JP5092269B2 - 有機半導体薄膜および有機半導体デバイスの製造方法 - Google Patents
有機半導体薄膜および有機半導体デバイスの製造方法 Download PDFInfo
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- JP5092269B2 JP5092269B2 JP2006121792A JP2006121792A JP5092269B2 JP 5092269 B2 JP5092269 B2 JP 5092269B2 JP 2006121792 A JP2006121792 A JP 2006121792A JP 2006121792 A JP2006121792 A JP 2006121792A JP 5092269 B2 JP5092269 B2 JP 5092269B2
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- 239000010980 sapphire Substances 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
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- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
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- 238000001308 synthesis method Methods 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/60—Organic compounds having low molecular weight
- H10K85/615—Polycyclic condensed aromatic hydrocarbons, e.g. anthracene
- H10K85/623—Polycyclic condensed aromatic hydrocarbons, e.g. anthracene containing five rings, e.g. pentacene
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K10/00—Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having a potential-jump barrier or a surface barrier
- H10K10/40—Organic transistors
- H10K10/46—Field-effect transistors, e.g. organic thin-film transistors [OTFT]
- H10K10/462—Insulated gate field-effect transistors [IGFETs]
- H10K10/466—Lateral bottom-gate IGFETs comprising only a single gate
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/40—Organosilicon compounds, e.g. TIPS pentacene
Description
、アモルファスシリコンなど従来のシリコン半導体に匹敵するようなキャリア移動度が大きい有機半導体薄膜を得ようとする試みが多くなされている。
前記一般式(1)で表されるチオフェンオリゴマーについて説明する。
ノスルホニル基、シクロヘキシルアミノスルホニル基、オクチルアミノスルホニル基、ドデシルアミノスルホニル基、フェニルアミノスルホニル基、ナフチルアミノスルホニル基、2−ピリジルアミノスルホニル基等)、アシル基(例えば、アセチル基、エチルカルボニル基、プロピルカルボニル基、ペンチルカルボニル基、シクロヘキシルカルボニル基、オクチルカルボニル基、2−エチルヘキシルカルボニル基、ドデシルカルボニル基、フェニルカルボニル基、ナフチルカルボニル基、ピリジルカルボニル基等)、アシルオキシ基(例えば、アセチルオキシ基、エチルカルボニルオキシ基、ブチルカルボニルオキシ基、オクチルカルボニルオキシ基、ドデシルカルボニルオキシ基、フェニルカルボニルオキシ基等)、アミド基(例えば、メチルカルボニルアミノ基、エチルカルボニルアミノ基、ジメチルカルボニルアミノ基、プロピルカルボニルアミノ基、ペンチルカルボニルアミノ基、シクロヘキシルカルボニルアミノ基、2−エチルヘキシルカルボニルアミノ基、オクチルカルボニルアミノ基、ドデシルカルボニルアミノ基、フェニルカルボニルアミノ基、ナフチルカルボニルアミノ基等)、カルバモイル基(例えば、アミノカルボニル基、メチルアミノカルボニル基、ジメチルアミノカルボニル基、プロピルアミノカルボニル基、ペンチルアミノカルボニル基、シクロヘキシルアミノカルボニル基、オクチルアミノカルボニル基、2−エチルヘキシルアミノカルボニル基、ドデシルアミノカルボニル基、フェニルアミノカルボニル基、ナフチルアミノカルボニル基、2−ピリジルアミノカルボニル基等)、ウレイド基(例えば、メチルウレイド基、エチルウレイド基、ペンチルウレイド基、シクロヘキシルウレイド基、オクチルウレイド基、ドデシルウレイド基、フェニルウレイド基、ナフチルウレイド基、2−ピリジルアミノウレイド基等)、スルフィニル基(例えば、メチルスルフィニル基、エチルスルフィニル基、ブチルスルフィニル基、シクロヘキシルスルフィニル基、2−エチルヘキシルスルフィニル基、ドデシルスルフィニル基、フェニルスルフィニル基、ナフチルスルフィニル基、2−ピリジルスルフィニル基等)、アルキルスルホニル基(例えば、メチルスルホニル基、エチルスルホニル基、ブチルスルホニル基、シクロヘキシルスルホニル基、2−エチルヘキシルスルホニル基、ドデシルスルホニル基等)、アリールスルホニル基(例えば、フェニルスルホニル基、ナフチルスルホニル基、2−ピリジルスルホニル基等)、アミノ基(例えば、アミノ基、エチルアミノ基、ジメチルアミノ基、ブチルアミノ基、シクロペンチルアミノ基、2−エチルヘキシルアミノ基、ドデシルアミノ基、アニリノ基、ナフチルアミノ基、2−ピリジルアミノ基等)、ハロゲン原子(例えば、フッ素原子、塩素原子、臭素原子等)、フッ化炭化水素基(例えば、フルオロメチル基、トリフルオロメチル基、ペンタフルオロエチル基、ペンタフルオロフェニル基等)、シアノ基、シリル基(例えば、トリメチルシリル基、トリイソプロピルシリル基、トリフェニルシリル基、フェニルジエチルシリル基等)等が挙げられる。
本発明に用いられるチオフェンオリゴマーの末端基について説明する。
ば、フッ素原子、塩素原子、臭素原子等)等が挙げられる。
本発明に用いられるチオフェンオリゴマーは、構造中に、Head−to−Head構造を持たないことが好ましく、それに加えて、更に好ましくは、前記構造中に、Head−to−Tail構造、または、Tail−to−Tail構造を有することが好ましい。
本発明の結晶性薄膜を形成する基板の表面、たとえば薄膜トランジスタのゲート絶縁膜の表面の表面エネルギーは、溶液の塗布性の観点、即ち、基板に適用後に、ウエット膜が適度にアイランド状に分離して、線状の被塗膜部を形成し、塗膜部がこれに沿った結晶化薄膜となるために、また、形成される結晶の品質の観点から、前記の如く、3.0×10-2N〜6.5×10-2N/mの範囲が好ましく、4.0×10-2N/m〜6.0×10-2N/mの範囲がより好ましい。また水の接触角としては、20〜90°が好ましく、30〜75°がより好ましい。
化処理は、電解液として硫酸、リン酸又はホウ酸の水溶液を用い、直流電流で処理する方法であるが、交流電流を用いることもできる。これらの酸の濃度は5〜45質量%であることが好ましく、電解液の温度20〜50℃、電流密度0.5〜20A/dm2で20〜250秒間電解処理するのが好ましい。
基板を構成する支持体材料としては、種々の材料が利用可能であり、例えば、ガラス、石英、酸化アルミニウム、サファイア、チッ化珪素、炭化珪素などのセラミック基板、シリコン、ゲルマニウム、ガリウム砒素、ガリウム燐、ガリウム窒素など半導体基板、紙、不織布などを用いることができるが、本発明において支持体は樹脂からなることが好ましく、例えばプラスチックフィルムシートを用いることができる。プラスチックフィルムとしては、例えばポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリエーテルスルホン(PES)、ポリエーテルイミド、ポリエーテルエーテルケトン、ポリフェニレンスルフィド、ポリアリレート、ポリイミド、ボリカーボネート(PC)、セルローストリアセテート(TAC)、セルロースアセテートプロピオネート(CAP)等からなるフィルム等が挙げられる。プラスチックフィルムを用いることで、ガラス基板を用いる場合に比べて軽量化を図ることができ、可搬性を高めることができるとともに、衝撃に対する耐性を向上できる。
比抵抗0.02Ω・cmのn型Siウェハーに厚さ200nmの熱酸化膜を形成し、ゲート絶縁膜とした。
比抵抗0.02Ω・cmのn型Siウェハーに厚さ200nmの熱酸化膜を形成し、ゲート絶縁膜とした。この表面の表面エネルギーを測定したところ4.5×10-2N/mであった。
実施例1と同様の方法で有機半導体薄膜(層)を製膜し、ソース・ドレイン電極を図4(a)のようにθ=0°として線状膜の長辺方向にキャリアが移動するように配置した(配置例1)。
比抵抗0.02Ω・cmのn型Siウェハーに厚さ200nmの熱酸化膜を形成し、ゲート絶縁膜とした。
実施例3と同様の方法で半導体層を製膜し、ソース電極、ドレイン電極はそれぞれ図4(b)の配置(θ=45°)となるように配置した以外は同様にして薄膜トランジスタを作製した。
実施例3と同様の方法で半導体層を製膜し、ソース電極、ドレイン電極はそれぞれ図4(a)の配置(θ=0°)とし、線状膜の長辺方向にキャリアが移動するように配置した以外は同様にして薄膜トランジスタを作製した。
比抵抗0.02Ω・cmのn型Siウェハーに厚さ200nmの熱酸化膜を形成し、ゲート絶縁膜とした。この表面を酸素プラズマ処理し、表面エネルギーを測定したところ7.5×10-2N/mであった。
比抵抗0.02Ω・cmのn型Siウェハーに厚さ200nmの熱酸化膜を形成し、ゲート絶縁膜とした。この基板をオクチルトリクロロシラン溶液に浸漬して表面処理した。この表面の表面エネルギーは2.5×10-2N/mであった。
2 ソース電極
3 ドレイン電極
4 ゲート電極
5 絶縁層
Claims (9)
- 有機半導体材料溶液に対する基板の表面エネルギーを調整し、濡れ性を調整することで、該有機半導体材料溶液を該基板上に供給、塗布後に、表面張力によって該有機半導体材料溶液をアイランド状に分離させることによって、線状の非被膜部が存在する有機半導体薄膜を形成することを特徴とする有機半導体薄膜の製造方法。
- 0.5μm以上100μm以下の短辺をもつ線状の前記非被膜部により隔てられた各被膜部が、それぞれ単一の結晶領域であることを特徴とする請求項1に記載の有機半導体薄膜の製造方法。
- 供給される有機半導体材料溶液に含まれる溶媒の沸点が80℃以上250℃以下であることを特徴とする請求項1または2に記載の有機半導体薄膜の製造方法。
- 有機半導体材料溶液の塗布時の基板温度が30℃以上150℃以下であることを特徴とする請求項1〜3のいずれか1項に記載の有機半導体薄膜の製造方法。
- 有機半導体材料溶液を供給、塗布する基板の表面エネルギーが、3.0×10-2N/m以上6.5×10-2N/m以下であることを特徴とする請求項1〜4のいずれか1項に記載の有機半導体薄膜の製造方法。
- 有機半導体材料が分子量5000以下であることを特徴とする請求項1〜5のいずれか1項に記載の有機半導体薄膜の製造方法。
- 有機半導体材料がヘテロ元素を含む、アセン化合物であることを特徴とする請求項1〜6のいずれか1項に記載の有機半導体薄膜の製造方法。
- 請求項1〜7のいずれか1項に記載の有機半導体薄膜の製造方法によって、有機半導体デバイスに含まれる有機半導体薄膜を形成することを特徴とする有機半導体デバイスの製造方法。
- 前記有機半導体薄膜の、線状の非被膜部の長辺方向に、キャリア移動を促すようにソース電極およびドレイン電極を配置することを特徴とする請求項8に記載の有機半導体デバイスの製造方法。
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JP6061743B2 (ja) * | 2013-03-15 | 2017-01-18 | 富士フイルム株式会社 | 有機半導体膜の形成方法 |
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JP6543320B2 (ja) * | 2014-03-26 | 2019-07-10 | 富士フイルム株式会社 | 非発光性有機半導体デバイス用塗布液、有機トランジスタ、化合物、非発光性有機半導体デバイス用有機半導体材料、有機トランジスタ用材料、有機トランジスタの製造方法および有機半導体膜の製造方法の提供 |
JP6246150B2 (ja) | 2014-03-26 | 2017-12-13 | 富士フイルム株式会社 | 非発光性有機半導体デバイス用塗布液、有機トランジスタ、化合物、非発光性有機半導体デバイス用有機半導体材料、有機トランジスタ用材料、有機トランジスタの製造方法および有機半導体膜の製造方法の提供 |
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