JP5371156B2 - 半導体装置の作製方法 - Google Patents
半導体装置の作製方法 Download PDFInfo
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- JP5371156B2 JP5371156B2 JP2011263276A JP2011263276A JP5371156B2 JP 5371156 B2 JP5371156 B2 JP 5371156B2 JP 2011263276 A JP2011263276 A JP 2011263276A JP 2011263276 A JP2011263276 A JP 2011263276A JP 5371156 B2 JP5371156 B2 JP 5371156B2
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Description
回折格子パターンまたは半透膜から成る光強度低減機能を有するゲート電極形成用フォトマスクまたはレチクルを利用したフォトリソグラフィ工程をGOLD構造多結晶シリコンTFTの形成に適用した場合について、図1〜図2に基づき記載する。
本実施例ではエッチング条件として、ICP(Inductively Coupled Plasma:誘導結合型プラズマ)エッチング法を用い、エッチング用ガスにCF4とCl2とを用い、それぞれのガス流量比を40:40(sccm)とし、1.2Paの圧力でコイル型の電極に450WのRF(13.56MHz)電力を投入し、基板側(試料ステージ)にも20WのRF(13.56MHz)電力を投入してプラズマを生成し、エッチングを行う。ドライエッチング工程に於いて、前記現像後レジストパターン205aから露出しているゲート電極膜204aは、完全にエッチングされ、更に下層側に存在する酸化窒化シリコン膜から成るゲート絶縁膜203aが若干オーバーエッチングされるまでドライエッチング処理を行う。一方、前記現像後レジストパターン205aの片側または両側の端部のレジスト膜厚が薄くなった領域は、ゲート電極膜204aとの選択比の問題で、レジスト膜が徐々にエッチングされ、ドライエッチングの途中で当該領域のレジスト膜が消失し、その下側のゲート電極膜204aが露出し、この段階から当該領域のゲート電極膜204aのエッチングが進行し、その残膜厚が初期膜厚の5〜30%の所定膜厚になる様にエッチングされる。
液晶ディスプレイ等の半導体装置には様々な回路が内包されており、回路によってはホットキャリア対策効果に優れたGOLD構造が適している場合もあれば、オフ電流値の小さいLDD構造が適している場合もあり、場合によっては、シングルドレイン構造が適している場合もある。従って、回路毎にGOLD構造及びLDD構造とシングルドレイン構造の多結晶シリコンTFTを別々に形成する必要がある。実施形態2に於いては、回路毎にGOLD構造とLDD構造及びシングルドレイン構造の多結晶シリコンTFTを別々に形成する方法について、図3に基づき記載する。尚、前記ゲート電極形成用フォトマスクまたはレチクル101,105,110(図1(A),(B),(D))の構成については、既に実施形態1に記載している為、ここでは割愛する。
回折格子パターンまたは半透膜から成る光強度低減機能を有するゲート電極形成用フォトマスクまたはレチクルを利用したフォトリソグラフィ工程をGOLD構造多結晶シリコンTFTの形成に適用した場合について、図9〜10に基づき記載する。最初に回折格子パターンまたは半透膜から成る光強度低減機能を有する補助パターンを設置したゲート電極形成用フォトマスクまたはレチクルの構成について、図9を用いて説明する。
液晶ディスプレイ等の半導体装置には様々な回路が内包されており、回路によってはホットキャリア対策効果に優れたGOLD構造が適している場合もあれば、オフ電流値の小さいLDD構造が適している場合もあり、場合によっては、シングルドレイン構造が適している場合もある。従って、回路毎にGOLD構造とLDD構造とシングルドレイン構造の多結晶シリコンTFTを別々に形成する必要がある。実施形態4に於いては、回路毎にGOLD構造とLDD構造とシングルドレイン構造の多結晶シリコンTFTを別々に形成する方法について、図11に基づき記載する。
実施形態5では、回路毎にGOLD構造とLDD構造とシングルドレイン構造の薄膜トランジスタを別々に形成する方法に於いて、LDD構造形成領域1502のみを開口する為のレジストパターン形成と第3のドライエッチング処理が不要な工程簡略化プロセスについて、図12に基づき記載する。
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102 :遮光部
103 :スリット部(回折格子パターン)
104 :透光部
105 :ゲート電極形成用フォトマスクまたはレチクル
106 :遮光部
107 :スリット部(回折格子パターン)
108 :透光部
109 :光強度分布
110 :ゲート電極形成用フォトマスクまたはレチクル
111 :遮光部
112 :半透光部(半透膜)
113 :透光部
114 :光強度分布
201 :ガラス基板
202 :多結晶シリコン膜
203a:ゲート絶縁膜(酸化窒化シリコン膜)
203b:ゲート絶縁膜(酸化窒化シリコン膜)
204a:ゲート電極膜
204b:ゲート電極
205a:現像後レジストパターン
205b:ドライエッチング後レジストパターン
206 :高濃度不純物領域(n+領域)
207 :低濃度不純物領域(n−領域)
301 :ガラス基板
302 :多結晶シリコン膜
303 :ゲート絶縁膜(酸化窒化シリコン膜)
304 :ゲート電極膜
305 :現像後レジストパターン
306 :現像後レジストパターン
307 :ドライエッチング後レジストパターン
308 :ゲート電極
309 :ゲート絶縁膜(酸化窒化シリコン膜)
310 :ドライエッチング後レジストパターン
311 :ゲート電極
312 :ゲート絶縁膜(酸化窒化シリコン膜)
313 :低濃度不純物領域(n−領域)
314 :低濃度不純物領域(n−領域)
315 :レジストパターン
316 :高濃度不純物領域(n+領域)
317 :低濃度不純物領域(n−領域)
318 :高濃度不純物領域(n+領域)
319 :低濃度不純物領域(n−領域)
320 :高濃度不純物領域(n+領域)
401 :GOLD構造形成領域
402 :LDD構造形成領域
403 :シングルドレイン構造形成領域
501 :画素領域
502 :シフトレジスタ回路
503 :レベルシフタ回路
504 :バッファ回路
505 :サンプリング回路
506 :シフトレジスタ回路
507 :レベルシフタ回路
508 :バッファ回路
601 :ガラス基板
602 :下地膜
602a:第1層目の酸化窒化シリコン膜
602b:第2層目の酸化窒化シリコン膜
603 〜607 :半導体層
608 :ゲート絶縁膜(酸化窒化シリコン膜)
609 :ゲート電極膜(TaN膜)
610a〜615a:現像後レジストパターン
610b〜615b:ドライエッチング後レジストパターン
616 :ゲート絶縁膜
617 〜622 :ゲート電極
623 〜627 :低濃度不純物領域(n−領域)
628 :レジストパターン
629 〜633 :高濃度不純物領域(n+領域)
634 〜637 :低濃度不純物領域(n−領域)
638 〜640 :レジストパターン
641 〜642 :高濃度不純物領域(n+領域)
643 〜644 :低濃度不純物領域(n−領域)
645 :第1の層間絶縁膜(酸化窒化シリコン膜)
646 :第2の層間絶縁膜(アクリル樹脂膜)
647 〜652 :金属配線
653 :接続電極
654 :ゲート配線
655 〜656 :接続電極
657 :画素電極(ITO等)
701 :nチャネル型TFT
702 :pチャネル型TFT
703 :nチャネル型TFT
704 :画素TFT
705 :保持容量
706 :駆動回路
707 :画素領域
901 :ゲート電極形成用フォトマスクまたはレチクル
902 :遮光部
903 :スリット部(回折格子パターン)
904 :透光部
905 :ゲート電極形成用フォトマスクまたはレチクル
906 :遮光部
907 :スリット部(回折格子パターン)
908 :透光部
909 :光強度分布
910 :ゲート電極形成用フォトマスクまたはレチクル
911 :遮光部
912 :半透光部(半透膜)
913 :透光部
914 :光強度分布
1001 :ガラス基板
1002 :多結晶シリコン膜
1003 :ゲート絶縁膜
1004 :ゲート電極膜
1005 :現像後レジストパターン
1006 :ドライエッチング後レジストパターン
1007 :ゲート電極(第1のドライエッチング処理後)
1008 :ゲート絶縁膜(第1のドライエッチング処理後)
1009 :高濃度不純物領域(n+領域)
1010 :低濃度不純物領域(n−領域)
1010a:Lov領域
1010b:Loff領域
1011 :ゲート電極(第2のドライエッチング処理後)
1012 :ゲート絶縁膜(第2のドライエッチング処理後)
1101 :ガラス基板
1102 :多結晶シリコン膜
1103 :ゲート絶縁膜
1104 :ゲート電極膜
1105 〜1107 :現像後レジストパターン
1108 〜1110 :ドライエッチング後レジストパターン
1111 〜1113 :ゲート電極(第1のドライエッチング処理後)
1114 〜1116 :ゲート絶縁膜(第1のドライエッチング処理後)
1117 :高濃度不純物領域(n+領域)
1118 :低濃度不純物領域(n−領域)
1118a:Lov領域
1118b:Loff領域
1119 :高濃度不純物領域(n+領域)
1120 :低濃度不純物領域(n−領域)
1121 :高濃度不純物領域(n+領域)
1122 〜1124 :ゲート電極(第2のドライエッチング処理後)
1125 〜1127 :レジストパターン
1128 :ゲート電極(第3のドライエッチング処理後)
1201 :ガラス基板
1202 :多結晶シリコン膜
1203 :ゲート絶縁膜
1204 :ゲート電極膜
1205 〜1207 :現像後レジストパターン
1208 〜1210 :ドライエッチング後レジストパターン
1211 〜1213 :ゲート電極(第1のドライエッチング処理後)
1214 〜1216 :ゲート絶縁膜(第1のドライエッチング処理後)
1217 :高濃度不純物領域(n+領域)
1218 :低濃度不純物領域(n−領域)
1218a:Lov領域
1218b:Loff領域
1219 :高濃度不純物領域(n+領域)
1220 :低濃度不純物領域(n−領域)
1221 :高濃度不純物領域(n+領域)
1222 〜1224 :ゲート電極(第2のドライエッチング処理後)
1301 :ガラス基板
1302 :多結晶シリコン膜
1303 :ゲート絶縁膜(酸化窒化シリコン膜)
1304 :ゲート電極膜
1305 :現像後レジストパターン
1306 :現像後レジストパターン
1307 :ドライエッチング後レジストパターン
1308 :ゲート電極
1309 :ゲート絶縁膜(酸化窒化シリコン膜)
1310 :ドライエッチング後レジストパターン
1311 :ゲート電極
1312 :ゲート絶縁膜(酸化窒化シリコン膜)
1313 :低濃度不純物領域(n−領域)
1314 :低濃度不純物領域(n−領域)
1315 :レジストパターン
1316 :高濃度不純物領域(n+領域)
1317 :低濃度不純物領域(n−領域)
1318 :高濃度不純物領域(n+領域)
1319 :低濃度不純物領域(n−領域)
1320 :高濃度不純物領域(n+領域)
1401 :GOLD構造形成領域
1402 :LDD構造形成領域
1403 :シングルドレイン構造形成領域
1501 :GOLD構造形成領域
1502 :LDD構造形成領域
1503 :シングルドレイン構造形成領域
1701 :ガラス基板
1702 :下地膜
1702a:第1層目の酸化窒化シリコン膜
1702b:第2層目の酸化窒化シリコン膜
1703 〜1707 :半導体層(多結晶シリコン膜)
1708 :ゲート絶縁膜(酸化窒化シリコン膜)
1709 :ゲート電極膜(TaN膜)
1710a〜1715a:現像後レジストパターン
1710b〜1715b:ドライエッチング後レジストパターン
1716 :ゲート絶縁膜(第1のドライエッチング処理後)
1717 〜1720 :ゲート電極(第1のドライエッチング処理後)
1721 〜1722 :電極(第1のドライエッチング処理後)
1723 〜1727 :高濃度不純物領域(n+領域)
1728 〜1731 :低濃度不純物領域(n−領域)
1728a〜1730a:Lov領域
1728b〜1730b:Loff領域
1732 〜1735 : ゲート電極(第2のドライエッチング処理後)
1736 〜1737 :電極(第2のドライエッチング処理後)
1738 :ゲート絶縁膜(第2のドライエッチング処理後)
1739 〜1742 :レジストパターン
1743 :ゲート電極(第3のドライエッチング処理後)
1744 〜1746 :レジストパターン
1747 :高濃度不純物領域(p+領域)
1748 :低濃度不純物領域(p−領域)
1749 :高濃度不純物領域(p+領域)
1750 :第1の層間絶縁膜(酸化窒化シリコン膜)
1751 :第2の層間絶縁膜(アクリル樹脂膜)
1752 〜1757 :金属配線
1758 :接続電極
1759 :ゲート配線
1760 〜1761 :接続電極
1762 :画素電極(ITO等)
1801 :nチャネル型TFT
1802 :pチャネル型TFT
1803 :nチャネル型TFT
1804 :画素TFT
1805 :保持容量
1806 :駆動回路
1807 :画素領域
Claims (1)
- 第1の半導体層、第2の半導体層、及び第3の半導体層上に、絶縁膜を介して導電膜を形成し、
前記導電膜上に、
中央部より端部の膜厚が小さい第1のレジストパターンと、
中央部より端部の膜厚が小さい第2のレジストパターンと、
中央部より端部の膜厚が小さい第3のレジストパターンとを形成し、
前記第1のレジストパターン乃至前記第3のレジストパターンをマスクとして前記導電膜のエッチングを行って、
前記第1の半導体層上に、中央部より端部の膜厚が小さい第1のゲート電極と、
前記第2の半導体層上に、中央部より端部の膜厚が小さい電極と、
前記第3の半導体層上に、中央部より端部の膜厚が小さい第2のゲート電極とを形成し、
前記第1のレジストパターンの一部が前記第1のゲート電極上に重なった構造体、前記第2のレジストパターンの一部が前記電極上に重なった構造体、及び前記第3のレジストパターンの一部が前記第2のゲート電極上に重なった構造体をマスクとして、前記第1の半導体層乃至前記第3の半導体層に第1の不純物元素を注入して、
前記第1のゲート電極の外側に対応する前記第1の半導体層に第1の不純物領域と、
前記電極の外側に対応する前記第2の半導体層に第2の不純物領域と、
前記第2のゲート電極の外側に対応する前記第3の半導体層に第3の不純物領域とを形成し、
前記第1のレジストパターン乃至前記第3のレジストパターンを除去し、
前記第1のゲート電極上に、第4のレジストパターンを形成し、
前記第4のレジストパターン、前記電極、及び前記第2のゲート電極をマスクとして、前記第1の半導体層乃至前記第3の半導体層に第2の不純物元素を注入して、
前記第1のゲート電極の外側に対応する前記第1の半導体層に第4の不純物領域と、
前記電極の外側に対応する前記第2の半導体層に第5の不純物領域と、
前記電極の端部と重なる前記第2の半導体層に第6の不純物領域と
前記第2のゲート電極の外側に対応する前記第3の半導体層に第7の不純物領域と、
前記第2のゲート電極の端部と重なる前記第3の半導体層に第8の不純物領域とを形成することを特徴とする半導体装置の作製方法。
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US20100261320A1 (en) | 2010-10-14 |
US8324032B2 (en) | 2012-12-04 |
US20060014335A1 (en) | 2006-01-19 |
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