JP4824769B2 - 細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 - Google Patents

細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 Download PDF

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Publication number
JP4824769B2
JP4824769B2 JP2008543301A JP2008543301A JP4824769B2 JP 4824769 B2 JP4824769 B2 JP 4824769B2 JP 2008543301 A JP2008543301 A JP 2008543301A JP 2008543301 A JP2008543301 A JP 2008543301A JP 4824769 B2 JP4824769 B2 JP 4824769B2
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pore
porous ceramic
ceramic honeycomb
honeycomb filter
size distribution
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Expired - Fee Related
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Japanese (ja)
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JP2009517211A5 (enExample
JP2009517211A (ja
Inventor
ミアオ，ウェイグオ
ジェイ シャスタック，ポール
エル スコルニー，ジェニファー
ワン，ジエングオ
シエ，ユィミン
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Corning Inc
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Corning Inc
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D39/00—Filtering material for liquid or gaseous fluids
    • B01D39/14—Other self-supporting filtering material ; Other filtering material
    • B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2068—Other inorganic materials, e.g. ceramics
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006—Honeycomb structures
    • C04B38/0012—Honeycomb structures characterised by the material used for sealing or plugging (some of) the channels of the honeycombs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/10—Filtering material manufacturing
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034—Physico-chemical characteristics of the mixtures
    • C04B2111/00129—Extrudable mixtures
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0081—Uses not provided for elsewhere in C04B2111/00 as catalysts or catalyst carriers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20—Resistance against chemical, physical or biological attack
    • C04B2111/2084—Thermal shock resistance
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • C04B2111/343—Crack resistant materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
JP2008543301A 2005-11-30 2006-11-09 細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法 Expired - Fee Related JP4824769B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US74135505P 2005-11-30 2005-11-30
US60/741,355 2005-11-30
PCT/US2006/043619 WO2007064454A2 (en) 2005-11-30 2006-11-09 Controlled pore size distribution porous ceramic honeycomb filter, honeycomb green body, batch mixture and manufacturing method therefor

Publications (3)

Publication Number Publication Date
JP2009517211A JP2009517211A (ja) 2009-04-30
JP2009517211A5 JP2009517211A5 (enExample) 2009-12-24
JP4824769B2 true JP4824769B2 (ja) 2011-11-30

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ID=37969786

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JP2008543301A Expired - Fee Related JP4824769B2 (ja) 2005-11-30 2006-11-09 細孔径分布の制御された多孔質セラミックハニカムフィルタ、ハニカム未焼成体、そのバッチ混合物および製造方法

Country Status (6)

Country Link
US (1) US7744670B2 (enExample)
EP (1) EP1966108B1 (enExample)
JP (1) JP4824769B2 (enExample)
CN (1) CN101316804B (enExample)
AT (1) ATE540907T1 (enExample)
WO (1) WO2007064454A2 (enExample)

Cited By (6)

* Cited by examiner, † Cited by third party
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US9376347B2 (en) 2013-05-20 2016-06-28 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9623360B2 (en) 2013-05-20 2017-04-18 Corning Incorporated Porous ceramic article and method of manufacturing the same
JP2017178729A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 多孔質体，ハニカムフィルタ，微構造解析方法，そのプログラム及び微構造解析装置
US9908260B2 (en) 2013-05-20 2018-03-06 Corning Incorporated Porous ceramic article and method of manufacturing the same
US11229902B2 (en) 2016-05-31 2022-01-25 Corning Incorporated Porous article and method of manufacturing the same
US11447422B2 (en) 2017-10-31 2022-09-20 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom

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US20050050870A1 (en) * 2003-03-03 2005-03-10 Cheng Shi-Wai S. Method and apparatus for filtering exhaust particulates
US10501375B2 (en) 2006-06-30 2019-12-10 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
US8956436B2 (en) 2006-06-30 2015-02-17 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
US8298311B2 (en) * 2006-11-15 2012-10-30 Corning Incorporated Filters with controlled submicron porosity
CN101522281B (zh) * 2006-11-30 2012-06-27 日立金属株式会社 陶瓷蜂窝过滤器及其制造方法
US20080138569A1 (en) * 2006-12-11 2008-06-12 Adam Kent Collier Alpha-alumina inorganic membrane support and method of making the same
ATE504346T1 (de) * 2007-01-31 2011-04-15 Basf Corp Gaskatalysator mit waben mit porösen wänden
JP2010522106A (ja) * 2007-03-20 2010-07-01 コーニング インコーポレイテッド セラミック・フィルタのための低収縮率施栓用混合物、栓を施されたハニカム・フィルタおよびその製造方法
DE102007024871A1 (de) * 2007-05-29 2008-12-04 Robert Bosch Gmbh Keramisches Filterelement mit geringem Tiefenfiltrationsanteil
US8709577B2 (en) * 2007-06-28 2014-04-29 Corning Incorporated High porosity ceramic honeycomb article containing rare earth oxide and method of manufacturing same
US8814974B2 (en) * 2007-08-24 2014-08-26 Corning Incorporated Thin-walled porous ceramic wall-flow filter
US8187525B2 (en) * 2007-08-31 2012-05-29 Corning Incorporated Method of firing green bodies into porous ceramic articles
CN101939271B (zh) 2007-08-31 2014-08-13 康宁股份有限公司 堇青石蜂窝体制品及其制造方法
US8500840B2 (en) * 2007-10-12 2013-08-06 Hitachi Metals, Ltd. Cordierite-based ceramic honeycomb filter and its production method
US8114354B2 (en) * 2007-12-18 2012-02-14 Basf Corporation Catalyzed soot filter manufacture and systems
US8038954B2 (en) * 2008-02-14 2011-10-18 Basf Corporation CSF with low platinum/palladium ratios
JP2011515309A (ja) * 2008-02-29 2011-05-19 コーニング インコーポレイテッド 粉砕された堅果の殻を用いたハニカム製造方法および該方法により生成されたハニカム体
WO2009110978A2 (en) * 2008-02-29 2009-09-11 Corning Incorporated Method for porous ceramic honeycomb shrinkage reduction
CN101977871B (zh) * 2008-03-26 2013-06-19 京瓷株式会社 多孔质陶瓷部件及其制法以及过滤器
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US8894917B2 (en) * 2008-05-30 2014-11-25 Corning Incorporated High porosity cordierite honeycomb articles
US9314727B2 (en) 2008-11-26 2016-04-19 Corning Incorporated Cordierite forming batch compositions and cordierite bodies manufactured therefrom
US8530029B2 (en) * 2008-11-26 2013-09-10 Corning Incorporated Low thermal mass cordierite bodies and methods for making same
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US8231701B2 (en) * 2009-01-21 2012-07-31 Corning Incorporated Particulate filters and methods for regenerating particulate filters
US8138108B2 (en) * 2009-02-27 2012-03-20 Corning Incorporated Aluminum titanate-containing ceramic-forming batch materials and methods using the same
JP5630437B2 (ja) * 2009-09-04 2014-11-26 日立金属株式会社 セラミックハニカム構造体
US20110124486A1 (en) * 2009-11-24 2011-05-26 Bonham Christine Gallaher Aluminum Titanate-Containing Ceramic-Forming Batch Materials And Methods Using The Same
US8148297B2 (en) * 2009-11-30 2012-04-03 Corning Incorporated Reticular cordierite composition, article and manufacture thereof
US20130062275A1 (en) * 2010-03-19 2013-03-14 Sumitomo Chemical Company, Limited Process for production of honeycomb structure, honeycomb structure, and particulate filter
WO2011125797A1 (ja) * 2010-04-01 2011-10-13 日立金属株式会社 セラミックハニカムフィルタ及びその製造方法
US8450227B2 (en) 2011-02-28 2013-05-28 Corning Incorporated Ceramic-body-forming batch materials comprising silica, methods using the same and ceramic bodies made therefrom
JP2012206079A (ja) * 2011-03-30 2012-10-25 Ngk Insulators Ltd ハニカムフィルタ
JP5937381B2 (ja) * 2012-03-06 2016-06-22 日本碍子株式会社 ハニカム構造体
JPWO2013146499A1 (ja) * 2012-03-30 2015-12-14 日本碍子株式会社 多孔質体，ハニカムフィルタ及び多孔質体の製造方法
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US10526249B2 (en) * 2012-11-30 2020-01-07 Corning Incorporated Cordierite aluminum magnesium titanate compositions and ceramic articles comprising same
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JP6239303B2 (ja) 2013-07-31 2017-11-29 イビデン株式会社 ハニカムフィルタ
JP6239304B2 (ja) * 2013-07-31 2017-11-29 イビデン株式会社 ハニカムフィルタ
US10472291B2 (en) 2013-10-15 2019-11-12 Corning Incorporated Crosslinked starches for pore forming in ceramics
DE102013019582A1 (de) * 2013-11-21 2015-05-21 Karlsruher Institut für Technologie Verfahren zur Herstellung poröser Sinterkörper
EP3386606B1 (en) 2015-12-09 2024-08-21 Corning Incorporated Particulate filter
US20190177232A1 (en) * 2016-06-13 2019-06-13 Corning Incorporated Aluminum titanate compositions, aluminum titanate articles, and methods of making same
JP6845645B2 (ja) * 2016-09-26 2021-03-24 タテホ化学工業株式会社 酸化マグネシウム含有スピネル粉末及びその製造方法
JP6802096B2 (ja) * 2017-03-14 2020-12-16 日本碍子株式会社 目封止ハニカム構造体
JP6982530B2 (ja) * 2018-03-23 2021-12-17 日本碍子株式会社 ハニカム構造体
US11891339B2 (en) 2018-08-31 2024-02-06 Corning Incorporated Cordierite-indialite-pseudobrookite structured ceramic bodies, batch composition mixtures, and methods of manufacturing ceramic bodies therefrom
EP3880342B1 (en) 2018-11-16 2024-06-12 Corning Incorporated Cordierite-containing ceramic bodies, batch composition mixtures, and methods of manufacturing cordierite-containing ceramic bodies
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US11505503B2 (en) 2019-04-18 2022-11-22 Corning Incorporated Ceramic honeycomb bodies and manufacture
JP7127606B2 (ja) 2019-04-24 2022-08-30 株式会社デンソー 排ガス浄化フィルタ
JP6947200B2 (ja) 2019-05-15 2021-10-13 株式会社デンソー 排ガス浄化フィルタ
JP7202324B2 (ja) * 2020-03-02 2023-01-11 日本碍子株式会社 ハニカムフィルタの製造方法
JP7198789B2 (ja) * 2020-03-02 2023-01-04 日本碍子株式会社 ハニカムフィルタの製造方法
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US7179316B2 (en) * 2003-06-25 2007-02-20 Corning Incorporated Cordierite filters with reduced pressure drop
JP4420655B2 (ja) * 2003-11-25 2010-02-24 株式会社キャタラー パティキュレートフィルタ触媒及びその製造方法
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US9376347B2 (en) 2013-05-20 2016-06-28 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9623360B2 (en) 2013-05-20 2017-04-18 Corning Incorporated Porous ceramic article and method of manufacturing the same
US9908260B2 (en) 2013-05-20 2018-03-06 Corning Incorporated Porous ceramic article and method of manufacturing the same
JP2017178729A (ja) * 2016-03-31 2017-10-05 日本碍子株式会社 多孔質体，ハニカムフィルタ，微構造解析方法，そのプログラム及び微構造解析装置
US11229902B2 (en) 2016-05-31 2022-01-25 Corning Incorporated Porous article and method of manufacturing the same
US11447422B2 (en) 2017-10-31 2022-09-20 Corning Incorporated Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom
US11591265B2 (en) 2017-10-31 2023-02-28 Corning Incorporated Batch compositions comprising pre-reacted inorganic particles and methods of manufacture of green bodies therefrom

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CN101316804B (zh) 2012-09-19
WO2007064454A3 (en) 2007-07-19
EP1966108A2 (en) 2008-09-10
CN101316804A (zh) 2008-12-03
EP1966108B1 (en) 2012-01-11
US20070119135A1 (en) 2007-05-31
ATE540907T1 (de) 2012-01-15
WO2007064454A2 (en) 2007-06-07
US7744670B2 (en) 2010-06-29
JP2009517211A (ja) 2009-04-30

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