JP6651780B2 - 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム - Google Patents

繊維強化複合材料の製造方法、樹脂基材およびプリフォーム Download PDF

Info

Publication number
JP6651780B2
JP6651780B2 JP2015201797A JP2015201797A JP6651780B2 JP 6651780 B2 JP6651780 B2 JP 6651780B2 JP 2015201797 A JP2015201797 A JP 2015201797A JP 2015201797 A JP2015201797 A JP 2015201797A JP 6651780 B2 JP6651780 B2 JP 6651780B2
Authority
JP
Japan
Prior art keywords
resin
fiber
layer
solid additive
composite material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2015201797A
Other languages
English (en)
Japanese (ja)
Other versions
JP2016078450A (ja
Inventor
大洋 竹原
大洋 竹原
清家　聡
聡 清家
本間　雅登
雅登 本間
里美 松尾
里美 松尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Publication of JP2016078450A publication Critical patent/JP2016078450A/ja
Application granted granted Critical
Publication of JP6651780B2 publication Critical patent/JP6651780B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)
JP2015201797A 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム Active JP6651780B2 (ja)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2014212425 2014-10-17
JP2014212426 2014-10-17
JP2014212425 2014-10-17
JP2014212426 2014-10-17

Publications (2)

Publication Number Publication Date
JP2016078450A JP2016078450A (ja) 2016-05-16
JP6651780B2 true JP6651780B2 (ja) 2020-02-19

Family

ID=55746608

Family Applications (3)

Application Number Title Priority Date Filing Date
JP2015201797A Active JP6651780B2 (ja) 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム
JP2015201799A Active JP6651781B2 (ja) 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム
JP2015201798A Active JP6699127B2 (ja) 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム

Family Applications After (2)

Application Number Title Priority Date Filing Date
JP2015201799A Active JP6651781B2 (ja) 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム
JP2015201798A Active JP6699127B2 (ja) 2014-10-17 2015-10-13 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム

Country Status (7)

Country Link
US (1) US11225037B2 (https=)
EP (1) EP3208078B1 (https=)
JP (3) JP6651780B2 (https=)
KR (1) KR20170070089A (https=)
CN (1) CN106794637B (https=)
TW (1) TWI697408B (https=)
WO (1) WO2016060062A1 (https=)

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170217056A1 (en) * 2016-01-29 2017-08-03 Dell Products L.P. Carbon Fiber Information Handling System Housing and Process for Manufacture
CN109996658B (zh) * 2016-11-29 2021-10-22 三菱化学株式会社 纤维增强树脂成型品及纤维增强树脂成型品的制造方法
JP6777017B2 (ja) * 2017-06-08 2020-10-28 マツダ株式会社 繊維強化樹脂成形品の成形用材料及び成形方法
EP3666818A4 (en) * 2017-08-10 2021-05-05 Toray Industries, Inc. PREPREG LAMINATE, PROCESS FOR THE PRODUCTION OF FIBER REINFORCED PLASTIC USING PREPREG LAMINATE AND FIBER REINFORCED PLASTIC
WO2019093414A1 (ja) * 2017-11-08 2019-05-16 株式会社ジェイエスピー 複合粒子、複合粒子硬化物、複合粒子型内成形体、積層体、複合体並びに複合粒子の製造方法
JP6665149B2 (ja) * 2017-12-04 2020-03-13 株式会社Ｓｕｂａｒｕ 繊維強化樹脂体及びその製造方法
JP6747590B2 (ja) * 2018-03-23 2020-08-26 東レ株式会社 撮影台およびその製造方法、マンモグラフィ装置用撮影台およびその製造方法およびマンモグラフィ装置
CN111936052A (zh) * 2018-03-23 2020-11-13 东丽株式会社 拍摄台、钼靶检查装置用拍摄台及其制造方法及钼靶检查装置
KR20200132876A (ko) 2018-03-30 2020-11-25 도레이 카부시키가이샤 성형품의 제조 방법
JP7283382B2 (ja) * 2018-03-30 2023-05-30 東レ株式会社 成形品および成形品の製造方法
WO2019189587A1 (ja) 2018-03-30 2019-10-03 東レ株式会社 成形品の製造方法および成形品のプリフォーム
KR102060058B1 (ko) 2018-04-20 2019-12-27 최효석 연속 섬유가 적용된 필라멘트 제조 장치 및 이에 의해 제조된 연속 섬유 적용 필라멘트와 3d 프린터를 이용한 섬유강화 복합재료의 프리폼 제조방법
KR20200098218A (ko) * 2019-02-12 2020-08-20 (주)엘지하우시스 카본 외관 시트백 프레임 및 그 제조 방법
WO2021039722A1 (ja) * 2019-08-27 2021-03-04 株式会社イノアックコーポレーション 繊維強化樹脂複合成形体とその製造方法、抗菌性複合成形体とその製造方法、抗菌性繊維強化樹脂複合成形体とその製造方法、および繊維強化樹脂積層成形体とその製造方法
KR102169173B1 (ko) * 2019-09-16 2020-10-22 재단법인 한국탄소융합기술원 프리프레그 프리히팅을 이용한 프리폼 성형방법 및 장치
CN112657156B (zh) * 2019-09-30 2022-04-19 大田精密工业股份有限公司 复合材料高尔夫球头及其制法
GB201916900D0 (en) * 2019-11-20 2020-01-01 Hexcel Composites Ltd Surface finishing moulding material
US12409581B2 (en) * 2020-06-22 2025-09-09 Embraer S.A. Process for in-mold coating of composite aircraft components
CN112479631A (zh) * 2020-12-02 2021-03-12 金华市华发新型建材有限公司 一种热化自成花纹形状的复合树脂井盖
US12053908B2 (en) 2021-02-01 2024-08-06 Regen Fiber, Llc Method and system for recycling wind turbine blades
US11752708B2 (en) 2021-09-10 2023-09-12 The Boeing Company Uncured composite structures, cured composite structures, and methods of curing uncured composite structures
WO2025187465A1 (ja) * 2024-03-07 2025-09-12 東レ株式会社 プリプレグおよび積層体
CN121848756A (zh) * 2024-03-19 2026-04-14 华为终端有限公司 一种复合材料结构、壳体和电子设备
WO2025217022A1 (en) * 2024-04-08 2025-10-16 The Regents Of The University Of Colorado, A Body Corporate Continuous fiber reinforced photo sensitive polymer 3d printing

Family Cites Families (32)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2014A (en) * 1841-03-24 Machine ecu cutting square-joint dovetails
US4269884A (en) * 1979-10-10 1981-05-26 Allied Chemical Corporation Fiber reinforced multi-ply stampable thermoplastic sheet
JPH02277619A (ja) * 1989-04-20 1990-11-14 Mitsui Toatsu Chem Inc 強化プラスチック製品
JPH06190851A (ja) * 1992-12-22 1994-07-12 Mitsubishi Plastics Ind Ltd 繊維強化プラスチック製単位板
JPH0780953A (ja) * 1993-09-17 1995-03-28 Sekisui Chem Co Ltd 平滑な表面層を有する成形品及びその製造方法
JPH07100844A (ja) * 1993-09-30 1995-04-18 Sekisui Chem Co Ltd 高意匠性成形品及びその製造方法
JPH07108621A (ja) * 1993-10-15 1995-04-25 Sekisui Chem Co Ltd 平滑な表面を有する成形品及びその製造方法
JP3151365B2 (ja) 1994-10-26 2001-04-03 松下電工株式会社 模様付けシート及び模様付き成形品の製造方法
JP3624388B2 (ja) 1995-09-22 2005-03-02 財団法人石油産業活性化センター 傾斜ポア複合材プリフォームの製造方法
JPH09169058A (ja) 1995-10-17 1997-06-30 Fukui Giyomou Kk 表面薄層を有する新規な引抜成形物及びその製造方法
JPH11254602A (ja) 1998-03-05 1999-09-21 Dainippon Printing Co Ltd 鏡面性を有するｆｒｐ化粧材の製造方法及びｆｒｐ化粧材
JP2000218642A (ja) * 1999-02-04 2000-08-08 Sekisui Chem Co Ltd 加飾成形品の成形方法
JP2000254934A (ja) * 1999-03-08 2000-09-19 Sekisui Chem Co Ltd 加飾成形品の成形方法
JP2002034816A (ja) 2000-07-27 2002-02-05 Toto Ltd 浴 槽
JP2002307565A (ja) * 2001-04-18 2002-10-23 Toray Ind Inc 繊維強化複合材料製管状体
US7026043B2 (en) * 2001-10-12 2006-04-11 Owens Corning Composites Sprl Sheet molding compound having improved surface characteristics
US6972144B2 (en) * 2002-04-19 2005-12-06 Hunter Paine Enterprises, Llc Composite structural material and method of making same
CN101516589B (zh) * 2006-09-28 2012-06-27 东丽株式会社 复合预浸料坯基材的制造方法、层合基材及纤维增强塑料
GB2453308B (en) * 2007-10-03 2012-07-25 Acell Group Ltd Composite products
US20100239856A1 (en) * 2009-03-20 2010-09-23 Paul Douglas Olson Continuous Fiber Reinforced Thermoplastic Parts With In-Situ Molded Features
JP5594872B2 (ja) 2010-05-06 2014-09-24 日精株式会社 着色繊維強化複合材
US9868265B2 (en) * 2010-05-27 2018-01-16 Hexcel Composites, Limited Structured thermoplastic in composite interleaves
JP5743271B2 (ja) 2010-08-30 2015-07-01 株式会社イノアックコーポレーション 繊維強化成形体及びその製造方法
CN103079810B (zh) * 2010-08-30 2015-09-30 井上株式会社 纤维增强的成型体及其制造方法
JP5755427B2 (ja) * 2010-11-04 2015-07-29 株式会社イノアックコーポレーション 繊維強化成形体及びその製造方法
WO2012133096A1 (ja) 2011-03-25 2012-10-04 東レ株式会社 プリプレグ、および繊維強化複合材料
JP2012200680A (ja) 2011-03-25 2012-10-22 Kansai Paint Co Ltd 塗膜形成方法及び塗装物品
EP2703432A4 (en) * 2011-04-27 2014-12-03 Toray Industries PREPREG, FIBER-REINFORCED COMPOSITE MATERIAL AND METHOD FOR PREPARING THE PREPREGMENT
BR112014000970A2 (pt) * 2011-07-27 2017-02-21 Toray Industries pré-impregnado e material compósito reforçado com fibra
US9017796B2 (en) * 2012-03-05 2015-04-28 Ford Global Technologies, Llc Bonded sheet molding composite automotive components without surface pre-treatment
JP6011923B2 (ja) 2012-10-02 2016-10-25 大日本印刷株式会社 樹脂シート、およびそれを用いた繊維強化複合成形体の製造方法
EP2915849B1 (en) * 2012-11-05 2018-03-28 Idemitsu Kosan Co., Ltd. Polycarbonate resin composition and molded article

Also Published As

Publication number Publication date
KR20170070089A (ko) 2017-06-21
CN106794637B (zh) 2019-05-17
JP2016078451A (ja) 2016-05-16
JP2016078452A (ja) 2016-05-16
US20170239895A1 (en) 2017-08-24
EP3208078A1 (en) 2017-08-23
TW201623013A (zh) 2016-07-01
EP3208078A4 (en) 2018-06-27
EP3208078B1 (en) 2024-12-04
US11225037B2 (en) 2022-01-18
TWI697408B (zh) 2020-07-01
CN106794637A (zh) 2017-05-31
WO2016060062A1 (ja) 2016-04-21
JP6651781B2 (ja) 2020-02-19
JP6699127B2 (ja) 2020-05-27
JP2016078450A (ja) 2016-05-16

Similar Documents

Publication Publication Date Title
JP6651780B2 (ja) 繊維強化複合材料の製造方法、樹脂基材およびプリフォーム
CN103443173B (zh) 预浸料坯及纤维增强复合材料
CN104159741B (zh) 微球制品和转移制品
JP7111738B2 (ja) ハードコートを有する透明複合フィルム、それを形成するための方法及びそれを含むフレキシブルディスプレイ素子
TW201726360A (zh) 構造體之製造方法
JP7283382B2 (ja) 成形品および成形品の製造方法
KR101218147B1 (ko) 굴절율 조절이 용이한 광학용 폴리에스테르 필름
JP6984797B2 (ja) シートモールディングコンパウンド及び成形品の製造方法
CA3238955A1 (en) Low emissivity materials and associate methods
CN104039548A (zh) 装饰成型用膜
US20200231767A1 (en) Fibre-reinforced composite with reduced surface waviness
US20200299472A1 (en) Fibre-reinforced composite having improved fibre-matrix adhesion
WO2021187453A1 (ja) 樹脂組成物、プリプレグ、成形品、及びプリプレグの製造方法
US20200255605A1 (en) Molded body and process for producing the same
JP2017078122A (ja) 熱伝導性フィラーおよび透明熱伝導性樹脂組成物
US20200231766A1 (en) Process for the production of fibre-reinforced-composites
JP2015187234A (ja) 加飾フィルム、加飾複合体およびその製造方法
JP2025031039A (ja) 抗病原体性を有する繊維強化樹脂成形体およびその製造方法
WO2021187123A1 (ja) シートモールディングコンパウンド及び成形品の製造方法
JP2019151835A (ja) 繊維強化プラスチック成形体の製造方法

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20180920

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20190903

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20190830

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20191105

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20191224

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20200106

R151 Written notification of patent or utility model registration

Ref document number: 6651780

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151