JP2018521157A - 硬化性水性組成物 - Google Patents
硬化性水性組成物 Download PDFInfo
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- JP2018521157A JP2018521157A JP2017560159A JP2017560159A JP2018521157A JP 2018521157 A JP2018521157 A JP 2018521157A JP 2017560159 A JP2017560159 A JP 2017560159A JP 2017560159 A JP2017560159 A JP 2017560159A JP 2018521157 A JP2018521157 A JP 2018521157A
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- SURQXAFEQWPFPV-UHFFFAOYSA-L iron(2+) sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Fe+2].[O-]S([O-])(=O)=O SURQXAFEQWPFPV-UHFFFAOYSA-L 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1802—C2-(meth)acrylate, e.g. ethyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
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Abstract
【選択図】なし
Description
本発明の硬化性水性組成物は、(共)重合体または(共)重合体のコールドブレンドを含む。本明細書の表現「硬化性」は、可撓性基材の特性を、共有化学反応、イオン性相互作用またはクラスタリング、基材への改善された接着性、相変換または相反転、及び水素結合などに適用される効果的な量の重合体バインダーに変えるために十分な構造または形態変化が可能なことを意味する。本明細書の(共)重合体は、水性エマルジョンまたは溶液重合プロセスにおけるエチレン性−不飽和単量体の付加重合によって調整された(共)重合体であり、本明細書の(共)重合体のコールドブレンドは、2つ以上のエマルジョンまたは溶液(共)重合体の混合物である。本明細書の「水性組成物」は、連続相が水または大部分が水であるが水混和性溶媒もまた含む混合物である組成物を意味する。本明細書の「硬化性組成物」は、エネルギー付加、最も典型的には加熱、の下での共有結合形成などのある程度の化学プロセスを経たものである。
エポキシ架橋剤は、少なくとも2つの反応性オキシラン基を有する脂肪族化合物である。エポキシ架橋剤の好適な実施例は、エピクロロヒドリン及び脂肪族ポリオールの反応生成物であるグリシジルエーテル、ならびにエピクロロヒドリン及び脂肪族ジカルボン酸の反応生成物であるグリシジルエステルを含む。脂肪族ポリオールの好適な例は、単量体ポリオール及び重合体ポリオールを含む。単量体ポリオールの好適な例は、エチレングリコール、グリセリン、1,4−ブタンジオール、1,6−ヘキサンジオール、ペンタエリスリトール、及びそれらの混合物を含む。重合体ポリオールの好適な例は、ポリエチレングリコール(PEG)、ポリプロピレングリコール(PPG)、ポリブチレングリコール(PBG)、ポリグリコール共重合体、及びそれらの混合物などのポリグリコールを含む。好ましくは、脂肪族ポリオールは、ポリエチレングリコール(PEG)、ポリプロピレングリコール(PPG)、それらの共重合体、及びそれらの混合物である。より好ましくは、ポリオールはポリプロピレングリコール(PPG)である。脂肪族ジカルボン酸の好適な例は、アジピン酸、グルタル酸、アゼライン酸、及びそれらの混合物を含む。オキシラン基の重量比は、(共)重合体の合計乾燥重量に基づき、0.23乾燥重量%〜10乾燥重量%、好ましくは0.5乾燥重量%〜5乾燥重量%、及びより好ましくは1乾燥重量%〜2.5乾燥重量%である。
硬化性水性組成物は、エマルジョン剤、顔料、フィラーまたは増量剤、耐マイグレーション補助剤、硬化剤、合体剤、界面活性剤、バイオサイド、可塑剤、オルガノシラン、消泡剤、腐食防止剤、着色剤、ろう、その他の重合体、及び抗酸化剤などの従来型の処理成分をさらに含有してもよい。
本発明の別の態様において、処理された基材を形成するための方法が、a)本発明の硬化性水性組成物を形成するステップと、b)可撓性基材を硬化性水性組成物と接触させるステップと、c)80℃〜250℃の温度で硬化性水性組成物を加熱するステップとを含んで提供される。
本発明のさらに別の態様において、本発明の方法によって形成された処理された基材が、提供される。
使用される省略形:PPG=ポリプロピレングリコール、IPA=イソプロパノール、DI水=脱イオン水、EA=エチルアクリレート、EHA=2−エチルヘキシルアクリレート、BA=ブチルアクリレート、Sty=スチレン、IA=イタコン酸、AA=アクリル酸、MAA=メタクリル酸、及びNMA=n−メチロールアクリルアミド。
1.膜調製及びヤング率試験
各硬化性水性組成物(4乾燥重量g)を、93mmの内径を有する培養皿に入れ、適度に撹拌しながらDI水13.33gで希釈した。この皿を、レベリング表面上に4日間室温で振動のない状態で置いた。その後、乾燥した膜を皿から取り出した。全ての膜は、約0.5〜0.6mmの厚さであった。膜を試験の前に3分間150℃で硬化した。硬化された膜を22mm×5mmにカットし、そのヤング率を、Instron5943引張試験機によって試験した。
一片のWHATMAN(商標)グレード4のろ紙(28cm×46cm、Whatman Ltd.)を、200mLの硬化性水性組成物に浸した。処理された基材を、Mathisパダーによってパディングし、その後、設計された条件(120℃で3分間または150℃で3分間)で乾燥及び硬化した。ろ紙上の硬化性組成物の添加は、28%〜32%に制御した。硬化された基材を1インチ×5インチの片に切断し、5インチの方向が紙の機械に直交する方向である。試料の引張強度は、乾燥(非処理)、湿潤(0.1%TRITON(商標)X−100溶液に30分浸水後)、及び「IPA」(イソプロパノールに30分浸水後)の処理の下Instron5943引張試験機によって試験された。湿潤強度は、水中の硬化性水性組成物の抵抗を反映し、IPA強度は、溶媒中の硬化性水性組成物の抵抗を反映する。強度が高ければ高いほど、硬化性水性組成物の性能はより良くなる。
1.重合体エマルジョンの調製
DI水710g及びラウリル硫酸ナトリウム65.6gを、窒素下で3リットルガラス反応器に添加し、周囲温度で30分保持し、その後57℃で加熱した。単量体エマルジョン1(ME1)66gを、DI水585g、炭酸ナトリウム2.85g、ドデシルベンゼンスルホネートナトリウム4.1g、BA729g、Sty126g、AA31.5g、及びIA15gを適度にかき混ぜながらタンク内に添加することによって調製し、その後DI水15gを反応器に添加した。2分後、0.15%水性硫酸鉄七水和物5g、DI水20g中の過硫酸アンモニウム3.33g、DI水20g中の重硫酸ナトリウム0.17gの溶液を、温度56℃で添加した。61.5℃までの発熱がその後2分間にわたり観察され、ME1の残り及びDI水60g中の亜硫酸水素ナトリウム0.88gの溶液の同時添加を開始した。添加は、温度を56.5℃〜61.5℃に保ったまま126分間にわたって続けられた。その後、DI水30gを添加した。その後、適切な場合、特に2段重合において、DI水65g、ドデシルベンゼンスルホネートナトリウム1.0g、AA2.5g、Sty101gを適度にかき混ぜながらタンク内に添加することによって調製された単量体エマルジョン2(ME2)を、反応器に添加し、DI水5g中の70%t−ブチルハイドロパーオキサイド溶液0.69g及びDI水5g中のイソアルコルビン酸0.46gの溶液をさらに添加した。温度が58℃から49℃に下がった55分間の後、DI水10g中のt−ブチルハイドロパーオキサイド1.0g及びDI水10g中のイソアルコルビン酸0.7gの溶液を添加した。15分後、温度が47℃に低下したとき、DI水10g中のt−ブチルハイドロパーオキサイド1.0g及びDI水10g中のイソアルコルビン酸0.7gの溶液を添加した。
各重合体エマルジョン及び架橋剤を30分間適度に撹拌して、硬化性水性組成物を得た。詳細な技術情報を、表1及び表2にさらに記載した。
Claims (15)
- (共)重合体及びエポキシ架橋剤を含む硬化性水性組成物であって、前記(共)重合体が、(共)重合単位として、前記(共)重合体の合計単量体に基づき、0.05乾燥重量%〜10乾燥重量%の、少なくとも2つのカルボン酸基を有するエチレン性不飽和酸性単量体を含み、前記エポキシ架橋剤が、少なくとも2つの反応性オキシラン基を有する脂肪族化合物である、硬化性水性組成物。
- 少なくとも2つのカルボン酸基を有する前記エチレン性不飽和酸性単量体が、イタコン酸、フマル酸、マレイン酸、アコニット酸、それらの塩、及びそれらの混合物から選択される、請求項1に記載の硬化性水性組成物。
- 前記エチレン性不飽和酸性単量体が、2つのカルボン酸基を有する、請求項1に記載の硬化性水性組成物。
- 前記(共)重合体が、前記(共)重合体の合計単量体に基づき、最大99.95乾燥重量%の1つ以上の他の(共)重合エチレン性不飽和単量体をさらに含む、請求項1に記載の硬化性水性組成物。
- 前記(共)重合体が、前記(共)重合体の合計単量体に基づき、5乾燥重量%未満の(共)重合多エチレン性不飽和単量体をさらに含む、請求項1に記載の硬化性水性組成物。
- 前記(共)重合体が、重合時またはその後の加工の間にホルムアルデヒドを生成する単量体を除外する、請求項1に記載の硬化性水性組成物。
- 前記(共)重合体が、N−アルキロール(メタ)アクリルアミドを除外する、請求項1に記載の硬化性水性組成物。
- 前記オキシラン基が、前記(共)重合体の合計乾燥重量に基づき、0.23乾燥重量%〜10乾燥重量%の範囲で前記エポキシ架橋剤中に存在する、請求項1に記載の硬化性水性組成物。
- 前記エポキシ架橋剤が、エピクロロヒドリン及び脂肪族ポリオールの反応生成物であるグリシジルエーテル、ならびにエピクロロヒドリン及び脂肪族ジカルボン酸の反応生成物であるグリシジルエステルから選択される、請求項1に記載の硬化性水性組成物。
- 前記脂肪族ポリオールが、単量体ポリオール及び重合体ポリオールから選択される、請求項9に記載の硬化性水性組成物。
- 前記脂肪族ポリオールが、ポリエチレングリコール、ポリプロピレングリコール、その共重合体、及びそれらの混合物から選択される、請求項10に記載の硬化性水性組成物。
- 前記エポキシ架橋剤が、10,000mPa.s未満の粘度を有する、請求項1に記載の硬化性水性組成物。
- 処理された基材を形成する方法であって、
i)(共)重合体及びエポキシ架橋剤を含む硬化性水性組成物を形成するステップであって、前記(共)重合体が、(共)重合単位として、前記(共)重合体の合計単量体に基づき、0.05乾燥重量%〜10乾燥重量%の、少なくとも2つのカルボン酸基を有するエチレン性不飽和酸性単量体を含み、前記エポキシ架橋剤が、少なくとも2つの反応性オキシラン基を有する脂肪族化合物である、形成するステップと、
ii)可撓性基材を前記硬化性水性組成物と接触させるステップと、
iii)80℃〜250℃の温度で前記硬化性水性組成物を加熱するステップと、を含む方法。 - 前記可撓性基材が、織布または不織布である、請求項13に記載の方法。
- 請求項13に記載の方法によって形成された基材。
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CN107532034A (zh) | 2018-01-02 |
BR112017024119A2 (pt) | 2018-07-31 |
CN107532034B (zh) | 2021-10-29 |
MX2017014448A (es) | 2018-04-20 |
TW201641625A (zh) | 2016-12-01 |
JP6709234B2 (ja) | 2020-06-10 |
RU2690348C1 (ru) | 2019-05-31 |
EP3298091B1 (en) | 2022-12-28 |
TWI793060B (zh) | 2023-02-21 |
WO2016183792A1 (en) | 2016-11-24 |
EP3298091A4 (en) | 2019-01-02 |
AR104536A1 (es) | 2017-07-26 |
US20180163079A1 (en) | 2018-06-14 |
EP3298091A1 (en) | 2018-03-28 |
BR112017024119B1 (pt) | 2022-09-06 |
US10870776B2 (en) | 2020-12-22 |
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