JP2018092836A - 端子付き電線、端子付き電線の製造方法、及び、ワイヤハーネス - Google Patents
端子付き電線、端子付き電線の製造方法、及び、ワイヤハーネス Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D11/00—Other hand implements
- A01D11/06—Combined implements, e.g. fork and rake
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/12—Braided wires or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/70—Insulation of connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/03—Contact members characterised by the material, e.g. plating, or coating materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
Abstract
Description
(1)
電線と、前記電線に電気的に接続された端子と、前記電線と前記端子との接続部を覆う保護層と、を備えた端子付き電線であって、
前記端子は、
前記接続部において、前記電線の導体を形成する材料とは異なる材料から形成され、
前記保護層は、
微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層を有する、
端子付き電線であること。
(2)
上記(1)に記載の端子付き電線において、
前記導体が、
銅、アルミニウム又はアルミニウム合金から形成され、
前記端子が、
銅又は銅合金から形成された母材と、前記母材の表面に形成された錫、金又は銀のメッキ層と、を有する、
端子付き電線であること。
(3)
電線と、前記電線に電気的に接続された端子と、を備えた端子付き電線の製造方法であって、
前記電線の導体と、前記導体を形成する材料とは異なる材料から形成された前記端子と、を電気的に接続する工程と、
前記導体と前記端子との接続部を覆う保護層であって、微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層を有する保護層を形成する工程と、を含む、
端子付き電線の製造方法であること。
(4)
上記(1)又は上記(2)の何れか一項に記載の端子付き電線を備えたワイヤハーネスであること。
図1に示すように、本発明の一実施形態に係る端子付き電線100は、電線10と、電線10の末端に圧着された端子20と、電線10と端子20との接続部を覆う保護層30と、を有する。これら部材の詳細な構造等について、図2に示す端子付き電線100の製造方法を参照しながら、以下に説明する。
以下、端子付き電線100の防食性の評価について説明する。
(1)
電線(10)と、前記電線に電気的に接続された端子(20)と、前記電線と前記端子との接続部(P)を覆う保護層(30)と、を備えた端子付き電線(100)であって、
前記端子(20)は、
前記接続部(P)において、前記電線の導体を形成する材料とは異なる材料から形成され、
前記保護層(30)は、
微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層(32)を有する、
端子付き電線。
(2)
上記(1)に記載の端子付き電線において、
前記導体(12)が、
銅、アルミニウム又はアルミニウム合金から形成され、
前記端子(20)が、
銅又は銅合金から形成された母材と、前記母材の表面に形成された錫、金又は銀のメッキ層と、を有する、
端子付き電線。
(3)
電線(10)と、前記電線に電気的に接続された端子(20)と、を備えた端子付き電線(100)の製造方法であって、
前記電線の導体(12)と、前記導体を形成する材料とは異なる材料から形成された前記端子(20)と、を電気的に接続する工程と、
前記導体と前記端子との接続部(P)を覆う保護層(30)であって、微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層(32)を有する保護層(30)を形成する工程と、を含む、
端子付き電線の製造方法。
(4)
上記(1)又は上記(2)の何れか一つに記載の端子付き電線を備えたワイヤハーネス。
12 導体
20 端子
30 保護層
31 プライマー層
32 撥水層
P 接続部
100 端子付き電線
Claims (4)
- 電線と、前記電線に電気的に接続された端子と、前記電線と前記端子との接続部を覆う保護層と、を備えた端子付き電線であって、
前記端子は、
前記接続部において、前記電線の導体を形成する材料とは異なる材料から形成され、
前記保護層は、
微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層を有する、
端子付き電線。 - 請求項1に記載の端子付き電線において、
前記導体が、
銅、アルミニウム又はアルミニウム合金から形成され、
前記端子が、
銅又は銅合金から形成された母材と、前記母材の表面に形成された錫、金又は銀のメッキ層と、を有する、
端子付き電線。 - 電線と、前記電線に電気的に接続された端子と、を備えた端子付き電線の製造方法であって、
前記電線の導体と、前記導体を形成する材料とは異なる材料から形成された前記端子と、を電気的に接続する工程と、
前記導体と前記端子との接続部を覆う保護層であって、微粒子集合体によって形成された微細凹凸構造を表層に有すると共に水との接触角が150度以上である撥水層を有する保護層を形成する工程と、を含む、
端子付き電線の製造方法。 - 請求項1又は請求項2の何れか一項に記載の端子付き電線を備えたワイヤハーネス。
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JP2016236739A JP2018092836A (ja) | 2016-12-06 | 2016-12-06 | 端子付き電線、端子付き電線の製造方法、及び、ワイヤハーネス |
US15/831,550 US20180158569A1 (en) | 2016-12-06 | 2017-12-05 | Electric wire with terminal, method for manufacturing electric wire with terminal and wire harness |
DE102017221918.1A DE102017221918A1 (de) | 2016-12-06 | 2017-12-05 | Elektrischer Draht mit Anschluss, Verfahren zum Herstellen eines elektrischen Drahts mit Anschluss und Kabelstrang |
CN201711275873.3A CN108615577A (zh) | 2016-12-06 | 2017-12-06 | 具有端子的电线、具有端子的电线的制造方法以及线束 |
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JP2016236739A JP2018092836A (ja) | 2016-12-06 | 2016-12-06 | 端子付き電線、端子付き電線の製造方法、及び、ワイヤハーネス |
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JP2018092836A true JP2018092836A (ja) | 2018-06-14 |
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JP (1) | JP2018092836A (ja) |
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DE (1) | DE102017221918A1 (ja) |
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CN114660713A (zh) * | 2020-12-23 | 2022-06-24 | 效能光子私人有限责任公司 | 光电系统和受环境保护的光子集成电路 |
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JP6743927B1 (ja) * | 2019-02-14 | 2020-08-19 | 住友電装株式会社 | アース端子およびワイヤーハーネス |
JP7328201B2 (ja) * | 2020-12-23 | 2023-08-16 | 矢崎総業株式会社 | 端子付き電線、コネクタ、及び、コネクタの製造方法 |
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DE102017221918A1 (de) | 2018-06-07 |
CN108615577A (zh) | 2018-10-02 |
US20180158569A1 (en) | 2018-06-07 |
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