JP7062367B2 - 細菌バイオポリマーを含み、特有の外観を有する染色布帛を製造する方法 - Google Patents
細菌バイオポリマーを含み、特有の外観を有する染色布帛を製造する方法 Download PDFInfo
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- JP7062367B2 JP7062367B2 JP2017044147A JP2017044147A JP7062367B2 JP 7062367 B2 JP7062367 B2 JP 7062367B2 JP 2017044147 A JP2017044147 A JP 2017044147A JP 2017044147 A JP2017044147 A JP 2017044147A JP 7062367 B2 JP7062367 B2 JP 7062367B2
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- woven fabric
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- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/6025—Natural or regenerated cellulose using vat or sulfur dyes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
Description
a. 少なくとも複数の縦糸ヤーンと、少なくとも複数の横糸ヤーンを提供すること;
b. 前記少なくとも複数の縦糸ヤーンと、前記少なくとも複数の横糸ヤーンを織って、表面及び裏面を有している織布を提供すること;
c. 前記ヤーン又は前記織布の少なくとも一方の面の少なくとも一部に、少なくとも1つの細菌バイオポリマーの少なくとも1つの層を提供し、複合布帛を提供すること;
d. 前記複合布帛の少なくとも一部を染色し、前記布帛ヤーンの少なくとも一部を前記細菌バイオポリマー層と一緒に染色すること;
e. 前記細菌バイオポリマーの前記層の少なくとも一部を、前記複合布帛から除去して、処理された布帛を製造すること。
実施例で使用した本発明による織布の例は以下の通りである。
縦糸ヤーン:Ne 7/1~10/1
横糸ヤーン:Ne 8/1~10/1
布帛の縦糸密度:25~28スレッド/cm
布帛の横糸密度:17~20ピック/cm
織布の質量:640~670g/cm
織布の表面の面密度:407~423g/cm2
織布、特に縦糸ヤーンに使用し得る材料:コットン;コットンと他のステープルファイバーとの混合;又はコットンを含まないステープルファイバー(コットン/テンセル(Tencel(登録商標)),コットン/モダール繊維,コットン/PES,コットン/竹(Bamboo)繊維、100%PES、100% テンセル(Tencel(登録商標)),モダール繊維又はテンセル(Tencel(登録商標))/モダール繊維 混合)。
縦糸ヤーン:Ne 7/1~10/1
横糸ヤーン:Ne 10/1~12/1
布帛の縦糸密度:17~21スレッド/cm
布帛の横糸密度:17~21ピック/cm
織布の質量:500~550g/cm
織布の表面の面密度:407~423g/cm2
織布、特に縦糸ヤーンに使用し得る材料:コットン;コットンと他のステープルファイバーとの混合;又はコットンを含まないステープルファイバー(コットン/テンセル(Tencel(登録商標)),コットン/モダール繊維,コットン/PES,コットン/竹(Bamboo)繊維、100%PES、100% テンセル(Tencel(登録商標))、モダール繊維又はテンセル(Tencel(登録商標))/モダール繊維 混合)。
縦糸ヤーン:Ne 9/1~12/1
横糸ヤーン:Ne 15/1~18/1
布帛の縦糸密度:29~32スレッド/cm
布帛の横糸密度:20~24ピック/cm
織布の質量:464~490g/cm
織布の表面の面密度:407~423g/cm2
織布、特に縦糸ヤーンに使用し得る材料:コットン;コットンと他のステープルファイバーとの混合;又はコットンを含まないステープルファイバー(コットン/テンセル(Tencel(登録商標)),コットン/モダール繊維,コットン/PES,コットン/竹(Bamboo)繊維、100%PES、100% テンセル(Tencel(登録商標)),モダール繊維又はテンセル(Tencel(登録商標))/モダール繊維 混合)。
残留している細菌、及び細菌を含んでいる成長培地由来の全ての不純物を除去した後、複合織布の表面、即ち細菌セルロース層がある面を、インディゴ、ピグメント、反応性硫黄染料から選択された染料、好ましくは、インディゴでプリント捺染するか、又は、複合織布を、従来のインディゴ染色(即ち、布の両面)で染(VAT染め)めた。
2:縦糸ヤーン
3:横糸ヤーン
4:細菌バイオポリマー層
5:表面
6:裏面
7:第1部分
8:第2部分
9:第3部分
10:複合織布
100:処理布
200:細菌バイオポリマー生産性微生物の培養物
201:散布手段
300:メッシュワイヤー
301:メッシュワイヤー構造体
302:メッシュワイヤー窓
T:細菌バイオポリマー層4の厚さ
T1:第1部分7の厚さ
T2:第2部分8の厚さ
T3:第3部分9の厚さ
4a:残存細菌バイオポリマー部分
Claims (19)
- a. 少なくとも複数の縦糸ヤーン(2)及び少なくとも複数の横糸ヤーン(3)を供給すること;
b. 前記少なくとも複数の縦糸ヤーン(2)及び前記少なくとも複数の横糸ヤーン(3)を製織して、表面(5)及び裏面(6)を有する織布(1)を供給すること;
c. 複合織布(10)を提供するために、前記ヤーン(2)(3)上または前記織布(1)の少なくとも片側の少なくとも一部に、微生物によって生産される少なくとも1つのバイオポリマーの層(4)を提供すること;
d. 前記複合織布(10)の少なくとも一部を染色して、前記ヤーン(2)(3)の少なくとも一部を、前記バイオポリマー層(4)と一緒に染色すること;
e. 前記バイオポリマーの層(4)の少なくとも一部を、前記複合織布(10)から除去して、処理布(100)を得ることを含む処理布(100)を製造する方法。 - 前記少なくとも一層のバイオポリマー層(4)の少なくとも一つの厚さ(T)は、前記バイオポリマー層(4)の全体に亘って不均一である請求項1に記載の方法。
- 前記一つのバイオポリマー層(4)の少なくとも一部は、不連続層である請求項1又は2に記載の方法。
- 微生物によって生産される前記バイオポリマー層(4)は、糖-ベースバイオポリマー、好ましくは細菌および/または藻類によって生産されるセルロース、及びアミノ酸-ベースバイオポリマー、好ましくは細菌によって生産されるコラーゲン、又はそれらの混合物である請求項1~3のいずれか1項に記載の方法。
- 前記工程cは、織布(1)の上に前記バイオポリマー層(4)を形成することによって、工程bの後に実施されるか、前記織布を製織する前に、前記バイオポリマー層(4)を、前記ヤーンの上に形成することによって、工程bの前に実施される、請求項1~4のいずれか1項に記載の方法。
- 前記織布(1)は、別個に製造されたバイオポリマー層(4)と結合される、請求項1~4のいずれか1項に記載の方法。
- 少なくとも前記織布(1)の一部又は少なくともヤーン(2)(3)の一部と、バイオポリマーを生産する微生物の培養物(200)とを接触させる工程と、
少なくとも前記織布(1)の一部又は少なくともヤーン(2)(3)の一部に前記バイオポリマー層(4)を提供するために、前記バイオポリマーを生産する微生物を培養する工程とを含む、請求項5に記載の方法。 - 前記バイオポリマーを生産する微生物の培養物(200)は、前記織布(1)の少なくとも一部、好ましくは前記織布(1)の表面(5)の少なくとも一部に散布される、請求項7に記載の方法。
- 前記バイオポリマーを生産する微生物の培養物(200)は、メッシュワイヤー(300)を介して、前記織布(1)の少なくとも一部に散布される、請求項8に記載の方法。
- 前記織布(1)の少なくとも一部、又は前記ヤーン(2)(3)の少なくとも一部を、バイオポリマーを生産する微生物の培養物の中に浸漬することによって、前記織布(1)の少なくとも一部、又は前記ヤーン(2)(3)の少なくとも一部を、バイオポリマーを生産する微生物の培養物(200)と接触させる、請求項7に記載の方法。
- 前記バイオポリマーを生産する微生物であるバイオポリマー生産性微生物は、バイオポリマー生産細菌、バイオポリマー生産藻類、及びこれらの混合物から選択され、前記バイオポリマー生産細菌は、好ましくは、Gluconacetobacter,Aerobacter,Acetobacter,Achromobacter,Agrobacterium,Azotobacter,Salmonella,Alcaligenes,Pseudomonas;Rhizobium,Sarcina,Streptoccoccus及びBacillus genus,並びにそれらの混合物から選択され、かつバイオポリマー生産性藻類は、好ましくは、Phaeophyta,Rhodophyta及びChrysophyta,及びそれらの混合物から選択される、請求項7~10のいずれか1項に記載の方法。
- 前記織布(1)は、前記織布(1)の面(5)(6)の少なくとも一つの上に、ループ部分の形状の前記織布(1)の追加の層を形成する複数の縦糸ヤーン(2)及び/又は複数の横糸ヤーン(3)を含み、かつ前記追加の層の少なくとも一部は、前記バイオポリマー層(4)に含まれる、請求項1~11のいずれか1項に記載の方法。
- 前記縦糸ヤーン(2)及び/又は横糸ヤーン(3)は、天然ヤーン、合成ヤーン、及び混合ヤーンから選択され、かつ前記天然ヤーンは、コットン、ウール、亜麻、ケナフ、ラミ、大麻、及びそれらの混合物から選択された天然繊維を含んでおり、前記合成ヤーンは、ポリエステル、レーヨン、ナイロン、ライクラ(登録商標)、及びそれらの混合物から選択された合成繊維を含んでおり、前記混合ヤーンは、天然繊維及び合成繊維の両方を含んでいる、請求項1~12のいずれか1項に記載の方法。
- 前記織布(1)はデニム布帛である、請求項1~13のいずれか1項に記載の方法。
- 前記工程dは、プリント捺染、インディゴ染色、前記複合織布の染色浴への浸漬から選択され、好ましくは染料はインディゴ染料である、請求項1~14のいずれか1項に記載の方法。
- 前記工程eは、洗濯による洗浄、及び/又は前記少なくとも一つのバイオポリマー層(4)を、前記複合織布(10)から摩耗させるものである、請求項1~15のいずれか1項に記載の方法。
- 染色ヤーン及び染色バイオポリマー層の部分を含む、請求項1~16のいずれか1項に記載の方法によって得た処理布(100)。
- 請求項17に記載の処理布(100)を含む衣料品。
- 前記処理布(100)が衣料品に製織された場合、前記処理布(100)の表面(5)は、外から見える面であり、前記処理布(100)の裏面(6)は、内側にあって見えない面である、請求項18に記載の衣料品。
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JP2007063709A (ja) | 2005-08-31 | 2007-03-15 | Teijin Techno Products Ltd | 繊維構造物及びこれを用いてなる繊維強化樹脂組成物 |
WO2008020187A1 (en) | 2006-08-16 | 2008-02-21 | Imperial Innovations Limited | Material comprising microbially synthesized cellulose associated with a support like a polymer and/or fibre |
JP2009102755A (ja) | 2007-10-19 | 2009-05-14 | Shizuoka Prefecture | 生分解性プラスチック複合体およびその製造方法 |
JP2010004784A (ja) | 2008-06-25 | 2010-01-14 | Tokai Senko Kk | バクテリアセルロースの生産方法、複合構造体及びバクテリアセルロース離解物 |
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US11346048B2 (en) | 2022-05-31 |
BR102017005724A2 (pt) | 2017-10-31 |
JP2017206008A (ja) | 2017-11-24 |
BR102017008596B1 (pt) | 2023-09-26 |
US20170314193A1 (en) | 2017-11-02 |
PT3449049T (pt) | 2021-12-07 |
DK3449049T3 (da) | 2021-11-22 |
JP7117080B2 (ja) | 2022-08-12 |
ES2898870T3 (es) | 2022-03-09 |
HK1243977A1 (zh) | 2018-07-27 |
WO2017186584A1 (en) | 2017-11-02 |
CN107310212B (zh) | 2021-09-03 |
US20170314190A1 (en) | 2017-11-02 |
BR102017008596A2 (pt) | 2017-10-31 |
WO2017186583A1 (en) | 2017-11-02 |
JP2017222966A (ja) | 2017-12-21 |
CN107313273A (zh) | 2017-11-03 |
PL3449049T3 (pl) | 2022-01-17 |
US10294611B2 (en) | 2019-05-21 |
CN107313273B (zh) | 2022-03-11 |
EP3449049B1 (en) | 2021-09-01 |
CN107310212A (zh) | 2017-11-03 |
EP3449049A1 (en) | 2019-03-06 |
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