JP4490812B2 - 複合ドア構造物及びその製造方法 - Google Patents
複合ドア構造物及びその製造方法 Download PDFInfo
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- JP4490812B2 JP4490812B2 JP2004517880A JP2004517880A JP4490812B2 JP 4490812 B2 JP4490812 B2 JP 4490812B2 JP 2004517880 A JP2004517880 A JP 2004517880A JP 2004517880 A JP2004517880 A JP 2004517880A JP 4490812 B2 JP4490812 B2 JP 4490812B2
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- door
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/266—Auxiliary operations after the thermoforming operation
- B29C51/268—Cutting, rearranging and joining the cut parts
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/72—Door leaves consisting of frame and panels, e.g. of raised panel type
- E06B3/78—Door leaves consisting of frame and panels, e.g. of raised panel type with panels of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0017—Combinations of extrusion moulding with other shaping operations combined with blow-moulding or thermoforming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1039—Surface deformation only of sandwich or lamina [e.g., embossed panels]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49623—Static structure, e.g., a building component
- Y10T29/49629—Panel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49885—Assembling or joining with coating before or during assembling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49893—Peripheral joining of opposed mirror image parts to form a hollow body
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49906—Metal deforming with nonmetallic bonding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49982—Coating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Wing Frames And Configurations (AREA)
- Special Wing (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Description
12 前面
13 後面
14 第1の側縁
16 第2の側縁
18 上縁
20 下縁
30 周囲枠
31 第1の縦枠部材
32 第2の縦枠部材
34 上枠部材
36 下枠部材
Claims (31)
- ドアを製造する方法において、
ドアの周囲枠を形成する工程と、
熱可塑性ポリマーと有機繊維材料との混合物を形成するべく該有機繊維材料が該混合物の40重量%〜60重量%となるように該熱可塑性ポリマーと該有機繊維材料とを混合する工程と、
薄板を形成するべく熱及び圧力の下で前記混合物を押し出す工程と、
前記薄板を所定の寸法に切断する工程と、
ドア面材を形成するべく前記薄板の少なくとも一面に対して外側立体ドア面を付与するために該薄板を熱成形する工程と、
2枚の前記熱成形されたドア面材が前記周囲枠により平行に固定されて保持されるように該2枚のドア面材と該周囲枠とをドアへと組み立てる工程とを有する
ドア製造方法。 - 前記熱可塑性ポリマーがポリプロピレンである請求項1に記載の方法。
- 前記有機繊維材料が木材繊維を含む請求項1に記載の方法。
- 前記有機繊維材料が、木材繊維である有機繊維材料と、該木材繊維以外の有機繊維材料とを含む請求項3に記載の方法。
- 前記混合物を押し出す工程が、前記ドア面材の幅を決定する一対の対向する平行な側縁をもつ連続的な薄板の形態で作製し、かつ前記薄板を切断する工程が、前記ドア面材の高さを決定するべく該ドア面材の上縁及び下縁となる位置にて前記連続的な薄板を切断する請求項1に記載の方法。
- 目立った繊維状の塊のない均一な外観をもち繊維片の露出した均一表面を創出するために前記薄板の少なくとも一面から材料を除去する工程をさらに含む請求項1に記載の方法。
- 前記材料を除去する工程が前記少なくとも一面に対して砂かけ処理することを含む請求項6に記載の方法。
- 前記材料を除去する工程が前記少なくとも一面に対して表面処理を行うことを含む請求項6に記載の方法。
- 前記熱成形する工程が真空成形を含む請求項1に記載の方法。
- 前記熱成形する工程が前記少なくとも一面に対して木目を付与することを含む請求項1に記載の方法。
- 前記熱成形する工程が前記少なくとも一面に対して複数のパネル付き構造を付与することを含む請求項1に記載の方法。
- 前記組み立てる工程が前記2枚のドア面材及び前記周囲枠により形成される空洞に芯材を配置することをさらに含む請求項1に記載の方法。
- 前記周囲枠及び前記芯材の少なくともいずれかに対して前記ドア面材を固定するために該ドア面材の各々の内側表面に接着剤を適用することをさらに含む請求項12に記載の方法。
- 前記ドア面材の各々の前記内側表面に接着剤を適用する前に、該内側表面から材料を除去することをさらに含む請求項13に記載の方法。
- 前記混合物が結合剤を含む請求項1に記載の方法。
- 前記結合剤が前記混合物の0.5重量%〜5重量%含まれる請求項15に記載の方法。
- 外側表面を形成するために前記薄板に対してプラスチック材料の薄層を設ける工程をさらに有する請求項1に記載の方法。
- 前記プラスチック材料の薄層を設ける工程が前記薄板上に薄層を形成するためにプラスチック材料を前記混合物と共押し出しすることを含む請求項17に記載の方法。
- 外側立体ドア表面を形成するために前記薄板及び前記薄層が熱成形される請求項18に記載の方法。
- 前記プラスチック材料の薄層を設ける工程が前記薄板上にプラスチック材料の薄層を貼り合わせることを含む請求項17に記載の方法。
- 前記プラスチック材料の薄層を貼り合わせる前に前記薄板の外側表面を処理する請求項20に記載の方法。
- 前記外側表面を処理することが、前記プラスチック材料の薄層を貼り合わせる前に該外側表面を火炎処理することを含む請求項21に記載の方法。
- ドアにおいて、
周囲枠と、
前記周囲枠に固定された第1のドア面材及び第2のドア面材であって該第2のドア面材が該第1のドア面材に対して平行で離間している、第1及び第2の各ドア面材とを有し、
前記第1及び第2のドア面材のうち少なくとも1つのドア面材が、熱可塑性ポリマーと有機繊維材料との混合物であって該有機繊維材料が40重量%〜60重量%である該混合物を含む複合材料を押し出した薄板から構成されており、
少なくとも1つのドア面材の外側表面には有機繊維材料が露出しており、該露出した有機繊維材料は材料除去工程により露出させられ、該少なくとも1つのドア面材の該外側表面は目立った繊維状の塊のない露出した繊維片の均一な表面をもち、該少なくとも1つのドア面材の該外側表面が熱成形された立体ドア表面を具備する
ドア。 - 前記熱可塑性ポリマーがポリプロピレンである請求項23に記載のドア。
- 前記有機繊維材料が木材繊維である請求項23に記載のドア。
- 前記少なくとも1つのドア面材の前記外側表面が擦り削られている請求項23に記載のドア。
- 前記第1のドア面材と前記第2のドア面材との間に設置される芯材をさらに有する請求項23に記載のドア。
- 前記少なくとも1つのドア面材に対して熱成形された立体ドア表面が複数のパネル付き構造である請求項23に記載のドア。
- ドアにおいて、
周囲枠と、
前記周囲枠に固定された第1のドア面材及び第2のドア面材であって該第2のドア面材が該第1のドア面材に対して平行で離間している、第1及び第2の各ドア面材とを有し、
各ドア面材が熱可塑性ポリマーと有機繊維材料との混合物であって該有機繊維材料が40重量%〜60重量%である該混合物を含む複合材料を押し出した薄板から構成されており、
前記押し出された薄板が外側表面と、該外側表面に対して設けられたプラスチック材料の薄層とを有し、
前記各ドア面材が熱成形された立体ドア表面を具備する
ドア。 - 前記有機繊維材料が木材繊維である請求項29に記載のドア。
- 前記第1のドア面材と前記第2のドア面材との間に設置された芯材をさらに有する請求項29に記載のドア。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/183,998 US7178308B2 (en) | 2002-06-28 | 2002-06-28 | Composite door structure and method of forming a composite door structure |
PCT/US2003/020175 WO2004002722A1 (en) | 2002-06-28 | 2003-06-27 | Composite door structure and method of forming a composite door structure |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005531704A JP2005531704A (ja) | 2005-10-20 |
JP4490812B2 true JP4490812B2 (ja) | 2010-06-30 |
Family
ID=29779251
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004517880A Expired - Fee Related JP4490812B2 (ja) | 2002-06-28 | 2003-06-27 | 複合ドア構造物及びその製造方法 |
Country Status (12)
Country | Link |
---|---|
US (3) | US7178308B2 (ja) |
EP (1) | EP1517780B1 (ja) |
JP (1) | JP4490812B2 (ja) |
KR (1) | KR101021613B1 (ja) |
CN (1) | CN100450757C (ja) |
AT (1) | ATE386627T1 (ja) |
AU (1) | AU2003248727A1 (ja) |
CA (1) | CA2491046C (ja) |
DE (1) | DE60319225D1 (ja) |
HK (1) | HK1080794A1 (ja) |
MX (1) | MXPA05000228A (ja) |
WO (1) | WO2004002722A1 (ja) |
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US20090044471A1 (en) * | 2005-04-21 | 2009-02-19 | Jeld-Wen, Inc. | Fiber-Reinforced Composites and Building Structures Comprising Fiber-Reinforced Composites |
US8646233B2 (en) | 2005-10-05 | 2014-02-11 | Edward Fimbel, Iii | Carved solid face door having a window formed therein and methods of fabrication |
US8561368B2 (en) * | 2005-10-05 | 2013-10-22 | Edward Fimbel, Iii | Carved solid face door and method of fabrication |
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US20090113830A1 (en) * | 2007-11-07 | 2009-05-07 | Jeld-Wen, Inc. | Composite garage doors and processes for making such doors |
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JP2009127389A (ja) * | 2007-11-27 | 2009-06-11 | Panasonic Electric Works Co Ltd | 戸体及びその製造方法 |
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-
2003
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- 2003-06-27 WO PCT/US2003/020175 patent/WO2004002722A1/en active IP Right Grant
- 2003-06-27 MX MXPA05000228A patent/MXPA05000228A/es active IP Right Grant
- 2003-06-27 CN CNB038180936A patent/CN100450757C/zh not_active Expired - Fee Related
- 2003-06-27 EP EP03762076A patent/EP1517780B1/en not_active Expired - Lifetime
- 2003-06-27 CA CA2491046A patent/CA2491046C/en not_active Expired - Fee Related
- 2003-06-27 KR KR1020047021446A patent/KR101021613B1/ko not_active IP Right Cessation
- 2003-06-27 DE DE60319225T patent/DE60319225D1/de not_active Expired - Lifetime
- 2003-06-27 JP JP2004517880A patent/JP4490812B2/ja not_active Expired - Fee Related
- 2003-06-27 AU AU2003248727A patent/AU2003248727A1/en not_active Abandoned
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2006
- 2006-01-13 HK HK06100580.0A patent/HK1080794A1/xx unknown
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2007
- 2007-01-16 US US11/653,285 patent/US7337544B2/en not_active Expired - Fee Related
-
2008
- 2008-03-03 US US12/040,995 patent/US7761997B2/en not_active Expired - Fee Related
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US7337544B2 (en) | 2008-03-04 |
DE60319225D1 (de) | 2008-04-03 |
CA2491046A1 (en) | 2004-01-08 |
US7178308B2 (en) | 2007-02-20 |
EP1517780B1 (en) | 2008-02-20 |
US20040000120A1 (en) | 2004-01-01 |
CA2491046C (en) | 2010-02-16 |
MXPA05000228A (es) | 2005-09-30 |
EP1517780A1 (en) | 2005-03-30 |
ATE386627T1 (de) | 2008-03-15 |
JP2005531704A (ja) | 2005-10-20 |
US20070119114A1 (en) | 2007-05-31 |
AU2003248727A1 (en) | 2004-01-19 |
CN1671538A (zh) | 2005-09-21 |
US20080172984A1 (en) | 2008-07-24 |
KR20050079216A (ko) | 2005-08-09 |
KR101021613B1 (ko) | 2011-03-17 |
HK1080794A1 (en) | 2006-05-04 |
CN100450757C (zh) | 2009-01-14 |
WO2004002722A1 (en) | 2004-01-08 |
US7761997B2 (en) | 2010-07-27 |
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