JP2019207431A - 調光積層体及び調光積層体用樹脂スペーサ - Google Patents
調光積層体及び調光積層体用樹脂スペーサ Download PDFInfo
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Images
Classifications
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G—PHYSICS
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G02F1/1333—Constructional arrangements; Manufacturing methods
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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- G02F1/19—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on variable-reflection or variable-refraction elements not provided for in groups G02F1/015 - G02F1/169
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
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Abstract
Description
本発明に係る調光積層体は、第1の透明基材と、第2の透明基材と、上記第1の透明基材と上記第2の透明基材との間に配置された調光層とを備える。本発明に係る調光積層体は、上記調光層が、複数の樹脂スペーサを含む。
本発明に係る樹脂スペーサは、調光積層体に用いられる樹脂スペーサである。具体的には、本発明に係る調光積層体用樹脂スペーサは、第1の透明基材と、第2の透明基材と、上記第1の透明基材と上記第2の透明基材との間に配置された調光層とを備える調光積層体において、上記調光層に用いられる樹脂スペーサである。本発明に係る樹脂スペーサは、球状又は柱状である。本発明に係る樹脂スペーサが球状である場合には、球状の上記樹脂スペーサの粒子径のCV値は、2.0%以上である。本発明に係る樹脂スペーサが柱状である場合には、柱状の上記樹脂スペーサの10%K値は、10000N/mm2以下である。
ρ:球状の上記樹脂スペーサの粒子径の標準偏差
Dn:球状の上記樹脂スペーサの粒子径の平均値
F:球状の樹脂スペーサが10%圧縮変形したときの荷重値(N)
S:球状の樹脂スペーサが10%圧縮変形したときの圧縮変位(mm)
R:球状の樹脂スペーサの半径(mm)
ρ:柱状の上記樹脂スペーサの高さの標準偏差
Dn:柱状の上記樹脂スペーサの高さの平均値
F:柱状の樹脂スペーサが10%圧縮変形したときの荷重値(N)
S:柱状の樹脂スペーサが10%圧縮変形したときの圧縮変位(mm)
R:柱状の樹脂スペーサの半径(mm)
上記調光層は、調光性を有していることが好ましい。上記調光性とは、電界の印加の有無により可視光透過率が変化し、入射光量を調整することができる性質である。上記調光層の材料は、特に限定されず、調光性を有していれば、どのような材料であってもよい。
上記調光層は、バインダーと、上記バインダー中に分散している液晶材料とをさらに含むことが好ましい。
上記調光層は、樹脂マトリックスと、上記樹脂マトリックス中に分散している光調整懸濁液とをさらに含むことが好ましい。
上記第1の透明基材及び第2の透明基材の材料は、特に限定されない。上記第1の透明基材の材料と第2の透明基材の材料とは同一であってもよく、異なっていてもよい。上記透明基材の材料としては、ガラス及び樹脂フィルム等が挙げられる。上記ガラスとしては、一般建築用のソーダ石灰ガラス、鉛ガラス、硼珪酸ガラス、及びその他用途における各種組成のガラス等、並びに熱反射ガラス、熱吸収ガラス、及び強化ガラス等の機能ガラスが挙げられる。上記樹脂フィルムとしては、ポリエチレンテレフタレート等のポリエステルフィルム、ポリプロピレン等のポリオレフィンフィルム、アクリル樹脂系フィルム等の樹脂フィルムが挙げられる。透明性、成形性、接着性、加工性等に優れていることから、上記透明基材は、樹脂基材であることが好ましく、樹脂フィルムであることがより好ましく、ポリエチレンテレフタレートフィルムであることが更に好ましい。
(1)スペーサ
樹脂スペーサ1の作製:
ジビニルベンゼン(純度96%)1000重量部に過酸化ベンゾイル20重量部を加えて、均一に溶解するまで攪拌し、モノマー混合液を得た。分子量約1700のポリビニルアルコールを純水に溶解させた2重量%水溶液4000重量部を、反応釜に入れた。この中に、得られたモノマー混合液を入れ、4時間攪拌することで、モノマーの液滴が所定の粒径になるように、粒径を調整した。この後、90℃の窒素雰囲気下で9時間反応を行い、モノマー液滴の重合反応を行って、粒子を得た。得られた粒子を熱水、メタノール及びアセトンのそれぞれにて数回洗浄した後、分級操作を行って樹脂スペーサ1を回収した。樹脂スペーサ1の平均粒子径は10.1μmであった。
SPD方式の調光積層体1の作製:
透明かつ導電性を有するITOが蒸着されたPETフィルム2枚の間に、樹脂スペーサ1を5重量%分散させたこと以外は公知のSPD層が配置された調光フィルムを作製した。2枚の透明ガラスに調光フィルムを挟みこむことで、SPD方式の調光積層体1を作製した(曲面:無)。
上記SPD方式の調光積層体1で作製した調光フィルムを3mmRの2枚の透明曲げガラスに挟みこむことで、SPD方式の調光積層体2を作製した(曲面(湾曲された形状):有)。
透明かつ導電性を有するITOが蒸着されたPETフィルム2枚の間に、樹脂スペーサ1を5重量%分散させたこと以外は公知のPDLC層が配置された調光フィルムを作製した。2枚の透明ガラスに調光フィルムを挟みこむことで、PDLC方式の調光積層体1を作製した(曲面:無)。
上記PDLC方式の調光積層体1で作製した調光フィルムを3mmRの2枚の透明曲げガラスに挟みこむことで、PDLC方式の調光積層体2を作製した(曲面(湾曲された形状):有)。
樹脂スペーサ2の作製:
ジビニルベンゼン(純度96%)1000重量部を、ポリテトラメチレングリコールジアクリレート100重量部、イソボルニルアクリレート800重量部及びシクロヘキシルメタクリレート100重量部に変更したこと以外は、樹脂スペーサ1と同様にして、樹脂スペーサ2を作製した。樹脂スペーサ2の平均粒子径は12.0μmであった。
樹脂スペーサ3の作製:
両末端アクリルシリコーンオイル(信越化学工業社製「X−22−2445」)30重量部に、tert−ブチル−2−エチルペルオキシヘキサノアート(重合開始剤、日油社製「パーブチルO」)0.5重量部を溶解させた溶解液Aを用意した。また、イオン交換水150重量部に、ラウリル硫酸トリエタノールアミン塩40重量%水溶液(乳化剤)0.8重量部とポリビニルアルコール(重合度:約2000、けん化度:86.5〜89モル%、日本合成化学社製「ゴーセノールGH−20」)の5重量%水溶液80重量部とを混合して、水溶液Bを用意した。温浴槽中に設置したセパラブルフラスコに、上記溶解液Aを入れた後、上記水溶液Bを添加した。その後、Shirasu Porous Glass(SPG)膜(細孔平均径約20μm)を用いることで、乳化を行った。その後、85℃に昇温して、9時間重合を行った。重合後の粒子の全量を遠心分離により水洗浄した後、分級操作を行って樹脂スペーサ3を作製した。樹脂スペーサ3の平均粒子径は9.7μmであった。
樹脂スペーサ4の作製:
実施例1と同様にして重合反応を行い、粒子を得た。得られた粒子を熱水、メタノール及びアセトンのそれぞれにて数回洗浄した後、分級操作を行って樹脂スペーサ4を回収した。樹脂スペーサ4の平均粒子径は20.0μmであった。
調光積層体の作製の際、樹脂スペーサを用いずに、実施例1と同様にして調光積層体を作製した。
シリカスペーサ:
積水化学工業社製「ミクロパールSI−H100」(平均粒子径10.0μm)
(1)平均粒子径
得られたスペーサについて、粒度分布測定装置(ベックマンコールター社製「Multisizer4」)を用いて、約100000個の粒径を測定し、平均粒子径及び標準偏差を測定した。
得られたスペーサについて、上述した方法で、スペーサの粒子径のCV値を算出した。
得られたスペーサについて、フィッシャー社製「フィッシャースコープH−100」を用いて、上述した方法で、スペーサの10%K値を測定した。
得られた調光積層体について、島津製作所社製「SolidSpec3700」を用いて分光測定を実施し、ISO13837(2008)に準拠してA光源可視光透過率を算出した。
得られた調光積層体について、色むらが発生しているか否かを目視で評価した。色むらを以下の基準で判定した。
○:色むらが発生していない
△:色むらがごくわずかに発生している(実使用上問題なし)
×:色むらが発生している
2…第1の基材
3…第2の基材
4,5…調光層
4A…液晶カプセル
4B…バインダー
5A…光調整懸濁液の液滴
5Aa…分散媒
5Ab…光調整粒子
5B…樹脂マトリックス
6…樹脂スペーサ
11…SPD方式の調光積層体
Claims (11)
- 第1の透明基材と、第2の透明基材と、前記第1の透明基材と前記第2の透明基材との間に配置された調光層とを備え、
前記調光層が、複数の樹脂スペーサを含む、調光積層体。 - 前記樹脂スペーサが、球状又は柱状である、請求項1に記載の調光積層体。
- 前記調光層が、バインダーと、前記バインダー中に分散している液晶材料とをさらに含む、請求項1又は2に記載の調光積層体。
- 前記調光層が、樹脂マトリックスと、前記樹脂マトリックス中に分散している光調整懸濁液とをさらに含む、請求項1又は2に記載の調光積層体。
- 曲面部を有する、請求項1〜4のいずれか1項に記載の調光積層体。
- 前記樹脂スペーサが、球状であり、
前記樹脂スペーサの粒子径のCV値が、2.0%以上である、請求項1〜5のいずれか1項に記載の調光積層体。 - 前記樹脂スペーサの10%K値が、10000N/mm2以下である、請求項6に記載の調光積層体。
- 前記樹脂スペーサの平均粒子径が、1μm以上、50μm以下である、請求項6又は7に記載の調光積層体。
- 前記樹脂スペーサが、柱状であり、
前記樹脂スペーサの10%K値が、10000N/mm2以下である、請求項1〜5のいずれか1項に記載の調光積層体。 - 前記樹脂スペーサの平均高さが、1μm以上、50μm以下である、請求項9に記載の調光積層体。
- 第1の透明基材と、第2の透明基材と、前記第1の透明基材と前記第2の透明基材との間に配置された調光層とを備える調光積層体において、前記調光層に用いられる樹脂スペーサであり、
前記樹脂スペーサが、球状又は柱状であり、
前記樹脂スペーサが球状である場合には、球状の前記樹脂スペーサの粒子径のCV値が、2.0%以上であり、
前記樹脂スペーサが柱状である場合には、柱状の前記スペーサの10%K値が、10000N/mm2以下である、調光積層体用樹脂スペーサ。
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- 2017-07-11 KR KR1020187021153A patent/KR20190028357A/ko not_active IP Right Cessation
- 2017-07-11 CN CN201780012488.1A patent/CN108700765A/zh active Pending
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- 2017-07-11 EP EP17830898.7A patent/EP3489741B1/en active Active
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Also Published As
Publication number | Publication date |
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EP3489741A4 (en) | 2020-02-12 |
EP3489741A1 (en) | 2019-05-29 |
US20200012138A1 (en) | 2020-01-09 |
TW201835308A (zh) | 2018-10-01 |
KR20220129672A (ko) | 2022-09-23 |
JPWO2018016378A1 (ja) | 2018-07-19 |
EP3489741B1 (en) | 2022-06-22 |
CN108700765A (zh) | 2018-10-23 |
WO2018016378A1 (ja) | 2018-01-25 |
TWI832804B (zh) | 2024-02-21 |
KR20190028357A (ko) | 2019-03-18 |
TW202436594A (zh) | 2024-09-16 |
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