JP6190356B2 - 塗料組成物および該組成物から得られる塗膜 - Google Patents
塗料組成物および該組成物から得られる塗膜 Download PDFInfo
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- JP6190356B2 JP6190356B2 JP2014502316A JP2014502316A JP6190356B2 JP 6190356 B2 JP6190356 B2 JP 6190356B2 JP 2014502316 A JP2014502316 A JP 2014502316A JP 2014502316 A JP2014502316 A JP 2014502316A JP 6190356 B2 JP6190356 B2 JP 6190356B2
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- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000005358 mercaptoalkyl group Chemical group 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- RBQRWNWVPQDTJJ-UHFFFAOYSA-N methacryloyloxyethyl isocyanate Chemical compound CC(=C)C(=O)OCCN=C=O RBQRWNWVPQDTJJ-UHFFFAOYSA-N 0.000 description 1
- 125000005394 methallyl group Chemical group 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- INJVFBCDVXYHGQ-UHFFFAOYSA-N n'-(3-triethoxysilylpropyl)ethane-1,2-diamine Chemical compound CCO[Si](OCC)(OCC)CCCNCCN INJVFBCDVXYHGQ-UHFFFAOYSA-N 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 1
- HOSQZKZVJBFALN-UHFFFAOYSA-N n'-benzyl-n-(3-trimethoxysilylpropyl)ethane-1,2-diamine;hydron;chloride Chemical compound Cl.CO[Si](OC)(OC)CCCNCCNCC1=CC=CC=C1 HOSQZKZVJBFALN-UHFFFAOYSA-N 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- DKYVVNLWACXMDW-UHFFFAOYSA-N n-cyclohexyl-4-methylbenzenesulfonamide Chemical compound C1=CC(C)=CC=C1S(=O)(=O)NC1CCCCC1 DKYVVNLWACXMDW-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 239000012457 nonaqueous media Substances 0.000 description 1
- GSGDTSDELPUTKU-UHFFFAOYSA-N nonoxybenzene Chemical compound CCCCCCCCCOC1=CC=CC=C1 GSGDTSDELPUTKU-UHFFFAOYSA-N 0.000 description 1
- UHGIMQLJWRAPLT-UHFFFAOYSA-N octadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCCOP(O)(O)=O UHGIMQLJWRAPLT-UHFFFAOYSA-N 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 150000002896 organic halogen compounds Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- KJOLVZJFMDVPGB-UHFFFAOYSA-N perylenediimide Chemical compound C=12C3=CC=C(C(NC4=O)=O)C2=C4C=CC=1C1=CC=C2C(=O)NC(=O)C4=CC=C3C1=C42 KJOLVZJFMDVPGB-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- PARWUHTVGZSQPD-UHFFFAOYSA-N phenylsilane Chemical compound [SiH3]C1=CC=CC=C1 PARWUHTVGZSQPD-UHFFFAOYSA-N 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- HCOKJWUULRTBRS-UHFFFAOYSA-N propan-2-yloxysilane Chemical compound CC(C)O[SiH3] HCOKJWUULRTBRS-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 125000003748 selenium group Chemical class *[Se]* 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- IWPBANVNTNWEBT-UHFFFAOYSA-M sodium;2-(6-methylheptyl)benzenesulfonate Chemical compound [Na+].CC(C)CCCCCC1=CC=CC=C1S([O-])(=O)=O IWPBANVNTNWEBT-UHFFFAOYSA-M 0.000 description 1
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- TXDNPSYEJHXKMK-UHFFFAOYSA-N sulfanylsilane Chemical compound S[SiH3] TXDNPSYEJHXKMK-UHFFFAOYSA-N 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003458 sulfonic acid derivatives Chemical class 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- ZQZCOBSUOFHDEE-UHFFFAOYSA-N tetrapropyl silicate Chemical compound CCCO[Si](OCCC)(OCCC)OCCC ZQZCOBSUOFHDEE-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZLGWXNBXAXOQBG-UHFFFAOYSA-N triethoxy(3,3,3-trifluoropropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCC(F)(F)F ZLGWXNBXAXOQBG-UHFFFAOYSA-N 0.000 description 1
- DENFJSAFJTVPJR-UHFFFAOYSA-N triethoxy(ethyl)silane Chemical compound CCO[Si](CC)(OCC)OCC DENFJSAFJTVPJR-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- UDUKMRHNZZLJRB-UHFFFAOYSA-N triethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCC)(OCC)OCC)CCC2OC21 UDUKMRHNZZLJRB-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- JLGNHOJUQFHYEZ-UHFFFAOYSA-N trimethoxy(3,3,3-trifluoropropyl)silane Chemical compound CO[Si](OC)(OC)CCC(F)(F)F JLGNHOJUQFHYEZ-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/004—Reflecting paints; Signal paints
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/10—Homopolymers or copolymers of methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
- C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09D201/10—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing hydrolysable silane groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/41—Organic pigments; Organic dyes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- Paints Or Removers (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polyurethanes Or Polyureas (AREA)
Description
このような問題の解決手段として、ビヒクル及び顔料を主成分とする塗料において、粒径50μm以下の太陽熱遮蔽顔料を塗料固形分中2〜60重量%含む太陽熱遮蔽塗料組成物が提案されている(特許文献1参照)。
(A1)水溶性および/または水分散性樹脂と、(A2)遮熱顔料とを含有する基材(I)と、(B1)オルガノシリケートおよび/またはその変性物と、(B2)アルコキシシリル基の加水分解・縮合反応を促進させる硬化触媒とを含有してなる助剤(II)を使用前に混合して用いる2液型あるいは多成分型である請求項1記載の塗料組成物(請求項2)。
更に(B3)酸解離定数の逆数の対数値(pKa)が7以下のヒンダードアミン系光安定剤(HALS)を含有する請求項1〜2の何れか1項記載の塗料組成物(請求項3)。
更に(B4)一般式(1)で示されるオルガノシランおよび/またはその加水分解縮合物を含有する請求項1〜3の何れか1項記載の塗料組成物(請求項4)。
Si(R2)n(OR1)4-n (1)
(式中、R1は同じかまたは異なり、炭素数1〜4のアルキル基、R2は同じかまたは異なり炭素数2から8の置換および非置換の有機基、n=1または2)
(A1)水溶性および/または水分散性樹脂の全部または一部がアルコキシシリル基含有アクリル樹脂である請求項1〜4の何れか1項記載の塗料組成物(請求項5)。
更に(B5)分子中に反応性官能基と親水基を有する水溶性および/または水分散性硬化剤を含有する請求項1〜5の何れか1項記載の塗料組成物(請求項6)。
(B2)アルコキシシリル基の加水分解・縮合反応を促進させる硬化触媒が、有機錫化合物、酸性リン酸エステルおよび酸性リン酸エステルとアミンの反応物からなる群から選ばれる1種又は2種以上であることを特徴とする請求項1〜6の何れか1項に記載の塗料組成物(請求項7)。
請求項1〜7の何れか1項記載の塗料組成物を塗布して得られる塗膜(請求項8)。
780〜2500nmの近赤外域波長の分光反射率が40%以上である請求項8記載の塗膜(請求項9)。
(A1)水溶性および/または水分散性樹脂としては、塗膜形成能を有するものであれば特に制限なく従来公知のものを使用でき、その具体例としては、アクリル樹脂エマルション、アクリルシリコン樹脂エマルション、ウレタン樹脂エマルション、フッ素樹脂エマルション、エポキシ樹脂エマルション、ポリエステル樹脂エマルション、アルキド樹脂エマルション、メラミン樹脂エマルションなどが挙げられるが、これらに限定されるわけではない。また、これらは単独で使用しても2種以上を併用しても良い。これらの中で形成塗膜の耐候性などの点から、アクリル樹脂エマルション、アクリルシリコン樹脂エマルション、フッ素樹脂エマルション及びウレタン樹脂エマルションよりなる群から選ばれる少なくとも1種であることが好ましい。
R3R4 (3-b)SiXb (2)
(式中、R3は重合性二重結合を有する1価の炭素数2〜12個の有機基、R4は炭素数1〜4のアルキル基、Xは炭素数1〜4のアルコキシ基、bは2又は3)で示される有機珪素化合物で、2又は3個のアルコキシ基を有し、反応性二重結合を有する化合物である。その具体例としては、ビニルトリメトキシシラン、γ−(メタ)アクリロキシプロピルトリメトキシシラン、ビニルトリエトキシシラン、γ−(メタ)アクリロキシプロピルトリエトキシシラン、γ−(メタ)アクリロキシプロピルトリプロポキシシラン、γ−(メタ)アクリロキシプロピルトリブトキシシラン、ビニルメチルジメトキシシラン、γ−(メタ)アクリロキシプロピルメチルジメトキシシラン、ビニルメチルジエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジプロポキシシラン、γ−(メタ)アクリロキシプロピルメチルジブトキシシランなどが上げられ、これらを1種又は2種以上併用して用いることができる。なかでも、エマルションの保存安定性の観点から、Xは炭素数2〜4が特に好ましい。
R5R6 (3-a)SiYa (3)
(式中、R5は重合性二重結合を有する1価の炭素数2〜12個の有機基、R6は炭素数1〜4のアルキル基、Yは炭素数1〜4のアルコキシ基、aはa<bの関係を有する1又は2の整数)で示される有機珪素化合物で、1又は2個のアルコキシ基を有し、反応性二重結合を有する化合物である。その具体例としては、ビニルメチルジメトキシシラン、ビニルメチルジエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロキシプロピルメチルジエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジプロポキシシラン、γ−(メタ)アクリロキシプロピルメチルジブトキシシラン、ビニルジメチルメトキシシラン、ビニルジメチルエトキシシラン、γ−(メタ)アクリロキシプロピルジメチルエトキシシラン、γ−(メタ)アクリロキシプロピルジメチルメトキシシラン、γ−(メタ)アクリロキシプロピルジメチルプロポキシシラン、γ−(メタ)アクリロキシプロピルジメチルブトキシシランなどが挙げられ、これらを1種又は2種以上併用して用いることができる。
本発明で使用する遮熱顔料としては、アクリルシリコン樹脂エマルション(カネカゼムラックW3123F)に顔料容積濃度(PVC)が60%になる量を添加し、白色板上にWET膜厚1mmで塗装したときの塗膜において、780〜2500nmの波長域における日射反射率が40%以上になるようなものであれば特に限定はない。
オルガノシリケートは、加水分解性珪素基を含有する化合物で、一般式(4)として現される化合物であり、後述の(B5)オルガノシランおよび/またはその加水分解縮合物と併用することで、耐候性を更に向上させることができる。
Si-(OR)4 (4)
(式中、Rは同じかまたは異なり炭素数1〜4のアルキル基)。
本発明の水性樹脂組成物を塗装する際にアルコキシシリル基の加水分解縮合反応を促進させる硬化触媒を添加することにより、架橋反応が促進される。硬化触媒としては、有機金属化合物、酸性触媒、塩基性触媒が使用される。また、光酸発生剤や、光塩基発生剤などの潜在触媒も使用可能である。
ヒンダードアミン系光安定剤(HALS)は、塗膜劣化時の生じるラジカルを補足し、無害化することで、塗膜の耐候性を向上させる化合物であり、一般的に用いられている。
(B4)オルガノシランおよび/またはその加水分解縮合物は、一般式(1)で示される化合物および/またはその加水分解縮合物であり、(A1)水溶性および/または水分散性樹脂を含有する塗料に添加することで、耐候性を向上させることができる。
Si(R2)n(OR1)4-n (1)
(式中、R1は同じかまたは異なり、炭素数1〜4のアルキル基、R2は同じかまたは異なり、炭素数2〜8の1価の有機基、n=1または2)。
分子中に反応性官能基と親水性基を有する水溶性および/または水分散性硬化剤とは、親水基、疎水基に加え、さらに反応性官能基を有するもの物質のことである。
さらに、アルコキシシリル基を含有するビニル系単量体、親水性基含有ビニル系単量体およびその他のビニル系単量体との共重合体でもよい。
撹拌機、還流冷却器、窒素ガス導入管および滴下ロートを備えた反応容器に、脱イオン水195重量部、Newcol−707SN(日本乳化剤(株)製:有効成分30%)1.4重量部、5%炭酸水素ナトリウム水溶液1.0重量部を仕込み、窒素ガスを導入しつつ50℃に昇温した。昇温後、7%t−ブチルハイドロパーオキサイド水溶液2.0重量部、硫酸第一鉄・7水和物(0.10%)/エチレンジアミン四酢酸二ナトリウム(0.40%)混合水溶液2.8部、10%Bruggolite FF−6水溶液1.8重量部、を添加し、表1A1−1コア部記載のモノマー混合物に、アデカリアソープSR−1025((株)ADEKA製:有効成分25%)12重量部、アデカリアソープER−20((株)ADEKA製:有効成分75%)1.9重量部および脱イオン水63重量部を加え乳化したモノマー乳化液を200分かけて等速追加した。その間、7%t−ブチルハイドロパーオキサイド水溶液2.2重量部および2.5%Bruggolite FF−6水溶液2.8重量部を2回に分けて添加した。モノマー乳化液追加終了後、1時間後重合を行った。
撹拌機、還流冷却器、窒素ガス導入管および滴下ロートを備えた反応容器に、脱イオン水152重量部、アデカリアソープSR−1025((株)ADEKA製:有効成分25%)0.4重量部、5%炭酸水素ナトリウム水溶液1.0重量部を仕込み、窒素ガスを導入しつつ50℃に昇温した。昇温後、7%t−ブチルハイドロパーオキサイド水溶液2.0重量部、硫酸第一鉄・7水和物(0.10%)/エチレンジアミン四酢酸二ナトリウム(0.40%)混合水溶液2.8部、10%Bruggolite FF−6水溶液1.4重量部、を添加し、表1A1−2コア部記載のモノマー混合物に、アデカリアソープSR−1025((株)ADEKA製:有効成分25%)9.0重量部、アデカリアソープER−20((株)ADEKA製:有効成分75%)1.6重量部および脱イオン水57重量部を加え乳化したモノマー乳化液を160分かけて等速追加した。その間、7%t−ブチルハイドロパーオキサイド水溶液1.2重量部および2.5%Bruggolite FF−6水溶液2.4重量部を2回に分けて添加した。モノマー乳化液追加終了後、2時間後重合を行った。その間、7%t−ブチルハイドロパーオキサイド水溶液1.2重量部および2.5%Bruggolite FF−6水溶液1.8重量部を3回に分けて添加した。
撹拌機、還流冷却器、窒素ガス導入管および滴下ロートを備えた反応容器に、脱イオン水158重量部、アデカリアソープSR−1025((株)ADEKA製:有効成分25%)0.5重量部、5%炭酸水素ナトリウム水溶液1.0重量部を仕込み、窒素ガスを導入しつつ50℃に昇温した。昇温後、7%t−ブチルハイドロパーオキサイド水溶液2.0重量部、硫酸第一鉄・7水和物(0.10%)/エチレンジアミン四酢酸二ナトリウム(0.40%)混合水溶液2.8部、10%Bruggolite FF−6水溶液1.4重量部、を添加し、表1A1−3コア部記載のモノマー混合物に、アデカリアソープSR−1025((株)ADEKA製:有効成分25%)17重量部、アデカリアソープER−20((株)ADEKA製:有効成分75%)2.6重量部および脱イオン水100重量部を加え乳化したモノマー乳化液を280分かけて等速追加した。その間、7%t−ブチルハイドロパーオキサイド水溶液2.8重量部および2.5%Bruggolite FF−6水溶液6.0重量部を5回に分けて添加した。モノマー乳化液追加終了後、1時間後重合を行った。
合成した樹脂組成物A1−1〜3および市販のフッ素樹脂エマルションを用い、表2の顔料ペーストおよび市販顔料ペーストを用いて、表3に示す配合処方で基材(I)を作成した。
PFC105:石原産業(株)製高耐候性二酸化チタン(平均粒子径:0.28μm、表面処理:二酸化珪素、酸化アルミニウム、二酸化ジルコニウム、有機物)
LIOFAST SF698 ブラック:トーヨーケム(株)製遮熱顔料水分散体(バナジウム酸ビスマス:Pigment Yellow 184/キナクリドン:Pigment Violet 19/銅フタロシアニンβ結晶体:Pigment Blue 15:3含有/硫酸バリウム:Pigment White 21含有)
MF−4581ブラック:大日精化工業(株)製遮熱顔料水分散体(銅、ビスマス複合酸化物含有)
AFブラックE−40:大日精化工業(株)製遮熱顔料水分散体(アゾメチンブラック:含有)
LIOFAST M−232A ブラック:トーヨーケム(株)製顔料水分散体(カーボンブラック:Pigment Black 7含有)
ルミフロンFE−4300:旭硝子(株)製フッ素樹脂エマルション
EHG:日本乳化剤(株)製エチレングリコールモノ2−エチルヘキシル
CS−12:JNC(株)製2,2,4−トリメチルペンタンジオール1,3−モノイソブチレート
PA0724 ブラック:トーヨーケム(株)製遮熱顔料水分散体(ビスマス系顔料含有)
アルミペーストEMR−D5660:東洋アルミニウム(株)製アルミペースト
オルフィンPD−201:日信化学工業(株)製分散剤(アセチレングルコール系界面活性剤・アニオン系界面活性剤含有)
グラスバブルスIM−30K:住友スリーエム(株)製中空ガラスビーズ(真密度:0.60g/cm3、50%粒子径:16μm)
グラスバブルスS22:住友スリーエム(株)製中空ガラスビーズ(真密度:0.22g/cm3、50%粒子径:35μm)
ホワイトンSB赤:白石カルシウム(株)製重質炭酸カルシウム(平均粒子径:1.80μm)
ハイジライトH−42M:昭和電工(株)製水酸化アルミニウム(中心粒子径:1.0μm)。
撹拌機、還流冷却器、窒素ガス導入管を備えた容器に表6記載の原料を上から順番に投入した。投入終了後40℃に昇温し、60分撹拌し、耐汚染性付与組成物(QA−1〜7、QB−1〜2)を得た。
プログライドDMM:ダウ・ケミカル日本(株)製ジプロピレングリコールジメチルエーテル
カルボジライトV−04B:日清紡ケミカル(株)製ポリカルボジイミド
バイヒジュール401−70:住化バイエルウレタン(株)製水分散型イソシアネート、有効成分:70%
エンバイロジェムAD−01:日信化学工業(株)製アセチレングリコール系界面活性剤類似品
イオネットDO−600:三洋化成工業(株)製ポリエチレングリコールジオレイルエステル
ユニルーブ70MO−10SB:日油(株)製非イオン性界面活性剤
Dynasylan6498:エボニック デグサ ジャパン(株)製ビニルシランの加水分解縮合物(シリカ残存比率45%)
シリケート40:多摩化学工業(株)製テトラエトキシシランの部分加水分解縮合物(シリカ残存比率40%)
サイラエースS340:JNC(株)製ケチミン系シランカップリング剤
TINUVIN 123:BASFジャパン(株)製ヒンダードアミン系光安定剤
Hostavin 3058 Liq.:クラリアントジャパン(株)製ヒンダードアミン系光安定剤。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)およびパラサーモシールド 上塗 白に必要に応じて助剤(II)を添加・攪拌混合後、アプリケータを用いてWET膜厚が約250μmになるように1回塗布し、室温で7日間乾燥させた。この試験板を過酸化水素噴霧機能を追加したキセノンアーク灯式促進耐候性試験機(東洋精機製作所製ハイブリッド・エクスポウジャーシステム:アトラス・ウエザオメータCi4000+HEシステム)に345時間入れた。コニカミノルタ(株)製光沢計Multi−Gloss268を用い、あらかじめ測定しておいた試験前の入射角60°の光沢値と試験後の測定値から光沢保持率を算出した。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)およびパラサーモシールド 上塗 白に必要に応じて助剤(II)を添加・攪拌混合後、アプリケータを用いてWET膜厚が約250μmになるように1回塗布し、室温で7日間乾燥させた。この試験板を大阪府摂津市で水平に6カ月間屋外暴露した。暴露前後で、L*a*b*表色系で表される明度を色彩色差計(コニカミノルタ(株)製:CR−300)を用いて測定し、その測定値から明度保持率を算出した。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)およびパラサーモシールド 上塗 白に必要に応じて助剤(II)を添加・攪拌混合後、アプリケータを用いてWET膜厚が約250μmになるように1回塗布し、室温で7日間乾燥させた。この試験板を大阪府摂津市で水平に6カ月間屋外暴露した。その試験体の暴露前後の波長300〜2500nmの分光反射率を紫外・可視・近赤外分光光度計((株)島津製作所製:SolidSpec−3700)を用い測定した。得られた測定値より、JIS K5602:2008(塗膜の反射率の求め方)に準じて、近赤外域(780〜2500nm)および全波長域(300〜2500nm)の日射反射率を算出した。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)に必要に応じて助剤(II)を添加・攪拌混合後、WET膜厚が約1mmになるように1回塗布し、室温で7日間乾燥させた。この試験板をキセノンアーク灯式促進耐候性試験(アトラス・ウエザオメータCi4000)に1000時間入れた。コニカミノルタ(株)製色彩色差計CR−300を用い、あらかじめ測定しておいた試験前のCIE L*a*b*値と試験後のCIE L*a*b*測定値から色差ΔE*を算出した。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)に必要に応じて助剤(II)を添加・攪拌混合後、WET膜厚が約1mmのなるように1回塗布し、室温で7日間乾燥させた。この試験板を大阪府摂津市で水平に6カ月間屋外暴露した。暴露前後で、L*a*b*表色系で表される明度を色彩色差計(コニカミノルタ(株)製:CR−300)を用いて測定し、その測定値から明度保持率を算出した。
アルミ板上にエスコ(関西ペイント(株)製、溶剤系2液エポキシ樹脂系下塗材)を塗装し、室温で1日養生後、パラサーモシールド 上塗 白(日本特殊塗料(株)製、水性遮熱塗料)をスプレーで1回塗装し、室温で1日養生し評価用下地とした。その下地上に作製した基材(I)に必要に応じて助剤(II)を添加・攪拌混合後、WET膜厚が約1mmのなるように1回塗布し、室温で7日間乾燥させた。この試験板を大阪府摂津市で南面30°に6カ月間屋外暴露した。その試験体の暴露前後の波長300〜2500nmの分光反射率を紫外・可視・近赤外分光光度計((株)島津製作所製:SolidSpec−3700)を用い測定した。得られた測定値より、JIS K5602:2008(塗膜の反射率の求め方)に準じて、近赤外域(780〜2500nm)および全波長域(300〜2500nm)の日射反射率を算出した。
Claims (8)
- (A1)水溶性および/または水分散性樹脂、(A2)遮熱顔料、(B1)オルガノシリケートおよび/またはその変性物、(B2)アルコキシシリル基の加水分解・縮合反応を促進させる硬化触媒を含有してなる塗料組成物であって、
(A2)遮熱顔料が、赤外線反射性粉体と、赤外線透過性粉体及び中空粒子から選ばれる少なくとも1種の組み合わせであり、
赤外線反射性粉体が、粒子径0.4μm以上の酸化チタンを含有し、
該塗料組成物を塗布して得られる塗膜の780〜2500nmの近赤外域波長の分光反射率が40%以上であることを特徴とする塗料組成物。 - (A1)水溶性および/または水分散性樹脂と、(A2)遮熱顔料とを含有する基材(I)と、(B1)オルガノシリケートおよび/またはその変性物と、(B2)アルコキシシリル基の加水分解・縮合反応を促進させる硬化触媒とを含有してなる助剤(II)を、使用前に混合して用いる2液型あるいは多成分型である請求項1記載の塗料組成物。
- 更に(B3)酸解離定数の逆数の対数値(pKa)が7以下のヒンダードアミン系光安定剤(HALS)を含有する請求項1又は2に記載の塗料組成物。
- 更に(B4)一般式(1)で示されるオルガノシランおよび/またはその加水分解縮合物を含有する請求項1〜3の何れか1項記載の塗料組成物。
Si(R2)n(OR1)4−n (1)
(式中、R1は同じかまたは異なり、炭素数1〜4のアルキル基、R2は同じかまたは異なり炭素数2から8の置換および非置換の有機基、n=1または2) - (A1)水溶性および/または水分散性樹脂の全部または一部がアルコキシシリル基含有アクリル樹脂である請求項1〜4の何れか1項記載の塗料組成物。
- 更に(B5)分子中に反応性官能基と親水基を有する水溶性および/または水分散性硬化剤を含有する請求項1〜5の何れか1項記載の塗料組成物。
- (B2)アルコキシシリル基の加水分解・縮合反応を促進させる硬化触媒が、有機錫化合物、酸性リン酸エステルおよび酸性リン酸エステルとアミンの反応物からなる群から選ばれる1種又は2種以上であることを特徴とする請求項1〜6の何れか1項に記載の塗料組成物。
- 請求項1〜7の何れか1項記載の塗料組成物を塗布して得られる塗膜。
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