KR890003530A - 성형성 시트형 섬유재료 및 이의 제조방법 - Google Patents

성형성 시트형 섬유재료 및 이의 제조방법 Download PDF

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KR890003530A
KR890003530A KR1019880010517A KR880010517A KR890003530A KR 890003530 A KR890003530 A KR 890003530A KR 1019880010517 A KR1019880010517 A KR 1019880010517A KR 880010517 A KR880010517 A KR 880010517A KR 890003530 A KR890003530 A KR 890003530A
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로만 뵈흠 로베르트
쉬나이더 에르빈
할 디트리흐
존 루셀 페터
보그트 한스-귄터
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원본미기재
두라 투프팅 게젤샤프트 미트 베쉬-랭크터 하프퉁
바이엘 아크티엔게젤샤프트
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/30—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by mixing gases into liquid compositions or plastisols, e.g. frothing with air
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0073—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being applied as an aqueous dispersion or latex
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0086—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing characterised by the cushion backing, e.g. foamed polyurethane
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/041—Polyacrylic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/045—Vinyl (co)polymers
    • D06N2203/047—Arromatic vinyl (co)polymers, e.g. styrene
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/04—Foam
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00—Condition, form or state of the materials
    • D06N2205/06—Melt
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2207/00—Treatments by energy or chemical effects
    • D06N2207/12—Treatments by energy or chemical effects by wave energy or particle radiation
    • D06N2207/123—Treatments by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation, e.g. IR, UV, actinic light, laser, X-ray, gamma-ray, microwave, radio frequency
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/02—Properties of the materials having acoustical properties
    • D06N2209/025—Insulating, sound absorber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/12—Permeability or impermeability properties
    • D06N2209/121—Permeability to gases, adsorption
    • D06N2209/125—Non-permeable
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    • D06N2209/00—Properties of the materials
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    • D06N2211/00—Specially adapted uses
    • D06N2211/12—Decorative or sun protection articles
    • D06N2211/26—Vehicles, transportation
    • D06N2211/263—Cars
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00—Others characteristics
    • D06N2213/06—Characteristics of the backing in carpets, rugs, synthetic lawn
    • D06N2213/063—Porous back coating or pre-coat

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Carpets (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Reinforced Plastic Materials (AREA)
  • Nonwoven Fabrics (AREA)
  • Details Of Garments (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

내용 없음

Description

성형성 시트형 섬유재료 및 이의 제조방법
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명에 따른 예비성형성 라이닝(lining)을 통한 도식부이다. 제2도는 예비성형성 라이닝의 다른 태양이다.

Claims (16)

  1. 직물에 바느질되거나 터프트된 가시표면, 적어도 하나의 열성형성 불투과성 차단층 및 발포된 소음방지용 이면피복물로 구성된, 소음에 영향을 받는 방, 특히 자동차의 승객 간막이방을 라이닝(lining)하기 위한 성형성 시트형 섬유재료에 있어서, 가시표면이 발포된 라텍스 층(3) 및 차단층(4), 임의로 적용된 발포된 소음방지용 이면피복물(5)의 이면에 이면층(1)으로서 펠트에 바느질된 니들펠트 또는 트프트된 표면(2)으로 이루어짐을 특징으로 하는 섬유재료
  2. 제1항에 있어서, 터프트된 표면(2)용 이면 층이 바느질물이 약하게 결합된 펠트(8)에 결합되도록 하는 결합제에 의해 결합되지 않은 펠트(9)의 더 두꺼운 층이 적층된 약하게 결합된 펠트(8)의 얇은 층인 성형성 시트형 섬유 재료.
  3. 제1항 또는 제2항에 있어서, 층의 소음 투과성이 이면층(1)에서 이면피복물(5)로 갈수록 계속 감소되는 성형성 시트형 섬유재료.
  4. 제2항에 있어서, 결합제가 연질 열가소제로 제조된 성형성 시트형 섬유재료.
  5. 제2항 또는 제3항에 있어서, 결합되지 않은 펠트층(9)이 접착성 피복물, 예를 들면, 피복물 또는 고융점 접착제의 반점으로 약하게 결합된 펠트 층(8)과 마주보는 한면상에 제공되는 성형성 시트형 섬유재료.
  6. 제1항 내지 제5항중의 어느 한 항에 있어서, 차단층(4)이 비발포된 라텍스의 필름 또는 피복물로 제조된 성형성 시트형 섬유재료.
  7. 제1항 내지 제6항중의 어느 한 항에 있어서, 발포된 라텍스가 무기 충진제, 예를 들면, 중철평석(heavy spat) 또는 백악으로 충진된 성형성 시트형 섬유재료.
  8. 제1항 내지 제7항중의 어느 한 항에 있어서, 발포 라텍스용 중합체가 [A](a)방향족 C8-C14비닐 및/또는 비닐리덴 화합물 및/또는 (b) 메틸 메타크릴레이트(여기서, 30중량% 이하의 (a+b) 혼합물을 (c) 아크릴로 니트릴로 대체할 수 있다. d) 36 내지 90중량부, 바람직하게는 45 내지 80중량부, [B]공액 C4-C9디엔 및/또는 C2-C8알킨 아크릴레이트 10 내지 64중량부, 바람직하게는 20 내지 55중량부, [C]α,β-에 틸렌성 불포화 C3-C5모노 및/또는 C4-C6디카복실산 0 내지 8중량부, 바람직하게는 0. 내지 5중량부 및 [D] 기타의 종중합성 화합물 0 내지 10중량부(여기서, 성분 A내지 D의 합은 100중량부이다)로부터 선택된 하나이상으로 이루어진 성형성 시트형 섬유재료.
  9. 제8항에 있어서, 라텍스 기질이 스티렌 및 임의로 아크릴로니트릴 45 내지 80중량부, 부타디엔 또는 n-부틸 아크릴레이트 20 내지 55중량부 및 불포화 산(C) 0 내지 5중량부로부터 선택된 하나 이상의 중합체로 구성된 성형성 시트형 섬유재료.
  10. 제1항 내지 제9항중의 어느 한 항에 있어서, 라텍스가 유리전이온도가 상이한 적어도 두개의 중합체를 함유하면서, 이들중의 적어도 하나가 유리전이 온도가 높거나(이후에는 경질 라텍스라고 함) 필름-형성 특성이 우수한(이후에는 연질 라텍스라고 함) 성형성 시트형 섬유재료.
  11. 제10항에 있어서, 경질 라텍스 중합체가 경질 라텍스 중합체를 기준으로 하여 92 내지 100중량%, 바람직하게는 95 내지 99.5중량%의 성분 A의 중합화 단위 및 0 내지 8중량%, 바람직하게는 0.5 내지 5중량%의 성분 C의 공중합화 단위를 함유하는 성형성 시트형 섬유재료.
  12. 제10항에 있어서, 연질 라텍스 중합체가 연질 라텍스 중합체를 기준으로 하여 20 내지 75중량%, 바람직하게는 30 내지 54.5중량%의 성분 A의 공중합화 단위, 25 내지 80중량%, 바람직하게는 45 내지 69.5중량%의 성분 B의 공중합화 단위, 0 내지 8중량%, 바람직하게는 0.5 내지 5중량%의 성분C의 공중합화 단위 및 0 내지 10중량%의 성분 D의 공중합화 단위를 함유하는 성형성 시트형 섬유재료.
  13. 제11항 또는 제12항에 있어서, 경질 라텍스 유리전이온도가 90℃이상, 바람직하게는 100℃이상이고, 연질 라텍스 유리전이온도가 30℃이하이고, 연질/경질 라텍스의 중량비가 45/55 내지 80/20로 혼합되어 있으며, 라텍스 중합체의 평균 입자 직경(d50)이 50 내지 300nm인 성형성 시트형 섬유재료.
  14. 중합반응을 연쇄이동체(조절제)의 존재하에, 바람직하게는 C4내지 C20의 알킬 머캅탄(예:3급-도데실 머캅탄), 또는 추가의 작용성 그룹을 갖는 알킬 머킵탄(예:2-머캅토에틸 또는 디오글리콜 산) 및/또는 유기 할로겐 화합물(예:사브롬화 탄소 또는 브로모에틸 벤젠)의 존재하에 단량체 100중량부당 0.5 내지 2.0중량부의 양으로 수행함을 특징으로 하여 제1항 내지 제13항의 어느 한 항에서 청구한 성형성 시트형 섬유재료를 제조하는 방법.
  15. 제14항에 있어서, 농후제 및 임의로 발포안정제를 발포과정 전에 라텍스에 가하여 점도를 8000 내지 12,000m pa,s(Brookfield Rv Viscosimeter, Spidle 5.20 r.p.m,23℃)로 조절하여 발포 과정을 기계적으로 수행하는 방법.
  16. 제14항 또는 제15항에 있어서, 라텍스를 적용한 후, 카페트를 2 내지 20bar, 바람직하게는 5 내지 10bar의 압력하에 냉각된 회전기로 압출하고, IR영역내에서 약 170 내지 180℃의 발포온도로 가열한 다음,심교-성형(deep-drawing)으로 성형하는 방법.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019880010517A 1987-08-21 1988-08-19 성형성 시트형 섬유재료 및 이의 제조방법 KR890003530A (ko)

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DE3727932 1987-08-21
DEP3727932.7 1987-08-21
DE3800779A DE3800779A1 (de) 1987-08-21 1988-01-14 Verformbares textiles flaechengebilde zur verkleidung laermbelasteter raeume und verfahren zu seiner herstellung
DEP3800779.7 1988-01-14

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AU2147588A (en) 1989-02-23
DE3800779A1 (de) 1989-03-02
EP0303948A3 (de) 1991-08-07
DE3851863D1 (de) 1994-11-24
ATE113093T1 (de) 1994-11-15
AU608645B2 (en) 1991-04-11
EP0303948A2 (de) 1989-02-22
EP0303948B1 (de) 1994-10-19
JPS6470799A (en) 1989-03-16
BR8804258A (pt) 1989-03-14

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