JP3901348B2 - 加硫ゴムシートの接合方法 - Google Patents

加硫ゴムシートの接合方法 Download PDF

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Publication number
JP3901348B2
JP3901348B2 JP15995498A JP15995498A JP3901348B2 JP 3901348 B2 JP3901348 B2 JP 3901348B2 JP 15995498 A JP15995498 A JP 15995498A JP 15995498 A JP15995498 A JP 15995498A JP 3901348 B2 JP3901348 B2 JP 3901348B2
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Japan
Prior art keywords
vulcanized rubber
hot air
rubber sheet
bonding tape
heater
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Expired - Fee Related
Application number
JP15995498A
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English (en)
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JPH11333936A (ja
Inventor
秀樹 宮地
正行 坪井
洋悦 工藤
眞廣 鷲尾
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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Publication date
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Priority to JP15995498A priority Critical patent/JP3901348B2/ja
Publication of JPH11333936A publication Critical patent/JPH11333936A/ja
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • B29C65/103Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B29C65/2007Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
    • B29C65/203Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being several single mirrors, e.g. not mounted on the same tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/26Hot fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/4805Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
    • B29C65/481Non-reactive adhesives, e.g. physically hardening adhesives
    • B29C65/4815Hot melt adhesives, e.g. thermoplastic adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82Testing the joint
    • B29C65/8207Testing the joint by mechanical methods
    • B29C65/8246Pressure tests, e.g. hydrostatic pressure tests
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/02Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/024Thermal pre-treatments
    • B29C66/0242Heating, or preheating, e.g. drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/23Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations
    • B29C66/232Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being multiple and parallel or being in the form of tessellations said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7375General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
    • B29C66/73753General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized
    • B29C66/73754General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being partially cured, i.e. partially cross-linked, partially vulcanized the to-be-joined areas of both parts to be joined being partially cured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/737General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
    • B29C66/7375General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured
    • B29C66/73755General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being fully cured, i.e. fully cross-linked, fully vulcanized
    • B29C66/73756General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined uncured, partially cured or fully cured the to-be-joined area of at least one of the parts to be joined being fully cured, i.e. fully cross-linked, fully vulcanized the to-be-joined areas of both parts to be joined being fully cured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • B29C66/73941General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset characterised by the materials of both parts being thermosets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B29C66/81469General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed next to the other in a single line transverse to the feed direction, e.g. shoulder to shoulder sonotrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83413Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • B29C66/8362Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/84Specific machine types or machines suitable for specific applications
    • B29C66/865Independently movable welding apparatus, e.g. on wheels
    • B29C66/8652Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling
    • B29C66/86521Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being self-propelling
    • B29C66/86523Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling being self-propelling the traction being made on the seam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5092Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the tape handling mechanisms, e.g. using vacuum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、廃棄物処分場、貯水池、雨水の貯留場、河川の堤防等の土木分野における遮水および建築物の陸屋根等の防水に使用される加硫ゴムシートの接合方法に関するものである。
【0002】
【従来の技術】
廃棄物処分場等の遮水または防水を目的として敷設される加硫ゴムシートは、工場生産の際に幅と長さが所定の大きさに制限されるため、敷設に際しては現場の広さや形状に応じて上記の加硫ゴムシートを裁断し、次いで隣接する2枚の加硫ゴムシートの縁部を上下に重ねて接合している。そして、接合方法としては、上下に重ねられる縁部の少なくとも一方に溶剤系の接着剤を所定幅の1本または2本の線状に塗布し、この塗布面に他方の縁部を重ね、接着剤が半乾燥のときに重なり部をローラで加圧する方法が採用されている。
【0003】
しかしながら、この方法は、ボリ塩化ビニルやポリエチレンを熱融着する場合に比べて接着力が低くて使用中に剥離し易く、また接着剤を2本の平行線状に塗布して重なり部に検査用チャンネルを形成し、その一端から加圧空気を供給して空気洩れの有無を検査する際に空気圧を強くすることができず、検査結果の信頼性が低くなる等の問題があった。
【0004】
このような問題を解決するため、一方の加硫ゴムシートの縁部上にあらかじめオレフィン系樹脂からなる接合用テープを熱融着で固着し、次いでこの接合用テープ上に他方の加硫ゴムシートの縁部を重ねながら、その重なる直前の対向面を加熱し、しかるのち上下2枚の加硫ゴムシートの縁部を挟んでこの両者を上記接合用テープの融着で接合することが試みられているが、この方法は融着作業を2回行う必要があった。
【0005】
【発明が解決しようとする課題】
この発明は、廃棄物処分場等の施工現場で加硫ゴムシート同士を接合する際に接着力の強い接合部が得られ、検査用チャンネルの形成が容易であり、かつ接合用テープの融着による接合作業が1回で済むようにしたものである。
【0006】
【課題を解決するための手段】
この発明に係る加硫ゴムシートの接合方法は、2枚の加硫ゴムシートを両者の縁部が上下に重なるように並べて接合する方法において、上記2枚の加硫ゴムシートの縁部間にオレフィン系樹脂からなる接合用テープを挟み、上側加硫ゴムシートと接合用テープとの間に両者の対向面を加熱するための上側ヒータとして、扁平な箱形に形成され、その全面が熱風で加熱されて上下両面が加熱用の鏝を構成し、該熱風を後面の熱風吹出し口から噴出する上側ヒータを、また接合用テープと下側加硫ゴムシートとの間に両者の対向面を加熱するための下側ヒータとして、扁平な箱形に形成され、その全面が熱風で加熱されて上下両面が加熱用の鏝を構成し、該熱風を後面の熱風吹出し口から噴出する下側ヒータをそれぞれ挿入し、この上下のヒータを加硫ゴムシートの縁部に沿って一方向に走行させながら上記ヒータの上下両面で上記の対向面を予熱し、かつ上側ヒータの熱風吹出し口から後方に噴出する熱風で上側加硫ゴムシートおよび接合用テープの接触開始部内面を加熱して接合用テープ上面を溶融する一方、下側ヒータの熱風吹出し口から後方に噴出する熱風で下側加硫ゴムシートおよび接合用テープの接触開始部内面を加熱して接合用テープ下面を溶融し、上記ヒータの走行方向に対して後方で上側加硫ゴムシート、接合用テープおよび下側加硫ゴムシートの三者を挟圧して上記二枚の加硫ゴムシートを接合用テープの融着で接合することを特徴とする。
【0007】
この発明では、接合されるべき2枚の加硫ゴムシートの縁部間にオレフィン系樹脂からなる接合用テープを介在させ、この接合用テープの溶融により上下の加硫ゴムシートの縁部を接着する。上記の加硫ゴムシートは、施工現場の状況に応じて任意形状に裁断され、しかるのち接合すべき部分に接合用テープが挟まれ、この接合用テープの上下両面およびこの接合用テープと対向する上側加硫ゴムシートの縁部下面、下側加硫ゴムシートの縁部上面がそれぞれ加熱され、これら三者の挟圧により上下の加硫ゴムシートが接着される。
【0008】
上記の加熱を行うための上側ヒータおよび下側ヒータは、上側加硫ゴムシートと接合用テープの対向面および接合用テープと下側加硫ゴムシートの対向面をそれぞれ融着可能で、しかも接合用テープを溶断しない温度に加熱できるものであればよく、この発明では熱風で加熱される上下のヒータを鏝にして上記加硫ゴムシートと接合用テープの対向面が予熱され、上記ヒータから後方に噴出される熱風で接合用テープの上下両面が溶融される。そして、加熱後に上下2枚の加硫ゴムシートの縁部を挟圧して融着する。したがって、接着剤接着に比べて強い接着力が得られ、使用中の剥離がなく、接合部の信頼性が向上する。
【0009】
上記の挟圧は、上下一対の圧着ローラを互いに反対向きに等速度で回転させながら行うことが好ましく、こうすることにより、2枚の加硫ゴムシート間にずれが生じることがなく、接合部に皺が発生しない。特に、隣接する2枚の加硫ゴムシートの縁部を2本の平行線に沿って接合し、2本の平行線間に検査用チャンネルを形成した場合は、この検査用チャンネルの一端から加圧空気を供給して空気洩れの有無を検査しても、接着部の剥離が生じることがなく、接合部の信頼性を一層向上させることができる。また、1本の接合用テープの中央にあらかじめ孔を開けておき、このテープの両側縁部を融着した場合は、テープの取扱いが容易であり、しかも表裏の検査用チャンネルが上記の孔で連絡されるため、検査も表裏に分けずに1回で済む利点がある。
【0010】
上記の加硫ゴムシートは、オレフィン系樹脂からなる接合用テープとの接着性および耐候性の点からEPM、特にEPDMが好ましい。また、接合用テープの材料としては、オレフィン系樹脂が使用されるが、オレフィン系樹脂としては接着が容易な点でポリエチレンおよびポリプロピレンが好ましく、特に低密度ポリエチレンが好ましい。なお、上記の接合用テープは、長さ方向と平行に配列された多数本の繊維または織物、不織布等で補強し、接合用テープの寸法安定性を高めることができる。
【0011】
上記接合用テープの厚みは0.5〜2.5mmが好ましく、0.5mm未満では薄過ぎて加熱時に溶断し易く、反対に2.5mmを超えると厚過ぎて加熱に長時間を要し、不経済である。また、幅は10〜150mmが好ましく、10mm未満では接着力が不十分となり、反対に150mmを超えると必要以上に広くなって不経済である。また、2枚の加硫ゴムシートの縁部を2本の平行線に沿って接合して検査用チャンネルを形成する場合における上記平行線の間隔は、検査が可能であれば任意に設定できるが、経済性の面から20mm以下が好ましい。また、1本の接合線の線幅は10mm以上が好ましく、10mm未満では接着力が不足する。なお、この場合の接合用テープ幅は25mm以上が好ましい。
【0012】
【発明の実施の形態】
実施形態1
図1は、熱可塑性合成樹脂シートの接合に使用されている市販の熱風式自動溶接機(ライスター社製「ツイニーS」)の一部を改造した装置の要部を示す斜視図であり、10は水平に支架された主軸であり、右上の自走式台車(図示されていない)に片持ち状に固定された主軸カバー(図示されていない)内に支持され、同じく該台車上に設置されている駆動用モータ(図示されていない)で駆動されて回転する。この主軸10の先端側に第1スプロケット11および第1歯車12が並設され、主軸10の後方(図の右下方)に上部圧着ローラ13が主軸10と平行に設けられ、この上部圧着ローラ13の左端部に固定された第2スプロケット14に上記の第1スプロケット11が無端チェーン15で連結される。
【0013】
上記主軸10の下方には中間軸16が主軸10と平行に配置され、上記主軸カバーの左端下部に接続された片持ち状の中間軸カバー(図示されていない)内に支持され、中間軸16の左端に固定された第2歯車17が主軸10上の第1歯車12と噛み合う。そして、中間軸16の右側自由端に第3スプロケット18が固定され、上記中間軸カバーの右側自由端から後方に延びる後向きアーム(図示されていない)の後端に上記の上部圧着ローラ13の下面と接する下部圧着ローラ19の右端部が片持ち状に支持され、下部圧着ローラ19の右端に第4スプロケット20が固定され、この第4スプロケット20に上記の第3スプロケット18が無端チェーン21で連結され、上部圧着ローラ13と下部圧着ローラ19とが互いに反対向きに等しい周速度で回転する。
【0014】
上記の上部圧着ローラ13および下部圧着ローラ19のニップ部と中間軸16との間に上下2個の偏平な箱形のヒータ22が挿入される。このヒータ22は、図1の左上を前方としたとき、左側面に熱風供給口22aを、また後面に横に長い熱風吹出し口22bをそれぞれ有し、熱風供給ダクト23から熱風供給口22aに吹き込んだ熱風がヒータ22の全面を加熱し、熱風を熱風吹出し口22bから後向きに吹き出すようになっており、その上下両面が加熱用の鏝を構成している。なお、上記のヒータ22は、外力により前下がりまたは前上がりに傾斜可能な構造とすることができる。そして、図2、3に示すように、上部ヒータ22の上面に1個または複数個の上面押さえローラ24が、また下部ヒータ22の下面に1個または複数個の下面押さえローラ25がそれぞれ設けられる。なお、上記の下面押さえローラ25は、上記の中間軸16および下部圧着ローラ19の軸を接続する後向きアーム(図示されていない)に片持ち状に支持される。
【0015】
図1〜図3において、1Aは接合に供される一方の加硫ゴムシート、1Bは他方の加硫ゴムシート、2は接合用テープである。一方の上側加硫ゴムシート1Aおよび他方の下側加硫ゴムシート1Bが両者の縁部で前者を上にして重ねるように施工面上に並べられ、上側加硫ゴムシート1Aの縁部よりも幅方向内側(図1の右上方)に前記熱風式自動溶接機の自走式台車が置かれる。そして、主軸10、上面押さえローラ24および上部圧着ローラ13の列と、中間軸16および上部ヒータ22の列との間に上側加硫ゴムシート1Aの縁部が挿入される。また、上記中間軸16および上部ヒータ22の列と、下部ヒータ22との間に接合用テープ2が挿入される。また、下部ヒータ22と、下部押さえローラ25および下部圧着ローラ19の列との間に下側加硫ゴムシート1Bの縁部が挿入される。ただし、主軸10、上面押さえローラ24、上部圧着ローラ13の列を昇降自在に形成し、その上昇位置で上部ヒータ22上に上側加硫ゴムシート1Aの縁部を乗せ、しかるのち主軸10、上面押さえローラ24、上部圧着ローラ13の列を下ろしてもよい。
【0016】
上記のように加硫ゴムシート1A、1Bをセットした後、熱風式自動溶接機を駆動すると、自走式台車が矢印P方向に走行を始め(図2参照)、上部圧着ローラ13が反時計方向に、下部圧着ローラ19が時計方向にそれぞれ回転し、2個のヒータ22が上下の加硫ゴムシート1A、1B間を矢印P方向に前進し、ヒータ22の後の上下一対の圧着ローラ13、19が上記の加硫ゴムシート1A、1Bを挟んで転動する。同時に熱風が上下のヒータ22に供給され、ヒータ22を加熱して上部ヒータ22の上面および下面がそれぞれ上側加硫ゴムシート1Aの下面および接合用テープ2の上面を予熱し、また下部ヒータ22の上面および下面がそれぞれ接合用テープ2の下面および下側加硫ゴムシート1Bの上面を予熱する。また、上下のヒータ22の熱風吹出し口22bから熱風が吹き出し、上部ヒータ22から吹き出した熱風がヒータ22を離れた直後の加硫ゴムシート1Aおよび接合用テープ2の接触開始部内面を加熱して接合用テープ2の上面を溶融する一方、下部ヒータ22から吹き出した熱風がヒータ22を離れた直後の加硫ゴムシート1Bおよび接合用テープ2の接触開始部内面を加熱して接合用テープ2の下面を溶融し、この状態で加硫ゴムシート1A、1Bを上下一対の圧着ローラ13、19が挟んで接合する。
【0017】
EPDMからなる加硫ゴムシート1A、1Bを所定の幅に製造し、所定の長さに切断し、これを施工現場に運んで配列し、一方の加硫ゴムシート1Aの縁部を他方の加硫ゴムシート1Bの縁部に重ね、両者の縁部間に低密度ポリエチレンからなる接合用テープ2(厚さ0.5〜2.5mm、幅10〜150mm)を挟む。次いで、図1〜3に示す熱風式自動溶接機をセットし、この溶接機を0.5〜3m/分の速度で走行させながら、その上下のヒータ22に温度150〜500℃の熱風を供給し、上下一対の圧着ローラ13、19間の圧力100〜1200N/cm2 で上記の加硫ゴムシート1A、1Bを接合する。
【0018】
実施形態2
加硫ゴムシート1A、1Bの接合部に検査用チャンネルを形成するため、図1〜3の箱形のヒータ22および圧着ローラ13、19に代えて図4のヒータ26および圧着ローラ27、28を用いる。すなわち、上下のヒータ26は、それぞれ左右2個の偏平なパイプ状に形成され、その間が小径のパイプ26aで連結されており、ヒータ26の背面には複数個の小径の熱風吹出し口26bが開口する。また、圧着ローラ27、28は、それぞれ左右2個の狭い幅に形成され、間が軸部27a、28aで接続されたものである。なお、ヒータ26の上下両面は前記同様に鏝を構成する。
【0019】
図5に示すように、EPDMからなる上側加硫ゴムシート1Aおよび下側加硫ゴムシート1Bの縁部間に低密度ポリエチレンからなる2本の接合用テープ2(厚さ0.5〜2.5mm、幅10〜150mm)を、両者間に5〜20mmの間隔Dを空けて供給し、図4のヒータ26および圧着ローラ27、28を備えた熱風式自動溶接機を用い、その他は実施形態1と同様にし、上下の加硫ゴムシート1A、1Bを上記2本の接合用テープ2を介して接合し、左右2本の接合用テープ2間に検査用チャンネル3を形成する。
【0020】
実施形態3
図4(実施形態2)の熱風式自動溶接機に、その左右のヒータ26にまたがる広幅の接合用テープ2(厚さ0.5〜2.5mm、幅25〜150mm)を供給し、その他は実施形態1と同様にして加硫ゴムシート1A、1Bを上記の接合用テープ2で接合する。この場合は、図6に示すように、接合用テープ2の両側縁部は、上下両面とも加硫ゴムシート1A、1Bに融着され、中間部は上下両面とも加硫ゴムシート1A、1Bから遊離し、接合用テープ2の中間部の表裏両側に幅5〜20mmの検査用チャンネル4が形成され、両側の検査が可能になる。また、1本の接合用テープ2を用いるので、左右の2本を用いる実施形態2に比べて接合作業時の取扱いが容易である。
【0021】
実施形態4
実施形態3の接合用テープ2の中心線に沿ってあらかじめ円形、方形等の任意形状の孔2aを1個または複数個設け(図7参照)、この接合用テープ2を図4の熱風式自動溶接機に供給して上下の加硫ゴムシート1A、1Bを接合する。図7において、2bは接合部である。この場合は、実施形態3と同様に1本の接合用テープの左右両側に接合部2bが形成され、この2本の接合部2bの間の中間部の表裏両面に検査用チャンネル4(図6参照)が形成され、かつ表裏の検査用チャンネル4が上記の孔2aで連絡されるので、2本の接合用テープを用いる実施形態2に比べて取扱いが容易であり、かつ1本の接合用テープをそのまま用いる実施形態3に比べて検査が1回で済み、検査作業が一層容易となる。
【0022】
【発明の効果】
この発明によれば、廃棄物処分場等の施工現場で加硫ゴムシート同士を接合して敷設することができ、その際に接着力の強い接合部が得られ、検査用チャンネルの形成が容易であり、しかも接合用テープを一方の加硫ゴムシートにあらかじめ融着する必要がなく、融着による接合作業が1回だけでよい。特に請求項2に記載の発明によれば、検査用チャンネルが形成され、また請求項3記載の発明によれば、接合が一層容易になり、施工後の耐候性が向上する。
【図面の簡単な説明】
【図1】実施形態1に用いる熱風式自動溶接機の要部の斜視図である。
【図2】接合時における図1の要部の側面図である。
【図3】実施形態1の接合方法を説明する横断面図である。
【図4】実施形態2に用いる熱風式自動溶接機の要部の斜視図である。
【図5】実施形態2の接合方法を説明する横断面図である。
【図6】実施形態3の接合方法を説明する横断面図である。
【図7】実施形態4の接合方法を説明する斜視図である。
【符号の説明】
1A、1B:加硫ゴムシート
2:接合用テープ
2a:孔
2b:接合部
3、4:検査用チャンネル
10:熱風式自動溶接機の主軸
13、19、27、28:圧着ローラ
16:中間軸
22、26:ヒータ
22b、26b:熱風吹出し口
23:熱風供給ダクト
24、25:押さえローラ

Claims (3)

  1. 2枚の加硫ゴムシートを両者の縁部が上下に重なるように並べて接合する方法において、上記2枚の加硫ゴムシートの縁部間にオレフィン系樹脂からなる接合用テープを挟み、上側加硫ゴムシートと接合用テープとの間に両者の対向面を加熱するための上側ヒータとして、扁平な箱形に形成され、その全面が熱風で加熱されて上下両面が加熱用の鏝を構成し、該熱風を後面の熱風吹出し口から噴出する上側ヒータを、また接合用テープと下側加硫ゴムシートとの間に両者の対向面を加熱するための下側ヒータとして、扁平な箱形に形成され、その全面が熱風で加熱されて上下両面が加熱用の鏝を構成し、該熱風を後面の熱風吹出し口から噴出する下側ヒータをそれぞれ挿入し、この上下のヒータを加硫ゴムシートの縁部に沿って一方向に走行させながら上記ヒータの上下両面で上記の対向面を予熱し、かつ上側ヒータの熱風吹出し口から後方に噴出する熱風で上側加硫ゴムシートおよび接合用テープの接触開始部内面を加熱して接合用テープ上面を溶融する一方、下側ヒータの熱風吹出し口から後方に噴出する熱風で下側加硫ゴムシートおよび接合用テープの接触開始部内面を加熱して接合用テープ下面を溶融し、上記ヒータの走行方向に対して後方で上側加硫ゴムシート、接合用テープおよび下側加硫ゴムシートの三者を挟圧して上記二枚の加硫ゴムシートを接合用テープの融着で接合することを特徴とする加硫ゴムシートの接合方法。
  2. 2枚の加硫ゴムシートの縁部を2本の平行線に沿って接合し、2本の平行線間に検査用チャンネルを形成する請求項1に記載された加硫ゴムシートの接合方法。
  3. 加硫ゴムシートがEPDMであり、オレフィン系樹脂が低密度ポリエチレンである請求項1または2に記載された加硫ゴムシートの接合方法。
JP15995498A 1998-05-25 1998-05-25 加硫ゴムシートの接合方法 Expired - Fee Related JP3901348B2 (ja)

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