JP5610890B2 - 吸気系部品 - Google Patents
吸気系部品 Download PDFInfo
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- JP5610890B2 JP5610890B2 JP2010162522A JP2010162522A JP5610890B2 JP 5610890 B2 JP5610890 B2 JP 5610890B2 JP 2010162522 A JP2010162522 A JP 2010162522A JP 2010162522 A JP2010162522 A JP 2010162522A JP 5610890 B2 JP5610890 B2 JP 5610890B2
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- port
- jig
- welding
- intake system
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/1034—Manufacturing and assembling intake systems
- F02M35/10354—Joining multiple sections together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/0609—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding characterised by the movement of the parts to be joined
- B29C65/0618—Linear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
- B29C65/069—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding the welding tool cooperating with specially formed features of at least one of the parts to be joined, e.g. cooperating with holes or ribs of at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/124—Tongue and groove joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/301—Three-dimensional joints, i.e. the joined area being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/302—Particular design of joint configurations the area to be joined comprising melt initiators
- B29C66/3022—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
- B29C66/30223—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/322—Providing cavities in the joined article to collect the burr
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/543—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/10314—Materials for intake systems
- F02M35/10321—Plastics; Composites; Rubbers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/10—Air intakes; Induction systems
- F02M35/104—Intake manifolds
- F02M35/112—Intake manifolds for engines with cylinders all in one line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/749—Motors
- B29L2031/7492—Intake manifold
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
また、図6に記載したインテークマニホールドは、加圧治具141とスライド治具142との距離Lが離れているため、十分に溶着部に振動を加えることが難しく、溶着強度が安定せず、溶着時間が上昇するといった問題があった。
図1は、第1の実施形態に係る吸気系部品を説明するための平面図であり、図2は、本実施形態に係る吸気系部品の構成を説明するための分解斜視図であり、図3は、ポートカバーとポートとの溶着を説明するための図1におけるA−A断面図であり、図4は、ポートとチャンバとの溶着を説明するための図1におけるA−A断面図である。なお、本実施形態の説明において、図2における紙面の上下方向を本実施形態における上下方向として定義する。
図5は、第2の実施形態に係る吸気系部品の構成を説明するための断面図である。なお、以下で説明する第2の実施形態に係る吸気系部品では、上述した第1の実施形態に係る吸気系部品と同一又は類似する部材について、同一符号を付してその説明を省略する場合がある。また、図5において示すように、紙面の幅方向を図面の左右方向と定義して以下の説明を行う。
Claims (5)
- 互いに分割された第1部材,第2部材及び第3部材を加圧しつつ溶着させて形成される吸気系部品であって、
前記第1部材と前記第2部材の溶着は、前記第2部材に形成された第2のスライド治具受部の下端をスライド治具によって支持し、前記第1部材に形成された第2の治具受面の上端から加圧治具によって加圧及び振動を加えることで溶着が行われ、
前記第2部材と前記第3部材の溶着は、前記第3部材に形成された第1のスライド治具受部の下端を前記スライド治具によって支持し、前記第2部材に形成された第1の治具受面の上端から前記加圧治具によって加圧・振動を加えることで溶着が行われ、
前記第1の治具受面は、前記加圧治具が当接可能なように、外方へ突出して形成され、上下方向からみたときに前記第1の治具受面の先端部が前記第2の治具受面の先端と重畳しないことを特徴とする吸気系部品。 - 請求項1に記載の吸気系部品において、
前記第1部材が、前記分岐管溝を閉塞して分岐管路を形成するポートカバーであり、
前記第2部材が、分岐管溝が形成されたポートであり、
前記第3部材が、前記分岐管路の一端に連続すると共に、吸気流体を導入する吸気口を備えたタンク室が形成されたチャンバであり、
前記吸気系部品がインテークマニホールドであることを特徴とする吸気系部品。 - 請求項2に記載の吸気系部品において、
前記第1の治具受面は、前記ポートに形成されていることを特徴とする吸気系部品。 - 請求項3に記載の吸気系部品において、
前記第1の治具受面は、前記分岐管溝の前記タンク室と連通する一端の反対端に形成されると共に、前記ポートと前記チャンバとの溶着面と平行に前記分岐管溝の外方に突出するリブが形成されることを特徴とする吸気系部品。 - 請求項1に記載の吸気系部品において、
前記吸気系部品が、レゾネータであることを特徴とする吸気系部品。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010162522A JP5610890B2 (ja) | 2010-07-20 | 2010-07-20 | 吸気系部品 |
US13/174,965 US20120021179A1 (en) | 2010-07-20 | 2011-07-01 | Intake unit |
CN201110202841.7A CN102337996B (zh) | 2010-07-20 | 2011-07-20 | 吸入单元 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010162522A JP5610890B2 (ja) | 2010-07-20 | 2010-07-20 | 吸気系部品 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2012026278A JP2012026278A (ja) | 2012-02-09 |
JP5610890B2 true JP5610890B2 (ja) | 2014-10-22 |
Family
ID=45493854
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010162522A Active JP5610890B2 (ja) | 2010-07-20 | 2010-07-20 | 吸気系部品 |
Country Status (3)
Country | Link |
---|---|
US (1) | US20120021179A1 (ja) |
JP (1) | JP5610890B2 (ja) |
CN (1) | CN102337996B (ja) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5883304B2 (ja) * | 2012-02-07 | 2016-03-15 | 株式会社Roki | インテークマニホールド |
AT13241U1 (de) * | 2012-08-24 | 2013-09-15 | Avl List Gmbh | Saugrohrmodul für eine Brennkraftmaschine |
JP2014088854A (ja) * | 2012-10-31 | 2014-05-15 | Toyota Motor Corp | 吸気マニホールド |
JP6175274B2 (ja) * | 2013-05-15 | 2017-08-02 | 株式会社Subaru | インテークマニホールドの製造方法 |
JP6376855B2 (ja) * | 2014-06-13 | 2018-08-22 | 株式会社マーレ フィルターシステムズ | 吸気マニホルド |
EP3306069B1 (en) * | 2015-06-02 | 2020-08-05 | Nissan Motor Co., Ltd. | Multi-cylinder internal combustion engine with an intake passage structure |
JP7024406B2 (ja) * | 2017-12-29 | 2022-02-24 | トヨタ紡織株式会社 | 吸気マニホールド |
JP7063077B2 (ja) * | 2018-04-20 | 2022-05-09 | トヨタ自動車株式会社 | 樹脂パイプおよびその製造方法 |
JP6695937B2 (ja) * | 2018-08-08 | 2020-05-20 | 本田技研工業株式会社 | エンジンの吸気マニホールド |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2279035B (en) * | 1991-01-22 | 1995-06-07 | Rover Group | Fabrication of an internal combustion engine inlet manifold |
JP2002070672A (ja) * | 2000-08-31 | 2002-03-08 | Keihin Corp | 車両用吸気マニホールドおよびその製造方法 |
US6988478B2 (en) * | 2003-04-09 | 2006-01-24 | Aisan Kogyo Kabushiki Kaisha | Resin intake manifold |
JP3953437B2 (ja) * | 2003-04-09 | 2007-08-08 | 愛三工業株式会社 | 樹脂製インテークマニホールド |
JP4636907B2 (ja) * | 2005-03-11 | 2011-02-23 | 株式会社Roki | インテークマニホールド |
JP2007285154A (ja) * | 2006-04-13 | 2007-11-01 | Toyota Motor Corp | インテークマニホールド |
CN201003452Y (zh) * | 2007-01-18 | 2008-01-09 | 天津惠德汽车进气系统有限公司 | 一种用于汽车发动机的塑料进气歧管 |
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2010
- 2010-07-20 JP JP2010162522A patent/JP5610890B2/ja active Active
-
2011
- 2011-07-01 US US13/174,965 patent/US20120021179A1/en not_active Abandoned
- 2011-07-20 CN CN201110202841.7A patent/CN102337996B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
CN102337996A (zh) | 2012-02-01 |
CN102337996B (zh) | 2015-05-13 |
JP2012026278A (ja) | 2012-02-09 |
US20120021179A1 (en) | 2012-01-26 |
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