JP5111736B2 - 窒化ケイ素材料およびその製造方法 - Google Patents
窒化ケイ素材料およびその製造方法 Download PDFInfo
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- JP5111736B2 JP5111736B2 JP2005117420A JP2005117420A JP5111736B2 JP 5111736 B2 JP5111736 B2 JP 5111736B2 JP 2005117420 A JP2005117420 A JP 2005117420A JP 2005117420 A JP2005117420 A JP 2005117420A JP 5111736 B2 JP5111736 B2 JP 5111736B2
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- Prior art keywords
- silicon nitride
- oxide
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- temperature
- magnesium
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- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 title claims description 65
- 229910052581 Si3N4 Inorganic materials 0.000 title claims description 64
- 239000000463 material Substances 0.000 title claims description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 229910052719 titanium Inorganic materials 0.000 claims description 43
- 229910052726 zirconium Inorganic materials 0.000 claims description 43
- 229910052735 hafnium Inorganic materials 0.000 claims description 41
- 238000010304 firing Methods 0.000 claims description 36
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 32
- 239000000395 magnesium oxide Substances 0.000 claims description 30
- 239000011777 magnesium Substances 0.000 claims description 29
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical group [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 28
- 238000005245 sintering Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 26
- 229910052749 magnesium Inorganic materials 0.000 claims description 25
- 150000004767 nitrides Chemical class 0.000 claims description 19
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 15
- 239000007791 liquid phase Substances 0.000 claims description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 239000012298 atmosphere Substances 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 9
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 6
- 238000005121 nitriding Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 2
- 238000001354 calcination Methods 0.000 claims 1
- 239000010936 titanium Substances 0.000 description 35
- 239000012071 phase Substances 0.000 description 26
- 239000000843 powder Substances 0.000 description 15
- 239000002245 particle Substances 0.000 description 12
- 230000007423 decrease Effects 0.000 description 11
- 229910052710 silicon Inorganic materials 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 238000000280 densification Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 150000002681 magnesium compounds Chemical class 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- 239000011812 mixed powder Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 description 2
- 238000007088 Archimedes method Methods 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000002441 X-ray diffraction Methods 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum compound Chemical class 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000001739 density measurement Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229910000449 hafnium oxide Inorganic materials 0.000 description 1
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000001272 pressureless sintering Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007582 slurry-cast process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
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- Sliding-Contact Bearings (AREA)
- Ceramic Products (AREA)
Description
Claims (4)
- 窒化ケイ素80〜99質量%と、粒界相がTi、Zr、Hfの群から選ばれるいずれかの窒化物のうち少なくとも1種の窒化物0.1〜5質量%、残部がMgとSi、Ti、Zr、Hfの群から選ばれる少なくとも1種とを含む酸化物もしくは酸窒化物のみからなり、かつ前記選ばれたTi、Zr、HfとMgとのモル比が酸化物換算で1:1〜1:10の範囲内であり、マグネシウム源およびTi、Zr、Hfの群から選ばれるいずれかの酸化物のうち少なくとも1種の酸化物が焼結助剤として用いられ、かつ前記マグネシウム源は酸化マグネシウムまたは加熱することにより酸化マグネシウムを生成する化合物であり、常圧焼成において液相が生成する温度より高い温度での昇温速度が1℃/hr以上60℃/hr以下で常圧焼成されて、密度が3.1g/cm3以上、ヤング率が300GPa以上かつ熱伝導率が50W/mK以上であることを特徴とする窒化ケイ素材料。
- 原料として窒化ケイ素、マグネシウム源およびTi、Zr、Hfの群から選ばれるいずれかの酸化物のうち少なくとも1種の酸化物を、窒化ケイ素80〜99質量%、マグネシウム源を酸化物換算で0.1〜10質量%、前記Ti、Zr、Hfの群から選ばれるいずれかの酸化物のうち少なくとも1種の酸化物0.1〜10質量%の範囲で、かつ前記選ばれたTi、Zr、HfとMgとのモル比が酸化物換算で1:1〜1:10の範囲となる比率で、マグネシウム源として酸化マグネシウムまたは加熱することにより酸化マグネシウムを生成する化合物を用いて、配合、混合した後、焼成過程で窒素ガス雰囲気または不活性ガス雰囲気で、かつ常圧焼成において液相が生成する温度より高い温度での昇温速度が1℃/hr以上60℃/hr以下で常圧焼成することにより、前記Ti、Zr、Hfの群から選ばれるいずれかの酸化物の少なくとも一部を窒化させることを特徴とする請求項1記載の窒化ケイ素材料の製造方法。
- マグネシウム源としてMgOもしくはMg(OH)2を用いることを特徴とする請求項2記載の窒化ケイ素材料の製造方法。
- 1500℃以上1750℃以下の温度で常圧焼成することを特徴とする請求項2または3記載の窒化ケイ素材料の製造方法。
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005117420A JP5111736B2 (ja) | 2005-04-14 | 2005-04-14 | 窒化ケイ素材料およびその製造方法 |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005117420A JP5111736B2 (ja) | 2005-04-14 | 2005-04-14 | 窒化ケイ素材料およびその製造方法 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2006290709A JP2006290709A (ja) | 2006-10-26 |
| JP5111736B2 true JP5111736B2 (ja) | 2013-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2005117420A Expired - Fee Related JP5111736B2 (ja) | 2005-04-14 | 2005-04-14 | 窒化ケイ素材料およびその製造方法 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2266935B1 (en) * | 2008-04-18 | 2018-01-03 | Kabushiki Kaisha Toshiba | Wear resistant member and wear resistant device |
| JP6240034B2 (ja) * | 2014-06-27 | 2017-11-29 | 京セラ株式会社 | 窒化珪素質基板およびこれを備える回路基板ならびに電子装置 |
| CN112661518B (zh) * | 2020-12-25 | 2022-03-25 | 中材高新氮化物陶瓷有限公司 | 一种高导热氮化硅陶瓷绝缘板及其制备方法 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH075387B2 (ja) * | 1986-12-16 | 1995-01-25 | 電気化学工業株式会社 | 窒化けい素焼結体の製造方法 |
| JPH0774103B2 (ja) * | 1986-12-27 | 1995-08-09 | 日本碍子株式会社 | 高硬度窒化珪素焼結体 |
| JPS63182259A (ja) * | 1987-01-23 | 1988-07-27 | 日本碍子株式会社 | 均質窒化珪素焼結体の製造方法 |
| JPH07149569A (ja) * | 1993-11-30 | 1995-06-13 | Ngk Spark Plug Co Ltd | 耐磨耗性窒化珪素焼結体及びその製造方法 |
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- 2005-04-14 JP JP2005117420A patent/JP5111736B2/ja not_active Expired - Fee Related
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| Publication number | Publication date |
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| JP2006290709A (ja) | 2006-10-26 |
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