JP7146544B2 - 電気コンタクトデバイス、電気接続ユニット、および電気ケーブルを組み立てる方法 - Google Patents
電気コンタクトデバイス、電気接続ユニット、および電気ケーブルを組み立てる方法 Download PDFInfo
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- H01R11/28—End pieces consisting of a ferrule or sleeve
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- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
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- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
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- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
- H01R4/203—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact
- H01R4/206—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact with transversal grooves or threads
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- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
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- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H01R9/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
- H01R9/03—Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
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Description
1 電気(小型)(2軸)コネクタ
5 (2軸)ケーブル(予備/完全)組立体
10 電気接続ユニット
20 コネクタハウジング(任意)
50 電気(2軸)ケーブル
90 クリンプ工具
100 (第1の)電気(小型)(2軸)コンタクトデバイス(任意で接続ユニット)、フェルール
103 (閉じられた:オーバル形)クリンプ部
109 (閉じられた)クリンプスリット
130 (第1の)クリンプフランク
132 周縁部
140 (第2の)クリンプフランク
142 周縁部
150 キャリアストリップ
200 (第2の)電気(小型)(2軸)コンタクトデバイス(任意で接続ユニット)、端子
300 (第2の/第3の)電気(小型)(2軸)コンタクトデバイス(任意で接続ユニット)、シールドコンタクトスリーブ
301 (閉じられた:オーバル形)(絶縁)クリンプ部
303 (閉じられた:オーバル形)(外部導体)クリンプ部
305 電気(シールド)コンタクト部
309 コンタクトデバイス300の(閉じられた)クリンプスリット
310 (第1の)(絶縁)クリンプフランク
312 周縁部
320 (第2の)(絶縁)クリンプフランク
322 周縁部
330 (第1の)(導体)クリンプフランク
332 周縁部
340 (第2の)(導体)クリンプフランク
342 周縁部
400 誘電体
501 (第1の)内部電気導体(信号)
502 (第2の)内部電気導体(信号)
511 (第1の)内部絶縁体
512 (第2の)内部絶縁体
520 フィルム
522 外部電気導体(電磁シールド)
524 外部導体522の((自由)移動)端部
530 外部絶縁体
Ax 軸方向/長手方向、軸平面
Ra 半径方向、半径方向平面
Um 周方向、接平面
S 接続ユニット10のプラグイン方向
Claims (9)
- 自動車産業用の電気ケーブル(50)のための、電気コンタクトデバイス(100、300)であって、開いたクリンプ部(103;301、303)を含みまたは有し、
前記電気ケーブル(50)におけるクリンプ状態の前記電気コンタクトデバイス(100、300)では、断面がオーバル形の閉じられた前記クリンプ部(103;301、303)が、前記クリンプ部(103;301、303)によって前記電気ケーブル(50)に取り付けられ、
前記クリンプ部(103;301、303)の互いに関連する周縁部(132、142;312、322;332、342)が、互いに相補的に、または実質的にぴったり合うように形成され、
前記クリンプ部(103;301、303)は、実質的に、1つの湾曲した壁により構成され、
前記クリンプ部(103;301、303)のクリンプフランク(130、140;310、320;330、340)が、実質的に閉じられて形成され、
前記電気コンタクトデバイス(100、300)の前記クリンプ状態で、クリンプスリット(109、309)が、前記電気コンタクトデバイス(100、300)の軸方向(Ax)に関して、互いに関連する前記クリンプフランク(130、140;310、320;330、340)間に実質的に光を通さないように形成され、および/または、
前記クリンプ状態の前記電気コンタクトデバイス(100、300)において、前記クリンプスリット(109、309)は、前記電気コンタクトデバイス(100、300)の周方向(Um)にのみ延伸していない、
ことを特徴とする電気コンタクトデバイス。 - 前記電気コンタクトデバイス(100、300)の前記クリンプ状態における前記クリンプ部(103;301、303)の半径方向平面(Ra)に関して、
前記クリンプ部(103;301、303)の直径は、前記クリンプ部(103;301、303)の周方向(Um)において、相対的に小さい直径と相対的に大きい直径との間で実質的に連続して変化することを特徴とする、
請求項1に記載の電気コンタクトデバイス(100、300)。 - 自動車産業用の電気ケーブル(50)のための、電気コンタクトデバイス(100、300)であって、開いたクリンプ部(103;301、303)を含みまたは有し、
前記電気ケーブル(50)におけるクリンプ状態の前記電気コンタクトデバイス(100、300)では、断面がオーバル形の閉じられた前記クリンプ部(103;301、303)が、前記クリンプ部(103;301、303)によって前記電気ケーブル(50)に取り付けられ、
前記電気コンタクトデバイス(100)はフェルール(100)として形成され、
前記フェルール(100)は、前記電気ケーブル(50)に設けることのできる1つの前記クリンプ部(100、103)として構成され、
前記クリンプ部(103)は、前記電気ケーブル(50)に、実質的にすべての断面がオーバル形の閉じられたクリンプ部(103;301、303)として前記クリンプ状態で、取り付けられ、
前記フェルール(100)の実質的に長手方向延伸部(Ax)の全体は、前記電気ケーブル(50)の軸方向(Ax)に前記電気ケーブル(50)に設けられ、
前記フェルール(100)は、前記クリンプ状態で軸平面(Ax)に一定の内径を有し、および/または、
前記フェルール(100)は、長手方向側(Ax)に1つのクリンプフランク(130、140)を有することを特徴とする、電気コンタクトデバイス(100)。
- 自動車産業用の電気ケーブル(50)のための、電気コンタクトデバイス(100、300)であって、開いたクリンプ部(103;301、303)を含みまたは有し、
前記電気ケーブル(50)におけるクリンプ状態の前記電気コンタクトデバイス(100、300)では、断面がオーバル形の閉じられた前記クリンプ部(103;301、303)が、前記クリンプ部(103;301、303)によって前記電気ケーブル(50)に取り付けられ、
前記電気コンタクトデバイス(300)はシールドコンタクトスリーブ(300)として形成され、
前記シールドコンタクトスリーブ(300)は、絶縁クリンプ部(301)および/もしくは外部導体クリンプ部(303)およびシールドコンタクト部(305)を有し、
前記絶縁クリンプ部(301)および/もしくは前記外部導体クリンプ部(303)は、実質的にすべての断面がオーバル形の閉じられた前記クリンプ部(301、303)として前記クリンプ状態で、前記電気ケーブル(50)に取り付けられ、
前記外部導体クリンプ部(303)は、実質的にすべての断面がオーバル形に形成され、
前記シールドコンタクトスリーブ(300)のクリンプスリット(309)が、前記外部導体クリンプ部(303)で始まり、並びに/または、
開いた前記絶縁クリンプ部(301)および/もしくは開いた前記外部導体クリンプ部(303)は、1つの割けた状態の前記絶縁クリンプ部(301)および/または前記外部導体クリンプ部(303)として形成されることを特徴とする、電気コンタクトデバイス(300)。 - 自動車産業用の電気ケーブル(50)のための、電気接続ユニット(10)であって、
請求項1から4のいずれか一項に記載の少なくとも1つの電気コンタクトデバイス(100、300)を含むまたは有することを特徴とする電気接続ユニット。 - 前記電気接続ユニット(10)の前記クリンプ状態で、
前記電気接続ユニット(10)が有する2つの前記電気コンタクトデバイス(100、300)のクリンプスリット(109、309)が、前記電気接続ユニット(10)の周方向(Um)において互いにずらして配置され、および/または、
前記電気接続ユニット(10)が有する2つの前記電気コンタクトデバイス(100、300)の前記クリンプスリット(109、309)は、前記電気接続ユニット(10)の半径方向(Ra)に実質的に重ならずに配置されることを特徴とする、請求項5に記載の電気接続ユニット(10)。 - 自動車産業用の電気ケーブル(50)のための、電気コネクタ(1)であって、コネクタハウジング(20)を有し、
請求項1から4のいずれか一項に記載の電気コンタクトデバイス(100、300)、あるいは請求項5または6に記載の電気接続ユニット(10)を有することを特徴とする電気コネクタ。 - 自動車産業用の電気ケーブル(50)を組み立てる方法であって、
前記電気ケーブル(50)を組み立てるときに、前記電気ケーブル(50)における電気コンタクトデバイス(100、300)または電気接続ユニット(10)の開いたクリンプ部(103;301、303)が、前記電気ケーブル(50)における閉じられたクリンプ部(103;301、303)に変形され、
開いた前記クリンプ部(103;301、303)を閉じられた前記クリンプ部(103;301、303)に変形させるときに、断面がオーバル形の閉じられた前記クリンプ部(103;301、303)が前記電気ケーブル(50)に取り付けられ、
前記組み立てる方法の第1のステップ(I)で、断面がオーバル形のフェルール(100)が、外部電気導体(522)に電気機械的に固定され、
前記第1のステップ(I)に続く前記組み立てる方法の第2のステップ(II)で、少なくとも1つの端子(200、200)が、前記電気ケーブル(50)の少なくとも1つの内部電気導体(501、502)に電気機械的に固定され、
前記第2のステップ(II)に続く前記組み立てる方法の第3のステップ(III)で、シールドコンタクトスリーブ(300)が前記電気ケーブル(50)に機械的および/もしくは電気機械的に固定され、並びに/または、
前記組み立てる方法の前記第3のステップ(III)で、前記シールドコンタクトスリーブ(300)の、実質的にすべての断面がオーバル形の絶縁クリンプ部(301)、および/もしくは実質的にすべての断面がオーバル形の外部導体クリンプ部(303)が形成されることを特徴とする、組み立てる方法。 - 前記断面がオーバル形のフェルール(100)のクリンプスリット(109)とオーバル形の前記外部導体クリンプ部(303)のクリンプスリット(309)とが、前記電気接続ユニット(10)の周方向(Um)において互いにずらして配置され、
前記フェルール(100)の前記クリンプスリット(109)と前記外部導体クリンプ部(303)の前記クリンプスリット(309)とは、互いに約90°もしくは約180°ずらして配置され、および/または、
前記電気コンタクトデバイス(100、300)は請求項1から4のいずれか一項に記載の電気コンタクトデバイスであり、前記電気接続ユニット(10)は請求項5または6に記載の電気接続ユニットであることを特徴とする、請求項8に記載の組み立てる方法。
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