion ales din grupul format din halogenură, hidroxid,1 sulfat, carbonat, cianat, oxalat, tiocianat, izocianat, izotiocianat, carboxilatși azotat. Valoarea lui n este de la 1 până la 3 și corespunde stării de valență a lui M. Exemplele de săruri adec-3 vate includ, dar nu se limitează la clorură de zinc, acetatul de zinc, acetilacetatul de zinc, benzoatul de zinc, azotatul de zinc, sulfatul de fier (II), bromura de fier (II), clorură de cobalt5 (II), tiocianatul de cobalt (II), formiatul de nichel (II), azotatul de nichel (II) și altele asemenea, precum și amestecuri ale acestora.7
Sărurile de cianuri metalice solubile în apă, utilizate pentru obținerea catalizatorilor conform prezentei invenții, au, de preferință, formula generală: (Y)aM’(CN)b(A)c, în care M'9 este ales din grupul formatdin Fe(ll), Fe(lll), Co(ll), Co(lll), Cr(ll), Cr(lll), Mn(ll), Mn(lll), Ir(lll), Ni(ll), Rh(lll), Ru(ll), V(IV) și V(V). De preferință, M' este ales din grupul format din Co(ll), 11 Co(lll), Fe(ll), Fe(lll), Cr(lll), Ir(lll) și Ni(ll). Sărurile de cianuri metalice pot conține unul sau mai multe din aceste metale. în formula generală prezentată anterior, X este un ion de metal 13 alcalin sau de metal alcalino-pământos. A reprezintă un anion ales din grupul format din halogenură, hidroxid, sulfat, carbonat, cianură, oxalat, tiocianat, izocianat, izotiocianat, car- 15 boxilat și nitrat. Atât a cât și b sunt numere întregi mai mari sau egale cu 1. Suma numerelor a, b și c este echivalentă cu sarcina lui M'. Sărurile de cianuri de metal solubile în apă, 17 includ, fără a se limita la: hexacianocobaltat(lll) de potasiu, hexacianoferat(ll) de potasiu, hexa-cianoferat(lll) de potasiu, hexacianoiridiat(lll) de litiu și altele. 19
Sarea de metal solubilă în apă și sarea de cianură metalică solubilă în apă sunt amestecate în mediu apos, în conformitate cu procedeele bine cunoscute în domeniu, pentru 21 a produce un precipitat insolubil în apă al compusului DMC. De exemplu, când se amestecă soluțiile apoase de clorură de zinc și de hexacianocobaltat de potasiu, la temperatura came- 23 rei, se formează imediat un precipitat insolubil de hexacianocobaltat de zinc. în mod obișnuit, se utilizează un exces de sare metalică solubilă în apă față de cantitatea de cianură metalică 25 solubilă în apă, deoarece în felul acesta rezultă un catalizator cu activitate de polimerizare ridicată. 27
Compușii de tip cianuri dublu metalice sunt, în mod normal, activați suplimentar prin adăugarea, fie în timpul preparării lor, fie după precipitarea catalizatorului, a unei cantități în 29 exces de agent organic de complexare, adică un compus lichid, care conține un heteroatom, care poate complexa compusul DMC, așa cum se prezintă în US 5.158.922. Agenții de corn- 31 plexare organici adecvați includ, fără a se limita la, alcooli, aldehide, cetone, eteri, esteri, amide, uree, nitrili, sulfuri și amestecuri ale acestora. Agenții de coomplexare preferați sunt 33 alcoolii alifatici solubili în apă aleși din grupul format din etanol, izopropanol, n-butanol, izobutanul, sec-butanol și tert-butanol. Cel mai preferat este ferț-butanolul. 35
Polieterpoliolul preferat are o masă moleculară medie numerică mai mare de 500 și de preferință nu este miscibil cu apa. 37
Catalizatorii preferați conțin de la 10 până la 70% în greutate dintr-un polieter; catalizatorii cei mai preferați conțin de la 15 până la 60% în greutate polieter. La cel puțin 5% în 39 greutate polieter se realizează o îmbunătățire semnificativă a activității catalizatorului comparativ cu un catalizator preparat fără polieter. Catalizatorii care conțin mai mult de 80% în 41 greutate polieter nu sunt, în general, mai activi și aceștia practic nu se pot izola și utiliza, deoarece au mai mult aspectul unei paste lipicioase caracteristice, decât solide pulverulente. 43 Polieterpoliclii adecvați pentru producerea catalizatorilor, conform invenției, includ pe cei care sunt produși prin polimerizarea cu deschiderea de ciclu a eterilor ciclici, includ poli- 45 merii epoxi, polimerii oxetani, polimeri ai tetrahidrofuranului și alții asemenea. La producerea polieterilor se poate folosi orice tip de cataliză. Polieterii pot avea orice grupări terminale 47 dorite, incluzând, de exemplu, grupările hidroxil, amină, ester, eter sau alte asemenenea.
RO 120485 Β1
Polieterii preferați nu sunt miscibili cu apă. Polieterii preferați sunt polieterpoliolii având o funcționalitate a grupării hidroxil medie de la 2 până la 8 și mase moleculare medii numerice de la aproximativ 1000 până la aproximativ 10 000, mai preferabil de la 1000 până la aproximativ 5000. Aceștia, în mod uzual, se obțin prin polimerizarea epoxizilorîn prezența inițiatorilor care conțin hidrogen activ și a catalizatorilor bazici, acizi sau organometalici (incluzând catalizatorii DMC). Polieterpoliolii utili includ poli(oxipropilen)poliolii, poli(oxipropilen)poliolii cu grupări terminale EO, amestecuri de polioli EO-PO, polibutilenoxizi, copolimeri ai butilenoxidului cu etilenoxidul și/sau propilenoxidul, politetrametileneterglicoli și alții asemenea. Cei mai preferați sunt poli(oxipropilen)poliolii, în mod special diolii și triolii, având mase moleculare medii numerice în intervalul de la 2000 până la 4000.
Exemplul care urmează ilustrează prepararea unui catalizator DMC sub formă de pulbere care include un polieterpoliol. Catalizatorul este practic amorf, așa cum arată analizele de difracție cu raze X a pulberii.
Invenția prezintă următoarele avantaje:
- reducerea cheltuielilor, prin utilizarea unor cantități mai mici de catalizator;
- procedeul de obținere este mai sigur.
Se dă, în continuare, un exemplu de realizare a invenției:
Se dizolvă 8,0 g hexacianocobaltat de potasiu în 140 ml apă deionizată (Dl) într-un pahar de laborator (soluția 1). într-un alt pahar de laborator se dizolvă 25 g clorură de zinc în 40 ml apă (soluția 2). Un al treilea pahar de laborator conține soluția 3: un amestec de 200 ml apă Dl, 2 ml alcool terț-butilic și 25 g poliol (polioxipropilendiol având masa moleculară 4000, preparat cu catalizator de cianură dublu metalică).
Se amestecă, folosind un omogenizator, soluțiile 1 și 2. Imediat se adaugă, la amestecul de hexacianocobaltat de zinc, un amestec de 50/50 (în volume) de alcool te/ț-butilic în 200 ml total apă Dl și produsul se amestecă timp de 10 minute.
La precipitatul fin de hexacianocobaltat de zinc, se adaugă soluția 3(amestecul poliol/apă/alcool te/ț-butilic) și produsul se agită magnetic timp de 3 minute. Amestecul se filtrează sub presiune printr-un filtru de 5 pm pentru a izola solidele.
Turta de solid este reprecipitată în 140 ml alcool terț-butilic, 60 ml apă Dl și 2 g poli (oxipropilen) diol suplimentar având masa moleculară 4000, după care amestecul se omogenizează 10 min și se filtrează după cum se descrie mai sus.
Turta de solid se reprecipită cu 200 ml alcool terț-butilic și 1,0 g poli(oxipropilen)diol suplimentar având masa moleculară 4000, după care se omogenizează timp de 10 min și se filtrează. Catalizatorul solid care rezultă se usucă sub vid la 50°C (30 mm Hg) până la greutate constantă. Se obțin 10,7 g catalizator pulverulent. Analiza elementară, termogravimetrică și spectroscopia de masă au indicat: poliol=21,5% în greutate; alcool t-butilic=7,0% în greutate; cobalt=ll,5% în greutate.
Claims (7)
- Revendicări1. Catalizator solid de cianură dublu metalică, pentru polimerizarea epoxizilor, cu activitate crescută, caracterizat prin aceea că acesta cuprinde un compus de cianură dublu metalică, un agent de complexare organic și 5...80% în greutate, raportat la cantitatea de catalizator, dintr-un polieter cu o masă moleculară medie numerică maimare de 500.
- 2. Catalizator conform revendicării 1, caracterizat prin aceea că compusul de cianură dublu metalică este hexacianocobaltat de zinc.
- 3. Catalizator conform revendicării 1, caracterizat prin aceea că agentul de complexare organic este alcoolul te/ț-butilic.RO 120485 Β1
- 4. Catalizator conform revendicării 1, caracterizat prin aceea că polieterul este un 1 polieterpoliol cu o masă moleculară medie numerică de 1000...10000.
- 5. Catalizator conform revendicării 1, caracterizat prin aceea că polieterul este 3 poli(oxipropilen)diol, cu o masă moleculară medie numerică de 2000 ...4000.
- 6. Catalizator conform revendicării 1, caracterizat prin aceea că acesta conține 510.. .70% în greutate polieter.
- 7. Catalizator conform revendicării 1, caracterizat prin aceea că acesta conține 715.. .60% în greutate polieter.
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US08/173,290 US5426081A (en) | 1993-12-23 | 1993-12-23 | Polyurethane foam-supported double metal cyanide catalysts for polyol synthesis |
US08/345,644 US5498583A (en) | 1993-12-23 | 1994-12-01 | Polyurethane foam-supported double metal cyanide catalysts for polyol synthesis |
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RO94-02084A RO117798B1 (ro) | 1993-12-23 | 1994-12-22 | Catalizator solid, complex, pe baza de cianuri dublu metalice, procedeu pentru obtinerea acestuia si procedeu pentru polimerizare epoxidica utilizand acest catalizator |
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JP2995568B2 (ja) * | 1989-05-09 | 1999-12-27 | 旭硝子株式会社 | ポリアルキレンオキシド誘導体の製造法 |
JP3097854B2 (ja) * | 1989-05-12 | 2000-10-10 | 旭硝子株式会社 | ポリウレタン類の製造方法 |
US5099075A (en) * | 1990-11-02 | 1992-03-24 | Olin Corporation | Process for removing double metal cyanide catalyst residues from a polyol |
US5144093A (en) * | 1991-04-29 | 1992-09-01 | Olin Corporation | Process for purifying and end-capping polyols made using double metal cyanide catalysts |
US5158922A (en) * | 1992-02-04 | 1992-10-27 | Arco Chemical Technology, L.P. | Process for preparing metal cyanide complex catalyst |
JPH06248068A (ja) * | 1993-02-26 | 1994-09-06 | Asahi Glass Co Ltd | ポリエーテル化合物および複合金属シアン化物錯体触媒の製造方法 |
-
1994
- 1994-12-14 CA CA002138063A patent/CA2138063C/en not_active Expired - Fee Related
- 1994-12-15 DE DE69417859T patent/DE69417859T2/de not_active Expired - Fee Related
- 1994-12-15 DE DE69433826T patent/DE69433826T2/de not_active Expired - Fee Related
- 1994-12-15 AT AT94309379T patent/ATE178920T1/de not_active IP Right Cessation
- 1994-12-15 AT AT98118222T patent/ATE268347T1/de not_active IP Right Cessation
- 1994-12-15 EP EP94309379A patent/EP0659798B1/en not_active Expired - Lifetime
- 1994-12-20 US US08/356,482 patent/US5525565A/en not_active Expired - Fee Related
- 1994-12-22 JP JP33546794A patent/JP3369769B2/ja not_active Expired - Fee Related
- 1994-12-22 RO RO99-00104A patent/RO120485B1/ro unknown
- 1994-12-22 HU HU9403757A patent/HU215266B/hu not_active IP Right Cessation
- 1994-12-22 BR BR9405222A patent/BR9405222A/pt not_active IP Right Cessation
- 1994-12-22 RO RO94-02084A patent/RO117798B1/ro unknown
- 1994-12-23 AU AU81747/94A patent/AU677878B2/en not_active Ceased
- 1994-12-23 CN CN94119219A patent/CN1059681C/zh not_active Expired - Fee Related
- 1994-12-23 CN CNB991021118A patent/CN1235941C/zh not_active Expired - Fee Related
-
1995
- 1995-05-30 US US08/453,156 patent/US5523386A/en not_active Expired - Fee Related
- 1995-05-30 US US08/453,654 patent/US5527880A/en not_active Expired - Fee Related
-
1996
- 1996-03-19 US US08/618,486 patent/US5596075A/en not_active Expired - Fee Related
- 1996-09-13 US US08/713,559 patent/US5641858A/en not_active Expired - Fee Related
- 1996-09-13 US US08/713,299 patent/US5652329A/en not_active Expired - Fee Related
-
1999
- 1999-02-19 KR KR1019990005494A patent/KR100327813B1/ko not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
DE69417859T2 (de) | 1999-08-26 |
CN1111255A (zh) | 1995-11-08 |
EP0659798B1 (en) | 1999-04-14 |
CN1059681C (zh) | 2000-12-20 |
HU215266B (hu) | 1998-11-30 |
ATE178920T1 (de) | 1999-04-15 |
RO117798B1 (ro) | 2002-07-30 |
KR100327813B1 (ko) | 2002-03-09 |
HUT70860A (en) | 1995-11-28 |
CA2138063C (en) | 2007-02-20 |
DE69433826D1 (de) | 2004-07-08 |
US5641858A (en) | 1997-06-24 |
CN1229805A (zh) | 1999-09-29 |
US5527880A (en) | 1996-06-18 |
HU9403757D0 (en) | 1995-08-28 |
ATE268347T1 (de) | 2004-06-15 |
US5596075A (en) | 1997-01-21 |
AU8174794A (en) | 1995-06-29 |
CN1235941C (zh) | 2006-01-11 |
DE69433826T2 (de) | 2005-06-16 |
BR9405222A (pt) | 1995-08-08 |
US5525565A (en) | 1996-06-11 |
DE69417859D1 (de) | 1999-05-20 |
JP3369769B2 (ja) | 2003-01-20 |
US5652329A (en) | 1997-07-29 |
JPH07278275A (ja) | 1995-10-24 |
AU677878B2 (en) | 1997-05-08 |
US5523386A (en) | 1996-06-04 |
EP0659798A1 (en) | 1995-06-28 |
CA2138063A1 (en) | 1995-06-24 |
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